Japanese Wood Craftsmanship
Japanese Wood Craftsmanship
Japanese Wood Craftsmanship
WOOD
CRAFTSMANSHIP
The tools, techniques and philosophies that make
Japans unique woodworking culture so special, and
the lessons that can be learnt by makers in the UK
HUGH MILLER
1
Masonry and steel are building materials. Wood is a
thinking and building material
Fukushima Katsu, 2015
Philosophies of Making: 56
An Absence of Noise
Executive Summary: 6 Maintenance over Robustness
Abstract A Search for Lightness
Key Themes & Findings Experimentation and Innovation
Summary of Recommendations A Contribution to Harmony
During my time in Japan, I received generous support from so many people, but Finally, I would like to give special thanks to my family, Tom and Dori, Howard and
particular thanks go to: Misty, Liz and Little Frank. This study would not have been possible without their
support and encouragement.
Suda Akio
Professor Jun Sato, and the staff at Jun Sato Structural Engineers
Takahashi Shinji, Rascal Furniture Factory
Sagawa Takehiko, bamboo artist
Katsushiro Soho, Living National Treasure in bamboo arts
Images and Illustrations:
Nakagawa Shuji, and all those at Nakagawa Mokkougei Front cover, images, photos and illustrations by the author, unless otherwise noted.
Professor Miyagishi Yukimasa, and the staff at Osaka Institute of Technology
12 13
Introduction:
Furniture making and wood craftsmanship in the UK seems to be at a crossroads.
Although we have a rich and enviable woodworking tradition, it can sometimes feel as
if the introduction of processes such as CNC milling, laser cutting and mass production
techniques are distancing the craftsperson from their material. This, it can be argued,
results in a loss of integrity and authenticity - what the great American maker James
Krenov would call an absence of the makers fingerprints on the finished work.
Japan feels like an antidote to such frustrations. The unique woodworking hand tools,
upon which Japanese makers still heavily rely, viscerally connect the maker to their timber.
The use of techniques like charring, wetting and bruising the wood, largely avoided in
western making traditions, are widespread in Japan and allow for new paradigms and
styles of making to develop. The philosophies of making that underpin Japans world-
renowned craft traditions appear to place authenticity in technique, in material, and in
utility at the centre of the craftspersons decision making.
But how do seemingly esoteric idiosyncrasies, like Japanese woodworking tools being
used on the pull-stroke, effect the work that is produced? How do the techniques
practiced by Japanese craftspeople change their approach to the material? Are
woodworkers in Japan restrained by a strict philosophy of making, or does each
generation contribute to an evolving ethos of craftsmanship? Does all this result in a
collective national craft identity in Japan, and what part does Japanese society at large
play?
These are some of the questions I hope to shed light on in the course of this study.
Armed with these new ideas about wood craftsmanship, I hope to identify how UK
furniture makers, woodworkers, and the crafts sector in general can benefit from
following the examples set by our Japanese counterparts.
& Society
heating water, mixing the powdered tea, and serving it in bowls requires the wares of a
plethora of different craft disciplines.
Blacksmiths, lacquer artists, woodworkers, bamboo weavers, textile artists, paper
makers, and of course ceramicists, are all required to make the implements which allow
in Japan:
tea to be served. The requirement for all these items, and the veneration for them not
only within the context of the tea ceremony, creates a sustainable market for craft items.
Similarly, the tradition of having a shrine in the home is widespread.i. This is true despite
Japans increasingly secular society. The shrine, most commonly a Butsudan ()
requires a number of crafted items, not least the wooden cabinet that the altar sits in.
The important process of gift-giving in Japan is another avenue by which craft is
consumed. Gifts, which are given far more frequently than in the UK, are often sourced
from the region of the giver, making local crafts an obvious choice.
In order to satisfy societys requirement for crafted objects, there are many craft festivals
in Japan where makers sell their work directly to the public. These take place across the
country and throughout the year. In the course of this six week study there were five
advertised in the Tokyo and Osaka regions alone.
28 29
Tools &
Techniques
of Japanese
Woodwork:
The speed of Japanese saws, combined with the precision of the cut, promotes the Top left: Japanese ryoba saw, with rip teeth on the top edge and
cross-cut teeth on the bottom edge. Both edges designed to cut on
wider use of hand-sawing in Japan. The flexibility of cutting joints by hand is infused the pull-stroke
through Japanese making, and often leads to more intricate jointing and quirky details. Bottom left: Western tenon saw with teeth designed to cut on the
push-stroke
Top right: Suda Kenji demonstrating plane technique in his studio.
i. Toshio Odate; Japanese Woodworking Tools: Their Tradition, Spirit and Use, (Linden Publishing,Fresno, Bottom right: Sugawara Hiroyuki shaping a spoon with a wooden
CA, 2006), p39 bodied spoke-shave
32 33
Knives: The pull-stroke is one of the key differences between Western and Japanese
woodworking. It is all-encompassing in its ramifications - in the anatomy of the tools,
Although Japanese saws and planes are well documented, it was a surprise to see the
in how the tools are used and experienced, in what kind and size of wood can be
same pull-stroke employed in the use of knives. A technique used extensively in the
Opposite: Fujinuma Noboru demonstrating the processed, and in what information is fed back to the maker during use.
preparation of bamboo for basket making requires the knife to be held still against
technique of pulling material passed a knife blade.
the users knee while the bamboo is pulled past the blade. A block of wood is used to Below: dovetailed corner detail from a bench Having now experienced the Japanese pull techniques, I have been convinced that the
support the bamboo, and helps to maintain a constant thickness in the resulting stock. in Santaros retrospective exhibiton at Hokkaido pull-stroke allows for more control, offers increased accuracy, requires less effort, and
Museum of Modern Art, Sapporo. provides more nuanced feedback.
This most traditional of techniques has influenced a whole suite of processes that are
combined in preparing bamboo lathes for weaving. Having tried these techniques first
hand, I can say that there is something very different about pulling the material through
a blade, rather than pushing a tool over it. For a start, it allows for thinner, more delicate
material to be processed. Secondly, it focuses the users attention on the exposed blade
edge where all the action is, rather than on the inert body of the tool. Lastly, by holding
onto the material, the maker can feel the stresses and strains that it is being subjected
to, and alter their technique accordingly.
34 35
Craftsman Study: Sagawa Takehiko
Sagawa Takehiko is five years into his training as a bamboo artist. He studied architecture
prior to starting his apprenticeship, and is learning bamboo under his father with
mentorship from master bamboo artist and Living National Treasure, Katsushiro Sh.
I spend a day with Sagawa at his studio in Tochigi Prefecture, where he demonstrated
the process of turning lengths of bamboo into a weaved bamboo basket.
The process starts by cutting the bamboo to length, a decision requiring a combination
of measurement and experience. The bamboo is then split length-ways with a thick
knife, and divided in half again and again until the required size is reached. The bamboo
is then trimmed to width with a set of steel blades, and the sharp corners are removed
with a pair of crossed knifes clamped in a vice. Once the bamboo has been soaked to
give it more flexibility, it can be thicknessed in an ingenious planer-blade contraption
and weaving can begin.
The respect and deference Sagawa displays for the material, for the processes used in
its preparation, and for the masters who he is learning from, are signs of the formidable
craftsman he will certainly become.
Sagawa is also an excellent communicator, involved in the creation of a book called
Second Nature that shows how nature was the inspiration behind many of Katsushiros
most celebrated pieces. My visit to his studio is an example of his desire to reach
a wider audience, and teach people about the incredible craftsmanship involved in
bamboo working, and the beautiful pieces that result.
i. The intricacies of moisture movement in timber is outside the scope of this report, but a fantastic ii. Tear-out is small pieces of timber that are ripped out when planing against the grain, and leave a rough,
resource for learning more is a book called Understanding Wood by R. Bruce Hoadley (Taunton Press, 2nd pitted appearance to the surface of a panel.
Edition, 2000)
38 39
A beautifully simple and quick technique practiced in Japan is to spray the surface of the This seemingly simple technique hides a wealth of tacit knowledge that is required to
timber with water and leave it to soak in for a few minutes. This plumps up the wood make a watertight base that is capable of assembly. For a start, the cedar used is a low-
fibres on the surface, and makes them easier to slice, in a similar way that it is easier to density softwood that can be compressed and expanded more than a hardwood like
cut hair when it is wet.i. oak. This means that the cedar expands deeper into the groove and creates a more
reliable watertight seal.
