STS10 Parts Manual 2005 PDF
STS10 Parts Manual 2005 PDF
STS10 Parts Manual 2005 PDF
FOR
HAGIE MODEL STS 10 HI-TRACTOR
05-05 493334
02-08
1
SPRAYER IDENTIFICATION
This serial number denotes the model, the year in which it was built, and the
number of the sprayer. As for further identification, the engine has a serial
number and the planetary hubs have identification plates that describe the
type of mount and gear ratio. To insure prompt, efficient service when
record the serial and identification numbers in the space provided below.
NOTE: Reference to left hand and right hand used throughout this manual
refers to the position when seated in the operator's seat facing forward.
2 334002
TABLE OF CONTENTS
BATTERY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
SERVICE PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
DECALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124-125
ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
3 334003
7
8 6
ENGINE ASSEMBLY
16
18
15 17
2 14
4
3 21
5
19 22
11
12
FR
9 OM
AI
R
RE
23 GU
LA
TO
R
20
TO
AI
R
RE
334004
GU
LA
TO
R
ENGINE ASSEMBLY
24 TO
27 CA
B
4
28
26
5
24 32
FR
OM
HE
AT 18
ER 30 21
HA
RD
LI 8
NE 25
21 7
22
29
6
23
2 13 12
21
22 9
334005
6
5
5
334006
A/C COMPRESSOR PUMP ASSEMBLY
B
CA 9
OM
FR
OR
NS
N DE
CO
TO
7
7 8 1
7 8
2
334007
27
16
23
7
26 HYDROSTATIC PUMP ASSEMBLY
10
4
38
334008
16
14
13 4
3 23
25 16
14
33
32
14
31
16
334009
AIR CLEANER ASSEMBLY
24
12 34
21 29 33
32
30 27
TO
5 AI 20
R
CO
MP
RE
SS
OR 16
23 NK
TA
33 17 R R
A I YE
29 OM DR
FR R
35 AI
32 19 OM
31 FR
18 15
14
21
26 25
36 24
334010
MUFFLER ASSEMBLY
11
2
334011
RADIATOR AND OIL COOLER ASSEMBLY
15
334013
17
6 6
8
HYDRAULIC TANK ASSEMBLY
12
DET. QTY PART NO. DESCRIPTION
9
13 1 1 470293 DIPSTICK, VENTED
14 2 1 470308 1/2MNPT DRAIN PLUG,AL HD,MAG
3 1 470362 6" HOLE COVER
4 1 605618 HYD TANK FILTER, 10M HYDAC
5 1 605619 FILTER ELEMENT FOR 605618
6 2 605620 SUMP STRAINER,50GPM,100M,1.5NP
14
10
15
16
11 2
334014
2
2
9
10
5
11
E
G IN
EN
TO
12
2
13
6
15
1 BATTERY ASSEMBLY
8
DET. QTY PART NO. DESCRIPTION
4
334015
AIR TANK ASSEMBLY
3
16
OR
AT
6 G UL
RE
R
A ME
FO
TO
16
15
G
LE
T
R ON EG 17
F L
RH ONT
TO FR
LH
2
TO
19 9
4
1
20
5
10
334016
NK
4 TA
R
1 AI
TO
AIR CHECK VALVE ASSEMBLY
OR
SS 6
RE
OMP 2
C
OM
FR
334017
2
5
7
3
334018
2
17
15
22
17
15
17 14 23
19
8
7
6
25
15 13 3
24
14 4 17 20
19 16 21
17 5
18
11
10
334021
14
17
FROM AIR TANK 57
LEFT FRONT OUTER LEG ASSEMBLY
17 36
20 28 9 8 DET. QTY PART NO. DESCRIPTION
15
1 2 121029 JOURNAL BRG, 1.00 ID X 1.00 LG
56 2 1 125050 BRG CONE,1.00 ID W/FACE SEAL
29
3 1 125051 BRG CUP FOR 125050
39 18 14 4 1 125052 BRG CONE, 2.687 ID W/FACE SEAL
10 5 1 125053 BRG CUP FOR 125052
6 2 311058 RUBBER SPRING
61
32 23 7 1 311066 AIRIDE SPRING, 9.75 BASE
8 2 618249 3/4MJIC-90-9/16MOR LBO
30 62 9 1 621551 REPAIR KIT,HYD CYL,STRG 621550
19
10 1 359289 LH LEG AIR VALVE MT, STS 04
40 54 11 1 359278 OUTER LEG WLD, 72" STS10/12 04
12 1 470305 HOSE CLAMP, 4-HOLE
13 4 471005 1/4 28 X 1/2 GREASE ZERK
14 1 473975 ROD END,1.00 BORE,1-12 RH MALE
43 47 15 1 621550 STEERING CYL,2.50 X 8.81 STS
16 2 629621 SEAL, 4.500 ROD DIA
25 34 17 2 711036 1/8MNPT-1/4 NYL TUBE FTG
18 1 711040 1/4MNPT-90-1/4 NYL TUBE LBO
26 35
16 19 1 472328 1"-12 HEX JAM NUT
7 20 1 358832 AIRIDE SPRING CTRL VALVE 98
21 16 900129 3/8UNC X 1" HEX BOLT
60 41 22 2 900138 3/8UNC X 3 1/2 HEX BOLT
49 1 27 23 2 900002 1/4UNC X 3/4 HEX BOLT
24 6 900267 1/2UNC X 2" HEX BOLT
31 25 4 900269 1/2UNC X 2 3/4 HEX BOLT
55 46 26 1 900343 5/8UNC X 4 1/2 HEX BOLT
37 27 2 900352P 5/8UNC X 2 1/4 HEX BOLT
1
2 28 1 359085 STEERING ARM BOLT, 1"-8THD STS
29 1 910008 1/2UNC HEX NUT
3 52 30 1 910013 3/4UNF HEX NUT
31 1 910021 1"-14 SLOT JAM NUT
52
13 32 2 914000 1/4UNC HEX STOVER NUT
33 2 914004 3/8UNC HEX STOVER NUT
13
22
17
15
22
17
15
23 19
14 17
24
7
6
26
3 13 15
20 17
21 16 19
5
14
4
11 17
18
10
334023
25
14 17
FROM AIR TANK
RIGHT REAR OUTER LEG ASSEMBLY
60
58
RIGHT REAR INNER LEG ASSEMBLY
2
DET. QTY PART NO. DESCRIPTION
18
16
23
18
16
18 15 24
20
8
10
7
6
26
16 14 3
25
15 4 18 21
20 17 22
18 5
19
12
11
334025
15
18
FROM AIR TANK 57
LEFT REAR OUTER LEG ASSEMBLY
17 36
20 DET. QTY PART NO. DESCRIPTION
28 15
1 2 121029 JOURNAL BRG, 1.00 ID X 1.00 LG
2 1 125050 BRG CONE,1.00 ID W/FACE SEAL
56
29 19 3 1 125051 BRG CUP FOR 125050
4 1 125052 BRG CONE, 2.687 ID W/FACE SEAL
39 18 14 5 1 125053 BRG CUP FOR 125052
10 6 2 311058 RUBBER SPRING
66 7 1 311066 AIRIDE SPRING, 9.75 BASE
32 23 8 4 629620 SEAL, 1.500 ROD DIA
9 2 900268 1/2UNC X 2 1/2 HEX BOLT
30 10 1 359289 LH LEG AIR VALVE MT, STS 04
11 1 359278 OUTER LEG WLD, 72" STS10/12 04
40 54 12 1 470305 HOSE CLAMP, 4-HOLE
13 4 471005 1/4 28 X 1/2 GREASE ZERK
14 1 359089 TIE ROD STUD WLD
47 15 1 359086 REAR TIE ROD SHAFT WLD
43 16 2 629621 SEAL, 4.500 ROD DIA
17 2 711036 1/8MNPT-1/4 NYL TUBE FTG
25 34 18 1 711040 1/4MNPT-90-1/4 NYL TUBE LBO
26 35 19 1 749322 STEERING TUBE CLAMP &BOLT ASSY
16 20 1 358832 AIRIDE SPRING CTRL VALVE 98
7 21 16 900129 3/8UNC X 1" HEX BOLT
22 2 900138 3/8UNC X 3 1/2 HEX BOLT
65 41 23 2 900002 1/4UNC X 3/4 HEX BOLT
49 1 27 24 6 900267 1/2UNC X 2" HEX BOLT
25 4 900269 1/2UNC X 2 3/4 HEX BOLT
31 26 1 900343 5/8UNC X 4 1/2 HEX BOLT
55 46 27 2 900352P 5/8UNC X 2 1/4 HEX BOLT
37 28 1 359085 STEERING ARM BOLT, 1"-8THD STS
1
2 29 1 910008 1/2UNC HEX NUT
30 1 910013 3/4UNF HEX NUT
3 31 1 910021 1"-14 SLOT JAM NUT
52 32 2 914000 1/4UNC HEX STOVER NUT
13 33 2 914004 3/8UNC HEX STOVER NUT
13 34 12 914008 1/2UNC HEX STOVER NUT
26
60
LEFT REAR INNER LEG ASSEMBLY
2
DET. QTY PART NO. DESCRIPTION
18
16
24
18
16
25 23
20 15 18
26
7
6
28
3 14 16
21 18
22 17 20
5 4 15
12
19 18
11
334027
27 15 18
24 22
16
13 4
24 22
5
24
20
16 7
24
21 4
24
20
9 18
24 8
17 1
