Girder/Beam Shuttering

2.03 Wood Beam Formwork VARIOFIX

VARIOFIX Wood Beam Formwork Status: January 2010 2.03 1

VARIOFIX Panel with 21 mm

Plywood Panel

Info:

502.5
Ready-to-use preassembled panels consisting of steel
walers SRZ 120, formwork beams GT 24 and three-layer
or multi-layer film-coated veneer plywood panels. Beams
GT 24 and steel walers SRZ are permanently screwed to-
gether. Each prefabricated panel is fitted with VF rails on the
2,780
1,775

top and bottom. The panels are symmetrical, which means

there are no left and no right panels. They can also be
used lying down.
Maximum concrete pressure: P = 50 kN/m2.
502.5

Note:
Replacement plywood panels for shuttering panels upon
2,500 261 request.
625 1,250 625

Cross reference:
See chapter 4.03 for anchor material.

*Overall height (including steel waler).

Description w h t* Remark kg Equi. No. Art. No. Man.

VARIOFIX Panel VF 2.50 x 2.78 2.500 2.780 0.381 406.00 92385 072500
VARIOFIX Wood Beam Formwork Status: January 2010 2.03 2

VARIOFIX Panel with 21 mm

Plywood Panel

502.5 Info:
Ready-to-use preassembled panels consisting of steel
walers VSRZ 120, formwork beams GT 24 and three-layer
or multi-layer film-coated veneer plywood panels. Beams
GT 24 and steel walers VSRZ are permanently screwed
together. Each prefabricated panel is fitted with VF rails on
the top and bottom. The panels can be rotated, enabling a
2,780

1,775

left and a right panel to be formed.

Maximum concrete pressure: P = 50 kN/m2.

Note:
Replacement plywood panels for shuttering panels upon
request.
502.5

Cross reference:
See chapter 4.03 for anchor material.

1,250 261

625 625

*Overall height (including steel waler).

Description w h t* Remark kg Equi. No. Art. No. Man.

VARIOFIX Panel VF 1.25 x 2.78 1.250 2.780 0.381 204.00 92384 072550
VARIOFIX Wood Beam Formwork Status: January 2010 2.03 3

VARIOFIX Panel with 21 mm

Plywood Panel

Info:

625
Ready-to-use preassembled panels consisting of steel
1,250 walers SRZ 120, formwork beams GT 24 and three-layer
625 or multi-layer film-coated veneer plywood panels. Beams
GT 24 and steel walers SRZ are permanently screwed
together. Each prefabricated panel is fitted with VF rails
2,500 261 on the top and bottom. The panels are symmetrical, which
625 1,250 625 means there are no left and no right panels. They can
also be used lying down.
Maximum concrete pressure: P = 50 kN/m2.

Note:
Replacement plywood panels for shuttering panels upon
request.

Cross reference:
See chapter 4.03 for anchor material.

*Overall height (including steel waler).

Description w h t* Remark kg Equi. No. Art. No. Man.

VARIOFIX Panel VF 2.50 x 1.25 2.500 1.250 0.381 238.00 92391 072520
VARIOFIX Wood Beam Formwork Status: January 2010 2.03 4

VARIOFIX Panel with 21 mm

Plywood Panel

Info:
Ready-to-use preassembled panels consisting of steel wal-
625
ers VSRZ 120, formwork beams GT 24 and three-layer or
multi-layer film-coated veneer plywood panels. Beams GT
1,250

24 and steel walers VSRZ are permanently screwed to-

gether. Each prefabricated panel is fitted with VF rails on
625

the top and bottom. The panels can be rotated, enabling a

left and a right corner to be formed.
Maximum concrete pressure: P = 50 kN/m2.

1,250 261
Note:
625 625 Replacement plywood panels for shuttering panels upon
request.

Cross reference:
See chapter 4.03 for anchor material.

*Overall height (including steel waler).

Description w h t* Remark kg Equi. No. Art. No. Man.

