PDS For Hot Regenerator - R0.
PDS For Hot Regenerator - R0.
PDS For Hot Regenerator - R0.
or distribution, of this document and its contents are strictly prohibited unless expressly authorized in
writing by Lurgi. Offenders are liable for damages. All rights, including but not limited to all proprietary
Rev. 0a
rights in relation to patents, utility models and/or other industrial property rights, are reserved.
Lurgi Process DS Cover Sheet.xls
00
Revision
Case-Name:
All
Sheet
Normal Case
Name
Project Name
PuWa
Date
Prepared, Revised
04/10/2015
DiS
Name
Checked
CS
Name
Project No.
Cover
Process
Date
Approved
04/10/2015
Hot Regenerator
06-T-0109
Process Data Sheet
Index of Revisions
IFI
Status
Document No.
Issued for Information
/
00
Sheet / of Q.L. Revision
CONFIDENTIAL
Process
Rectisol
Any exploitation and/or other utilization, including but not limited to reproduction, dissemination and/
02 Unit Name
rights in relation to patents, utility models and/or other industrial property rights, are reserved.
General Notes:
Lurgi Process DS Column-Reactor Sections.xls
1) For Tray design use information provided in "General Notes for column".
2) Refer General Notes for equipments .
2 / 13 00
Case-Name: Normal Case Printed by / date / time: / /
Process
Rectisol
Any exploitation and/or other utilization, including but not limited to reproduction, dissemination and/
02 Unit Name
rights in relation to patents, utility models and/or other industrial property rights, are reserved.
3 / 13 00
Case-Name: Normal Case Printed by / date / time: / /
Process
Rectisol
Any exploitation and/or other utilization, including but not limited to reproduction, dissemination and/
02 Unit Name
rights in relation to patents, utility models and/or other industrial property rights, are reserved.
14 S e c tio n I
15 N 17
1
T.L.-T.L. 204 '
16
8x20"=160 "
17
18
19
20
9
21
22 N 16 B p lu g - in n o z z le : m a in N o z z le , 6 "
36 "
23 a n d p ip e lin e 4 "
24 10
25
26
27
5X20 " =100 "
28
534 "
29
30
31
32
33
15
34
N 15 B
35
36
M8
59 "
37 N 14 B
38
39 P2B N 16 A p lu g - in n o z z le : m a in N o z z le , 6 "
16 a n d p ip e lin e 4 "
40
41
5X20=100"
42
43
44
45 21
46
47
48
49
50
51 ID 1 7 7"
150 "
52
53
54
55
56
Lurgi Process DS Sketch.xls
57
4 / 13 00
Case-Name: Normal Case Printed by / date / time: / /
Process
Rectisol
Any exploitation and/or other utilization, including but not limited to reproduction, dissemination and/
02 Unit Name
rights in relation to patents, utility models and/or other industrial property rights, are reserved.
13
Section II
14
15 N13C/D 2) M7
16 22
5x22"=110"
17
18
19
20 27
P2A
21
N14 A
22
79"
23 M6
24 N13 A / B
25 N15A
28
10x22"=220"
26
T.L.-T.L. 204'
27
28
29 38
30
32"
31 M5
32 39
11x22"=242"
33
34
1312"
35
36 50
37
40"
38 M4 N 12 A/B
39 51
14x18"=252"
40
41
42
43 65
44
36"
45 N10
N11
46
L5B,L6B,L7B,L8B
47
299"
48 M3
6 Chimneys in two rows:
49
18" each
50 L5A,L6A,L7A,L8A
51 Vortex Breaker
2"
52
53 N8 N9
54
55 D3 D2
56
Lurgi Process DS Sketch.xls
57
5 / 13 00
Case-Name: Normal Case Printed by / date / time: / /
Process
Rectisol
Any exploitation and/or other utilization, including but not limited to reproduction, dissemination and/
02 Unit Name
rights in relation to patents, utility models and/or other industrial property rights, are reserved.
M3
12
13
14 L 5 A,L6 A,L7 A,L8A V ortex B reaker
2"
15
16 N8 N9
17
D3 D2
18 S ection III
19
47 "
M2
20
21
2) Inlet D evice to be de sig n by
22 N7 2) Intern als V endo r / C o ntracto r
23 66
24
9x16"=144 "
25
T.L.-T.L. 204 '
26
27
28 75
451 "
29
30
31
P1
32 N19
33 N6
72 "
34
N4 2)
35 2) N5
36
259"
M1
41
42
43 L 1 A,L2 A,L3 A,L4 A
44 V ortex B rea ker
10"
45
46
47 T.L.
48
N3
min. 1)
49
N2
50
51
N1
52
53 D1
54
55
56 1) H e igh t ab ove ground de pend s on N PS H of P um
, p to be con firm ed ba sed on vendo r in pu t
Lurgi Process DS Sketch.xls
57 data .
