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Nammcesa 000050 PDF
Nammcesa 000050 PDF
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Pages which have been revised are outlined below, together with the Highlights of the
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CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
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CHAPTER 71
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401- 410 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,
71-HIGHLIGHTS Page 3 of 5
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CHAPTER 71
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71-L.E.P. Page 1
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CHAPTER 71
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POWER PLANT
TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
POWER PLANT - GENERAL
_____________________ 71-00-00
DESCRIPTION AND OPERATION 1 501-509, 511-526
528-599,
General 1 501-509, 511-526
528-599,
Component Location 1 501-509, 511-526
528-599,
Description 1 501-509, 511-526
528-599,
Engine 1 501-509, 511-526
528-599,
Cowling 6 501-509, 511-526
528-599,
Mounts 6 501-509, 511-526
528-599,
Attachment Fittings 6 501-509, 511-526
528-599,
Fire Seals 9 501-509, 511-526
528-599,
Electrical Harness 9 501-509, 511-526
528-599,
Engine Drains 9 501-509, 511-526
528-599,
______________________
POWER PLANT - GENERAL 71-00-00
MAINTENANCE PRACTICES 201 501-509, 511-526
528-599,
List of Preservation Procedures 201 501-509, 511-526
528-599,
Preservation of the Power Plant 204 501-509, 511-526
528-599,
Depreservation of the Power Plant 211 501-509, 511-526
528-599,
Clean and Examine the Power Plant 217 501-509, 511-526
528-599,
Protect the Engine External 219 501-509, 511-526
Surfaces 528-599,
Preservation of the Main Line 221 501-509, 511-526
Bearings 528-599,
Table of Idle Indications 224 501-509, 511-526
528-599,
Table of Idle Indications 227 501-509, 511-526
528-599,
Oil and Fuel Systems Priming 230 501-509, 511-526
Procedure 528-599,
71-CONTENTS Page 1
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CHAPTER 71
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Procedure After the Use of Fire 232 501-509, 511-526
Extinguishing Agents 528-599,
Engine Safety Precautions 234 501-509, 511-526
528-599,
Engine Operation Limits, 251 501-509, 511-526
Guidelines and Special Procedures 528-599,
Procedure After Engine 266 501-509, 511-526
Overtemperature (No Surge or 528-599,
Stall) (Above Idle)
Procedure for an Emergency 275 501-509, 511-526
Shutdown 528-599,
Discontinued Start, Restart and 277 501-509, 511-526
Shutdown Procedures 528-599,
Procedure After Engine Surge or 281 501-509, 511-526
Stall (No Overtemperature) 528-599,
Procedure After Engine 284 501-509, 511-526
Overtemperature (With Surge or 528-599,
Stall)
Normal Engine Automatic Start 286 501-509, 511-526
Procedure 528-599,
Normal Engine Manual Start 299 501-509, 511-526
Procedure 528-599,
Procedure for an Emergency A211 501-509, 511-526
Shutdown (New or Overhauled 528-599,
Engines)
Inhibit the Engine Fuel System A215 501-509, 511-526
528-599,
Procedure after Accidental Opening A218 501-509, 511-526
of the Thrust Reverser Pressure 528-599,
Relief Door
Cold Weather Operation Procedure A222 501-509, 511-526
528-599,
Procedure for a Bowed Rotor Start A226 501-509, 511-526
Prevention 528-599,
______________________
POWER PLANT - GENERAL 71-00-00
ADJUSTMENT/TEST 501 501-509, 511-526
528-599,
Ground Test Requirements after 501 501-509, 511-526
Power Plant Module/Component 528-599,
Repair or Replacement Procedures
Test No.1 : Dry Motor Leak Check 510 501-509, 511-526
528-599,
Test No.2 : Wet Motor Leak Check 518 501-509, 511-526
528-599,
71-CONTENTS Page 2
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SUBJECT CH/SE/SU
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PAGE ___________
Test No.3 : Idle Leak Check 528 501-509, 511-526
528-599,
Test No.6 : ELectronic Engine 534 501-509, 511-526
Control (EEC) System Idle Test 528-599,
Test No.8 : Vibration Survey 536 501-509, 511-526
528-599,
Test No.9 : Low Pressure (LP) 541 501-509, 511-526
Compressor (Fan) Trim Balancing - 528-599,
One Shot Method
Test No.9 : LP Compressor (Fan) 577 501-509, 511-526
Trim Balancing - Trial Weight 528-599,
Method
Test No.11 : High Power Assurance 599 501-509, 511-526
Test 528-599,
Test No.13 : Pretested Replacement A504 501-509, 511-526
Engine Test 528-599,
Procedure to Dry Out the High A516 501-509, 511-526
Pressure Turbine After Oil 528-599,
Contamination
POWER PLANT - DEMOUNTABLE 71-00-20
REMOVAL/INSTALLATION 401 501-509, 511-526
528-599,
Removal of the Power Plant 401 501-509, 511-526
528-599,
Removal of the Power Plant with 434 501-509, 511-526
the Engine Positioner TWW 75E 528-599,
(MIAG)
Installation of the Power Plant 448 501-509, 511-526
528-599,
Installation of the Power Plant 481 501-509, 511-526
with the Engine Positioner TWW 75E 528-599,
(MIAG)
POWER PLANT - DEMOUNTABLE 71-00-20
INSPECTION/CHECK 601 501-509, 511-526
528-599,
Examine the Engine Mount Bolts 601 501-509, 511-526
528-599,
_______
COWLING 71-10-00
DESCRIPTION AND OPERATION 1 501-509, 511-526
528-599,
General 1 501-509, 511-526
528-599,
________
COWLING 71-10-00
71-CONTENTS Page 3
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CHAPTER 71
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
INSPECTION/CHECK 601 501-509, 511-526
528-599,
Aerodynamic Smoothness 601 501-509, 511-526
528-599,
COWL - AIR INTAKE 71-11-11
DESCRIPTION AND OPERATION 1 501-509, 511-526
528-599,
General 1 501-509, 511-526
528-599,
Description 1 501-509, 511-526
528-599,
Air Intake Cowl Configuration 1 501-509, 511-526
528-599,
Air Intake Cowl Anti-Icing 1 501-509, 511-526
528-599,
Air Intake Cowl Structure 1 501-509, 511-526
528-599,
Air Intake Cowl Materials 8 501-509, 511-526
528-599,
COWL - AIR INTAKE 71-11-11
REMOVAL/INSTALLATION 401 501-509, 511-526
528-599,
Removal of the Air Intake Cowl 401 501-509, 511-526
528-599,
Installation of the Air Intake 406 501-509, 511-526
Cowl 528-599,
Removal of the Fan Cowl Locator 413 501-509, 511-526
528-599,
Installation of the Fan Cowl 418 501-509, 511-526
Locator 528-599,
COWL - AIR INTAKE 71-11-11
INSPECTION/CHECK 601 501-509, 511-526
528-599,
Interface Inspection of the Air 601 501-509, 511-526
Intake Cowl 528-599,
Visually Examine the Air Intake 606 501-509, 511-526
Cowl - Allowable Damage Data 528-599,
COWL - AIR INTAKE 71-11-11
REPAIRS 801 501-509, 511-526
528-599,
Replace the Identification Marks 801 501-509, 511-526
on the Nose Cowl - VRS2733 528-599,
Replace a Captive Nut on the 808 501-509, 511-526
Attach Ring - VRS2934 528-599,
Replace Thermal Anti-Icing Outlet 814 501-509, 511-526
Grille - VRS2825 528-599,
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_______
SUBJECT CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Replace the Seal on the Thermal 820 501-509, 511-526
Anti-Icing Outlet Panel - VRS2804 528-599,
Repair the Aerodynamic Sealant on 826 501-509, 511-526
the Air Intake Cowl or the P2/T2 528-599,
Sensor
Replace the Loose or Damaged 835 501-509, 511-526
Rivets of the Lipskin Inner 528-599,
Surface - VRS2746
Replace the Loose or Damaged 841 501-509, 511-526
Rivets of the Lipskin Outer 528-599,
Surface - VRS2770
HARNESS - AIR INTAKE COWL 71-11-43
REMOVAL/INSTALLATION 401 501-509, 511-526
528-599,
Removal of the P2T2 to 4012VC 401 501-509, 511-526
Harness 528-599,
Installation of the P2T2 to 4012VC 404 501-509, 511-526
Harness 528-599,
Removal of the P2T2 to 4013VC, 407 501-509, 511-526
4010VC Harness 528-599,
Installation of the P2T2 to 409 501-509, 511-526
4013VC, 4010VC Harness 528-599,
71-CONTENTS Page 5
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CHAPTER 71
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Opening of the Fan Cowls 201 501-509, 511-526
437AL(447AL), 438AR(448AR) 528-599,
Closing of the Fan Cowls 208 501-509, 511-526
437AL(447AL), 438AR(448AR) 528-599,
71-CONTENTS Page 6
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CHAPTER 71
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
Hold-Open Rod (1420KM1, 1420KM2, 528-599,
1420KM3, 1420KM4)
ACCESS PANELS - FAN COWL LEFT 71-13-14
REMOVAL/INSTALLATION 401 501-509, 511-526
528-599,
Removal of the Chip Detector Door 401 501-509, 511-526
(437CL, 447CL) and the Access Door 528-599,
Latches
Installation of the Chip Detector 405 501-509, 511-526
Door (437CL, 447CL) and the Access 528-599,
Door Latches
ACCESS PANELS - FAN COWL LEFT 71-13-14
INSPECTION/CHECK 601 501-509, 511-526
528-599,
Examine the Oil Filler Access Door 601 501-509, 511-526
Assembly 528-599,
ACCESS PANELS - FAN COWL LEFT 71-13-14
REPAIRS 801 501-509, 511-526
528-599,
Replace the Identification Marks 801 501-509, 511-526
on the Oil Filler Door/Chip 528-599,
Detector Door - VRS2735
Hand Blend and Polish Damage on 809 501-509, 511-526
the Access Panel Hinge - VRS2935 528-599,
Replace the Hinge on the Oil 813 501-509, 511-526
Filler Access Door - VRS2849 528-599,
Replace the Hi-Lok Fasteners on 820 501-509, 511-526
the Oil Filler Door Oversize 528-599,
Fasteners - VRS2741
COWL - FAN, RIGHT 71-13-16
REMOVAL/INSTALLATION 401 501-509, 511-526
528-599,
Removal of the Right Fan Cowl 401 501-509, 511-526
(438AR, 448AR) 528-599,
Installation of the Right Fan Cowl 406 501-509, 511-526
(438AR, 448AR) 528-599,
Removal of the Gearbox Breather 411 501-509, 511-526
Vent 528-599,
Installation of the Gearbox 414 501-509, 511-526
Breather Vent 528-599,
Removal of the Gearbox Breather 417 501-509, 511-526
Outlet Duct 528-599,
Installation of the Gearbox 421 501-509, 511-526
Breather Outlet Duct 528-599,
COWL - FAN, RIGHT 71-13-16
INSPECTION/CHECK 601 501-509, 511-526
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CHAPTER 71
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TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
528-599,
Inspection of the Outer Skin of 601 501-509, 511-526
the Right Fan Cowl 528-599,
COWL - FAN, RIGHT 71-13-16
REPAIRS 801 501-509, 511-526
528-599,
Replace the Identification Marks 801 501-509, 511-526
on the Right Fan Cowl Door - 528-599,
VRS2736
ACCESS PANELS - FAN COWL RIGHT 71-13-17
REMOVAL/INSTALLATION 401 501-509, 511-526
528-599,
Removal of the Air Starter/Blow 401 501-509, 511-526
Out Door (438BR) 528-599,
Installation of the Air 404 501-509, 511-526
Starter/Blow Out Door (438BR) 528-599,
ACCESS PANELS - FAN COWL RIGHT 71-13-17
REPAIRS 801 501-509, 511-526
528-599,
Replace the Identification Marks 801 501-509, 511-526
on the Air Starter Door - VRS2737 528-599,
STRAKES - FAN COWL 71-13-19
REMOVAL/INSTALLATION 401 501-509, 511-526
528-599,
Removal of the Fan Cowl Strakes 401 501-509, 511-526
528-599,
Installation of the Fan Cowl 406 501-509, 511-526
Strakes 528-599,
______
MOUNTS 71-20-00
DESCRIPTION AND OPERATION 1 501-509, 511-526
528-599,
General 1 501-509, 511-526
528-599,
Component Location 1 501-509, 511-526
528-599,
System Description 1 501-509, 511-526
528-599,
Component Description 1 501-509, 511-526
528-599,
The Front Mount 1500KM 1 501-509, 511-526
528-599,
The Aft Mount 1550KM 3 501-509, 511-526
528-599,
Operation 3 501-509, 511-526
528-599,
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CHAPTER 71
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TABLE OF CONTENTS
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SUBJECT
_______ CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
The Front Mount 1500KM 3 501-509, 511-526
528-599,
The Aft Mount 1550KM 5 501-509, 511-526
528-599,
_______
MOUNTS 71-20-00
ADJUSTMENT/TEST 501 501-509, 511-526
528-599,
Adjustment of the Front Mount Tube 501 501-509, 511-526
with engine removal 528-599,
MOUNT - FORWARD 71-21-12
REMOVAL/INSTALLATION 401 501-509, 511-526
528-599,
Removal of the Forward Engine 401 501-509, 511-526
Mount Thrust Links without Engine 528-599,
Removal
Installation of the Forward Engine 409 501-509, 511-526
Mount Thrust Links without Engine 528-599,
Removal
Removal of the Forward Engine 414 501-509, 511-526
Mount Bolts One at a Time 528-599,
Installation of the Forward Engine 418 501-509, 511-526
Mount Bolts One at a Time 528-599,
Removal of the Forward Engine 423 501-509, 511-526
Mount 528-599,
Installation of the Forward Engine 429 501-509, 511-526
Mount 528-599,
MOUNT - FORWARD 71-21-12
INSPECTION/CHECK 601 501-509, 511-526
528-599,
Detailed Inspection of Forward 601 501-509, 511-526
Engine Mount Installation 528-599,
General Visual Check of the 610 501-509, 511-526
Forward Engine Mount 528-599,
Detailed Inspection of Forward 613 501-509, 511-526
Engine Mount Installation 528-599,
Inspection of the Front Mount Tube 615 501-509, 511-526
528-599,
MOUNT - AFT 71-22-11
REMOVAL/INSTALLATION 401 501-509, 511-526
528-599,
Removal of the Aft Engine Mount 401 501-509, 511-526
528-599,
Installation of the Aft Engine 406 501-509, 511-526
Mount 528-599,
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CHAPTER 71
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TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
MOUNT - AFT 71-22-11
INSPECTION/CHECK 601 501-509, 511-526
528-599,
Detailed Inspection of Aft Engine 601 501-509, 511-526
Mount Installation 528-599,
General Visual Examination of the 610 501-509, 511-526
Aft Engine Mount 528-599,
Detailed Inspection of Aft Engine 614 501-509, 511-526
Mount Installation 528-599,
__________________
ELECTRICAL HARNESS 71-50-00
DESCRIPTION AND OPERATION 1 501-509, 511-526
528-599,
General 1 501-509, 511-526
528-599,
Description 1 501-509, 511-526
528-599,
The harness assemblies 1 501-509, 511-526
528-599,
Operation 5 501-509, 511-526
528-599,
___________________
ELECTRICAL HARNESS 71-50-00
INSPECTION/CHECK 601 501-509, 511-526
528-599,
Wire Harness Visual Inspection - 601 501-509, 511-526
All Power Plant Electrical Cables 528-599,
Wire Continuity Check - All Power 605 501-509, 511-526
Plant Electrical Cables 528-599,
Insulation Resistance and Shorted 609 501-509, 511-526
Wire Checks - All Power Plant 528-599,
Electrical Cables
HARNESS - EEC AND IGNITION SUPPLY 71-51-42
REMOVAL/INSTALLATION 401 501-509, 511-526
528-599,
Removal of the EEC and Ignition 401 501-509, 511-526
Supply Harness 528-599,
Installation of the EEC and 435 501-509, 511-526
Ignition Supply Harness 528-599,
HARNESS - GENERAL SERVICES 71-51-43
REMOVAL/INSTALLATION 401 501-509, 511-526
528-599,
Removal of the General Services 401 501-509, 511-526
Harness 528-599,
Installation of the General 459 501-509, 511-526
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CHAPTER 71
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
Services Harness 528-599,
HARNESS - IGNITION SUPPLY 71-51-44
REMOVAL/INSTALLATION 401 501-509, 511-526
528-599,
Removal of the Ignition Supply 401 501-509, 511-526
Harness (Pre SBE 71-0288 only) 528-599,
Installation of the Ignition 441 501-509, 511-526
Supply Harness (Pre SBE 71-0288 528-599,
only)
RELAY BOX 71-51-49
REMOVAL/INSTALLATION 401 501-509, 511-526
528-599,
Removal of the Relay Box (4100KS) 401 501-509, 511-526
528-599,
Installation of the Relay Box 405 501-509, 511-526
(4100KS) 528-599,
HARNESS - FIRE DETECTION (SYSTEM A) 71-52-41
CABIN SERVICES AND NACELLE TEMPERATURE
REMOVAL/INSTALLATION 401 501-509, 511-526
528-599,
Removal of the Fire Detection 401 501-509, 511-526
(System A), Cabin Services and 528-599,
Nacelle Temperature Harness
Installation of the Fire Detection 434 501-509, 511-526
(System A), Cabin Services and 528-599,
Nacelle Temperature Harness
HARNESS - FIRE DETECTION (SYSTEM B) 71-52-42
REMOVAL/INSTALLATION 401 501-509, 511-526
528-599,
Removal of the Fire Detection 401 501-509, 511-526
(System B) Harness 528-599,
Installation of the Fire Detection 429 501-509, 511-526
(System B) Harness 528-599,
__________________
POWER PLANT DRAINS 71-70-00
DESCRIPTION AND OPERATION 1 501-509, 511-526
528-599,
General 1 501-509, 511-526
528-599,
System Operation 1 501-509, 511-526
528-599,
General 1 501-509, 511-526
528-599,
Fuel Drains 1 501-509, 511-526
528-599,
Oil, Hydraulic and Water Drains 1 501-509, 511-526
71-CONTENTS Page 11
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CHAPTER 71
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TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
528-599,
Permitted drain system leakage 5 501-509, 511-526
528-599,
Drain Mast 5 501-509, 511-526
528-599,
___________________
POWER PLANT DRAINS 71-70-00
MAINTENANCE PRACTICES 201 501-509, 511-526
528-599,
Leakage Rates at Drains Mast 201 501-509, 511-526
528-599,
___________________
POWER PLANT DRAINS 71-70-00
INSPECTION/CHECK 601 501-509, 511-526
528-599,
General Visual Inspection of the 601 501-509, 511-526
Power Plant Drain Lines and 528-599,
Connectors
DRAIN MAST 71-71-42
REMOVAL/INSTALLATION 401 501-509, 511-526
528-599,
Removal of the Drains Mast 401 501-509, 511-526
528-599,
Installation of the Drains Mast 404 501-509, 511-526
528-599,
DRAIN TUBES 71-71-43
REMOVAL/INSTALLATION 401 501-509, 511-526
528-599,
Removal of the Drain Tubes 401 501-509, 511-526
528-599,
Installation of the Drain Tubes 411 501-509, 511-526
528-599,
TUBES - DRAIN, POWER PLANT FUEL 71-71-48
INSPECTION/CHECK 601 501-509, 511-526
528-599,
General Check of the Power Plant 601 501-509, 511-526
Fuel Drain Tubes 528-599,
TUBES - DRAIN ENGINE FUEL 71-71-49
INSPECTION/CHECK 601 501-509, 511-526
528-599,
Examine the Engine Fuel Drain 601 501-509, 511-526
Tubes 528-599,
TUBES - OIL, HYDRAULIC AND WATER DRAIN 71-73-49
INSPECTION/CHECK 601 501-509, 511-526
71-CONTENTS Page 12
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CHAPTER 71
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TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
528-599,
Inspection of the Oil, Hydraulic 601 501-509, 511-526
and Water Drain Tubes 528-599,
71-CONTENTS Page 13
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POWER PLANT - GENERAL - DESCRIPTION AND OPERATION
_________________________________________________
1. _______
General
(Ref. Fig. 001)
The aircraft is powered by two IAE V2500 turbo fan engines designed for
subsonic commercial airline service.
Each engine is housed in a nacelle suspended from a pylon attached below the
wing.
The right and left power plants are interchangeable except for the thrust
reverser C ducts.
2. Component
__________________
Location
(Ref. Fig. 001, 002, 003)
-------------------------------------------------------------------------------
FIN I FUNCTIONAL DESIGNATION I PANELIZONEIACCESS I ATA
I I I I DOOR I REF.
-------------------------------------------------------------------------------
1100KM1 COWL-AIR INTAKE, LEFT 431 71-11-11
1100KM2 COWL-AIR INTAKE, RIGHT 441 71-11-11
1400KM COWL-FAN, LEFT 430 71-13-11
1410KM COWL-FAN, RIGHT 440 71-13-16
1420KM ROD-FAN COWL DOOR HOLD OPEN 400 71-13-12
- ACCESS PANEL-FAN COWL RIGHT 400 71-13-17
- STRAKE-FAN COWL, LEFT 438 71-13-19
- STRAKE-FAN COWL, RIGHT 447 71-13-19
1500KM MOUNT-FORWARD 400 451AL 71-21-12
1550KM MOUNT-AFT 400 451AL 71-22-11
- DRAIN MAST 430 438AR 71-71-42
3400KM THRUST REVERSER HALF, LEFT 450 78-32-01
3410KM THRUST REVERSER HALF, RIGHT 460 78-32-03
3900KM1 CONE-ENGINE EXHAUST, LEFT 450 78-11-12
3900KM2 CONE-ENGINE EXHAUST, RIGHT 460 78-11-12
3850KM1 COLLECTOR-COMMON NOZZLE EXHAUST, LEFT 455 78-11-11
3850KM2 COLLECTOR-COMMON NOZZLE EXHAUST, RIGHT 465 78-11-11
3. Description
___________
A. Engine
(Ref. Fig. 004)
The V2500 is a two spool, axial flow, high by-pass ratio turbo fan
engine. The design and configuration of the engine are based on obtaining
long life high reliability and easy access for line maintenance.
The V2500 incorporates a Full Authority Digital Engine Control (FADEC).
The control system governs all engine control functions including power
plant management.
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Component Location
Figure 001
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Component Location
Figure 002
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Component Location
Figure 003
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Engine Schematic
Figure 004
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The main modules of the engine are: the Low Pressure (LP) compressor (fan
and booster) assembly, the LP compressor/intermediate case, the No. 4
bearing and combustion section, the High Pressure (HP) compressor, the HP
turbine section, the LP turbine section and the accessory drives
(gearbox).
B. Cowling
(Ref. Fig. 005, 006)
The cowling assembly consists of:
- the air intake cowl,
- the fan cowl 437AL, 438AR, 447AL, 448AR,
- the thrust reverser 451AL, 452AR, 461AL, 462AR,
- the Common Nozzle Assembly (CNA).
