Specification For Civil & Concrete Works

CLIENT :
RU VI- BALONGAN PT. PERTAMINA (PERSERO)

PROJECT TITLE :
DESIGN AND ENGINEERING OFFENSIVE FIRE PROTECTION

SYSTEM
DOCUMENT TITLE :
SPECIFICATION FOR CIVIL & CONCRETE WORKS
0 01/11/2015 Issued for Review YZ

Rev. Date Description Prepared Checked Approved
TOTAL OR PARTIAL REPRODUCTION AND / OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN WITHOUT
PRIOR WRITTEN AUTHORIZATION OF THE OWNER
Client Contract No. : - CONSULTANT :
Contractor Job No. : -
Contractor Document No. :
Client Document No. : RU-VI-SRM-CIV-001
PT. SYNERGY RISK

Page No. : [ 1 / 34 ]
MANAGEMENT CONSULTANTS
DESIGN AND ENGINEERING
OFFENSIVE FIRE PROTECTION
RU VI BALONGAN
PT. PERTAMINA (PERSERO) SYSTEM PT. SYNERGY RISK MANAGEMENT
CONSULTANTS
DOCUMENT NO. SPECIFICATION FOR CIVIL & CONCRETE CONTRACT NO :

RU-VI-SRM-CIV-001 WORKS --
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TABLE OF CONTENTS
REVISION TABLE ............................................................................................................... 2

RECORD OF REVISION ..................................................................................................... 3
LIST OF TABLES ................................................................................................................ 7
1. INTRODUCTION ........................................................................................................ 8
2. SCOPE ....................................................................................................................... 8
3. DEFINITION ............................................................................................................... 8
4. UNIT ........................................................................................................................... 8
5. CODE AND STANDARDS ......................................................................................... 9
6. MATERIAL ............................................................................................................... 10
6.1 Cement ........................................................................................................... 10
6.2 Sand and Gravel (Coarse Aggregate) ........................................................... 12
6.3 Water .............................................................................................................. 12
6.4 Accelerating Admixture ................................................................................. 12
6.5 Reinforcement Bar ......................................................................................... 13
6.6 Fly Ash............................................................................................................ 13
6.7 Epoxy Grout ..........................................................Error! Bookmark not defined.
6.8 Bonding Agent for Concrete ......................................................................... 13
6.9 Cement Mortar ............................................................................................... 13
7. CONCRETE DURABILITY ....................................................................................... 14
7.1 Water Cementitious Material Ratio ............................................................... 14
8. MATERIAL HANDLING............................................................................................ 15
9. CONCRETE CONSTRUCTION ................................................................................ 15
9.1 Concrete Compressive Strength .................................................................. 15
9.2 Slump in Concrete ......................................................................................... 15
9.3 Maximum Size of Granular (Coarse Aggregate) .......................................... 16
9.4 Mixture Comparison ...................................................................................... 16
10. MIXING ..................................................................................................................... 16
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11. TRANSPORTATION ................................................................................................ 17

12. POURING ................................................................................................................. 18
13. VIBRATOR ............................................................................................................... 19
14. CURING ................................................................................................................... 20
15. FORMWORK ............................................................................................................ 21
16. REINFORCED CONCRETE WORK ......................................................................... 22
16.1 The tolerated limit for manufacture and placement .................................... 23
17. CONCRETE COVER ................................................................................................ 24
18. ANCHOR BOLTS ..................................................................................................... 25
18.1 Mounting of Anchor Bolt with Template ...................................................... 25
18.2 Mounting of Anchor Bolt with Gauge Plate.................................................. 26
18.3 The Mounting of Anchor Bolt on Anchor Box ............................................. 26
19. REPAIR OF DAMAGED CONCRETE ...................................................................... 26
20. GROUTING AND MORTAR WORK FOR FOUNDATION ........................................ 27
21. CONCRETE TEST.................................................................................................... 27
21.1 Concrete Mix Design Test ............................................................................. 27
21.2 Compressive Strength Test .......................................................................... 28
21.3 Slump Test ..................................................................................................... 29
21.4 Air Content Test ............................................................................................. 29
21.5 Water Loading Test for Concrete Sink ......................................................... 29
22. CONCRETE WORK AT HOT WEATHER................................................................. 29
23. CONCRETE TO CATCH FLUID ............................................................................... 29
24. EVALUATION AND ACCEPTANCE OF CONCRETE (SAMPLING CONCRETE) ... 29
24.1 General ........................................................................................................... 29
24.2 Frequency of Testing..................................................................................... 30
24.3 Laboratory-cured Specimen ......................................................................... 30
24.4 Field-cured Specimen.................................................................................... 31
24.5 Investigation of Low Strength Test Result ................................................... 31
25. QUALITY OF CONCRETE ....................................................................................... 32
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26. PRECAST CONCRETE ............................................................................................ 32

26.1 Scope .............................................................................................................. 32
26.2 General for Precast Concrete ....................................................................... 32
26.3 Concrete Cover for Precast-Concrete .......................................................... 33
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LIST OF TABLES
Table 7.1 Water Cement Ratio Correlation .....................................................................14

Table 9.1 Slump Category ...............................................................................................15
Table 11.1 Duration for Mixing Process .........................................................................18
Table 15.1 Minimum Free Distance Formwork Between Shoring .................................22
Table 17.1 Minimum Concrete Cover for Cast in Place Concrete (Non-Pre Stressed) 25
Table 18.1 Bolt Mounting with Template ........................................................................25
Table 21.1 Result of Concrete Mix Design Testing ........................................................27
Table 25.1 Compressive Strength of Concrete Type .....................................................32
Table 26.1 Minimum Concrete Cover for Precast Concrete ..........................................33
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1. INTRODUCTION
PT. Pertamina (Persero) plans to build new fire protection system at Balongan
(Refinery Unit VI). An Offensive Fire Fighting method will be adopt in their new
fire protection system where new fire water pond and fire water main ring will
be built in their plant to fulfill the fire water system demand. The new fire water
pond will be supplied from the sea water which is located approximately 500
m from the fire water pond.
2. SCOPE
This specification acts as requirements for civil & concrete works, in
construction of offensive fire protection system. Work under this specification
consists of mixing, forming, placing, curing and testing.
3. DEFINITION
PROJECT Design and Engineering Offensive Fire
Protection System.
CLIENT PT. Pertamina (Persero) as an owner of the
PROJECT
CONSULTANT PT. Surveyor Indonesia as a Consultant
appointed by the Client.
CONTRACTOR PT. Synergy Risk Management Consultant
appointed by Client as their Project Consultant.
SUBCONTRACTOR The party which provides manufactures
equipment/ material specified and ordered by
Contractor.
DITJEN MIGAS/ Representatives from the Indonesian
DEPNAKERTRANS RI Government which is responsible for issuing
licenses and permits for the Facilities.
4. UNIT
Unit of measurement use in this project is SI units with exception for tubular
pipe using inch.
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5. CODE AND STANDARDS

