Grizzly Mill With DRO
Grizzly Mill With DRO
Grizzly Mill With DRO
MILL/DRILL
w/STAND & DRO
MANUAL INSERT
The Model G0759 is the same machine as the Model G0704 except the Model G0759 has a 3-axis DRO.
Besides the differences noted in this insert, all other content in the Model G0704 owner's manual applies
to this machine. Before operating your new machine, you MUST read and understand this insert, the entire
Model G0704 manual, and the DRO manual to reduce the risk of injury when using this machine.
If you have any further questions about this manual insert or the differences between the Model G0759
and the Model G0704, contact our Technical Support at (570) 546-9663 or email [email protected].
COPYRIGHT FEBRUARY, 2014 BY GRIZZLY INDUSTRIAL, INC., REVISED APRIL, 2014 (TS)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
(FOR MODELS MANUFACTURED SINCE 1/14) #TS16276 PRINTED IN CHINA
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 To Order Call: (800) 523-4777 Fax #: (800) 438-5901
Motors:
Main
Type..................................................................................................................................................... Universal
Horsepower................................................................................................................................................ 1 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 12A
Speed................................................................................................................................................ 4300 RPM
Power Transfer ................................................................................................................................. Gear Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Model G0759 The information contained herein is deemed accurate as of 4/7/2014 and represents our most recent product specifications. PAGE 1 OF 3
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
Spindle Info
Spindle Taper.............................................................................................................................................. R-8
Number of Vertical Spindle Speeds...................................................................................................... Variable
Range of Vertical Spindle Speeds................................................................................................ 50-2250 RPM
Quill Diameter......................................................................................................................................... 2.36 in.
Drawbar Thread Size............................................................................................................................. 7/16-20
Drawbar Length................................................................................................................................. 9-11/16 in.
Spindle Bearings......................................................................................................... Tapered Roller Bearings
Construction
Spindle Housing/Quill........................................................................................................................... Cast Iron
Table....................................................................................................................... Precision-Ground Cast Iron
Head.................................................................................................................................................... Cast Iron
Column/Base....................................................................................................................................... Cast Iron
Base..................................................................................................................................................... Cast Iron
Stand.......................................................................................................................................................... Steel
Paint....................................................................................................................................................... Enamel
Other Specifications:
Country Of Origin ............................................................................................................................................... China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time .............................................................................................................. 1 Hour
Serial Number Location ...................................................................................................... ID Label on Head Casting
Sound Rating ..................................................................................................................................................... 80 db.
ISO 9001 Factory .................................................................................................................................................. Yes
CSA Certified .......................................................................................................................................................... No
Features:
Digital spindle scale reads metric, inches, zero, set, on/off
Forward/reverse switch
Chip guard
Digital display for spindle speed
Dovetail column
Front mounted fine feed knob
Coolant trough
Model G0759 The information contained herein is deemed accurate as of 4/7/2014 and represents our most recent product specifications. PAGE 2 OF 3
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
22 30 49
412-1
24 23 19
412-2
19 52 51 50
412-3
19 58
39 59 7 77
54 412-4
60
55
57 44
66 64
65 56
67 100
68
69 61
73
15 14 100-1
63
72
62
100-2
16 60 76
70
16 75
71 59 44
39
58 74
57
60 51 100-3
40
Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here
are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.
94
90
91
94
78
96
80 91
91 86
87
86 81
80-1 88
83 89
85
84
79
95
209-2
234-1 238
234-2
275
274 272
240 271
234 236 266
270
269
265 273 268
237
264
235 263 267
242 233 252 262
261
232 260 276
241 251 254
259
248 243
276 245
244
293 243 247 258
250
246-2
249 257
246-1
295 292 256
294 296 255
246
406 255-1
401 407
402 408
410
411
403
404 405 409
283
284
297 285
286
287
289
288
303
312
309
310
308
304
305
307
306
311
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes
off or becomes unreadable, the owner of this machine MUST replace it in the original location
before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
Copyright February, 2010 By Grizzly Industrial, Inc. Revised february, 2013 (TR)
Warning: No portion of this manual may be reproduced in any shape
Or form without the written approval of Grizzly Industrial, inc.
