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    QW-451 Welding THK - June5

    Uploaded by

    Raj S
    The document contains information from welding procedure specifications and procedure qualification records. It provides details of welding processes, materials tested, and thickness ranges qualified for shielded metal arc welding. Metrics include millimeters and inches for thickness. Charts show welding variable ranges from procedure qualification records that meet ASME Section IX requirements.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    QW-451 Welding THK - June5

    Uploaded by

    Raj S
    306 views17 pages
    The document contains information from welding procedure specifications and procedure qualification records. It provides details of welding processes, materials tested, and thickness ranges qualified for shielded metal arc welding. Metrics include millimeters and inches for thickness. Charts show welding variable ranges from procedure qualification records that meet ASME Section IX requirements.

    Original Description:

    QW-451

    Original Title

    QW-451 Welding Thk_June5

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    © © All Rights Reserved

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    The document contains information from welding procedure specifications and procedure qualification records. It provides details of welding processes, materials tested, and thickness ranges qualified for shielded metal arc welding. Metrics include millimeters and inches for thickness. Charts show welding variable ranges from procedure qualification records that meet ASME Section IX requirements.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    306 views17 pages

    QW-451 Welding THK - June5

    Uploaded by

    Raj S
    The document contains information from welding procedure specifications and procedure qualification records. It provides details of welding processes, materials tested, and thickness ranges qualified for shielded metal arc welding. Metrics include millimeters and inches for thickness. Charts show welding variable ranges from procedure qualification records that meet ASME Section IX requirements.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 17

    Metric Units

    Material classification P.No 8 P.No 7


    1 1
    1
    Welding Process SMAW
    Is any welding pass > 13 mm No
    PWHT exceeding upper transpormation temperature Yes
    Coupon Thickness, T 15.88 mm
    1.00
    1.00
    Deposited weld metal thickness 9.00 mm
    Range of Qualified Thickness (min) 5.00 mm
    Range of Qualified Thickness (max) 17.46 mm
    Max weld metal thickness qualified 9.90 mm

    Imperial Units
    Welding Process SMAW
    Is any welding pass > 1/2" Yes
    Coupon Thickness, T 1.000 in
    Deposited weld metal thickness 1.000 in
    Range of Qualified Thickness (min) 0.188 in
    Range of Qualified Thickness (max) 1.100 in
    Max weld metal thickness qualified 2.000 in
    <>GMAW- <>GMAW- =GMAW-S,t>0
    S,t>13mm S,t<13mm mm
    1 2 3
    T<38 1 17.4625 31.8 17.4625
    38>=T<=150 2 17.4625 200.0 17.4625
    >150 3 17.4625 21.1 17.4625

    1 2 3
    1 18.00 9.9
    2 31.75 9.9
    3 200.00 9.9
    4 21.11 9.9

    <>GMAW- <>GMAW- =GMAW-S,t>0


    S,t>13mm S,t<13mm mm
    1 2 3
    T<38 1 1.1 2 1.1
    38>=T<=150 2 1.1 200 1.1
    >150 3 1.1 1.33 1.1

    1 2 3
    1 2.00 1.1
    2 2.00 1.1
    3 200.00 1.1
    4 1.33 1.1

    P.No 1
    P.No 3
    P.No 4
    P.No 5
    P.No 6
    P.No 7
    P.No 8
    P.No 9
    P.No 10
    P.No 11
    P.No 12
    P.No 13
    P.No 14
    P.No 15
    P.No 45
    t<1/2" <>SMAW-S P.No 7,8 or 45
    1 0 1
    1 0 0
    1 0 0
    1 1 0
    1 1 0
    1 1
    PWHT above UTT
    1 1.1
    1 1.1
    0 1.1
    1 Base
    0 Base
    Approve the WPS
    Welding Procedure
    Specification (WPS)
    and Supporting PQR

    No Verify the editorial


    information in WPS is
    filled in and match
    with PQR

    Yes
    Yes
    Is it impacted tested
    WPS?

    Yes

    Identify Welding Variables


    from for the welding process
    used (QW-252 to QW-266 )

    Verify all the essential,


    supplementary essential and
    non essestial variables have
    entry in WPS

    Yes No

    Verify all the essential,


    supplementary essential
    variables are recorded in PQR

    Verify all the essential and


    supplementary essential
    variables are within the ranges
    specified by ASME Sec IX,
    Verify the testing results

    Yes No

    Reject the WPS and request


    Approve the WPS requalification of PQR
    Request WPS revision and
    resubmission for approval.
    PQR cannot be modified
    except editorial changes
    ding Procedure
    cification (WPS)
    Supporting PQR

    ify the editorial


    mation in WPS is
    d in and match
    with PQR

    Yes
    Yes
    mpacted tested
    WPS?

    No

    Identify Welding Variables


    from for the welding process
    used (QW-252 to QW-266 )

    Verify all the essential,


    supplementary essential and
    non essestial variables have
    entry in WPS

    No Yes

    Verify all the essential


    variables are recorded in PQR

    Verify all the essential


    variables are within the ranges
    specified by ASME Sec IX,
    Verify the testing results

    Yes No

    Reject the WPS and request


    Approve the WPS requalification of PQR
    Material classification P.No 1 P.No 1
    Welding Process SMAW
    PWHT exceeding upper transpormation temperature No
    Is any welding pass > 13 mm No
    Thickness of Test Coupon 8 mm
    Weld Deposit Thickness (t) 5 mm
    Range of base metal thickness qualified (min) 1.5 mm
    Range of base metal thickness qualified (max) 16 mm
    Maximum Weld Deposit Qualified 10 mm

    Material classification P.No 1 P.No 1


    Welding Process SMAW
    PWHT exceeding upper transpormation temperature No
    Is any welding pass > 1/2" Yes
    Thickness of Test Coupon 1 1/2 in
    Weld Deposit Thickness (t) 3/4 in
    Range of base metal thickness qualified (min) 0.188 in
    Range of base metal thickness qualified (max) 1.650 in
    Maximum Weld Deposit Qualified 8 in
    1 2 3
    1 8 16 8.8
    2 1.5 16 8.8
    3 5 16 8.8
    4 5 16 8.8
    5 5 200 8.8
    6 5 10.64 8.8

    1 2 3
    1 1.500 3.00 1.65
    2 0.063 3.00 1.65
    3 0.188 3.00 1.65
    4 0.188 3.00 1.65
    5 0.188 8.00 1.65
    6 0.188 2.00 1.65

    1 2
    1 10 10
    2 10 10
    3 10 10
    4 10 16
    5 10 8
    6 10 10.64

    1 2
    1 1.5 1.5
    2 1.5 1.5
    3 1.5 1.5
    4 1.5 3
    5 1.5 8
    6 1.5 2

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