Anchor Props

KSB
self-drilling anchor
kuechler-technik.ch
2 KSB Self-drilling anchor
THE STRUCTURE OF THE KSB

ANCHOR PILE
SCREW-NUT
ANCHOR PLATE
CLADDING TUBE
SPACER
SLEEVE
SYSTEM IN USE
L/H-ROTATION
FLUSHING HEAD
KMIX
INJECTED MORTAR
ANCHOR ROD
KSB MICROPILE
DRILL BIT
KSB DRILL BIT FOR REVERSE FLUSHING

K = Kchler I SB = Self-drilling anchor
april 2016
www.kuechler-technik.ch I Tel. +41 (0)41 3292020 I [email protected]

KSB Self-drilling anchor 3
KSB KCHLER SELF-DRILLING ANCHOR

DESCRIBED
The KSB is a self-drilling anchor system with continuous The KSB includes a complete range of accessories
external thread that can be drilled without casing in loose from drill bits, adapter pieces, couplings, bolts and
soil and rock whilst grouting at the same time. The anchor anchor plates. In addition, the KSB can be installed
also has a left-hand thread for conventional in a variety of types of drills thanks to the wide range
rotary percussion drilling. of injection adapters and drilling tools.
The KSB system is based on the conventional threaded

drill rods R 32, R 38 and R 51. A variety of compatible
system components guarantee a wide range of applica-
tions. The threads of the KSB rods are cold rolled to the
entire rod length. Through this vast cold forming not only
is the steel is tempered and the yield strength increased,
but each rod is also subjected to mechanical material
testing.
The continuous outer thread of the KSB rod ensures safe

cuttings promotion and the great inner diameter of the
KSB rod guarantees an easy injection, even for very long
drill holes. If necessary, a centering of the micropile can
take place with spacers after completion of the bore.
MAIN ADVANTAGES
No casing required High strength thread

The anchor may be drilled without Both the round thread and the
casing in loose or in ankerile floors. trapezoidal thread enable a large
Casing is not required to anchor the and robust rod that is ideally suited
drill hole. for rotary percussion drilling and
ensures a strong bond with the
Self-drilling system cement mortar in the drill hole.
Thanks to the self-drilling opera-
tion, the rods can be used for most
Rotary percussion drilling.
types of soil. They can be used with
A very efficient drilling technology,
tensile, compressive and alternating
which ensures a fast drilling rate
load and used as an injection tube.
with good directional stability of the
drill rod. At the same time it helps
Simultaneous drilling and to compact the cement mortar in the
injecting in one operation drill hole interior.
During drilling operations, the
Cement mortar is evenly distributed
Continuous thread
in the drill hole and penetrates into
of the drill rods
the surrounding soil or rock layers
Thanks to the continuous thread, the
a (so-called filter cake effect).
drill rod can be reduced, sleeved or
This causes a higher bond strength
extended at any position.
while at the same allowing a better
integration of soil and hollow bar in
the softer layers of soil.
april 2016

KSB SPECIFICATIONS
OVERVIEW
ROUNDED THREADS TRAPEZOIDAL THREAD
ISO 10208 left right
STANDARD B500
weak
standard
strong
very strong
R32/22 R32/20 R32/15 R38/21 R38/17 R38/15 R51/35 R51/28 T76/63 T76/59 T76/55 T76/51 T114/96 T114/92
Failure load F tk kN 253 295 380 440 514 600 660 800 850 1100 1300 1600 1650 2050
Yield strength F sk kN 202 235 340 360 433 450 540 630 680 850 1050 1300 1350 1650
Tensile strength F tk N/mm 2 720 720 693 640 607 630 680 636 650 650 630 640 640 640
Yield point F sk N/mm 2