The thrust reverser and the common nozzle assembly are dealt with in
chapter 78
The hinged fan reverser and fan cowls are attached to the pylon.
The fan cowls are hinged at the upper part by four hinges.
They are held open by hold-open rods providing access to the engine for:
- maintenance,
- rigging,
- trouble shooting.
The composite components of the nacelle incorporate a lightning
protection system consisting of:
- a conductive graphite material within the skin.
On the fan cowl further protection is provided by the addition of
expanded copper foil on its airwashed surface.
Mechanical attachments and fittings conduct the current into the
pylon/engine structure.
C. Mounts
The engine is attached to the pylon by two damage tolerant mounts. The
mounts are the main attaching structures (forward and aft).
The forward mount comprises five attach bolts that connect the engine
directly to the pylon.
The aft mount consists of a link and beam system attaching the engine to
the pylon.
D. Attachment Fittings
The attachment fittings and support brackets ensure the attachment on the
engine of:
- components,
- ducts,
- pipes,
- electrical cables.
The attachment fittings and support brackets are attached on:
- the engine core,
- the fan case,
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Nacelle Dimensions
Figure 005
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Lightning Zone
Figure 006
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- the accessories,
- the accessory gearbox.
E. Fire Seals
The fire walls and fire seals provide fire protection (to a fireproof
standard) between the power plant designated fire zones (fan and core
compartments).
F. Electrical Harness
The engine electrical harness:
- distributes the power required by the aircraft electrical system,
- supplies the 115VAC or 28VAC power to the engine or nacelle systems.
- transmits signals for:
nacelle sub-systems
engine control
monitoring functions
G. Engine Drains
The drain and vent system consists of lines collecting and carrying waste
fluids and vapors overboard through the system drain mast.
This system drains the gearbox mounted accessories and engine components
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POWER PLANT - GENERAL - MAINTENANCE PRACTICES
_____________________________________________
TASK 71-00-00-500-010
1. __________________
Reason for the Job
This task lists the tasks required to preserve the V2500 engine.
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-00-941-103
A. Not Applicable
4. Procedure
_________
Subtask 71-00-00-550-061
NOTE : The engine storage conditions and storage times are given in:
____
(Ref. Fig. 202/TASK 71-00-00-991-159)
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Storage conditions
Figure 202/TASK 71-00-00-991-159
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TASK 71-00-00-550-010
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET ENGINE OIL ON YOUR SKIN FOR A LONG TIME. FLUSH THE OIL
_______
FROM YOUR SKIN WITH WATER. THE OIL IS POISONOUS AND CAN GO THROUGH
YOUR SKIN AND IN TO YOUR BODY.
WARNING : DO NOT REMOVE THE OIL TANK CAP FOR FIVE MINUTES AFTER THE ENGINE
_______
STOPS, TO BLEED THE TANK PRESSURE.
CAUTION : YOU MUST DO ALL THE APPLICABLE PRESERVATION PROCEDURES WHEN AN ENGINE
_______
IS PUT INTO STORAGE. IF YOU DO NOT, CORROSION AND GENERAL
DETERIORATION OF THE CORE ENGINE AND THE FUEL SYSTEM CAN OCCUR.
CAUTION : THE TIMES GIVEN IN THIS PROCEDURE ARE THE MAXIMUM FOR WHICH THE
_______
ENGINE CAN BE PRESERVED. IF THE TIME THE ENGINE IS IN PRESERVATION IS
TO BE EXTENDED, THE FULL PRESERVATION PROCEDURE MUST BE DONE AGAIN.
THE ENGINE CAN BE DAMAGED IF THESE PROCEDURES ARE NOT FOLLOWED.
1. __________________
Reason for the Job
This Task gives the procedures that are necessary for the preservation of
the power plant. The time for which the engine will be stored, and the
climatic conditions of storage are shown in the chart. This chart gives the
preservation procedures that must be done in different conditions and for
different storage times. These procedures are as follows:
- preservation of the main line bearings
- inhibit the engine fuel system
- attach the transportation covers.
Before a power plant is put in storage, these basic procedures must also be
done:
- clean and examine the power plant
- protect the engine external surfaces.
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2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-00-869-140
(1) Find the climatic condition in which the power plant will be stored.
(2) Find the time for which the power plant will be stored.
(3) Compare this data with the chart and find which preservation
procedures must be done.
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4. Procedure
_________
Subtask 71-00-00-550-050
(1) Clean and examine the power plant (Ref. TASK 71-00-00-100-010).
NOTE : If the engine has been operated in, or has stood in wet
____
weather prior to preservation then this procedure should be
carried out before the start of preservation.
(a) Start the engine (Ref. TASK 71-00-00-710-043) or (Ref. TASK 71-
00-00-710-047).
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(b) Operate the engine as required until the oil temperature is 220
R deg.F (104 deg.C) or more (Ref. TASK 71-00-00-710-012) or
R (Ref. TASK 71-00-00-710-013). Continue to operate the engine for
R 10 minutes. Return engine to MIN IDLE and allow engine to
R stabilize for 5 minutes.
R NOTE : It is possible that you will not get the necessary oil
____
R temperature during an engine run at ground idle when the
R outside temperature is below 77 deg.F (25 deg.C).
(c) Operate the thrust reverser through one cycle (Ref. TASK 78-31-
00-710-041).
(3) Drain some of the oil from the engine oil tank until the cockpit
indication shows a level of 3.75 USgal (14.2 l) (Ref. TASK 12-13-79-
610-010).
(4) Install the oil tank drain plug (Ref. TASK 12-13-79-610-010).
1
_ the actuators
2
_ the valves
3
_ the equipment housings
4
_ the hydraulic tubes
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(10) For power plant stored on-wing, desiccant (Material No. V02-075) must
be used for protection as follows:
(a) Put desiccant (Material No. V02-075) into the intake and exhaust.
CAUTION : MAKE SURE THAT THE DESICCANT IS PUT ON THE VPI PAPER.
_______
IF THE DESICCANT IS ON THE ENGINE CORROSION CAN OCCUR.
1
_ Put VPI paper (Material No. V12-013) in to the bottom of the
intake cowl and common nozzle assembly (CNA). The coated side
of the VPI paper must point up.
2
_ Put 25lb (11.3kg) of desiccant (Material No. V02-075) on to
the VPI paper in the intake.
3
_ Put 25lb (11.3kg) of desiccant (Material No. V02-075) on to
the VPI paper in the CNA.
4
_ Put indicators (Material No. V02-076) in to the intake and
exhaust adjacent to the desiccant.
(b) Put VPI paper (Material No. V12-013) in to the air intake and
exhaust. The VPI paper must make a cover in the air intake and
exhaust. Make sure that the coating on the paper points in to the
engine.
1
_ Cut a hole in the VPI paper (Material No. V12-013) that is
3in. (76.2mm) square and approximately 12in. (304.80mm) from
the bottom edge.
2
_ Seal the hole with a piece of transparent plastic sheet and
adhesive tape.
3
_ Make sure you can see the humidity indicator through the
plastic sheet.
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(d) Seal all openings in the fan cowls and thrust reverser halves
with PVC sheet (Material No. V12-004) and moisture resistant tape
(Material No. V02-039), moisture resistant tape (Material No.
V02-040), moisture resistant tape (Material No. V02-041),
moisture resistant tape (Material No. V02-042), moisture
resistant tape (Material No. V02-044), moisture resistant tape
(Material No. V02-045), moisture resistant tape (Material No.
V02-046).
(e) Make sure that all desiccant, blanks/covers and tape are removed
from the engine before it is put back into operation.
(f) Examine the indicators after the first 24 hours, after 7 days and
then each 28 days. If one or more of the indicators shows unsafe
then replace the indicators and desiccant and repeat this
procedure.
1
_ If the engine has pre-SB72-0369 standard HPC stage 6 rotorpath
lining the indicators should be examined after the first 24
hours and then each 7 days.
5. Close-up
________
Subtask 71-00-00-941-053
A. Put a warning notice on the ENG panel 115VU to tell persons that the
engine 1(2) is in preservation.
Subtask 71-00-00-869-133
B. Safety Precautions
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
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TASK 71-00-00-550-011
CAUTION : ENGINES WHICH HAVE NOT OPERATED IN THE LAST 7 DAYS MUST BE GROUND RUN
_______
BEFORE RETURN TO SERVICE. THE OIL FILTERS MUST THEN BE EXAMINED FOR
CARBON PARTICLES. THESE PARTICLES CAN BLOCK THE OIL FILTERS AND CAUSE
ENGINE FAILURE.
1. __________________
Reason for the Job
This task gives instructions to put the V2500 engine back in to service
after preservation.
All engines which are preserved for 7 days or more must have an oil filter
contamination check before return to service. Carbon particles released in
to the oil system from engine components can block the oil filters when it
is first operated.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-00-860-066
(1) On the ENG panel 115VU, make sure that a warning notice is in
position to tell persons that the engine 1(2) is in preservation.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
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4. Procedure
_________
Subtask 71-00-00-550-055
(1) Remove the air intake cover and the common nozzle cover.
(Ref. Fig. 201/TASK 71-00-00-991-158)
(2) Remove all PVC sheet and tape used to seal openings in the fan cowls
and thrust reverser halves.
(3) Remove the VPI paper from the air intake and exhaust
(4) Remove the desiccant, VPI paper and the indicators from the intake
and exhaust
(6) Wet motor the engine until fuel comes out of the exhaust (Ref. TASK
71-00-00-710-046).
Subtask 71-00-00-550-056
R B. Return engines to service which were stored for more than 3 months with
R applicable preservation procedures.
(1) Remove the air intake cover and the common nozzle cover.
(Ref. Fig. 201/TASK 71-00-00-991-158)
(2) Remove all PVC sheet and tape used to seal openings in the fan cowls
and thrust reverser halves.
(3) Remove the VPI paper from the air intake and exhaust
(4) Remove the desiccant, VPI paper and the indicators from the intake
and exhaust
(5) Remove the corrosion preventive from these components on the thrust
reverser halves. Use a clean lint free cloth made moist with white
spirit (Material No. V01-115).
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(c) the equipment housing
(9) Wet motor the engine until fuel comes out of the exhaust (Ref. TASK
71-00-00-710-046).
Subtask 71-00-00-720-052
(1) Start the engine (Ref. TASK 71-00-00-710-043) or (Ref. TASK 71-00-00-
710-047).
(2) Operate the engine as required until the oil temperature is 220 deg.F
R (104 deg.C) or more (Ref. TASK 71-00-00-710-012) or (Ref. TASK 71-00-
R 00-710-013). Continue to operate the engine for 10 minutes, while
R monitoring the oil pressure and temperature. Make sure that the oil
R pressure and temperature stay within limits. Return engine to MIN
R IDLE and allow engine to stabilize for 5 minutes.
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R NOTE : It is possible that you will not get the necessary oil
____
R temperature during an engine run at ground idle when the
R outside temperature is below 77 deg.F (25 deg.C).
(5) Examine the pressure and scavenge oil filters (Ref. TASK 79-00-00-
200-012).
(a) If carbon particles are found, install new filters, run the
engine and examine the filters again.
Subtask 71-00-00-010-081
Subtask 71-00-00-281-050
E. Take samples of the engine oil and check for water and acid content on
engines that have been preserved for more than 30 days
(c) If the water content is above 800 parts per million (ppm), either
by weight or by volume, drain the engine oil system (Ref. TASK
12-13-79-610-010) and fill it with new oil (Ref. TASK 12-13-79-
610-011).
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(2) Check the oil for acid content
(b) Take a 4 oz (100 ml) sample of new oil that is used for servicing
the engine.
(d) If the TAN of the oil from the engine is more than 0.2 above the
TAN of the new oil, drain the engine oil system (Ref. TASK 12-13-
79-610-010) and fill it with new oil (Ref. TASK 12-13-79-610-
011).
Subtask 71-00-00-410-085
F. Close Access
Subtask 71-00-00-910-051
(1) Start the engine (Ref. TASK 71-00-00-710-043) or (Ref. TASK 71-00-00-
710-047).
(2) Let the engine become stable at MIN IDLE for five minutes.
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TASK 71-00-00-100-010
WARNING : YOU MUST BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER THE
_______
ENGINE IS SHUTDOWN. THE ENGINE PARTS CAN STAY HOT FOR ALMOST 1 HOUR.
WARNING : YOU MUST NOT TOUCH HOT PARTS WITHOUT APPLICABLE GLOVES. HOT PARTS CAN
_______
CAUSE AN INJURY. IF YOU GET AN INJURY PUT IT IN COLD WATER FOR 10
MINUTES AND GET MEDICAL AID.
WARNING : YOU MUST OBEY THE MANUFACTURER HEALTH AND SAFETY DATA FOR THE
_______
SPECIFIED MATERIALS. YOU MUST ALSO REFER TO LOCAL REGULATIONS TO MAKE
SURE THAT THE PROCEDURES ARE DONE SAFELY. IF YOU DO NOT DO THIS AN
INJURY CAN OCCUR.
1. __________________
Reason for the Job
This task gives the procedure to clean and examine the power plant before
the application preservation procedures are done.
2. ______________________
Job Set-up Information
A. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-00-941-100
A. Not Applicable
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4. Procedure
_________
Subtask 71-00-00-110-054
(1) Clean the engine, nose cowl, fan cowls, thrust reverser halves and
common nozzle assembly externally with Stoddard Solvent (Material No.
V01-297) or Engine Cleaning Solution (Material No. V01-298).
(2) Examine the engine, nose cowl, fan cowls, thrust reverser halves and
common nozzle assembly externally for corrosion and damage to the
surface protection. Remove corrosion and repair damage to the surface
protection as necessary.
5. Close-up
________
Subtask 71-00-00-942-065
A. Not Applicable
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TASK 71-00-00-600-011
1. __________________
Reason for the Job
This task gives the procedure to protect the engine external surfaces before
the application preservation procedures are done
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-00-941-101
A. Not Applicable
4. Procedure
_________
Subtask 71-00-00-620-062
(1) Spray the fluid on to the following external surfaces of the engine,
using a Spray Can with Nozzle Extension as required to make access
between pipes, harness, etc
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(a) Bolt heads on HP compressor casing flanges and split line
flanges.
(d) Nuts on all pipe end fittings on the core and on the P3 air pipes
to the solenoids on the fan casing.
5. Close-up
________
Subtask 71-00-00-942-066
A. Not Applicable
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TASK 71-00-00-550-012
WARNING : YOU MUST NOT LET ENGINE OIL STAY ON YOUR SKIN. FLUSH THE OIL FROM
_______
YOUR SKIN WITH WATER. THE OIL IS POISONOUS AND CAN BE ABSORBED INTO
YOUR BODY.
CAUTION : THE OIL SPECIFIED FOR USE IN THIS SYSTEM CAN DAMAGE PAINTWORK AND
_______
CERTAIN TYPES OF RUBBER. IT MUST NOT BE ALLOWED TO CONTAMINATE THOSE
PARTS OF THE ENGINE NOT NORMALLY IN CONTACT WITH IT. OIL SPILLED
DURING SERVICING MUST BE WIPED UP IMMEDIATELY WITH A CLEAN LINT FREE
CLOTH.
1. __________________
Reason for the Job
This task gives the procedure for the preservation of the main line
bearings. It is for an installed engine that can be operated without damage
being caused to the engine.
2. ______________________
Job Set-up Information
A. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-00-941-102
A. Not Applicable
4. Procedure
_________
Subtask 71-00-00-550-060
(1) Fill the engine oil system with oil (Ref. TASK 12-13-79-610-011).
1
_ Make sure that you can see oil in the oil tank sight glass.
2
_ if the oil level is low, add engine lubricating oil (Material
No. V10-077) to the oil tank until oil can be seen in the
sight glass.
3
_ Do the dry motor procedure again and look for the oil pressure
indication.
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5. Close-up
________
Subtask 71-00-00-942-067
A. Not Applicable
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TASK 71-00-00-860-011
1. __________________
Reason for the Job
This task is for A5 basic (non SelectOne) engines, which have not SBE
72-0565 (SelectOne Retrofit Standard) or SBE 72-0560, SBE 72-0561, SBE
72-0562, SBE 72-0563, SBE 72-0564 and SBE 73-0203 (SelectOne Production
Standard) incorporated.
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-00-970-050
(1) The tables are included to specify normal engine operation when
referenced by the procedures:
- (Ref. TASK 71-00-00-710-043)
- (Ref. TASK 71-00-00-710-047)
- (Ref. TASK 71-00-00-710-012)
- (Ref. TASK 71-00-00-710-013)
- (Ref. TASK 71-00-00-700-011)
(3) Tables apply for static ground test only, after the engines have
thermally stabilized.
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Subtask 71-00-00-970-051
B. Parameter values
NOTE : Take the OAT in the shade at the airplane nose gear.
____
4. Procedure
_________
Subtask 71-00-00-860-069
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TASK 71-00-00-860-011- 01
1. __________________
Reason for the Job
This task is for A5 engines only, which have SBE 72-0565 incorporated
(SelectOne Retrofit Standard) or SBE 72-0560, SBE 72-0561, SBE 72-0562, SBE
72-0563, SBE 72-0564 and SBE 73-0203 (SelectOne Production Standard)
incorporated.
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-00-970-057
(1) The tables are included to specify normal engine operation when
referenced by the procedures:
- (Ref. TASK 71-00-00-710-043)
- (Ref. TASK 71-00-00-710-047)
- (Ref. TASK 71-00-00-710-012)
- (Ref. TASK 71-00-00-710-013)
- (Ref. TASK 71-00-00-700-011)
(3) Tables apply for static ground test only, after the engines have
thermally stabilized.
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Subtask 71-00-00-970-058
B. Parameter values
NOTE : Take the OAT in the shade at the airplane nose gear.
____
4. Procedure
_________
Subtask 71-00-00-860-160
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TASK 71-00-00-860-013
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-00-869-142
A. Not Applicable
4. Procedure
_________
Subtask 71-00-00-612-050
WARNING : DO NOT REMOVE THE OIL TANK CAP FOR A MINIMUM OF FIVE MINUTES
_______
AFTER SHUTDOWN. THIS WILL LET THE PRESSURE DECREASE SO THE HOT
OIL WILL NOT SPRAY ON YOU.
Subtask 71-00-00-869-132
B. Make sure the fuel pump has a minimum of 5 psi (0.3 bar) fuel supply
pressure.
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Subtask 71-00-00-710-101
(1) Make sure the oil pressure is 10 psi (0.7 bar) or more in less than
30 seconds after you start to motor the engine.
(2) Make sure the fuel flow is 99.6 lb.Hr (45.17 kg.Hr) or more in less
than 30 seconds after you set the mode to FUEL ON.
5. Close-up
________
Subtask 71-00-00-612-051
A. Fill the oil tank to the top of the filler cap overflow in 5 to 20
minutes after the wet motor leak check is completed.
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TASK 71-00-00-860-014
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-00-869-143
A. Not Applicable
4. Procedure
_________
Subtask 71-00-00-280-050
A. If the crew closed the fire shut-off valve during operation of the fire
extinguishers, do the check of the hydraulic system after Operation of
the engine pumps in possible starvation or cavitation condition:
(Ref. TASK 29-00-00-280-006).
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Subtask 71-00-00-860-054
B. Procedure after the use of dry or foam chemical fire extinguishing agents
CAUTION : DO NOT START THE ENGINE WHEN DRY OR FOAM CHEMICAL FIRE
_______
EXTINGUISHING AGENTS POSSIBLY HAVE CONTAMINATED THE ENGINE GAS
PATH. REMOVE THE ENGINE FROM SERVICE FOR SHOP VISIT TO
DISASSEMBLE AND TO CLEAN ALL CONTAMINATED PARTS.
CAUTION : DO NOT PERFORM A COMPRESSOR WASH OF THE ENGINE GAS PATH AFTER
_______
EXPOSURE TO DRY OR FOAM CHEMICAL EXTINGUISHER AGENTS.
(1) After use of dry and foam chemical fire extinguishing it is necessary
to clean all components which have contact with the chemical
(Ref. TASK 70-11-56-910-001). Do a visual and borescope inspection to
find which parts of the engine are affected.
Subtask 71-00-00-110-062
(1) Clean all components which have contact with the chemical (Ref. TASK
70-11-56-910-001).
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TASK 71-00-00-860-012
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-00-869-149
A. Not Applicable
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4. Procedure
_________
Subtask 71-00-00-860-055
CAUTION : DO NOT DO ENGINE GROUND RUNS UNLESS THE GROUND WHICH IS BEHIND
_______
THE ENGINE IS A CONCRETE PAVEMENT.
ENGINE EXHAUST GASES CAN CAUSE AN ASPHALT PAVEMENT TO MELT.
MELTED ASPHALT CAN CAUSE IMPORTANT DAMAGE TO THE REAR STRUCTURE
OF THE AIRCRAFT AND/OR TO THE ENGINE NACELLES.
(1) Make sure that the aircraft is parked on a clean dry flat area. There
must be no oil, grease or other slippery material and no gravel or
other small elements being on that surface. Pavement must be in
concrete because behind the engine asphalt can cause damage to the
engine/aircraft structure. Pavement must be solid forward the engine.
(2) Engine safety precautions for the persons who operate the engine
WARNING : EAR PROTECTION MUST BE WORN BY ALL PERSONS WHO WORK NEAR
_______
THE ENGINE WHILE THE ENGINE OPERATES. LOUD NOISE FROM THE
ENGINE CAN CAUSE TEMPORARY OR PERMANENT DAMAGE TO THE EARS.
1
_ Full octave sound pressure levels are given in the figure.
(Ref. Fig. 205/TASK 71-00-00-991-151)
WARNING : STAY AWAY FROM THE DANGER AREAS AT THE FRONT AND THE
_______
SIDES OF THE ENGINE DURING OPERATION.
1
_ The air intake
a
_ The engine can make enough suction at the inlet duct to
pull a person up to, or in to (in part or fully) the duct.
This can cause a very bad injury or kill a person.
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INTENTIONALLY BLANK
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R Air Intake
Figure 206/TASK 71-00-00-991-152- 12 (SHEET 1)
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R Air Intake
Figure 206/TASK 71-00-00-991-152- 22 (SHEET 2)
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2
_ The fan discharge velocity
a
_ When the thrust reverser operates, the fan air comes out
forward. The velocity of the discharge air is sufficiently
high to cause a bad injury.
WARNING : KEEP AWAY FROM THE EXHAUST AREA WHEN THE ENGINE IS
_______
STARTED AND WHILE THE ENGINE OPERATES. THE EXHAUST
GASES HAVE A BAD SMELL AND CAN BE BAD TO BREATHE. THE
GAS IS BAD FOR THE EYES. DO NOT BREATHE THE GAS OR LET
THE GAS GET IN YOUR EYES (IN AREAS WHERE THERE IS A
HIGH CONCENTRATION).
1
_ General
a
_ The jet wake diagrams show danger areas.
(Ref. Fig. 207/TASK 71-00-00-991-153, 208/TASK 71-00-00-
991-154)
b
_ The jet wake diagrams are at standard sea level static
conditions.