The requirement applied in concrete design and material shall comply with this
specification and relevant specification below:
ASTM A36/A36M Specification for Carbon Structural Steel
ASTM A185 Specification for Steel Welded, Wire Fabric, Plain
for Concrete Reinforcement
ASTM A370-12a Specification for Methods and Definitions for
Mechanical Testing of Steel Products
ASTM A615 Specification for Deformed and Plain Billet-Steel
Bars for Concrete Reinforcement
ASTM C31 Practice for Making and Curing Concrete Test
Specimens in the Field
ASTM C33 Specification for Concrete Aggregates
ASTM C39 Test Method for Compressive Strength of
Cylindrical Concrete
ASTM C94 Specification for Ready-mixed Concrete
ASTM C109 Test Method for Compressive Strength of
Hydraulic Cement Mortars (Using 2 in. or 50 mm
Cube Specimens)
ASTM C136 Standard Test Method for Sieve Analysis of Fine
and Coarse Aggregates
ASTM C138 Standard Test Method For Unit Weight, Yield, and
Air Content (Gravimetric) of Concrete
ASTM C143 Test Method for Slump of Hydraulic Cement
Concrete
ASTM C150 Specification for Portland Cement
ASTM C172 Practice for Sampling Freshly Mixed Concrete
ASTM C173 Standard Test Method for Air Content of Freshly
Mixed Concrete by the Volumetric Method
ASTM C231 Standard Test Method for Air Content of Freshly
Mixed Concrete by the Pressure Method
ASTM C260 Specification for Air-Entraining Admixtures
ASTM C494 Specification for Chemical Admixture for Concrete
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ASTM C618 Specification for Coal Fly Ash and Raw or Calcined
Natural Pozzolan for Use as a Mineral Admixture
in Concrete
ACI 117 Standard Tolerances for Concrete Construction
and Materials
ACI 211.1 Recommended Practice for Selecting Proportions
for Normal and Heavy Weight and Mass Concrete
ACI 301 Specification for Structural Concrete for Building
ACI 304 Recommended Practice for Measuring Mixing,
Transporting and Placing Concrete
ACI 305 Recommended Practice for Hot Weather Concrete
ACI 313 Recommended Practice for Design and
Construction of Concrete Bins, Silo and Bunkers
for Storing Granular Material
ACI 315 Manual of Standard Practice for Detailing
Reinforced Concrete Structures
ACI 318 Building Code Requirements for Structural
Concrete
ACI 347 Recommended Practice for Concrete Form Work
SNI 03-2847-2002 Tata Cara Perhitungan Struktur Beton Untuk
Bangunan Gedung
AWS D12.1 Recommended Practices for Welding Reinforcing
Steel, Metal Insert and Connection in Reinforced
Concrete Construction
6. MATERIAL
6.1 Cement
Cement used in concrete construction is Portland cement that is in accordance
with provisions of ASTM C150 of the following conditions:
Type I, Portland cement is known as common or general purpose cement.
It is generally assumed unless another type is specified. It is commonly
used for general construction especially when making precast and precast
- prestressed concrete that is not to be in contact with soils or ground
water.
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Type II, this type is for general construction that is exposed to moderate
sulphate attack and is meant for use when concrete is in contact with soils
and ground water especially in the western United States due to the high
sulphur content of the soil.
Type III, this cement is similar to Type I, but with finer ground. Some
manufacturers make a separate clinker with higher C3S and/or C3A
content, but this is increasingly rare, and for the general purpose clinker is
usually used, with a specific surface typically 50-80% higher. The gypsum
level may also be increased a small amount. This gives the concrete using
this type of cement a three day compressive strength equal to the seven
day compressive strength of types I and II. Its seven day compressive
strength is almost equal to types I and II 28 day compressive strengths.
The only downside is that the six month strength of type III is the same or
slightly less than that of types I and II. Therefore the long-term strength is
sacrificed a little. It is usually used for precast concrete manufacture,
where high 1-day strength allows fast turnover of moulds. It may also be
used in emergency construction and repairs and construction of machine
bases and gate installations.
Type IV, the percentages of (C2S) and (C4AF) are relatively high and
(C3S) and (C3A) are relatively low. A limitation on this type is that the
maximum percentage of (C3A) is seven, and the maximum percentage of
(C3S) is thirty-five. This causes the heat given off by the hydration reaction
to develop at a slower rate. However, as a consequence the strength of
the concrete develops slowly. After one or two years the strength is higher
than the other types after full curing. This cement is used for very large
concrete structures, such as dams, which have a low surface to volume
ratio. This type of cement is generally not stocked by manufacturers but
some might consider a large special order. This type of cement has not
been made for many years, because Portland- pozzolan cements and
ground granulated blast furnace slag addition offer a cheaper and more
reliable alternative.
Type V, this cement has a very low (C3A) composition which accounts for
its high sulphate resistance. The maximum content of (C3A) allowed is five
percent for Type V Portland cement. Another limitation is that the (C4AF)
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+ 2 (C3A) compositions cannot exceed twenty percent. This type is used

