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    1 4906800698873610302 PDF

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    of 112

    TOYOTA

    A40/A41-A43D/A43DE
    AW70 AW71

    INDEX
    TROUBLE SHOOTING......................................................... ............................................................................... 3

    DISASSEMBLY....................................................................... ............................................................................... 5

    COMPONENT GROUP INSPECTION................................................................................................................. 11

    PUMP ....................................................................... ................................................................................................ 12

    OVERDRIVE INPUT SHAFT ASSEMBLY............................................................................................................ 15

    OVERDRIVE CASE......................................................... ........................................................................................ 20

    FRONT CLUTCH................................................................ ..................................................................................... 23

    REAR CLUTCH.............................................. ............. ............................................................................................ 27

    CENTER SUPPORT....................................................................... .......................................................................... 29

    PLANETARY ASSEMBLY................................................ ....................................................................................... 35

    CASE ASSEMBLY ...................................................................... .. .......................................................................... 40

    RE-ASSEMBLY AND BEARING LOCATIONS..................................................................................................... 45

    VALVE BODY DIFFERENCES AND GASKET I.D............................................................................................... 56

    COMPONENT TECHNICAL CHANGES.............................................................................................................. 84

    TRANSMISSION IDENTIFICATION ................................................................................................................... 95

    CHECKBALL LOCATIONS FOR DIFFERENT MODELS.. .............................................................................. 97

    AUTOMATIC TRANSMISSION SERVICE GROUP


    18639 S.W. 107TH AVENUE
    MIAMI, FLORIDA 33157
    (305) 670-4161
    Updated
    October, 2002

    INTRODUCTION
    TOYOTA/VOLVO A40 SERIES
    The A40 "Series"of transmissions are covered in this manual. In the teardown and assembly section we are
    using an A43D transmission. We refer to the different valve body configurations where applicable. Although
    the A40 and A41 do not have the overdrive unit, the assembly is very similar.
    The A40 series transmissions are found in Toyota and Volvo vehicles. The units have minor differences and use
    different gaskets and seals. The Volvo unit may be refered to as the BW55, Not to be confused with the A55
    (Tercel). We have illustrated the gaskets for the various valve bodies in a seperate section in this manual. This
    section also shows valve body disassembly.
    There have been many gasket and seal changes on these models. We advise you to check the gaskets from the
    original unit, and compare them with the replacement gaskets to ensure that correct gaskets are installed.

    When diagnosing the A40DE, be sure to determine whether it is an electrical complaint or a transmission
    mechanical complaint, or both. If the computer is not operating, the transmission should be able to shift
    manually.

    No part of any ATSG publication may be reproduced, stored in any retrieval system or transmitted in any form or
    by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise,
    without written permission of Automatic Transmission Service Group. This includes all text illustrations,
    tables and charts.
    We wish to thank the Toyota Motor Company for the information
    and illustrations that have made this booklet possible.

    The information and part numbers contained in this booklet have


    been carefully compiled from industry sources known for their
    reliability, but ATSG does not guarantee its accuracy.

    DALE ENGLAND Copyright ATSG 1993 JIM DIAL


    FIELD SERVICE CONSULTANT TECHNICAL CONSULTANT
    WAYNE COLONNA ED KRUSE
    TECHNICAL SUPERVISOR TECHNICAL CONSULTANT
    PETER LUBAN GREGORY LIPNICK
    TECHNICAL CONSULTANT TECHNICAL CONSULTANT
    JON GLATSTEIN DAVID CHALKER
    TECHNICAL CONSULTANT TECHNICAL CONSULTANT
    JERRY GOTT MIKE SOUZA
    TECHNICAL CONSULTANT TECHNICAL CONSULTANT
    GERALD CAMPBELL ROLAND ALVAREZ
    TECHNICAL CONSULTANT TECHNICAL CONSULTANT

    AUTOMATIC TRANSMISSION SERVICE GROUP


    18639 S.W. 107TH AVENUE
    MIAMI, FLORIDA 33157
    (305) 670-4161
    -1-

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