CYANEX For Selective Extraction of Ni and Co
CYANEX For Selective Extraction of Ni and Co
CYANEX For Selective Extraction of Ni and Co
Extractant
2 CYANEX 272 Extractant
CONTENTS
INTRODUCTION
Chemical Structure..............................................................................3
Typical Properties................................................................................3
Stability................................................................................................3
Solubility Losses..................................................................................4
Toxicity................................................................................................4
Suitability of Construction Materials...................................................4
COBALT RECOVERY
Cobalt Nickel Selectivity......................................................................5
Sulfate Solution (Table 1).............................................................5
Chloride Solution (Table 2)...........................................................5
Solvent Extraction Reagent Calcium Rejection................................................................................6
Cobalt Extraction Isotherm.................................................................6
Cobalt Loading....................................................................................6
Selective for cobalt over nickel Scrubbing Isotherm.............................................................................7
from sulfate and chloride media. Stripping Isotherms.............................................................................7
Using H2SO4 (Table 7)..................................................................7
Using HCl (Table 8).......................................................................7
Continuous Separation of Cobalt from Nickel in
Selective for zinc in the presence Sulfate Solution...................................................................................7
of calcium and cobalt. Effect of Process Variables on Cobalt-Nickel
Separation Factor................................................................................8
Effect of Temperature (Table 9)....................................................9
Extracts other metal cations. Effect of Equilibrium pH (Table 10)..............................................9
Effect of Diluent Aromaticity (Table 11).......................................9
Effect of Phase Modifier (Table 12)..............................................9
ANALYTICAL METHODS
In Organic Solvents by Titration........................................................13
In Organic Solvents by Gas Chromatography...................................14
In Aqueous Solutions by Gas Chromatography................................15
Stability
The hydrolytic stability of CYANEX 272 extractant was examined
in several tests which involved equilibrating the reagent with
aqueous cobalt-nickel sulfate solutions at pH 5 and 50C.
COBALT RECOVERY
Cobalt-Nickel Selectivity
The results of batch shake-out tests showing the effect of pH on
Co-Ni selectivity from both sulfate and chloride media are given in
Tables 1 and 2, respectively.
% Extraction Equilibrium The actual loading capacity of this solvent was 6 g/l cobalt, whereas
Co Ni Ca pH the stoichiometric capacity is approximately 10 g/l cobalt.
3.1 0 0.95 1.99
17.2 0.04 1.24 3.34 Cobalt Loading
54.3 0.17 3.33 3.85
Loading studies were carried out at 50C and pH 6.0 0.1. The
91.7 1.03 12.0 4.84
pH was controlled by the addition of ammonia. Other details and
98.3 3.95 25.7 5.72
results are shown in Table 5.
100 13.4 5.16 6.63
TABLE 5
Figure 1 Solvent (v/o) 30% CYANEX 272 extractant in
Kermac 470B diluent
Aqueous (g/l) 10 Co as sulfate
Theoretical Maximum (g/l) Approximately 24
Contact Time 5 minutes
Co % of Theoretical
A/O in Solvent (g/l) Maximum
0.5 5 21
1.0 10 42
1.5 15 63
3.0 23* 96
5.0 23* 96
Cobalt Extraction Isotherm *At this loading the solvent was judged to be too viscous for practical use. The 15 g/l
solvent did not exhibit this viscosity problem. The maximum practical loading for the
Procedural details and results of our extraction studies are given in conditions cited is probably about 65-75 % of theoretical. This would correspond to a
Table 4. CYANEX 272 extractant:cobalt ratio of 6:2.
CYANEX 272 Extractant 7
It should be noted that the loading capacity of CYANEX 272 TABLE 7 USING H2SO4
extractant will vary depending upon several parameters, notably pH, Solvent (v/o) 12% CYANEX 272 extractant,
temperature, and extractant concentration, and may be more or 10% p-nonylphenol in Kermac 470B
less than the figure cited. For example, with a 15% CYANEX 272 diluent
extractant solution at 50C and pH 5-5 the solvent can be loaded Solvent Loading (g/l) 3.26 Co (2 g/ml Ni)
to 100% of the theoretical maximum while remaining sufficiently Temperature 40C
mobile for practical use. Contact Time 5 minutes
Strip Feed (g/1) 20.5 Co (as sulfate), 24.5 H2SO4
Scrubbing Isotherm
As can be seen from the results in Table 6, even if a high quantity of Equilibrium Cobalt Conc. (g/l)
nickel is co extracted with the cobalt, it can be successfully scrubbed O/A Solvent Aqueous
from the loaded solvent. 6.67 0.58 38.4
5 0.22 35.7
TABLE 6 4 0.19 32.5
Solvent (v/o) 12% CYANEX 272 extractant, 3.33 0.03 31.3
5% isodecanol in Kermac 470B diluent 2.86 0 29.8
Solvent Loading (g/1) 1.9 Co, 1.9 Ni 2 0 27.0
Scrub Feed (g/1) 30 Co (as sulfate), initial pH 3.7