(For models manufactured since 08/11) #JB12468 printed in CHINA
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.
Table of Contents
INTRODUCTION................................................ 2 SECTION 6: MAINTENANCE.......................... 36
Manual Accuracy............................................ 2 Schedule....................................................... 36
Contact Info.................................................... 2 Lubrication.................................................... 36
Machine Description....................................... 2
SECTION 7: SERVICE.................................... 39
Identification.................................................... 3
Troubleshooting............................................ 39
Electronic Controls Identification.................... 4
Gibs............................................................... 41
SECTION 1: SAFETY........................................ 8 Leadscrew Backlash..................................... 42
Safety Instructions for Machinery................... 8 Digital Readout Unit Battery Replacement... 42
Additional Safety for Mill/Drills...................... 10 Motor Service................................................ 43
SECTION 2: POWER SUPPLY....................... 11 SECTION 8: WIRING....................................... 44
Wiring Safety Instructions............................. 44
SECTION 3: SETUP........................................ 13
Wiring Diagram............................................. 45
Needed for Setup.......................................... 13
Electrical Components.................................. 46
Unpacking..................................................... 13
Inventory....................................................... 14 SECTION 9: PARTS........................................ 47
Cleanup......................................................... 15 Column Breakdown...................................... 47
Site Considerations....................................... 16 Column Parts List......................................... 48
Moving & Placing Machine........................... 17 Electrical Box Breakdown & Parts List......... 49
Mounting to Shop Floor................................ 18 Headstock Breakdown.................................. 50
Assembly...................................................... 19 Headstock Parts List..................................... 51
Drill Chuck Arbor........................................... 19 Chip Guard Breakdown & Parts List............. 52
Power Connection........................................ 20 Labels Breakdown & Parts List..................... 53
Test Run & Spindle Break-in........................ 21
WARRANTY AND RETURNS......................... 57
SECTION 4: OPERATIONS............................ 22
Operation Overview...................................... 22
Basic Controls............................................... 23
Digital Readout Unit...................................... 25
Calculating Spindle Speed............................ 26
Spindle Speed and Direction........................ 27
Spindle Height Controls................................ 28
Drill Chuck.................................................... 29
Loading Tooling............................................ 30
Headstock Travel (Z-Axis and Rotation)....... 31
Table Travel.................................................. 32
SECTION 5: ACCESSORIES.......................... 33
INTRODUCTION
Manual Accuracy Contact Info
We are proud to offer this manual with your new We stand behind our machines. If you have
machine! We've made every effort to be exact any questions or need help, use the information
with the instructions, specifications, drawings, below to contact us. Before contacting, please get
and photographs of the machine we used when the serial number and manufacture date of your
writing this manual. However, sometimes we still machine. This will help us help you faster.
make an occasional mistake.
Grizzly Technical Support
Also, owing to our policy of continuous improve- 1203 Lycoming Mall Circle
ment, your machine may not exactly match the Muncy, PA 17756
manual. If you find this to be the case, and the dif- Phone: (570) 546-9663
ference between the manual and machine leaves Email: [email protected]
you in doubt, check our website for the latest
manual update or call technical support for help. We want your feedback on this manual. What did
you like about it? Where could it be improved?
Before calling, find the manufacture date of your Please take a few minutes to give us feedback.
machine by looking at the date stamped into the
machine ID label (see below). This will help us Grizzly Documentation Manager
determine if the manual version you received P.O. Box 2069
matches the manufacture date of your machine. Bellingham, WA 98227-2069
Email: [email protected]
Machine Description
Manufacture Date
of Your Machine The mill/drill is used to shape metal and solid
workpieces by removing material with the use of
a rotating cutting tool.