576.2 560 568.5 520 512 576 570 505.6 520 500 510 520 525 510
Effective
outer diameter mm 32 32 32 38 38 38 51 51 76 76 76 76 114 114
Minimum
outer diameter mm 30.3 30.5 29.8 37.9 35.5 37.9 48 48.38 75.2 75.2 75.2 75.2 114.3 114.3
Wall thickness mm 4.6 5.4 8.85 7.1 10.15 8.2 8 10.19 6.3 8 10 12.5 8 10
Maximum
inner diameter mm 21.1 19.7 12.1 23.7 14.5 21.5 32 28 62.2 59.2 55.2 50.5 98.3 94.3
Steel cross-section A mm 2
350 420 580 680 840 780 970 1250 1300 1690 2050 2500 2550 3180
Elongation after fracture Agt % > 7.0 > 7.0 > 7.0 > 7.0 > 7.0 > 7.0 > 7.0 > 7.0 > 7.0 > 7.0 > 7.0 > 7.0 > 7.0 > 7.0
Ratio ft / fs (F y) > 1.24 > 1.19 > 1.21 > 1.21 > 1.18 > 1.25 > 1.22 > 1.25 > 1.21 > 1.21 > 1.21 > 1.21 > 1.21 > 1.21
Weight G kg/m 2.54 3.4 4.3 5.5 6.66 6.2 7.6 9.4 10.8 13.5 16.3 19.6 21 25.7
Thread direction left left left left left left left left right right right right right right
Maximum test load

(0.9 F yk ) F p kN 182 212 306 324 390 405 486 567 612 765 945 1170 1215 1485
Torsional
restistance T Rd Nm 1512 1646 1907 3025 2976 3598 6302 6497 13432 15602 18726 22071 40991 47919
Shear
restistance Q Rd kN 111 129 196 194 236 247 304 348 372 465 575 715 736 892
Equivalent to approx. threaded

B500 (Yield strenght) mm 20 25 28 28 32 32 32 40 40 40 50 50 50 43
S670 (Yield strenght) mm 18 18 25 25 28 28 30 30 35 35 43 43 43 43
WORKING LOADS ACCORDING

for piles
Service loads
F yk /1.75 F kN 115 134 194 206 247 257 309 360 389 486 600 743 771 943
with prestressed anchor

Defined force
0.6xF tk / P 0 kN 152 177 228 264 308 360 396 480 510 660 780 960 990 1230
with nails in full composite

Service loads
F yk /1.75 F kN 115 134 194 206 247 257 309 360 389 486 600 743 771 943
Anchor rod delivery lengths 2, 3 or 4 meters See also the document Products Subject to technical changes
april 2016
*Delivery on request

T = T hermally tempered steel

with CE certification
incl. TV-batch monitoring
ROUNDED THREADS TRAPEZOIDAL THREAD
ISO 10208 left right
900
weak
standard
strong
R32/5T R32/7T R38/5T R38/7T R38/8T R51/7T R51/9T T76/6T T76/8T T76/10T T114/8T T114/10T
Failure load F tk kN 450 580 580 700 820 1000 1200 1400 1800 2200 2800 3450
Yield strength F sk kN 380 460 480 600 650 800 1000 1000 1400 1700 2100 2700
Tensile strength F tk N/mm 2

> 1100 > 1100 > 1100 > 1100 > 1100 > 1100 > 1100 > 1100 > 1100 > 1100 > 1100 > 1100
Yield point F sk N/mm 2

> 900 > 900 > 900 > 900 > 900 > 900 > 900 > 900 > 900 > 900 > 900 > 900
Effective
outer diameter mm 32 32 38 38 38 51 51 76 76 76 114 114
Minimum
outer diameter mm 31.2 31.2 37.9 37.9 37.9 49.9 49.9 75.9 75.9 75.9 113.9 113.9
Wall thickness mm 5.2 7.2 5.2 7.1 7.1 7.1 9.4 6.3 8 10 8 10
Maximum
inner diameter mm 17.9 14 25 21 18.5 37 32 64 60 56 96.1 92
Steel cross-section A mm 2
430 530 530 680 750 950 1150 1300 1690 2050 2550 3180
Elongation after fracture Agt % > 5.0 > 5.0 > 5.0 > 5.0 > 5.0 > 5.0 > 5.0 > 5.0 > 5.0 > 5.0 > 5.0 > 5.0
Ratio ft / fs (F y) > 1.21 > 1.21 > 1.21 > 1.21 > 1.21 > 1.21 > 1.21 > 1.21 > 1.21 > 1.21 > 1.21 > 1.21
Weight G kg/m 3.3 4.2 4.2 5.5 6.2 7.5 9.4 10.8 13.5 16.3 21 25.7
Thread direction left left left left left left left right right right right right
Maximum test load