VARIOFIX Panel VF 1.25 x 1.25 1.250 1.250 0.381 157.00 92389 072580
VARIOFIX Wood Beam Formwork Status: January 2010 2.03 5

VF Attachment Panels VFA with

21 mm Plywood Panel

Info:
Ready-to-use preassembled panels consisting of steel

625
brackets with firmly screwed glued timber. Plywood panel
like with the standard panel.
2,500 261

Note:
Replacement plywood panels for attachment panels avail-
able upon request.
Glued timber thickness = 105 mm.
625

1,250 261

Description w h t* Remark kg Equi. No. Art. No. Man.

VF Attachment Panel VFA 2.50 x 0.625 2.500 0.625 0.261 68.60 92390 072540
VF Attachment Panel VFA 1.25 x 0.625 1.250 0.625 0.261 34.30 92388 072590
VARIOFIX Wood Beam Formwork Status: January 2010 2.03 6

Fastening Bolt FF 20
175 Info:
For rapid connection when stacking panels.

Note:

20
SW A 15.0 star nut is required for each fastening bolt FF 20.
30

Clamp length 85113

Triple Wing Nut, Galvanized

50 Info:
Accessory for stacking.
90

Connector Pressure Plate KDP

120 Info:
For fastening girders to the vario coupling (for instance for
fitted plates and panel widening).

Accessory:
1 Wedge K.
126

Description w h t Remark kg Equi. No. Art. No. Man.

Fastening Bolt FF 20 0.175 0.020 0.30 92437 587545
Triple Wing Nut, Galvanized 0.090 0.050 0.53 92415 30190
Connector Pressure Plate KDP 0.120 0.126 0.090 1.30 92084 24220
VARIO Alignment Clamp VRS F-F Concr. No ill. 2.06 92479 102945
VARIO Connector VKS 99 F-F Concrete No ill. 8.68 92478 102825
 VARIOFIX Wood Beam Formwork Status: January 2010 2.03 7

VARIO Connectors VKZ

80 Info:
For infinitely variable tension and pressure-resistant con-
l1 44 nection of steel walers. For extension lengths of more than
50 cm an additional anchoring is necessary, depending on
the load exerted on the waler.

Note:
Wy = 17.1 cm3, ly = 68.3 cm4.

Corner Connectors EKZ

Info:
l2
Connector for infinitely variable tension and pressure-resis-
80

tant connection - in particular for shaft shuttering.

44
l1

Hinge Connectors GKZ

Info:

Connector for tension and pressure proof connection - in
l2 particular for shaft shuttering.
l1

*kg/m

Description l1 l2 a Remark kg Equi. No. Art. No. Man.

VARIO Connector VKZ 99 0.990 9.00 92078 013010
VARIO Connector VKZ 147 1.470 13.30 92080 013020
VARIO Connector VKZ 211 2.110 19.10 92083 013030
VARIO Connector, Special Lengths VKZ rum. 9.00* 92081 013080
Corner Connector EKZ 76/76 0.765 0.765 90 13.40 92086 013130
Corner Connector EKZ 95/43 0.948 0.429 90 12.10 92088 013140
Corner Connector, Special Lengths EKZ rum. 9.00* 92087 013180
Hinge Connector GKZ 60/60 0.602 0.602 48 11.40 92090 013220
Hinge Connector GKZ 76/76 0.762 0.762 48 14.20 92091 013210
Hinge Connector, Special Lengths GKZ rum. 9.00* 92092 013230
VARIOFIX Wood Beam Formwork Status: January 2010 2.03 8

Wedge K

Info:
For connecting the connector pressure plate KDP or the
wedge head unit to the SRZ.
208

Wedge KZ

Info:
For panel connection with VARIO connectors or clamping
fixture.
254

20

Clamping Fixture SKZ

Info:
70

For exterior corner tensioning of SRZ profiles U 100 to U

140 and connectors.

35max. 70

131

Description l t h Remark kg Equi. No. Art. No. Man.