in concrete that is to be exposed to alkali soil and ground water sulphates
which react with (C3A) causing disruptive expansion. As with Type IV,
Type V Portland cement has mainly been supplanted by the use of
ordinary cement with added ground granulated blast furnace slag or
tertiary blended cements containing slag and fly ash.
6.2 Sand and Gravel (Coarse Aggregate)
Sand and gravel (coarse aggregate) for mixed concrete shall be in
accordance with provisions of ASTM C33.
Sand and gravel (coarse aggregate) that is not in accordance with
provisions of ASTM C33 but still can be used after having completed
special testing or after having been properly used can produce concrete
of acceptable strength and durability, it is acceptable for usage only after
receiving approval from PT Pertamina (Persero).
Testing for sieve analysis shall be in accordance with provisions of ASTM
C136 and conducted regularly, the testing outcome shall immediately be
submitted to PT Pertamina (Persero) for attaining approval.
6.3 Water
Water used for pouring concrete shall be potable water and free of acid
content, saline, oil, base, and other organics in hazardous quantity, and shall
be in accordance with provisions of ASTM C94. Non-potable water is subject
for usage only if the mortar testing cube using that water at day-7 and day-28
indicates the strength level of minimum 90% of similar specimen produced
using potable water. Mixed water shall not contain sulphur higher than 1,000
ppm and 500 ppm chloride. The comparison of concentration shall be
performed on identical mortar cube, except for mixed water that have been
prepared and tested under ASTM C109.
6.4 Accelerating Admixture

a. The use of accelerating admixture for mixed concrete shall attain prior
approval from PT Pertamina (Persero) and shall be in accordance with
provisions below or other equivalent and approved standards:
1. Pozzolanic admixture ASTM C618
2. Chemical admixture for concrete ASTM C494
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3. Air-entraining ASTM C260

b. The use of accelerating admixture for mixed concrete is to create increase
of concrete features like strength, durability, workability and density.
c. The acceleration of desiccation on reinforced concrete shall not use
accelerating admixture containing calcium chloride.
d. At high temperature or if it affects the durability of chemical substances
like sulphur, the mixed concrete requires special treatment.
6.5 Reinforcement Bar
a. The use of reinforced concrete shall be in accordance with provisions of
SII-0316-80 and SNI 07-2052-2002, BJTD 40 for spiral reinforcement and
ASTM A185 for wire mesh reinforcement.
b. Yield test shall be performed to all rebar diameter and types and referred
to ASTM A370-12a.
c. Certified mill test reports shall be submitted as per request by PT
Pertamina (Persero).
The use of reinforced concrete shall be in accordance with provisions of
SII-0316-80 and SNI 07-2052-2002, BJTD 40 for spiral reinforcement and
ASTM A185 for wire mesh reinforcement.
6.6 Fly Ash
Fly ash or other pozzolans used as admixtures shall conform to Specification
for Fly Ash and Raw or Calcined Natural Pozzolan for Use as a Mineral
Admixture in Portland Cement Concrete (ASTM C 618).
6.7 Bonding Agent for Concrete
Polyvinyl acetate (only for interior) or acrylic-base.
Epoxy adhesive (epoxy adhesive): ASTMC881, two-component material,
suitable for use on dry or damp surfaces. Use the type, quality and grade
of material according to the provisions.
6.8 Cement Mortar
Cement mortar is a building compound created by mixing sand and a selection
of aggregates with a specified amount of water. The mortar can be used for a
number of applications, such as plastering over bricks or other forms of
masonry. Sometimes referred to as sand cement, mortar blends today often
incorporate different grades of plastics to create various types of polymer
cement mortars.
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Mortar has been used for centuries as a means of adhering bricks or concrete
blocks to one another. Cement mortar continues to be used in many different
types of construction. Professional building projects often employ mortar as
the binder between bricks in walls, fences, and walkways. Around the house,
cement mortar is often employed to make quick repairs in patio slabs and reset
loosened stones or bricks in a walkway or retaining wall. Homeowners
sometimes set childrens recreational equipment such as swing sets firmly in
the ground, minimizing the chances of the equipment shifting or toppling while
in use.
The reference for Cement Mortar is ASTM C1329 / C1329M 12, Standard
Specification for Mortar Cement.
7. CONCRETE DURABILITY
7.1 Water Cementitious Material Ratio
The water-cementitious materials ratios specified in Table 7.1 shall be
calculated using the weight of cement meeting ASTM C 150, C 595M, or C
845, plus the weight of fly ash and other pozzolans meeting ASTM C 618, slag
meeting ASTM C 989, and silica fume meeting ASTM C 1240, if any, except
that when concrete is exposed to de-icing chemicals, further limits the amount
of fly ash, pozzolans, silica fume, slag, or the combination of these materials.
Table 7.1 Water Cement Ratio Correlation
Minimum fc, normal
Maximum water
density and low density
Exposure Condition cementitious
aggregate
materials ratio
concrete, MPa
Concrete intended to have low permeability
0.5 28
when exposed to water
Concrete exposed to freezing and thawing
in a moist condition or to de-icing 0.45 31
chemicals
For corrosion protection of reinforcement in
concrete exposed to chlorides from de-
icing chemicals, salt, salt water, brackish 0.40 35
water, seawater, or spray from these
sources.
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8. MATERIAL HANDLING
a. Cement shall be stored in dry condition, e.g. inside weather-proof building,
container, or warehouse that can provide protection against moisture and
contamination. Cement sack must not be filled in more than 12 sacks pile
and shall be placed on the floor of minimum 30 cm above ground level and
put on hard base made of concrete or wooden support to avoid water
absorption.
b. The placement of reinforced steel, both fabricated and non-fabricated shall
not have direct contact with ground level. The placement process shall be
performed with utmost care to ensure that the reinforced steel does not
alter in shape (deformation) / transformation during storing.
c. The placement of coarse aggregate and sand shall be arranged carefully
to prevent contamination with other materials or with other aggregate
measure.
d. Sand shall be drained to reach the same water content before being put
to use.
e. The storing of accelerating admixture shall comply with the recommended
requirements by producer.
9. CONCRETE CONSTRUCTION
9.1 Concrete Compressive Strength
The concrete compressive force to be applied shall be designed according to
the drawing specified. The mixed concrete shall comply with the calculation
specified in chapter 9 Concrete Construction.
9.2 Slump in Concrete

a. Testing performed to analyze the mixed concrete shall meet the maximum
value and minimum slump according to requirements in this table.
Table 9.1 Slump Category
Construction Type Maximum (mm) Minimum (mm)
125 (150)* 25 (50)*
Column
125 (150)* 25 (50)*
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Floor, beam, and reinforced