B
A
Y C
X
D
W
E
D
V
F
U
T
S G
R H
Q
P
I
K
I
J
O K
L
M
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B
K
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F D
Motors:
Main
Type..................................................................................................................................................... Universal
Horsepower................................................................................................................................................ 1 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 12A
Speed................................................................................................................................................ 4300 RPM
Power Transfer ................................................................................................................................. Gear Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Model G0704 The information contained herein is deemed accurate as of 3/3/2014 and represents our most recent product specifications. PAGE 1 OF 3
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
Spindle Info
Spindle Taper............................................................................................................................................... R-8
Number of Vertical Spindle Speeds...................................................................................................... Variable
Range of Vertical Spindle Speeds............................................................................................. 50 2250 RPM
Quill Diameter......................................................................................................................................... 2.36 in.
Drawbar Thread Size............................................................................................................................. 7/16-20
Drawbar Length................................................................................................................................. 9-11/16 in.
Spindle Bearings......................................................................................................... Tapered Roller Bearings
Construction
Spindle Housing/Quill........................................................................................................................... Cast Iron
Table....................................................................................................................... Precision-Ground Cast Iron
Head.................................................................................................................................................... Cast Iron
Column/Base....................................................................................................................................... Cast Iron
Base..................................................................................................................................................... Cast Iron
Stand.......................................................................................................................................................... Steel
Paint....................................................................................................................................................... Enamel
Other Specifications:
Country Of Origin ............................................................................................................................................... China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time .............................................................................................................. 1 Hour
Serial Number Location ...................................................................................................... ID Label on Head Casting
Sound Rating ..................................................................................................................................................... 80 dB
ISO 9001 Factory .................................................................................................................................................. Yes
CSA Certified .......................................................................................................................................................... No
Features:
Digital spindle scale reads metric, inches, zero, set, on/off
Forward/reverse switch
Chip guard
Digital display for spindle speed
Dovetail column
Front mounted fine feed knob
Coolant trough
Model G0704 The information contained herein is deemed accurate as of 3/3/2014 and represents our most recent product specifications. PAGE 2 OF 3
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
Model G0704 The information contained herein is deemed accurate as of 3/3/2014 and represents our most recent product specifications. PAGE 3 OF 3
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
NOTICE This symbol is used to alert the user to useful information about
proper operation of the machine.
OWNERS MANUAL. Read and understand this ELECTRICAL EQUIPMENT INJURY RISKS. You
owners manual BEFORE using machine. can be shocked, burned, or killed by touching live
electrical components or improperly grounded
TRAINED OPERATORS ONLY. Untrained oper- machinery. To reduce this risk, only allow qualified
ators have a higher risk of being hurt or killed. service personnel to do electrical installation or
Only allow trained/supervised people to use this repair work, and always disconnect power before
machine. When machine is not being used, dis- accessing or exposing electrical equipment.
connect power, remove switch keys, or lock-out
machine to prevent unauthorized useespecially DISCONNECT POWER FIRST. Always discon-
around children. Make workshop kid proof! nect machine from power supply BEFORE making
adjustments, changing tooling, or servicing machine.
DANGEROUS ENVIRONMENTS. Do not use This prevents an injury risk from unintended startup
machinery in areas that are wet, cluttered, or have or contact with live electrical components.
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury. EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
MENTAL ALERTNESS REQUIRED. Full mental observing machinery to reduce the risk of eye
alertness is required for safe operation of machin- injury or blindness from flying particles. Everyday
ery. Never operate under the influence of drugs or eyeglasses are not approved safety glasses.
alcohol, when tired, or when distracted.