Wedge K 0.208 0.008 0.32 92111 024250
Wedge KZ 0.254 0.020 0.81 92112 024240
Clamping Fixture SKZ 0.131 0.070 2.30 92073 024210
VARIOFIX Wood Beam Formwork Status: January 2010 2.03 9

Scaffolding Support GB 80
761 Info:
Working console for a platform width of 0.75 m. It can be
fastened at any joints of the girder GT 24.
1,050

Note:
With captive socket pin.
Maximum distance = 1.25 m.
Permitted load = 150 kg/m2.
600

(Scaffolding group 2 in accordance with DIN 4420, part 1,

December 1990 version.)

Corner Scaffolding Support EGB

Info:
Is used for supporting the plank flooring in the corner area.
1,050
1,650

Note:
With captive socket pins.
600

EGB 24-80 R (right).

EGB 24-80 L (left).
1,029

Description w h1 h2 Remark kg Equi. No. Art. No. Man.

Scaffolding Support GB 80 0.761 1.050 0.600 10.50 90227 027110
Corner Scaffolding Support EGB 24-80 R 0.732 1.050 0.600 13.50 90480 027060
Corner Scaffolding Support EGB 24-80 L 0.732 1.050 0.600 13.50 90481 027070
VARIOFIX Wood Beam Formwork Status: January 2010 2.03 10

Aligning Support RSS

Info:
Working aid for supporting and aligning shuttering panels
and support shuttering up to a height of 12.00 m.

Note:
RSS I
For shuttering height h up to 4.00 m.
Extension length [m]:
Permissible tension and pressure force [kN]:

RSS II
t
x.

For shuttering height h up to 5.00 m.

ma
l

Extension length [m]:

i n.
lm

Permissible tension and pressure force [kN]:

RSS III
For shuttering height h up to 8.00 m.
Extension length [m]:
Permissible tension and pressure force [kN]:

RS 1.000
For shuttering height h up to 12.00 m.
Extension length [m]:
Permissible tension and pressure force [kN]:

Cross reference:
See chapter 2.03, page 12 for related head units and
footplates.

Description lmin lmax t Remark kg Equi. No. Art. No. Man.

Alignment support RSS I 2.050 2.940 0.070 18.00 92119 028010
Alignment support RSS II 2.910 3.800 0.070 22.40 92120 028020
Alignment support RSS III 4.600 6.000 0.083 38.80 92183 028030
Alignment support RS 1.000 6.325 10.000 0.089 No ill. 116.00 92381 028990
Support head adapter RS 1.000/RSS III No ill. 1.87 92825
Support head adapter RSS I/II No ill. 1.87 92826
VARIOFIX Wood Beam Formwork Status: January 2010 2.03 11

Outrigger AV

Info:
Lower part of the alignment support for setting up the shut-
tering base.

Note:
Complete with bolts and spring cotter pin.

Permitted load outrigger AV = 18 kN.

Outrigger AV 190
x.
ma
l

For shuttering height h up to 8.00 m.

n.
mi
l

Extension length [m]:

Permissible tension and pressure force [kN]:
t

Outrigger for RSS III

For shuttering height h up to 8.00 m.
Extension length [m]:
Permissible tension and pressure force [kN]:

Cross reference:
See chapter 2.03, page 12 for related head units and
footplates.

Description lmin lmax t Remark kg Equi. No. Art. No. Man.

Outrigger AV 1.080 1.400 0.030 5.10 92127 028110
Outrigger AV 190 1.080 1.900 0.070 11.90 92377 028270
Outrigger for RSS III 2.025 2.915 0.070 No ill. 16.90 92187 028120
VARIOFIX Wood Beam Formwork Status: January 2010 2.03 12

Footplate for RSS

Note:
92

Complete with bolts and spring cotter pin.

150
100

Footplate for RS 1.000

Note:
98

Complete with bolts and spring cotter pin.

290
95

Girder Head Unit 24, Galvanized

145 Info:
For fastening aligning support and outriggers to girder GT 24.

Note:
170

Complete with bolts and spring cotter pin.

136

Description w h t Remark kg Equi. No. Art. No. Man.