concrete wall 75 (100)* 25 (50)*
Layer of hardened road 75 (100)* 25 (50)*
Reinforced concrete foundation 75 (100)* 25 (50)*
Plain concrete foundation ,caisson

and underground wall
b. At maximum slump as stated in Table 9.1 it can be increased until 25 mm

if the densification process does not apply vibration.
9.3 Maximum Size of Granular (Coarse Aggregate)
The maximum size proposed for granular shall not exceed:
One-fifth of the minimum size between the formwork sides
One-third of the concrete plate thickness
Three-fourth of minimum free distance between each reinforced bars
unless it is specified or approved otherwise by PT Pertamina (Persero).
9.4 Mixture Comparison

a. The mixture comparison shall be in accordance with provisions of ACI
211.1 and shall be easily poured, and complying with the other specified
durability, strength and characterization.
b. The mixture comparison including comparison of water-cement shall be
specified after conducting mixture experiment and shall be used as
reference afterwards.
c. Comparison for mixture concrete as above mentioned shall attain approval
from PT Pertamina (Persero).
10. MIXING
a. The mixing of concrete shall be performed in batch mixer that can mix
cement, sand, gravel and water totally to a cohesive mass within the
specified mixing time and concrete shall be poured without separation.
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b. Operational manual including the below information concerning the design

of batching and mixing shall be submitted to PT Pertamina (Persero) for
approval.
1. Rotation per minute of batch mixer and capacity of batch mixer shall
be incompliance with the stated requirements.
2. The accuracy of scales used to weigh the concrete mixing material
(shall complete the gauge test in the last 6 months).
3. The capacity of water tank and water type measure equipment.
4. The method for filling sand, gravel and cement.
5. The capacity of batch mixer for daily use is maximum 8 hours.
c. Mixer drum having the capacity of 0.75 meter cubic or less shall be mixed
for no less than 1 minute. The duration time for mixing shall be added 15
seconds for every 0.75 meter cubic and its multiplication to attain
additional capacity. In the least three-forth of the required mixing duration
has been reached after the last water to be mixed is poured.
d. The mixer drum and blade used in the batch mixer shall be inspected more
often during hot weather and the inside part of the batch mixer shall be
free of deposited agents which can disturb the mixing process.
e. Mixing process of a shorter time than the specified duration as stated in
earlier is allowed if the testing result indicates the time used is sufficient to
produce adhesive mixture concrete.
f. During hot weather, the mixing time shall comply with the minimum time
requirements to attain adhesive concrete and of sufficient quality.
11. TRANSPORTATION
a. Transportation of concrete from the batch mixer to the final pouring site
shall apply the method approved by PT Pertamina (Persero).
The method used shall have the capability to prevent separation, loss or
contamination of mixing materials.
b. The maximum time applied in the concrete mixing process until the final
pouring of concrete is as follows:
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Table 11.1 Duration for Mixing Process

Quality of Concrete Temperature Maximum
Concrete of K-350 quality
(for area containing Maximum 25C 60 minutes
sulphur)
Concrete of K-250 quality
More than 25C 45 minutes
or less
Concrete mixing requiring longer time for transportation than stated in the
values in Table 11.1 is applicable if it can be proven after having tested that
concrete complies all the specified requirements in this specification and other
related documents.
12. POURING
a. Inside part of the formwork shall be previously cleaned before pouring the
concrete and shall be free of foreign agents and water moistening. The
inside part of formwork (wooden) shall be soaked before pouring the
concrete.
b. The pouring of concrete shall be performed as close as possible with its
final position to prevent separation due to re-treatment.
c. The pouring of concrete shall be performed with specified speed to create
concrete of elastic nature at all time and can flow smoothly into the clank
between reinforcement.
d. Concrete that has been polluted with foreign agents or partially hardened
may not be used.
e. Once the pouring of concrete starts, it shall be continuously performed
until the concrete pouring for one particular formwork is completed.
f. During the pouring, concrete must be compacted using vibrator, except
there is other method and equipment approved by PT Pertamina (Persero)
and be carefully performed when concerning the close area of
reinforcement, anchor bolt and other inserted equipment and into the
formwork corner. There shall be back-up vibrators available in site during
the concrete pouring process.
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g. The use of construction joints others than shown in the drawings shall be
minimized and if it requires alteration of the quantity and position. The
alteration concerned shall attain approval from PT Pertamina (Persero).
h. When ready to conduct joining, the concrete surface shall be clean, rough
and all dirt attached shall be cleaned using steel brush or being peeled off
and coated with thin cement neatly before additional concrete being
poured.
i. The surface of vertical joints shall be soaked totally and coated with grout
cement neatly immediately before pouring the concrete nearby.
j. The forming of grooves on the construction joints shall comply with the
specification in the drawings.
k. If otherwise specified, finishing shall be conducted on all flat surfaces
using wooden trowel. If rough surface required, finishing conducted on the
concerned surface shall use brush of palm leaf ribs.
l. If there is structural damage found on the structure concrete, the concrete
concerned shall be dissembled and replaced. Concrete that showing
damage only on its surface shall be peeled off until it reach the undamaged
surface, and it shall be maintained using epoxy agents and patched with
concrete containing major mortar or epoxy mortar.
m. Repairing method to be conducted shall attain approval from PT
n. Ex-hole formed due to the extraction of tie-rod shall be fully filled with
mortar cement and being ground.
o. To produce homogenous concrete, the falling height of concrete must not
exceed more than 1.5 meter. There must be temporary open launcher or
hose available to prevent concrete separation if the falling altitude is more
than 1.5 meter.
p. Pouring for reinforced concrete shall not performed directly on ground
surface. There should be base of lean concrete or plastic sheet with
acceptable thickness.
13. VIBRATOR
The process of compacting concrete by vibration consists essentially of the
elimination of entrapped air and forcing the particles into a closer configuration.
Internal Vibrator
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It consists of a poker, housing an eccentric shaft driven through a flexible