Safety accessories. Always use a chip DISCONNECT POWER. Make sure the mill/drill is
guard in addition to your safety glasses when mill- turned off, disconnected from its power source
ing/drilling to prevent bodily injury. and all moving parts have come to a complete
stop before starting any inspection, adjustment,
WORK HOLDING. Before starting the machine, or maintenance procedure.
be certain the workpiece has been properly
clamped to the table. NEVER hold the workpiece AVOIDING ENTANGLEMENT. Keep loose cloth-
by hand when using the mill/drill. ing articles such as sleeves, belts or jewelry items
away from the spindle. Never wear gloves when
CHUCK KEY SAFETY. Always remove your operating the mill/drill.
chuck key, drawbar wrench, and any service tools
immediately after use. TOOL HOLDING. Always use the proper tools
for the material you are machining. Make sure
SPINDLE SPEEDS. Select the spindle speed they are held firmly in the proper tool holder for
that is appropriate for the type of work and mate- the job.
rial. Allow the mill/drill to gain full speed before
beginning a cut. CLEAN-UP. DO NOT clear chips by hand. Use a
brush, and never clear chips while the spindle is
POWER DISRUPTION. In the event of a local turning.
power outage during use of the mill, drill turn OFF
all switches to avoid possible sudden start up CUTTING TOOL INSPECTION. Inspect drills and
once power is restored. end mills for sharpness, chips, or cracks before
each use. Replace dull, chipped, or cracked cut-
SPINDLE DIRECTION CHANGES. Never reverse ting tools immediately. Handle new cutting tools
spindle direction while the spindle is turning. with care. Leading edges are very sharp and can
cause lacerations.
MACHINE CARE AND MAINTENANCE. Never
operate the mill/drill with damaged or worn parts. EXPERIENCING DIFFICULTIES. If at any time
Maintain your mill/drill in proper working condition. you are experiencing difficulties performing the
Perform routine inspections and maintenance intended operation, stop using the machine!
promptly. Put away adjustment tools after use. Contact our Technical Support at (570) 546-
9663.
STOPPING SPINDLE. DO NOT stop the mill/drill
using your hand against the chuck.
No list of safety guidelines can be complete. Every shop environment is different. Like all
machines there is danger associated with the Model G0704. Accidents are frequently caused by
lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen
the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious
personal injury may occur.
SHOCK HAZARD!
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug providedif
it will not fit the outlet, have a qualified
electrician install the proper outlet with a
verified ground.
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials shipped with this
machine. Discard immediately.
Contents Qty
A. Mill/Drill w/Stand.......................................... 1 Figure 4. G0704 out of the crate.
B. Open End Combo Wrench 17/19................. 1
C. Open End Combo Wrench 8/10.................. 1
D. Bottle for Oil................................................ 1
E. Tool Box...................................................... 1 NOTICE
F. Large Handwheel Handle............................ 1 If you cannot find an item on this list, care-
G. Small Handwheel Handles.......................... 3 fully check around/inside the machine and
H. T-Bolts M10-1.5 x 60 (vise mounting).......... 2 packaging materials. Often, these items get
Flat Washers 10mm (vise mounting)........... 2 lost in packaging materials while unpack-
Hex Nuts M10-1.5 (vise mounting).............. 2 ing or they are pre-installed at the factory.
I. Drill Chuck................................................... 1
J. Chuck Key................................................... 1
K. Phillips Screwdriver..................................... 1 D
L. Flat Screwdriver........................................... 1 B
M. Arbor B16 x R8............................................ 1 E
N. Hex Wrench Set 2, 3, 4, 5, & 6mm....... 1 ea.
O. Spindle Pin.................................................. 1 C
Not Shown: M
Hex Bolts M10-1.5 x 50............................... 4
Flat Washers 10mm.................................... 4 K L N O
F
J I
H G
Figure 5. Inventory.
Lighting
Children or untrained people
Lighting around the machine must be adequate
may be seriously injured by
enough that operations can be performed safely.
this machine. Only install in an
Shadows, glare, or strobe effects that may distract
access restricted location.
or impede the operator must be eliminated.
Wall
30"
24"
25"
37.25"
57"
Figure 6. Space required for full machine range of motion.
-16- Model G0704 (Mfg. Since 08/11)
Moving & Placing 5. Unbolt the machine from the pallet, then with
an assistant steadying the machine to pre-
Machine vent it from swinging, lift it slightly off of the
pallet. Use the cross handwheel to move the
table forward or backward as necessary to
balance the machine so it hangs as close to
level as possible.
