EjecucionReal Catalizadores 26nov

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COINSA B54-PRECOMISIONADO

INFORME DE EJECUCION DE CARGA DE CATALIZADORES

Area System Tag Description

S-62-03 NG Feed Gas System


1 102-D Mercury Guard
Internal Cleaning and Preparations
LOADING
Ceramic Katalco 92-2G 25mm
Ceramic Katalco 92-2D 13mm
Ceramic Katalco 92-2B 6mm
Wire mesh
Catalyst Puraspec 2157
Wire mesh
Ceramic Katalco 92-2D 13mm
Close Manhole
2 108-DA Hydrotreater
Internal Cleaning and Preparations
LOADING
Ceramic Katalco 92-2G 25mm
Ceramic Katalco 92-2D 13mm
Ceramic Katalco 92-2B 6mm
Wire mesh
Catalyst Katalco 41-6T
Wire mesh
Ceramic Katalco 92-2D 13mm
Wire mesh& Hold Down Grating
Close Manhole
3 108-DB Desulfurizer
Internal Cleaning and Preparations
LOADING
BOTTOM BED #2
Ceramic Katalco 92-2G 25mm
Ceramic Katalco 92-2D 13mm
Wire mesh
Catalyst Katalco 32-5
Wire mesh
Ceramic Katalco 92-2D 13mm
Wire mesh& Hold Down Grating
Support Beams
Support Screen
UPPER BED #1
Catalyst Katalco 32-5
Wire mesh
Ceramic Katalco 92-2D 13mm
Wire mesh& Hold Down Grating
Close Manhole
4 108-DC Desulfurizer
Internal Cleaning and Preparations
LOADING
BOTTOM BED #2
Ceramic Katalco 92-2G 25mm
Ceramic Katalco 92-2D 13mm
Wire mesh
Catalyst Katalco 32-5
Wire mesh
Ceramic Katalco 92-2D 13mm
Wire mesh& Hold Down Grating
Support Beams
Support Screen
UPPER BED #1
Catalyst Katalco 32-5
Wire mesh
Ceramic Katalco 92-2D 13mm
Wire mesh& Hold Down Grating
Close Manhole
S-62-04 Reforming System
5 101-B Primary Reformer - 144 TUBES
Internal Cleaning and Preparations
Opening 144 tubes flanges
Vacuum cleaning of tubes
LOADING
Catalyst Katalco 57-4Q 144 TUBES
Delta P check

Catalyst Katalco 25-4Q 144 TUBES


AMONIA
Delta P check
Close tubes flanges
6 103-D Secondary Reformer
Internal Cleaning and Preparations
LOADING
Ceramic Katalco 92-1J 50mm
Ceramic Katalco 92-1G 25mm
Catalyst Katalco 54-8Q

Catalyst Katalco 23-8EQ


*Refractary- Alumina Bricks
*Refractary- Hexagonal Alumina Tiles
Close Manhole
S-62-05 Conversion System
7 104-D1 HTS Shift Converter
Internal Cleaning and Preparations
LOADING
Ceramic Katalco 92-1D 13mm
Wire mesh
Catalyst Katalco 71-5
Wire mesh
Ceramic Katalco 92-1D 13mm
Wire mesh& Hold Down Grating
8 104-D2 LTS Shift Converter
Internal Cleaning and Preparations
LOADING
Ceramic Katalco 92-2D 13mm
Wire mesh
Catalyst Katalco 83-3
Wire mesh
Ceramic Katalco 92-1D 13mm
Wire mesh& Hold Down Grating
S-62-08 Methanator System
9 106-D Methanator
Internal Cleaning and Preparations
LOADING
Ceramic Katalco 92-2G 25mm
Ceramic Katalco 92-2D 13mm
Wire mesh

Catalyst Katalco 11-4


Wire mesh

Ceramic Katalco 92-2D 13mm


Wire mesh& Hold Down Grating
S-62-09 Purified Process Gas System
10 109-DA Molecular Sieve Drier
Internal Cleaning and Preparations
LOADING
Ceramic Katalco 92-2G 25mm
Ceramic Katalco 92-2D 13mm
Ceramic Katalco 92-2B 6mm
Wire mesh
Catalyst Puraspec 2750
Wire mesh
Ceramic Katalco 92-2D 13mm
Wire mesh& Hold Down Grating
Close Manhole
11 109-DB Molecular Sieve Drier
Internal Cleaning and Preparations
LOADING
Ceramic Katalco 92-2G 25mm
Ceramic Katalco 92-2D 13mm
Ceramic Katalco 92-2B 6mm
Wire mesh
Catalyst Puraspec 2750
Wire mesh
Ceramic Katalco 92-2D 13mm
Wire mesh& Hold Down Grating
Close Manhole
S-5N CO2 Compressor System
12 U-DC-151 Dehydrogen Column
Internal Cleaning and Preparations
LOADING
Ceramic Katalco 92-1F 20mm
Ceramic Katalco 92-1D 13mm
UREA
Wire mesh
Catalyst Puravoc 73
Wire mesh
Ceramic Katalco 92-1D 13mm
Wire mesh& Hold Down Grating
Close Manhole
STATUS TOTAL DAYS START DATE FINISH DATE HEIGHT REAL LOADING DATA
mm DRUMS