15 20 23
6
11 8 7
24
7
10 22
14
19 8
24
8 24 20
21 7
26
7
7
28 9 9
12
2
28
50 11
30 2
1
11 32
35
35
33 38
1 3
11
35 11
9 33 2 14
32 13
1 15
35
11 38
35 MAINFRAME HYDRAULIC TUBE ASSEMBLY
33
DET. QTY PART NO. DESCRIPTION
16
32 1 4 470303 TUBE CLAMP BODY, 3-PC 10-HOLE
11
35 2 3 470304 TUBE CLAMP BODY,4HOLE.375-.625
3 4 520080 HOSE CLAMP NO 10 STAINLESS
4 2 615770 FRT TRD ADJ MAIN HYD TUBE ASSY
46 47 5 3 615771 BRKAWAY/TRD MAIN HYD TUBE ASSY
29 6 11 6 1 615773 STACK VALVE MAIN HYD TUBE ASSY
7 35 48 7 1 615774 STEERING MAIN HYD TUBE ASSY
2 8 1 615779 CASE DRAIN HYD TUBE ASSY
19 33 9 1 615778 FRT CASE DRAIN HYD TUBE ASSY
10 1 615782 FRT MAIN RETURN HYD TUBE ASSY
8 3 11 8 342718 HYD TUBE CLAMP KEEPER, 6.00
29
6 8 7
11
3
334030
TREAD ADJUST ASSEMBLY
4 17
13
7
5 8
MAINFRAME 28
18
8
*
19 OR 21
*
25
*
26
11 20
12
6
1
10 *
* 24
19 OR 21
9 20
334031
CAB ASSEMBLY (FRONT VIEW)
35
20
15 24 DET QTY P/N DESCRIPTION
26
45 1 1 343435 CAB WELDMENT, STS 05
49 2 1 650165 DECAL,PWR LINE/BM FOLD/GLASS
46 46 3 1 650164 DECAL,NO PASSNGR/NOT NEAR LEAK
45 4 10 470087 3/8-16 SERR FLANGE NUT
5 2 629762 CAPLUG, 5/8" RD, BLACK POLY
6 4 291009 ROSEBUD CLP FOR .625 CNDT
7 2 470393 KNOB,3-BLADE BLK,5/16-18X1 1/2
8 1 470397 RES-Q-ME TOOL
9 1 470398 BEAD CHAIN, #10 X 4" LONG
10 1 470400 BEAD CHAIN CONNECTOR #10 WHITE
56 11 4 291010 ROSEBUD CLIP FOR 1.00 CONDUIT
12 2 470434 GROMMET, .625ID .062GW 1.25OGD
52 25 13 4 903710 10-32X5/8 PHIL PANHD MACH SCR
38 14 1 343433 AUX. ACCESS COVER, STS 05
51 6 15 8 470122 1/4UNC x 1/2 HEX BOLT
47 34 16 1 291750 TERM BLOCK,RED,3/8-16 THRU
1 17 1 291749 TERM BLOCK,BLACK,3/8-16 THRU
53 18 4 903706 10-32 x 1/2 PHIL PANHD MACH SCR
DETAIL B 19 8 470381 5/16-18 NUTSERT .027-.150 STL
SCALE 1 : 3 58
20 21 470380 1/4-20 NUTSERT .027-.165 STL
21 8 470234 5/16-18 X 1 SERR FLANGE
33 22 3 900050 1/4UNC X 1 1/4 FL SOC CAP SCR
39 23 6 470465 #12-14X3/4 PHL PAN SHT MTL SRW
33 24 14 470463 8-32 serr flange nut
10 25 12 470118 1/4UNC x 3/4 HEX BOLT
50
54 9 26 14 903844 #8-32 X 1/2 PHIL PAN MACH SCREW
31
27 1 343432 ELECT INPUT COVER,STS CAB 05
8 11
7 28 1 343434 CAB ENTRY STEP PLATE, STS 05
21 29 2 343352 LWR LIGHT MT COVER,STS CAB 05
32
21 54
59 64 4 311077 CAB ISO MOUNT LF 1.5-450
60
64
4 63
29 8
4 5
24
HEADLINER ASSEMBLY
12
SEAT ASSEMBLY
2
PM0004
8 4
2
3
6
10
BUDDY SEAT ASSEMBLY
2
DET QTY P/N DESCRIPTION
1
PM0005
4
6
AIR DUCT AND FOAM ASSEMBLY
1
5 4
38
9 C
9 STEERING MOTOR ASSEMBLY
28
6
34
PM0008
5 25
1
2
1
2
5
3
9
4
CAB DOOR ASSEMBLY
40
8 10
8
PM0009
4 12
1
9
3
DOOR ASSEMBLY
12
5
9
10 8
11 9
2
PM0010
1
MONITOR ASSEMBLY
6
DET QTY P/N DESCRIPTION
3
2
4
PM0011
14
8
4 5
20 11
6 10
7
3 10
1 2
19
12
21
13
5
13
7
7
7
7
43
17
18
10 5 16
6
6 14
7
21 19
8
9
7
5
CONSOLE ASSEMBLY
2 3 4
PM0013
23
17 13
11
19
4 18
15
PM0014
5
1
8
4
PM0015
1 5
2
7
5
10
7
5
5
7
MODULE MOUNT ASSEMBLY
10
2
9
7
4
PM0016
6
5
3
PM0017
10
6
4 1 1 343505 TOP LH REAR ELECT BOX, STS 05
2 1 343506 BOT LH REAR ELECT BOX, STS 05
3 2 470198 HINGE 146-035
4 1 292014 IQAN-XT2 TRANSMISSION MODULE
5 1 292012 IQAN-XP2 POWER MODULE
6 6 470380 1/4-20 NUTSERT .027-1.65 STL
7 6 470118 1/4 UNC X 3/4 FLANGE HEX BOLT
8 4 470121 1/4 UNC HEX FLANGE LOCK NUT
9 8 903710 10-32X5/8 PHIL PANHD MACH SCR
10 8 470175 10-32 SERR FLANGE NUT
7 2
5
8
7
PM0018
3
39
38
14
11
23
7
10
15
16 22
13
334050
36 14
37
2
3
HOOD HYDRAULIC CYLINDER ASSEMBLY
4
334051
20
14
11
31
32
7 29
13 6
24
12
334052
22 21
26 1
25
5
9 FRONT PANEL AND DOOR ASSEMBLY
25
30
2
12
31
15
33
32
8
13
5
334053
14
8
9
31 32
26
7
2 OR 15 16 27
29
23 18
21
22 25
6
19
17 18
20 30 20
28
17 4
5
18 24
10
18 17 18
16
24
SERVICE PLATFORM ASSEMBLY
1
16
24 1 1 343293 CNTR SERV PLATFORM WLD,STS 04
2 1 342752 LH SERV PLATFORM WLD STS 00
14 3 1 343520 LH REAR SERV PLTFRM WLD,STS 05
16 4 1 343522 CENTER FRT PLATFORM WLD,STS 05
12
19 5 1 343510 CAB DOOR STOP MT, STS 05
20 18 13
20 6 1 343511 LH FRT HANDRAIL WLD STS 05
7 2 470366 CLIP FOR 470364
8 1 342738 LH REAR HANDRAIL WLD
11 3
9 1 343297 RH REAR HANDRAIL WLD, STS 04
16 10 1 343296 RH REAR SERV PLTFRM SHLD,STS04
12
18 11 1 342802 LH SERV PLATFORM SHIELD
20 12 4 900130 3/8UNC X 1 1/4 HEX BOLT
13 1 342981 RH HANDRAIL WLD,LH PLATFORM 05
14 2 342984 REAR LEG HOSE SUPPORT, STS 05
8 15 1 342985 LH SERV PLATFORM WLD,STS12 05
16 29 900064 5/16UNC X 3/4 HEX BOLT
17 11 900065 5/16UNC X 1" HEX BOLT
16 18 34 914002 5/16UNC HEX STOVER NUT
18 19 8 900129 3/8UNC X 1" HEX BOLT
20 12 914004 3/8UNC HEX STOVER NUT
21 1 470314 RUBBER BUMPER,BULLET W/3/8-24S
22 1 910005 3/8UNF HEX NUT
23 1 920502 3/8 LOCK WASHER
24 12 920001 5/16 SAE FLAT WASHER
25 1 343295 RH SERV PLTFRM SHIELD, STS 04
26 1 343304 ENG CMPRTMNT PLTFRM WLD,STS 04
27 2 470113 5/16UNC HEX FLANGE LOCK NUT
28 1 470364 GAS SPRING, 90LB, 3.5 STROKE
29 2 470365 BALL STUD,5/16-18, FOR 470364
30 2 900129 3/8UNC X 1" HEX BOLT
31 1 900170 3/8UNC X 2 1/4 HEX BOLT
32 1 920002 3/8 SAE FLAT WASHER
334054
13
14 12
4
13
14
11
15
LADDER ASSEMBLY
2
3
1 DET. QTY PART NO. DESCRIPTION
5
1 2 914002 5/16UNC HEX STOVER NUT
2 1 473978 ROLL PIN, 1/2 X 3 1/2 LG
6 3 2 121102 LADDER PIVOT BEARING, POLYGON
4 1 621554 LADR/SF/BRKWAY CYL,1.50 X12.25
5 2 900065 5/16UNC X 1" HEX BOLT
6 1 342805 LADDER MT TUBE
55
O
34 1 520141 2.31/2.62 T-BOLT HOSE CLAMP SS FR 20
45
33
NOTE: ITEMS (*) ARE USED WITH THE 29 34
SIDE FILL OPTION 11
12 30
ITEMS (**) ARE USED WITH THE 26
FRONT FILL OPTION 11
42 * 10 9
33 *
40 *
27
10 9
31 *
32 * 11
33 * 12
12
44 *
28
334056
13
1
15
10
11
12
18
7 8
16
14
19
5
18
17 1
9
T0 PRESSURE WASHER
1 2
18
4
20
FROM SIDE FILL
OR FRONT FILL
8
TO RINSE
VALVE
334057
32 54
55 1000 GALLON POLY TANK ASSEMBLY
12 64
DET. QTY PART NO. DESCRIPTION
65
33 13 56 1 1 472349 1/4 X 3/4 20THD-IN TEK TYPE
35 26 2 3 500194 2"FP FLANGE CLAMP, S.S.
