Valves: Types and Working Principles

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Valves

Types and working principles


Valves
Are components in a fluid power or pressure
system that either regulate the flow or the
pressure of the fluid.
This duty may involve starting or stopping
flow, controlling flow rate, diverting flow,
preventing backflow, controlling pressure, or
relieving pressure.
Globe valve
Piston Valves
Gate valve
Plug valve
Ball valve
Butterfly valve
Flexible Body Valves
Function
Isolation= Start/ stop = On/ off
Regulation = Throttling = Control
Selection Criteria
Isolation: pressure losses.
Regulation: linear relation.
Check Valve
Non Return valve
Backflow prevention
Pressure relief valve
Relief excess pressure.
Protect the system from
overpressure.
Safety valve
Principal types of valves according to
method of flow regulation
Valve components
Actuator
Body Ends
Bolted: Wafer, Flanged
Threaded: Male, female, union
Welded
Wafer body
Threaded
Welded ends
Welding, But end
Welding Socket End
Flanged ends
Fluid tightness of valves
Inline seals
Between seat and closure member.
The prime duty of the valve is to provide a
fluid seal between seat and the closure
member.
Stem seals
Seal provided around the stem to prevent
process fluid from escaping to atmosphere.
Body Manufacturing
Forged small sizes
Casting larger sizes
VALVE SEATINGS
Are the portions of the seat and closure
member that contact each other for closure.
Metal seatings
Sealing with sealants
Soft seatings
METAL SEATINGS
Resistance to erosion, corrosion, and abrasion.
Wear particle size effect
AISI 410 STELLITE has proved most
successful for harsh conditions.
API 600 lists eating materials and their
combinations frequently used in steel valves.
SOFT SEATINGS
One or both seating faces may consist of soft
material such as plastic or rubber.
Very effective sealing
Limited use at high temperatures and
pressures
Compatibility with the fluid.
High pressure gas sudden shut off limitations.
SEALING MECHANISM
Sealability Against Liquids
is determined by the surface tension and the
viscosity of the liquid.
Sealability against gases
is determined by the viscosity of the gas and
the size of the gas molecules.
Mechanisms for closing leakage passages.
Effect of surface tension on leakage flow
through capillary
PROVING FLUID TIGHTNESS
Tests are normally carried out with water, air,
or inert gases.
Tests are applied to the valve body and seats.
With water the leakage rate is metered in
terms of volume-per-time unit or liquid
droplets per time units.
Gas leakage may be expressed in terms of
leakage gas bubbles per unit time.
STEM SEALS TYPES
COMPRESSION PACKINGS
Soft material that is stuffed into the stuffing
box and compressed by a gland to form a seal.
LIP-TYPE PACKINGS
SQUEEZE-TYPE PACKINGS
THRUST PACKINGS
Valve stem seals
Bellows metal seal
Video shot 1
Video shot 2
View animation
Antistatic device
Ball valves for fire exposure
Emergency seat seal is provided by a sharp-
edged or chamfered secondary metal seal in
close proximity to the ball.
Packing may be made entirely of pure
graphite.
Three basic standards applies to such
requirement API 607, API RP 6F, BS 5146.
Flow in pipe Laminar and turbulent
FLOW THROUGH VALVES
Resistance coefficient
Define friction loss attributable o a valve in a pipeline in terms
of velocity head or velocity pressure
FLOW COEFFICIENT Cv
Flow capacity US GPM, under stated conditions
FLOW COEFFICIENT Kv
Flow capacity M3/Hr , under stated conditions
FLOW COEFFICIENT Av
Version of Kv in SI units (M3/S)
CAVITATION OF VALVES
When a liquid passes through a partially
closed valve, the static pressure in the region
of the increasing velocity and in the wake of
the closure member drops and may reach the
vapor pressure of the liquid.
Can be minimized by letting the pressure drop
occurs in stages.
A sudden enlargement of the flow passage
downstream of the valve can protect from
cavitation damage.
View Expriement
WATER HAMMER FROM VLVE OPERATION

When a valve is being opened or closed to


change the flow rate, the change n kinetic
energy of the flowing fluid column introduces
a transient change in the static pressure in the
pipe. In the case of a liquid, this transient is
sometimes accompanied by a shaking of the
pipe an a hammering sound.
Attenuation of valve noise
Letting down of gas by valves from a high to a
low pressure can produce a troublesome and,
in extreme cases, unbearable noise.
A major portion of the noise arises from the
high-velocity jet shearing the relatively still
medium downstream of the valve.
Silencer types and function
Identification of valve size and pressure
class
ASME B16.34
NPS: Nominal pipe size (inch)
CLASS: Pressure class (psi)
DN: NOMINAL DIAMETER (mm)
PN: PRESSURE NOMINAL (bar)
Code requirements
B31.8 Gas pipelines (view)
Para 803.4 valves definitions
Para 846 valves design installation and testing.
Para 853.4 Valve maintenance.
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Design

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