FINISHED 30
5 days 6/9/2016 6/13/2016
3 days 6/13/2016 6/15/2016
Aluminatesilicate 6/13/2016 6/13/2016 550mm 3
Aluminatesilicate 6/13/2016 6/13/2016 150mm 2
Aluminatesilicate 6/13/2016 6/13/2016 150mm 2
-
Activated Carbon 6/14/2016 6/14/2016 1830mm 21
-
Aluminatesilicate 6/14/2016 6/14/2016 200mm 2
6/15/2016 6/15/2016 -
FINISHED 61
5 days 10/15/2016 10/19/2016
6 days 10/19/2016 10/24/2016
Aluminatesilicate 10/19/2016 10/19/2016 7.5
Aluminatesilicate 10/19/2016 10/19/2016 150mm 3
Aluminatesilicate 10/19/2016 10/19/2016 150mm 4
10/20/2016 10/21/2016 -
Cobalt Molybdenum 10/21/2016 10/22/2016 2500mm 43.5
10/22/2016 10/23/2016 -
Aluminatesilicate 10/23/2016 10/23/2016 150mm 3
10/23/2016 10/24/2016 -
10/25/2016 10/25/2016 -
FINISHED 286.5
5 days 10/20/2016 10/25/2016
15 days 10/25/2016 11/8/2016
-
Aluminatesilicate 10/25/2016 10/25/2016 8
Aluminatesilicate 10/25/2016 10/25/2016 150mm 4
10/25/2016 10/27/2016 -
Zinc Oxide 10/28/2016 10/29/2016 6450mm 135
10/29/2016 10/30/2016 -
Aluminatesilicate 10/30/2016 10/30/2016 150mm 3
10/30/2016 10/31/2016 -
10/31/2016 10/31/2016 -
11/1/2016 11/1/2016 -

Zinc Oxide 11/3/2016 11/5/2016 6450mm 133.5


11/5/2016 11/6/2016 -
Aluminatesilicate 11/7/2016 11/7/2016 150mm 3
11/7/2016 11/8/2016 -
11/9/2016 11/9/2016 -
FINISHED 288.7
5 days 10/27/2016 10/31/2016
15days 10/31/2016 11/14/2016

Aluminatesilicate 10/31/2016 10/31/2016 8


Aluminatesilicate 11/1/2016 11/1/2016 150mm 3.5
11/1/2016 11/4/2016
Zinc Oxide 11/5/2016 11/7/2016 6450mm 137
11/7/2016 11/8/2016
Aluminatesilicate 11/8/2016 11/9/2016 150mm 3.2
11/9/2016 11/10/2016
11/10/2016 11/11/2016
11/11/2016 11/11/2016

Zinc Oxide 11/11/2016 11/12/2016 6450mm 133


11/12/2016 11/13/2016
Aluminatesilicate 11/13/2016 11/13/2016 150mm 4
11/13/2016 11/14/2016
11/14/2016 11/14/2016

FINISHED 120.1
5 days 9/14/2016 9/18/2016
9/12/2016 9/15/2016
9/16/2016 9/17/2016
5 days 9/18/2016 9/23/2016
Nickel monoxide 9/18/2016 9/20/2016 6413mm 51.6
9/20/2016 9/20/2016
Nickel monoxide &
Dipotassium oxide 9/20/2016 9/22/2016 4734mm 68.5
9/22/2016 9/22/2016
9/23/2016 9/26/2016
161.5
5days 10/6/2016 10/10/2016
7days 10/10/2016 10/16/2016
Aluminium oxide 10/10/2016 10/11/2016 300mm 38
Aluminatesilicate 10/12/2016 10/12/2016 230mm 12.5
Nickel monoxide 10/13/2016 10/15/2016 2350mm 100
Aluminum oxide & Nickel
monoxide 10/15/2016 10/16/2016 300mm 11
samsung samsung 65mm
samsung samsung 39mm
11/13/2016 11/13/2016

FINISHED 299
5 days 10/9/2016 10/13/2016
11days 10/13/2016 10/23/2016
Aluminatesilicate 10/13/2016 10/15/2016 up to 3750mm 85
10/16/2016 10/17/2016 -
Iron, Chrome, Copper 10/18/2016 10/20/2016 3000 200
10/20/2016 10/21/2016 -
Aluminatesilicate 10/21/2016 10/22/2016 150mm 14
10/22/2016 10/23/2016 -
FINISHED 440
5 days 9/2/2016 9/6/2016
14days 9/6/2016 9/19/2016
Aluminatesilicate 9/6/2016 9/6/2016 up to 3850mm 82
9/7/2016 9/10/2016 - -
Copper, Alumina, Zinc 9/10/2016 9/13/2016 4200mm 348
9/13/2016 9/16/2016 - -
Aluminatesilicate 9/16/2016 9/16/2016 150mm 10