63
3 3 500195 2"FP FLANGE GASKET EPDM
4 3 500208 3" FLANGE CLAMP, S.S.
13 34 61 5 3 500209 3" FLANGE GASKET EPDM
29 54 6 1 500196 2"FP FLANGE-2" HOSE BARB POLY
63 21 7 1 500219 2"FP FLANGE-90-2"FP FLANGE LBO
8 1 696258 VALVE, KZCO C2I-60B-Y19
21 16 9 1 500210 3" FLANGE-3" HOSE BARB POLY
62 10 1 500213 3"FLANGE-90-3"FLANGE LBO POLY
25 15 11 1 696149 BALL VLV, 3" FLANGE
57 12 8 473847 10-12 X 1 PHIL FLAT HD SCR SS
13 3 500026 3/4NPT-90-1"HOSE BARB, POLY
27
14 1 500043 3/4NPT PIPE PLUG, POLY
15 1 500104 1/4NPT-90-1/4 HOSE BARB, POLY
58 67 16 6 500110 3/4NPT BLKHD TANK FITTING POLY
17 1 500112 2"NPT BLKHD TANK FITTING POLY
TANK WALL
18 2 500113 2"NPT BLKHD FITTING GASKET
37 36 19 1 500114 3"NPT BLKHD TANK FITTING POLY
21 20 2 500115 3"NPT BLKHD FITTING GASKET
21 21 10 500158 1 1/2" GASKET FOR 2" FLANGE
16 22 1 500164 3" FLANGE-3" MNPT ADPTR POLY
16 23 1 500204 2"FP FLANGE-2"MNPT POLY
FROM SOLUTION
24 1 737873 ROTARY NOZZLE, TEFLON
25 2 737879 EDUCTOR NOZZLE, 3/4MNPT TEEJET
49
PUMP
26 1 763431 8" STRAINER BASKET, SOLU TANK
27 1 763571 1000 GAL POLY TANK
28 1 763601 POLY TANK CRADLE WELDMT STS10
24
29 4 763612 1.625 X 2.375 X 16GA WASHER
59 30 1 763613 3.250 X 4.250 X 16GA WASHER
42 41 61 31 1 763614 4.500 X 5.500 X 16GA WASHER
32 1 763624 10" TANK LID W/RING ASSY, POLY
16 60 33 1 763625 10" TANK LID, POLY
21
43 21 34 1 763626 10" TANK LID RING, POLY
35 2 763630 POLY TANK STRAP ASSY STS10
58
IO
N
PU
MP
TO SOLUTION TANK RINSE
5
4
3
RINSE STRAINER ASSEMBLY
6
FROM RINSE VALVE
334059
SOLUTION PUMP ASSEMBLY R
A TO
IT
DET. QTY PART NO. DESCRIPTION AG
NOTE: ITEMS MARKED WITH (**) ARE USED WITH NT
TO REAR AGITATOR
O
THE POLY SOLUTION TANK OPTION. FR
1 1 500154 2" FLANGE-2" HOSE BARB POLY ** TO **
TO RINSE
2 1 500103 1/8NPT-90-1/4 HOSE BARB,NYLON 28 ** 16
3 3 500151 2" FLANGE TEE POLY 5
4 10 500158 1 1/2" GASKET FOR 2" FLANGE
5 15 500160 2" FLANGE CLAMP, S.S.
**
6 4 500189 2" FLANGE-90-1" HOSE BARB POLY 6
7 4 500194 2"FP FLANGE CLAMP, S.S.
16
8 4 500195 2"FP FLANGE GASKET EPDM
**
4
9 1 500196 2"FP FLANGE-2" HOSE BARB POLY
** **
10 2 500199 2"FP FLANGE-2"FLANGE REDU POLY 16 5
11 1 690488 1.00 CHECK VLV, SPRING LOADED
12 1 500177 2" FLANGE-2" FLANGE CPLR POLY **
13 1 500207 2"FP FLANGE TEE POLY ** 3
14 1 500153 2" FLANGE-90-1 1/2 HBARB POLY 4
15 1 690628 LINE "Y" STRAINER, 2" FLANGE **
** 5
16 6 520090 HOSE CLAMP NO 16 STAINLESS 6
17 1 690929 80 MESH SCREEN FOR 690628 6
18 1 611127 1 1/16MJIC-1 1/16MOR ADPTR 28
19 1 616188 10-451TC-12FJX90-12FJX-19 H/A 5 3
20 1 618191 1 1/16MJ-90-1 1/16FJ SWIV LBO 28
33
21 2 618248 1 1/16MJIC-90-1 1/16MOR LBO 27 4 5
22 2 618273 1 1/16MJIC-1/2MNPT ADPTR
23 1 690960 VALVE HYD CTRL,30GPM RAVEN 05 4 14
24 1 690946 HYPRO PUMP,9306C-HM3CBU,FLANGE 5
25 1 690962 SOLUTION PUMP MT, STS 05
26 1 696257 VALVE, KZCO C2F-62-Q-S9
27 2 696256 VALVE, KZCO C2F-60B-M-S9
28 4 696254 O-RING, KZCO FLANGED VALVES 5
29 2 900008 1/4UNC X 2 1/2 HEX BOLT
30 2 900131 3/8UNC X 1 1/2 HEX BOLT 38 4 5
31 2 914000 1/4UNC HEX STOVER NUT 26
32 2 914004 3/8UNC HEX STOVER NUT 9 OR
AT 36
33 1 650125 DECAL,AGIT RATE IND, KZCO VLV 12 IT
34 2 500074 1"NPT-1" HOSE BARB, POLY 8 AG
TO
60
3
16 4
8
8
5
N K 34 7
TA 10 7 10
E
NS
RI 4 8
OM
FR 5
11 7 38
32 30
27 23
21
28 25 1
34 4
5 5
16 22 20
15
35
41
21
16 19 39 42
39 40
6 40
29 17
18
334060
31
QUICK COUPLER ASSEMBLY
TO FLOW METER
1 1 500154 2" FLANGE-2" HOSE BARB POLY
2 3 500158 1 1/2" GASKET FOR 2" FLANGE
3 3 500160 2" FLANGE CLAMP, S.S.