The objection to this method, aside from adding moisture to the dry timber, might be
that it would rust the steel bodies of Western planes. Japanese planes have wooden The amount of compression on the base edge, and how it is administered, must
bodies and so do not suffer from this problem. However, by dusting the western metal not degrade the fibres of the wood. If the edge is beaten too hard, the fibres could
plane after use with an oil-soaked wad of leather, the issue of rust can be mitigated. break apart when expanded with the water, and shards could become loose and fall
away., resulting in leaking. Lastly, the precise dimension and shape of the base edge
and matching groove, a 4mm sideways v shape, is crucial. Under-sizing the base edge
Magic Bucket Base: could result in gaps and leaks; over-sizing could mean too much expansion and cause
a split in the bucket side. Despite some jeopardy, this assembly technique is an elegant,
An ingenious use of water can be seen in the assembly method of Nakagawa Shujis
mechanical solution that harnesses the often-feared effects of moisture movement.
cedar buckets. Staves of wood are joined together to form the sides of the bucket, and
the base is inserted at the end. These buckets are used to carry water and rice, and
Above: Oil-soaked leather wad used to prevent
so must be watertight. A base tacked onto the bottom would leak and so it must be freshly sharpened irons from rusting
jointed into the construction in a tight-fitting groove. However, if you attempt to insert Opposite top: experiments and trails in
a bucket base sized to fit perfectly into a groove inside a pre-assembled bucket , the Nakagawa Shujis studio near Lake Biwa, Kyoto
Opposite bottom: the assembly process of
base will foul on the inside faces of the bucket before it can get into that groove.
Nakagawas ki-oke bucket base.
The way of achieving this seemingly impossible bucket-and-base assembly is to utilise
woods ability to expand when moisture is introduced. A hammer is used to compress
the fibres all around the edge of the base. This makes the base slightly smaller than its
natural size, and so allows it to be positioned into the groove in the bucket sides. The
base of the bucket is then soaked in warm water. This plumps up the compressed
fibres, expanding them into the groove in the bucket side. When dried, the wood will
remain in its expanded state, creating a sealed base in the bucket whether wet or dry.
The diagrams to the right describe the process of assembly. The bucket base is sized to fit A hammer is used to compress Warm water plumps the fibres The resulting fit is watertight
the groove, and so is too large to the fibres and allow the base to back to the natural position, when both wet and dry.
i. I have been using this technique successfully for a few month now in my own workshop, and I can attest be slotted into place inside the be positioned in the groove. expanding the base into he
to its effectiveness.
bucket. groove
40 41
Opposite: Nakagawa Shuji demonstrating the
Craftsman Study: Nakagawa Shuji distinguished between these two disciplines when it exhibited at the World Expo, Paris
process of planing the inside of a curved bucket
at his studio. in 1867. A translation had to be made for the description of their work. Kogie was
Nakagawa Shuji is a designer, master craftsman and Ki-oke bucket maker, whose studio Left: Nakagawas meeting room, full of finished found to require both art and craft in its translation.
is on the shores of Lake Biwa in central Japan. His father, Nakagawa Kiyoshi, is an work, ideas, experiment and trials
Above: curved draw-knifes, which Nakagawa This is symptomatic of the Japanese attitude to art-craft. Art should have utility like craft,
eminent cedar bucket maker and Living National Treasure in woodworking. However, has specially made for him by a local tool maker and useful things should have simple, functional beauty in the way they are designed
Nakagawa Shujis story is not one of inheriting the family business and making the same
and made. A fantastic example of the Japanese concept of Kogie - Art+Craft - is
products. Nakagawa Shuji is an innovative and independent thinker.
Nakagawas buckets - beautiful, functional pieces of vernacular art.
He had been around the workshop all his life, and was taught the process of bucket
making by his father and grandfather. However, he wanted to forge his own path, and
decided to study metal work and sculpture at university - a decision which caused
tension between father and son.
Nakagawa Shuji was a successful sculptor, and exhibited widely. However, he was drawn
back to woodwork after university. Not wanting to be the son of the Living National
Treasure, he founded his own studio, and started to experiment with new shapes for
these traditional buckets. (Various aspects of his buckets are discussed elsewhere in this
study. See the previous page, and p51, p69 and p84)
As the founder of a successful craft business, I asked Nakagawa for his advice on how
to build from a sole-practitioner to employing other makers. His reply was that you
need to have two product lines: A set of repeated pieces which employees can learn
to make efficiently; and a bespoke range which you make yourself, and which allows you
room to innovate and experiment.
I asked Nakagawa his opinion on one of my main research themes: Why is craft so
strong in Japan, and how do Japanese designers and makers seem to be able to create
contemporary work with such a strong Japanese vernacular aesthetic?
His thought, and it has been confirmed to me a number of times since, is that in
Japan craft and art are not separate things. Kogei, the Japanese word for such
activities, loosely translates as art-craft. In fact, Japan only realised that other societies
42 43
Use of Fire: Shou Sugi Ban: ()
This is the traditional process of charring cedar cladding to protect it from the elements,
Fire and heat are used in some interesting ways in Japanese making.The surface created and is still hugely popular in Okinawa, south of Kyushu Island. In this process three planks
when timber is burned has some special properties. Not only is it a rich, deep black are stood on-end and pinned together to form a tower. A fire is started at the base of
colour, but the charred face also provides protection again water. For this reason, the tower, which chars the inner faces of each plank. Once charring is complete, the fire
charred timber is sometimes used as an exterior cladding board, as it is in the UK. In is put out by conducting what is known as a controlled collapse - pushing the tower
this section, three innovative ways of using fire are examined, one external and two over and flattening it so no oxygen can get in.
internal.
The depth of charring required is largely up to personal taste. However, in order to
provide protection from the elements, a rule of thumb is for the entire surface to be
completely black, with no partially burned timber visible.
A wire brush is then used to sweep out the soft spring growth.This removes any loose
char, and leaves a slightly undulating surface with a deep purple-black appearance. The
same process can also be applied to carved or undulating surfaces, and to timber shakes
or shingles.
The surface is then washed down with water to halt the burning process and remove
any dust. When dry, a coat of natural mineral oil is applied. Advantages of this surface
finish, as well as its beautiful appearance, are that it resists water and insect damage, and
is protected from fire due to the insulating effect of the char.The finish is said to last up
to 80 years, significantly elongating the life of the cladding.
i. This concave furrow is created with a negative-angle scraper plane called at dai-ba-kanna
48 49
it could be very slight, maybe 0.25mm. The point is that the maker decides what suits A master of texture is the chair designer and maker, Santaro, who cuts surface
them, and so kanna become personally calibrated. undulations into his seats and benches. The precise radius and dimension of these cuts
is down to Santaro, and some chairs are grooved deeply, others are pitted, yet others
Things get a bit more interesting when it comes to other planing operations. If a maker
have shallow longitudinal cuts. It gives his chairs an individual, personal aesthetic, which
wants to produce the small 45 degree lip on a hidden dovetail, they can make a plane
is one of the reasons his work is in such high demandi.
for that; If its a particular corner radius, bevel, rebate, moulding, or profile thats needed,
they can make a plane for that too. Similarly, the cuts and slices that form Sugawara Hiroyuki cutlery are a carefully
considered and adjusted formula to suit their purpose.. The added texture gives grip
To create these shaped planes, the wooden body is machined to the precise curve or
to the utensils, and the undulations on the inside of his spoons, made using a modified
profile required, and then the square blade is knocked into position. A line is scribed
gouge, are a unique and rather delightful experience when in use.ii.
onto the blade so that it matches the newly shaped body, and this is then ground and
sharpened to size. Its not a hugely difficult process, and one plane and blade pair can be A final example is Nakagawa Shujis new bucket forms. The teardrops, ellipses and
modified again and again, as long as there is enough material left in the plane body, and triangles he produces are made possible, in part, because he has a relationship with a
enough length remaining in the blade. master blacksmith in Kyoto called Imai Yoshinobu Seisakujyo. Nakagawa has tools made
specially to his own profiles, so that the staves of each bucket can be accurately cut.
As well as woodworkers having the requisite haptic skill to do the work of adjusting
kanna bodies, another reason that they are so frequently modified may be necessity. The modification of tools is a fascinating and intriguing aspect of Japanese woodworking
When the masters of today started out in the 50s and 60s, tools were hugely expensive. that has huge scope for makers in the UK.
Additionally, many of the blacksmiths who could produce good quality items were
drawn away from tool-making and into Japans burgeoning mass-production industries i. I met Santaro whilst a retrospective of his lifes work was on show at the Hokkaido Museum of
Modern Art in Sapporo
where they were highly useful and so well compensated. This led woodworkers to ii. I have used Sugawaras cutlery when I had lunch at his exhibition in Tokyo, and so this assertion is very
develop their own metal-work skills. Some makers, such as Izaki Masaharu, even learned much from personal experience.
to forge and harden gouges and chisels in their own on-site furnaces (see image on
previous page). The legacy of this additional facet to the woodworkers skill-set is being
passed on, through apprenticeships, to the younger woodworkers of today.
But how does the ability and desire to modify tools play out in the work created? -The Opposite top: cutlery before and after shaping with knifes, chisels and planes. The marks of the tools are
answer is texture and detail. One of the ways that interest and articulation is added to visible on the finished items
woodwork in Japan is through the addition of edge details and surface textures, and Opposite bottom: texture created with small curved planes on the seat of Santaros Ray chair.
This page top: three tear-shaped buckets, ready for their metal bands to be attached
these are invariably added with planes or gouges.
This page middle: checking the angle of the sides of each bucket stave. If no light is visible between guide
and stave, the angle is correct.
This page bottom: Nakagawas draw knives, made to his own design to suit the curvature of his buckets.