(0.9 F yk ) F p kN 342 414 432 540 585 720 900 990 1260 1530 1890 2430
Torsional
restistance T Rd Nm 2903 3442 2903 5270 5270 10637 12645 23791 28755 33861 69874 84077
Shear
restistance Q Rd kN 231 262 262 337 371 470 569 643 836 1014 1262 1574

B500 (Yield strenght) mm 28 32 32 32 40 40 50 50 50 63.5 63.5 63.5
S670 (Yield strenght) mm 25 28 30 30 35 35 43 43 43 57.5 57.5 57.5
WORKING LOADS ACCORDING

for piles
Service loads
F yk /1.75 F kN 217 263 274 343 371 457 571 629 800 971 1200 1543
with nails in full composite

Service loads
F yk /1.75 F kN 217 263 274 343 371 457 571 629 800 971 1200 1543
Anchor rod delivery lengths 2, 3 or 4 meters See also the document Products Subject to technical changes
april 2016
*Delivery on request

KSB DRILL BITS

OPTIMAL USE
SOIL TYPE Clay, sandy, Mixed soil Densely layered D ensely layered
cohesive mixed with blocks sand and gravel sand and gravel
soil without up to 50cm with blocks with obstruction
obstructions up to 300cm I ntegrate
>20 SPT in rock
Medium abrasive
KSB DRILL BIT TYPE
Clay drill bit 3-wing drill bit Stepped cross drill Stiftbohrkrone
bit
Jetting bit Cross drill bit 3-wing drill bit Stiftbohrkrone

(hard metal) (Hartmetall)
KSB ANCHOR REDUCTION
Clay drill bit Cross drill bit Cross drill bit Pilz
(welded ) (hard metal)
R32/R38
R32/R51
R38/R51 Segment drill bit Rock
KSBANCHOR TYPE DRILL BIT SIZES diameter in mm
R32 51 51 51
76 76 76 76
90 100
R38 76 76 76 76
90 90
100 100
130 115
150
180
200
R51 130 95 90 100

180 115 115
130
T76 140 130 130

200 170 170
180
T114 175 175

200 200 200
300
april 2016

KSB ACCESSORIES
ANCHOR PLATES ANCHOR PLATE STRAIGHT

0 (Domed anchor nut)
The right anchor plate for every
rear anchoring. On request we can
produce the perfect solution for you.
All anchor plates are also available
galvanized. CONVEX ANCHOR PLATE
0 - 25 (Domed anchor nut)
WEDGE PLATE
0 35 (calotte support)
NET SPRING PLATE
KSB KSB PRODUCTS
For uninterrupted connec-

SLEEVES tion of the anchor tubes. kuechler-technik.ch
All sleeves are also avail

able galvanized. see products list
To fix the anchor plates

KSB SLEEVE SCREW NUTS on the anchor rod.
Standard All screw nuts are also
available galvanized.
KSB DOMED ANCHOR NUT

KSB SLEEVE

with subsequent injection valve
KSB SCREW NUT

Standard
KSB SEAL
KSB SCREW NUT WITH EYELET
april 2016
www.kuechler-technik.ch I Tel. +41 (0)41 3292020 I info@ kuechler-technik.ch

KSB ANCHOR INSTALLATION
COMACCHIO
K MUNGG MORTAR MIXING PUMP
KMIX
INJECTION HOSES
Drilling and grouting in one operation. One worker can

U niform process engineering in all soils
be saved due to the K MUNGG Pump remote control.
T he optimum integration with the
existing soil Injection material is constantly injected during the
rotating and pulsing drilling process. It displaces and
Very high installation performance
mixes with the existing soil. The KMIX is continuous-
W ork can be carried out with smaller ly pressed by the drill bit to the drill hole mouth. Thus,
drilling devices the cuttings-promotion is accomplished and an entire
Vibration-free drilling sheathing is guaranteed. When sweeping out the drill
hole before coupling every other anchor tube, the drill
Very flexible and efficient construction hole is swept to the stroke length of drilling attachment
process (pipe cleaning motion), thus the optimal formation of
I mproved support and setting behavior the grout body is achieved.
S oil improvement through grout body

by around 20%
I nstallation with excavator drilling at-
tachment 5 6m possible from terrain
without large scaffolding
KSB
Selbstbohranker
april 2016