4 1 500180 2"FLANGE-90-2"FLANGE LBO POLY
5 1 500225 2"FLANGE-45-2"FLANGE LBO POLY 9
6 1 500152 2" FLANGE-2" MNPT ADPTR POLY
7 1 690391 2.00FNPT-MALE COUPLER POLY
8 1 601628 HOSE, 2 X 51 2F-1W EPDM
9 2 520141 2.31/2.62 T-BOLT HOSE CLAMP SS 14
10 1 690392 PLUG FOR 2.00 FEMALE COUPLER 11
11 1 690272 2" FEM COUPLER W/LOCK,2" BARB
12 1 690623 CAP FOR 2.00 MALE COUPLER POLY
13 1 500231 2"FP FLANGE GASKET,EXTRA THICK 12
14 2 470322 LANYARD, 8" NYLON LOOP/LOOP
15 1 520099 HOSE CLAMP NO 40 STAINLESS
10 14
13
7
61
8
2
5
1
3
ER 2
IN
RA
ST
OM
FR
15
334061
FROM STRAINER
27
25
30 24
25
27
22 23
26 1
SOLUTION CONTROL VALVE ASSEMBLY (STANDARD) 28
13
DET. QTY PART NO. DESCRIPTION 9
8
1 2 500024 1"NPT-90-1"HOSE BARB, POLY
2 1 500047 1/2NPT-90-1/2 HOSE BARB, POLY 32
3 1 500151 2" FLANGE TEE POLY 20
4 6 500158 1 1/2" GASKET FOR 2" FLANGE
5 6 500160 2" FLANGE CLAMP, S.S. 26
6 1 500180 2"FLANGE-90-2"FLANGE LBO POLY 9
27
7 3 500189 2" FLANGE-90-1" HOSE BARB POLY 8
8 7 500194 2"FP FLANGE CLAMP, S.S.
10 13
9 7 500195 2"FP FLANGE GASKET EPDM
10 1 500196 2"FP FLANGE-2" HOSE BARB POLY
11 1 500203 2"FP FLANGE CROSS POLY
20 7 1
12 1 500224 2" FLANGE PLUG W/1/2"FNPT POLY
13 2 500228 2"FP FLANGE PLUG W/1"FNPT POLY 9
14 1 500229 2"FP FLANGE PLUG,1/4FNPT POLY 8
62
21
334062
2
13
11
9 6
5
4
63
11
6
9
64
5
4
10
1 4
8
5
6
12
11
334064
6
3
65
7
334065
6
1
2
7
66
6 2
6
334066
90' BALL VALVE ASSEMBLY (STANDARD)
5
67
4
1
6
334067
FROM STRAINER
27
25
30 24
25
27
22 23
26
28
1
SOLUTION CONTROL VALVE ASSEMBLY (HI-VOLUME)
9
8
DET. QTY PART NO. DESCRIPTION
32
1 2 500197 2" FP FLANGE-90-1 1/2 HBARB
2 1 500047 1/2NPT-90-1/2 HOSE BARB, POLY
3 1 500151 2" FLANGE TEE POLY 26 20
4 6 500158 1 1/2" GASKET FOR 2" FLANGE
5 6 500160 2" FLANGE CLAMP, S.S. 27 9
6 1 500180 2"FLANGE-90-2"FLANGE LBO POLY 8
7 1 500189 2" FLANGE-90-1" HOSE BARB POLY 1
10
8 7 500194 2"FP FLANGE CLAMP, S.S.
9 7 500195 2"FP FLANGE GASKET EPDM
10 1 500196 2"FP FLANGE-2" HOSE BARB POLY 20 13
11 1 500203 2"FP FLANGE CROSS POLY 9
12 1 500224 2" FLANGE PLUG W/1/2"FNPT POLY
13 2 500153 2" FLANGE-90-1 1/2 HBARB POLY 8 20
68
9 4
14 1 500229 2"FP FLANGE PLUG,1/4FNPT POLY 8
15 1 618556 1/4NPT-90-1/2 HOSE BARB,POLY
5
16 2 690870 SOLU VLV MANIF MT BRKT STS 03 TO
17 1 696259 VALVE, 3 SECT KZCO 400-3CIM-DJ PR 11
E SS 7
18 8 900064 5/16UNC X 3/4 HEX BOLT UR 6
E 9 5
19 8 914002 5/16UNC HEX STOVER NUT GA 20
UG 29 8 4
20 5 520067 HOSE CLAMP NO 28 STAINLESS E
5 3
21 1 500206 2"FP FLANGE PLUG 14
22 2 470118 1/4UNC X 3/4 FLANGE HEX BOLT 4
23 2 470121 1/4UNC HEX FLANGE LOCK NUT
15 8
24 1 690961 RFM 100 FLOW METER, RAVEN 05
31
25 2 500058 2"NPT X 2" H BARB, POLY 9 5
26 2 520056 HOSE CLAMP NO 56 STAINLESS 31 4
27 3 520141 2.31/2.62 T-BOLT HOSE CLAMP SS
12
28 1 601502 HOSE, 2 X 56 2F-1W EPDM
29 1 601634 HOSE, 1/2 X 78 1BR BLK EPDM 2
30 1 601613 HOSE, 2 X 43 2F-1W EPDM 18
19
31 3 520070 HOSE CLAMP NO 8 STAINLESS
32 1 500207 2"FP FLANGE TEE POLY 33 31
34
13
33 7 696254 O-RING, KZCO FLANGED VALVES
5 20
34 2 696255 END CAP,220 FLANGE VLV 696253
4
16
21
334068
2
13
11
9 6
5
4
69
11
6
9
70
5
4
10
1 4
8
5
6
12
12
334070
6
80'-90' FEEDER TEE ASSEMBLY (HI-VOLUME)
1
2
3
71
6 2
4
334071
6
7
3
72
6
334072
90' BALL VALVE ASSEMBLY (HI-VOLUME)
5
73
4
1
6
334073
4
6
1
3
10
11
12
7
8
9
334074
4
6
1
9
334075
1
1 1
4 6
10 11
5 7
12 12
9 9
8 8
334076
14
27
10 15
5 10 6
10
10
4
16
11
25
20
10 22
13 1
19 10
24
18 23
21
17
9
16
10
13
22
7
5
12
20
18
13
19
21
22
8
334078
20
FRONT FILL SOLUTION HOSING POLY (STANDARD)
9
16
23
22
7
5
25
20
18
23
19
21
22
8
334079
20
3
SIDE FILL SOLUTION HOSING (STANDARD)
1
DET. QTY PART NO. DESCRIPTION
16
1 1 601273 HOSE, 1 X 132 1BR BLK EPDM
2 1 601490 HOSE, 1/4 X 98 1 BR BLK EPDM
3 1 601496 HOSE, 1 X 120 1BR BLK EPDM
4 1 601613 HOSE, 2 X 43 2F-1W EPDM
5 1 601502 HOSE, 2 X 56 2F-1W EPDM
6 1 601567 HOSE, 1/2 X 260 1BR BLK EPDM
7 1 601634 HOSE, 1/2 X 78 1BR BLK EPDM
8 1 601562 HOSE, 1/2 X 140 1BR BLK EPDM
15 18
6 9 1 601573 HOSE, 2 X 48 2F-1W EPDM
10 1 601591 HOSE, 1 1/2 X 53 2BR BLK EPDM
11 1 601590 HOSE, 1 X 6 1BR BLK EPDM
2 12 1 601628 HOSE, 2 X 51 2F-1W EPDM
13 2 601566 HOSE, 1/2 X 252 1BR BLK EPDM
14 1 601491 HOSE, 1 X 30 1BR BLK EPDM
15 1 601179 HOSE, 1 X 26 1BR BLK EPDM
16 1 601506 HOSE, 3 X 74 POLY HELIX EPDM
17 1 601574 HOSE, 3 X 36 POLY HELIX EPDM
18 1 690731 SOLU TUBE, 3.00 S.S. SIDE FILL
19 1 601459 HOSE, 1 X 245 1BR BLK EDPM
14
20 1 601521 HOSE, 1 X 72 1BR BLK EPDM
21 1 601522 HOSE, 1 X 204 1BR BLK EPDM
17 22 2 601523 HOSE, 1 X 300 1BR BLK EPDM
23 1 601524 HOSE, 1 X 396 1BR BLK EPDM
24 2 601525 HOSE, 1 X 84 1BR BLK EPDM
11 19
80
9
10
13
24
7
5
12
22
20
13
21
23
24
8
334080
22
SIDE FILL SOLUTION HOSING POLY (STANDARD)
23
22
7
5
27
20
18
23
19
21
22
8
334081
20
FRONT FILL SOLUTION TANK HOSING (HI-VOLUME)
1
3
DET. QTY PART NO. DESCRIPTION
17
11
82
10
16
13
18
7
5
12
21
19
13
20
22
18
8
334082
21
FRONT FILL SOLUTION HOSING POLY (HI-VOLUME)
9
16
23
22
7
5
25
20
18
23
19
21
22
8
334083
20
3 SIDE FILL SOLUTION HOSING (HI-VOLUME)
1
DET. QTY PART NO. DESCRIPTION
16
1 1 601273 HOSE, 1 X 132 1BR BLK EPDM