50 51
Slice over Scratch: Opposite: A James Krenov cabinet, with hand
carved coving that glints in the light and has a
Sandpaper is a vital tool in many western workshops. It allows panels, corners and very different quality to the same shape made
components to be smoothed and prepared ready for finishing. However, its a tool that with a router. [Image from The Fine Art of
was barely used in the Japanese workshops visited in the course of this research. It is Cabinet Making, by James Krenov].
much more common to see makers using planes and blades to flatten and smooth the This page top: Dining Table by Suda Kenji,
showing the different tactile qualities of a
timber to its final finish. planed-smooth finish and a planed-textured
There is a movement of this style of finishing in Western woodwork as well, with finish. [Image from Japanese Fine Woodwork:
Pure and Refined Elegance, by Suda Kenji].
its most prominent proponent being the American furniture maker James Krenov Below: the difference between a sanded finish
(1926-2009). In fact, Krenov was sited as an inspiration for many of the makers who and a planed finish
were interviewed. This is not wholly surprising as Krenovs sensibilities in woodwork
were very much in tune with Japanese making philosophy. Common threads include
designing in harmony with the wood, seeking well-made functionalism over originality,
and using machines and power tools only for the gruelling processes of dimensioning
and thicknessing in order to retain the craftspersons fingerprint on the finished work.i.
The process of finishing timber without the use of sandpaper requires ever-finer planes,
which remove successively thinner shavings. There is a certain amount of jeopardy
involved, as going over a difficult bit of grain in the wrong direction may lead to some
nasty tear-out. This can be avoided, as is discussed in other parts of this study, through
the application of water to the surface and through a very sharp blade, a chip-breaker,
and a tight mouth on the sole of the plane.
It should be noted that sandpaper was not totally shunned, and was often used sparely
in the final stages, for taking off sharp edges from finished pieces. Izaki Masaharu
uses sandpaper for smoothing turned pieces made on the rokuro.ii. However, Izaki
i. Krenov wrote a number of books on his furniture making philosophy and techniques, all of which are
required reading for anyone interested in studio furniture making. The place to start is A Cabinetmakers Sawn timber starts out rough with splintered This can be done with sandpaper (course on the A planed surface slices the fibres of the timber,
Notebook (Linden, 2000) edges, and must be smoothed. left, fine on the right), but the remaining surface and leaves a silky finish.
ii. Japanese rokuro used in the same way as a western woodturning lathe. is scratched.
52 53
intentionally rubs new pieces of sandpaper against each other in order to reduce their Craftsman study: Sugawara Hiroyuki
sharpness, and turn them into what Izaki terms old sandpaper.
There is also a very traditional version of sandpaper used in Japan made from the rough Sugawara Hiroyuki and his wife, Wakako, work from their studio on Tokyos western
horsetail plant (equisetum hyemale).The abrasive surface of the boiled and dried stalks fringe. His work is a beautiful example of spare, careful Japanese design, and he is a
act like a fine polishing sandpaper. maker who embraces the mantra of slice over scratch wholeheartedly.
The effect of slicing the timber to create the finished surface, rather than scratching it, His work includes cutlery, bowls, plates and trays, and some pieces are available through
has some interesting ramifications. Firstly, the physical process of passing a sharp, heavy web shops in the UK. Each piece is made by hand and finished with Urushi lacquer.
blade over the surface creates a burnished, silky appearance that is easily recognised There is a patina that unifies his work, where the shallow undulating hollows that
when compared to a sandpapered finished. Secondly, it is quicker, as there is no need remain from the tooling are highlighted by the earthy tones of the urushi.
to go through the laborious process of sanding with successively finer grits of paper. Sugawara is a furniture maker by training, working in the traditional Japanese style, going
It creates less dust, which avoids lengthy clean-up if an oil finish is to be applied , and to great lengths to hide his jointing. He now specialises in smaller pieces of kitchen wear,
its kinder to the makers lungs in this respect as well. Lastly, it promotes the adding of This page: Sugawara Hiroyukis carved urushi and exhibits widely.
texture to the surface, through the use of profiled planes, rather than simply applying a lacquered cutlery.
His most recent exhibition, which I visited with Sugawara and his wife, was at a cafe in
smooth, flat surface as a matter of course. Opposite top: Sugawara Hiroyuki demonstrating
his slicing technique; west Tokyo. There was an area of traditionally-curated pieces in one part of the cafe,
As many woodworkers will attest, there is something quite special about a totally Opposite bottom: finished items ready to be but this was complemented by the cafe using his cutlery and bowls to serve their food.
planed finish. This may be because makers viewing such a piece understand the skill sent to an online shop based in the UK.
Customers came into the cafe, ordered, looked at the exhibition whilst they waited,
required to create it, but I think theres something more. In a similar way that handmade
experienced using the items, and bought a piece on their way out. I saw this happen
glass has a swirl in its complexion that indicates its crafted provenance; so the slightly
twice during my visit. Sugawara couldnt make spoons fast enough to satisfy the demand,
undulating, silky, reflective sheen of a planed finish has a special, haptic quality that is
and his cutlery sold out on the first day.
not achievable with more mechanised processes. Maybe this is an example of the
craftspersons fingerprints that Krenov was so keen to preserve. This, I think, is a lesson for those of us in the UK wanting to show our work to a wider
audience. This cafe may not have seemed like a conventional space to exhibit, and the
idea of letting the cafe use the pieces could appear foolhardy. But giving prospective
costumers the opportunity to feel and experience the quality of the work made this a
very successful sales avenue for Sugawara. This sort of dynamic approach to marketing
could be essential if we are to open craft up to a wider audience and create sustainable
income streams for craft professionals.
54 55
Philosophies
of Making:
The interviews conducted during the course of this study offered three distinct
philosophies that contribute to the Japanese sensibility to hide or mute the visibility of
jointing - what I refer to in this study as an absence of noise.
The first reasoning was given by chair designer and maker, Santaro. His work is heavily
influenced by Scandinavian design but retains a distinctive Japanese aesthetic. Santaro
uses dovetails and wedged tenons as a means of expressing the structure of his chairs.
The tenons on his Ray chair are a good example of this. The only exposed joints are
visible where the horizontal seat rails are fixed to the front and rear legs. This equates
to four visible joints in the entire chair.
The reason Santaro exposes this joint is to emphasis that these structural members are
doing the work of holding the sitter off the ground.There are many other areas where
the joint could have been exposed, but they are not essential to the telosi. of the chair
- that of supporting the sitters weight in a comfortable posture away from the ground.
The second reason was given by Suda Kenji, a master box maker (). Suda was
brought up in the Edo tradition of hiding the joints as a demonstration of skill, and so
that the beauty of the wood is paramount.
i. Telos is an Aristotelian philosophical idea referring to the purpose of an object or pursuit. Establishing Opposite page: a carved, shaped through-tenon, wedged in walnut, by Santaro.
the telos, or purpose, of a thing is one way to evaluate the moral worth or virtue in those striving for that This page right: Ray armchair by Santaro, with an absence of noise in the jointing.
thing. Above: Oak tray with quiet contrasting corner detail by Izaki Masaharu
58 59
However, Suda has other reasons for hiding the joints in his pieces. The drawers in his As well as being a woodworking master, Suda taught himself to work with precious
boxes are all jointed with hidden, mitred dovetails. A fiendish joint to cut, that leaves no metals, and makes all the metal work on his pieces himself. This includes the hinges and
trace once assembled. He uses this joint because, if the drawer sides were jointed with the exquisite shrimp lock that secures the box when closed.
half-blind dovetails, as in the Western style, changes in moisture content could result in
The drawers inside the box are made from cherry, and are also inlaid with silver. There
the joints protruding slightly from the side on wetter days. This, Suda said, is no good.
is not a single visible joint on the entire piece, however this is no veneered block of
The slightly swelled joint could momentarily catch on the sides of the box. By hiding the
MDF. This is a solid ripple maple box, with perfectly cut hidden mitred dovetails on
dovetail in the mitre, the fit of the drawer is far less susceptible to changes in humidity,
every corner. The same joint is used on the corners of the drawers, and every one of
and will run smoothly all year round.
these fiendishly difficult joints is perfect.
There is a very special piece of construction inside the walls of the box. In order to
prevent the timber around the drawers from swelling and shrinking with changes in
humidity, a cross grained piece of sycamore is carefully inserted into a groove in each
Craftsman Study: Suda Kenji wall. This construction is hidden by a capping piece of the black timber. (see photo on
p63)
Suda Kenji is a woodworking genius, perhaps known best for his incredibly intricate
Another detail is that the drawers are set into their boxes with a 0.5mm rebate taken
boxes made in rippled sycamore. The boxes, quite small in size, are a treasure trove of
out of the box wall thickness where the drawer pulls out.This ensures that the drawers,
incredibly precise, perfectly executed detail. In 2014, Suda was made a Living National
as they are used, do not scratch the surrounding aprons of timber. Its a very small detail
Treasure by the Minister of Education, Culture, Sports, Science and Technology of Japan.
and, as with every other part of Sudas work, is perfectly executed.