drive from a motor. The poker is immersed in concrete and thus applies
approximately harmonic forces to it; hence, the alternative names of poker
vibrator or immersion vibrator.
External Vibrator
This type of vibrator is rigidly clamped to the formwork which rests on an
elastic support, so that both the form and the concrete are vibrated. As
a result, a considerable proportion of the work done is used in vibrating
the formwork, which has to be strong and tight so as to prevent distortion
and leakage of grout.
Vibrating Table
A vibrating table provides a reliable means of compaction of precast
concrete units and has the advantage of ensuring uniform vibration. The
system can be considered as a case of formwork clamped to the vibrator,
as opposed to that of an external vibrator, but the principle of vibrating the
concrete an formwork together is the same.
Recommendations for consolidation of concrete are given in detail in Guide
for Consolidation of Concrete reported by ACI Committee 309.
14. CURING
a. After pouring is completed, all concrete surfaces must be kept soaked for
at least 5 days except concrete that originally has high concentration and
get hardened faster, and then it must be kept soaked for at least 3 days.
b. All concrete surfaces shall be covered with wet rough fabric, cotton or
other suitable fabric, such as curing compound, immediately after the
pouring is complete.
c. During the curing, the cover fabric shall be maintained in place. The cover
fabric shall be released when the concrete is hard enough, and the
concrete surface must immediately be covered with sand, stubble, or other
materials of the kind. In any case, material used shall be fully soaked
during the curing period.
d. Formwork (wooden) shall be maintained moist during the curing period.
e. The use of curing compound shall comply with the direction given by
producer.
f. The use of sea water shall not be allowed during the curing period.
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g. There shall not be any weight put on the concrete during the curing period.
15. FORMWORK
a. The form working and construction shall be conducted in a safely manner
and shall attain approval from PT Pertamina (Persero).
b. The formwork shall be cleaned previously and shall be free of any kind of
dust, dirt and other debris. There should be temporary clank made to throw
out water and other dirt outside if necessary.
c. To prevent shifting and deflection due to construction load, such as
construction load from above, flat line or shock load, all formwork, either
made of wood or metal, must be installed properly and tightened.
d. The permitted limit for formwork installation shall be in accordance with
provisions of ACI 347. If necessary, to keep the permitted limit complied
with, the formwork can be cambered to maintain balance from the possible
deflection might occur during the form working due to the weight and
pressure from the fresh concrete and construction load.
e. The formwork of water proof plywood must be used for the exposed
surface.
f. If the surface will remain uncovered, the suitable formwork or chamfer strip
shall be placed at the corner of column, beam, and wall formwork.
g. Anchor bolt, angle, and pipes, insert plate to be inserted deep inside or
through the concrete shall be firmly inserted in the formwork and shall be
cut properly and accurately.
h. Before installation, the formwork surface shall be coated with oil or other
releasing agent approved by PT Pertamina (Persero).
i. To make it easy to be cleaned and examined right before the pouring of
concrete, there should be temporary hole made at the bottom of column,
formwork wall and other points if necessary.
j. Disassembling of Formwork:
1. The disassembling of formwork shall be performed properly to ensure
the secured structure. If the structure is fully supported at the sides, the
formwork side of beam, main beam, column and vertical formwork of
equivalent shape, it can be disassembled after 3 x 24 hours with
temperature of more than 100C, or if the concrete pressing force has
reached 50 kgf/cm2.
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CONSULTANTS

2. The shoring shall be maintained in place for a period of not less than
what is stated in Table-4. In case of the use of high-concentration and
quickly hardened, this time duration can be lessened if approved by PT
Pertamina (Persero) with strong technical reasoning.
The formwork of shoring at the bottom supporting the concrete weight
inside the beam, plate and the other structure parts shall be maintained
in place until the structure reaches the desired strength to support dead
load and other load involved.
Table 15.1 Minimum Free Distance Formwork Between Shoring

Free distance between L.L D.L L.L > D.L
Shoring (C.S) (m) (Days) (Days)
C.S 3.0 4 3
Floor Plate 3.0 < C.S 6.0 7 4
6.0 < C.S 10 7
Lower part of C.S 3.0 7 4
beam and main 3.0 < C.S 6.0 14 7
beam 6.0 < C.S 21 14
LL : Live Load
DL : Dead Load
C.S : Formwork Space in meter between shoring, referring to the
structure shoring and not to the temporary form working or
shore.
3. After the formwork for cable hole is released, the concrete surface shall
be cleaned and all burrs including debris shall be cleaned.
k. The formwork surface shall be cleaned before re-used.
16. REINFORCED CONCRETE WORK

a. The bending of reinforced concrete to be used shall be in cold condition
before being installed in place.
b. The placing of reinforced bars shall be free of dirt, mill scale, grease, oil,
and other foreign agents that might interrupt the concentration level
between reinforcement and concrete.
c. The placing of all reinforced concrete shall be accurately performed as
required in the drawing and shall be supported with a number of small pre-
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CONSULTANTS

casted mortar block using tie wire, or approved mortar. Mortar shall have
the strength equivalent to or heavier than the strength of the concrete.
d. To prevent shifting due to construction load or due to the pouring of
concrete, the reinforced bars shall be firmly tightened on the section
between strong steel wire and maintained tightly in place using small pre-
casted mortar block.
e. The making of joint shall be performed at locations shown in the drawing.
Any additional joints that are not shown in the drawing shall attain approval
from PT Pertamina (Persero).
f. The joining of reinforced concrete must not be performed in one line at one
location, but shall be put on terraces at a minimum distance of 30 times of
the diameter of bars.
g. The length and details of reinforcement overlap shall comply with the
requirements in the drawing or standard drawing.
h. Reallocation of reinforced bars can be performed if necessary to prevent
disturbance towards the other reinforcement, sewage pipes or the inserted
parts. If reinforced bar is reallocated more than one diameter or far
enough that exceeds the permitted limit mentioned above, therefore the
handling of reinforcement shall attain approval from PT Pertamina
(Persero).
i. Welding work of reinforcement shall comply with the standard in AWS D
12.1, and shall approved by PT Pertamina (Persero). At the bending
location, the tack welding and reinforced concrete of high concentration
may not be welded.
j. The permitted limit for fabrication and placement shall be in accordance
with provisions of ACI 301 paragraph 5.6. as follows:
16.1 The tolerated limit for manufacture and placement