2 1 601490 HOSE, 1/4 X 98 1 BR BLK EPDM
3 1 601496 HOSE, 1 X 120 1BR BLK EPDM
4 1 601613 HOSE, 2 X 43 2F-1W EPDM
5 1 601502 HOSE, 2 X 56 2F-1W EPDM
6 1 601567 HOSE, 1/2 X 260 1BR BLK EPDM
7 1 601634 HOSE, 1/2 X 78 1BR BLK EPDM
8 1 601562 HOSE, 1/2 X 140 1BR BLK EPDM
15 18 9 1 601573 HOSE, 2 X 48 2F-1W EPDM
6
10 1 601591 HOSE, 1 1/2 X 53 2BR BLK EPDM
11 1 601590 HOSE, 1 X 6 1BR BLK EPDM
12 1 601628 HOSE, 2 X 51 2F-1W EPDM
2
13 2 601566 HOSE, 1/2 X 252 1BR BLK EPDM
14 1 601491 HOSE, 1 X 30 1BR BLK EPDM
15 1 601179 HOSE, 1 X 26 1BR BLK EPDM
16 1 601506 HOSE, 3 X 74 POLY HELIX EPDM
17 1 601574 HOSE, 3 X 36 POLY HELIX EPDM
18 1 690731 SOLU TUBE, 3.00 S.S. SIDE FILL
19 1 601459 HOSE, 1 X 245 1BR BLK EDPM
14 17
20 2 601240 HOSE, 1 1/2 X 84 2F-1W EPDM
21 1 601516 HOSE, 1 1/2 X 72 2BR BLK EPDM
19 22 1 601517 HOSE, 1 1/2 X 204 2BR BLK EPDM
23 2 601518 HOSE, 1 1/2 X 300 2BR BLK EPDM
24 1 601519 HOSE, 1 1/2 X 396 2BR BLK EPDM
11
84
9
10
13
20
7
5
12
23
21
13
22
24
20
8
334084
23
SIDE FILL SOLUTION HOSING POLY (HI-VOLUME)
13
25 DET. QTY PART NO. DESCRIPTION
23
22
7
5
27
20
18
23
19
21
22
8
334085
20
21
5
16 3
9
18
9
19
5 34
28 31
32
26 6
25
26 20
25 13
2
25
334086
22
5
4 18 12
7
19
3
13
24 25
23
21
334087
TO FOAMER TANK
6
5
334088
LEFT 3-WAY FOAMER VALVE ASSEMBLY
1
89
5
334089
4
5
2 FOAMER DROP HOSE ASSEMBLY
6
DET. QTY PART NO. DESCRIPTION
3
334090
2
3
1
E
LV
VA
NK 1
TA 2
ER
AM
FO
91
OM
FR
5
5
10
6 7
2
8
9
334092
9
2
12
10 13
2
11
4
93
3
2
5 6
1
4
BOOM CONTROL HYD MANIFOLD ASSEMBLY
2
DET. QTY PART NO. DESCRIPTION
9
94
13 8
12
11
10
6
5
8
9
3
7
334094
13
7
11
2
12
14 QUICK ATTACH FITTING ASSEMBLY
3
DET. QTY PART NO. DESCRIPTION
13
1 1 164773 QUICK ATTACH HOSE BRKT,STS 04
2 2 611125 3/4MJIC-3/4MOR ADPTR
3 1 618126 9/16MJIC-9/16MOR ADPTR
10 4 1 618010 3/4MJIC-90-BLKHD UNION LBO
5 1 618349 3/4MJIC-3/4MJIC BLKHD UNION
6 1 618350 9/16MJIC-45-BLKHD UNION LBO
2 7 1 618649 RUBBER DUST PLUG, 618559/694
1 8 1 618650 RUBBER DUST CAP, 618560/695
95
17
18
15
16
334095
LIFTARM ASSEMBLY
9 24
7
7
5
25
6
3 1 22
13 2
4
28 25
12 24
26 44
46
24
37 13 45
18
1 27
15
334096
18
24
TRANSOM ASSEMBLY
7
5 6
29
20
24
4
23 27
31
1
17
19 26
28
27 35
15
16
12
1 32
33
11
25
14
334097
13
BOOM ASSEMBLY
6 OR 7
DET. QTY PART NO. DESCRIPTION
2 OR 3
98
1
334098
INNER BOOM ASSEMBLY
9
8
2
9
17
99
2
12
6
1 18
15
3
4 13
16
14
11
10
334099
7
13
2
24
23
80'-90' BOOM HINGE ASSEMBLY
14 9
DET. QTY PART NO. DESCRIPTION
8
17
15
334100
BOOM BREAKAWAY ASSEMBLY
1
101
14 2 8 OR 9
18
17
4
5
19
13
16 18
15
13
6 OR 7
334101
2
8
7
7 8
12
12
334102
11 10
2
8
7
8 7
12
12
334103
10 11
5
3
2
4
1
11 8
5
104
7
BOOM SUPPORT CRADLE ASSEMBLY, 80'-90'
4
2
7
334105
3 2
1
106
4
107
3
108
5
8
2
110
4
1
3
334110
FROM RINSE TANK STRAINER
7
8 6
11
1 7
10
12
2
14
10
3 11 PRESSURE WASHER ASSEMBLY
5 12
23
24
17
16
334111
2
3
334112
4
5
1
6
7
3
334113
4
6
1
6
114
7
3
8
2
9
334114
4
5
1
6
7
3
334115
9
12
7
116
1 10
11 1 1 292218 SWITCH,SIDE FILL PUMP/PRESWASH
13
8 2 1 292219 SWITCH, SIDE FILL LIFT, STS
3 2 292261 MOUNTING TRIM,END VME
4 1 293806 SIDE FILL WIRE HARNESS STS 05
5 1 650155 DECAL, SIDEFILL CTRL STS 05
6 1 690974 SIDE FILL SWITCH BOX, STS 05
7 1 690723 CHEM IND GUARD WLD
8 4 470175 10-32 HEX FLANGE LOCK NUT
9 2 473911 5/16UNC-1.31ID-2.00 U-BOLT
2 10 2 900130 3/8UNC X 1 1/4 HEX BOLT
11 4 903710 10-32X5/8 PHIL PANHD MACH SCR
4 12 4 914002 5/16UNC HEX STOVER NUT
13 2 914004 3/8UNC HEX STOVER NUT
334116
10
48
7
TO
RI 32
NS 6 SIDE FILL/CHEMICAL INDUCTOR ASSEMBLY
E
TA 3
NK 41 28
DET. QTY PART NO. DESCRIPTION
21 21
1 1 121101 TRANSOM PIVOT BRG,TOP POLYGON
7 2 1 470352 LANYARD, 11" POLY
52
50
44 42 3 2 500024 1"NPT-90-1"HOSE BARB, POLY
6
11 4 1 500041 3/4NPT-90-1/2"HOSE BARB, POLY
5 1 500085 1" X 3/4NPT REDU NIPPLE, POLY
27
6 8 500157 1" FLANGE GASKET EPDM
7 8 500159 1" FLANGE CLAMP, S.S.
8 2 500163 1" FLANGE-1" MNPT ADPTR POLY
51
50 9 2 500164 3" FLANGE-3" MNPT ADPTR POLY
1 47 10 1 500168 1" FLANGE-1" FNPT ADPTR POLY
46 11 2 500173 1" FLANGE-90-1" HOSE BARB POLY
8
12 2 500174 1" FLANGE-90-1" FLANGE LBOPOLY
43 45 6 13 7 500208 3" FLANGE CLAMP, S.S.
TO 7
SO 38 14 7 500209 3" FLANGE GASKET EPDM
L UT 36 15 1 500210 3" FLANGE-3" HOSE BARB POLY
IO 28
N 40 16 2 500213 3"FLANGE-90-3"FLANGE LBO POLY
TA 37
NK 17 1 500216 3"FLANGE PLUG W/1"FNPT POLY
6
47 33 7 18 1 500217 3" FLANGE TEE POLY
15
46 19 1 500220 3"FLANGE-3"MNPT W/1"FNPT POLY
13 35 20 1 505214 1"-3/4"NPT REDU BUSH, POLY
14 21 5 520090 HOSE CLAMP NO 16 STAINLESS
18 36 22 1 601609 HOSE, 1 X 33 1BR BLK EPDM
23 1 601611 HOSE, 1 X 30 2F-1W EPDM
13 12 24 2 618183 3/4MJIC-90-7/8MOR LBO
11
7 6 25 1 690488 1.00 CHECK VLV, SPRING LOADED
117
24
26
334117
24
16
SIDE FILL HYDRAULIC VALVE ASSEMBLY
11
DET. QTY PART NO. DESCRIPTION
10
3
8
2
334118
FRONT FILL ASSEMBLY
10 20
6
7
19 1
11
37 23 12
40
8
TO
RI
NS 24 25
E 9 21
TA 6
NK 32
5 41 28
27
18 34
36 22
29 39
33
35
334119
1
4
3 RADAR OPTION
2
334120
11
10
12
13
7
TO
SO
LU
TI
ON
PU
MP
6
4
3
14
8 2
1
121
14
4
3
7
6
4
7
8
334122
7
6
7
8
123
4
7
8
334123
NOTICE
The following page contains decals for the model STS 10.