6 / 13 00
Case-Name: Normal Case Printed by / date / time: / /
Process
Rectisol
Any exploitation and/or other utilization, including but not limited to reproduction, dissemination and/
02 Unit Name
rights in relation to patents, utility models and/or other industrial property rights, are reserved.
19
20
21
22 24" /20" 24" /20"
23 ID177"
24 N5
25 N4
78"
27
28 64" Section III
29
30
31
32 HLL
33
34
144"
35
36
37
38 NLL
39
116"
40
130"
41
42
43
44
45
46
47
48
49
50
51 N2 N3
52
53
54 N1
55
56
Lurgi Process DS Sketch.xls
57 To06-P-0107A/B
7 / 13 00
Case-Name: Normal Case Printed by / date / time: / /
Process
Rectisol
Any exploitation and/or other utilization, including but not limited to reproduction, dissemination and/
02 Unit Name
rights in relation to patents, utility models and/or other industrial property rights, are reserved.
20 Operating temperature
21 Normal load lb/h 47021 47043 73350
22 Required load min. max. % 50 150 50 150 50 150
23 Density @ t op lb/ft 47.12 46.88 46.93
24 Dynamic viscosity @ t op
cP 0.34 0.33 0.33
25 Surface tension dyn/cm 18.73 18.81 19.29
26 Allowable pressure drop per tray psi 0.11 0.11 0.11
27 Allowable level in the downcomer ft
28 Allowable hold-up time in the downcomer min
29 Allowable leakage rate per tray lb/h
30 Allowable flooding factor % 80 80 80
31 Foaming factor (system factor) 1.00 1.00 1.00
32 Column inside calculated in 177.00 177.00 177.00
33 diameter selected in
34 Type of tray Valve Valve Valve
35 Tray spacing in 20.00 20.00 20.00
36 Number of passes 1 1 1
37 Tray SS SS SS
Material
38 Valve
39 Bubble or tunnel caps
40
41 Remarks: row 8, 9) Count from top
row 32, 35) To be stated by tray manufacturer
Internals to be installed into the column/vessel through manhole.
Maximum recommended downcomer inlet velocity: 0.39 ft/s
Maximum recommended downcomer clear liquid backup: 50%, I.e. 0.5 (TS + h_weir)
TS: Tray Spacing
h_weir: Outlet Weir Height
General Notes:
1) Consider fouling service for tray design
Lurgi Process DS Tray.xls
8 / 13 00
Case-Name: Normal Case Printed by / date / time: / /
Process
Rectisol
Any exploitation and/or other utilization, including but not limited to reproduction, dissemination and/
02 Unit Name
rights in relation to patents, utility models and/or other industrial property rights, are reserved.
20 Operating temperature
21 Normal load lb/h 73673 1379001 1463275
22 Required load min. max. % 50 150 50 110 50 110
23 Density @ t op lb/ft 46.83 46.16 43.48
24 Dynamic viscosity @ t op
cP 0.32 0.31 0.25
25 Surface tension dyn/cm 19.06 17.99 15.76
26 Allowable pressure drop per tray psi 0.11 0.11 0.11
27 Allowable level in the downcomer in
28 Allowable hold-up time in the downcomer min
29 Allowable leakage rate per tray lb/h
30 Allowable flooding factor % 80 80 80
31 Foaming factor (system factor) 1.00 1.00 1.00
32 Column inside calculated in 177.00 177.00 177.00
33 diameter selected in
34 Type of tray Valve Valve Valve
35 Tray spacing in 20.00 22.00 22.00
36 Number of passes 1 4 4
37 Tray SS CS CS
Material
38 Valve SS SS
39 Bubble or tunnel caps
40
41 Remarks: row 8, 9) Count from top
row 32, 35) To be stated by tray manufacturer
Internals to be installed into the column/vessel through manhole.
Maximum recommended downcomer inlet velocity: 0.39 ft/s
Maximum recommended downcomer clear liquid backup: 50%, I.e. 0.5 (TS + h_weir)
TS: Tray Spacing
h_weir: Outlet Weir Height
General Notes:
1) Consider fouling service for tray design
Lurgi Process DS Tray.xls
9 / 13 00
Case-Name: Normal Case Printed by / date / time: / /
Process
Rectisol
Any exploitation and/or other utilization, including but not limited to reproduction, dissemination and/
02 Unit Name
rights in relation to patents, utility models and/or other industrial property rights, are reserved.