I visited Suda on a wet November day at his home and studio in Gunma Prefecture,
Suda is fastidious about moisture content, and conditions the timber he uses constantly.
two hours to the north of Tokyo. He is a warm, humble man, who has craftsmanship
He has a dehumidifying room where he takes air-dried timber down to around 11%.
running through his veins, and comes from a long line of woodworkers.
Each component, when not being worked on, is placed in specially made peg stands
On his dining room table, Suda unwrapped a long, slim box with an abrupt 20 degree and put back in the dehumidifier.
angle in its plan, a third of the way along its 50cm length. It sounds quite an odd shape
Another example of Sudas brilliant joint cutting is a sake (Japanese rice wine) cup that
to describe, but is instantly charming in real life. At the point where the angle changes,
is stored as five beautifully jointed pieces of sycamore. He assembled them into the cup
the box hinges open to reveal two drawers each side.
and poured water in to demonstrate that it was water-tight, which it was. The jointing
The box is made of the most beautiful ripple sycamore which glints in the light, and is was perfectly hidden within mitres on all sides and faces, including the bottom, and no
contrasted with a central strip and corner detailing of a black-coloured timber that I glue or clamps were required. It was just perfect.
cant pronounce. Inlaid into the black timber, are circles of gold and silver. Suda Kenji adjusting a plane in his
studio in Gunma
60 61
When commenting on my work, Suda was struck by how many large dovetails I leave
exposed. Suda mentions that the name for a dovetail joint in Japanese is ari tsugi,
literally translated as ant joint in reference to the widened portion at the rear of an ants
body. As a description of the different ways he and I, East and West, use this joint he says
there is a great deal of difference in scale between a dove and an ant.
Towards the end of my visit, Suda explained why he uses a special animal liquid glue in
his projects, which he imports from North America. It is because, with the application
of heat, the glue can be softened and his pieces can be taken apart.This means they can
be repaired easily. The timber used in his projects has taken maybe 200 years to grow
and, with his work, he hopes he has given it another 200 years of life. Making the repair
easier to complete means that his work may last far longer than this.
The legacy of his work is a serious consideration for Suda. Pieces are now held in
collections around the world, and one of his boxes has just been purchased by the
British Museum. His dedication to quality and precision extends far beyond the bounds
of his studio and even beyond his own mortality. He is quite simply the best maker I
have ever met.
Opposite page top: ripple sycamore box with contrasting edge details by Suda Kenji
Opposite page bottom: The soft, clean, crisp aesthetic of Sudas double-edge corner detail
This page top: hidden mitred dovetails joint this sake cup, by Suda Kenji, with no glue or
Single edge looks clean Radiused edge feels soft, Double edge feels soft, ... and if the double
clamps required
and crisp, but is sharp but has an unarticulated but retains a more edge is inlaid in a
This page middle: hidden mitred dovetails with contrasting tongue and groove beading,
to the touch. appearance. articulated appearance... dark timber, the edge
This page bottom: precious stones, sliver and gold, inlaid into Suda Kenjis box. Once
appears even sharper.
assembled, this part is smoothed with waterstones rather than sandpaper.
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The third reason for hiding joints was given by Izaki Masaharu, an expert wood Below: Izaki Masaharu demonstrating
the rokuro - the traditional Craftsman Study: Izaki Masaharu
craftsman with over five decades of experience. He eloquently described the hiding of Japanese wood turning lathe.
joints like this: Opposite top: Sharpening the rokuro
tools on waterstones in Izakis workshop Izaki Masaharu is a well known and highly respected craftsman, who is based in a large
Opposite below: a rokuro-made workshop in the town of Gamagori, 60km south east of Nagoya. I first met Izaki and
bowl, in chestnut.
Too much joinery is too noisy - there should be just enough to show the structure. his wife at an exhibition of five seasoned makers near Tokyo Station. This group of
Japanese thinking is like this - just enough. i. makers have been exhibiting together for many years, and the quality of their work is
exemplary even by Japanese standards.
The idea of noise, and how a furniture designer might try to reduce it, is a compelling
Izaki apprenticed in the rokuro, a traditional Japanese form of wood turning, before
argument in support of the Japanese way. It is a rule, a filter, that can quickly expose
becoming a furniture maker. This was a formative experience, which included such
flaws in a design or concept and offer more elegant solutionsii.. It is also a rule that allows
diverse knowledge on how to forge his own cutting tools, and how to use water on a
for personal expression, which is essential to any creative endeavour. This is evidenced
wood chuck to hold work steady on the rokuro.
in the different ways the three makers discussed in this chapter interpret the idea of
reducing noise. These lessons, as well as his huge experience in woodworking, are now being passed
i. Izaki Masaharu, quote from interview with author, 8th December 2015
on to five young makers in an innovative and impressive apprenticeship program at
ii. I have been applying the idea of reducing the noise in my own design work since returning from Japan, Izakis workshop.
and it has had quite a profound, focusing effect on what I make.
Having worked in wood for over five decades and having run a successful business,
at one point employing over 30 makers, Izaki has turned his attention to the next
generation. Concerned with what he sees as a proliferation of lower quality making and
a loss of traditional skills, his apprentices are taught from first principles.
The curriculum is heavily based on hand skills - planes, saws, chisels, and sharpening. His
apprentices start at 8:30am, and work until 12pm. They have an hour for lunch, and
then work on until 6pm, when they all spend half an hour tidying. They then work on
until 9pm.These are long hours, and by all accounts take a bit of getting used to, but the
quality of teaching is unquestionable, and the quality of making that is exhibited by the
apprentices is very high.
The special thing about Izakis apprenticeship program, however, is that no money
changes hands. The apprentices work four or five days per week on their own designs.
One day per week they make work for Izaki.The apprentices can show their own work
64 65
in the on-site gallery, and keep the money from any sales. Izaki dips in when needed to
teach, demonstrate technique or offer advice, but the apprentices largely support each
other, and Izaki works on his own pieces the majority of the time.
Izaki puts specific emphasis on teaching his students business skills and the philosophy
of making, delivered partly through the practical curriculum, and partly in lecture-style
talks given in the evenings. It was from Izaki that I first heard the term noise in reference
to the excessive visibility of jointing.
One of the most interesting ideas Izaki talked about was a way of categorising the
intent of a craftsman or artist. By his account, the three constituents of any endeavour
of making are the head, meaning intellectual thoughts and ideas; the heart, referring to
the visceral meaning and purpose that a maker holds dear; and the hand, meaning the
haptic skills needed to realise the concept in physical materials.
Izaki offers an order of precedence for these three components, 1st, 2nd and 3rd, for
different types of creative people.The craftsman (shokunin) would maybe be hand first,
heart second, head third. The artist might be head first, heart second, hand third. Its an
interesting way of assessing the relative priorities of different creative personality types.
Illuminatingly, when I asked Izaki how he would classify himself, he assigned the hand
and heart as equal 1st, and the head as 3rd. I think, in expressing his own overlapping
priorities, Izaki hit on the most compelling lesson from his system of categorisation - it
is when the priorities of head, heart and hand are in balance, each elevating the others,
that truly great craftsmanship is possible.
This is how I see Izakis apprenticeship program - a perfect balance of the head -
business, exhibiting and selling skills, and no tuition fees or wages from either side; of
Above centre: Izaki Masaharu diagrams describing Top right: the apprentices work at their
the heart - through learning the philosophies of making; and through the hand - in how the priorities of makers can be categories in terms benches in Izakis workshop
how the students connect with and understand their material through hand-based of head, heart and hand. Right: small figure made by one of the
Right centre: Izaki avoids the three square faces of apprentices, articulated with contrasting timber.
techniques. a table edge, and instead creates a single surface that Far right: beautifully cut double haunched
effortlessly wraps round the edge. The same detail is tenon, made by another apprentice, to connect
used at the end of a samurai sword. a stool leg to its seat.
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Woodwork, due to its susceptibility to water damage, has a rather unique position in
Maintenance Over Robustness: terms of maintenance. In this section, two variations on the theme of maintenance over
robustness will be explored.These are the maintenance of ki-oke (timber buckets); and
The idea of maintenance appears ingrained in Japanese craft culture and is an art in
the maintenance of timber buildings.
itself. Outside of woodwork, this can be seen in the Kintsugi process (), where
broken ceramics are repaired with gold and other precious metalsi.. Another example
is the maintenance of traditional shoji screens (), where tears in the washi (paper) Ki-Oke - Wooden Bucket Maintenance
are repaired by covering the hole with a Maple leaf, which then appears as a silhouette
on the paper when light shines through. Wooden buckets have been used extensively in the home, and in traditional tea
ceremonies, for over 700 yearsii.. The buckets are used for holding rice, miso, and
How does the idea of maintenance over robustness foster craftsmanship in Japanese water, and so are subject to moisture cyclingiii.. Even with the most careful construction
culture? I think this happens in two ways. Firstly, accepting the need for continual detailing, over time these buckets can crack and so need to be maintained.
maintenance allows for more delicate, elegant detailing. Secondly, requiring continual
maintenance to be performed necessitates the passing on of craft skills through the Nakagawa Shuji, a master bucket maker who is profiled on p42 of this study, described
generations. how the glue used in the construction of his work is specifically chosen for its weakness
and flexibility. Where as Suda Kenji uses a hide glue that allowed his boxes to be
i. A good source of information on Kintsugi is Churchill Fellow, Clementine Nuttal, who travelled to Japan refurbished long after he is gone, Nakagawas glue selection allows for his buckets to be
in 2015 to research this specific technique.
used every day and maintained frequently. By using weaker glue, he can ensure that any
This spread: the process of making a timber splits that develop in the bucket do not degrade the timber itself., they merely split the
ki-oke bucket, demonstrated by an apprentice at glue line. When a bucket is returned to him for maintenance, he is then able to splice in
Nakagawa Shujis studio.
additional staves of timber easily, and ensure the bucket can continue in useful service.