1. Reinforced bars shall be made in compliance to the standard permit for
implementation in Exhibit 4 and 5 in ACI 315.
2. Reinforced bars shall be placed within the range of the tolerated limit as
follows:
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CONSULTANTS

Tolerated Limits
mm
Clear distance
To the surface of bottom mould 6.35
To the surface of other mould . 6.35
Minimum distance between reinforcement .. - 6.35
Clear distance from the surface without mould to the reinforced bars
Beam of 20 cm height or less . 6.35
Beam of a height more than 20 cm but less than 61 cm 6.35 + 12.5
Beam of 61 cm height or bigger 6.35 + 25
Identical distance from reinforced bars, but the total reinforced bars shall
notbe reduced + 50
Identical distance from ties, but the total reinforced bars from ties must not
be reduced .. + 25
Spots of extended bending and edge of reinforcement generally +50
Length from reinforcement joints - 38
Length of anchoring
For reinforced bar of 10 to 32 mm diameter - 25
For reinforced bar of 12 to 54 mm diameter . - 50
3. If required to shift reinforced bar to prevent contact with the other
reinforced bars, the channel/pipes or other implanted materials by
exceeding the permitted limit for specified placement, therefore the
placement of reinforced bars produced shall be previously attain approval.
The breaking of reinforced bars edge .. +25
Identical distance from ties, but the total reinforced bars from ties must not
be reduced +25
Spots of extended bending and edge of reinforcement generally +50
The breaking of reinforced bars edge +25
17. CONCRETE COVER

The thickness of concrete cover in the concrete-constructed building shall be
determined in a way that and shall be calculated towards fire protection aspect
in a fire incident occurring within estimated more than 2 hours. The minimum
thickness of concrete cover shall comply with SNI 03 2847 2002. The
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CONSULTANTS

concrete cover for cast in place concrete (non- pre stressed) is shown by table
below:
Table 17.1 Minimum Concrete Cover for Cast in Place Concrete (Non-Pre Stressed)
Minimum
Type of Structure Type of Reinforcement Concrete
Cover (mm)
Concrete Cast Against and Permanently Exposed to Earth 75
Concrete Cast Against and Permanently Exposed to Earth
D19 through D56 bars 50
Wall, Slab, etc.
D16 bar, MW200 or MD200 wire, and smaller 40
Concrete Not Exposed to Earth and/or Weather
D44 and D56 bars 40
Slab, Wall, and Joint
D36 bars 20
Beam and Column Primary reinforcement, ties, stirrup, spirals 40
Shells and Folded D19 or larger 20
Plate Members No.16 bar, MW200 wire and smaller 15
Minimum concrete cover for precast concrete is shown by table in Chapter 26.
18. ANCHOR BOLTS
The mounting of anchor bolt for foundation shall comply with the following
requirements:
18.1 Mounting of Anchor Bolt with Template
a. Shoring shall be provided during the mounting of anchor bolt with
template, to prevent bolt template and anchor not to shift when concrete
is poured.
b. Shoring support needed for mounting the template shall not be mounted
on reinforced bars or formwork.
c. Permit for template mounting shall comply with the following limits:
Table 18.1 Bolt Mounting with Template
Position Orientation Height Vertical Direction
+ 5 mm
3 mm 2 mm at the edge (t/300) mm
- 0 mm
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CONSULTANTS

18.2 Mounting of Anchor Bolt with Gauge Plate

a. If template is not in use, the gauge plate shall be used to mount anchor
bolt directly for structured concrete.
b. Gauge plate shall be mounted properly on the formwork.
c. The tolerated limited for gauge plate mounting is as follows:
Position : 3 mm
Height : + 5 mm
- 0 mm
18.3 The Mounting of Anchor Bolt on Anchor Box
a. The dimension and depth of anchor box must accord to the drawing.
b. The tolerated limit for mounting the anchor box is as follows:
Position : 10 mm
Height : + 0 mm
- 20 mm
c. The mounting of anchor bolt can be performed after the inside part of
anchor box is cleaned and dried.
d. Filling material for anchor box is concrete or mortar with scale of 1 pc:
3 sand based on weight percentage in normal cases.
e. Concerning specified machine and equipment, it is required to use non-
shrinking cement for filling the anchor box. Therefore Contractor shall
use and submit to PT Pertamina (Persero) the specification, catalogue,
and/or sample of non-shrinking cement to attain approval.
f. Anchor bolt mounted and still exposed shall be coated with anti-
corrosion agent (grease).
19. REPAIR OF DAMAGED CONCRETE

All damage found in the concrete after the formwork is open such as
honeycombing or detrimental cracking shall be repaired according to the
requirements in ACI 301, Chapter 9 and PT Pertamina (Persero) and it shall
be immediately informed following the below requirements:
1. Repair can be performed if the reparation procedure has been approved
by PT Pertamina (Persero). All damage that can decrease the strength of
structure, water impenetrability and durability shall be repaired by applying
the approved method.
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CONSULTANTS

2. The surface of damage concrete shall be peeled off until it reaches the
undamaged surface. The undamaged surface of concrete shall be
examined by PT Pertamina (Persero) before being coated as required.
20. GROUTING AND MORTAR WORK FOR FOUNDATION

Finishing work using grouting and mortar for foundation shall comply with the
following requirements:
1. Grouting work will use special material designed for that purpose, using
grouting material of brand name Sikka Grout 214-11 or equivalent
approved by PT Pertamina (Persero).
2. Requirement on the thickness of grouting or mortar shall not be less than
20 mm.
3. The surface of concrete that subject for grouting shall be coarse.
4. The non-shrink grouting shall be used for shoring to support the immense
weight and reciprocating equipment where accuracy should remain
maintained.
21. CONCRETE TEST

21.1 Concrete Mix Design Test
a. The mix design test shall be conducted by Contractor before the concrete
work begins to specify the type and comparison of a mix of cement, sand,
gravel, water and admixture.
b. The result of mix design test shall be put on report and given to PT
Pertamina (Persero) in the specified forms as shown in Table below.
Table 21.1 Result of Concrete Mix Design Testing

No. Testing Material Type / Score
Compressing force 28-days (kg/cm2)
Type of cement
Size of maximum gravel (mm)
Slump (cm)
Air content (%)
Water-cement comparison (%)
Sand ratio
Unit water content (kg/m 3)
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CONSULTANTS