2
_ The exhaust heat
(Ref. Fig. 209/TASK 71-00-00-991-230)
a
_ At some time, when the engine is started, fuel which has
not been burned in the combustion chamber can ignite in the
exhaust area. This can cause long flames to blow out of the
exhaust nozzle. all persons must keep away from the exhaust
when the engine is started. Remove all flammable material
from the area.
b
_ The exhaust is hot when the engine operates at idle. Do not
go in the path of the exhaust. The skin can get burned.
3
_ The exhaust velocity
a
_ Eye protection must be worn while the engine operates. The
fan discharge air can collet and blow loose dirt, stones,
sand, and other unwanted material a large distance.
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(d) The Engine Ignition System High Voltage
1
_ Do not touch any part of the engine ignition system while the
engine operates. The engine ignition system uses high energy
which is dangerous and can make electric shocks wich can cause
a bad injury or kill a person.
1
_ Be careful when you work on the engine components immediatly
after the engine is shutdown. The engine components can stay
hot for up to one hour.
2
_ After engine operation, do not work or make an inspection on
the hot section or the exhaust areas for one-half hour
(preferably longer).
1
_ Stay away from the bleed valve during the valve-open operation
while the engine is in operation. When the bleed valve opens,
high pressure air at a high velocity comes out. This air can
move a person from his feet and cause injury.
1
_ Fuels and oils can cause the skin to dry out. If possible do
not let fuels or oils touch the skin.
1
_ Hot oil can spray on a person and cancause burns.
2
_ The oil tank is pressurized during operation. The pressure
slowly decreases after shutdown. Do not remove the oil tank
cap for a minimum of five minutes after engine shutdown.
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(3) Precautions and Procedures for Safe and Correct Engine Operation
1
_ Clean the area in front of the air intake before the engine is
operated.
1
_ The jet wake diagrams are for reference.
(Ref. Fig. 207/TASK 71-00-00-991-153, 208/TASK 71-00-00-991-
154)
2
_ The jet wake diagrams are at standard sea level static
conditions.
1
_ Do not apply deicing fluid with a spray gun in to the engine
while the engine is in operation. The deicing fluid will cause
contamination of the airfoils and deterioration of performance
will be the result.
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(d) X-rays
1
_ The Electronic Engine Control (EEC) can be damaged by
continued use of x-rays. The EEC must be removed before the
use of x-rays.
1
_ When possible, all throttle control lever movements must be
slow and smooth.
2
_ Snap accelerations and decelerations will not cause a
deterioration of the engine performance if you obey the
instructions which follow:
a
_ Before a snap acceleration, operate the engine at IDLE for
at least five minutes after the first engine start.
b
_ After a fast deceleration, operate the engine at IDLE for
at least five minutes before an engine shutdown.
c
_ If you operated the engine at high power (higher than 1.33
EPR) for more than 30 seconds (which includes the usual
acceleration time), and then operated the engine at IDLE
for more than one minute, you must operate the engine at
IDLE for at least ten minutes before you make a snap
acceleration.
1
_ Wind direction and velocity affects the stability of the
engine. Where possible, the engine must be operated with the
intake in to the wind.
(Ref. Fig. 210/TASK 71-00-00-991-168)
1
_ If a tailpipe fire occurs during engine start, shut off the
fuel and motor the engine to blow out the fire and decrease
the internal engine temperature.
2
_ In the event of a tail pipe fire of up to 5 seconds duration,
there is no need for a special inspection of the CNA or other
engine components.
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3
_ In the event of a tail pipe fire of 5 seconds duration or
longer, on start-up, or during shutdown, a visual inspection
of the CNA and surrounding engine components should be carried
out (Ref. TASK 78-10-00-200-012).
1
_ Dry chemical fire extinguishing agents are not recommended,
but if these agents are used, special precautions are
necessary to prevent corrosion to the engine parts (Ref. TASK
71-00-00-860-014).
2
_ Water is not recommended to remove dry chemical fire
extinguishing agents. These agents are not water-soluable.
Water can cause the agents to build-up and bond to the parts,
which can increase the possibility of corrosion.
1
_ Single engine operation is allowed up to 1.25 EPR.
2
_ If higher power is necessary, the thrust of the second engine
(non tested engine or opposite engine) must be equal to 1.08
EPR.
1
_ If high power is necessary (above idle) aircraft must be
immobilized by wheel chocks and brake pedals. Do the following
procedure:
a
_ On the LANDING GEAR CTL & IND PNL 402VU select A/SKID NOSE
WHEEL switch in ON position.
b
_ Fully depress brake pedals and hold.
c
_ Release parking brake handle
d
_ Once the test is terminated, return to the parking brake
configuration.
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- Move back the two throttle control levers to idle
position.
- Return to the parking brake configuration.
2
_ There must be two qualified persons in the cockpit when
performing an engine run above idle. One must monitor the
outside and the aircraft behaviour while the other performs
the engine test.
3
_ If the aircraft begins to move while performing an engine run,
immediately set all the thrust levers to idle position.
Subtask 71-00-00-865-095
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU L/G/LGCIU/SYS1/NORM 1GA C09
121VU HYDRAULIC/LGCIU/SYS2 2GA Q35
121VU HYDRAULIC/LGCIU/SYS1/GRND SPLY 52GA Q34
Subtask 71-00-00-860-065-A
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(1) If high power is necessary (above idle) aircraft must be immobilized
by wheel chocks and brake pedals. Do the following procedure:
CAUTION : DO NOT OPEN LGCIU CIRCUIT BREAKERS 1GA, 2GA, AND 52GA. IF
_______
YOU DO THIS, AIRCRAFT BRAKING THROUGH BRAKE PEDALS DOES NOT
OPERATE.
(a) On the LANDING GEAR CTL & IND PNL 402VU select A/SKID NOSE
WHEEL switch in ON position.
1
_ Move back the two throttle control levers to idle position.
2
_ Return to the parking brake configuration.
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TASK 71-00-00-860-010
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-00-869-151
A. Not Applicable
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4. Procedure
_________
Subtask 71-00-00-869-138
(b) Transient:
635 deg.C (1175 deg.F)
1
_ Correction for main oil temperature and HP speed can be
applied during stabilized ground running at idle only using
the DMOP Idle Correction Equation.
(Ref. Fig. 213/TASK 71-00-00-991-239)
2
_ If the DMOP is below the lower limit, perform trouble shooting
(Ref. TSM TASK 79-33-00-810-830) or (Ref. TSM TASK 79-33-00-
810-831).
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(c) The No. 4 compartment scavenge oil pressure range is 0 to 205
psig (0 to 1413,4kPa) at the highest power settings when the No.4
scavenge valve is CLOSED. The normal operating pressure is 0 to
145 psig (0 to 999.7kPa) after three minutes of stabilization.
(a) The maximum oil temperature is 155 deg.C (311 deg.F) (when
operation is stabilized for a minimum of three minutes). If the
oil temperature is higher than 155 deg.C (311 deg.F), find the
cause of the high temperature, as soon as possible.
(b) The maximum transient temperature is 165 deg.C (329 deg.F) for 15
minutes after any high power operation. If the temperature is
higher than 165 deg.C (329 deg.F) shut down the engine and find
the cause of the high temperature.
(e) At start, the oil temperature must be a minimum of -40 deg.C (-40
deg.F).
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Main Oil Pressure (MOP) Limits during Engine Operation above IDLE
Figure 212/TASK 71-00-00-991-155
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(5) Overtemperature limit: (Ref. TSM TASK 80-00-00-810-813) or (Ref. TSM
TASK 80-00-00-810-814).
Subtask 71-00-00-869-137
(a) Usual starter operation time must not be more than two minutes.
1
_ Do three consecutive cycles (two cycles of two minutes and one
cycle of one minute).
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2
_ Stop operation for 15 seconds between cycles to let the
starter rotor lubricate again.
3
_ After three cycles, stop for 30 minutes to let the starter
become cool.
4
_ Do not engage the starter again with the engine motoring above
10 percent N2.
1
_ Engines that have vibrations within the vibration limits are
acceptable.
2
_ Engines that have N1 peak vibration that exceeds the above
limit, trouble shoot per TSM (Ref. TSM TASK 77-30-00-810-826)
or (Ref. TSM TASK 77-30-00-810-827)
3
_ Engines that have N2 peak vibration that exceeds the above
limit, trouble shoot per TSM (Ref. TSM TASK 77-30-00-810-828)
or (Ref. TSM TASK 77-30-00-810-829).
4
_ A non-revenue ferry flight to a maintenance base is
permissible with N1 or N2 vibration above limits, if no fault
in the respective trouble shooting procedures in steps 2_ and
3_ above. This condition is permissible for only one engine
per aircraft.
1
_ Fan trim balance is recommended any time N1 peak vibration
exceeds this guideline. N1 vibration levels above this
guideline are generally accompanied by perceivable airframe
vibrations. Waiting until N1 peak vibration approaches or
exceeds the 5.0 unit limit may require multiple fan trim
balances to bring N1 vibration down to an acceptable limit.
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2
_ Aircraft/FCOM correlation.
- As stated in the FCOM, if N2 vibration during engine start
exceeds limit, start should be aborted. Subsequent starts
may be initiated without maintenance action for up to three
start attempts.
- The above limits and guidelines are stable (steady state)
levels. Aircraft systems continually monitor vibration and
as such may not be stable, therefore the aircraft level is
advisory and not a limit. Vibration above the advisory level
may or may not require maintenance action, as described in
the FCOM; initially depending on icing condition or other
engine parameter shifts and finally whether the advisory
level is confirmed at steady state conditions.
(a) If the engine does not have damage after which engine removal is
necessary, immediately do again an engine start.
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TASK 71-00-00-710-014
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-00-869-295
A. Not Applicable
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4. Procedure
_________
Subtask 71-00-00-710-188
(1) General
(a) When the EGT is more than the limits and there is no surge or
stall
1
_ Do not do an engine shutdown. Cool the engine at IDLE for five
minutes unless you know that continued operation will cause
more damage, or if there is not a decrease in EGT.
2
_ Do an engine shutdown (after five minutes if necessary).
3
_ Write how much time the temperature was more than the limit
and the highest temperature for subsequent analysis. This is a
very important step, if IAE representative assistance is
requested and is also required for subsequent analysis or
maintenance actions.
4
_ Refer to Overtemperature Limits
(Ref. Fig. 217/TASK 71-00-00-991-163)
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(b) Area A1
1
_ Examine the cause of overtemperature (Ref. TSM TASK 77-00-00-
810-817) or (Ref. TSM TASK 77-00-00-810-818).
2
_ Record:
- Engine serial No.
- Maximum temperature.
For A319 aircraft with V2522-A5 or V2524-A5 engines, and
A320 aircraft with V2527-A5, V2527E-A5 or V2527M-A5 engines.
- Time of overtemperature above 635 deg.C (1175 deg.F)
- If the condition was steady-state or surge.
3
_ Examine the exhaust area for signs of burning or distortion
and metal particles from upstream damage.
a
_ If there are no signs of damage, the engine can continue to
operate
b
_ If you see damage, do the steps that follow:
- Borescope inspect the HP Compressor (Ref. TASK 72-00-00-
200-016).
- Borescope inspect the Combustion Chamber (Ref. TASK 72-
00-00-200-013).
- Borescope inspect the Stage 1 HPT Blades (Ref. TASK 72-
00-00-200-014).
- Borescope inspect the Stage 2 HPT Blades (Ref. TASK 72-
00-00-200-015).
- Borescope inspect the LP Turbine (Ref. TASK 72-00-00-200-
012).
- Examine for broken turbine cooling air supply tubes
(Ref. Fig. 218/TASK 71-00-00-991-235)
1
_ Examine the cause of overtemperature (Ref. TSM TASK 77-00-00-
810-817) or (Ref. TSM TASK 77-00-00-810-818).
2
_ Record:
- Engine serial No.
- Maximum temperature.
For A319 aircraft with V2522-A5 or V2524-A5 engines, and
A320 aircraft with V2527-A5, V2527E-A5 or V2527M-A5 engines.
- Time of overtemperature above 635 deg.C (1175 deg.F)
- If the condition was steady-state or surge.
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3
_ Examine the exhaust area for signs of burning or distortion
and metal particles from upstream damage.
a
_ If there are no signs of damage, the engine can continue to
operate.
b
_ If you see damage, do the steps that follow:
- Borescope inspect the HP Compressor (Ref. TASK 72-00-00-
200-016).
- Borescope inspect the Combustion Chamber (Ref. TASK 72-
00-00-200-013).
- Borescope inspect the Stage 1 HPT Blades (Ref. TASK 72-
00-00-200-014).
- Borescope inspect the Stage 2 HPT Blades (Ref. TASK 72-
00-00-200-015).
- Borescope inspect the LP Turbine (Ref. TASK 72-00-00-200-
012).
- Examine for broken turbine cooling air supply tubes
(Ref. Fig. 218/TASK 71-00-00-991-235)
1
_ Examine the cause of overtemperature (Ref. TSM TASK 77-00-00-
810-817) or (Ref. TSM TASK 77-00-00-810-818).
2
_ Record:
- Engine serial No.
- Maximum temperature.
For A319 aircraft with V2522-A5 or V2524-A5 engines, and
A320 aircraft with V2527-A5, V2527E-A5 or V2527M-A5 engines.
- Time of overtemperature above 635 deg.C (1175 deg.F)
- If the condition was steady-state or surge.
3
_ Examine the exhaust area for signs of burning or distortion
and metal particles from upstream damage.
a
_ If you do not see damage, the engine can continue to
operate. In less than 25 hours, do the steps that follow:
- Borescope inspect the HP Compressor (Ref. TASK 72-00-00-
200-016).
- Borescope inspect the Combustion Chamber (Ref. TASK 72-
00-00-200-013).
- Borescope inspect the Stage 1 HPT Blades (Ref. TASK 72-
00-00-200-014).
- Borescope inspect the Stage 2 HPT Blades (Ref. TASK 72-
00-00-200-015).
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- Borescope inspect the LP Turbine (Ref. TASK 72-00-00-200-
012).
- Examine for broken turbine cooling air supply tubes
(Ref. Fig. 218/TASK 71-00-00-991-235)
b
_ If you see damage, do the steps that follow:
- Borescope inspect the HP Compressor (Ref. TASK 72-00-00-
200-016).
- Borescope inspect the Combustion Chamber (Ref. TASK 72-
00-00-200-013).
- Borescope inspect the Stage 1 HPT Blades (Ref. TASK 72-
00-00-200-014).
- Borescope inspect the Stage 2 HPT Blades (Ref. TASK 72-
00-00-200-015).
- Borescope inspect the LP Turbine (Ref. TASK 72-00-00-200-
012).
- Examine for broken turbine cooling air supply tubes
(Ref. Fig. 218/TASK 71-00-00-991-235)
1
_ Examine the cause of overtemperature (Ref. TSM TASK 77-00-00-
810-817) or (Ref. TSM TASK 77-00-00-810-818).
2
_ Record:
- Engine serial No.
- Maximum temperature.
For A319 aircraft with V2522-A5 or V2524-A5 engines, and
A320 aircraft with V2527-A5, V2527E-A5 or V2527M-A5 engines.
- Time of overtemperature above 635 deg.C (1175 deg.F)
- If the condition was steady-state or surge.
3
_ Examine the exhaust area for signs of burning or distortion
and metal particles from upstream damage.
a
_ If you do not see damage, the engine can continue to
operate. In less than 25 hours, do the steps that follow:
- Borescope inspect the HP Compressor (Ref. TASK 72-00-00-
200-016).
- Borescope inspect the Combustion Chamber (Ref. TASK 72-
00-00-200-013).
- Borescope inspect the Stage 1 HPT Blades (Ref. TASK 72-
00-00-200-014).
- Borescope inspect the Stage 2 HPT Blades (Ref. TASK 72-
00-00-200-015).
- Borescope inspect the LP Turbine (Ref. TASK 72-00-00-200-
012).
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- Examine for broken turbine cooling air supply tubes
(Ref. Fig. 218/TASK 71-00-00-991-235)
b
_ If you see damage, do the steps that follow:
- Borescope inspect the HP Compressor (Ref. TASK 72-00-00-
200-016).
- Borescope inspect the Combustion Chamber (Ref. TASK 72-
00-00-200-013).
- Borescope inspect the Stage 1 HPT Blades (Ref. TASK 72-
00-00-200-014).
- Borescope inspect the Stage 2 HPT Blades (Ref. TASK 72-
00-00-200-015).
- Borescope inspect the LP Turbine (Ref. TASK 72-00-00-200-
012).
- Examine for broken turbine cooling air supply tubes
(Ref. Fig. 218/TASK 71-00-00-991-235)
4
_ Only one engine per aircraft can be in this group.
1
_ Record:
- Engine serial No.
- Maximum temperature.
For A319 aircraft with V2522-A5 or V2524-A5 engines, and
A320 aircraft with V2527-A5, V2527E-A5 or V2527M-A5 engines.
- Time of overtemperature above 635 deg.C (1175 deg.F)
- If the condition was steady-state or surge.
2
_ Remove the engine from service for hot section inspection and
metallurgical analysis of the stage 1 and stage 2 HP turbine
blades.
3
_ Examine for broken turbine cooling air supply tubes
(Ref. Fig. 218/TASK 71-00-00-991-235)
(g) Area C
1
_ Record:
- Engine serial No.
- Maximum temperature.
For A319 aircraft with V2522-A5 or V2524-A5 engines, and
A320 aircraft with V2527-A5, V2527E-A5 or V2527M-A5 engines.
- Time of overtemperature above 635 deg.C (1175 deg.F)
- If the condition was steady-state or surge.
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2
_ Remove the engine from service for hot section inspection and
metallurgical analysis of the stage 1 and stage 2 HP turbine
blades, and examination of the stage 3 LP turbine blade.
3
_ Examine a stage 3 LP turbine blade only if the stage 2 HP
turbine blades are rejected for overtemperature.
4
_ Examine for broken turbine cooling air supply tubes
(Ref. Fig. 218/TASK 71-00-00-991-235)
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TASK 71-00-00-710-015
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-00-869-153
A. Not Applicable
4. Procedure
_________
Subtask 71-00-00-710-093
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(1) Quickly and immediately move the throttle control lever to MIN IDLE
position.
CAUTION : YOU CAN ENGAGE STARTER MOTOR WHEN N2 IS LESS THAN 10 PER
_______
CENT. IF YOU ENGAGE STARTER MOTOR AT MORE THAN 10 PERCENT
N2 SPEED CAN CAUSE DAMAGE TO THE STARTER.
CAUTION : WHEN ENGINE SHUTDOWN OCCURS QUICKLY, THE IGNITION LEAD CAN
_______
POSSIBLY NOT BE SUFFICIENTLY COOL. DAMAGE TO THE RUBBER
BUSHINGS AND INSULATION CAN BE THE RESULT.
(a) Examine the ignition system leads at the terminal end (which is
connected to the igniter) for signs of damage before the
subsequent start. The cause of the damage is high temperature.
(5) Before you start the engine refer to the procedure for a bowed rotor
start prevention after an emergency shutdown (Ref. TASK 71-00-00-700-
016).
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TASK 71-00-00-710-018
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-00-869-154
A. Not Applicable
4. Procedure
_________
Subtask 71-00-00-710-097
A. Discontinued Start
(1) You can manually stop the automatic start procedure all the time when
you turn the MASTER control switch to OFF. In the auto start mode,
the automatic start abort protection is on only when N2 is less than
50 percent RPM.
(a) When automatic engine start is used, the FADEC will abort a start
(less than 50 percent N2 RPM) if one or more of the indications
that follow are detected.
1
_ Hot start
After light up is detected, EGT goes above the applicable
ground trimmed maximum EGT limit.
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2
_ Hung start
After the hung start wait period after ignition , N2DOT falls
below the hung start tolerance for the hung start delay time.
If N2 is not available, this test is not done.
3
_ Ignition failure
4
_ Locked low rotor
If N2 exceeds the abort speed for locked N1, and there is no
sure indication of N1 rotation.
5
_ Engine stall
The engine surge indicator is activated.
6
_ Loss of EGT on the ground
T5 failed in both channels
7
_ FADEC autostop group failsafed
(a) The manual start mode and you must abort the start as follows.
1
_ Before the ENG/MASTER switch 1(2) is set to ON:
- On the overhead panel 22VU release the MAN START pushbutton
switch (OFF).
2
_ After the ENG/ MASTER switch 1(2) is set to ON:
- On the ENG PNL 115VU, set the ENG/MASTER switch 1(2) to OFF.
This will close the starter air valve, shut off the fuel
flow and shut off the igniters.
(b) The autostart mode above N2 IDLE speed and you must abort the
start as follows:
1
_ On the ENG PNL 115VU, set the ENG/MASTER switch 1(2) to OFF.
This will close the starter air valve, shut off the fuel flow
and shut off the igniters.
CAUTION : YOU CAN ENGAGE STARTER MOTOR WHEN N2 IS LESS THAN 10 PER
_______
CENT. IF YOU ENGAGE STARTER MOTOR AT MORE THAN 10 PERCENT
N2 SPEED CAN CAUSE DAMAGE TO THE STARTER.
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(a) Dry motor the engine for 30 seconds to removed caught fuel and to
decrease the EGT below 250 DEG.C (482 deg.F) (Ref. TASK 71-00-00-
710-045).
NOTE : If the auto abort start protection system comes on, the
____
FADEC will engage the starter automatically when N2 is at
10 percent RPM. The engine will continue to motor until
the EGT is decreased to less than 250 deg.C (482 deg.F) or
for two minutes, the one that occurs first.
Subtask 71-00-00-710-117
B. Restart
(1) Set the ENG/MAN START pushbutton switch to off. You must do this
before you start the engine again after an aborted manual start or an
engine shutdown.
(2) If the starter is disengaged during the manual start, you can engage
the starter when N2 is below 10 percent.
Subtask 71-00-00-710-118
C. Engine shutdown
(1) Set the throttle control lever to the minimum idle position
(2) Operate the engine at MIN IDLE for three minutes before you do an
engine shutdown. If you operated the engine at high power (more than
of 1.33 EPR) for more than five minutes, increase the time at MIN
IDLE to 15 minutes before shutdown.
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(3) On the ENG panel 115VU:
Subtask 71-00-00-865-086
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ANTI ICE/PROBES/AOA/1 4DA1 D04
49VU ANTI ICE/PROBES/PHC/1 2DA1 D03
49VU ANTI ICE/PROBES/PITOT/1 3DA1 D02
49VU ANTI ICE/RAIN/RPLNT/CAPT 1DB1 D01
122VU ANTI ICE/WINDOWS/R 4DG2 W14
122VU ANTI ICE/RAIN/RPLNT/F/O 1DB2 W11
122VU ANTI ICE/WINDOWS/L 4DG1 X14
122VU ANTI ICE/PROBES/PHC/3 2DA3 Y16
122VU ANTI ICE/PROBES/2/TAT 1DA2 Y15
122VU ANTI ICE/PROBES/2/PITOT 3DA2 Y14
122VU ANTI ICE/PROBES/2/AOA 4DA2 Y13
R 122VU ANTI ICE/PROBES/PHC/2 2DA2 Y12
122VU ANTI ICE/PROBES/2/STATIC 5DA2 Y11
122VU ANTI ICE/PROBES/3/PITOT 3DA3 Z16
122VU ANTI ICE/PROBES/3/AOA 4DA3 Z15
122VU ANTI ICE/PROBES/3/STATIC 5DA3 Z14
122VU ANTI ICE/PROBES/1/STATIC 5DA1 Z13
122VU ANTI ICE/PROBES/1/TAT 1DA1 Z12
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TASK 71-00-00-710-019
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-00-869-242
A. Not Applicable
4. Procedure
_________
Subtask 71-00-00-710-154
CAUTION : IF YOU DO NOT OBEY THE INSTRUCTIONS THAT FOLLOW, DAMAGE TO THE
_______
ENGINE CAN BE THE RESULT.