Nakagawa has a two-year waiting list for repairs to his buckets, which goes some way to
describing the cultural acceptance of maintenance in Japan. He also has a similar waiting
time for new buckets, which has caused him to take on three new apprentices to keep
up with demand. These apprentices, in time, will perform maintenance on Nakagawas
buckets and so the cycle continues, and the skills are passed on.
ii. Adam Marelli; The New Kyoto Crafts Movement; photobook published by Marelli in 2012
iii. Moisture cycling is the physical expansion and contraction of timber as its moisture content changes
due to variations in humidity or application of water or other moisture rich substances.
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Timber Building Maintenance: Neither of the details described here are practical unless regular maintenance is
an accepted part of the owners duties. Narrow staves and posts sitting directly on
It can strike the foreign woodworker to Japan as unusual, even alarming, how much
stone pads are two sure ways to reduce the longevity of external timber. However, by
untreated and unprotected timber is used in the elevations of traditional houses. Two
accepting the need for regular maintenance, the payoff is an added elegance and detail
of the most visible examples of maintenance over robustness come in the form of the
in the elevations of these buildings.
slim staves of timber that add privacy and shade to washi-screened windows, and the
timber posts that are sculpted to sit perfectly on riven stone foundation pads.
Opposite: the bottom of this post has been replaced, with the join clearly visible.
The slim elements of timber that line the outside of traditional timber buildings in Left: slim lathes of timber cover the window and door of this Gion residence.
Japan are a highly distinctive feature of the architecture there. The way these timbers Below: layered thresholds give privacy to the internal environment of the dwelling as in this image, where a
fence, screens, overhanging eaves, and translucent glass protect the occupiers from prying eyes.
are affixed, and the protection they are given by overhanging eaves, are key to avoiding
rapid degradation, and also aid in their speedy replacement.
In order to help air to circulate and prevent mould and insects from congregating, the
staves are held away from the glass or washi on spacers. These spacers serve a second
function in that they allow for a group of staves to be removed and replaced without
any damage to the remaining building fabric. The timber choice here is also crucial, as
the cedar or sweet chestnut used in much of this work contains natural resistance to
fungus and insects.
The bay windows that these slim staves cloak are often supported on stout timber
posts. These rest on stone foundation pads, and are held in place by little more than a
carved base to the post which perfectly matches the undulations in the stone. Timber
in this situation is highly susceptible to rot due to a continual process of wetting and
drying. However, there is a lovely piece of detailing which counters the problem.
By elevating the bay window off the ground, a 50cm section of post is left easily
accessible. When this section rots and needs replacing - around every 15 years - it is
spliced out and a new base section is added. A special diagonally assembled joint is used
that makes the newly spliced post more resilient to any movement in the joint.
70 71
Craftsmanship Study: Gion (), Kyoto
The Gion district on the east of Kyoto is a famous example of Japanese traditional
timber housing. It is also a very visible instance of the idea of maintenance over
robustness in traditional architecture. The many long, narrow, winding streets are full of
timber detailing and craftsmanship and is a treasure trove of interesting precedents for
a woodworker.
Many of the timber buildings in Gion date from the middle of the 19th Century, and it is
unusually well preserved: many areas like this did not survive the bombings of WW2, or
the many fires and earthquakes that wreak havoc in tightly grained urban districts such
as this. The area is possibly best known for its tea houses and geisha, making it highly
popular with tourists. Its also close to many of Kyotos most beautiful shrines.
The thing that struck me when walking around Gion was the density of texture and
detail. Every surface seems to have been thoughtfully considered. The woodwork is
possibly the most visible element, but the same consideration is given to the textured
stone paving and curbs, and the tile-work and metal flashings that cloak the roofs.
Having trained as an architect, it was also interesting for me to see how thresholds have
been introduced to add a level of privacy to the residences. The stone paving changes
shape and level as you get close to the line between public and private; large sloping
aprons, placed to protect foundations from the weather, act to hold people at arms
length; textured, tightly-spaced fence posts add an extra layer of intimacy; and over
hanging eaves protect from the glare of both eye and sun.
The separated lathes are then jointed independently, reducing the pressure on the
mortise within each leg. A circular hole drilled at the terminal of each cut prevents the
rails from splitting along their length under the tension.
Opposite: the backrest of the Wood Spring Chair is
slotted into saw cuts in the top of the back legs.
i. Density of Kiri is 280kg/m3, as apposed to Maple at 705kg/m3. For reference, European Oak is around Left: lathes of timber bent away from the main stock
750kg/m3 of the side rail make this chair incredibly stiff and light.
76 77
Craftsman Study: Daimon Takeshi
Diamon Takeshi and his son, Kazuma, work from their purpose built studio near
Asahikawa in Hokkaido. Daimon is a master of articulation, and the furniture in his
gallery is full of innovative, careful, unusual details. Hes a woodworkers woodworker, in
that there is a playfulness in his pieces that reveal the enjoyment had in the making.This
playfulness, however, cannot disguise the level of skill demanded to produce his work.
Along with the chair profiled above, there are carved boxes made to look as if they
have fabric draped over them; chests of drawers made from 20 different types of
timber; waney-edge benches, and beautiful, simple ripple sycamore tables.
Diamons detailing is possibly at the more elaborate end of the scale in Japan, but this
may be due to his placement in Hokkaido. Having met a number of makers in Japans
most northern island, it does appear to me to have its very own sense of style. The
influence here is more Hans Wagner than Edo-ear shokunin. Many of the makers I met
had taught in Sweden and Finland, and the snowy, mountainous landscape shared more
than a passing resemblance to Scandinavia.
Daimons Wood Spring Chair, as a case study, might appear an odd choice for this
report. It is a far cry from traditional Japanese woodwork, and might appeal more
to European tastes than those in Japan. However, I think it perfectly embodies the
combination of careful material selection, master craftsmanship, and lightness of touch
that weaves through so much of the making in Japan. It is also, in my view, a piece of
world-class design that deserves international recognition.
Opposite: the three completed chidori experiments by Kuma and Sato. Top - Prostho
Museum, Nogoya; far left - Starbucks cafe at Dazaifu near Fukuoka; bottom right - SunnyHills
Bakery, Tokyo.
Above: scale model of the faade of Sunnyhills bakery at Satos office in Roppongi, Tokyo
Left: modelled chidori lattice showing how horizontals can be weaved into verticals to
create a more rigid structure.
86 87
A Contribution to Harmony:
An over-arching theme that has emerged from this study is the idea that a makers work
Left: box by Suda Kenji exemplifies the quiet but complex detailing of Japanese design.
should contribute to the harmony of the space it goes into. In a noteworthy parallel of
Centre: detail of Daimon Takeshis Wood Spring Chair demonstrates the lightness he, and other makers in Japan, strives for. its own meaning, this hypothesis is contributed to by the other philosophies of making
Opposite: Fujinuma Noboru hides the most complex construction, as well as his makers mark, on the base of his baskets. that have been discussed in this section.
The first of these contributing philosophies is that the piece should avoid being too
noisy; of drawing attention to itself in the fussiness of its construction or jointing. If the
piece is to contribute to the atmosphere of the space as a whole, it should not try to
immediately grab attention.
A lovely example of this is Suda Kenjis boxes. The joints are skilful hidden in order to
allow the beauty of the timber, the glint of the metalwork, and the quiet perfection of
the form to be paramount. These boxes do no shout, they quietly await inspection.
The second is that the piece should search for lightness. This might take the form of
being physically light but, more importantly, it means to have a lightness of touch on its
surroundings.
Daimon Takeshis Wood Spring Chair achieves this lightness through the slender
elements of its construction, and the chair appears to float off the ground by a careful
radius applied to the base of each leg.
The third is that the piece should retain its most precious elements, its best quality jointing
or its most skilful piece of construction, for its less visible parts. This inconspicuousness
makes the piece appear effortless, as though not attempting to dominate.
Fujinuma Noborus bamboo art is a fantastic example of this, where many of his baskets
exhibit their most exquisite weave pattern on their base or inside. Theres a modest
yet alluring character to his baskets that makes them more pleasing the more they are
studied.