PRE-DIMENSIONING ANCHORAGE LENGTH
operating force kN 0 50 100 150 200 250 300 350 400 450 500
1 Required
2 anchorage
3 length in meter
4
5
6
Drill head diameter
7
8
51 mm 9
10
11
76 mm 12
13
middle sandy soils 14
90 mm 15
with security=F1.85 Magnification factor=a1.5 qsk=150.0kN/m 2
100 mm operating force kN 0 50 100 150 200 250 300 350 400 450 500
1 Required
2 anchorage
130 mm
3 length in meter
4
5
170 mm
6
7
200 mm 8
9
10
300 mm 11
12
13
gravelly soils 14
15
with security=F1.85 Magnification factor =a2.0 qsk=200.0kN/m 2
operating force kN 0 50 100 150 200 250 300 350 400 450 500
1 Required
2 anchorage
3 length in meter
4
5
6
7
8
9
10
11
12
13
cohesive soils 14
15
with security=F1.85 Magnification factor=a1.3 qsk=80.0kN/m 2
INJECTION USAGE KMIX kg/m (W/F-VALUE 0.5)

The diameter of the grout body enlarges
Geology Core drill bit diameter d (mm) by grouting with cement suspension by
a soil-dependant proportion a.
51mm 76mm 90mm 100mm 130mm 150mm 180mm 200mm
The effective diameter is therefore
calculated as follows:
Cohesive soil theoretical 7 15 20 25 42 55 79 98
a=1.3 D eff = dxa
practical 9.1 20 25 35 55 75 105 130
Sand theoretical 8 17 23 29 48 64 91 113 D eff = Effective diameter of the grout

a=1.5 body
practical 12 25 35 45 75 100 140 170
d= Diameter of the core drill bit
Kies theoretical 10 22 31 39 64 85 113 150 a= Engagement factor
a=2
practical 20 45 65 80 130 170 225 300
april 2016

KSB SOIL NAILS
NON-TENSIONED ANCHOR Anchor nails
KSB Kchler self-drilling soil nails are ideal

for loose or unstable soils, as they can be intro-
ANCHOR PLATE
duced without casing. The system is therefore
ANCHOR NUT often used in unstable soils.
The KSB Kchler self-drilling anchor enables
SPACER
drilling and injecting in a single operation and
is fully compliant with standard EN 14490
SLEEVE (European standard for soil nails). Soil nails are
DRILL HOLE
typically classified as lightly loaded
EMBEDDING MATERIAL (30 150kN), passive installation elements.
The full bond on the entire length enables the
DRILL HEAD loose wedge at the surface to be tied into
KSBSelbstbohrankerdeeper soil layer. Soil nails are generally
a
regarded as low-risk installations.
Soil nailing should be planned in a rhom-

bus-shaped grid, to ensure efficient distri-
bution of the reinforcement. An appropriate
drainage system should be secured within the
nailed front, which cannot collect water inside
the overhang. This would later form an uncon-
trolled load on the facing formwork.
AREAS OF APPLICATION
Embankment safety Excavation safety Securing roads
april 2016

Network fixture KSB in tunneling
Rockfall shoring Securing roads
Rear anchored pile walls Precut
Excavation safety Rear anchored sheet pile wall
april 2016

KSB PRESTRESSED ANCHOR
Anchoring route free anchor length (prestressed route)

(bonded with injection material)
The KSB prestressed anchors are formed in

the region of the free anchor length with a
PE cladding tube. This protects the anchor in
the free anchor length (prestressed length)
before bonding with the injection material and
soil. The anchor has then free clearance (free
anchor length), which can be prestressed after
the injection material is set.
If required a Kchler load cell can also be
mounted so that the force can always be
controlled.
Advantages
KSB
Easy installation with stable geology, where
Selbstbohranker
casing drilling is not required - this saves the

use of heavy drilling equipment and shortens
the construction period.
Excavation Retaining wall / sheet pile wall
april 2016

Sheet pile wall Retaining wall anchoring Sheet pile wall
ACCESSORIES
Excavation
CLADDING TUBE
ANGLE PLATES
Rear anchored sheet pile wall
MEASUREMENT ANCHOR OR ANCHOR TEST ANCHORS
Installation of a Kchler load cell. The anchor is tested under tension for resistance.
The load cell is used for periodic reading of the acting forces.
april 2016