The Model G0704 is a 6. Lift the machine and carefully place it onto
heavy machine. Serious the stand.
personal injury may occur
if safe moving methods 7. Bolt the machine to the stand with the four
are not used. To be safe, M10-1.25 x 50 hex bolts and flat washers.
get assistance and use
power equipment to move If you are placing the machine on a work-
the shipping crate and bench, it must be securely mounted to the
remove the machine from workbench surface.
the crate.
The strongest mounting option is a "Through
To remove your machine from the shipping Mount" where holes are drilled all the way
crate and place it in position: through the workbench, and hex bolts, wash-
ers, and hex nuts are used to secure the
machine to the workbench.
1. Place the crate adjacent to the location where
your machine will be placed, then remove the
shipping crate from the pallet.
Hex
2. Position the stand into the desired location. Bolt
Workbench
4. Hang a lifting strap from the fork of a forklift
and place it under the head of the mill/drill, as Flat Washer
Lock Washer
shown in Figure 7. Take care not to place the
Hex Nut
straps over any controls that may be dam-
aged during transit. Figure 8. Example of a through mount setup.
Lag Screw
Flat Washer
Machine Base
NOTICE
We strongly recommend securing your
machine to the floor if it is hardwired to the
power source. Consult with your electrician
to ensure compliance with local codes.
NOTICE
Anchor studs are stronger and more per-
manent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine.
1. With a #3 standard screwdriver, install the Tip: For a permanent installation, chill the arbor
large handwheel handle on the elevation in the freezer for 15 minutes before performing the
handwheel (Figure 12). following procedure. The taper will expand as it
returns to room temperature, permanently locking
the chuck.
Elevation
Handwheel To install the drill chuck onto the arbor:
2. Use the same method to install the three Note: While it may not seem like there is
small handwheel handles to the three table anything keeping the drill chuck in place, the
travel handwheels (Figure 13). B-16 Taper fit provides a strong bond and will
hold the drill chuck tightly (Figure 14).
R-8 Arbor w/
B-16 Chuck
Taper
Brass Tip
After you have completed all previous setup 2. Grasp the molded plug and pull it completely
instructions and circuit requirements, the machine out of the receptacle. Do not pull by the cord
is ready to be connected to the power supply. as this may damage the wires inside.
Connecting Power
1. Turn the machine power switch OFF.
4. Connect the mill/drill to the power source. 11. Increase the speed to 2200 RPM and let it
run for another ten minutes.
5. Turn the speed range selector knob to the
"L" (low) position (Figure 1 on Page 3) and 12. Turn the mill/drill OFF.
rotate the variable spindle speed knob all the
way to the left (slowest) position. 13. Set the spindle to rotate in the opposite direc-
tion, then press the green button and let it run
6. Place the spindle direction knob in the "F" at 1000 RPM for another ten minutes.
(Forward) position. Squeeze the tab on the
emergency STOP button, pull it open, then
press the green button. The spindle will begin
NOTICE
Failure to follow start up and spindle break-
to turn at a low RPM.
in procedures will likely cause rapid deteri-
oration of spindle and other related parts.
Fine
Loose hair, clothing, or Feed
jewelry could get caught Lock
in machinery and cause Knob Quill
serious personal injury. Feed
Keep these items away Lever
from moving parts at all
times to reduce this risk.
Figure 18. Head controls.
Use the descriptions and figures below to become
Drawbar Cap: Covers the drawbar and upper
familiar with the basic controls of your machine.
portion of the spindle.
Vertical Handwheel: Raises and lowers the
Drawbar: Secures collets and tooling in the
headstock (Z-Axis).
spindle taper.
Speed Range Selector Knob: Selects low range
Spindle and Chuck: Provide a mounting place
(L) or high range (H) for the spindle speed.
for tooling.
Vertical Travel Locks: Lock the position of the
Quill Lock Lever: Locks the vertical position of
headstock to the column.
the quill when tightened.
