Brownall Plant Room Valves

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N EW

B ROCHUR E

PLANT ROOM VALVES


Automatic Air Eliminators and Boiler Vent Valves

ISO 14001 ISO 9001


Reg No. EMS7857 Reg No. Q5973

DELTA ROAD, Visit www.flowoffluids.com


ST HELENS, WA9 2ED to order your copy of the
TEL +44 (0)1744 453615 www.flowoffluids.com New Technical Paper 410
FAX: +44 (0)1744 453675
BR_BV_AE_02_10

EMAIL: [email protected] Designed and manufactured under quality management


systems in accordance with BS EN 9001:2008

www.brownall.com The Company reserve the right to amend any product without notice. O U R G E N I U S I S VA LV E S

www.cranebsu.com
PLANT ROOM VALVES Features & Benets

Automatic Air Eliminators and Boiler Vent Valves


With a proven track record for high quality, Brownall oers an exclusive range of Automatic Air 1. 6.

Eliminators (AAE) covering low, medium and high pressure applications, complemented by the Large oat construction Resilient PTFE seat /
to provide maximum Monel needle design
Three-way Vent Valves and Vent Cocks for boilers. re-seating force which which keeps its shape
reduces the risk of and form to maintain a
Oering ecient performance, the Brownall range removes inevitable and potentially dangerous air trapped in the leakage and seals at a leak-tight seat
minimum of 0.15 bar
system. Air Eliminators are suitable for use with water, glycol, aviation fuel, diesel and light oils.
Installed at the highest point of the uid carrying system, the trapped air will enter the oat chamber of the air
eliminator. This reduces the oat buoyancy and allows air to escape through the outlet orice.
5.
To compliment the AAE, the Univent and Vent Cocks are installed to provide a direct connection from the boiler to Robust construction and
the atmosphere. Designed to simplify the venting process, for single or multi point boiler and calorier reliable operation for
installations, the range oers savings in time and costs. Bronze body parts enable the range to operate in high industrial environments
turbulence, aerated hot water, which can be a very corrosive environment.
All the above make Brownall the number one choice with professional building services, consulting engineers
and specifying authorities.
2.

Air separation Selection of the most


Most units are supplied
complete with an
isolating valve which

saves the system! suitable Automatic will easily isolate the


AAE to enable rapid
in-situ servicing

Air in a central heating system can lead to a reduced Air Eliminator


heat emission and has harmful consequences for the
whole installation- particularly the pump, which is often There are several types of air eliminator available so
the rst component to suer damage. Air leads to noisy evaluating system requirements is essential. The
installation, loss of performance, corrosion and following factors must be taken into consideration:
premature failure. Installing good venting equipment System Parameters
can help alleviate these problems. For systems operating at 10 bar and 93C, use Type
A, B and D AAEs on the pump outlet where there is
4.
positive pressure. The Type C is tted with a non
return valve that allows air to be removed from the Shell components
manufactured from
system, but stops air being drawn in where there is
The importance negative pressure on a pump inlet. Use MPHW and
HPHW air eliminators on the pump outlet where
material resistant to
stress corrosion cracking
and fungal growth

of a clean system there is a positive pressure. Ensure that the pressure


and temperature rating meet the requirements
Dirt or other foreign matter can cause problems which of the system.
3.
reduces the eciency of the system, particularly in the Materials of Construction
A range of connections
case of air elimination. It is therefore recommended that Quality of manufacture and materials used in including BSP screwed
the system is ushed prior to installing the Automatic construction are critical. All pressure containing and anged

Air Eliminator. In addition, a pipeline strainer should be parts are bronze. Corrosion and clogging
installed immediately before the inlet to the AAE. of valve mechanisms are potential problems if
incorrect materials are used.
Brownall recommends that discharge pipework should
be tted to the outlet of the valves to allow for venting Reliability
and water carry-over. An automatic valve, usually operating in an
inaccessible roof space or system header, must
be capable of long term, trouble free operation.