No. Testing Material Type / Score

Total Cement
Volume Sand
(1/m3) Gravel
Cement
Weight
Sand
(kg/m3)
Gravel
Accelerated Admixture (cc/m 3) or (gr/m3)
Test result for Pressing Testing material of 7-days old.
Force (kg/cm2) Testing material of 28-days
REMARK
21.2 Compressive Strength Test

The compression test shall be conducted according to the below procedures:
a. The compression test shall be conducted using equipment and laboratory
approved and recommended by PT Pertamina (Persero) and shall be in
accordance with provisions of in ASTM C94.
b. The sample taking of concrete for the purpose of compression test shall
comply with standard stated in ASTM C172 with minimum requirements of
four testing materials that shall be made based on the standard in ASTM
C31 unless it is specified otherwise.
c. There shall be in the least one testing conducted for each 50 meter cubic
or every concrete structure for each designed mixture of concrete
structure or every pouring or each construction structure to be poured in
one specific day. Four testing specimen must be made for each testing at
specified stage.
d. Unless it is specified otherwise, the age of concrete during the
compression test shall be 7, 14, 21 and 28 days.
e. The concrete pressing test is adequate if meeting the below requirements:
1. Out of the 20 scores of the examination results of the testing material
consecutively shall not exceed 1 score of less than fcr (the required
concrete compression stress).
2. The average value acquired from the four examination output of the
tested material consecutively shall not less than (fc + 0.82Sr), (Sr is
deviation value of the design standard).
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CONSULTANTS

3. The difference of the highest and the lowest value in the four
examination output of the tested material consecutively shall not
exceed 4.3 Sr.
21.3 Slump Test
a. Testing shall be conducted according to ASTM C143 unless it is specified
otherwise.
b. The total slump test shall be specified based on the condition of weather
and condition of the batch mixer. However the testing shall be conducted
at least twice a day, once in the morning and second in the afternoon or 2
slump scores for each concrete construction.
c. The permitted limit for slump test is as specified in chapter 5.2. Table-1,
unless it is specified otherwise in the drawing.
21.4 Air Content Test
The air content test shall be conducted if requested by PT Pertamina (Persero)
and shall comply with the requirements stated in ASTM C138, ASTM C173 or
ASTM C231.
21.5 Water Loading Test for Concrete Sink
Before pouring the concrete sink, it shall be conducted water loading test,
unless indicated others in the drawing. Water shall be loaded until it reaches
the peak point which is predicted to be reached and maintained for minimum
24 hours. Concrete sink shall only be filled after having approval from PT
22. CONCRETE WORK AT HOT WEATHER

The conduct of concrete work during hot weather shall be in accordance with
provisions of ACI 305.
23. CONCRETE TO CATCH FLUID

Mixture concrete to be used for catching fluid shall be added with
admixture/additive to attain impermeable construction.
24. EVALUATION AND ACCEPTANCE OF CONCRETE (SAMPLING

CONCRETE)
24.1 General
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CONSULTANTS

Concrete shall be tested in accordance with the requirements of subchapter

24.2 through 24.5. Qualified field testing technicians shall perform tests on
fresh concrete at the job site, prepare specimens required for curing under
field conditions, prepare specimens required for testing in the laboratory, and
record the temperature of the fresh concrete when preparing specimens for
strength tests. Qualified laboratory technicians shall perform all required.
24.2 Frequency of Testing
a. Samples for strength tests of each class of concrete placed each day shall
be taken not less than once a day, nor less than once for each 120 m3 of
concrete, nor less than once for each 500 m2 of surface area for slabs or
walls.
b. On a given project, if total volume of concrete is such that frequency of
testing required stated in subchapter 24.2 point a would provide less than
five strength tests for a given class of concrete, tests shall be made from
at least five randomly selected batches or from each batch if fewer than
five batches are used.
c. When total quantity of a given class of concrete is less than 40 m3,
strength tests are not required when evidence of satisfactory strength is
submitted to and approved by the building official.
d. A strength test shall be the average of the strengths of two cylinders made
from the same sample of concrete and tested at 28 days or at test age
designated for determination of fc.
24.3 Laboratory-cured Specimen
a. Samples for strength tests shall be taken in accordance with Method of
Sampling Freshly Mixed Concrete (ASTM C 172).
b. Cylinders for strength tests shall be moulded and laboratory-cured in
accordance with Practice for Making and Curing Concrete Test
Specimens in the Field (ASTM C 31) and tested in accordance with Test
Method for Compressive Strength of Cylindrical Concrete Specimens
(ASTM C 39).
c. Strength level of an individual class of concrete shall be considered
satisfactory if both of the following requirements are met:
1. Every arithmetic average of any three consecutive strength tests
equals or exceeds fc.
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CONSULTANTS

2. No individual strength test (average of two cylinders) falls below fc by

more than 3.5 MPa.
d. If either of the requirements of subchapter 24.3 point c are not met, steps
shall be taken to increase the average of subsequent strength test results.
Requirements of subchapter 24.3 shall be observed if requirement of
subchapter 24.3 point c(2) is not met.
24.4 Field-cured Specimen
a. If required by the building official, results of strength tests of cylinders
cured under field conditions shall be provided.
b. Field-cured cylinders shall be cured under field conditions in accordance
with Practice for Making and Curing Concrete Test Specimens in the
Field (ASTM C 31).
c. Field-cured test cylinders shall be moulded at the same time and from the
same samples as laboratory-cured test cylinders.
d. Procedures for protecting and curing concrete shall be improved when
strength of field-cured cylinders at test age designated for determination
of fc is less than 85 percent of that of companion laboratory-cured
cylinders. The 85 percent limitation shall not apply if field-cured strength
exceeds fc by more than 3.5 MPa.
24.5 Investigation of Low Strength Test Result
a. If any strength test (see subchapter 24.2 point d) of laboratory-cured
cylinders falls below specified value of fc by more than 3.5 MPa [see
subchapter 24.3 point c(2)] or if tests of field-cured cylinders indicate
deficiencies in protection and curing (see subchapter 24.4 point d), steps
shall be taken to assure that load-carrying capacity of the structure is not
jeopardized.
b. If the likelihood of low-strength concrete is confirmed and calculations
indicate that load-carrying capacity is significantly reduced, tests of cores
drilled from the area in question in accordance with Method of Obtaining
and Testing Drilled Cores and Sawed Beams of Concrete (ASTM C 42)
shall be permitted. In such cases, three cores shall be taken for each
strength test more than 3.5 MPa below the specified value of fc.
c. If concrete in the structure will be dry under service conditions, cores shall
be air dried (temperature 15 to 25C, relative humidity less than 60
percent) for 7 days before test and shall be tested dry. If concrete in the
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CONSULTANTS