Fine Feed Lock Knob: Engages the fine feed
knob for precise control of vertical quill travel. Drawbar Cap
& Drawbar
Fine Feed Knob: Provides fine control over verti-
cal quill travel.
Spindle &
Chuck
Longitudinal Table Locks: Lock the longitudinal IN/MM Button: Toggles the units displayed.
position of the table when tightened.
Button: Increases the current depth reading.
Cross Table Locks: Lock the cross position of
the table when tightened. Button: Decreases the current depth reading.
Longitudinal Longitudinal
Table Locks Handwheels OFF Button
ON/0 Button
IN/MM Button
Button
Button
Cross Handwheel Cross Table Locks
Figure 20. Table controls.
Figure 22. Digital readout unit controls.
Spindle RPM Readout: Displays the speed of
the spindle rotation.
Emergency
STOP Button
Variable Spindle
Speed Knob
Spindle Direction
Selection Knob
The spindle height is controlled by the quill feed 2. Rotate the fine feed knob to lower or raise
lever and the fine feed knob. the spindle in small increments. Observe the
scale on the knob or the digital readout to
monitor movement in thousandths of an inch
Fine Feed Quill Feed (Figure 28).
Knob Lever
Quill
Fine Feed
lock
Lock
lever
Knob
Quill
Figure 27. Spindle controls. lock Fine Feed
lever Knob
Changing Spindle Position Using
Quill Feed Levers Figure 28. Fine spindle feed controls.
1. Unlock the quill lock lever and loosen the fine
3. Tighten the quill lock lever to hold the spindle
feed lock knob.
in a particular position if you choose.
2. Pull down on any of the coarse downfeed
Tip: Milling with the spindle fully extended
levers to adjust the vertical position of the
can cause tool chatter. For maximum spindle
spindle. Observe the spindle height scale or
rigidity when milling, it is better to keep the
digital readout to monitor movement in inches
spindle retracted into the headstock as far
or millimeters.
as possible with the quill lock lever tightened,
and the fine feed knob tightened.
Tip: Milling with the spindle fully extended can
cause tool chatter. For maximum spindle
rigidity when milling, it is better to keep the
spindle retracted into the headstock as far
as possible with the spindle lock and the
downfeed selector knob tightened.
Your Model G0704 features an R-8 spindle taper, 2. Remove the drawbar cap.
which gives the freedom to use standard R-8
cutting tools and collets. These optional collets 3. Lock the quill in place with the quill lock
come in many sizes, typically ranging from 1 16" to lever.
7
8" and 3mm to 20mm, and should be matched to
your cutting tool shank size. 4. Use the included spindle pin to prevent the
spindle from turning while you use an 8mm
To install the tooling: wrench to loosen the drawbar 23 turns. DO
NOT continue loosening the drawbar without
1. DISCONNECT MILL/DRILL FROM POWER! supporting the collet or it will fall from the
spindle.
2. Remove the drawbar cap.
Vertical
Travel Lock Center Bolt
Levers
Longitudinal Feed
The X-axis is moved by the handwheels shown
in Figure 32 at the end of the table. These
handwheels will move the table in both directions
side-to-side. One complete revolution of either Y-Axis Handwheel
handwheel moves the longitudinal feed 0.100".
There is also a scale on the front of the table for Figure 32. Table X- and Y-axis controls.
use when a tight tolerance is not required. The
longitudinal feed can be locked in position by
table locks located on the front of the table (see
X-Axis Table Lock Levers
Figure 33).
SECTION 5: ACCESSORIES
H8177Worktable with Angle
Enjoy having an economical way to support your
workpiece at an array of angles. This high-quality
Some aftermarket accessories can be tilting worktable is quick and easy to setup and
installed on this machine that could cause use.
it to function improperly, increasing the risk
of serious personal injury. To minimize this
risk, only install accessories recommended
for this machine by Grizzly.
NOTICE
Refer to www.grizzly.com or the newest
copy of the Grizzly Catalog for other acces-
sories available for this machine.