88 89
Below: the view Takahashi Shinjis workshop. [Image
Craftsman study: Takahashi Shinji Takahashi was using the word design here to mean aesthetics. Coming from an
from Rascal Furniture Factory website]
Opposite centre: Takahashi adjusts a plane with a architecture background myself, I feel a kinship with this form-follows-function
Takahashi was born in 1972, and trained as a lawyer. After working for a number of hammer in his workshop. philosophy.
years in Tokyo, he became disillusioned with city life and decided to retrain as a furniture Opposite far right: Takahashi swapped a corporate life
in Tokyo for a more idyllic existence making furniture. This was one of the early conversations in my study about the nature of craftsmanship,
maker at Hanno Vocational Training School. He started Rascal Furniture Factory in
design, and art. This keep it simple mantra feeds into a theme that emerged strongly
2007, and is based in Tsukuba, 70km north-east of Tokyo. The workshop is surrounded
from subsequent interviews - creating pieces of furniture that are harmonious, even
by farmland, and cows roam in the nearby fields. It is an idyllic setting, and very much
homogenous, additions to a clients home, and avoiding the accusation of showing off
the antidote to what Takahashi disliked about Tokyo.
or standing out.
Takahashi is a charismatic and affable man. He clearly enjoys his work and doesnt take
himself too seriously. He was intrigued to know how I had found his website - his was
one of the few websites that had English wood-related terms in its text.
On the day I met Takahashi, he was in the process of making a chair out of some very
nice walnut. His style is best illustrated by the mantra in the masthead of his website:
Keep it simple. This is very important to Takahashi, and he was keen to make sure I
understood what he meant.
I think furniture is a tool for living. It should not be art. It should have utility. I
think a lot of people in Japan care more about design than about utility. I make
furniture that is useful.
90 91
It is important to understand that the strands that make up Harmony as described Below: The Chair, Hans Wagners most iconic The question of whether this is something to emulate is quite another matter, and
design, and a key influence for many chair makers
in this section are not introverted, individualistic things. They are specifically implanted in Japan, especially those in Hokkaido. possibly beyond the scope of this report. I think there can be a homogeneity that comes
into the process of designing and making so that a piece adds to its surroundings in a [Image by Hans Wagner] with this quest for harmony, and it may not be conducive to the more individualistic
harmonious way. It is about making the work contribute to a persons home, rather Opposite near: Santaros Ray chair approach to craftsmanship exhibited by makers in the UK. However the idea of thinking
than stand out from it, so the whole space is lifted. Opposite middle: Daimons Wood Spring Chair how a piece will contribute to, or standout from, or sit in harmony with, its context is
Opposite far right: Nendos Cord-Chair
an important factor for any designer-maker to consider.
This has parallels with the a common mindset in Japan of being one of the team rather
than an outlier. People, in their daily lives, try to reduce their impact on those around
them. It was described succinctly by a Japanese-born translator I spoke to as:
If you can do something that makes life easier for someone else, then youre expected
to do it.
But this requirement is not about loudly proclaiming servitude or offering assistance. It
is about quietly anticipating how ones actions can contribute to the smooth running
of society. In this way the place of craftsmanship has a very different purpose in Japan
to that in the West. It is less a signal of good taste, of respect for skill and quality, or as a
marker for wealth. It is part of the fabric of a harmonious society.
This may be why Japanese design has such an arresting quality when viewed alongside its
Western counterparts. The assertive simplicity that comes from its forms and textures
often lies in stark contrast to the more bombastic British Art & Crafts from which much
furniture design in the UK derives.
If Europe had an answer to this Japanese design sensibility, it would possibly be in the
Scandinavian mid-century cleanness of form as exemplified by Hans Wagner et al, or
maybe the functional simplicity of the Bauhaus.
92 93
Craftsman Study: Santaro Opposite: Santaro, in his design studio on the
Santaros newest project is a collection of chairs designed for mass-production. Isu
outskirts of Sapporo.
Below: a bench by Santaro at his Works is a collaboration between Santaro and Yamagami Mokko, a large woodworking
Santaro, a chair designer and maker based in Sapporo, might be a strange choice for retrospective exhibition at Hokkaido Museum firm based in Tatsumi, Hokkaido. The chairs are absolutely from the Santaro stable of
a section on harmony, in that he is very much the charismatic outlier rather than the of Modern Art. design, but are pared back, slightly simplified iterations of his work.
placid team-worker. However, I think that there is a beautiful sense of harmony in his
chair designs that speaks of the Japanese sensibility for quiet, careful, unassuming beauty. Interestingly, Santaro says that the mass-production techniques can only do so much.
Each chair is assembled by hand, with textures and details added by trained craftspeople.
Santaro was born in Nagoya, and moved to Sapporo after a formative trip around In order to guarantee quality, Santaro drives five hours each way to the factory every
Europe and Israel in his late 20s. Whilst travelling, Santaro discovered the chair designs month, taking samples and templates to check on the accuracy of the work. The Isu
of the Scandinavian modernists, and this has been influential in guiding the direction of Works chairs are gorgeous, but I still want an original made by the master himself.
his own design work.
It is about trying to get to that simplicity of the four legs, a back, and a seati.
At the time I visited Santaro, a retrospective of his work was being exhibited at the
Hokkaido Museum of Modern Art. A really inspired curatorial decision, requested by
Santaro, was that visitors be able to sits on and touch the chairs. And why not - they
are for sitting on, after all. This allowed people to feel the textures, jointing and fit of the
chairs in a visceral way, rather than peering at the pieces through a glass box.
It was interesting to see how Santaros work has changed over his life. His early work
is heavier, more angular, the backrests are square and stiff, and the timber is thick and
hard-edged. His later work is softer, more tactile, and quieter. I feel the same pull taking
hold in my own work, so it was fascinating to see how this had manifested itself over
Santaros career.
It speaks of Japans attitude to craft that Santaros work was chosen for this exhibition.
Around a hundred pieces of his furniture occupied the prime, ground floor gallery
space of Hokkaidos premier art institution. ii.
i. From interview with author, 3rd December 2015
ii. Another huge chair exhibition featuring various makers was taking place in Asahikawa, 130km north of
Sapporo, at the same time.
94 95
A Japanese
Contemporary
Vernacular
Aesthetic:
98 99
Possibly the most intrinsic of all the factors that contribute to a Japanese Contemporary
A Makers Guide: Vernacular Aesthetic are the philosophies of making, some of which have been
examined in this study.
So how is the Japanese Contemporary Vernacular Aesthetic created, and how do the
tools, techniques and making philosophies described in this study inform and contribute The harmony that is created by a quiet understated design language, the national
to it? isolation (Sakoku) leading to the pressure-cooker effect, and the marginal gains of
experimentation and innovation within the traditions of Japanese woodworking are
In terms of the tools of Japanese woodworking, the most influential contributor to the
fundamental to the creation of the Japanese Contemporary Vernacular Aesthetic.
Japanese Contemporary Vernacular Aesthetic is the Kanna (hand plane). The infinite
personal modifications that are possible, and the preference of using planes rather Santaros chair designs, which beautifully adhere to the mantra of an absence of
than sandpaper to finish the timber, are a huge contribution to the Japanese-ness of noise show how the philosophy of Japanese making informs a national style. Santaros
Japanese woodwork. The textures, facetted edges, and glinting panels that are created work is an interesting example of this, as chairs are a relatively recent introduction
with the hand plane are a major indicator of the Japanese Contemporary Vernacular to Japanese furniture, and he is heavily influence by Scandinavian designers like Hans
Aesthetic. Wagner. However, even with these European influences and the comparatively youthful
tradition of the craft of chair making, there is an unmistakable Japanese-ness to his work.
A great example of this is the urushi-lacquered cutlery and bowls made by Sugawara
I think this is because he is embodying the philosophy of Japanese making, which is
Hiroyuki detailed on p55.The texture in the cupping of his spoons, and the long, facetted
visible even when applied to this new discipline.
reeding of the handles are unmistakably Japanese.
Some of the more esoteric techniques of Japanese woodwork are also intrinsic to the
creation of the Japanese Contemporary Vernacular Aesthetic. The control of the pull-
stroke, and the use of charring are two fine examples. However, the contribution of
the use of water as a tool is the most assured example of how specific woodworking
techniques contribute to a Japanese Contemporary Vernacular Aesthetic.
To cite Nakagawa Shujis Ki-Oke buckets again, the process of expanding the compressed
fibres of the base into the grooved bucket sides with warm water demonstrates a
masterful understanding of material and technique. It also allows for the creation of
Above: Santaros mass-produced
an incredibly elegant, deceptively simple-looking bucket which seems to embody the and handmade chairs sit side-by-side
effortlessness of Japanese design. at his retrospective exhibition at
Hokkaido Museum of Modern Art
Opposite:: Sugawara Hiroyuki hand-
carved, urushi-lacquered spoon.
100 101
A Japanese Contemporary Vernacular Aesthetic
in Architecture:
During the course of this research, I visited a number of prominent architects and
architecture schools in Japan. Having trained in architecture myself, and with it providing Key features of a Japanese 2
the most important influence on my own furniture making, I was intrigued to see if Contemporary Vernacular Aesthetic
the reverse was true in Japan. How does Japans unique woodworking heritage inform
contemporary wooden architecture? This is important fort he reasons described on 1. Indirect light admitted to space via north-facing
p99 of this study. windows, translucent shoji screens or, as here, via high
level openings.