Footplate for RSS 0.150 0.100 0.092 1.80 92409 028090
Footplate for RS 1.000 0.290 0.095 0.098 4.30 92410 028900
Footplate for RS No ill. 1.86 92469 28100
Girder Head Unit 24, Galvanized 0.170 0.145 0.136 4.30 92125 028050
Girder Head Unit 24/A, Galvanized No ill. 4.60 92489 28070
 VARIOFIX Wood Beam Formwork Status: January 2010 2.03 13

Wedge Head Unit

Info:
For fastening aligning support and outriggers to the steel
98

waler SRZ profiles U 100, U 120 and U 140.

Note:
256 Complete with bolts with a diameter of 16 x 42 and spring
cotter pin.

Accessory:
1 Wedge K.
Stacking Connection Plate 24-2

Info:
For stacking girders GT 24 and girder panels with GT 24 up
to 8.00 m high.
Note:
Complete with two triple wing nuts.
850

Mzul. = 1.73 kN/m or Mzul. = 0

Qzul. = 0 or Qzul. = 5 kN

122

Description w h t Remark kg Equi. No. Art. No. Man.

Wedge Head Unit 0.266 0.098 2.10 92124 028060
Stacking Connection Plate 24-2 0.122 0.850 0.028 7.20 92296 024480
Beam Connector No ill. 1.80 93169 18310
Anchoring Plate No ill. 2.10 90650 13240
VF Supporting Bracket No ill. 2.23 92284
VF Bracket 24-60 No ill. 9.90 92139
VF Stacking Shoe No ill. 6.00 92138
VARIOFIX Wood Beam Formwork Status: January 2010 2.03 14

Crane Splice 24

Info:
Crane splice complete with bolts and spring cotter pin.
648

Note:
Load bearing capacity: 700 kg with maximum suspension
gear spread angle of 30. Two pieces per unit.

117 30
160

230 82

Description w h t Remark kg Equi. No. Art. No. Man.

Crane Splice 24 0.117 0.648 0.030 3.92 92290 070760
VARIOFIX Wood Beam Formwork Status: January 2010 2.03 15

Steel Waler SRZ

U 100/U 120
Info:
For building VARIOFIX panels and special panels.

1,200/2,450

VARIO Steel Waler VSRZ

Info:
U 100/U 120

For forming corner panels.

1,200/2,450

Description l w h Remark kg Equi. No. Art. No. Man.

Steel Waler SRZ 95 U100 0.950 0.152 0.100 23.10 92493 10600
Steel Waler SRZ 120 U100 1.200 0.152 0.100 25.30 92036 10300
Steel Waler SRZ 145 U100 1.450 0.152 0.100 34.00 92480 10610
Steel Waler SRZ 182,5 U100 1.825 0.152 0.100 40.00 92481 10060
Steel Waler SRZ 195 U100 1.950 0.152 0.100 42.70 92482 10070
Steel Waler SRZ 245 U100 2.450 0.152 0.100 52.10 92041 10050
Steel Waler SRZ 295 U100 2.950 0.152 0.100 61.90 92167 10120
Steel Waler SRZ 120 U120 1.200 0.162 0.120 31.50 92197 010850
Steel Waler SRZ 245 U120 2.450 0.162 0.120 65.50 92198 010860
Steel Waler SRZ 120 U140 1.200 0.172 0.140 40.00 92205 010800
Steel Waler SRZ 245 U140 2.450 0.172 0.140 81.00 92196 010810
Steel Waler SRZ U100 rum. 0.152 0.100 22.00 92043 010080
Steel Waler SRZ U120 rum. 0.162 0.120 28.00 92053 010150
Steel Waler SRZ U140 rum. 0.172 0.140 33.00 92055 010090
Steel Belt SBL-U120 rum. No ill. 28.00 92258
VARIO Steel Waler VSRZ 24-120/12 U100 1.200 0.152 0.100 32.40 92320 010440
VARIO Steel Waler VSRZ 24-245 U100 2.450 0.152 0.100 59.10 92322 010420
VARIO Steel Waler VSRZ 24-120 U120 1.200 0.162 0.120 32.40 92321 310910
VARIO Steel Waler VSRZ 24-245 U120 2.450 0.162 0.120 59.10 92367 310900
VARIOFIX Wood Beam Formwork Status: January 2010 2.03 16

Hook Clamp HB 24-100/120, Galvanized

20 82 20
Info:
For fastening GT 24 to SRZ U 100 and U 120.
152 (U 100)
162 (U 120)

102

Hook Clamp HB 24-140/160, Galvanized

20 82 20
Info:
For SRZ U 140 and U 160.
182 (U 160)
172 (U 140)

102

Hook Clamp for SB, Galvanized

Info:
For fastening support stand SB 1 and SB 2 to steel walers
M 14

SRZ U 100, SRZ U 120 and SRZ U 140.