H8179
Schedule
For optimum performance from your machine,
follow this maintenance schedule and refer to any Figure 45. Vertical way lube location (both
specific instructions given in this section. sides).
Daily Check:
Make sure mill/drill is disconnected from
power when not in use.
Check for loose mounting bolts.
Make sure mill/drill is clean and lubricated.
Check for worn or damaged wires.
Check for any other unsafe condition.
Monthly Check:
Check that gibs are adjusted properly.
Biannual Check:
Lubricate headstock lead screw and gears.
Lubrication
Regular lubrication will ensure your mill/drill per-
forms at its highest potential. Regularly wipe all
sliding surfaces with Primrose Way Oil (Page 34)
or a light machine oil, then move the components
back and forth several times to ensure smooth
movements (Figures 4547). Every six months,
or more often with heavy use, clean and lubricate
the leadscrews and vertical handwheel ring & pin-
ion gears, as outlined on Page 38.
3. Use mineral spirits and a brush to clean as 7. Apply light machine oil to the exposed
much of the existing grease and debris as leadscrew threads, then move the table
possible off of the vertical leadscrew shown through its full range of cross motion several
in Figure 48. Allow leadscrew to dry. times to disperse the oil along the full length
of the leadscrew.
Bushing Cap
Pillow Block
Ring Gear
Pinion Gear
SECTION 7: SERVICE
Review the troubleshooting and procedures in this section if a problem develops with your machine. If you
need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663.
Note: Please gather the serial number and manufacture date of your machine before calling.
Troubleshooting
Symptom Possible Cause Possible Solution
Machine does not 1. Circuit breaker on machine tripped. 1. Press reset button on motor junction box; reduce
start. load on motor to prevent overheating.
2. Plug at fault or wired incorrectly. 2. Ensure plug is not damaged and is wired correctly.
3. Motor wired incorrectly. 3. Ensure motor wiring is correct.
4. Wall fuse/circuit breaker is blown/tripped. 4. Ensure circuit size is correct and a short does not
exist. Reset breaker or replace fuse.
5. Wiring is open/has high resistance. 5. Check for broken wires or disconnected/corroded
connections; repair/replace as necessary.
6. Machine power switch is at fault. 6. Ensure switch is wired correctly; replace if at fault.
7. Motor is at fault. 7. Test/repair/replace.
Machine stalls or is 1. Feed rate/cutting speed too fast. 1. Decrease feed rate/cutting speed.
overloaded. 2. Wrong cutter type. 2. Use the correct cutter for the task.
3. Machine is undersized for the task or tooling 3. Use smaller or sharper tooling; reduce feed rate or
is incorrect for the task. spindle speed; use cutting fluid if possible.
4. Motor connection is wired incorrectly. 4. Wire motor correctly for the intended voltage.
5. Motor bearings are at fault. 5. Test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
6. Motor has overheated. 6. Clean off motor, let cool, and reduce workload.
7. Motor is at fault. 7. Test/repair/replace motor.
Machine has 1. Motor or machine component is loose. 1. Inspect/replace stripped or damaged bolts/nuts, and
vibration or noisy re-tighten with thread locking fluid.
operation. 2. Excessive depth of cut. 2. Decrease depth of cut.
3. Cutter/tooling is loose. 3. Make sure tooling is properly secured.
4. Cutter is dull or at fault. 4. Replace/resharpen cutter.
5. Bit is chattering. 5. Replace/sharpen bit; index bit to workpiece; use
appropriate feed rate and cutting RPM.
6. Machine is incorrectly mounted or sits 6. Tighten/replace mounting bolts in bench; relocate/
unevenly. shim machine.
7. Motor bearings are at fault. 7. Test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
Cross Gib Screw Longitudinal Gib Screw 5. Re-install the way cover.