KSB MICRO-INJECTION PILE
KSB Micro-injection piles can be installed in hard to

reach areas and in the immediate vicinity of buildings.
If the foundation level is deeper than expected, the micro-
pile can be extended anytime due to its continuous thread.
With rotary percussion drilling only minimal vibrations
and impairments arise compared to driven pile systems.
This way the foundations of old buildings can be upgrad-
ed without damage The buckling strength of the piles may
be increased by applying a steel pipe in the upper pile
area and the injecting of the annular space.
Possible application areas for KSB Micro injection piles

according to EN 14199: curtain wall foundations, foun-
dation reinforcement, pylon foundations, wind turbines,
renovation of old buildings and stand foundations for
electric railways.
The buckling safety analysis for the slim KSB Micro-

injection pile is only to be administered, if the undrained
shear strength of the soil is less than 10kN/m 2 .
KSB
Selbstbohranker
Pile foundation Foundation reinforcement Embankment and road security

Bridge building I Noise barriers
april 2016

Independent, individual piles Pile group
Under pinning pile Uplift pile

ACCESSORIES
DRILL BIT
PILE HEAD
Hard shoulder stabilization Mast foundation anchoring
TESTS
Our test system is the most modern
and has digital force measurement
(1kN exact) and 2 gages
(1/100 mm exact) for the defor
mation measurement.
april 2016

KSB DUPLEX-SYSTEM
KSB DUPLEX - PERMANENT SYSTEM
The KSB -Duplex system is injected with K-

MIX thick flush during the drilling. Depend-
ing on the geology of the soil this is injected
using an injection high pressure of up to 200
bar and a deep W/Z. The injection pressure
is created through two built-in nozzles in the
sacrificial KSB Drill bit. The nozzles perform
like a high-pressure cleaner, the soil is
completely cut, compressed, toothed and a
safe cement stone cladding is produced with
high quality KMIX . The friction in the soil
is much improved.
KSB
Selbstbohranker
The KSB Drill bit is between 51 mm and
200 mm depending upon requirement, and is
also available in hard metal and in different
designs.
The patented KSB Coupling system allows

arbitrary lengthening of the system and en-
sures the tightness under high pressure. This
also enables efficient work in small working
lengths. The installation of the whole system
is carried out in one and requires no addi-
tional lifting equipment
ACCESSORIES
SPACER
Securing roads Noise barriers Excavation

april 2016

THE 5 CORROSION PROTECTION LEVELS
1 3 5
Corrosion allowance Protection Protection

The rust-rate of the steel diam- by epoxy coating with KMIX
eter over the entire service life waterproof shrinkage-compensated
is determined with this method. electrical insulation waterproof
This determines the remaining
no chemical additives
capacity of the anchor and its
Toplex Plus powder coating 60
ability to meet the load require-
80my achieves the corrosive System advantages with
ments of the soil nail.
category C5-l long. This means KMIX (Injection mortar)
that the coating withstands ag- The injection material (KMIX )
gressive industrial atmospheres is waterproof and has been
with high humidity. tested at 500 kPa for 72 h (max.
depth 0.8 cm) = high corrosion
The Toplex System offers the protection at low cladding.
following advantages
2 e nvironmentally friendly, The KMIX Injection mortar
meets the EU RoHS Direc- is shrinkage-compensated
Protection tives and demonstrates a thixo-
by hot-dip galvanizing p revents the zinc reduction tropic behavior. Less mortar
Continuous Swiss and therefore the load on the consumption than when only
galvanizing in accordance with soil and water cement would be used. The W/B
the EN 1461 standard (water-binder ratio) can easily
1 00% solvent-free
galva-
h igh mechanical strength (im- be kept below 0.5, ensuring a
nized
pact and pressure-resistant) high compressive strength and
low shrinkage.
p rotected against infiltration
v ery good aging and revision Advantages in introducing the
Epoxy primer
properties (restoration) KMIX injection material using
the KSB Self-drilling anchor
Electrical resistance S mooth drilling with galva-
measurements nized and epoxy-coated an-
Epoxy topcoat
40 50my = 5500V chors by constant lubrication
60 65my = 6500V of the drill hole
80my = 7000V N
o water flushing drilling,
allowing only very little dam-
Successfully used in many age to the coating
coated railings, noise barriers,
F illing the deepest part of the
bridges and highways.
drill hole (from drill bit)
V ibrating injection using rotary
percussive drilling
(excellent compression of
injection material)
An excellent mixing of the soil
4 occurs due to the rotating injec-
tion (drill hole enlargement 2 to
Also possible with K Support 3 times the drill diameter)
drill system, with an additio- E xcellent injection material
nal steel pipe. interlocking, 1.5 to 2 times
higher sleeve friction than
cased drilled systems (higher
security of R a )
april 2016