(1) If there is an engine surge or stall and EGT is usual, do the steps
which follow:
(a) Quickly and immediately move the thrust lever to MIN IDLE STOP.
(b) Operate the engine for five minutes at MIN IDLE and continue
usual operation.
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(2) If there is an engine surge or stall and EGT is above usual, do the
steps which follow:
(a) Quickly and immediately move the thrust lever to MIN IDLE STOP.
CAUTION : YOU CAN ENGAGE STARTER MOTOR WHEN N2 IS LESS THAN 10 PER
_______
CENT. IF YOU ENGAGE STARTER MOTOR AT MORE THAN 10 PERCENT
N2 SPEED CAN CAUSE DAMAGE TO THE STARTER.
(a) Dry motor the engine for a minimum of 30 seconds but not more
than two minutes to remove caught fuel and to decrease the EGT
below 250 deg.C (482 deg.F) (Ref. TASK 71-00-00-710-045).
(c) Before you start the engine refer to the procedure for a bowed
rotor start prevention after an emergency shutdown (Ref. TASK 71-
00-00-700-016).
(4) If there is an engine surge or stall where the EGT increases quickly,
the rotor speeds decrease suddenly, and the engine operation will not
follow thrust lever movement, do the steps which follow:
(c) At 10 percent N2, dry motor the engine, continue to dry motor the
engine at 20 percent N2 until the EGT has decreased below 250
deg.C (482 deg.F) or for two minutes, whichever is reached first.
(e) Before you start the engine refer to the procedure for a bowed
rotor start prevention after an emergency shutdown (Ref. TASK 71-
00-00-700-016).
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Subtask 71-00-00-710-155
Subtask 71-00-00-710-156
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TASK 71-00-00-710-020
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-00-869-156
A. Not Applicable
4. Procedure
_________
Subtask 71-00-00-710-099
(1) Quickly and immediately move the throttle control lever to the
minimum idle position.
CAUTION : YOU CAN ENGAGE STARTER MOTOR WHEN N2 IS LESS THAN 10 PER
_______
CENT. IF YOU ENGAGE STARTER MOTOR AT MORE THAN 10 PERCENT
N2 SPEED CAN CAUSE DAMAGE TO THE STARTER.
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(a) Dry motor the engine for a minimum of 30 seconds but not more
than two minutes to remove caught fuel and to decrease the EGT
below 250 deg.C (482 deg.F) (Ref. TASK 71-00-00-710-045).
(4) Write how much time the temperature was more than the limit and the
highest temperature for subsequent analysis.
(Ref. Fig. 217/TASK 71-00-00-991-163)
This is a very important step if IAE representative assistance is
requested.
(6) If the overtemperature event is mild and it has been determined that
the engine can be restarted for continued operation, refer to the
procedure for a bowed rotor start prevention after an emergency
shutdown (Ref. TASK 71-00-00-700-016).
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TASK 71-00-00-710-043
WARNING : MAKE SURE THAT ALL ENGINE OPERATING AREAS ARE AS CLEAN AS POSSIBLE.
_______
ALL RAMPS, TAXIWAYS, RUNWAYS AND OTHER OPERATING AREAS MUST BE VERY
CLEAN TO PREVENT BAD DAMAGE TO THE ENGINE, AIRCRAFT AND PERSONS IN
THE AREA.
WARNING : DO NOT TRY TO STOP FAN FROM TURNING BY HAND. THIS CAN CAUSE INJURY TO
_______
THE PERSONS AND DAMAGE TO THE EQUIPMENT.
WARNING : MAKE SURE THAT THE LANDING GEAR GROUND SAFETIES AND THE WHEEL CHOCKS
_______
ARE IN POSITION.
WARNING : - ENGINE OPERATION MUST NOT EXCEED MINIMUM IDLE WHEN PERSONNEL ARE IN
_______
ENTRY/EXIT CORRIDOR.
- POSITIVE COMMUNICATION BETWEEN THE FLIGHT COMPARTMENT AND PERSONNEL
IN ENTRY EXIT CORRIDOR IS NECESSARY.
- INLET AND EXHAUST HAZARD AREAS MUST BE STRICTLY OBSERVED BY
PERSONNEL IN ENTRY/EXIT CORRIDOR.
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WARNING : BEFORE YOU OPERATE THE ENGINES AT POWER SETTINGS ABOVE IDLE, MAKE
_______
SURE THAT THERE IS NO RISK OF PRE-PRESSURIZATION OR RESIDUAL PRESSURE
IN THE AIRCRAFT AFTER SUBSEQUENT ENGINE SHUTDOWN.
TO DO THIS, MAKE SURE THAT THE AIR CONDITIONING OUTFLOW VALVES ARE
OPEN DURING ALL THE TEST. TO OPEN THE VALVES:
- SET THE CABIN PRESSURE MODE TO MANUAL. THEN SET THE CABIN
PRESS/MAN/V/S CTL SWITCH TO UP. THE DITCHING FUNCTION MUST NOT BE
SET TO ON.
OR
- SET THE RAM AIR INLET TO OPEN (THE OVERFLOW VALVES ARE THEN IN THE
50% OPEN POSITION).
IF PERSONS TRY TO OPEN A DOOR WHEN THERE IS RESIDUAL PRESSURE IN THE
AIRCRAFT:
- THE DOOR CAN OPEN WITH DANGEROUS SUDDEN FORCE, AND
- THERE IS A RISK OF BAD INJURY OR DEATH, AND
- THERE CAN BE DAMAGE TO THE AIRCRAFT.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU MOTOR THE ENGINE. MOVEMENT OF THE FLIGHT CONTROL
SURFACES CAN BE DANGEROUS AND/OR CAUSE DAMAGE.
CAUTION : MAKE SURE THAT FOR THE ENGINE GROUND RUN TEST :
_______
- THE AIRCRAFT IS IN A CLEAR AREA SPECIFIED FOR ENGINE GROUND RUN
WITH NO OBSTACLE NEARER THAN 50 METERS (164 FT.) IN FRONT OF THE THE
AIRCRAFT.
- THE AIRCRAFT IS STOPPED AND CANNOT MOVE DURING THE ENGINE GROUND
RUN. IF DURING THE ENGINE GROUND RUN TEST THE AIRCRAFT DOES START TO
MOVE FORWARD :
- DECREASE THE ENGINE THRUST IMMEDIATELY,
- STOP THE AIRCRAFT WITH THE PARKING BRAKE.
CAUTION : MAKE SURE THAT THERE IS NO HYDRAULIC GROUND POWER SUPPLY CONNECTED TO
_______
THE AIRCRAFT WHEN YOU DO THIS PROCEDURE. IF A GROUND POWER SUPPLY IS
CONNECTED, THERE IS A RISK OF DAMAGE TO THE ENGINE PUMPS.
1. __________________
Reason for the Job
Self Explanatory
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2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-00-00-210-060
NOTE : If a Post Flight Report (PFR) is necessary after the ground run,
____
enter a new flight number thru the MCDU (at least one dummy
character is sufficient).
(1) Make sure that the engine inlet and exhaust covers have been removed.
Also, look at these areas to make sure that they are clear of any
foreign objects.
(2) Do a visual check of the temperature sensors, fan inlet, and exhaust
areas. If snow or ice has collected in the fan duct, make sure that
the fan turns freely. Also, make sure that the engine inlet, inlet
lip, fan spinner, and fan exhaust duct are clear of ice or snow. If
the fan does not turn freely, thaw the engine with hot air before an
engine operation. Do the cold weather operation procedure (Ref. TASK
71-00-00-700-014)
(3) Look at the general condition of the fan spinner and the fan blades,
core exhaust nozzle, LPT and external surfaces of the cowls.
(4) Do a check of the drain ports for fuel, oil and hydraulic leaks. Also
make sure that fuel drained from the engine does not cause a fire.
Subtask 71-00-00-861-072
Subtask 71-00-00-865-081
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
121VU ENGINE/ENG1/OIL/PRESS/AND REV SNSR/CHAN A 2EN1 N40
121VU ENGINE/ENG1/OIL/QTY 1EN1 N39
121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
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-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
121VU ENGINE/ENG2/OIL/PRESS/AND REV SNSR/CHAN A 2EN2 N42
121VU ENGINE/ENG2/OIL/QTY 1EN2 N41
121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 71-00-00-865-085
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ANTI ICE/PROBES/AOA/1 4DA1 D04
49VU ANTI ICE/PROBES/PHC/1 2DA1 D03
49VU ANTI ICE/PROBES/PITOT/1 3DA1 D02
49VU ANTI ICE/RAIN/RPLNT/CAPT 1DB1 D01
122VU ANTI ICE/WINDOWS/R 4DG2 W14
122VU ANTI ICE/RAIN/RPLNT/F/O 1DB2 W11
122VU ANTI ICE/WINDOWS/L 4DG1 X14
122VU ANTI ICE/PROBES/PHC/3 2DA3 Y16
122VU ANTI ICE/PROBES/2/TAT 1DA2 Y15
122VU ANTI ICE/PROBES/2/PITOT 3DA2 Y14
122VU ANTI ICE/PROBES/2/AOA 4DA2 Y13
R 122VU ANTI ICE/PROBES/PHC/2 2DA2 Y12
122VU ANTI ICE/PROBES/2/STATIC 5DA2 Y11
122VU ANTI ICE/PROBES/3/PITOT 3DA3 Z16
122VU ANTI ICE/PROBES/3/AOA 4DA3 Z15
122VU ANTI ICE/PROBES/3/STATIC 5DA3 Z14
122VU ANTI ICE/PROBES/1/STATIC 5DA1 Z13
122VU ANTI ICE/PROBES/1/TAT 1DA1 Z12
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Subtask 71-00-00-860-058
E. Do the EIS start procedure (ECAM display units only) (Ref. TASK 31-60-00-
860-001).
Subtask 71-00-00-869-182
(b) Make sure that the pressure of the Green reservoir for the engine
1 (Yellow reservoir for the engine 2) is correct.
(c) Make sure that the reservoir fluid level is correct (Ref. TASK
29-30-00-200-002).
(3) Make sure that the engine 1(2) pump is serviceable (on the HYD/FUEL
PNL 40VU the OFF legend of the ENG1(2) PUMP pushbutton switch must be
off).
Subtask 71-00-00-710-130
Subtask 71-00-00-869-183
(1) Put chocks in position in front of each forward outboard MLG wheel.
(a) Make sure that the parking-brake control switch is set to ON.
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(3) On the ENG PNL 115VU:
(a) Make sure that the ENG/MASTER 1(2) switch is set to OFF.
(4) Make sure that the thrust lever of the engine 1(2) is in the idle
stop position (zero on the graduated sector).
(a) Get the FUEL page. Make sure that there is the correct quantity
of fuel in the fuel tanks to run the engine.
(a) Push all the FUEL/PUMPS pushbutton switches (The OFF legends of
these pushbutton switches go off).
CAUTION : DO NOT RUN THE ENGINE IF THE FUEL INLET PRESSURE IS NOT
_______
POSITIVE (THE FUEL IS NECESSARY TO LUBRICATE THE ENGINE
FUEL PUMPS AND THE FMU AND THUS PREVENT DAMAGE).
(a) Supply the aircraft pneumatic system from a HP ground power unit
or the APU (Ref. TASK 36-12-00-860-001) or (Ref. TASK 36-12-00-
860-002) or (Ref. TASK 36-12-00-860-003).
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4. Procedure
_________
Subtask 71-00-00-710-131
(1) General
(b) During the start, keep the service air bleed inputs and accessory
load to a minimum.
(Ref. Fig. 210/TASK 71-00-00-991-168)
1
_ If a tail wind prevents an easy start, position the aircraft
toward the wind. (Ref. TASK 71-00-00-860-012)
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(2) Do the engine start
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
A. Fill the oil tank by the procedure that follows to avoid overfilling the
system
(1) If the engine was shut down for more than 10 hours, motor the engine
with the starter for a minimum of two minutes. Check the oil level
after the rotor stops. Fill the oil tank as necessary (Ref. TASK 12-
13-79-610-011).
(2) If the engine was shut down for less than 10 hours, check the oil
level. Fill the oil tank as necessary (Ref. TASK 12-13-79-610-011).
(3) Before the first start after an overhaul, or if you drained the fuel
or the oil compartments to repair the engine, prime the oil and fuel
systems (Ref. TASK 71-00-00-860-013).
B. Before engine start refer to procedure for a bowed rotor start prevention
(Ref. TASK 71-00-00-700-016).
CAUTION : THE HPC AND HPT ROTORS WILL HAVE IMPORTANT DAMAGE IF YOU DO NOT
_______
OBEY THE INSTRUCTION GIVEN IN THE TASK SPECIFIED BELOW.
2. On the ENG panel 115VU: On the lower ECAM display unit, on the
- Set the ENG/MASTER 1(2) control ENGINE page:
switch to ON. - The symbol for the starter valve is
in the open position.
- An automatic dry crank sequence of 30
seconds is performed.
3. On the upper ECAM display unit: 30 seconds after MASTER switch ON, the
- Monitor the management A or B indication comes into view below
parameters, EPR, N1, N2, EGT, IGN.
FF.
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
CAUTION : IF FUEL COMES ON AND NEITHER IGN A OR IGN B IS DISPLAYED OR NO EGT
_______
RISE WITHIN 20 SECONDS AFTER FUEL ON, INTERRUPT AUTOMATIC ENGINE
START BY SELECTING ENG MASTER SWITCH TO OFF AND PROCEED WITH A
MANUAL ENGINE START WITH 50 SECONDS DRY CRANK PROCEDURE.
5. On the lower ECAM display unit: At 43 percent N2 the symbol for the
- Monitor the oil pressure. starter valve is in the closed
position.
The A or B indication goes out of view.
NOTE : During pack valves closing, the FAULT legends of the AIR
____
COND/PACK pushbutton switches come on until the pack valves
are fully closed.
CAUTION : IF YOU FAIL TO DO THE STEPS THAT FOLLOW, A HUNG START CAN
_______
BE THE RESULT.
(a) Monitor the N2 and the EGT carefully during the start for any
unusual indications. Sluggish N2 acceleration is an indication of
a possible hot or hung start. If this indication is accompanied
by a fast increase in EGT when N2 is more than 50 percent, abort
the start immediately. The EEC automatically aborts the start if
there are unusual indications and N2 is less than 50 percent. The
EEC also gives fault indication.
(b) If the EGT is more than the start temperature limit, shut the
engine down immediately. Write down the length of the time and
the highest temperature during overtemperature.
(Ref. Fig. 211/TASK 71-00-00-991-161)
(c) Abort the start if the oil pressure does not increase.
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(g) During the start sequence, if the igniter plug is defective, an
automatic ground start abort occurs. The defective igniter plug
is indicated by the ECAM system. During the subsequent start
attempt the EEC selects the other igniter plug. If this is also
defective, the ground start abort sequence again occurs and an
ECAM message comes into view.
(h) Make sure that the APU rpm goes back to normal.
(i) When the engine idle speed is stable , on the ENG panel 115VU:
1
_ Set the ENG/MODE/CRANK/NORM/IGN/START selector switch to NORM.
NOTE : When the engine start sequence has ended and the engine
____
is at or above idle (with TLA<8): on the upper ECAM
DU, AVAIL is displayed in green (10 seconds) on the
middle of the EPR dial in order to indicate that the
engine start is successful.
(b) If the engine was not operated for more than two hours, operate
the engine at MIN IDLE for five minutes. This keeps thermal
stresses to a minimum. The engine must be warmed-up until the oil
temperature is a minimum of -10 deg.C (+14 deg.F) before you move
the thrust lever forward.
5. Close-up
________
Subtask 71-00-00-869-157
Subtask 71-00-00-869-184
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(3) Do the EIS stop procedure: (Ref. TASK 31-60-00-860-002)
Subtask 71-00-00-862-071
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TASK 71-00-00-710-047
WARNING : MAKE SURE THAT ALL ENGINE OPERATING AREAS ARE AS CLEAN AS POSSIBLE.
_______
ALL RAMPS, TAXIWAYS, RUNWAYS AND OTHER OPERATING AREAS MUST BE VERY
CLEAN TO PREVENT BAD DAMAGE TO THE ENGINE, AIRCRAFT AND PERSONS IN
THE AREA.
WARNING : DO NOT TRY TO STOP FAN FROM TURNING BY HAND. THIS CAN CAUSE INJURY TO
_______
THE PERSONS AND DAMAGE TO THE EQUIPMENT.
WARNING : MAKE SURE THAT THE LANDING GEAR GROUND SAFETIES AND THE WHEEL CHOCKS
_______
ARE IN POSITION.
WARNING : - ENGINE OPERATION MUST NOT EXCEED MINIMUM IDLE WHEN PERSONNEL ARE IN
_______
ENTRY/EXIT CORRIDOR.
- POSITIVE COMMUNICATION BETWEEN THE FLIGHT COMPARTMENT AND PERSONNEL
IN ENTRY EXIT CORRIDOR IS NECESSARY.
- INLET AND EXHAUST HAZARD AREAS MUST BE STRICTLY OBSERVED BY
PERSONNEL IN ENTRY/EXIT CORRIDOR.
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WARNING : BEFORE YOU OPERATE THE ENGINES AT POWER SETTINGS ABOVE IDLE, MAKE
_______
SURE THAT THERE IS NO RISK OF PRE-PRESSURIZATION OR RESIDUAL PRESSURE
IN THE AIRCRAFT AFTER SUBSEQUENT ENGINE SHUTDOWN.
TO DO THIS, MAKE SURE THAT THE AIR CONDITIONING OUTFLOW VALVES ARE
OPEN DURING ALL THE TEST. TO OPEN THE VALVES:
- SET THE CABIN PRESSURE MODE TO MANUAL. THEN SET THE CABIN
PRESS/MAN/V/S CTL SWITCH TO UP. THE DITCHING FUNCTION MUST NOT BE
SET TO ON.
OR
- SET THE RAM AIR INLET TO OPEN (THE OVERFLOW VALVES ARE THEN IN THE
50% OPEN POSITION).
IF PERSONS TRY TO OPEN A DOOR WHEN THERE IS RESIDUAL PRESSURE IN THE
AIRCRAFT:
- THE DOOR CAN OPEN WITH DANGEROUS SUDDEN FORCE, AND
- THERE IS A RISK OF BAD INJURY OR DEATH, AND
- THERE CAN BE DAMAGE TO THE AIRCRAFT.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU MOTOR THE ENGINE. MOVEMENT OF THE FLIGHT CONTROL
SURFACES CAN BE DANGEROUS AND/OR CAUSE DAMAGE.
CAUTION : MAKE SURE THAT FOR THE ENGINE GROUND RUN TEST :
_______
- THE AIRCRAFT IS IN A CLEAR AREA SPECIFIED FOR ENGINE GROUND RUN
WITH NO OBSTACLE NEARER THAN 50 METERS (164 FT.) IN FRONT OF THE THE
AIRCRAFT.
- THE AIRCRAFT IS STOPPED AND CANNOT MOVE DURING THE ENGINE GROUND
RUN. IF DURING THE ENGINE GROUND RUN TEST THE AIRCRAFT DOES START TO
MOVE FORWARD :
- DECREASE THE ENGINE THRUST IMMEDIATELY,
- STOP THE AIRCRAFT WITH THE PARKING BRAKE.
CAUTION : MAKE SURE THAT THERE IS NO HYDRAULIC GROUND POWER SUPPLY CONNECTED TO
_______
THE AIRCRAFT WHEN YOU DO THIS PROCEDURE. IF A GROUND POWER SUPPLY IS
CONNECTED, THERE IS A RISK OF DAMAGE TO THE ENGINE PUMPS.
1. __________________
Reason for the Job
Self Explanatory
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2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-00-00-210-061
NOTE : If a Post Flight Report (PFR) is necessary after the ground run,
____
enter a new flight number thru the MCDU (at least one dummy
character is sufficient).
(1) Make sure that the engine inlet and exhaust covers have been removed.
Also, look at these areas to make sure that they are clear of any
foreign objects.
(2) Do a visual check of the temperature sensors, fan inlet, and exhaust
areas. If snow or ice has collected in the fan duct, make sure that
the fan turns freely. Also, make sure that the engine inlet, inlet
lip, fan spinner and fan exhaust duct are clear of ice or snow. If
the fan does not turn freely, thaw the engine with hot air before an
engine operation. Do the cold weather operation procedure (Ref. TASK
71-00-00-700-014).
(3) Look at the general condition of the fan spinner and the fan blades,
core exhaust nozzle, LPT and the external surfaces of the cowls.
(4) Do a check of the drain ports for fuel, oil and hydraulic leaks.
Also, make sure that fuel drained from the engine does not cause a
fire.
Subtask 71-00-00-861-073
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Subtask 71-00-00-865-082
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
121VU ENGINE/ENG1/OIL/PRESS/AND REV SNSR/CHAN A 2EN1 N40
121VU ENGINE/ENG1/OIL/QTY 1EN1 N39
121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
121VU ENGINE/ENG2/OIL/PRESS/AND REV SNSR/CHAN A 2EN2 N42
121VU ENGINE/ENG2/OIL/QTY 1EN2 N41
121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 71-00-00-865-084
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ANTI ICE/PROBES/AOA/1 4DA1 D04
49VU ANTI ICE/PROBES/PHC/1 2DA1 D03
49VU ANTI ICE/PROBES/PITOT/1 3DA1 D02
49VU ANTI ICE/RAIN/RPLNT/CAPT 1DB1 D01
122VU ANTI ICE/WINDOWS/R 4DG2 W14
122VU ANTI ICE/RAIN/RPLNT/F/O 1DB2 W11
122VU ANTI ICE/WINDOWS/L 4DG1 X14
122VU ANTI ICE/PROBES/PHC/3 2DA3 Y16
122VU ANTI ICE/PROBES/2/TAT 1DA2 Y15
122VU ANTI ICE/PROBES/2/PITOT 3DA2 Y14
122VU ANTI ICE/PROBES/2/AOA 4DA2 Y13
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-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R 122VU ANTI ICE/PROBES/PHC/2 2DA2 Y12
122VU ANTI ICE/PROBES/2/STATIC 5DA2 Y11
122VU ANTI ICE/PROBES/3/PITOT 3DA3 Z16
122VU ANTI ICE/PROBES/3/AOA 4DA3 Z15
122VU ANTI ICE/PROBES/3/STATIC 5DA3 Z14
122VU ANTI ICE/PROBES/1/STATIC 5DA1 Z13
122VU ANTI ICE/PROBES/1/TAT 1DA1 Z12
Subtask 71-00-00-860-056
E. Do the EIS start procedure (ECAM display units, only) (Ref. TASK 31-60-
00-860-001).