In order to describe how the Japanese Contemporary Vernacular Aesthetic translates 3
2. Exposed primary structure is indistinguishable from
to architecture, it is easiest to refer to a specific example. A precedent which beautifully
secondary aesthetic elements. In this example the
delineates how craftsmanship, contemporary timber architecture, and Japanese lateral trusses bear weight, and the longitudinal purlin-
traditional building paradigms can be combined, is an archery hall by Tokyo practice, type members are non-structural.
1
FT Architects.
3. Use of cedar, which is light, easily worked, and is
This project, on the campus of Kogakuin University in west Tokyo, demonstrates a naturally resistant to insects and the weather. The
mastery of timber composition, and embodies many of the philosophies that have been ease with which cedar can be carved may be a
reason why such complex jointing developed in Japan.
described in this study. If there were to be a poster-child for the Japanese Contemporary
Vernacular Aesthetic, this project would get my vote. But what gives it its Japanese-ness? 4
4. Low, over-hanging eaves create threshold to
What makes it contemporary? What vernacular materials does it use, and what local increase privacy, and provides shade for the interior
conditions does it satisfy? And how are these elements combined into an aesthetic - important during Japans hot humid summers. This
is also achieved on traditional Japanese buildings with
which embodies the spirit of Japanese design and making? The labelled section, across, lathes of tightly spaced timber, called koshi.
puts forward a set of details which might make this image appear Japanese...
5. Light, reflective flooring bounces indirect sunlight
But I dont think these details are what make this space special or Japanese. I think it into the space, and avoids the overhanging eaves
is the quiet, crafted detailing. I think it is the absence of noise. It is the delicate search making the space to dark.
for lightness in the structural components. It is the quite contribution of the black and
white decoration which contrasts with the elegant joinery so beautifully. It embodies
the philosophies of Japanese craftsmanship that have been discussed in this study. Archery Hall by FT Architects
Photograph by Shigeo Ogawa..
5
102 103
Craftsmanship Study: FT Architects office project they designed. This is what Fukushima means by thinking and building.
Wood has the workability to allow ideas to be tested, but it also has the strength to be
In preparing for my study in Japan, a project which galvanised my perception that there constructed into the full-scale detail.
was something special about Japanese woodworking was the archery hall (featured
The archery hall, and the boxing club which is its sister project (pictured on p97), are
on the previous page) by a small Tokyo-based practice called FT architects. The F and
clearly the result of this hands-on experimentation with timber. I was lucky enough to
T stand for the two principles and founders - Fukushima Katsu and Tominaga Sachiko.
visit the projects with Tominaga Sachiko, and in real life they are even more majestic than
Although FT have been widely published around the world, they were an office of only the photos would suggest. It was quite alarming to find out that these buildings were
two for the first ten years of the business. In the last three years their number has risen constructed for approximately half of the square meter budget a normal construction
to four. In a similar way to a lot of the best craftspeople and designers I met in Japan, project in Japan would cost. They came in around 200,000 yen/m (1000/m) which
the smallness of the team allows for the work to be focussed on quality. is cheap.
There is a direct link between their practice and their teaching duties at Kogakuin I asked Tominaga and Fukushima for their thoughts on my hypothesis about a Japanese
University School of Architecture. Each informs the other, and ideas seem to flow freely Above: An example of the separation of structure and Contemporary Vernacular Aesthetic.They agreed that it was a real thing, but that it was
between the two. Their teaching style involved lots of modelling, experimentation and interior aesthetics in a Japanese shrine. devilish to define.
[Image provided by FT Architects]
making details at 1:1 scale. Wood is often the material chosen for these studies, and its Opposite: Aichi office building, completed 2004 by FT Fukushimas take was that the first Japanese architectural style was heavily influenced
an inclusive material that the students can tackle without a lot of specialist knowledge. Architects. The beams which make up the ceiling were by traditional Chinese timber shrine construction, and that this still has influence today.
the result of experimentation.
This use of wood continues into their practice due to its low cost, there being many [All photos from FT Architects. ] Japanese carpenters did not have the large timbers or building technology to make
good carpenters in Japan, and the fact that clients like it. However, Fukushima offers up the superstructures that are the hallmarks of Chinese shrine construction. Whereas a
a more prophetic reason: Chinese shrines interior would be dictated by the timbers used in its structure, Japanese
carpenters were forced into separating the structure from the internal aesthetic. This
Masonry and steel are building materials. Wood is a thinking and building effectively created a double skin construction, where the interior fabric of a building
material mimics the structure behind (see image top-left of this page).
The remnants of this idea, according to Fukushima, are evident in the archery hall. The
And there is evidence of this all around their meeting room, where models of gridded trusses which do the structural work of holding up the roof are connected
construction details and experiments sit on shelves around the central table. One together with horizontal purlin-type lathes which are non-structural. This style of
example is a set of wood blocks, with a string running through holes in the centre. structural members combining with aesthetic detailing, where the divide between the
Fukushima demonstrates that if you pull the string taut and push the blocks inwards, two is intentionally blurred, is something at which FT excels.
the friction between each block creates a type of beam. Its a lovely, simple, elegant idea,
and this experiment became the exact detail used on the roof of a large commercial
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Craftsmanship Study: School of Architecture, Osaka Institute of
Technology
I am fascinated by how craftsmanship can be embedded into architecture. This is
important because, as previously stated, handmade pieces of craftsmanship and art
are expensive and out of the reach of many in society, but embedding it into civic
architecture bridges the gap.
But how can craftsmanship be taught in the context of an architecture school? I think it
is through exposing students to craft processes, techniques, materials and precedents,
and through actively encouraging students to make and model in the course of their
studies.
It was the combination of making and architecture that attracted me to meet Professor
Miyagishi Yukimasa, of the School of Architecture at Osaka Institute of Technology.
The holistic programme of traditional and contemporary architectural tuition, model
making, and constructing full-scale installations, was quite amazing. I think this style of
education is a way of perpetuating a Japanese Contemporary Vernacular aesthetic.
Each year, the new intake of students draw and build models of traditional Japanese
timber houses. The models include the specific details of timber construction, such as
ventilation under the ground floor, and a stiffened central column around the stairs to
resist earthquakes. This knowledge of vernacular building paradigms is then combined
with tuition in contemporary design later in the course.
Opposite: students at Osaka Institute
The school will move to a new, purpose built campus in the centre of Osaka in a of Technology learn the process of
few years, and the students are involved in designing chairs for the new department. making by weaving lathes of timber, and
casting aluminium drawer handles.
When I visited, a class of one hundred students were working in teams to create stool Right top: first year students tackle
designs from corrugated cardboard. This hands-on designing and making is, I think, the the intricacies of a traditional Japanese
key to embedding craftsmanship into the design vocabulary of the next generation of dwelling by modelling the timber frame
architects. Right: designing stools in corrugated
cardboard without glue or fixings.
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Conclusion:
positively embraced with as much enthusiasm as they seem to be avoided in western
woodworking. Nakagawa Shujis ki-oke buckets are a fantastic example of this deeper
understanding of wood. The buckets can only be assembled by exploiting the way that
compressed timber fibres respond to the expanding properties of warm water.
Japanese society has developed specific characteristics that foster craftsmanship. The The making philosophies which craftspeople in Japan adhere to have a profound effect
necessity for craft in everyday life, and a progressive attitude to tending the flame of on the work they create. The most noticeable of these philosophies is the absence of
tradition are vital to this. Just as important is the veneration for the skill and experience noise, and the search for lightness. Noise is reduced by keeping visible jointing spare
of elders, most evident in the respect given to older males. It makes the process of so as not to distract from the form of the piece or the beauty of the natural material.
passing on craft skills from one generation to the next a duty to be honoured, rather Lightness of weight, of touch, and of impact on surroundings is created through quiet,
than a convention to be resisted. slim detailing, and through the use of carefully selected timbers and bamboo.
The most lucid example of this is the honorific title of Living National Treasure Fujinuma Noborus bamboo basket weaving is a brilliant example of how these
bestowed on the best practitioners in traditional craft disciplines. The reverence and philosophies combine to create quiet but complex pieces, where their special qualities
respect given to these makers is palpable, and they act as ambassadors for their craft emerge the more attentively they are studied.
on a national and international stage. Although training and apprenticing in craft was outside the scope of this study, two
The tools of Japanese woodworking are vital to the formation of Japans unique paradigms of learning that I saw in Japan were impressive and worthy of note. The first
carpentry. The consequences of seemingly esoteric differences, like the use of tools on is Izakis apprenticeship program where five young makers are given tuition and a space
the pull-stroke, should not be underestimated. As Odate Toshio so eloquently described, Above: Suda Kenji (left), Living National to exhibit and sell their work in exchange for a proportionately modest donation of
fine tools promote precise joint cutting like a fine pen promotes more delicate lettering. Treasure in woodwork, explains the labour. This was an excellent program, and was clearly producing excellent makers. It is
anatomy of Japanese kanna (wooden-bodies a system that could, and should, be emulated in the UK.