structure will be more than superficially wet under service conditions,

cores shall be immersed in water for at least 40 hours and be tested wet.
d. Concrete in an area represented by core tests shall be considered
structurally adequate if the average of three cores is equal to at least 85
percent of fc and if no single core is less than 75 percent of fc. Additional
testing of cores extracted from locations represented by erratic core
strength results shall be permitted.
e. If criteria of subchapter 24.5 point d are not met and if the structural
adequacy remains in doubt, the responsible authority shall be permitted to
order a strength evaluation in accordance with ACI 318-99 chapter 20 or
SNI 03-2847-2002 chapter 22.
25. QUALITY OF CONCRETE

Table 25.1 Compressive Strength of Concrete Type
Type of Structure Type of Concrete fc' (MPa)
All Structure/Building that Have
Contact with Sulphur during K-350 30
Operational
Exposed Beam K-250 21
Exposed Column K-250 21
Underground Beam K-250 21
Foundation K-250 21
Floor K-250 21
Lean floor K-125 10
Pipe Sleeper K-250 21
Pipe Support K-250 21
26. PRECAST CONCRETE

26.1 Scope
All provisions of this code not specifically excluded and not in conflict with the
provisions of this chapter, shall apply to structures incorporating precast
concrete structural members.
26.2 General for Precast Concrete
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CONSULTANTS

a. Design of precast members and connections shall include loading and

restraint conditions from initial fabrication to end use in the structure,
including form removal, storage, transportation, and erection.
b. When precast members are incorporated into a structural system, the
forces and deformations occurring in and adjacent to connections shall be
included in the design.
c. Tolerances for both precast members and interfacing members shall be
specified. Design of precast members and connections shall include the
effects of these tolerances.
d. In addition to the requirements for drawings and specifications, the
following shall be included in either the contract documents or shop
drawings:
1. Details of reinforcement, inserts and lifting devices required to resist
temporary loads from handling, storage, transportation, and erection;
2. Required concrete strength at stated ages or stages of construction.
26.3 Concrete Cover for Precast-Concrete
The minimum concrete cover for precast concrete based on SNI 03-2847-2002
shown by table:
Table 26.1 Minimum Concrete Cover for Precast Concrete

Minimum
Type of Structure Type of Reinforcement Concrete Cover
(mm)
Concrete Exposed to Earth and/or Weather
D44 and D56 bars 40
Wall
> D36 bars 20
D44 and D56 bars 50
No. 19 through No. 36 bars 40
Other Members
No. 16 bar, MW200 or MD200 wire,
30
and smaller
Concrete Not Exposed to Earth and/or Weather
D44 and D56 bars 30
Slab, Wall, and Joint
> D36 bars 15
Beam and Column Primary reinforcement 10
D19 or larger 15
RU VI BALONGAN
CONSULTANTS

Minimum
Type of Structure Type of Reinforcement Concrete Cover
(mm)
Shells and Folded
No.16 bar, MW200 wire and smaller 10
Plate Members
db but not less than 15 mm and need not exceed 40 mm

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CLIENT :

RU VI- BALONGAN PT. PERTAMINA (PERSERO)

DESIGN AND ENGINEERING OFFENSIVE FIRE PROTECTION

SPECIFICATION FOR CIVIL & CONCRETE WORKS

0 01/11/2015 Issued for Review YZ

Client Contract No. : - CONSULTANT :

Contractor Job No. : -

Contractor Document No. :

Client Document No. : RU-VI-SRM-CIV-001

PT. SYNERGY RISK

DOCUMENT NO. SPECIFICATION FOR CIVIL & CONCRETE CONTRACT NO :

DOCUMENT NO. SPECIFICATION FOR CIVIL & CONCRETE CONTRACT NO :

DOCUMENT NO. SPECIFICATION FOR CIVIL & CONCRETE CONTRACT NO :

REVISION TABLE ............................................................................................................... 2

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11. TRANSPORTATION ................................................................................................ 17

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26. PRECAST CONCRETE ............................................................................................ 32

DOCUMENT NO. SPECIFICATION FOR CIVIL & CONCRETE CONTRACT NO :

Table 7.1 Water Cement Ratio Correlation .....................................................................14

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DOCUMENT NO. SPECIFICATION FOR CIVIL & CONCRETE CONTRACT NO :

5. CODE AND STANDARDS

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DOCUMENT NO. SPECIFICATION FOR CIVIL & CONCRETE CONTRACT NO :

DOCUMENT NO. SPECIFICATION FOR CIVIL & CONCRETE CONTRACT NO :

+ 2 (C3A) compositions cannot exceed twenty percent. This type is used

6.4 Accelerating Admixture

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3. Air-entraining ASTM C260

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DOCUMENT NO. SPECIFICATION FOR CIVIL & CONCRETE CONTRACT NO :

9.2 Slump in Concrete

125 (150)* 25 (50)*

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Floor, beam, and reinforced

Layer of hardened road 75 (100)* 25 (50)*

Reinforced concrete foundation 75 (100)* 25 (50)*

Plain concrete foundation ,caisson

b. At maximum slump as stated in Table 9.1 it can be increased until 25 mm

9.4 Mixture Comparison

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b. Operational manual including the below information concerning the design

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Table 11.1 Duration for Mixing Process

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It consists of a poker, housing an eccentric shaft driven through a flexible

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Table 15.1 Minimum Free Distance Formwork Between Shoring

16. REINFORCED CONCRETE WORK

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16.1 The tolerated limit for manufacture and placement

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17. CONCRETE COVER

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DOCUMENT NO. SPECIFICATION FOR CIVIL & CONCRETE CONTRACT NO :