124
STS10 DECALS
4 650103 TREAD ADJUST INDICATOR DECAL 1-ON EACH LEG SLIDE TUBE
1 650118 DO NOT USE EITHER DECAL NEAR AIR INTAKE ON SHEET METAL
2 650136 CAUTION QUICK ATTACK PIN DECAL 1-EA ON FRONT CROSSMEMBER BY Q-ATTACH
2 650143 LOGO, SOLUTION TANK STS10 DECAL ON EACH SIDE SOLUTION TANK
2 650339 WARNING, HYD OIL INJ DECAL 1-ON SIDE OF OIL TANK
1 650367 AIR FILTER INSTRUCTION DECAL ON ENGINE AIR FILTER END CAP
125 334125
LEFT FRONT WHEEL MOTOR 69 50 17 52 51 18 50 69 RIGHT FRONT WHEEL MOTOR
63
37 22 37
31 75 31
10 8 10
49 63 8
21 21
65
62 61
19
81 82
44 83 79 60 HYDRAULIC TANK
80
24 78 77
58 13
79 14
40 42
73
25 30 33 34 47
38
15
37 27 37 38 40
41 23 54
40 2 74 48 16
38
27 35
37
27
56 1
37 64
23 39
40
79 78 76 44
28
66
36 55
28 20 27 12
23
72
59 23
45
44 48
32
29 26
68 67 53
70
43
INLET
LEFT REAR WHEEL MOTOR OIL COOLER RIGHT REAR WHEEL MOTOR
126 334126
STS10 HYDRAULIC SCHEMATIC 2005
REFERENCE DRAWING NO. 498848S1
DET. QTY PART NO. DESCRIPTION DET. QTY PART NO. DESCRIPTION
127 334127
BOOM CONTROL 21 2 2
VALVE
22 LH STEERING RH STEERING
CYLINDER 84 CYLINDER
21 23 20
20
TO BOOM BREAKAWAY
52 42 12 52
3 42 20
20
21
22 18
54
69
21 1
70
22 19 19
20 57 SOLUTION 63
73 72 81 57
22 43 79 18 PUMP 39
8
18 32 80
74
17
71 62 75 78 36 58 39 60
77 75 STEERING MOTOR
34 17 50
74
56 28
41 61
32 56
59 36 61
35 27 51
41
26 40
RAVEN VFC
25 7
11
13 15
16
10 6
14 69
70
20
48
32
43
33
29 31 41 5 32 22
68 58 64
30
SIDE FILL VALVE
35 24
SIDE FILL OPTION
85 40 76 W/O TREAD ADJUST
53 55
36
21
34 TREAD ADJUST AND
67 SIDE FILL OPTION
47 69
49 70
LADDER 82 TREAD ADJUST
49 20
CYLINDER VALVE
BRAKE 9 HOSE ROUTING,
83 23 22
W/O TREAD ADJ 32
OR SIDE FILL 43
21 HYD PUMP RIGHT
SIDE OF ENGINE 4
18
66
38 65 44 OUTLET
18
22
37
45
INLET
46
OIL COOLER
128 334128
STS10 HYDRAULIC SCHEMATIC 2005
REFERENCE DRAWING NO. 498848S2
DET. QTY PART NO. DESCRIPTION DET. QTY PART NO. DESCRIPTION
129 334129
26 26
2 90 FOOT BOOM 2
BOOM BREAKAWAY BOOM BREAKAWAY
44
4 4 44 28
LIFT
LIFT
28 30
44 47 3 32 31 30 31 32 3 47 44
33 33
28 5 5 28
45 28 34 28 34 45
34 34
46 LEVEL LEVEL
46
26 26
28 28
29 29
28 28
7 7 23
23 8 8
20 20
FOLD
FOLD
50 50 46 50
51 49
48 43 43
6 6
23
27
23
28 28
34 34
25
42
24 10 9 23
11 12 13 13 14 15 16 17 23
1 36 35 35 36 1
22
SIDE FILL
VALVE
VALVE
40
SIDE FILL
CYLINDER 21 38
34
28
37
41
1 1
36 35 35 36
130 334130
STS10 HYDRAULIC SCHEMATIC 2005
REFERENCE DRAWING NO. 498848S3
DET. QTY PART NO. DESCRIPTION DET. QTY PART NO. DESCRIPTION
1 4 621552 TRD ADJ CYL, 3.00 X 16.00 STS 27 2 616088 04-451TC-06FJX-06FJX-56 H/A
2 3 621554 LADR/SF/BRKWAY CYL,1.50 X12.25 28 16 618119 9/16MJIC-90-9/16MOR LBO
3 2 607540 KICK-DOWN RELIEF VALVE, 800PSI 29 2 618486 9/16FJIC SW RUN TEE-9/16MJIC
4 2 621556 LIFT CYL, 2.50 X 18.00 STS 30 2 618629 9/16MOR BRANCH TEE-9/16MJIC
5 2 621558 LEVEL CYL, 3.00 X 11.00 STS 31 2 618668 9/16FJIC SWIV-9/16MOR ADPTR
6 2 621560 FOLD CYL, 2.50 X 21.000 STS 32 2 614752 RESTRICTOR BR TEE ASSY,.042DIA
7 2 618719 9/16FJIC SWIV-3/4MOR ADPTR 33 2 621562 OUTR FOLD CYL,2.25 X 21.00 STS
8 2 470326 ACCUMULATOR, DIAPHRAGM 34 7 618733 9/16JIC .042 ORIFICE ADPTR
9 1 615761 LIFT RAISE HYD TUBE ASSY 35 4 616070 04-451TC-04MJBH-06MOR-11.00H/A
10 1 615762 LIFT LOWER HYD TUBE ASSY 36 4 616071 04-451TC-04MJBH-06MOR-13.00H/A
11 1 615763 LEVEL RAISE HYD TUBE ASSY 37 8 616074 04-451TC-04FJX90-06FJX-26 H/A
12 1 615764 LEVEL LOWER HYD TUBE ASSY 38 4 616079 04-451TC-06FJX-06FJX-29 H/A
13 2 615765 BREAKAWAY HYD TUBE ASSY 39 1 616124 04-451TC-06FJX-08FJX-24 H/A
14 1 615766 BOOM EXTN RAISE HYD TUBE ASSY 40 1 616118 04-451TC-06FJX-06FJX-165 H/A
15 1 615767 BOOM EXTN LOWER HYD TUBE ASSY 41 1 616119 04-451TC-06FJX-06FJX-175 H/A
16 1 615768 RH FOLD RAISE HYD TUBE ASSY 42 4 616089 04-451TC-06FJX-06FJX-60 H/A
17 1 615769 RH FOLD LOWER HYD TUBE ASSY 43 2 616230 04-451TC-06FJX-06FJX-62 H/A
18 2 615770 FRT TRD ADJ MAIN HYD TUBE ASSY 44 4 616090 04-451TC-06FJX-06FJX-85 H/A
19 2 615771 BRKAWAY/TRD MAIN HYD TUBE ASSY 45 2 616077 04-451TC-06FJX-06FJX-18 H/A
20 8 615760 BOOM HYD TUBE ASSY 46 3 616083 04-451TC-06FJX-06FJX-36 H/A
21 8 618603 9/16MJIC-90-9/16MJIC LBO 47 2 616075 04-451TC-06FJX-06FJX-9 H/A
22 2 618618 9/16MJIC-90-9/16FJIC SWIV LBO 48 2 616084 04-451TC-06FJX-06FJX-46 H/A
23 26 619010 9/16MJIC UNION 49 1 616085 04-451TC-06FJX-06FJX-43 H/A
24 2 618019 9/16MJIC UNION TEE 50 3 616086 04-451TC-06FJX-06FJX-45 H/A
25 4 616133 04-451TC-06FJX-06FJX-72 H/A 51 1 616087 04-451TC-06FJX-06FJX-52 H/A
26 4 618689 9/16MOR-90-9/16MJ .042 CHK VLV
131 334131
ELECT VALVE ELECT VALVE
SIDE FILL 9 PRESSURE WASHER
18
1 8 SOLUTION
17 14
PUMP
9
8 10
1
15
2
6
7
11
16
11
3
SIDE FILL 19 RAVEN VFC
12 22
PUMP 21
20
FROM BRAKE
5
4
PRESSURE
WASHER
13
8
ELECT VALVE
SIDE FILL
13 1 SOLUTION
7 PUMP
7 9
4
2
5
6
10
12
10
3
SIDE FILL RAVEN VFC
PUMP
11
ELECT VALVE
PRESSURE WASHER
8
13 1 SOLUTION
7 PUMP
7 9
5
6
14 RAVEN VFC
10 12
4
8
15
FROM BRAKE
11
3
PRESSURE
WASHER
132 334132
SIDE FILL AND PRESSURE WASHER OPTION
133 334133
SPRAY SECTION VALVES
BOOM-1 BOOM-2
SSV-1/7 SSV-2/6
90FRV-L/R
FENCE ROW
LEFT
120 FV-I
120 FV-0
BLV-L-D
BFV-R-O
BLV-R-D
BFV-L-O
OBFV-O
TLV-D
BOTTOM MSL
COILS
LV
MAIN SPRAY
LIGHT
BOOM
VALVE
TOP COILS
BLV-L-U
BLV-R-U
BFV-L-I
BFV-R-I
OBFV-I
TLV-U
IL-1
IL-2
IL-3
IL-5
IL-6
IL-7
IL-4
FR-L
FR-R
MV
BOOM-1 120'
BOOM-7 120'
LH FENCE
RH FENCE
BOOM-3
BOOM-2
BOOM-4
BOOM-5
BOOM-6
DL-3
PAGE 3 OF 5
MC-D
MC-A
MC-A
GND
134 334134
SPRAY SECTION VALVES
BOOM-6 BOOM-7
SSV-2/6 SSV-1/7
B
A
90FRV-L/R
FENCE ROW
RIGHT
BOOM-5
SPRAY SECTION VALVES
SSV-5
BOOM-4
SSV-4
BOOM-3
XP2-A3
XP2-A2
XP2-A1
SSV-3
XP2-A3 C1
XP2-A2 C1
XP2-A1 C1
FM
FLOW METER
TB-1 TB-1
07-15-04 TLM
SHEET 1 OF 5
REVISION DATE: 09-26-05 498861
135 334135
HEAD LIGHT-1 LH TURN SIGNAL RH TURN SIGNAL HEAD LIGHT-1
SHIFT VALVE 293793 - SPEED SHIFT HARNESS, STS10 05 293793 - SPEED SHIFT HARNESS, STS10 05 SHIFT VALVE
2
2
2
2
1
1
1
1
SV SH FSH-L FSH-R SH SV
LH FRONT RH FRONT
WHEEL MOTOR WHEEL MOTOR
FLH FLH
136
15 15 15 15 FLASHER UNIT
SHEET 3 OF 5
TFM
VF4 SERIES
40 AMP RELAY
3 PLACES
MLH
BLACK
MLH
TO CAB GROUND POST
TO CAB POSITIVE POST
334136
293798 - REAR/TAIL LIGHT HARNESS,STS 05
BUA
SHEET 4 OF 5
WL2-L TS-L TS-R WL2-R
WL1-L WL1-R
137
RLH
RLH
STS 10
SHEET 2 OF 5
REVISION DATE:
BACK-UP WARNING
BEEPER
WIRING DIAGRAM 05
12-15-04
LH TURN SIGNAL LH TAIL LIGHT RH TAIL LIGHT RH TURN SIGNAL
498861
TLM
334137