(1 of 2 shown) (1 of 2 shown)
To reach the adjustment screws on the leadscrew 3. Test the adjustment by turning one of the
nut, you may have to fabricate extensions for cross handwheels. The ideal amount of play
your hex wrenches. When adjusting, make adjust- when properly adjusted is 0.003"0.006".
ments in small increments. Attempting to reduce
backlash to less than 0.003" is impractical and
will add unnecessary wear to both the leadscrews
and the leadscrew nuts. Digital Readout Unit
To adjust the X-axis leadscrew: Battery Replacement
1. Locate the X-axis leadscrew nut under the
middle of the table. The head on the adjust- If the digital readout unit stops functioning, the
ment screws face to the right (Figure 57). battery must be replaced.
Brush
Assembly
Motor Cover
If there are differences between your machine and what is shown in this section, call Technical Support at
(570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated
wiring diagram may be available. Note: Please gather the serial number and manufacture date of your
machine before calling. This information can be found on the main machine label.
CIRCUIT REQUIREMENTS. You MUST follow EXPERIENCING DIFFICULTIES. If you are expe-
the requirements at the beginning of this man- riencing difficulties understanding the information
ual when connecting your machine to a power included in this section, contact our Technical
source. Support at (570) 546-9663.
7 A Guard
Limit Switch
See Figure 63 Spindle
RPM Sensor
Fuse Holder
PE
N L L 10A
L1
L1 PE N 11 1
IN N E L B A
See Figure 65
Circuit Board
GND Motor
Brushes
OUT N E L V PE
Motor
110V
13 PE 24 PE 1HP
93ZYT-008
750W
60Hz
GND
RPM Display
24 24
23
10
24
A1 13
13
14
On/off Switch
10 2 11 24 24 14
Figure 63. Chip guard limit switch. Figure 65. Side panel.
22 30 49
24 23 19
19 52 51 50
19
58 7 77
59
60
54 55 56
57 44
66 64
67 65
68
61
15 14 69 73
63
72 62
16 60 76
70
16 71 75
44
74
59 60 51
57 40 58 39
94
90
91
94
78
96
80 91
91 86
87
86 81
80-1 88
83 89
85
84
79
95
REF PART # DESCRIPTION REF PART # DESCRIPTION
78 P0704078 CIRCUIT BOARD JD-014 5WR02J 88 P0704088 ELECTRICAL BOX
79 P0704079 SPINDLE SPEED KNOB WX14-12 89 P0704089 CAP SCREW M5-.8 X 8
80 P0704080 CAP SCREW M3-.5 X 16 90 P0704090 ELECTRICAL BOX REAR COVER
80-1 P0704080-1 HEX NUT M3-.5 91 P0704091 FUSE HOLDER
81 P0704081 CIRCUIT BOARD CESX 1101-28 92V2 P0704092V2 FUSE 15A 250V FAST-ACTING GLASS V2.01.11
83 P0704083 ON/OFF SWITCH KEDU KJD-178/120V 93 P0704093 POWER CORD 18G 3W 72" 5-15
84 P0704084 CAP SCREW M4-.7 X 10 94 P0704094 STRAIN RELIEF M20 X 1.5 TYPE-3
85 P0704085 CONTROL PANEL PLATE 95 P0704095 FWD/REV SWITCH KEDU EN61058
86 P0704086 CAP SCREW M4-.7 X 6 96 P0704096 FUSE 10A 250V FAST-ACTING GLASS
87 P0704087 RPM DIGITIAL DISPLAY ZD-SX-THL
234-1 238
234-2
275
274
240
266 272 271
234
270
273 269
236 268
237 265 267
235 264
233 252 263
262 276
232 261
241 254 260
242 259
251 258
276 245
244 248 247
293 243
250 246-2
243
249 257
246-1
295 292 256
294 296 255
246V2
406 255-1
401 407
408
402
410 411
403
404 409
405
282
283
290 284
285
286
287
289
288
309
304
308
305
306
307
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
7. Do you think your machine represents a good value? _____ Yes _____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times. _____ Yes _____No
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
FOLD ALONG DOTTED LINE
Place
Stamp
Here
Name_______________________________
Street_______________________________
City______________State______Zip______
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a Return Number, which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.