Subtask 71-00-00-869-185
(b) Make sure that the pressure of the Green reservoir for the engine
1 (Yellow reservoir for the engine 2) is correct.
(c) Make sure that the reservoir fluid level is correct (Ref. TASK
29-30-00-200-002) .
(3) Make sure that the engine pump is serviceable (on the HYD/FUEL PNL
40VU the OFF legend of the ENG 1(2) PUMP pushbutton switch must be
off).
Subtask 71-00-00-710-119
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Subtask 71-00-00-869-160
(1) Put chocks in position in front of each forward outboard MLG wheel.
(a) Make sure that the parking brake control switch is set to ON.
(a) Make sure that the ENG/MASTER 1(2) control switch is set to OFF.
(4) Make sure that the throttle control lever of the engine 1(2) is in
the idle stop position (zero on the graduated sector).
(b) The landing gear normal control lever is in the DOWN position.
(a) Get the FUEL page. Make sure that there is the correct quantity
of fuel in the fuel tanks to run the engine.
(a) Push all the FUEL/PUMPS pushbutton switches (The OFF legends of
these pushbutton switches go off).
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(10) Supply the aircraft pneumatic system:
CAUTION : DO NOT RUN THE ENGINE IF THE FUEL INLET PRESSURE IS NOT
_______
POSITIVE (THE FUEL IS NECESSARY TO LUBRICATE THE ENGINE
FUEL PUMP AND THE FMU AND THUS PREVENT DAMAGE).
(a) Supply the aircraft pneumatic system from a HP ground power unit
or APU (Ref. TASK 36-12-00-860-001) or (Ref. TASK 36-12-00-860-
002) or (Ref. TASK 36-12-00-860-003).
4. Procedure
_________
Subtask 71-00-00-710-132
(1) General
(b) During the start, keep the service air bleed inputs and accessory
load to a minimum.
(Ref. Fig. 210/TASK 71-00-00-991-168)
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1
_ If a tail wind prevents an easy start, position the aircraft
toward the wind. (Ref. TASK 71-00-00-860-012)
(2) Fill the oil tank by the procedure that follows to avoid overfilling
the system
(a) If the engine was shut down for more than 10 hours, motor the
engine with the starter for a minimum of two minutes. Check the
oil level after the rotor stops. Fill the oil tank as necessary
(Ref. TASK 12-13-79-610-011)
(b) If the engine was shut down for less than 10 hours, check the oil
level. Fill the oil tank as necessary (Ref. TASK 12-13-79-610-
011)
(c) Before the first start after an overhaul, or if you drained the
fuel or the oil compartments to repair the engine, prime the oil
and fuel systems (Ref. TASK 71-00-00-860-013)
CAUTION : THE HPC AND HPT ROTORS WILL HAVE IMPORTANT DAMAGE IF
_______
YOU DO NOT OBEY THE INSTRUCTION GIVEN IN THE TASK
SPECIFIED BELOW.
(3) Before engine start refer to procedure for a Bowed Rotor Start
Prevention (Ref. TASK 71-00-00-700-016)
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
NOTE : After IGN/START selection, wait about 5 seconds before selecting ENG
____
MAN START ON.
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
for 30 seconds to perform a dry in the open position.
crank.
NOTE : For second engine start, wait about 5 seconds after the electrical
____
power transient (at 50 percent N2) before selecting the second ENG
MAN START ON.
3. Make sure that the engine - On the lower ECAM display unit, on
operates. the ENGINE page:
Make sure that the oil pressure
indication is positive.
NOTE : During pack valves closing, the FAULT legends of the AIR COND/PACK
____
pushbutton switches come on until the pack valves are fully closed.
4. After 30 seconds on the ENG panel On the lower ECAM display unit, on the
115VU: ENGINE page:
- Set the ENG/MASTER 1(2) control - The AB indication comes into view
switch to ON. below IGN
CAUTION : IF YOU FAIL TO DO THE STEPS THAT FOLLOW, A HUNG START CAN
_______
BE THE RESULT.
(a) Monitor the N2 and the EGT carefully during the start for any
unusual indications. Sluggish N2 acceleration is an indication of
a possible hot or hung start. If this indication is accompanied
by a fast increase in EGT, abort the start immediately.
(b) If the EGT is more than the start temperature limit, shut the
engine down immediately. Write down the length of the time and
the highest temperature during overtemperature.
(Ref. Fig. 211/TASK 71-00-00-991-161)
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(c) Abort the start if N1 turn does not occur immediately after an
increase in EGT or by the time N2 is more than 34 percent.
(d) Abort the start if more than 90 seconds is necessary for the
engine to accelerate from FUEL ON to idle N2.
(e) Abort the start if the EGT does not increase in less than 20
seconds after FUEL ON.
(g) Abort the start if the oil pressure does not increase.
NOTE : If you abort the start, perform a dry motoring (Ref. TASK
____
71-00-00-710-045) for 30 seconds to remove caught fuel or
gases or until the EGT decreases below 250 deg.C (482
deg.F).
(h) Make sure that EGT, N1 and N2 increase in less than 20 seconds
(upper ECAM).
(k) Continue to motor the engine until the EGT peaks, decreases, then
becomes stable at MIN IDLE.
(l) When the engine idle speed is stable, on the panel 115VU:
- Put the ENG/MODE/CRANK/NORM/IGN/START selector switch to NORM.
NOTE : When the engine start sequence has ended and the engine is
____
at or above idle (with TLA<8): on the upper ECAM DU,
AVAIL is displayed in green (10 seconds) in the middle
of the EPR dial in order to indicate that the engine start
is successful.
1
_ Release the ENG/MAN/START/1(2) pushbutton switch.
- The ON legend of this pushbutton switch goes off.
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(b) If the engine was shutdown for more than two hours, operate the
engine at MIN IDLE for five minutes. This keeps thermal stresses
to a minimum. The engine must be warmed-up until the oil
temperature is a minimum of -10 deg.C (+14 deg.F) before you move
the throttle control lever forward.
5. Close-up
________
Subtask 71-00-00-869-158
Subtask 71-00-00-862-072
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TASK 71-00-00-710-021
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-00-869-161
A. Not Applicable
4. Procedure
_________
Subtask 71-00-00-710-095
A. Procedure for an emergency shut down for engines with less than two hours
of operation time since overhaul of HP rotor blade tip seals.
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CAUTION : DO NOT START NEWLY OVERHAULED ENGINES WITH HP COMPRESSOR BLADE
_______
TIP CLEARANCES THAT ARE NOT WORN AFTER AN EMERGENCY SHUTDOWN.
THIS CAN CAUSE AN ECCENTRIC RUB PATTERN OF THE HP COMPRESSOR
BLADE TIP SEALS.
THIS IS CAUSED BY A THERMALLY BOWED ROTOR BECAUSE OF HEAT
BUILD-UP IN THE 15 MINUTES THAT FOLLOW AN EMERGENCY SHUTDOWN.
THIS ECCENTRIC RUB PATTERN CAN CAUSE UNSATISFACTORY ENGINE
PERFORMANCE AND STABILITY.
(1) Quickly and immediately move the throttle control lever to the
minimum idle position.
(2) On the ENG panel 115VU: Set the ENG/MASTER control switch 1(2) to
OFF. The HP fuel shut off valve will close and stop the flow of fuel
to the engine.
NOTE : The EEC will engage the starter automatically when N2 reaches
____
10 percent and will continue to motor the engine until the EGT
has decreased below 250 deg.C (482 deg.F) or for two minutes,
whichever is reached first.
(3) Start the engine again in less than 15 minutes by the instructions
given in Normal Engine Automatic Start Procedure (Ref. TASK 71-00-00-
710-043) or Normal Engine Manual Start Procedure (Ref. TASK 71-00-00-
710-047)
(4) Keep the power at minimum idle for 15 minutes before you move the
throttle control lever forward. Normal operation can continue after
15 minutes at minimum idle.
(5) If you cannot start the engine again in less than 15 minutes, do not
try to start the engine for six hours, but you can turn the HP
compressor as follows :
(a) Turn the HP compressor (use the gearbox crank pad) 180 degrees
each half hour until the start can be made. One third turn
clockwise (as seen from the front of the gearbox) on the gearbox
crank pad is equal to 180 degrees N2.
(Ref. Fig. 220/TASK 71-00-00-991-167)
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(b) If the rotor cannot be turned (if more than 500 lbf.in (5.65
n.daN) of torque is necessary), try to turn the rotor each one
half hour until the rotor is free.
(c) When the rotor is free, turn the rotor 180 degrees, stop for one
hour and start the engine. Operate the engine at APPROACH IDLE
for 15 minutes before you accelerate.
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TASK 71-00-00-600-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-00-869-162
A. Not Applicable
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4. Procedure
_________
Subtask 71-00-00-620-050
(1) Disconnect the main fuel inlet line to the fuel pump inlet at the
aircraft interface.
CAUTION : UNWANTED MATERIAL THAT GOES IN TO THE FUEL SYSTEM CAN CAUSE
_______
DAMAGE.
(a) Make sure that unwanted material does not go in to the fuel
system. Equipment must be provided with filters or strainers that
have mesh no coarser than 0.040 mm (0.002 in.).
Subtask 71-00-00-865-071
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU FUEL/LP VALVE/MOT1/ENG1 1QG A08
121VU FUEL/LP VALVE/MOT2/ENG1 3QG M25
FOR 1000EM2
49VU FUEL/LP VALVE/MOT1/ENG2 2QG A09
121VU FUEL/LP VALVE/MOT2/ENG2 4QG M26
Subtask 71-00-00-869-136
C. On the HYD/FUEL paneL 40VU, make sure that all the FUEL/PUMPS pushbutton
switches are set to OFF.
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Subtask 71-00-00-620-051
D. Inhibiting procedure:
(1) Wet motor the engine (Ref. TASK 71-00-00-710-046) until the
preservation/ inhibiting fluid gases go out of the tailpipe.
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TASK 71-00-00-700-040
Procedure after Accidental Opening of the Thrust Reverser Pressure Relief Door
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-00-941-060
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
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(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-00-00-010-078
B. Get Access
Subtask 71-00-00-040-058
Subtask 71-00-00-010-079
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4. Procedure
_________
Subtask 71-00-00-210-055
(1) Visually examine all pneumatic ducts and valves for cracks, ruptures,
loose or broken clamps, and loose support links.
(4) Check that the release settings of the pressure relief door latches
are correct (Ref. TASK 78-32-80-700-010).
5. Close-up
________
Subtask 71-00-00-410-080
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 71-00-00-440-058
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Subtask 71-00-00-410-081
C. Close Access
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TASK 71-00-00-700-014
1. __________________
Reason for the Job
- Ice that can collect at the engine inlet is one of the primary problems
during engine operations in cold weather.
- Engine icing can cause the conditions that follow:
. rotor blades that are caught against the stator case
. a rotor system that is not balanced
. internal damage in the engine.
- These conditions add to the engine icing problem:
. rotor blades and blade tips that have ice attached and is caused from:
* Snow that melts and freezes again on the engine rotors and stators
during engine cool-down.
* Engine suction during engine operation. This action decreases the air
pressure which causes the air temperature to decrease. This condition is
more apparent during high power static ground runs in stable weather
conditions.
* Evaporating cooling.
. Collected ice that goes in to the engine nacelle during engine
operation.
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-00-869-271
A. Not Applicable
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4. Procedure
_________
Subtask 71-00-00-869-272
(b) Remove all the loose ice and snow from the engine inlet ducts,
exhaust ducts and engine external surfaces.
(c) Make sure there is no fluid around the exhaust area that will
burn.
WARNING : PUT APPROVED GLOVES ON YOUR HANDS BEFORE YOU TURN THE
_______
FAN BLADES.
AS THE BLADES CAN CAUSE INJURY TO YOUR HANDS.
1
_ Make sure the N1 rotor will turn freely. Use your hand and
turn the rotor in a clockwise direction when you look from the
rear of the engine.
(e) Apply heat if you have one or more of the conditions that follow:
1
_ The rotors do not move because of ice.
2
_ Ice and snow on the cowling, external surfaces, joints of the
thrust reverser, inlet cowl acoustic panels, fan duct and
turbine exhaust duct.
(2) Start the engine. Use the normal engine automatic start procedure
(Ref. TASK 71-00-00-710-043) or the normal engine manual start
procedure (Ref. TASK 71-00-00-710-047).
WARNING : DO NOT VISUALLY EXAMINE THE INLET COWL FOR ICE WHEN THE
_______
ENGINE IS IN OPERATION. DO NOT GO NEAR THE INLET AREA OR
INJURY TO THE PERSON CAN OCCUR.
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(a) Apply engine/nacelle thermal anti-icing if you have the
conditions that follow:
1
_ There is visible moisture such as clouds, fog, rain, snow,
sleet or ice crystals present and the outside static air
temperature is less than 42 deg.F (5.5 deg.C) or if the dew
point and outside air temperature (ram air temperature (RAT)
or static air temperature (SAT)) are in 5 deg.F (-15 deg.C) or
3 deg.C (37.4 deg.F) of each other.
2
_ There is bad icing conditions
a
_ Do a regular engine run-up (with the engine anti-icing
system on) to the highest thrust setting possible (50
percent N1 speed for a minimum of 15 seconds is necessary).
This must be done to keep to a minimum the risk of ice
build-up during extended ground idle operation. Ten minutes
is the minimum time necessary between each engine run-up.
(a) Make sure there is no snow or ice on the aircraft parking area.
1
_ Remove all the ice during the engine cool-down time.
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(c) After the engine is cool.
CAUTION : IF ICE AND WATER ARE NOT REMOVED FROM THE ENGINE
_______
INTAKE, THE LOWER FAN BLADE TIPS CAN FREEZE TO THE FAN
CASE.
1
_ Make sure there is no ice or water in the engine intake at the
lower fan section area.
2
_ Apply a light coat of anti-icing fluid to the engine surfaces
that will contact all the applicable engine covers.
NOTE : The engine covers will not freeze to the engine when
____
anti-icing fluid is applied.
3
_ Install all the engine covers.
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TASK 71-00-00-700-016
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-00-869-144
A. Safety Precautions
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(2) There must be two qualified persons in the cockpit when performing an
engine run above idle. One must monitor the outside and the aircraft
behaviour while the other performs the engine test.
4. Procedure
_________
Subtask 71-00-00-869-145
(2) Operate the engine at MIN IDLE for five minutes before you do an
engine shutdown. If you operated the engine at high power (more than
1.33 EPR) for more than five minutes, increase the time at MIN IDLE
to Fifteen minutes before shutdown.
The time at MIN IDLE shall not be less than five minutes before
engine shutdown.
Subtask 71-00-00-869-147
B. Emergency Shutdown
(1) An emergency shutdown is a shutdown from power levels higher than MIN
IDLE and the engine was not cooled down at IDLE first.
Subtask 71-00-00-869-148
(1) Do the steps that follow for engines that will be started again in 15
minutes of the last engine shutdown.
(a) Immediately after FUEL OFF mode, engage the starter below 1490
RPM (10 percent) to continue the rotation of the engine.
(b) Motor the engine at more than 2500 N2 RPM (16.8 percent) until
the EGT decreasesbelow 482 deg F (250 deg C) or for two minutes.
Use the one that is less.
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(c) Start the engine again in less than 15 minutes (Ref. TASK 71-00-
00-710-043) or (Ref. TASK 71-00-00-710-047).
(d) Keep the power at MIN IDLE for 15 minutes before you move the
thrust lever forward. You can continue usual operation after 15
minutes at MIN IDLE.
(2) Do the steps that follow for engines that will be started again 15
minutes or more after the last engine shutdown.
(a) Start the engine again after six hours from the last engine
shutdown or turn the HP compressor as follows:
1
_ Turn the HP compressor (use the gearbox crank pad and a torque
wrench) 180 degrees each half hour for up to a maximum of six
hours. Do not use more than 500 lbf.in (5.65 m.daN) of torque.
NOTE : One third turn clockwise (when you look from the front
____
of the gearbox) on the gearbox crank pad is equal to
180 degrees of rotor rotation.
(Ref. Fig. 220/TASK 71-00-00-991-167)
(b) Between 10 and 20 minutes after the last manual rotor turn,
before you try an engine start, the HP rotor must be free (less
than 500 lbf.in (5.65 m.daN)) of torque is necessary to turn the
rotor 360 degrees). If the rotor is free, you can start the
engine again (Ref. TASK 71-00-00-710-043) or (Ref. TASK 71-00-00-
710-047).
(c) If the rotor cannot be turned (more than 500 lbf.in (5.65 m.daN))
of torque is necessary), do the steps that follow:
1
_ Try to turn the rotor each one half hour until the rotor is
free.
2
_ Turn the rotor 180 degrees (one third turn clockwise when you
look from the front of the gearbox).
3
_ Start the engine again one hour after the last rotor turn
(Ref. TASK 71-00-00-710-043) or (Ref. TASK 71-00-00-710-047).
(d) Operate the engine at MIN IDLE for a minimum of 15 minutes before
you increase thrust.
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POWER PLANT - GENERAL - ADJUSTMENT/TEST
_______________________________________
TASK 71-00-00-710-017
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-00-869-165
A. Not Applicable
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4. Procedure
_________
Subtask 71-00-00-710-116
(1) The test requirements in this section must be used after the repair
or replacement of power plant modules or components. This will make
sure that the engine is safe and serviceable.
------------------------------------------------------------------------------
|GROUND TEST | DESCRIPTION |
------------------------------------------------------------------------------
TEST No. 4 Oil System Static Leak check (Ref. TASK 71-00-00-790-010)
TEST No. 9 Trim balance (Ref. TASK 71-00-00-700-012) or (Ref. TASK 71-00-
00-700-012)
TEST No 10 Reserved
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(3) Power Plant/Module/Section Test requirements for removal and
installation with or without overhaul, rework, repair or replacement.
NOTE : If more than one test is shown (example : 1,2,3 and 6), all
____
the tests are necessary.
The engine must be removed to replace all modules exept for
the Fan Module and the External Gearbox Module.
------------------------------------------------------------------------------
| MODULE/SECTION | NECESSARY TEST(s) |
------------------------------------------------------------------------------
R | Complete Power Plant | 3 and 6 then 13 |
------------------------------------------------------------------------------
| Fan Module | |
| (if the engine was not removed) | 8 |
------------------------------------------------------------------------------
| Fan Module | |
| (if the engine was removed) | 13* |
------------------------------------------------------------------------------
| LP Compressor/Intermediate Case Module | 3 and 6, then 13* |
| | as applicable |
------------------------------------------------------------------------------
| Fan Case Section | 3 and 6, then 13* |
| | as applicable |
------------------------------------------------------------------------------
| HP Compressor | 3 and 6, then 13* |
| | as applicable |
------------------------------------------------------------------------------
| No.4 Bearing and Combustion Section | |
| HP Turbine Module/Stage 1 Turbine Nozzle | 3 and 6, then 13* |
| | as applicable |
------------------------------------------------------------------------------
| LP Turbine Module | 3 and 6, then 13* |
| | as applicable |
------------------------------------------------------------------------------
| Turbine Exhaust Case Module | 3 and 6, then 13* |
| | as applicable |
------------------------------------------------------------------------------
| External Gearbox Module | |
| (if the engine was not removed) | 1 then 6 |
------------------------------------------------------------------------------
| External Gearbox Module | |
| (if the engine was removed) | 13* as applicable |
------------------------------------------------------------------------------
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(4) Component Repair or Replacement Test Requirements:
1
_ If fuel lines are disconnected, Test No. 3 is necessary.
2
_ If oil lines are disconnected, Test No. 3 or 1 is necessary.
3
_ If electrical harnesses are disconnected, do an operational
test of the EEC (Ref. TASK 73-22-34-710-040) and an
operational test of the FADEC system (Ref. TASK 73-22-00-710-
040).
NOTE : When checking the fuel system hardware for leaks, a dry
____
motor leak check (Ref. TASK 71-00-00-710-045) or a wet
motor leak check (Ref. TASK 71-00-00-710-046) may be
used to identify leaks. These checks must be followed
by an idle leak check (Ref. TASK 71-00-00-710-012).