Temperature 50C TABLE 8 USING HCl
Solvent (v/o) 12% CYANEX 272 extractant,
Equilibrium Concentration 10% p-nonylphenol in Kermac 470B
in Scrubbed Solvent (g/ml) diluent
O/A Co Ni Co-Ni Ratio Solvent Loading (g/1) 9.26 Co
Temperature 50C
10 3820 4.5 850 Contact Time 5 minutes
5 3790 2.2 1720 Strip Feed (g/1) 19.4 Co (as chloride) 100 HCl
2 3740 1.3 2900
1 3730 1.1 3400
Equilibrium Cobalt Conc. (g/l)
O/A Solvent Aqueous
2 0 37.9
Stripping Isotherms 3 0 47.1
Stripping from a solvent modified with isodecanol tended to 5 0 65.7
produce hazing. Substituting p nonylphenol or TBP for the 7.5 0.01 88.8
isodecanol essentially eliminated this problem. 10 0.35 108.5
The experimental conditions are shown below. A circuit flowsheet Effect of Process Variables on Cobalt-Nickel
and the relevant assays are given in Figure 2. Separation Factor
Solvent (v/o) 20% CYANEX 272 extractant (NH4 The effect of pH, temperature and diluent aromaticity on the
salt)*, 10% p-nonylphenol in the diluent cobalt-nickel separation factor in sulfate solutions was measured
MSB 210** in a series of statistically designed tests and the data fitted to the
Aqueous Feed (g/l) 2 Co, 100 Ni as sulfates, 20 following mathematical model:
(NH4)2O4, pH 5 log10S = 1.8827 + 0.0332T + 0.01249A + 0.0033PT -
Scrub Feed (g/l) 40 Co as sulfate, pH 3 0.002151PA - 0.0003405T2
Temperature 50C Where:
Phase Ratios Extraction A/O = 2 S = Co Ni Separation Factor
Scrubbing O/A = 32 T = Temperature (C)
Mixer Residence Time 3.5-4 minutes (Based upon total A = % Aromatics in diluent
liquid flow)
P = Equilibrium pH
*The phosphinic acid contained in the solvent was converted 70% to the ammonium
salt by reaction with concentrated ammonium hydroxide solution (S.G. = 0.88). A
phase modifier was used since converting more than 50% of the free acid to a salt
(NH4+ or Na+) usually requires a modifier to prevent third phase formation.
The effect of these process variables on the separation factor is TABLE 11 EFFECT OF DILUENT AROMATICITY
shown in Tables 9 through 11. Temperature 50C
TABLE 9 EFFECT OF TEMPERATURE Diluent (v/o) 100% MSB 210 (aliphatic) to
Solvent (v/o) 22% CYANEX 272 extractant in the 100% Aromatic 150
diluent (95% MSB 210* diluent, 5% pH 5.5
Aromatic 150** diluent).
Other Conditions See Table 9
Aqueous (g/l) 2 Co, 100 Ni as sulfates
pH 5.5
A/O 1 Co-Ni Separation Aromaticity
Factor v/o
Co-Ni Separation
Modifier Factor
None 6700
TBP 3400
p-Nonylphenol 1800
Isodecanol 1000
TOPO 1000
10 CYANEX 272 Extractant
ANALYTICAL METHODS
Analysis for Active Component in CYANEX 272 4. Note the initial pH and begin to titrate with 0.1N NaOH.
Extractant in Organic Solvents by Titration Record the pH as a function of the volume of NaOH added.
Three endpoints should be observed. As each endpoint is
The active component of CYANEX 272 extractant is bis(2,4,4-
approached, the incremental addition of NaOH should be
trimethylpentyl)phosphinic acid. Its concentration in an organic
reduced to 0.1 ml to facilitate calculation of the titer by the
solvent is determined by titration with standard caustic solution.
method of second differences.
Calculation
A typical potentiometric curve is as follows:
Apparatus
pH meter
Magnetic stirrer
Standard laboratory glassware
Reagents
75 v/o 2-propanol in distilled water The titer T1 corresponds to the neutralization of sulfuric acid
0.1N Standard NaOH solution in 75 v/o 2-propanol dissolved in the solvent. T2 represents the neutralization of the
100 g/l H2SO4 phosphinic acid plus the reaction of the first of two replaceable
hydrogen ions associated with the phosphonic acid. The phosphonic
All reagents are AR grade. acid is totally neutralized at T3.
[T2 (T3 T2) T1] x N(NaOH) x 290 x 1000 2. Prepare standard solutions of CYANEX 272 extractant in
toluene.
1000 x 25 x 25
200 3. Pipette a 400 L aliquot of the standard solutions and
transfer it into a HP autosampler vial. Add 400 L of
Similarly the concentration of the phosphonic acid and dissolved Methyl-8 Concentrate and 400 L of toluene.
sulfuric acid may also be calculated. 4. Analyze the methylated sample and standard solutions by
gas chromatography as described under chromatographic
2,4,4-trimethylpentyl phosphonic acid (g/1) =
conditions.
T3 T2 x N(NaOH) x 194 x 1000 * A product of Pierce Co., USA
Procedure
1. Transfer approximately 1 L of the aqueous solution into a
plastic container and place it in a water bath set for 45C for
a few hours.
2. Remove the solution from the water bath and allow to cool to
room temperature.
3. From the bottom of the plastic container, dispense 600 g of
the solution into a 1 L separatory funnel.
4. Add to the solution 5 mL of concentrated sulphuric acid, 50
mL of toluene and approximately 100 g of sodium chloride.
5. Separate both aqueous and organic phases.
6. Pipette a 1000 L aliquot of the organic phase and transfer
it into a HP autosampler vial. Add 200 L of Methyl-8
Concentrate.
7. Prepare standard solutions of CYANEX 272 extractant in
toluene.
8. Pipette a 1000 L aliquot of the standard solutions and
transfer it into a HP autosampler vial. Add 200 L of
Methyl-8 Concentrate.
9. Analyze the methylated sample and standard solutions by
gas chromatography. The chromatographic conditions
are identical to those previously described in the section
Analysis for Active Component in CYANEX 272 Extractant
in Organic Solvents by Gas Chromatography, except the
volume injected by the GC autosampler is 1.0 L.
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