293784 - MAIN CAB HARNESS, STS 05
PAGE 5 OF 5
INDICATOR
HEADLIGHT
HAZZARD
TURN
A1 B1 6 3 6 3 6 3
5 2 5 2 5 2
A2 B2 4 1 4 1 4 1
7 8 7 8 7 8
MC-A
MC-B
MC-C
MC-D
MC-C
MC-D
J1939-N3 J1939-N3
MC-B
DL-3
SHEET 1 OF 5
BLA
RED
CK
293790 - STRG COL TO CAB HARNESS,STS 05
293789 - STRG COLUMN WIRE HARNESS STS05
IS-2
GND
IGNITION SWITCH
L
M
IS-1
S
G
B
SC-B
SC-A SC-A
MH-1
SHEET 4 OF 5
SHEET 4 OF 5
MH-2
DP-2
AD
HYDRAULIC PUMPS
DP-1
AIR DRYER
TAS-R TAS
EH-1 EH-1
TOP BATTERY
POS
FUEL FILTER
+ - W/WATER SENSOR
WIFS
REMOTE BATTERY A B
(BLACK)
JUMP TERMINAL
291707
291705
(RED)
BOTTOM NEG
BATTERY
+
ALTERNATOR
-
J1939-N2
291707 - BATT CABLE,BLK 26"
ECM-B
34"
BLACK
R
LE,
CAB
BATTERY
- B
STARTER
WATER A A
LEVEL
B B
C C
D D
SENSOR
CABLE,RED 60"
291891 - BATT
138 334138
TANK RINSE
VALVE
BOOM RINSE
VALVE
TRV
4-SEC AGIT.
BRV
SOLUTION PUMP
AV
VALVE
293794 - SOLU PUMP VLV HARNESS,STS 05
1
2
SPV
SOLUTION TANK
VALVE
STV
STARTING HEATER
RE
D
ECM-12V EB-1
343500
ENG ELECTRICAL
293804 - ENGINE BOX ASSY
HARNESS, STS 05
A/C COMPRESSOR
AC-1
GND
A/C
SWITCH
AC-2
07-15-04 TLM
139 334139
TREAD ADJUST AND SIDE FILL OPTION
LR-O
RF-O
LF-O
RR-O
SFLV-D
TOP COILS
TREAD ADJUST
VALVE
BOTTOM COILS
XP2-A0
SFLV-U
RR-I
LR-I
RF-I
LF-I
XP2-A0-C1
XP2-12V 1 2
DL-2 BV
XT2-A0 DL-1
DL-1
XP2-12V DL-2
2 1
5VDC
TAS-L
RSH-L
TAS
RSH-L
05
SHIFT VALVE SV
2
1
SPU
LH REAR
SPEED PICK UP
WHEEL MOTOR
C
B
B
A
A
FS
FUEL SENDER
140 334140
SFLV-U
BOTTOM COILS
TOP COILS
MH-1
SHEET 3 OF 5
BUA
MH-2
1
SHEET 2 OF 5
2
SHEET 3 OF 5
10
3
2
1
8
PWCH PWCH 293807 - PRESS WASH WIRE HARNESS STS 05
4
9
6
5
7
PRESSURE WASHER
SWITCH
RSH-R SH
SFCH
PWPV SFPV
SHIFT VALVE
4
9
6
7
5
1
293806 - SIDE FILL WIRE HARNESS STS 05 SIDE FILL
2
SWITCHES SV
10
PUMP
3
2
1
8
RH REAR
4
9
6
7
5
WHEEL MOTOR
A
B
FSOV FV-R
A
FV-L
A
B
FOAMER SHUT
OFF VALVE
LH FOAMER RH FOAMER
VALVE VALVE
07-15-04 TLM
SHEET 4 OF 5
REVISION DATE: 498861
141 334141
470430 - DEUTSCH PIGTAIL,
WIPER MOTOR 05
FIELD LIGHT-1 FIELD LIGHT-2 HEAD LIGHT-2
WIPER MOTOR
WM
WP WP
DS
DOOR SWITCH
WHITE (045)
WHITE (018)
MDM
BLACK
BLACK
RADIO
DL
RADIO
-
LEFT SPEAKER
+
L SPKR
SECTION-6 SPRAY
SECTION-5 SPRAY
SECTION-4 SPRAY
SECTION-3 SPRAY
SECTION-2 SPRAY
80/90/100 FOLD
LH FRONT TREAD
RH FRONT TREAD
RH 120' SPRAY
LH 120" SPRAY
CRUISE CONTROL
LH REAR TREAD
RH REAR TREAD
SOLUTION PUMP
120 FT FOLD
TANK VALVE
FENCE ROW
AGITATION
THROTTLE
RINSE
FLOAT
SPARE
BRAKE
8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9
1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5
2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6
3 6 3 6 3 6 3 6 3 6 3 6 3 6 3 6 3 6 3 6 3 6 3 6 3 6 3 6 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7
4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8
12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11
CAN-1
XS-A0
293786 - CONSOLE SWITCH HARNESS,STS 05 C1
XS-A1 CAN-2
929504-2 929504-2
AMP AMP
XS-A1 C1
3 1 5 1 3 5
CAN-1
CAN-2
929504-2 929504-2
C1
AMP AMP
XS-A0 C1
3 1 5 3 1 5
CHPS
293811 - CONTROL
SWITCH HARNESS 05
CHP NO
NC
SAFETY SWITCH
CH-B
POTENTIOMETER
RM-1
EDP
785090 - HYROSTATIC
HANDLE ASSY O5
CHI-1 CHI-1
RAVEN MONITOR J1939-EOL
3-WAY RECEPTACLE
W/120 OHM RESISTOR
142 334142
HEAD LIGHT-2 FIELD LIGHT-2 FIELD LIGHT-1
HVAC-3
WIPER
11 12
13 15
14 16
3 6
9
10
WASHER
7
4
5
6
A/C CONTROLER
2
3
8
1
FIELD LIGHTS
7
4
5
6
3
2
8
1
WORK LIGHTS
7
4
5
6
3
2
8
1
WPM
CONSOLE CL
LIGHT
R SPKR
WINDSHIELD WASHER UNIT
RIGHT SPEAKER
HVAC-1
4 SPARE
5
SPARE
CHI-3 CHI-3 6
SEAT MOTOR
SAP
7
8 SPARE
9
B
B
A A
10
FUSE MODULE-1
POWER PLUG
5 1
RED (042)
10 6
15 11
20 16
BLACK (068)
RELAY MODULE-1
POWER PLUG
C
A
2
4
3
5
1
1
1
1
5
3
4
2
D
RELAY MODULE-2
FRM-C FRM-C
C
A
2
2
4
4
3
FRM-D FRM-D
1
1
1
1
5
3
4
CHI-2
2
FUSE MODULE-2
25 21
30 26
RED W/WHT (069)
35 31
CHI-2 40 36
RED (049)
RED (053)
BLACK
07-15-04 TLM
SHEET 5 OF 5
REVISION DATE: 02-17-05 498861
143 334143
ABBREVIATIONS
LG - LONG V - VOLT
144 334144
INDEX
-A- -C-
ABBREVIATIONS.................144 CAB.........................32,33
ACCUMULATOR...................107 MOUNTS......................33
AIR DRYER......................16 STABILIZER..................38
AIR CLEANER....................10 CABLE BATTERY...........4,5,10,15
FILTER......................10 CAP,
AIR COMPRESSOR GOVERNOR........10 FUEL........................13
AIR CONDITIONER RADIATOR....................12
BINARY SWITCH................9 CHARGE AIR COOLER..............12
COMPRESSOR...................7 CHEMICAL INDUCTOR.............117
CONDENSOR COIL..............12 COLUMN, STEERING...............39
HOSE......................9,12 COMPRESSOR, A/C.................7
RECEIVER/DRYER...............9 CONDENSOR COIL, A/C............12
TUBE........................29 CONSOLE.....................43,44
AIR COOLER, CHARGE.............12 CONTROLER, ATI.................44
AIR INTAKE..................32,33 COOLER, OIL....................12
AIR PRESSURE GAUGE..........39,87 CRADLE, BOOM..........102,104,105
AIR REGULATOR, FOAMER..........87 CYLINDER,
AIRRIDE SPRING........20,22,24,26 BREAKAWAY..............101,109
AIR VALVE.............20,22,24,26 ENGINE HOOD.................52
ALTERNATOR......................5 FOLD............97,100,106,108
ANTENNA........................34 LEVEL...................97,107
ARM, STEERING.........20,22,24,26 LIFT........................96
SIDE FILL..................117
-B- STEERING..............19,20,22
TREAD ADJUST.............32,33
BACK-UP BEEPER.................12
BALL VALVE..................56,57 -D-
ELECTRIC........57,61,62,64,68
BATTERY........................15 DECALS....................124,125
CABLE................4,5,10,15 DIAGRAMS, WIRING..............126
BOX PANEL...................12 DIPSTICK, HYDRAULIC............14
BEARING, DOOR........................40,41
BRONZE LEG......20,22,24,26,31 DOOR LATCH.....................53
ORKOT..............20,22,24,26 DRAIN COCK, AIR................16
BELT, DRIVE
AIR CONDITIONER..............7 BELT.........................5
DRIVE........................5 DISK.........................4
BLOCK, TERMINAL................46
BOOM................98,99,100,101 -E-
CRADLE.............102,104,105
INDICATOR LIGHT.............92 ELECTRIC BALL VALVE...56,60,62,64
PIN................100,101,104 ELECTRICAL BOX,
VALVE.......................93 ENGINE......................50
BOX, ENGINE........................4,5
ELECTRICAL..................50 HOOD........................52