-------------------------------------------------------------------------------
| COMPONENT | NECESSARY TEST |
-------------------------------------------------------------------------------
| IGNITION SYSTEM: | |
-------------------------------------------------------------------------------
| Ignition Exciter, Ignition Lead | Operational Test of the Ignition|
| or Igniter Plug | System : |
| | (Ref TASK 74-00-00-710-041) |
-------------------------------------------------------------------------------
| OIL SYSTEM: | |
-------------------------------------------------------------------------------
| Gearbox Crank Cover | 3 |
-------------------------------------------------------------------------------
| Oil Tank | 3 |
-------------------------------------------------------------------------------
| Oil Tank Valve | 3 |
-------------------------------------------------------------------------------
| Fuel-Cooled Oil Cooler | 3 or 1 |
-------------------------------------------------------------------------------
| Air-Cooled Oil Cooler | 3 or 1 |
-------------------------------------------------------------------------------
| Pressure Oil Pump/Filter Housing | 3 or 1 |
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-------------------------------------------------------------------------------
| COMPONENT | NECESSARY TEST |
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
| Pressure Oil Filter Element | 3 or 1 |
-------------------------------------------------------------------------------
| Scavenge OIl Pump and Filter Housing | 3 or 1 |
-------------------------------------------------------------------------------
| Scavenge Oil Filter Element | 3 or 1 |
-------------------------------------------------------------------------------
| Deoiler | 3 |
-------------------------------------------------------------------------------
| Pressure Oil Tubes | 3 or 1 |
-------------------------------------------------------------------------------
| Scavenge Oil Tubes | 3 |
-------------------------------------------------------------------------------
| No. 4 Bearing Compartment Scavenge Valve | 11 |
-------------------------------------------------------------------------------
| No. 5 Bearing Compartment Cover | 3 |
-------------------------------------------------------------------------------
| Oil Temperature Thermocouples | 3 |
-------------------------------------------------------------------------------
| Oil Quantity Transmitter | 3 |
-------------------------------------------------------------------------------
| Oil Pressure Switches or transducer | 3 |
-------------------------------------------------------------------------------
| Sight Glass | No test is necessary |
-------------------------------------------------------------------------------
| Magnetic Chip Detector Housing | 3 |
-------------------------------------------------------------------------------
| STARTING SYSTEM: | |
-------------------------------------------------------------------------------
| Starter or Starter Valve | 1 or Engine Start |
| | (Ref TASK 71-00-00-710-043 or |
| | TASK 71-00-00-710-047) |
-------------------------------------------------------------------------------
| Starter Duct | No test is necessary |
-------------------------------------------------------------------------------
| FUEL SYSTEM: | |
-------------------------------------------------------------------------------
| Fuel Pump | 3 or 2 |
-------------------------------------------------------------------------------
| Fuel Filter Element | 3 or 1 |
-------------------------------------------------------------------------------
| Fuel Nozzle | 3 or 2 |
-------------------------------------------------------------------------------
| Fuel Diverter and Return Valve | 3 or 1 |
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-------------------------------------------------------------------------------
| COMPONENT | NECESSARY TEST |
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
| Fuel Distribution Valve | 3 or 2 |
-------------------------------------------------------------------------------
| Fuel Metering Unit (FMU) | 3 or 2 |
| |and Operational Test of the FADEC|
| | System |
| | (Ref TASK 73-22-00-710-040) |
-------------------------------------------------------------------------------
| Fuel Cooled Oil Cooler | 3 or 1 |
-------------------------------------------------------------------------------
| Fuel Manifold | 3 or 2 |
-------------------------------------------------------------------------------
| Fuel Tubes (before the Fuel Metering Unit)| 3 or 1 |
-------------------------------------------------------------------------------
| Fuel Tubes (after the Fuel Metering Unit) | 3 or 2 |
-------------------------------------------------------------------------------
| Fuel Pressure Switches | 3 or 1 |
-------------------------------------------------------------------------------
| IDG Fuel-Cooled Oil Cooler | 3 or 1 |
-------------------------------------------------------------------------------
| Fuel Flow Transmitter | 3 or 2 |
-------------------------------------------------------------------------------
| Fuel Temperature Sensor | 3 or 1 |
-------------------------------------------------------------------------------
| ELECTRONIC CONTROL SYSTEM | |
-------------------------------------------------------------------------------
| Electronic Engine Control (EEC) | Operational Test of the EEC |
| | (Ref TASK 73-22-34-710-040) and |
| | Operational Test of the FADEC |
| | System |
| | (Ref TASK 73-22-00-710-040) |
| | and Test No. 6 |
-------------------------------------------------------------------------------
| Engine Dedicated Alternator | 6 |
-------------------------------------------------------------------------------
| ELECTRICAL HARNESSES: | |
-------------------------------------------------------------------------------
| EEC Harness - Fan | Operational Test of the EEC |
| | (Ref TASK 73-22-34-710-040) and |
| | Operational Test of the FADEC |
| | System |
| | (Ref TASK 73-22-00-710-040) |
-------------------------------------------------------------------------------
| EEC Harness - Core | Operational Test of the EEC |
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-------------------------------------------------------------------------------
| COMPONENT | NECESSARY TEST |
-------------------------------------------------------------------------------
| | (Ref TASK 73-22-34-710-040) and |
| | Operational Test of the FADEC |
| | System |
| | (Ref TASK 73-22-00-710-040) |
-------------------------------------------------------------------------------
| ENGINE INDICATING: | |
-------------------------------------------------------------------------------
| N1 speed/trim balance probe | 2, 3, 6, 8 and 13 |
-------------------------------------------------------------------------------
| P2/T2 Sensor and Tubes | No test is necessary |
-------------------------------------------------------------------------------
| P3/T3 Sensor | No test is necessary |
-------------------------------------------------------------------------------
| P 4.9 Sensor and Manifold | No test is necessary |
-------------------------------------------------------------------------------
| Vibration Transducer | 3 |
-------------------------------------------------------------------------------
| EGT Harness or Thermocouple | 3 |
-------------------------------------------------------------------------------
| AIR SYSTEMS: | |
-------------------------------------------------------------------------------
| No. 4 Bearing Compartment Air | |
-------------------------------------------------------------------------------
| Cooler and Tubes | No test is necessary |
-------------------------------------------------------------------------------
| Turbine Cooling Tubes | No test is necessary |
-------------------------------------------------------------------------------
| Stage 10 to HPT Air Valve | No test is necessary |
-------------------------------------------------------------------------------
| Stage 10 Air Solenoid Valve | No test is necessary |
-------------------------------------------------------------------------------
| HP/LP Turbine Active Clearance | |
-------------------------------------------------------------------------------
| Control Ducts and Manifolds | No test is necessary |
-------------------------------------------------------------------------------
| Active Clearance Control Valve | No test is necessary |
-------------------------------------------------------------------------------
| Active Clearance Control Actuator | 3 or 1 |
-------------------------------------------------------------------------------
| Ignition Cooling Tubes and Housing | No test is necessary |
-------------------------------------------------------------------------------
| AIRFLOW CONTROL SYSTEMS: | |
-------------------------------------------------------------------------------
| LP Compressor Bleed Master and | |
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-------------------------------------------------------------------------------
| COMPONENT | NECESSARY TEST |
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
| Slave Actuators | 3 or 1 then 11 |
-------------------------------------------------------------------------------
| Variable Stator Vane Actuator | 3 or 1 then 11 |
-------------------------------------------------------------------------------
| HP Compressor Stage 7 Solenoid | |
-------------------------------------------------------------------------------
| Valve | 3 |
-------------------------------------------------------------------------------
| HP Compressor Stage 7 Bleed Valve | 3 |
-------------------------------------------------------------------------------
| HP Compressor Stage 10 Solenoid | |
| Valve | 3 |
-------------------------------------------------------------------------------
| HP Compressor Stage 10 Bleed Valve | 3 |
-------------------------------------------------------------------------------
| Air Intake Anti-Ice Valve | Operational Test of the engine |
| | air intake anti-ice system |
| | (Ref TASK 30-21-00-710-001 or |
| | TASK 30-21-00-710-002) |
-------------------------------------------------------------------------------
NOTE: When checking the fuel system hardware for leaks, a dry
motor leak check (Ref. Task 71-00-00-710-045) or a wet motor
check (Ref. Task 71-00- 00-710-046) may be used to identify
leaks. These checks must be followed by an idle leak check
(Ref. Task 71-00-00-710-012).
1
_ Check the Multifunction Control and Display Unit (MCDU) and
EEC configuration page for the EEC part number, engine rating
number, engine bump configuration and engine serial number.
2
_ Check the data on the engine identification plate and data
entry plug backshell for each of the two installed engines: It
must be the same data as given in step 1_. Make sure the data
given below is the same for each of the two installed engines.
- EEC part number (engine identification plate only).
- Engine rating number
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- Engine bump configuration
- Engine serial number (each engine)
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TASK 71-00-00-710-045
1. __________________
Reason for the Job
Use the Dry Motor Leak check to do a check of the fuel, oil and hydraulic
systems for leaks.
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
WARNING : DO NOT TRY TO STOP FAN FROM TURNING BY HAND. THIS CAN CAUSE INJURY
_______
TO THE PERSONS AND DAMAGE TO THE EQUIPMENT.
WARNING : MAKE SURE THAT THE LANDING GEAR GROUND SAFETIES AND THE WHEEL
_______
CHOCKS ARE IN POSITION.
WARNING : DO NOT REMOVE THE FILLER CAP OF THE OIL TANK IMMEDIATELY AFTER
_______
ENGINE OPERATION. LET THE OIL PRESSURE DECREASE FOR A MINIMUM OF 5
MINUTES AFTER THE ENGINE SHUTDOWN.
IF YOU OPEN THE FILLER CAP WHEN THERE IS PRESSURE IN THE TANK THE
OIL CAN BURN YOU DANGEROUSLY.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE MOTORING THE ENGINE. MOVEMENT OF THE FLIGHT
CONTROL SURFACES CAN BE DANGEROUS AND/OR CAUSE DAMAGE.
CAUTION : DO NOT MOTOR THE ENGINE WITH EITHER THE FAN COWLS OR THRUST
_______
REVERSER HALVE(S) OPEN WHEN THE WIND SPEED IS 50 MPH (80 KM/H) OR
MORE. OTHERWISE INJURY AND/OR DAMAGE TO THE ENGINE CAN OCCUR.
CAUTION : MAKE SURE THE FAN COWLS AND THRUST REVERSER HALVES ARE SECURELY
_______
HELD OPEN DURING MOTORING. MAKE SURE HOLD OPEN RODS ARE
SERVICEABLE.
CAUTION : MAKE SURE THAT THERE IS NO HYDRAULIC GROUND POWER SUPPLY CONNECTED
_______
TO THE AIRCRAFT WHEN YOU DO THIS PROCEDURE. IF A GROUND POWER
SUPPLY IS CONNECTED, THERE IS A RISK OF DAMAGE TO THE ENGINE
PUMPS.
Subtask 71-00-00-010-089
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Subtask 71-00-00-040-067
Subtask 71-00-00-010-091
Subtask 71-00-00-861-070
Subtask 71-00-00-860-062
E. Get Access
(2) Supply the aircraft pneumatic system from a HP ground power unit or
the APU (Ref. TASK 36-12-00-860-001) or (Ref. TASK 36-12-00-860-002).
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4. Procedure
_________
Subtask 71-00-00-710-126
A. Do this test:
CAUTION : MAKE SURE THAT THE ENG/MASTER 1(2) CONTROL SWITCH (ON THE PANEL
_______
115VU) IS SET TO OFF BEFORE YOU START THE FUEL PUMPS.
CAUTION : BEFORE YOU MOTOR THE ENGINE, MAKE SURE ALL MAIN FUEL PUMPS ARE
_______
SET TO ON (LIGHTS ARE OUT) AND THE CIRCUIT BREAKER 1KC1 (2) IS
PULLED. THIS ENSURES POSITIVE FUEL PRESSURE TO THE ENGINE.
CAUTION : DO NOT MOTOR THE ENGINE MORE THAN THE LIMIT OR YOU CAN DAMAGE
THE STARTER.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
4. On the ENG panel 115VU:
6. Motor the engine as long as it is necessary but obey the starter operating
limits : 120 seconds.
7. Look at the N1 and N2 indications to make sure that the engine operates.
8. Make sure that the oil pressure is positive. Do not continue to motor the
engine if you do not see positive oil pressure.
NOTE : Make sure that you do not operate the starter more than its operating
____
limits:
- 3 cycles: two of 2 minutes and one of 1 minute duration maximum
- let 15 seconds of no operation between cycles to allow for starter
rotor lubrication
- after 3 cycles or 4 minutes of continuous cranking let the starter
cool for 30 minutes before you try a new start of motoring
- do not engage the starter when the N2 speed is above 10 percent.
- while the engine is motored, do a visual check for leaks at the
fuel and oil system tubes and manifolds.
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
On the lower ECAM display unit, on the
ENGINE page:
- the symbol for the starter valve is
in the closed position.
NOTE : During engine coastdown, listen for any unusual noise from the
____
turning components of the engine.
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Subtask 71-00-00-210-058
5. Close-up
________
Subtask 71-00-00-869-173
(1) Disconnect the HP ground power unit or shut down the APU.
Subtask 71-00-00-860-060
Subtask 71-00-00-862-069
Subtask 71-00-00-410-090
D. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 71-00-00-440-066
E. Activate the thrust reverser system and HCU (Ref. TASK 78-30-00-440-013)
and (Ref. TASK 78-30-00-440-012).
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Subtask 71-00-00-410-092
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TASK 71-00-00-710-046
1. __________________
Reason for the Job
Use the Wet Motor Leak Check to do an inspection of the complete fuel
distribution system and the oil system.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
WARNING : DO NOT TRY TO STOP FAN FROM TURNING BY HAND. THIS CAN CAUSE INJURY
_______
TO THE PERSONS AND DAMAGE TO THE EQUIPMENT.
WARNING : MAKE SURE THAT THE LANDING GEAR GROUND SAFETIES AND THE WHEEL
_______
CHOCKS ARE IN POSITION.
WARNING : DO NOT REMOVE THE FILLER CAP OF THE OIL TANK IMMEDIATELY AFTER
_______
ENGINE OPERATION. LET THE OIL PRESSURE DECREASE FOR A MINIMUM OF 5
MINUTES AFTER THE ENGINE SHUTDOWN.
IF YOU OPEN THE FILLER CAP WHEN THERE IS PRESSURE IN THE TANK THE
OIL CAN BURN YOU DANGEROUSLY.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE MOTORING THE ENGINE. MOVEMENT OF THE FLIGHT
CONTROL SURFACES CAN BE DANGEROUS AND/OR CAUSE DAMAGE.
CAUTION : DO NOT MOTOR THE ENGINE WITH EITHER THE FAN COWLS OR THRUST
_______
REVERSER HALVE(S) OPEN WHEN THE WIND SPEED IS 50 MPH (80 KM/H) OR
MORE. OTHERWISE INJURY AND/OR DAMAGE TO THE ENGINE CAN OCCUR.
CAUTION : MAKE SURE THE FAN COWLS AND THRUST REVERSER HALVES ARE SECURELY
_______
HELD OPEN DURING MOTORING. MAKE SURE HOLD OPEN RODS ARE
SERVICEABLE.
CAUTION : MAKE SURE THAT THERE IS NO HYDRAULIC GROUND POWER SUPPLY CONNECTED
_______
TO THE AIRCRAFT WHEN YOU DO THIS PROCEDURE. IF A GROUND POWER
SUPPLY IS CONNECTED, THERE IS A RISK OF DAMAGE TO THE ENGINE
PUMPS.
CAUTION : MAKE SURE THAT THE C/BS 1KC1/2 ARE CLOSED WHEN YOU DO THIS
_______
PROCEDURE. THIS IS A CHECK TO PREVENT FUEL FLOODING AND TO PREVENT
ENGIRE FIRE.
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Subtask 71-00-00-010-150
Subtask 71-00-00-040-089
Subtask 71-00-00-010-151
Subtask 71-00-00-865-129
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
121VU ENGINE/ENG1/OIL/PRESS/AND REV SNSR/CHAN A 2EN1 N40
121VU ENGINE/ENG1/OIL/QTY 1EN1 N39
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
121VU ENGINE/ENG2/OIL/PRESS/AND REV SNSR/CHAN A 2EN2 N42
121VU ENGINE/ENG2/OIL/QTY 1EN2 N41
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-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 71-00-00-865-130
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
FOR 1000EM2
49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
Subtask 71-00-00-861-085
Subtask 71-00-00-860-137
Subtask 71-00-00-869-292
(1) Supply the aircraft pneumatic system from a HP ground power unit or
the APU (Ref. TASK 36-12-00-860-001) or (Ref. TASK 36-12-00-860-002).
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(3) On the lower ECAM display unit:
(b) make sure that the pressure of the Green reservoir for the engine
1 (Yellow reservoir for the engine 2) is correct
(4) Make sure that the engine 1(2) pump is serviceable (on the panel
40VU, the OFF legend of the ENG1(2) PUMP pushbutton switch must be
off).
(5) Do the operational test of the engine fire and overheat detection
(loop and squib test).
4. Procedure
_________
Subtask 71-00-00-710-182
A. Do this test:
CAUTION : DO NOT OPERATE THE ENGINE IF THE FUEL INLET PRESSURE IS NOT
_______
POSITIVE (THE FUEL IS NECESSARY TO LUBRICATE THE ENGINE FUEL
PUMP AND THE FMU AND THUS PREVENT DAMAGE).
CAUTION : DO NOT MOTOR THE ENGINE MORE THAN THE LIMIT OR YOU CAN DAMAGE
_______
THE STARTER.
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
to cool before you try a new
start or motoring.
- on the ENG panel 115VU, set the On the upper ECAM display unit:
ENG/MASTER 1(2) switch to ON. - the fuel flow indication FF
increases.
On the lower ECAM display unit:
- make sure that the oil pressure
indication is positive.
- set the ENG/MASTER 1(2) switch - the starter valve goes to closed
to OFF position.
On the lower ECAM display unit:
- the symbol for the starter valve is
in the closed position.
7. When on the lower ECAM display This dries the fuel that can be in the
unit, the symbol for the starter combustor.
valve is in the open position,
motor the engine for a minimum of
60 seconds.
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
NOTE : Do not motor the engine for more than 120 seconds.
____
NOTE : During engine shutdown, listen for unusual noise from the turning
____
components of the engine.
Subtask 71-00-00-210-086
5. Close-up
________
Subtask 71-00-00-869-293
(1) Disconnect the HP ground power unit or shut down the APU.
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Subtask 71-00-00-862-079
Subtask 71-00-00-860-138
Subtask 71-00-00-410-139
D. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 71-00-00-440-085
E. Activate the thrust reverser system and HCU (Ref. TASK 78-30-00-440-013)
and (Ref. TASK 78-30-00-440-012).
Subtask 71-00-00-410-140
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Subtask 71-00-00-865-131
G. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
FOR 1000EM2
49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
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TASK 71-00-00-710-012
WARNING : DO NOT DO AN ENGINE RUN-UP WITH THE THRUST REVERSER COWLS OPEN. DO
_______
NOT DO AN ENGINE RUN-UP WITH THE FAN COWLS OPEN AND SAFETIED BY THE
HOLD-OPEN ROD IF YOU OPERATE THE ENGINE AT POWER HIGHER THAN IDLE.
1. __________________
Reason for the Job
Use the Idle Leak Check to do an inspection of the fuel and oil systems for
leaks or for a functional check of the 7th or 10th stage bleed
valve/solenoid after replacement.
2. ______________________
Job Set-up Information
A. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-00-010-152
Subtask 71-00-00-040-090
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Subtask 71-00-00-010-153
Subtask 71-00-00-110-061
(1) Clean thoroughly areas where maintenance has been done. Use a clean
lint free cloth (Material No. V02-099) made moist with isopropyl
alcohol (Material No. V01-410) and dry with a lint free cloth.
(2) Apply non aqueous developer (Material No. V06-030) to the fuel and
oil tubes at the locations where they were disconnected and
reconnected.
Subtask 71-00-00-410-141
Subtask 71-00-00-440-086
Subtask 71-00-00-861-086
Subtask 71-00-00-860-139
H. Do the EIS start procedure (upper ECAM display unit only) (Ref. TASK 31-
60-00-860-001).
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4. Procedure
_________
Subtask 71-00-00-710-183
A. Do this test:
NOTE : If you must do a check of the Electronic Engine Control, you can
____
do the test, Engine Electronic Control (EEC) System Idle Test at
this time (Ref. TASK 71-00-00-710-022).
(1) Operate the engine at MIN IDLE only for this test.
(2) Start the engine with the Normal Engine Automatic Start Procedure
(Ref. TASK 71-00-00-710-043) or the Normal Engine Manual Start
Procedure (Ref. TASK 71-00-00-710-047).
(3) Make sure that the indications of operation are in the limits of
operation, with reference to (Ref. TASK 71-00-00-860-011) if
required.
NOTE : Make sure that you obey the precautions that are given for
____
persons to operate an engine safely. Injury can result if you
do not obey these precautions.
Subtask 71-00-00-710-184
Subtask 71-00-00-010-154
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Subtask 71-00-00-040-091
Subtask 71-00-00-010-155
Subtask 71-00-00-210-082
NOTE : Pay special attention to where maintenance has been done and where
____
non aqueous developer (Material No. V06-030) has been applied to
oil or fuel tubes at there disconnect points.
(2) If no leaks are apparent where non aqueous developer (Material No.
V06-030) was applied, remove it with a lint free cloth (Material No.
V02-099) made moist with isopropyl alcohol (Material No. V01-410).
Subtask 71-00-00-210-091
(1) Visually inspect the turbine exhaust case for oil that came out of
the No.4 bearing weep tube port (Ref. TASK 72-50-00-200-010).
(2) If there is oil, do the procedure to dry out the high pressure
turbine after oil contamination (Ref. TASK 71-00-00-700-013).
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5. Close-up
________
Subtask 71-00-00-410-142
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 71-00-00-440-087
Subtask 71-00-00-410-143
Subtask 71-00-00-860-140
Subtask 71-00-00-862-080
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TASK 71-00-00-710-022
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-00-869-294
A. Not Applicable
4. Procedure
_________
Subtask 71-00-00-710-185
A. Do this test:
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The Operational Test of the EEC (Ref. TASK 73-22-34-710-040) is
usually done before this test. This will let you make sure of
correct EEC operation.
This test can be done at the same time as test No.3, the Idle leak
check (Ref. TASK 71-00-00-710-012).
(1) Start the engine by the Normal Engine Automatic Start Procedure
(Ref. TASK 71-00-00-710-043) or the Normal Engine Manual Start
Procedure (Ref. TASK 71-00-00-710-047).
(2) Let the engine become stable at MIN IDLE for three minutes.
(3) Make sure that the parameters are in the limits of operation.
(4) Make sure that there are no incorrect status or ECAM warning
messages.
(7) Set each channel and do a check of the CFDS fault messages.
Subtask 71-00-00-210-092
(1) Visually inspect the turbine exhaust case for oil that came out the
No.4 bearing weep tube port (Ref. TASK 72-50-00-200-010).
(2) If there is oil, do the procedure to dry out the high presssure
turbine after oil contamination (Ref. TASK 71-00-00-700-013).
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TASK 71-00-00-700-022
1. __________________
Reason for the Job
You can use this test to make an analysis of the vibration characteristics
of an engine.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
R Subtask 71-00-00-710-202
R A. Make sure the dry out procedure for the High Pressure Turbine is
R necessary.
R (1) Do the dry out procedure, if necessary, for the HPT (Ref. TASK 71-00-
R 00-700-013).
Subtask 71-00-00-861-077
Subtask 71-00-00-710-157
R C. Do this test:
(2) There must be two qualified persons in the cockpit when performing an
engine run. One must monitor the outside and the aircraft behaviour
while the other performs the engine test.
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(3) If the aircraft begins to move while performing an engine run,
immediately set all the thrust levers to idle position.
(4) Start both of the engines by the normal engine automatic start
procedure (Ref. TASK 71-00-00-710-043) or the normal engine manual
start procedure (Ref. TASK 71-00-00-710-047).
(5) Make sure that the indications of operation are in the limits of
operation, with reference to (Ref. TASK 71-00-00-860-011) if
required.
4. Procedure
_________
Subtask 71-00-00-710-158
A. Do this test:
(2) Slowly increase the power of the engine which is not being tested to
1.08 EPR.
(3) Slowly increase the power of the test engine to 1.25 EPR for three
minutes to let it become thermally stable.
NOTE : The vibration survey must be done only on an engine which has
____
become thermally stable.
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(6) Do an acceleration and deceleration as follows:
(a) Increase the power of the engine which is not being tested to
1.08 EPR minimum.
(b) Slowly increase the power of the test engine to 85 percent N1.
1
_ Make the acceleration rate so that the engine goes to 85
percent N1 power in not less that 120 seconds.
2
_ Make a record of all the vibration peaks and a record of the
N1/N2 speeds and EPR at which the peaks occurred.
a
_ Push the line key adjacent to the SAVE indication to record
set of the vibration data displayed on the MCDU for the
selected N1 speed(s) (Ref. TASK 77-32-34-869-010).
3
_ Let the engine become stable at 85 percent N1 for one minute
before you continue.
1
_ Make the deceleration rate so that the engine goes to MIN IDLE
in not less than 120 seconds.
2
_ Make a record of all the vibration peaks (Ref. TASK 77-32-34-
869-010).
(d) Decrease the power of the engine which is not being tested to MIN
IDLE.
1
_ Set the speed on the test engine where the peaks occured.
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exceed the vibration limits defined (Ref. TASK 71-00-
00-860-010) then you must perfom a trim balance
(Ref. TASK 71-00-00-700-012) or (Ref. TASK 71-00-00-
700-012).
2
_ Let the engine become stable for 30 seconds.
3
_ Make a record of the average vibration reading.
