MasterFlow 980

High strength, shrinkage compensated cementitious micro concrete

DESCRIPTION APPLICATION PROCEDURE

MasterFlow 980 is a ready to use product in
powder form, which requires only the on-site PREPARATION
addition of water to produce a shrinkage The surface onto which the grout is to be applied
compensated micro concrete of predictable should be scabbled to remove laitance and expose
performance. aggregate. Do not use bush hammers or similar
preparation equipment that can crush the
TYPICAL APPLICATIONS aggregate but leave it in place. The surface must
MasterFlow 980 is formulated for use at any be free of oil, dust, dirt, paint, curing compounds,
consistency from fluid to damp-pack, and may be etc. Soak area to be grouted with water for 24
used with confidence for bedding, grouting and hours prior to grouting to minimise localised
precision bearing operations such as: absorption and to assist in the free flow of the
grout. Surfaces should be damp but free of
Gas or steam turbines standing water. Particular attention should be paid
Generators to bolt holes to ensure that these are water-free.
Presses Use oil free compressed air to blow out bolt holes
Crane rails and pockets as necessary.
Milling machines
Precast elements Base plates, bolts, etc. must be clean and free of
oil, grease, paint, residual curing compound or
Anchor bolts
other contaminants that could impair adhesion.
Repair and reprofiling of bored piles
Set and align equipment. If shims are to be
removed after the grout has set, then lightly grease
ADVANTAGES them for easy removal.
Shrinkage compensated.
Formulated for deep section grouting. Ensure formwork is secure and watertight to
Proven and predictable performance. prevent movement and leaking during the placing
Excellent workability retention even at high and curing of the grout. The area should be free of
ambient temperatures. excessive vibration. Shut down adjacent
High bond strength to steel and concrete. machinery until the grout has hardened.
Early strength development even at fluid
consistency. MIXING
Good fatigue and impact resistance. Damp down the inside of the grout mixer with water
Micro silica content enhances strength and prior to mixing the initial batch of MasterFlow 980.
durability. Ensure the mixer is damp but free of standing
Low heat gain. water. Add 90% of the pre-measured quantity of
Can be extended by the addition of 5-13mm water. Slowly add the MasterFlow 980 mixing
clean washed aggregate when large volume continuously. Mix for two minutes until a smooth,
void filling is required - MasterEmaco FL 100 uniform, lump free consistency is achieved, then
aggregate supplied in 20kg bags, subject to add the remaining water and mix for a further 3
approval by BASF Construction Chemicals, minutes.
Technical Services Department.

PACKAGING
MasterFlow 980 is supplied in 25kg bags.
MasterFlow 980
PLACING TYPICAL WATER REQUIREMENTS
Lengths of metal strapping laid in the formwork
prior to placing may be necessary to assist grout Consistency mix water litres / 25kg
flow over large areas and in compacting and Fluid 3.5
eliminating air pockets. Pour the grout
continuously. Maintain a constant hydrostatic TYPICAL PROPERTIES
head, of at least 15 cm.