20 Operating temperature
21 Normal load lb/h 1464192 1467710 110963
22 Required load min. max. % 50 110 50 110 50 150
23 Density @ t op lb/ft 43.46 43.37 43.35
24 Dynamic viscosity @ t op
cP 0.25 0.25 0.25
25 Surface tension dyn/cm 15.76 15.66 15.68
26 Allowable pressure drop per tray psi 0.11 0.11 0.11
27 Allowable level in the downcomer in
28 Allowable hold-up time in the downcomer min
29 Allowable leakage rate per tray lb/h
30 Allowable flooding factor % 80 80 80
31 Foaming factor (system factor) 1.00 1.00 1.00
32 Column inside calculated in 177.00 177.00 177.00
33 diameter selected in
34 Type of tray Valve Valve Valve
35 Tray spacing in 18.00 18.00 16.00
36 Number of passes 4 4 1
37 Tray CS CS CS
Material
38 Valve SS SS SS
39 Bubble or tunnel caps
40
41 Remarks: row 8, 9) Count from
row 32, 35) To be stated by tray manufacturer
Internals to be installed into the column/vessel through manhole.
Maximum recommended downcomer inlet velocity: 0.39 ft/s
Maximum recommended downcomer clear liquid backup: 50%, I.e. 0.5 (TS + h_weir)
TS: Tray Spacing
h_weir: Outlet Weir Height
General Notes:
1) Consider fouling service for tray design
Lurgi Process DS Tray.xls
10 / 13 00
Case-Name: Normal Case Printed by / date / time: / /
Process
Rectisol
Any exploitation and/or other utilization, including but not limited to reproduction, dissemination and/
02 Unit Name
rights in relation to patents, utility models and/or other industrial property rights, are reserved.
20 Operating temperature
21 Normal load lb/h 212711
22 Required load min. max. % 50 150
23 Density @ t op lb/ft 43.46
24 Dynamic viscosity @ t op
cP 0.25
25 Surface tension dyn/cm 16.67
26 Allowable pressure drop per tray psi 0.11
27 Allowable level in the downcomer in
28 Allowable hold-up time in the downcomer min
29 Allowable leakage rate per tray lb/h
30 Allowable flooding factor % 80
31 Foaming factor (system factor) 1.00
32 Column inside calculated in 177.00
33 diameter selected in
34 Type of tray Valve
35 Tray spacing in 16.00
36 Number of passes 1
37 Tray CS
Material
38 Valve SS
39 Bubble or tunnel caps
40
41 Remarks: row 8, 9) Count from
row 32, 35) To be stated by tray manufacturer
Internals to be installed into the column/vessel through manhole.
Maximum recommended downcomer inlet velocity: 0.39 ft/s
Maximum recommended downcomer clear liquid backup: 50%, I.e. 0.5 (TS + h_weir)
TS: Tray Spacing
h_weir: Outlet Weir Height
General Notes:
1) Consider fouling service for tray design
Lurgi Process DS Tray.xls
11 / 13 00
Case-Name: Normal Case Printed by / date / time: / /
Process
04
05 Case Normal Case
06 Nozzle-ID N1 N2 / N3 N4 / N5 N7
07 Nozzle designation Methanol outlet to Methanol outlet to Methanol Vapor inlet from Methanol inlet from
08 06-P-0107 A/B 06-E-0119 A / B 06-E-0119 A / B 06-P-0110 A/B
09 Stream no. 400
10 Internal stream no. 400 400A 400B 356
11 Stream designation Methanol / Water MeOH H2O MeOH H2O Lean Methanol to
12 to 06-P-0107 A/B to Reboiler 06-E-0119 from Reboiler 06-E-0119 06-T-0109 (Sec III)
13 Phase Liquid Liquid Mixed Liquid
14 Total flow lbmol/h 242.6 17226.85 17226.85 3475.0
15 Total flow lb/h 7662 544024 544024 111077
16 Liquid Vapour Liquid Vapour Liquid Vapour Liquid Vapour
17 Vol. flow ft/h 176.30 - 12517.81 - 9859.03 - 2562.37 -
18 Norm. vol. flow 10^6 scf/day - - - 31.12 -
19 Mass flow lb/h 7662 544024 436065 107959 111077
20 Mole flow lbmol/h 242.6 17226.85 13808.26 3418.59 3475.0
21 Molweight lb/lbmol 31.58 31.58 31.58 31.58 31.96