4
_ The average vibration for which you made a record during the
30 seconds, must not exceed the limits listed in TASK
(Ref. TASK 71-00-00-860-010). See Section Vibration Limits
and Fan Trim Balance Vibration Guidelines
-------------------------------------------------------------------------------
| Location | Overall | N1 (Peak) | N2 (Peak) |
-------------------------------------------------------------------------------
| Fan case | 4.67 units | 3.33 units | 3.33 units |
| | (1.4 IPS) | (1.0 IPS) | (1.0 IPS) |
-------------------------------------------------------------------------------
5. Close-up
________
Subtask 71-00-00-862-075
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TASK 71-00-00-700-012
Test No.9 : Low Pressure (LP) Compressor (Fan) Trim Balancing - One Shot Method
1. __________________
Reason for the Job
A. This TASK gives an instruction for Test No.9 LP Compressor (fan) trim
balancing (one shot method).
B. Trim balance procedures for the LP Compressor (Fan) rotor have the
folowing two methods:
(1) Test 9: This procedure uses vibration amplitude and unbalance phase
angle indication which are identified by Engine Vibration Monotoring Unit
(EVMU), then unbalance moment weight and actual phase angle are calculated.
For the calculation it is necessary to use Influence Coefficients. It
consists of the following:
(a) Mass Coefficient: Relation of vibration amplitude indication (mils) to
unbalance moment weight (oz. in).
(b) Phase lag: Different angle between actual phase angle and EVMU phase
angle indication.
(2) The detailed values at each speed are given in these procedures. Test 9
requires fewer engine runs than Test 9A.
(3) Test 9A: This procedure uses three trial trim balance weights (dummy
weights). It makes you compare the actual unbalance vibration indication
with the unbalance indicatiion with the three trial balance weihts installed
at the consecutive positions (bolt holes). The data is vectorially plotted
to find the phase angle and the vibration amount necessary for the final
trim balance. Test 9A is able to get more accurate balancing than Test 9.
C. As an alternative solution, you can use the Fan Trim Balance with the
EVMU (refer to 77-32-34 pb 501)
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
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B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-00-00-869-190
A. Safety Precautions
(2) There must be two qualified persons in the cockpit when performing an
engine run. One must monitor the outside and the aircraft behaviour
while the other performs the engine test.
4. Procedure
_________
Subtask 71-00-00-710-137
NOTE : If the vibration exceeds the limits, slowly decrease the engine
____
speed to idle, shutdown the engine and find the cause.
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NOTE : Speed (N1) is given as a percentage of LP shaft turn speed. 100
____
percent = 5650 RPM.
NOTE : Phase lag (B) is the different angle between the actual phase
____
angle and the EVMU phase angle indication (A).
NOTE : Mass coefficient (K) is ratio of the trim amount (TA) to the
____
vibration amplitude (U).
NOTE : Balance effect error (TE) is the moment weight value of the
____
remaining rotor unbalance after installation of the trim balance
weights.
NOTE : Trim phase angle (TP) is the angle from the top position to the
____
trim angular position on the rotor.
NOTE : Weight set is a group of trim balance weights that are installed
____
at consecutive bolt holes.
(Ref. Fig. 502/TASK 71-00-00-991-229)
NOTE : Weight par is a pair of the trim balance weights that are
____
installed at two bolt holes.
(Ref. Fig. 502/TASK 71-00-00-991-229)
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(1) Examine the engine configuration and the vibration data record in
flight to find if the vibration data can be used
1
_ The fan blades were not replaced since last flight.
2
_ The fan blades were not repaired since last flight.
3
_ Removal and installation of the LP compressor (fan) module
were not done since last flight.
4
_ Engine repair in shop was not done since last flight.
(b) Read the record of engine vibration data which was measured with
the EVMU in flight (Ref. TASK 77-32-34-869-048).
(Ref. Fig. 501/TASK 71-00-00-991-160)
1
_ Make sure that the record includes the N1 speeds, the
vibration amplitudes and the phase angles measured over a
speed range of 80 to 93 percent (4520 to 5255 RPM) N1.
2
_ Write the data on the Record Sheet 1.
(Ref. Fig. 503/TASK 71-00-00-991-227)
(c) If all the conditions in steps (a) and (b) are satisfactory, the
vibration data measured in flight can be used. Vibration
measurement on ground is not necessary. Go to step C.
Subtask 71-00-00-710-139
CAUTION : OPERATE BOTH ENGINES FOR THIS TEST. POWER DIFFERENCE BETWEEN
_______
TWO ENGINES CAN MAKE THE AIRCRAFT UNSTABLE.
CAUTION : DO NOT INCREASE ENGINE SPEED TO MORE THAN 85 PERCENT (4803 RPM)
_______
N1. EXCESSIVE ENGINE SPEED CAN CAUSE AIRCRAFT BUFFET.
NOTE : The engine can be trim balanced with the use of vibration data
____
measured over a speed range of 75 to 85 percent (4237 to 4803
RPM). However, vibration data measured in the N1 range 81 to 85
percent (4577 to 4803 RPM) can give the best trim balance result.
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It is recommended to measure engine vibration at 85, 83 and 81
percent (4803, 4690 and 4577 RPM) N1. If only one speed is
allowed, use 85 percent (4803 RPM) N1.
NOTE : Make sure that the both engines are in the operating limits during
____
the engine operation (Ref. TASK 71-00-00-860-010) and (Ref. TASK
71-00-00-860-012).
(1) Start the both engines by the normal engine automatic start procedure
(Ref. TASK 71-00-00-710-043) or the normal engine manual start
procedure (Ref. TASK 71-00-00-710-047).
(2) Increase the speed of the engine which is not being tested to 1.08
EPR.
(3) Slowly increase power of the test engine speed to the highest
measuring point and keep the speed for one minute.
(4) Measure N1 speed, vibration amplitude (U) and phase angle (A) with
the EVMU (Ref. TASK 77-32-34-869-048). Write them on the Record Sheet
1.
(Ref. Fig. 503/TASK 71-00-00-991-227)
(5) Slowly decrease the engine speed to the next lower measuring point.
(6) After the engine speed reaches the next measuring point, keep this
speed for one minute before you measure the vibration.
(8) Do steps (5), (6) and (7) for subsequent measuring points.
(9) Decrease the engine speed and shutdown the engines (Ref. TASK 71-00-
00-710-018).
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Subtask 71-00-00-820-053
C. Calculate the Trim Amount (TA) and the Trim Phase Angle (TP) from the
Engine Vibration Data (Method 1)
(a) Get the mass coefficient (K) and the phase lag (B) for the N1
speed from the Table 1 or Table 2.
(Ref. Fig. 505/TASK 71-00-00-991-241, 506/TASK 71-00-00-991-240)
Write them on the Record Sheet 1.
(Ref. Fig. 503/TASK 71-00-00-991-227)
(b) Multiply the vibration amplitude (U) with the mass coefficient
(k) to get the trim amount. Write it on the Record Sheet 1
(Ref. Fig. 503/TASK 71-00-00-991-227)
(c) Add the phase lag (B) to the phase angle (A) to get the trim
phase angle. Write it on the Record Sheet 1
(Ref. Fig. 503/TASK 71-00-00-991-227)
(2) Calculate the average (TA) of the trim amount and the average (TP) of
the trim phase angle. Write them on the Record Sheet 1
(Ref. Fig. 503/TASK 71-00-00-991-227)
(3) Write a line which indicates trim angular position on the record
sheet 2-2.
(Ref. Fig. 507/TASK 71-00-00-991-228)
(a) Write a line at the angular position apart from the top position
by the trim phase angle (TP).
Subtask 71-00-00-820-065
D. Calculate the Trim Amount and the Trim Phase Angle from the Engine
Vibration Data with the Computer Program (Method 2)
(1) Install the one shot trim balance program, PROGRAM-TRIM BALANCE
(IAE1J12310) to the computer. Refer to the operation manual of the
program for installation procedure.
(2) Calculate the trim amount and the trim phase angle with the program.
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Subtask 71-00-00-941-070
E. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-00-00-941-071
(1) Put the access platform in to position to give access to the engine.
NOTE : Make
____ sure that the red warning pennants of the workmat can be
seen externally.
Make sure that the workmat has sufficient dimensions to give
full protection to the lower, half of the air intake cowl.
Subtask 71-00-00-020-066
(1) Make a temporary mark on the inlet cone (7) and the inlet cone
fairing with felt tip marker (Material No. V06-069) to identify the
initial position of the inlet cone fairing.
(2) Remove the six bolts (9) and the inlet cone fairing from the inlet
cone.
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(3) Find the existing trim balance weights (10), (11), (12), and/or (13)
and the bolt holes A on the inlet cone flange.
(Ref. Fig. 507/TASK 71-00-00-991-228)
Write their positions on the Record Sheet 2-2.
(Ref. Fig. 509/TASK 71-00-00-991-246)
NOTE : The bolt holes A are the holes which are used to install the
____
inlet cone fairing bolts (9).
Subtask 71-00-00-869-241
H. Make a Selection of the Flange on Which the Trim Balance Weights are to
be Installed
(1) Get the trim amount (TA) and the trim phase angle (TP) from the
Record Sheet 1.
(Ref. Fig. 503/TASK 71-00-00-991-227, 504/TASK 71-00-00-991-242)
(2) Get the position of the existing trim balance weights on the inlet
cone flange from the Record Sheet 2-2
(Ref. Fig. 507/TASK 71-00-00-991-228)
(4) If the both conditions in step (3) are satisfactory, use one of the
inlet cone flange and the front blade retaining ring flange
(b) If you use the front blade retaining ring flange, go to step N.
(5) If one or two conditions in step (3) are not satisfactory, use the
front blade retaining ring flange. Go to step N.
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Subtask 71-00-00-820-066
J. Calculate the Part Numbers and the Positions of the Trim Balance Weights
which are to be Installed on the Inlet Cone Flange (24 bolt flange)
(Method 1)
NOTE : The trim balance weights are given with a combination of one
____
weight set and/or a few weight pairs.
(Ref. Fig. 502/TASK 71-00-00-991-229)
A weight set/pair gives balance effect to the fan rotor at the
center line position of weight set/pair. You must get the
combination of weight set/pairs of which total balance effect
value and position agree with the trim amount (TA) and the trim
phase angle (TP).
(1) Calculate the combination of the weight set and/or the weight pairs
of which total balance effect agrees with the trim amount (TA).
(a) Get the trim amount (TA) from the Record Sheet 1.
(Ref. Fig. 503/TASK 71-00-00-991-227)
(b) Get the weight set and/or the weight pairs, of which total
balance effect value is within 0.5 oz.in. of the amount (TA),
from Table 4 and Table 5.
(Ref. Fig. 510/TASK 71-00-00-991-243)
(c) Write each weight part No., balance effect, type of group and
number of weights or number of hole pitches on the Record Sheet
2-1.
(Ref. Fig. 511/TASK 71-00-00-991-244, 512/TASK 71-00-00-991-245)
(d) Calculate the sum (SA) of the balance effects. Write it on the
Record Sheet 2-1.
(Ref. Fig. 511/TASK 71-00-00-991-244, 512/TASK 71-00-00-991-245)
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Balance Effect of the Trim Balance Weights on the Inlet Cone Flange
Figure 510/TASK 71-00-00-991-243
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(e) Subtract the value TA from the value SA. Write the result as the
balance effect error (TE) on the Record Sheet 2-1.
(Ref. Fig. 511/TASK 71-00-00-991-244, 512/TASK 71-00-00-991-245)
(f) Make sure that the value TE is between -0.5 and 0.5 oz.in.
(2) Calculate the trim balance weight positions to let the balance effect
position agree with the trim phase angle (TP).
(a) Get the trim phase angle (TP) from the Record Sheet 1.
(Ref. Fig. 503/TASK 71-00-00-991-227)
Write the trim phase angle with line TP on the Record Sheet
2-2.
(Ref. Fig. 507/TASK 71-00-00-991-228, 509/TASK 71-00-00-991-246)
(b) Get the number of weights or the number of hole pitches of each
weight set/pair from the Record Sheet 2-1.
(Ref. Fig. 511/TASK 71-00-00-991-244, 512/TASK 71-00-00-991-245)
(c) Write the center line of each weight set/pair on the Record Sheet
2-2.
(Ref. Fig. 507/TASK 71-00-00-991-228, 509/TASK 71-00-00-991-246)
The center line must be within 7.5 degrees of the trim angular
position (TP).
(d) Calculate the trim balance weight positions with the center line
and the number of weights or the number of hole pitches.
(Ref. Fig. 502/TASK 71-00-00-991-229)
Write the positions on the Record Sheet 2-2.
(Ref. Fig. 507/TASK 71-00-00-991-228, 509/TASK 71-00-00-991-246)
(a) Two or more trim balance weights are not installed at one bolt
hole B.
(b) The trim balance weights are not installed at the bolt holes A.
(4) If all the conditions in step (3) are satisfactory, this SUBTASK is
completed. Go to step L.
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Subtask 71-00-00-820-067
K. Calculate the part numbers and the positions of the trim balance weights
which are to be installed on the inlet cone flange (24 bolt flange) with
the computer program (Method 2)
(1) Calculate with the one shot trim balance program, PROGRAM-TRIM
BALANCE (IAE1J12310).
(2) Make sure that the remaining unbalance is not more than 0.5 oz.in.
Subtask 71-00-00-420-070
L. Install the Trim Balance Weights to the Inlet Cone Flange (24 bolt
flange)
NOTE : Do steps (1) thru (3) for one bolt hole at a time. Do these steps
____
until you install all the trim balance weights.
(1) Remove the bolt (15) and the washer (14) from one of the bolt holes
where, the trim balance weights are to be installed, given in the
Record Sheet 2-2.
(Ref. Fig. 507/TASK 71-00-00-991-228, 509/TASK 71-00-00-991-246)
(2) Install the trim balance weight (10), (11), (12) or (13) at the bolt
hole with the bolt (15).
NOTE : Do not install the washer (14) at the bolt where the trim
____
balance weight is installed.
(a) Use the trim balance weight of which part number is given in the
Record Sheet 2-2.
(Ref. Fig. 507/TASK 71-00-00-991-228, 509/TASK 71-00-00-991-246)
(b) Identify the trim balance weight with the mark written on the
weight.
(Ref. Fig. 513/TASK 71-00-00-991-217)
(3) TORQUE the bolt (15) to between 180 and 220 lbf.in (2.03 and 2.48
m.daN) (Ref. TASK 70-23-11-911-013).
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Subtask 71-00-00-420-079
(1) Install the inlet cone fairing to the initial position with the six
bolts (9).
(2) TORQUE the bolts to between 180 and 220 lbf.in (2.03 and 2.48 m.daN)
(Ref. TASK 70-23-11-911-013).
(3) Go to step T.
Subtask 71-00-00-020-067
(1) Make temporary marks on the inlet cone, the existing trim balance
weights (10), (11), (12) and/or (13) and the front blade retaining
ring with felt tip marker (Material No. V06-069).
(2) Remove the bolts (15), the washers (14), the inlet cone and the
existing trim balance weights.
(3) Look the front blade retaining ring flange (36 bolt flange) and find
the positions of the existing trim weights (1), (2), (3) and/or (4).
Write them on the Record Sheet 3-2.
(Ref. Fig. 514/TASK 71-00-00-991-250)
Subtask 71-00-00-820-068
P. Calculate the Part Numbers and the Positions of the Trim Balance Weights
which are to be Installed on the Front Blade Retaining Ring Flange (36
bolt flange) (Method 1)
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Trim Balance Weight Position on the Front Blade Retaining Ring Flange
Figure 514/TASK 71-00-00-991-250
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NOTE : The trim balance weights are given with a combination of one
____
weight set and/or a few weight pairs.
(Ref. Fig. 502/TASK 71-00-00-991-229)
A weight set/pair gives balance effect to the fan rotor at the
position of weight set/pair center line. You must get the
combination of weight set/pairs of which total balance effect
value and position agree with the trim amount (TA) and the trim
phase angle (TP).
(1) Calculate the weight set and/or the weight pairs of which total
balance effect agrees with the trim amount (TA).
(a) Get the trim amount (TA) from the Record Sheet 1.
(Ref. Fig. 503/TASK 71-00-00-991-227)
(b) Get the weight set and/or weight pairs, of which total balance
effect value is within 0.5 oz.in. of the amount TA, from Table 6
and Table 7
(Ref. Fig. 515/TASK 71-00-00-991-248)
(c) Write each weight part No., balance effect, type of group and
number of weights or number of hole pitches on the Record Sheet
3-1
(Ref. Fig. 516/TASK 71-00-00-991-249, 517/TASK 71-00-00-991-251)
(d) Calculate the sum (SA) of the balance effects. Write it on the
Record Sheet 3-1.
(Ref. Fig. 516/TASK 71-00-00-991-249)
(e) Subtract the value TA from the value SA. Write the result as the
balance effect error (TE) on the Record Sheet 3-1.
(Ref. Fig. 516/TASK 71-00-00-991-249)
(f) Make sure that the value TE is between -0.5 and 0.5 oz.in.
(2) Calculate the trim balance weight positions to let the balance effect
position agree with the trim phase angle (TP).
(a) Get the trim phase angle (TP) from the Record Sheet 1.
(Ref. Fig. 514/TASK 71-00-00-991-250)
Write the trim phase angle with line TP on the Record Sheet
3-2.
(Ref. Fig. 518/TASK 71-00-00-991-247)
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(b) Get the number of weights or the number of hole pitches of each
weight set/pair from the Record Sheet 3-1.
(Ref. Fig. 516/TASK 71-00-00-991-249, 517/TASK 71-00-00-991-251)
(c) Write the center line of each weight set/pair on the Record Sheet
3-2.
(Ref. Fig. 514/TASK 71-00-00-991-250)
The center line must be within 7.5 degrees of the Trim Phase
Angle (TP).
(d) Calculate the trim balance weight positions with the center line
and the number of weights or the number of hole pitches.
(Ref. Fig. 502/TASK 71-00-00-991-229)
Write the positions on the Record Sheet 3-2.
(Ref. Fig. 514/TASK 71-00-00-991-250)
(a) Two or more trim balance weights are not installed at one bolt
hole.
(5) If the condition in step (3) is not satisfactory, go to step (1) and
use other weight set and/or weight pairs.
Subtask 71-00-00-820-069
Q. Calculate the part numbers and the positions of the trim balance weights
which are to be installed on the front blade retaining ring flange (36
bolt flange) with the computer program (Method 2)
(1) Calculate with the one shot trim balance program, PROGRAM-TRIM
BALANCE (IAE1J12310).
(2) Make sure that the remaining unbalance is not more than 0.5 oz.in.
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Balance Effect of the Trim Balance Weights on the Front Blade Retaining Ring
Flange
Figure 515/TASK 71-00-00-991-248- 12 (SHEET 1)
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Balance Effect of the Trim Balance Weights on the Front Blade Retaining Ring
Flange
Figure 515/TASK 71-00-00-991-248- 22 (SHEET 2)
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Selection of the Weight Set/Pair on the Retaining Ring Flange (36 Bolt Flange)
Figure 516/TASK 71-00-00-991-249
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Subtask 71-00-00-420-071
R. Install the Trim Balance Weights to the Front Blade Retaining Ring
NOTE : Do steps (1) thru (3) for one bolt hole at a time. Do these steps
____
until you install all the trim balance weights.
(1) Remove the bolt (6) from one of the bolt holes, where the trim
balance weights are to be installed, given in the Record Sheet 3-2.
(Ref. Fig. 514/TASK 71-00-00-991-250, 518/TASK 71-00-00-991-247)
(2) Install the trim balance weight (1), (2), (3) or (4) at the bolt hole
with the bolt (6).
(Ref. Fig. 508/TASK 71-00-00-991-226)
(a) Use the trim balance weight of which part number is given in the
Record Sheet 3-2.
(Ref. Fig. 514/TASK 71-00-00-991-250)
(b) Identify the trim balance weight with the mark written on the
weight.
(Ref. Fig. 513/TASK 71-00-00-991-217)
(3) TORQUE the bolt (6) to between 180 and 220 lbf.in (2.03 and 2.48
m.daN) (Ref. TASK 70-23-11-911-013).
Subtask 71-00-00-420-080
S. Install the Inlet Cone (8) and Inlet Cone Fairing (7)
(Ref. Fig. 508/TASK 71-00-00-991-226)
(Ref. TASK 72-38-11-400-010)
NOTE : Install the trim balance weights (10), (11), (12) and/or (13), if
____
they were removed in step K, the inlet cone and the inlet cone
fairing in their initial positions.
Subtask 71-00-00-942-059
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Subtask 71-00-00-750-076
CAUTION : OPERATE BOTH ENGINES FOR THIS TEST. POWER DIFFERENCE BETWEEN
_______
TWO ENGINES CAN MAKE THE AIRCRAFT UNSTABLE.
CAUTION : DO NOT INCREASE ENGINE SPEED TO MORE THAN 85 PERCENT (4803 RPM)
_______
N1. EXCESSIVE ENGINE SPEED CAN CAUSE AIRCRAFT BUFFET.
(1) Do Test No. 8 (Ref. TASK 71-00-00-700-022) and make sure that the
vibration is in the limits listed in (Ref. TASK 71-00-00-860-010)
engine operation limits, guidelines and special procedures, section
Vibration Limits and Fan Trim Balance Vibration Guidelines.
(2) If the N1 order vibration peak amounts are in limits, complete this
TASK (Test No. 9).
(3) If the N1 order vibration peak amounts are not in limits do theses:
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TASK 71-00-00-700-012- 01
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
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B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-00-869-196
A. Safety Precautions
(2) There must be two qualified persons in the cockpit when performing an
engine run. One must monitor the outside and the aircraft behaviour
while the other performs the engine test.
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(3) If the aircraft begins to move while performing an engine run,
immediately set all the thrust levers to idle position.
4. Procedure
_________
Subtask 71-00-00-750-079
CAUTION : OPERATE BOTH ENGINES FOR THIS TEST. POWER DIFFERENCE BETWEEN
_______
TWO ENGINES CAN MAKE THE AIRCRAFT UNSTABLE.
CAUTION : DO NOT INCREASE ENGINE SPEED TO MORE THAN 85 PERCENT (4803 RPM)
_______
N1. EXCESSIVE ENGINE SPEED CAN CAUSE AIRCRAFT BUFFET.
NOTE : Test No.9A requires three trial trim balance weights (dummy
____
weights). Use the actual trial trim balance weights, Fig. Item
No.(14) identification No.5A0014, as the trial trim balance
weights (dummy weights). Refer to Table 4.
(Ref. Fig. 519/TASK 71-00-00-991-218)
NOTE : Test No.9A requires graphical vectorial analysis. Prepare and use
____
a polar graph sheet.
NOTE : Trim phase angle (AK) is the angle from the top position (timing
____
mark) to the unbalance position (lighter position).
NOTE : If the vibration exceeds the limits, slowly decrease the engine
____
speed to idle, shutdown the engine and find the cause.
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When you measure vibration amount and angle, you must use the same
vibration channel throughout the TASK.
When you measure vibration angle you must measure it in the
counterclockwise direction looking from the engine front.
Trim balance weights must be installed at the same positions as the
temporary marks made on the front blade retaining ring.