On the side where the grout is to be poured, allow STRENGTH DEVELOPMENT

10 cm clearance between the side of the form and The strength of grout is dependent on many factors
the base plate of the machine. which include mixing, water addition, curing,
temperature and humidity. The table below gives
On the opposite side allow at least 10cm clearance typical average strengths of MasterFlow 980 at
between the formwork and the base plate to allow 25C, when mixed with 3.5 litres (fluid) per 25kg
the grout to flow through without entrapping air. bag.
MasterFlow grouts are suitable for use with most
types of pumping equipment. Compressive Flexural
Immediately after placing MasterFlow 980 grout, Strength Strength
cover all exposed grout with clean damp hessian Time Fluid N/mm Fluid N/mm
and keep moist until grout is firm enough to accept 1 day 25 -
a curing membrane. We recommend the use of a 3 days 35 -
curing membrane from our MasterKure range. 7 days 45 -
28 days >60 10
The larger size aggregate of MasterFlow 980
permits precision grouting of thicknesses >80mm Wet density : approx. 2270kg/m
when used for applications between bedplate and
foundations.
BLEED WATER
Pile head re-profiling application: No bleed water is apparent (ASTM C-232) at
recommended water addition rates.
When MasterFlow 980 is used for re-profiling of
concrete bored piles prior to application of a
waterproofing system, need to maintain minimum EXPANSION
25mm thickness on sides and minimum 25mm MasterFlow 980 expansion occurs both in the
thickness on top. For Piles larger than 1.2m in plastic and in the early hardened state. However,
diameter, top thickness should be minimum 50mm. the expansion action of MasterFlow 980 exhausts
mainly during the first 12 hours of curing.
SHOULDERS
Due to differences in temperature between the MODULUS OF ELASTICITY
grout under the base plate, and exposed shoulders The static modulus of elasticity, measured by
that are subject to more rapid temperature applying a load corresponding to 1/3 of the strength,
changes, debonding and / or cracking can occur. is approximately 30,000 N/mm at 28 days.
Avoid shoulders wherever possible.
If shoulders are required they should be firmly
anchored with reinforcing to the substrate to
prevent debonding.
MasterFlow 980
FATIGUE RESISTANCE STORAGE
Cube samples, produced with MasterFlow 980 Store out of direct sunlight, clear of the ground on
and cured 28 days, underwent fatigue tests of pallets protected from rainfall. Avoid excessive
2,000,000 pulsing stresses ranging between 20 compaction. Shelf life is 12 months when stored
and 50 N/mm at a frequency of 500 cycles/min. as above.
Tested specimens were undamaged and their Failure to comply with the recommended storage
compressive strength was higher than that of conditions may result in premature deterioration of
similar specimens that were not subjected to the product or packaging. For specific storage
fatigue tests. advice consult BASF's Technical Services
Department.
BOND TO CONCRETE
Typical direct tensile pull off testing indicates a PRECAUTIONS
bond to concrete in the region of 2-4Mpa. The temperature of both the mixed grout and
elements coming into contact with the grout should
WORKABILITY be in the range of +5C to <35C. Do not use
water in an amount or at a temperature that will
Tests were made using ASTM C-230 apparatus
produce a consistency more than fluid or cause
and compliance with CRD-C-611 was exceeded
mixed grout to bleed or segregate.
within recommended water addition rates for
plastic and flowable consistencies.
To simulate on-site conditions it is necessary to
restrain cubes for the first 24 hours immediately
CAPILLARY PORES AND PERMEABILITY after casting.
Even under a pressure of 20 atm, water does not
penetrate MasterFlow 980 specimens. The DO NOT OVERWORK AND AVOID USING
permeability factor is calculated to be therefore MECHANICAL VIBRATION.
lower than 1.10-12 cm/sec.
UNDER NO CIRCUMSTANCES SHOULD
RESISTANCE TO CHEMICAL ATTACK MasterFlow 980 BE RETEMPERED BY THE
Due to its watertightness, MasterFlow 980 grout is LATER ADDITION OF WATER.
protected against environmental aggressive agents
in solution. It is essential that a mechanically powered grout
mixer is used to obtain the optimum properties.
RESISTANCE TO HIGH TEMPERATURE
MasterFlow 980 grouts can withstand high YIELD / CONSUMPTION
temperature (+400C) for very long periods without 12.6 litres / 25kg bag at 3.5 litres water addition.
substantial deterioration. 79 x 25kg bags / m.

RESISTANCE TO LOW TEMPERATURE

After 300 freezing and thawing cycles, the modulus
of elasticity decreases only 5%. This indicates that
MasterFlow 980 is highly resistant to the disrupting
action of frost.
MasterFlow 980

NOTE QUALITY AND CARE

The fatigue and impact resistance of All products originating from BASFs Dubai, UAE
MasterFlow 980 grout is exceeded only by the facility are manufactured under a management
ultra high strength performance grouts: system independently certified to conform to the
MasterFlow 4316 (mineral filled) and requirements of the quality, environmental and
MasterFlow 4800 (metallic aggregate reinforced). occupational health & safety standards ISO 9001,
These grouts have been specially formulated for ISO 14001 and OHSAS 18001.
high early strength and high impact resistance, a
desirable property of grout to be subjected to Request and refer to recommended installation procedures
for MasterFlow grouts prior to use
severe dynamic operating forces and repetitive
loading such as found in steel and aluminium
rolling mills, crane rails, heavy presses, etc. * Properties listed are based on laboratory controlled tests.

For additional information on MasterFlow 980 = Registered trademark of the BASF-Group in many countries.
grout or other shrinkage compensated grouting
materials, contact your BASF representative.

SAFETY PRECAUTIONS
As with all chemical products, care should be taken
during use and storage to avoid contact with eyes,
mouth, skin and foodstuffs (which may also be
tainted with vapour until product is fully cured).
Treat splashes to eyes and skin immediately. If
accidentally ingested, seek immediate medical
attention. For further information, refer to material
safety data sheet.

NOTE
Field service, where provided, does not constitute
supervisory responsibility. For additional
information contact your local BASF representative.
BASF reserves the right to have the true cause of
any difficulty determined by accepted test methods.

BASF_CC-UAE/Fl_980_02_95/v5/11_16
The technical information and application advice given in this BASF publication are based on the present state of
STATEMENT OF our best scientific and practical knowledge. As the information herein is of a general nature, no assumption can be
RESPONSIBILITY made as to a product's suitability for a particular use or application and no warranty as to its accuracy, reliability or
completeness either expressed or implied is given other than those required by law. The user is responsible for
checking the suitability of products for their intended use.

Field service where provided does not constitute supervisory responsibility. Suggestions made by BASF either
NOTE orally or in writing may be followed, modified or rejected by the owner, engineer or contractor since they, and not
BASF, are responsible for carrying out procedures appropriate to a specific application.

BASF Construction Chemicals UAE LLC

Disclaimer: the LRQA mark relates
P.O. Box 37127, Dubai, UAE to certified management system and
Tel: +971 4 8090800, Fax: +971 4 8851002 not to the product mentioned on this
www.master-builders-solutions.basf.ae datasheet