1 Brownall Automatic Air Eliminators and Vent Valves Brownall Automatic Air Eliminators and Vent Valves 2
Automatic Air Eliminators Medium Pressure Hot Water High Pressure Hot Water
Applications - MPHW Applications - HPHW
TYPE PART NO. DETAILS

Type A AE-A Vertical Inlet. Available Special Order


Type B AE-B Vertical Inlet with Integral Lockshield Isolating Valve
Type C AE-C Vertical Inlet with Integral Lockshield Isolating Valve & Check Valve
A
Type D AE-D Side Inlet Available Special Order
Type MPHW AE-MPHW-015 Vertical Inlet with Integral Lockshield Isolating Valve
A
Type HPHW AE-HPHW-F BST'F' Vertical Inlet with Integral Lockshield Isolating Valve B

Type HPHW AE-HPHW-H BST'H' Vertical Inlet with Integral Lockshield Isolating Valve B

Type HPHW AE-HPHW-16 PN16 Vertical Inlet with Integral Lockshield Isolating Valve
C
Type HPHW AE-HPHW-150 Class 150 vertical inlet with Integral Lockshield Isolating Valve

Standard Pressure Applications - Type A, B, C and D Type


A B C Weight
kg
Type
A B Weight
kg
MPHW 108 43 41 2.4 BST F 152 83 3.85
BST H 152 83 3.85
PN16 152 83 3.85
A B C Weight Class 152 83 3.85
Type 150
kg
A 102 43 35 1.25
B 102 43 35 1.28
Technical Data Technical Data
A
C 108 43 35 1.28 Connections Inlet BS EN 10226-1:2004 Rp (Female) Connections: Inlet BS 10:2009 Table F or H (Flanged)
Outlet - BS EN ISO 228-1:2003 G 3/8 (Male) Can be supplied drilled to PN16 or Ansi Class 150
Outlet - BS EN ISO 228-1:2003 G 3/8 (Male)
Pressure Rating Up to 7 bar (100 Ibf/in2)
Pressure Rating HPHW/F 10.5 bar (150 ibf/in2)
Technical Data Temp Rating Up to 149C (300F)
HPHW/H 17 bar (250 ibf/in2)
Connections Inlet BS EN 10226-1:2004 Rp (Female) Recommended
Temp Rating HPHW/F 182C (360F)
Outlet - BS EN ISO 228-1:2003 G 3/8 (Male) Min.Working Pressure 0.15bar (5ft eective head)
C HPHW/H 204C (400F)
Pressure Rating Up to 10 bar (150 Ibf/in2)
Recommended
Non-Shock Materials of Construction
Min.Working Pressure 0.15bar (5ft eective head)
Temp Rating Up to 93C (200F) Body and Dome Bronze (Gunmetal)
B
Spindle and Seating Stainless Steel
Recommended Materials of Construction
Valve Monel
Min.Working Pressure 0.15bar (5ft eective head)
Float Nickel Alloy Body and Dome Bronze (Gunmetal)
Silver Brazed Spindle and Seating Stainless Steel
Valve Monel
Materials of Construction Float Nickel Alloy
Silver Brazed
Body and Dome Bronze (Gunmetal)
Spindle and Seating Stainless Steel
Valve
Float
PTFE Needle
Stainless Steel
Service Kits (Float Assembly) Types A, B (AE-SP-ABD) & C (AE-SP-C)
Types B and C Automatic Air Eliminators are manufactured with in-built isolating
valves which, when closed, allow the dome to be removed and the oat assembly
replaced, allowing rapid in-situ servicing.
Type A and D require an additional isolating valve on the inlet, to isolate it from the
system prior to removing the oat assembly.
AE-SP-BC isolator kit available for types B & C air eliminators. AE-SP-MPHW Service
kit is available for types MHPW and HPHW air eliminators.
Service kits comprise of a oat assembly (inc. needle and spindle), seat, washer
and retaining screws