With the mini-jet technology it is possible to
KSB MINI-JET-WORK
produce columns of 30 - 60 cm in diameter.
This depends on the purpose of the bore and
the nature of the substrate.
WORKING STEPS
1 2 3
Start the hole with simultane- Due to the continuous pene- When the bore depth is reached
ous injection of mortar under tration rate with high pressure the KSB , used for the injection
high pressure. injection a column of cemented will remain in the drill hole.
The KMIX is jetted into the material around the micropile is This acts as the reinforcement
ground at 100 to 250 bar created. of a pile or as an anchor.
through nozzles in the drill bit.
NOZZLE DIAMETER mm
1.4 1.6 1.8 2.0 2.2 2.4 3.0 3.2 3.5 4.0 5.0
Nozzle flow (/min and nozzle) Kmix W/F-Value 0.7

5bar 12 14 19 29
Jetting drill bit
10bar 15 17 20 26 41
20bar 21 24 28 37 58
30bar 25 29 35 45 71
40bar 29 33 40 52 82
50bar 21 33 37 45 59 91
60bar 23 36 41 49 64
Nozzle 70bar 21 25 39 44 53 69
80bar 22 27 42 47 57 74
90bar 24 28 44 50 60 79
100bar 21 25 30 47 53 63 83
120bar 23 27 33 51 58 69 91
150bar 25 31 36 57 65 78
Patented sleeve with seal 180bar 22 28 34 40 62 71 85
200bar 24 29 35 42 66 75 90
220bar 16 20 25 31 37 44 69 79 94
250bar 17 22 26 33 40 47 74 84
The flow rate depends on the diameter and the pressure, as well as the injection
Seal material. The flow rate for the most common diameters and pressures is
depicted in the list. The injection material has a W/F value of 0.7 and a density
april 2016
of 1.66kg/ .

KSB FLUSHING HEAD

DESCRIPTION
Using the KSB flushing head cement mortar can be

pumped through the cavity of a rotating anchor while
drilling. In this simple way, it is ensured that during the
drilling progress a simultaneous injection of the anchor
cavity occurs. The injection adapter consists of three
components - the flushing head shaft, the flushing
head and sealing kit.
KSB KSB PRODUCTS
kuechler-technik.ch
External thread Internal thread see products list
PROCEDURE
For the connection between the adapter piece
and the KSB anchor the correct injection
flushing shaft must be selected within the
injection adapter unit. This ensures that the
connection is strong enough to withstand the
high demands of rotary percussion drilling.
In addition, the sleeve joints can compensate
for short-term eccentric loads occurring if
obstructions are encountered during drilling.
The flushing shaft must be securely mounted

and locked on the adapter to ensure that the
joint remains tight during drilling and does not
release during the replacement of the individ-
ual drill rods.
The seals within the mortar collar should be

greased every 20 minutes.
IG/IG IG/AG
Transition adapter Key
april 2016
www.kuechler-technik.ch I Tel. +41 (0)41 3292020 I info@ kuechler-technik.ch

KSB OFFSET DEVICE

OVERVIEW
INSTALLATION UNIT ANCHOR TYPE
R32 R38 R 51 T76 T89 / T114
LIGHT DRILLING UNIT

Pneumatic min 28kg
Hand hammer drill Hammer drill

< 32 on portable
aluminum drilling
attachment
< 38
DRILLING ATTACHMENTS
Hydraulic 700kg 3000kg
Hydraulic ham- Hammer drill

mer drill 1001 on on portable
portable drilling aluminum drilling
attachment attachment
TMF10 TMF14
< 51 < 76
Hammer drill to Hammer drill on

drill head excavator drilling
TMF15 attachment
< 76 TMF20
< 114
DRILL DEVICE
Hydraulic 5000kg 8000kg
Hammer drill to MC 600 Eurodrill