PRESSURE WASHER............110 SKID.........................9
SIDE FILL..................116
BRACE, RADIATOR.................9 -F-
BREAKAWAY CYLINDER........101,109
BUDDY SEAT.....................36 FAN.............................5
BUMPER, REAR...................52 SPACER.......................5
145 334145
FEEDER TEE............65,66,71,72 INLINE, HYDRAULIC FILTER.......30
FENCE ROW NOZZLE............74,75
FENDER....................122,123 -L-
FILTER,
AIR CLEANER.................10 LADDER.........................55
CAB.........................38 LEG...................20,22,24,26
FUEL.........................4 LEVEL CYLINDER.............97,107
HYDRAULIC................18,31 LEVER, HYDROSTATIC.............45
MINDER......................87 LIFT CYLINDER...............96,98
OIL.......................5,14 LIFTARM........................96
FLASHER........................52 LIGHT...................28,32,102
FLOW METER..................62,68 LINE STRAINER............57,59,61
FOAM, CAB......................37 LIQUID LEVEL SWITCH............14
FOAMER
AIR REGULATOR...............87 -M-
DROP HOSE...................90
HOSING......................85 MIRROR......................32,33
TANK........................86 MODULE...................47,49,96
THREE-WAY VALVE.............86 MONITOR, SPRAYER...............42
VALVE.......................86 MOTOR,
FOLD CYLINDER..........97,100,106 STEERING....................38
FRESH WATER....................87 WHEEL..............21,23,25,27
FRONT FILL....................119 MOUNT, RUBBER................9,12
FUEL, MUFFLER........................11
CAP.........................13
SENDER......................13 -N-
TANK........................13
NOZZLE,
-G- BODY........................76
FENCE ROW................74,75
GAUGE, MOUNT TUBE..........99,100,101
AIR PRESSURE................87 REAR WHEEL..................84
SOLUTION.................62,68
GLASS.................32,33,41 -O-
RADIATOR.......................12 TAILLIGHT......................52
BRACE........................9 TANK
CAP.........................12 AIR.........................16
HOSE.........................5 FOAMER......................86
RADIO..........................34 FRESHWATER..................87
REAR WHEEL NOZZLE..............84 FUEL........................13
RINSE TANK.....................57 HYDRAULIC...................14
ROOF........................32,33 RINSE.......................50
RUBBER SOLUTION.................56,58
MOUNT.....................9,12 TERMINAL BLOCK.................46
SPRING.............20,22,24,26 TIRE...........................19
TORQUE HUB............21,23,25,27
-S- TRANSOM........................97
TREAD ADJUST
SCHEMATIC, HYDRAULIC..........126 CYLINDER....................31
SEAT,..........................35 VALVE.......................30
BUDDY.......................36 TUBE,
SENDER, FUEL...................13 A/C.........................29
SENDER, WATER LEVEL............12 HEATER......................29
SEVICE PLATFORM................54 HYDRAULIC..........29,30,96,99
SHEET METAL....................53
SHIELD, WHEEL MOTOR...21,23,25,27 -V-
SIDFILL.......................117
BOX........................116 VALVE,
CYLINDER...................117 AIR................20,22,24,26
SIGHT GAUGE....................14 BALL.....................57,67
SKID, ENGINE....................9 BOOM........................93
SMV SIGN.......................52 ELECTRIC BALL......57,60,62,68
SOLUTION FOAMER................86,88,89
HOSING.............78,79,80,81 HYDRAULIC.................9,18
PUMP........................60 PRESSURE WASHER........113,114
TANK..................56,58,65 SIDE FILL..............107,118
VALVE.................62,64,68 SOLUTION..............62,64,67
SPACER, FAN.....................5 TREAD ADJUST................31
SPEAKER........................34
SPRAY MONITOR..................42 -W-
SPRING,
AIRRIDE..................20,22 WASHER, PRESSURE..............111
SOLUTION TANK...............56 WATER LEVEL SENSOR.............12
STARTER.........................5 WHEELMOTOR............21,23,25,27
STEERING, SHIELD.............21,23,25,27
ARM................20,22,24,26 WINDSHIELD WASHER...........33
CYLINDER..............20,22,19 WIRING DIAGRAM................134
MOTOR.......................38
STRAINER, LINE...........57,59,61
SWITCH,
A/C BINARY...................9
BOOM........................43
IGNITION....................39
LIQUID LEVEL................14
PANEL.......................43
147 334147
148
Ph. 1 (800) 247-4885 Fx. 1 (515) 532-3553 Photocopy and fax to Hagie Customer Support Department
HOW SHIP: UPS Ground Next Day 2 Day 3 Day Other _________________________________
If HOW SHIP is left blank, parts will be sent UPS ground service. If part
is over 150 pounds, an independent motor freight company will be used.
PAYMENT: Hagie Account #**________________________ American Express Discover Visa Master Card
Signature:________________________________________________
C.O.D name as appears on card:___________________________________
card no. _____________________________ exp. date ___________
* Orders received before 3:00 p.m., CST will be processed the same business day.
Regular business hours are Monday through Friday, 7:00 a.m. through 5:00 p.m..
** If you do not have a Hagie account number, contact the Hagie Customer Support Department and you will be issued one.
149
Ph. 1 (800) 247-4885 Fx. 1 (515) 532-3553 Photocopy and fax to Hagie Customer Support Department
HOW SHIP: UPS Ground Next Day 2 Day 3 Day Other _________________________________
If HOW SHIP is left blank, parts will be sent UPS ground service. If part
is over 150 pounds, an independent motor freight company will be used.
PAYMENT: Hagie Account #**________________________ American Express Discover Visa Master Card
Signature:________________________________________________
C.O.D name as appears on card:___________________________________
card no. _____________________________ exp. date ___________
* Orders received before 3:00 p.m., CST will be processed the same business day.
Regular business hours are Monday through Friday, 7:00 a.m. through 5:00 p.m..
** If you do not have a Hagie account number, contact the Hagie Customer Support Department and you will be issued one.
150