3 Brownall Automatic Air Eliminators and Vent Valves Brownall Automatic Air Eliminators and Vent Valves 4
Fig. 1688 Three-way Univent Fig. 1988 Three-way Vent Cocks
The Figure 1688, Three-way Univent is designed for use The Figure 1988 is resistant to stress corrosion cracking
on vented hot water systems to ensure that there is and used on single, multi-boiler or calorier installations.
always a direct connection from the boiler/ calorier to Fitting a Three-way Vent Cock ensures a constant
the atmosphere. Made from body materials resistant to connection from the boiler or calorier to the atmosphere.
stress corrosion cracking, it can be used for single or Levers are available as an optional extra.
multi-boiler installations.
In-line servicing, using Univent replacement cartridges,
allows valve maintenance to be carried out without
disturbing the pipework. E Technical Data
Max pressure: 7 bar
The Univent can be opened and closed using the integral Max temperature: 93C
hand wheel. To close the drain port and open the vent, Connections: BS EN 10226-1:2004 Rp (Female)
turn the handwheel clockwise to its full travel. Turn the
handwheel anti-clockwise to open the drain and close Materials
C Body: Bronze (Gunmetal)
the vent.
Plug: Bronze (Gunmetal)
Gland: Bronze (Gunmetal)

Technical Data D B
Valve Levers
Max pressure: 7 bar
Max temperature: 93C Normal Product A B C D E
Connections: BS EN 10226-1:2004 Rp (Female) D size code
Size Product code
A 25mm (1) VCN-LA-025 90 43 132 45 18 25mm (1) VC-LA-025
Materials: 32mm (11/4) VCN-LA-032 122 48 155 56 20 32mm (11/4) VC-LA-032
40mm (11/2) VCN-LC-040 143 57 177 68 25 40mm (11/2) VC-LC-040
Body: Bronze (Gunmetal)
C (max) 50mm (2) VCN-LC-050 165 66 204 80 36 50mm (2) VC-LC-050
Head: Bronze (Gunmetal)
Nominal Product A B C D Weight
Trim: Brass Size code (max) kg
Spindle: Brass bar 25mm (1) UV-1688-025D 96 47 200 89 1.83
Renewable Seat: EPDM
B
32mm (11/4)
40mm (11/2)
UV-1688-032D
UV-1688-040D
118
144
63
74
237
269
102
127
2.93
4.39
Typical Multi-Boiler System
50mm (2)
65mm (21/2)
UV-1688-050D
UV-1688-065D
160
190
79
115
283
395
152
200
6.10
14.25
incorporating Brownall Univents/Vent cocks Fig.1688/1988
A
The use of screw-down valves for multi-boiler hot water Note: The diagram shown is schematic and is not intended as a

Univent Replacement Cartridge (Fig.1688 only) installations can allow the use of a single vent pipe to serve any
number of boilers. No boiler in the system can be left in an
guide to the installation of the vent valves. It is essential that
vent valves are tted in accordance with the manufacturer's
unvented condition irrespective of the selected settings of the recommendations and comply with Health and Safety
Replacement cartridges for the Three-way Univent valve valves. At all times the vent valve ensures a full bore exit from regulations etc.
allow rapid in-situ servicing. the boiler to atmosphere.
In operation , clockwise turning of the handwheel closes the
Size Product Code drain and opens the vent. Anti-clockwise rotation of the
handwheel opens the drain and closes the vent. AUTO AIR VENT
25mm (1) UV-SP-1688-025
32mm (11/4) UV-SP-1688-032
40mm (11/2) UV-SP-1688-040
50mm (2) UV-SP-1688-050
65mm (21/2) UV-SP-1688-065 ISOLATOR VALVE UNIVENT VALVE UNIVENT VALVE UNIVENT VALVE

DRAIN DRAIN DRAIN


PRESSURISATION
EXPANSION UNIT
VESSEL
BOILER BOILER BOILER
MCW

Please note Three-way Univents and Three-way Vent Cocks are interchangeable.

5 Brownall Automatic Air Eliminators and Vent Valves Brownall Automatic Air Eliminators and Vent Valves 6

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