The extensive use of hand planes, and the modification and personalisation made planes)
possible by their wooden bodies, is another fundamental aspect of how Japanese tools Opposite: Nakagawa Shujis ki-oke buckets The second learning paradigm was seen at Osaka Institute of Technology School of
encourage a rich craft culture. This is one aspect of the more widespread use of hand on display at his Lake Biwa studio. Architecture. The school places particular focus on making in its curriculum, and it was
skills in the production of furniture and wooden items in Japan, which seems to result in interesting to see traditional vernacular construction explored with as much intensity
a closer connection between maker and material. As James Krenov put it, it allows the as contemporary ideas. In terms of fostering an appreciation and understanding for the
user to see the makers fingerprint on the finished work. national and local vernacular, and in how this might be embedded into contemporary
design, the curriculum at O.I.T. demonstrates how this can be accomplished.
The use of water and fire as tools shines a light on the depth of knowledge Japanese
woodworkers have for their material. The properties of wood, such as how it From the interviews conducted in the course of this study, and in the woodwork and
contracts and expands with moisture, and the effect of charring the surface, are architecture of the craftspeople who participated, it is clear that there is a Japanese
108 109
contemporary vernacular aesthetic. With a more focussed study, I think it would In this study I set out to meet, interview, and learn from the best designers, makers
become clear that there were, in fact, more distinct local vernaculars within Japan. and craftspeople in Japan.This includes three Living National Treasures and many other
makers who are at the forefront of their discipline. Also included are a number of the
The Japanese contemporary vernacular is born from the tools, techniques, and
very best architects and academics. This leads me to question how representative they
philosophies of making, and survives due to the reverence for the skill and experience of
are of Japanese craftsmanship as a whole.
elders.The vernacular is made contemporary through the Japanese sensibility of tending
the flame of tradition, rather than worshiping the ashes. The skills and practitioners Even if the limited sample discussed in this study represents the highlights of Japanese
of Japanese craftsmanship are revered more highly than the fabric of their creation, craftsmanship rather than the collected average, I would argue that it illuminates an
resulting in craftsmanship living in the present rather than being a relic of the past. integrity that makers in the UK could benefit from taking heed of. The honesty inherent
in Japanese craftsmanship is born out of the connection between maker and material,
The Japanese contemporary vernacular aesthetic is a vital part of Japanese design and
which is itself the result of the tools, techniques and making philosophies utilised by the
making and, I would argue, one of the things that makes it so special to outsiders.
makers in their work.
However, the UK is not in a position, nor would it be appropriate, to attempt to
emulate it with a British contemporary vernacular aesthetic. Design and making in the A reliance on machines over hand skills, and the use of computer controlled routers
UK is the result of the melting pot of international influence, and is a factor in how the are examples of how a maker can be distanced from their material.The proliferation of
UK has established itself as a hub of innovation and creativity. In contrast, the Japanese these making paradigms in the UK is a worry to me, and the antidote would appear to
contemporary vernacular aesthetic is the result of isolation from external influence and be the example set by the Japanese craftspeople featured in this study.
the distilling and enriching of style from within- the pressure cooker effect.
In the spirit of this honesty and integrity, it is important to reference the elements of
............................... Japanese society that are difficult for a western observer to wholeheartedly accept. The
At the outset of this study I posed a question: why does Japan have such a unique and progress made in the UK to defeat patriarchy seems all but absent in Japan. Similarly,
rich woodworking craft culture? I think it is because of the societal veneration of the the reverence for elders can sometimes feel like creativity and innovation are subdued.
practitioner over the objects of their creation. This is fundamental because skills and I also wonder how the opportunities I was so generously afforded in Japan might have
knowledge dont live in things, they live in people.This veneration is a vehicle for passing been different had I not been white, English, and male.
on skills and haptic knowledge down the generations from person to person. To finish on a personal note, the effect that this study trip has had, and continues to
The isolationist tendencies in Japan act like a pressure cooker on craftsmanship and In this FT Architects designed boxing have, on my own work and practice has been immense. The guiding principles of the
design traditions, which has distilled them into a potent, rich, vernacular pallet of club, punching bags and towels hang absence of noise and search for lightness are now cornerstones of my design work,
references. The result of this is projects like FTs archery hall, and Daimons Wood from the shrine-inspired timber structure. and my use of hand tools has increased exponentially. My work has become more
It is an example of how contemporary
Spring Chair. They tend the flame of tradition, rather than worship the ashes. They are adventurous in concept, yet my detailing is quieter and more subtle. The two months I
architecture, made for the users of
standard bearers for the Japanese contemporary vernacular aesthetic. today, can be perfectly combined with spent in Japan were a formative experience that has left an indelible and positive mark
traditional Japanese design motifs. on my life as a designer and maker.
110 111
Recommendations:
This study has highlighted a number of ways in which the UK craft sector could benefit
from following the examples of our counterparts in Japan. Although many of the
techniques and philosophies of making described in this report could be adopted by
specific makers, I think this is a personal choice for each maker, and so it would not be
appropriate to recommend any particular type or style of making.
The recommendations set out below are best-practice paradigms that I believe could
benefit furniture makers and those from other craft disciplines, in the promotion of
craft in the UK.
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The combination of design, technique, business and philosophy of making provide a
Workshop Gallery Spaces: rounded education which gives graduates of the scheme a fighting chance of making a
career in what is a tough market to survive in.
Almost every single workshop that I visited as part of this study had a warm, comfortable,
clean gallery attached to the workshop. Customers were able to visit the maker and It also avoids the exclusivity of the 15,000+ price tag attached to many of the
see, touch, smell and try out the furniture. In some cases, the area of the workshop workshop-based fine-furniture courses offered by established workshops in the UK.ii.
was smaller than the area of the gallery, demonstrating the importance of showing the
Izakis apprenticeship program is a brilliant way for older, established makers coming
finished work.
to the end of their careers to pass on skills to the next generation. Their wealth of
Although some of the larger workshops in the UK have their own galleries, their use is experience, and their large well-equipped workshops, can provide a rounded education
much less widespread than in Japan.The importance of having a dedicated gallery space to younger makers in a meritocratic system without the excluding effect on either side
was made clear by Suda Shuji, a sapporo-based maker - Opposite top: Suda Shujis gallery of finished pieces is of large fees or wage bills.
an example that makers in the UK should emulate.
Left: An apprentice at Izaki Masaharus workshop
If people cannot see and try the furniture in the flesh, they will not buy.i. displays her washi lamps in the gallery space.
ii. In the last 10 years in the UK there has been a rise in the number of 1-2 year courses offered by
established and respected makers. The education offered is great, but the price tag surely excludes some of
i. Suda Shuji; interviewed by author., 3rd December, 2015 the most promising students in preference for those with the ability to pay.
114 115
In the UK, smaller items seem often to be restricted to chopping boards and jewellery It is these kinds of marketing paradigms, where the quality and craftsmanship can be
boxes, but the example set by Japanese makers is that, as well as the advantages listed experienced as well as seen, that is so powerful. It is a lesson we in the UK craft sector
above, these items can form an important part of the profit of a business.Tanno Norio, could learn a lot from.
and his card holders, are a great example of how a small product can be developed
into a sustainable income stream.
i. It should be noted that Celebration of Craftsmanship and Design, one of the largest exhibitions of Above: Lunch is served in Sugawaras
designer-maker furniture in the UK, allows visitors to touch the furniture, sit in chairs, and open drawers. It is
a style of exhibition that should be adopted more widely, and in galleries as well as showcases. bowls and with his cutlery at the cafe
where he is exhibiting his work.
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Establishing Craft as a Gallery-Worthy
Artform:
It is a symptom of Japans reverence for its craft traditions that the word Kogei means
both craft and art. Art should have utility like craft, and useful things should have simple,
functional beauty in the way they are designed and made.
Seeing craft as an artform is important. Santaros chair exhibition at Hokkaido Museum
of Modern Art is an example of how craft is treated as a gallery-worthy art-form in
Japan. With notable exceptions such as the V&A and Collect at the Saatchi Gallery,
craftsmanship in the UK does not get the national institutional exposure that it should.
This, I think, has a devaluing effect on craftsmanship. Instead of craft being seen as a
contemporary applied art, it is seen as utilitarian. It is seen as comparable not with
sculpture or painting, but with the mass-produced, throw-away items for which it is, in
fact, the antidote.
There are numerous examples in this study which demonstrate the high level of respect
that craft is given within Japanese society. One of the ways this might be achieved in the
UK is though greater representation of craft in our national institutions of art, so that
craft is seen as the artform that it is.
Sapporo:
Santaro
Suda Shuji Suda Kenji, Gunma
Kyoto: Tochigi:
Alphaville Architects Fujinuma Noboru
Nakagawa Shuji Katsushiro Soho
Sagawa Takehiko
Osaka:
Osaka Institute of Technology Sugawara Hiroyuki, Saitama
Tomoshibito Craft Festival
Takahashi Shinji, Tsukuba
Takenaka Carpentry Tools Museum, Kobe
Tokyo:
Professor Sato Jun
This page: map of Japan showing FT Architects
location of participants and sites visited.
Opposite: chisels ready for sale at Imai
Yoshinobu Seisakujyo tool shop.
Tazawa Yusuke, Kanagawa