Note:
Width across flats SW 22.

Description l w t Remark kg Equi. No. Art. No. Man.

Hook Clamp HB 24-100/120, Galvanized var. 0.122 0.64 90813 024110
Hook Clamp HB 24-140/160, Galvanized var. 0.122 0.70 90814 024190
Hook Clamp for SB, Galvanized var. 0.221 2.60 90800 027590
VARIOFIX Wood Beam Formwork Status: January 2010 2.03 17

Fix Clamp U 100/120

113
Info:
35
For fastening GT 24 in VARIO corner.
152 (U 100)
162 (U 120)

80
20

20

Girder Clamp HB, HB 2

Info:
For fastening the edge beam GT 24 to steel walers SRZ U
100 and U 120 (HB) as well as SRZ U 140 and U 160 (HB 2).
10

2
48

Description w h t Remark kg Equi. No. Art. No. Man.

Fix Clamp U 100/120 var. 0.113 0.70 90809 024630
Girder Clamp HB 0.151 0.164 0.86 90801 024600
Girder Clamp HB-2 0.151 0.164 0.90 90804 024620
Hook Clamp HB for VT var. No ill. 0.48 90802 24630
Hook Clamp HB2 for VT var. No ill. 0.47 90805
Hook Clamp HB U100/120 No ill. 0.61 90813
Hook Clamp HB2 U140/160 No ill. 0.60 90814
Double Hook Clamp DHB GT24 U100/120 No ill. 0.73 90806
Double Hook Clamp DHB2 GT24 U140/160 No ill. 0.74 90808
Double Hook Clamp DHB U100/120 No ill. 0.74 90815
Double Hook Clamp DHB2 U140/160 No ill. 0.74 90816
 VARIOFIX Wood Beam Formwork Status: January 2010 2.03 18

Safety Shaft Corners SSE

150
Info:
For easy stripping of shaft shuttering in narrow spaces.
150

Note:
It is recommendable to remove the shaft corners shortly
after concreting.
h

Description l w Remark kg Equi. No. Art. No. Man.

Safety Shaft Corners SSE Run. m 0.150 35.00 92095 025250
Shaft corner 1334 No ill. 6.60 92271
Shaft corner 2000 No ill. 9.90 92272
Shaft corner 3334 No ill. 16.40 92273
VARIOFIX Wood Beam Formwork Status: January 2010 2.03 19

VARIO-GT24 Standard Panels

1,250
Info:
625 625 Ready-to-use preassembled panels consisting of steel
21

walers SRZ 100, formwork beams GT 24 and film-coated

240

multi-layer panels, 21 mm. The panels have a cover board

and crane splices 24 on their tops.
Maximum concrete pressure P = 60 kN/m2.
100

78 297180 320 297 78

Note:
1,875
Replacement plywood panels for shuttering panels upon
625 625 625 request.
21
240

Cross reference:
See pages 6 to 18 of this chapter for accessories.
100

78 319.5 360 360 360 319.5 78

2,500
625 1,250 625
21
240
100

78 297 350 350 350 350 350 297 78

Description w h t Remark kg Equi. No. Art. No. Man.

