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    Tailing Lug Calculations 01

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    sammar_10
    The document summarizes the design of a tailing lug used to lift equipment weighing 3,150 kg. It evaluates the shear, bearing, and bending stresses on the lug as well as the weld and connecting link sizes. All stresses were found to be below allowable limits, indicating the design is safe and components are sufficiently sized. Dimensions and material properties are provided for each component.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Tailing Lug Calculations 01

    Uploaded by

    sammar_10
    205 views2 pages
    The document summarizes the design of a tailing lug used to lift equipment weighing 3,150 kg. It evaluates the shear, bearing, and bending stresses on the lug as well as the weld and connecting link sizes. All stresses were found to be below allowable limits, indicating the design is safe and components are sufficiently sized. Dimensions and material properties are provided for each component.

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    Tailing Lug Calculations

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    The document summarizes the design of a tailing lug used to lift equipment weighing 3,150 kg. It evaluates the shear, bearing, and bending stresses on the lug as well as the weld and connecting link sizes. All stresses were found to be below allowable limits, indicating the design is safe and components are sufficiently sized. Dimensions and material properties are provided for each component.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    205 views2 pages

    Tailing Lug Calculations 01

    Uploaded by

    sammar_10
    The document summarizes the design of a tailing lug used to lift equipment weighing 3,150 kg. It evaluates the shear, bearing, and bending stresses on the lug as well as the weld and connecting link sizes. All stresses were found to be below allowable limits, indicating the design is safe and components are sufficiently sized. Dimensions and material properties are provided for each component.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    & Boyce Mfg. Co. Ltd.

    , process Equipment Division, Plant - 15, Vikhroli, Mumbai - 400079

    MDC No. Client : Page No. :

    Job No. Consultant : Rev. :

    Made By Eqpt. No. : Date :

    DESIGN OF TAILING LUG

    Erection weight of equipment We [ kgf ] 3,150.00


    No. of lugs N [ - ] 1
    Load to be lifted by lug (Half Load of Equipment) W [ kgf ] 1,575.00
    Impact Factor I [ - ] 1.50
    Material of lug [ - ] IS 2062 Gr A
    Yield stress of lug Sy [ kgf/cm2 ] 2,345.29

    R
    d

    fw h

    w
    Dimensions of lug
    Width w [ mm ] 290.00
    Thickness t [ mm ] 30
    Diameter of hole in lug d [ mm ] 73
    Radius of outer profile R [ mm ] 145.00
    Height of CL of lug hole from channel cover OD h [ mm ] 205.00

    Shear stress
    Induced shear stress = 100WI/[2t(R-d/2)] Ss [ kgf/cm2 ] 36.29
    Allowable shear stress = 0.4Sy Ssa [ kgf/cm2 ] 938.116

    Since Ss < Ssa, design is safe for shear stress

    Bearing stress at lug hole


    Bearing stress = 100WI/(t.d) Sb [ kgf/cm2 ] 107.88
    Allowable bearing stress = 0.9Sy Sba [ kgf/cm2 ] 2110.76

    Since Sb < Sba, design is safe for bearing stress

    Bending stress on lug


    Moment = W.I.h M [ kg-mm ] 484312.5
    Section modulus at bending section = t.w2/6 Z [ mm3 ] 420500.00
    Bending stress = 100M/Z Sn [ kgf/cm2 ] 115.18
    Allowable bending stress = 0.66Sy Sna [ kgf/cm2 ] 1547.89

    Since Sn < Sna, design is safe for bending stress


    & Boyce Mfg. Co. Ltd., process Equipment Division, Plant - 15, Vikhroli, Mumbai - 400079

    MDC No. Client Page No. :

    Job No. PMC Rev. :

    Made By Eqpt. No. Date :

    Weld design

    Weld size fw [ mm ] 10.00


    Shear load on weld = W.I Ws [ kgf ] 2,362.50
    Shear stress on weld = 100Ws/(2(w+t).fw) Sws [ kgf/cm2 ] 36.91
    2
    Allowable shear stress = 0.4Sy Ssa [ kgf/cm ] 938.12

    Since Sws < Ssa, weld size is sufficient for shear stress

    Bending stress in weld

    Bending moment on weld = Ws.h Mw [ kg-mm ] 484,312.50


    3
    Combined section modulus of welds = fw(tw+w2/3) Zw [ mm ] 367,333.33
    2
    Bending stress in weld = 100.Mw/Zw Swb [ kgf/cm ] 131.85
    Allowable bending stress = 0.66Sy Sna [ kgf/cm2 ] 1,547.89

    Since Swb < Sna, weld size is sufficient for bending stress

    Shear stress in connecting link

    Link rod diameter d [ mm ] 70.00


    Cross-sectional area of link rod A [ mm2 ] 3848.45
    Shear load on link rod = W.I Ws [ kg ] 2362.50
    Shear stress Ss [ kgf/cm2 ] 0.61
    Allowable shear stress = 0.4Sy Ssa [ kgf/cm2 ] 938.12

    Since Ss < Ssa, link rod size is sufficient for shear stress

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