9/16/2016 9/19/2016 - -

FINISHED 174
5days 10/24/2016 10/28/2016
28 days 10/28/2016 11/26/2016
Aluminatesilicate 10/28/2016 10/28/2016 up to 2900m 29
Aluminatesilicate 10/28/2016 10/28/2016 150mm 8
10/28/2016 11/1/2016
Nickel monoxide, Kaolin,
Magnesium Oxide,
Graphite 11/1/2016 11/4/2016 3250mm 129
11/24/2016 11/24/2016
Aluminatesilicate 11/25/2016 11/25/2016 150 mm 8
11/25/2016 11/25/2016

FINISHED 176.5
5days 10/23/2016 10/27/2016
14days 10/27/2016 11/9/2016
Aluminasilicate 10/27/2016 10/27/2016 up to 2000mm 30
Aluminasilicate 10/27/2016 10/28/2016 150mm 8
Aluminasilicate 10/28/2016 10/28/2016 150mm 10
10/28/2016 10/29/2016
Zeolite A SiO2 10/29/2016 10/30/2016 2475mm 118
10/31/2016 11/7/2016
Aluminasilicate 11/7/2016 11/7/2016 150mm 10.5
11/8/2016 11/9/2016
11/9/2016 11/9/2016
FINISHED 175.6
5 days 10/26/2016 10/30/2016
14 days 10/30/2016 11/14/2016
Aluminasilicate 10/30/2016 11/1/2016 up to 2000mm 25.5
Aluminasilicate 11/1/2016 11/1/2016 150mm 12
Aluminasilicate 11/1/2016 11/1/2016 150mm 6.6
11/1/2016 11/4/2016
Zeolite A SiO2 11/5/2016 11/6/2016 2475mm 123
11/7/2016 11/9/2016
Aluminasilicate 11/10/2016 11/10/2016 150mm 8.5
11/11/2016 11/14/2016
11/15/2016 11/15/2016

IN PROCESS 20.06
3 days 11/12/2016 11/14/2016
2 days 11/14/2016 11/16/2016
Aluminium oxide 11/15/2016 11/15/2016 Up to 1300mm 5.35
Alumininatesilicate 11/15/2016 11/15/2016 150mm 2.3
11/15/2016 11/15/2016
0,3% Pt on Alumina 11/16/2016 11/16/2016 790mm 10.01
11/16/2016 11/16/2016
Aluminasilicate 11/16/2016 11/16/2016 150mm 2.4
11/17/2016 11/17/2016
11/18/2016 11/18/2016
REAL LOADING REAL LOADING VESSEL
WEIGHT VOLUME DENSITY DIAMETER
KG M3 KG/M3 mm

7015 6.53 - 1600

1840 1.47 1250


500 0.4 1250
500 0.4 1250
1600
3675 3.86 950
1600
500 0.4 1250

10073.5 12.36 - 2200

1875 1.36 1375


750 0.54 1381
1000 0.72 1386
2200
5698.5 9.2 618.8
2200
750 0.54 1381
2200

68940 59.84 - 2200

2000 1.45 1375.5


1000 0.72 1381
2200
32400 28.45 1138.5
2200
750 0.54 1381
2200

2200

32040 28.14 1138.5


2200
750 0.54 1381
2200

69475 60.28 - 2200

2000 1.45 1375.5


875 0.63 1381
2200
32880 28.88 1138.5
2200
800 0.57 1381
2200
2200

31920 28.03 1138.5


2200
1000 0.72 1381
2200

17855 20.31 - 127

10324 11.69 886 127

7531 8.62 871 127

29422.5 26.11 - 3100

10450 5.12 2040


3437.5 1.8 1901
13500 17.26 781.8

2035 1.93 1052.8

75225 53.45 - 4100

23375 11.92 1960


4100
48000 39.57 1212.9
4100
3850 1.96 1960
4100
106520 85.54 - 4400

20500 14.21 1442


4400
83520 69.6 1200
4400
2500 1.73 1442

4400

34250 28.358226 - 3100

7250 5.27 1375.5


2000 1.44 1381
3100

23000 20.2 1138.1


Wire Mesh arrived on 24th November COINSA
3100 was waiting since 4th November
2000 1.45 1381
3100

31145 32.61 - 3500

7500 5.45 1375.5


2000 1.44 1381
2500 1.8 1386
3500
16520 22.02 750
3500
2625 1.9 1381
3500

30370 32.48 - 3500

6375 4.63 1375.5


3000 2.17 1381
1650 1.19 1386
3500
17220 22.96 750
3500
2125 1.53 1381
3500

5324.75 3.80 - 1750

1288.5 0.94 1370


623.5 0.48 1318
1750
2752.75 1.90 1448.816
1750
660 0.48 1381
1750

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