VARIO-GT24 Panel 2.50 x 3.00 2.500 2.990 0.361 351.00 92620 101242
VARIO-GT24 Panel 2.50 x 3.60 2.500 3.582 0.361 453.00 92621 101243
VARIO-GT24 Panel 2.50 x 4.80 2.500 4.766 0.361 599.00 92622 101245
VARIO-GT24 Panel 2.50 x 5.40 2.500 5.358 0.361 702.00 92624 101246
VARIO-GT24 Panel 2.50 x 6.00 2.500 5.950 0.361 746.00 92623 101247
VARIO-GT24 Panel 1.87 x 3.00 1.875 2.990 0.361 267.00 92625 101249
VARIO-GT24 Panel 1.87 x 3.60 1.875 3.582 0.361 344.00 92626 101250
VARIO-GT24 Panel 1.87 x 4.80 1.875 4.766 0.361 455.00 92627 101252
VARIO-GT24 Panel 1.87 x 5.40 1.875 5.358 0.361 533.00 92629 101253
VARIO-GT24 Panel 1.87 x 6.00 1.875 5.950 0.361 566.00 92628 101254
VARIO-GT24 Panel 1.25 x 3.00 1.250 2.990 0.361 196.00 92630 101256
VARIO-GT24 Panel 1.25 x 3.60 1.250 3.582 0.361 251.00 92631 101257
VARIO-GT24 Panel 1.25 x 4.80 1.250 4.766 0.361 331.00 92632 101259
VARIO-GT24 Panel 1.25 x 5.40 1.250 5.358 0.361 387.00 92634 101260
VARIO-GT24 Panel 1.25 x 6.00 1.250 5.950 0.361 412.00 92633 101261
VARIOFIX Wood Beam Formwork Status: January 2010 2.03 20

VARIO-GT24 Standard Interior

Corner 0.75 x 0.75
Info:
750
Preassembled panels with skids, cover board and 2 crane
splices 24.
Cross reference:
See pages 6 to 18 of this chapter for accessories.
750

Description w h t Remark kg Equi. No. Art. No. Man.

VARIO-GT24 Interior Corner 0.75/0.75/3.00 0.750 2.990 0.750 238.00 92635 101470
VARIO-GT24 Interior Corner 0.75/0.75/3.60 0.750 3.582 0.750 306.00 92636 101469
VARIO-GT24 Interior Corner 0.75/0.75/4.80 0.750 4.766 0.750 404.00 92637 101467
VARIO-GT24 Interior Corner 0.75/0.75/6.00 0.750 5.950 0.750 502.00 92638 101465
VARIOFIX Wood Beam Formwork Status: January 2010 2.03 21

VARIO-GT24 Standard Panels

h = 480
Info:
Panel heights of standard panels and standard interior
h = 360 corners (apart from 540).

1,184
h = 300

4,766
1,184
1,184
3,582
2,990
1,776

459 1,184
459 1,184
459

h = 600
h = 540
1,184
1.184

1,184
1,184
1.184

1,184
5,950
5.358
5,358
1,184
1.184

1,184
1,184
459 1.184

459 1,184
 VARIOFIX Wood Beam Formwork Status: January 2010 2.03 22

Interior Corner Walers IRZ 0.75 x 0.75

715
Info:
For assembling an equilateral interior corner 75 x 75 cm.
Profile U 100.
A wedge KZ is required for bracing.
727

Exterior Corner Joint AKZ 0.85 x 0.85

Info:
845
For infinitely variable tension and pressure-resistant connec-
120

tion of steel walers on exterior corner.

845

Locking clamp 24100/140, Galvanized

Info:
For fastening GT 24 to steel waler SRZ profiles U 100 up to U
140, if the SRZs are not in the girder joint or running at right
angles to GT 24.

Safety information:
Beams GT 24, which are fastened with the locking clamp,
must be additionally fixed with an appropriate number of
shuttering panel screws when the crane splice 24 or the
crane hoisting gear 24 is used!

Cross reference:
See pages 6 to 18 of this chapter for accessories.

Description w h t Remark kg Equi. No. Art. No. Man.

Interior Corner Walers IRZ 0.75 x 0.75 0.715 0.152 0.727 43.50 92486 010200
External Corner Connector AKZ 0.85 x 0.85 0.845 0.044 0.845 24.80 92487 103850
Locking clamp 24100/140, Galvanized 0.090 0.098 No ill. 0.92 90817 024640