MC 8 crawler drill rig on Comacchio
MC 235 < 114
< 76
Further information
in this document:
Perforatrice idraulica
Hydraulic drill rig
Foreuse hydraulique
Hydraulisches Bohrgert
Nextech Eurodrill
HD 2004 incl.
flushing head
General < 76
representation
april 2016

KSB INJECTION TECHNOLOGY
INJECTION MATERIAL BAGGED MATERIAL SILO
KMIX / KMIX S (accelerated) Injecting with bagged material for smaller jobs
KIM 500 / KIM 700 (accelerated)
K Injection mortar
K MUNGGINJECTION SYSTEM
K MUNGG K VARIO MUNGG K SILO TRAILER
Automatically injecting at the push of a button with the Kchler system and the K MUNGG electric spiral pump.
Min. 40 bar delivery pressure (5-20 /min optimal performance)
RADIO CONTROL INJECTION BOCK GAGE further information in this document
INJECTION SYSTEMS
kuechler-technik.ch
april 2016

OUR TEST SYSTEM

DESCRIBED
Optimum measurement accuracy (injection losses, aquifers, not reaching the rock, etc.)
Using modern and precise measuring instruments for more transparency on the anchor work can be achieved
optimum measurement results through digital gage through previously built test anchors or by continuous
(0001 mm) and digital force measurement (1kN). sampling.
We place great emphasis on compliance with the
SIA standards. Self-developed test components
We place great value on smooth running test applica-
The practice continues to surprise tions. Therefore, we developed an adjustable K anchor
the theory tension cage, which can set unevenness and the exact
Due to our ongoing testing we are increasingly observ- test angle with just a few hand movements.
ing that the prescribed anchor lengths, respectively
the systems, are not always optimally adapted to the Expertise to the end
geological conditions. By unforeseen ground conditions From consulting and delivery of optimal system
through to instruction and finally through our
anchor testing, we provide additional quality assurance
in construction and therefore also support the stand-
ards of the SIA, which stipulates testing of the anchor.
OVERVIEW
HYDRAULIC HOLLOW PISTON CYLINDER
700bar
ANCHOR DESCRIPTION
EXTENSION SLEEVE ANCHOR HEAD

Screw nut and plate
SUPPORT ANCHOR PLATE
K ANCHOR TENSION CAGE CENTERING PLATE

adjustable
TENSION MEMBER
Extension
REINFORCED SHOTCRETE
FORCE READING UNIT PROTOCOL

digital (1kN exact)
DIAL GAGE HOLDER
LOAD CELL DIGITAL DIAL GAGE

1000kN 1/1000mm
CLOSING HEAD
Plate and ball nut STAND
independent of the tension member
HYDRAULIC PRESSURE GAGE