22 Eff. density lb/ft 43.46 43.46 44.23 0.27 43.35
23 Spec. heat cap. Btu/(lb F) 0.80 0.80 0.79 0.44 0.79
24 Viscosity cP 0.25 0.25 0.22 0.01 0.25
25 Ther. conductivity (Btu/h)/(ft F) 0.10 0.10 0.10 0.01 0.10
26 Mole fraction fraction 1.00 1.00 0.80 0.20 1.00
27 Mass fraction fraction 1.00 1.00 0.80 0.20 1.00
28 Temperature F 217 217 218 215
29 Pressure psi [a] 55.2 55.2 55.2 70.0
30
31 Nozzle-ID N8 N9 N12 A/B N13 A/B /C/D
32 Nozzle designation Methanol outlet to Methanol outlet to Methanol Vapor inlet from H2S Laden Methanol in
33 06-P-0106 A/B/C 06-P-0110 A/B 06-T-0110 from 06-T-0108
34 Stream no. 403
35 Internal stream no. 340 340A 403 218
36 Stream designation Lean Methanol Methanol outlet to Methanol Water Column H2S Laden Methanol
37 to 06-P-0106 A/B/C 06-P-0110 A/B Ovhd to 06-T-0109 to 06-T-0109
38 Phase Liquid Liquid Vapour Mixed
39 Total flow lbmol/h 41022.76 4894.40 1651.6 42924.1
40 Total flow lb/h 1311263 156446 52845 1394762
41 Liquid Vapour Liquid Vapour Liquid Vapour Liquid Vapour
42 Vol. flow ft/h 30218.66 - 3605.47 - - 27731.53 -
43 Norm. vol. flow 10^6 scf/day - - - 15.0 - 23.4
44 Mass flow lb/h 1311263 156446 52845 1295553 99208
45 Mole flow lbmol/h 41022.76 4894.40 1651.6 40356.3 2567.7
46 Molweight lb/lbmol 31.96 31.96 32.00 32.10 38.64
47 Eff. density lb/ft 43.37 43.37 0.25 46.72 0.39
48 Spec. heat cap. Btu/(lb F) 0.79 0.79 0.39 0.69 0.26
49 Viscosity cP 0.25 0.25 0.01 0.32 0.01
50 Ther. conductivity (Btu/h)/(ft F) 0.10 0.10 0.01 0.10 0.01
51 Mole fraction fraction 1.00 1.00 1.00 0.94 0.06
52 Mass fraction fraction 1.00 1.00 1.00 0.93 0.07
53 Temperature F 215 214.65 215 157
Lurgi Process DS Nozzle Stream Table.xls
12 / 13 00
Case-Name: Normal Case Printed by / date / time: / /
Process
04
05 Case Normal Case
06 Nozzle-ID N16 A/B N17 N18
07 Nozzle designation H2S laden Methanol inlet H2S Laden Methanol in Acid Gas out to 06-E-0117
08 from 06-T-0112 from 06-P-0108 A/B
09 Stream no. 376 370
10 Internal stream no. 306 376 370
11 Stream designation Prewash Flashed Hot Regenerator Reflux Hot Regenerator Ovhd
12 Methanol to 06-E-0117
13 Phase Mixed Liquid Vapour
14 Total flow lbmol/h 842.26 1353.94 4087.16
15 Total flow lb/h 27047.68 43732.17 154091.50
16 Liquid Vapour Liquid Vapour Liquid Vapour Liquid Vapour
17 Vol. flow ft/h 511.19 - 846.04 - - -
18 Norm. vol. flow 10^6 scf/day - 0.41 - - 37.22 -
19 Mass flow lb/h 25213.79 1833.89 43732.17 154091.50
20 Mole flow lbmol/h 797.67 44.59 1353.94 4087.16
21 Molweight lb/lbmol 31.61 41.13 32.30 37.70
22 Eff. density lb/ft 49.32 0.44 51.69 0.28
23 Spec. heat cap. Btu/(lb F) 0.65 0.23 0.58 0.26
24 Viscosity cP 0.41 0.01 0.58 0.01
25 Ther. conductivity (Btu/h)/(ft F) 0.10 0.01 0.11 0.01
26 Mole fraction fraction 0.95 0.05 1.00 1.00
27 Mass fraction fraction 0.93 0.07 1.00 1.00
28 Temperature F 109.13 51.51 147.35
29 Pressure psi [a] 64.50 64.50 47.86
30
31 Nozzle-ID
32 Nozzle designation
33
34 Stream no.
35 Internal stream no.
36 Stream designation
37
38 Phase
39 Total flow lbmol/h
40 Total flow lb/h
41 Liquid Vapour Liquid Vapour Liquid Vapour Liquid Vapour
42 Vol. flow ft/h - - - -
43 Norm. vol. flow 10^6 scf/day - - - -
44 Mass flow lb/h
45 Mole flow lbmol/h
46 Molweight lb/lbmol
47 Eff. density lb/ft
48 Spec. heat cap. Btu/(lb F)
49 Viscosity cP
50 Ther. conductivity (Btu/h)/(ft F)
51 Mole fraction fraction
52 Mass fraction fraction
53 Temperature F
Lurgi Process DS Nozzle Stream Table.xls
13 / 13 00
Case-Name: Normal Case Printed by / date / time: / /