bar HYDRAULIC HOSE
HYDRAULIC PUMP
Manually or electronically
april 2016

ANCHOR DATA DESIGNATION

F Tensile force in the anchor
FORCES Fsk characteristic value of the tensile force at the yield point of the tension member
Ftk characteristic value of the tensile strength of the tension member
Fpv Test load at anchor tests
Fp Test load at tensile tests
Fa Initial force at anchor tests and tensile tests
Fo Defined force
F Force increments at anchor tests - tensile tests (force levels)
VRk characteristic value of the shear force at the yield point of the tension member
M Rk characteristic value of the bending moment at the yield point of the tension member
Ri inner load bearing resistance of the anchor (force at the yield point F yk )
RESISTANCES Ra outer load bearing resistance of the anchor (max. force of the embedding in the base)
R standard load bearing resistance of the anchor (smaller value of R i and R a)
Rd Load bearing resistance
Sd Load (general)
RATED VALUES Fd acting tensile force
Vd acting shear force
Md acting bending moment
I Anchor length
GEOMETRIC If effective free anchor length
DESIGNATIONS Ifr free anchor length tensile test (incl. tension member extension)
Iv Anchorage length
Anchor inclination with regard to the horizontal ( > 0: anchor declining)
f tk Test value of the tensile strength of the tension member (N/mm2)
CHARACTERISTIC VALUES Fy Calculated value of the yield point of the tension member (N/mm2)
f yk Test value at the yield point of the tension member
E Tension member modulus of elasticity (kN/mm2)
A Cross-sectional area of the tension member (mm2)
k Creep rate
l Load (general)
SHIFTS l i acting tensile force
l el acting shear force
l bl acting bending moment
TECHNICAL
TERMS
Anchor Structural element that transfers force into the subsoil via a tension member
Injection pile Pile that is injected with mortar or cement as it is being established or after it has been established
Measuring anchor /control anchor Anchor that is equipped with a force measuring device
Nail Anchor that primarily transfers tensile forces or tensile and shear forces in the subsoil
Pile Streamlined structural element to transmit loads and forces into the subsoil
Non-tensioned anchor Anchor that primarily transmits tensile forces into the subsoil
Anchoring The entire combination of anchoring measures that contribute to the load bearing capacity of the
structure by introducing tensile forces in the subsoil.
Test anchor/Test pile Anchor and piles on which loading tests are performed for assessment
Pre-tensioned anchor Anchor which transmits size defined tensile forces into the subsoil via a tension member
Tension member Part of the anchor that transmits the anchor force from the anchor head to the anchorage zone
april 2016

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KSB

THE STRUCTURE OF THE KSB

KSB DRILL BIT FOR REVERSE FLUSHING

www.kuechler-technik.ch I Tel. +41 (0)41 3292020 I [email protected]

KSB KCHLER SELF-DRILLING ANCHOR

The KSB system is based on the conventional threaded

The continuous outer thread of the KSB rod ensures safe

No casing required High strength thread

www.kuechler-technik.ch I Tel. +41 (0)41 3292020 I [email protected]

ROUNDED THREADS TRAPEZOIDAL THREAD

ISO 10208 left right

Yield point F sk N/mm 2

Maximum test load

Equivalent to approx. threaded

WORKING LOADS ACCORDING

with prestressed anchor

with nails in full composite

www.kuechler-technik.ch I Tel. +41 (0)41 3292020 I [email protected]

T = T hermally tempered steel

ROUNDED THREADS TRAPEZOIDAL THREAD

ISO 10208 left right

Tensile strength F tk N/mm 2

Yield point F sk N/mm 2

Maximum test load

Equivalent to approx. threaded

WORKING LOADS ACCORDING

with nails in full composite

www.kuechler-technik.ch I Tel. +41 (0)41 3292020 I [email protected]

KSB DRILL BITS

KSB DRILL BIT TYPE

Jetting bit Cross drill bit 3-wing drill bit Stiftbohrkrone

KSB ANCHOR REDUCTION

KSBANCHOR TYPE DRILL BIT SIZES diameter in mm

R51 130 95 90 100

T76 140 130 130

T114 175 175

www.kuechler-technik.ch I Tel. +41 (0)41 3292020 I [email protected]

ANCHOR PLATES ANCHOR PLATE STRAIGHT

NET SPRING PLATE

KSB KSB PRODUCTS

For uninterrupted connec-

All sleeves are also avail

To fix the anchor plates

KSB DOMED ANCHOR NUT

with subsequent injection valve

KSB SCREW NUT

KSB SCREW NUT WITH EYELET

www.kuechler-technik.ch I Tel. +41 (0)41 3292020 I info@ kuechler-technik.ch

KSB ANCHOR INSTALLATION

Drilling and grouting in one operation. One worker can

S oil improvement through grout body

www.kuechler-technik.ch I Tel. +41 (0)41 3292020 I [email protected]

PRE-DIMENSIONING ANCHORAGE LENGTH

INJECTION USAGE KMIX kg/m (W/F-VALUE 0.5)

Sand theoretical 8 17 23 29 48 64 91 113 D eff = Effective diameter of the grout

www.kuechler-technik.ch I Tel. +41 (0)41 3292020 I [email protected]

KSB SOIL NAILS

NON-TENSIONED ANCHOR Anchor nails

KSB Kchler self-drilling soil nails are ideal

Soil nailing should be planned in a rhom-

T = T hermally tempered steel

S oil improvement through grout body