(3) Continue Test No.8 until you finish measuring the vibration at the
vibration check points.
Subtask 71-00-00-750-080
(1) Slowly increase the engine speed to more than the maximum check point
(83 percent N1) but not more than 85 percent N1.
(2) Slowly decrease the engine speed to the vibration check points which
are shown in the Table 3.
NOTE : When you measure the vibration you must take the measurement
____
points going down in speed.
(3) After the engine speed gets to a vibration check point, keep the
speed for one minute before you measure the vibration.
(4) Measure the engine speeds (AS1, AS2, AS3), vibration amounts (AV1,
AV2, AV3) and angles (AD1, AD2, AD3) in LP order at the three
vibration check points and write on the Table 3.
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Subtask 71-00-00-750-081
C. Examine the Following Vibration Peaks which are Measured and Recorded in
Step A.
For the limits, refer (Ref. TASK 71-00-00-860-010), engine operation
limits, guidelines and special procedures, section Vibration Limits and
Fan Trim Balance Vibration Guidelines
Subtask 71-00-00-750-082
(1) Use the three trial trim balance weights, Fig. Item No.(14).
identification No.5A0014 on Table 4.
(Ref. Fig. 519/TASK 71-00-00-991-218)
NOTE : The trial trim balance weight is the same as the trim balance
____
weight, Fig. Item No.(14), identification No.5A0014.
Subtask 71-00-00-941-074
E. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
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Subtask 71-00-00-941-075
(1) Put the access platform into position to give access to the engine.
NOTE : Make
____ sure that the red warning pennants of the workmat can be
seen externally.
Make sure that the workmat has sufficient dimensions to give
full protection to the lower, half of the air intake cowl.
Subtask 71-00-00-420-066
G. Install trial trim balance weights to the bolts (16) which secure the
inlet cone (19) to the front blade retaining ring (5) (Ref. TASK 72-38-
11-000-010).
(Ref. Fig. 519/TASK 71-00-00-991-218)
(1) Make temporary marks on the front blade retaining ring with felt tip
marker (Material No. V06-069) to identify the positions of the trim
balance weights and the inlet cone fairing.
(2) Remove the six bolts (17) and the inlet cone fairing (18) from the
inlet cone (19).
(3) Decide the position where the three trial balance weights are to be
installed.
(a) Find three consecutive bolts where the trial balance weights will
be installed to compensate unbalance moment of the fan rotor from
the Table 2 and 3.
(Ref. Fig. 519/TASK 71-00-00-991-218)
(4) Find the positions at which you install the three trial trim balance
weights.
(a) Make sure of the angular position AD1 which was measured in step
B.(4).
The angular position AD1 was recorded on Table 3.
(Ref. Fig. 519/TASK 71-00-00-991-218)
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(b) Find three consecutive bolts which are near the angular position
AD1.
(5) Remove the three bolts (15) and washers (16) from the inlet cone.
(6) Install the three trial balance weights (14) to the inlet cone with
the three bolts.
NOTE : Do not install the washer (15) at the bolt hole where the trim
____
balance weight is installed.
(7) Torque the bolts to between 180 and 220 lbf.in (2.03 and 2.48 m.daN)
(Ref. TASK 70-23-11-911-013).
(8) Measure angle ADo counterclockwise from the timing mark to the center
of the three trial balance weights.
(a) Put the inlet cone fairing in to original position on the inlet
cone.
(b) Install the six bolts (17) and TORQUE the bolts to between 180
and 220 lbf.in (2.03 and 2.48 m.daN) (Ref. TASK 70-23-11-911-
013).
Subtask 71-00-00-942-060
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Subtask 71-00-00-750-083
CAUTION : OPERATE BOTH ENGINES FOR THIS TEST. POWER DIFFERENCE BETWEEN
_______
TWO ENGINES CAN MAKE THE AIRCRAFT UNSTABLE.
CAUTION : DO NOT INCREASE ENGINE SPEED TO MORE THAN 85 PERCENT (4803 RPM)
_______
N1. EXCESSIVE ENGINE SPEED CAN CAUSE AIRCRAFT BUFFET.
(2) Measure and write the vibration at the vibration check points.
Write the data on the Table 5.
Subtask 71-00-00-941-076
K. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
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Subtask 71-00-00-941-077
(1) Put the access platform in to position to give access to the engine.
NOTE : Make
____ sure that the red warning pennants of the workmat can be
seen externally.
Make sure that the workmat has sufficient dimensions to give
full protection to the lower, half of the air intake cowl.
Subtask 71-00-00-020-062
(1) Remove the six bolts (17) and the inlet cone fairing (18) from the
inlet cone (19) (Ref. TASK 72-38-11-000-010).
(2) Remove the three bolts (16) which attach the trial balance weights to
the inlet cone.
NOTE : The washer (15) must be installed at the bolt hole where a
____
trim balance weight is not installed.
(4) Safety the washers with the bolts (16) and TORQUE the bolts to
between 180 and 220 lbf.in (2.03 and 2.48 m.daN) (Ref. TASK 70-23-11-
911-013).
Subtask 71-00-00-750-084
(1) Write the vector AV1 and AV4 on a polar coordinates, DIAGRAM 1.
(2) Write the vector AV2 and AV5 on a polar coordinates, DIAGRAM 2.
(3) Write the vector AV3 and AV6 on a polar coordinates, DIAGRAM 3.
(4) Get the vector AC1 and the angle AB1 on the polar coordinates,
DIAGRAM 1.
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(5) Get the vector AC2 and the angle AB2 on the polar coordinates,
DIAGRAM 2.
(6) Get the vector AC3 and the angle AB3 on the polar coordinates,
DIAGRAM 3.
(7) Calculate the required balance effect vectors AW1, AW2 and AW3.
(a) The amounts of the vectors AW1, AW2 and AW3 are calculated with
the following equations.
Total amount TM0 = Moment effect of the three trial trim balance weights (Fig.
Item No.(14), 5A0014)
= 6.546 oz. in (4714 g mm)
LENGTH AV1
Amount AW1 = TM0 (6,546 oz. in) x ----------
LENGTH AC1
LENGTH AV2
Amount AW2 = TM0 (6,546 oz. in) x ----------
LENGTH AC2
LENGTH AV3
Amount AW3 = TM0 (6,546 oz. in) x ----------
LENGTH AC3
(b) The directions of the vectors AW1, AW2 and AW3 are found as
follows:
direction AW1 : Counterclockwise turned from the trial trim weight direction
by angle AB1 that is the counterclockwise angle from AC1 to
AV1.
direction AW2 : Counterclockwise turned from the trial trim weight direction
by angle AB2 that is the counterclockwise angle from AC2 to
AV2.
direction AW3 : Counterclockwise turned from the trial trim weight direction
by angle AB3 that is the counterclockwise angle from AC3 to
AV3.
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Subtask 71-00-00-750-085
(a) Make lines of vectors AW1, AW2 and AW3 on DIAGRAM 4 as following
sequence.
(Ref. Fig. 519/TASK 71-00-00-991-218)
----------------------------------------------------------------------------
| | Start Point | Direction |
----------------------------------------------------------------------------
| AW1 | _ | Counter clockwise |
| | | angle AB1 from datum |
----------------------------------------------------------------------------
| AW2 | end of AW1 | Counter clockwise |
| | | angle AB2 from datum |
----------------------------------------------------------------------------
| AW3 | end of AW2 | Counter clockwise |
| | | angle AB3 from datum |
----------------------------------------------------------------------------
(b) Get vector sum AW4 and angle AB4. Vector AW4 starts at the root
of AW1 and stops at the tip of AW3. AB4 is the counterclockwise
angle from datum line to vector AW4.
AW4 length 1
W gm = ------------------ X -----------
3 201.00
NOTE : Half of PCD of the bolt holes to install the trim balance
____
weights is 7.913 in. (200.99 mm).
(3) Get the necessary angle AK in the counterclockwise direction from the
timing mark on the front retaining ring.
(Ref. Fig. 519/TASK 71-00-00-991-218)
AK = ADo (counterclockwise angle from timing mark to trial trim balance
weight position)
+
AB4 (counterclockwise angle from the datum line to the vector AW4)
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Subtask 71-00-00-750-086
(1) When the weight W is less than 1 oz (28.3 g), you can balance the LP
compressor with trim balance weight (10), (11), (12), (13) and (14)
after removal of the inlet cone fairing (18).
If so, do Step T.
(2) When the weight W is over 1 oz (28.3 g), you can balance LP
compressor with trim balance weight (1), (2), (3), and/or (4) after
removal of the inlet cone fairing (18) and the inlet cone (19).
If so, do Step U.
Subtask 71-00-00-420-067
(1) Make sure that the inlet cone fairing is not installed on the inlet
cone.
(a) Find the trim balance weights and positions with W, FA and Table
7.
(b) Find the trim balance weights with the result of Step T. (2) (a)
and Table 4.
(Ref. Fig. 519/TASK 71-00-00-991-218)
NOTE : If another trim balance weight (Fig. item No. (10), (11),
____
(12), (13) and/or (14)) was already installed at the same
position where you require to install the trim balance
weight, add the weight value to the value found in step
(a). Install the trim balance weight of a value equal to
the sum.
Do not install more than one trim balance weight at one
position.
(3) Example:
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(b) Suppose that bolt holes A are 45, 105, 165, 225, 285 and 345
degrees counterclockwise apart from the timing mark.
(Ref. Fig. 519/TASK 71-00-00-991-218)
NOTE : The bolt holes A are the holes where the bolts, which
____
attach the inlet cone fairing, are installed.
(d) Find bolt hole A near to the unbalance phase, in a clockwise
direction looking from the front of the engine.
The bolt hole A which is 105 degrees apart from the timing mark
is selected.
(e) Give the numbers N1 to N24 to the bolt holes. N1 must be given to
the hole A found in step (d). The remaining numbers must be
identified in counterclockwise direction when you look from the
engine front.
(i) Find the trim balance weights and positions from Table 7 Sheet 4
with 15 gm and 35 degrees.
The following data are found.
N4-11
N6-11
N15-14
N16-14
(j) The found trim balance weights and positions are shown on
illustration.
(Ref. Fig. 519/TASK 71-00-00-991-218)
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(4) Install the trim balance weight at the position and install the inlet
cone fairing (Ref. TASK 72-38-11-400-010).
(Ref. Fig. 519/TASK 71-00-00-991-218)
(a) To find the position where you are to install the trim balance
weights, count bolt hole numbers.
Start at the bolt hole No.N1, which is near to unbalance phase,
and go counterclockwise, when you look from the engine front.
(b) Make a mark on the front blade retaining ring with a felt tip
marker (Material No. V06-069) to identify the positions of the
trim balance weights.
(c) Remove the bolt (16) and the washer (15) at the found position.
Remove the trim balance weight, if it was already installed at
the position.
(d) Make sure of the identification mark and the weight value of each
trim balance weight.
(Ref. Fig. 513/TASK 71-00-00-991-217, 519/TASK 71-00-00-991-218)
(e) Install the trim balance weight (10), (11), (12), (13) and/or
(14) with the bolt (16) to the found positions.
NOTE : Do not install the washer (15) at the bolt hole where the
____
trim balance weight is installed.
(f) TORQUE the bolts to between 180 and 220 lbf.in (2.03 and 2.48
m.daN) (Ref. TASK 70-23-11-911-013).
(g) Install the inlet cone fairing (18) and the six bolts (17).
(h) TORQUE the bolts to between 180 and 220 lbf.in (2.03 and 2.48
m.daN) (Ref. TASK 70-23-11-911-013).
(5) Go to Step T.
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Subtask 71-00-00-420-068
S. Install the Trim Balance Weights to the Front Blade Retaining Ring
(1) Remove the inlet cone fairing and the inlet cone from the front blade
retaining ring (Ref. TASK 72-38-11-000-010).
(a) Mark temporarily the position of the trim balance weight (10),
(11), (12), (13) and/or (14) on the front blade retaining ring
(5) with felt tip marker (Material No. V06-069), if it is
installed.
(b) Remove 18 bolts (16) and washers (15), trim balance weight (10),
(11), (12), (13) and/or (14), if it is installed, and the inlet
cone (19) from the front blade retaining ring (5).
NOTE : 6.540 in. (166.11 mm) is half of PCD of the bolt holes in
____
the retaining ring.
(c) Find the trim balance weights and positions with WF, FB and Table
8.
NOTE : The first element of HXX-XX on Table 8 shows bolt hole No.
____
The second element shows Fig. Item No. of trim balance
weight.
(Ref. Fig. 519/TASK 71-00-00-991-218)
H21-4, for example, shows bolt hole No. 21 and weight (4),
(25.0 gm).
(d) Find the trim balance weights with the result of Step W. (2) (c)
and Table 6.
(Ref. Fig. 519/TASK 71-00-00-991-218)
NOTE : If another trim balance weight (Fig. Item No. (1), (2),
____
(3) and/or (4)), was already installed at the same
position where it is necessary to install the trim balance
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weight, add the weight value to the value found in Step
(c). Install a trim balance weight of a value equal to the
sum.
Do not install more than one trim balance weight at one
position.
NOTE : Do not install more than one trim balance weight at one
____
position.
(3) Example:
(b) Calculate the required trim balance weight WF on the front blade
retaining ring flange.
WF = W x 1.210
= 28.4 x 1.210
= 34.0 gm
(f) Find the trim balance weights and positions from Table 8 Sheet 18
with 30 gm and 60 degrees.
The following data are found.
H24-2
H25-4
H28-1
(g) The found trim balance weights and positions are shown on Table
6.
(Ref. Fig. 519/TASK 71-00-00-991-218)
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(4) Install the trim balance weights at the position (Ref. TASK 72-38-11-
400-010).
(Ref. Fig. 519/TASK 71-00-00-991-218)
(b) Remove the bolts (20) at the found position. Remove the trim
balance weight, if it was already installed at the found
position.
(c) Make sure of the identification mark and the weights value of
each trim balance weight.
(Ref. Fig. 513/TASK 71-00-00-991-217, 519/TASK 71-00-00-991-218)
(d) Install the trim balance weight (1), (2), (3) and/or (4) with the
bolt (20).
(e) TORQUE the bolt to between 180 and 220 lbf.in (2.03 and 2.48
m.daN) (Ref. TASK 70-23-11-911-013).
(5) Install the inlet cone (19) and inlet cone fairing (18) (Ref. TASK
72-38-11-400-010).
(Ref. Fig. 519/TASK 71-00-00-991-218)
(a) Install the inlet cone (19), the trim balance weight (10), (11),
(12), (13) and/or (14), if it was removed in Step U. (1), and the
18 bolts (16).
NOTE : Install the washer (15) at the bolt hole where a trim
____
balance weight is not installed. Do not install the washer
at the bolt hole where the trim balance weight is
installed.
(b) TORQUE the bolts to between 180 and 220 lbf.in (2.03 and 2.48
m.daN).
(c) Install the inlet cone fairing, the trim balance weight (10),
(11), (12), (13) and/or (14), if it was removed in Step P. (1),
and the six bolts (17).
(d) TORQUE the bolts to between 180 and 220 lbf.in (2.03 and 2.48
m.daN).
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Subtask 71-00-00-942-061
Subtask 71-00-00-750-087
U. Test Engine
CAUTION : OPERATE BOTH ENGINES FOR THIS TEST. POWER DIFFERENCE BETWEEN
_______
TWO ENGINES CAN MAKE THE AIRCRAFT UNSTABLE.
CAUTION : DO NOT INCREASE ENGINE SPEED TO MORE THAN 85 PERCENT (4803 RPM)
_______
N1. EXCESSIVE ENGINE SPEED CAN CAUSE AIRCRAFT BUFFET.
(1) Do Test No.8 (Ref. TASK 71-00-00-700-022) and make sure that the
vibration is in the limits listed in (Ref. TASK 71-00-00-860-010),
engine operation limits, guidelines and special procedures, section
Vibration Limits and Fan Trim Balance Vibration Guidelines.
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TASK 71-00-00-710-013
1. __________________
Reason for the Job
Use this test to make an operational check of the airflow control system
components and the N4 bearing compartment scavenge valve.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-00-00-710-204
R A. Make sure the dry out procedure for the High Pressure Turbine is
R necessary.
R (1) Do the dry out procedure, if necessary, for the HPT (Ref. TASK 71-00-
00-700-013).
Subtask 71-00-00-861-078
Subtask 71-00-00-869-247
(1) Make sure that the aircraft is parked on a clean dry flat area. There
must be no oil, grease or other slippery material on that surface.
Pavement must be in concrete because asphalt can cause damage to the
engine.
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(5) Put the aircraft in the brake pedal configuration (Ref. TASK 71-00-
00-860-012).
(a) Start both engines by the Normal Engine Automatic Start Procedure
(Ref. TASK 71-00-00-710-043) or the Normal Engine Manual Start
(Ref. TASK 71-00-00-710-047).
(8) Do not continue to operate the engine if any indications are unusual,
with reference (Ref. TASK 71-00-00-860-011) if required.
(9) Let the engines become stable at MIN IDLE for five minutes.
(10) The thrust of the engine which is not tested (opposite engine) must
be equal to 1.08 EPR.
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4. Procedure
_________
Subtask 71-00-00-710-159
A. Do this test:
(1) Slowly increase the power of the test engine to 1.25 EPR (or the
nearest EPR required to ensure that the engine is at or above 75
percent N1) and let the engine become stable for two minutes.
(2) If the power setting in step (1) did not reach the MAX CLIMB detent
then slowly increase the power of the test engine to the MAX CLIMB
detent and stabilize for one minute, otherwise go to step (3).
(3) Slowly decrease the speed of the test engine to MIN IDLE .
(5) Operate both engines at MIN IDLE for five minutes to allow the
engines to cool.
5. Close-up
________
Subtask 71-00-00-869-248
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Subtask 71-00-00-862-076
Subtask 71-00-00-869-249
(1) Make a visual walk around inspection of the engine ; including the
engine inlet and exhaust areas.
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TASK 71-00-00-700-011
1. __________________
Reason for the Job
You can use this test to do a check of an engine installed for the first
time and tested before in the test cell.
You can use this test to make sure that the engine data and
acceleration/deceleration rates are correct.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-00-00-710-206
R A. Make sure the dry out procedure for the High Pressure Turbine is
R necessary.
R (1) Do the dry out procedure, if necessary, for the HPT (Ref. TASK 71-00-
00-700-013).
Subtask 71-00-00-710-122
B. Do these tests:
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(2) Start both engines as specified in the Normal Engine Automatic Start
Procedure (Ref. TASK 71-00-00-710-043) or the Normal Engine Manual
Start Procedure (Ref. TASK 71-00-00-710-047).
NOTE : During this test, you must switch the air-conditioning packs
____
off when you make a record of the data.
(4) Do not continue to operate the engines if any indications are unusual
(Ref. TASK 71-00-00-860-011).
(5) Let the engines become stable at MIN IDLE for five minutes.
(6) Make a record of EPR, EGT, N1, N2, FUEL FLOW, TLA, Oil Quantity, Oil
Pressure, Oil Temperature, N1 Vibration, N2 Vibration.
4. Procedure
_________
Subtask 71-00-00-860-052
(1) The thrust of the engine which is not tested must be equal to 1.08
EPR.
(2) Slowly increase the power of the tested engine to 1.25 EPR (or the
nearest EPR required to ensure that the engine is at or above 75
percent N1) and let the engine become stable for two minutes.
(a) Make a record of EPR, EGT, N1, N2, FUEL FLOW, TLA, Oil Quantity
Oil Pressure, Oil Temperature, N1 Vibration, N2 Vibration for the
test engine.
(3) Decrease the speed of both engines to MIN IDLE. Stay at MIN IDLE for
one minute.
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(4) Do the check of the Nacelle Anti-Icing (NAI) System.
1
_ Make sure that the ON legend comes on.
2
_ Make sure that N2 increases.
3
_ Make sure that IGNITION and ANTI-ICE messages appear on the
upper ECAM DU.
1
_ Make sure that the ON legend goes off (not illuminated).
2
_ Make sure that N2 decreases to MIN IDLE.
3
_ Make sure that IGNITION and ANTI-ICE messages disappear from
the upper ECAM DU.
NOTE : The ignition system does not go ON when Wing Anti-Icing System
____
goes ON.
1
_ Make sure that the ON legend comes on.
2
_ Make sure that N2 increases.
1
_ Make sure that the ON legend goes off (not illuminated).
2
_ Make sure that N2 decreases to MIN IDLE.
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(6) Do an acceleration / deceleration check (optional).
(a) Move the thrust lever of the test engine to set the equivalent of
approach idle N2, noting the engine thrust lever is unlikely to
be in the idle detent.
(Ref. Fig. 520/TASK 71-00-00-991-233)
NOTE : If the engine has operated at power above 1.25 EPR just
____
before this check, operate the engine at IDLE EPR for 15
minutes before you continue this check.
(b) Move the thrust lever of the engine which is not being tested to
set 1.08 EPR.
(c) Do sudden acceleration of the test engine and measure the time.
1
_ Move the thrust lever forward as soon as possible to increase
the engine speed from IDLE to the MAX CLIMB (CL) detent.
2
_ Stop the timer when the EPR reaches the timing level EPR
target of 90% MAX CLIMB.
For V2527 and lower rated engine models
(Ref. Fig. 521/TASK 71-00-00-991-254)
For V2530 and higher rated engine models
(Ref. Fig. 522/TASK 71-00-00-991-255)
3
_ Do a check to make sure that the acceleration time is 6.2
seconds or less.
4
_ Let the engine become stable at MAX CLIMB (CL) for one minute.
1
_ As quickly as possible, move the thrust lever from MAX CLIMB
(CL) detent to the MIN IDLE position.
2
_ Measure and make a record of the time for deceleration to the
1.10 EPR.
3
_ Do a check to make sure that the deceleration time is 7
seconds or less.
(7) Move the thrust lever of the engine which is not being tested to MIN
IDLE.
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(9) Do a check of the N1 Mode Selection.
1
_ Check that N1 rated mode is indicated and that N1 value comes
into view.
1
_ Check that EPR Mode is indicated and that EPR value comes into
view.
(10) Operate both engines at MIN IDLE for five minutes to permit them to
become cool.
(11) Do a check of the thrust reverser system for the test engine.
NOTE : You may use the operational test of the thrust reverser system
____
(Ref. TASK 78-31-00-710-041) or you may use this procedure.
1
_ Check for usual operation.
1
_ Check for usual operation.
5. Close-up
________
Subtask 71-00-00-860-053
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Idle N2 percent
Figure 520/TASK 71-00-00-991-233- 12 (SHEET 1)
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Idle N2 percent
Figure 520/TASK 71-00-00-991-233- 22 (SHEET 2)
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V2527 and Lower Rated Models 90% MAX CLIMB Rating - EPR Target for Acceleration
Check
Figure 521/TASK 71-00-00-991-254- 12 (SHEET 1)
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V2527 and Lower Rated Models 90% MAX CLIMB Rating - EPR Target for Acceleration
Check
Figure 521/TASK 71-00-00-991-254- 22 (SHEET 2)
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V2530 and Higher Rated Models 90% MAX CLIMB Rating - EPR Target for
Acceleration Check
Figure 522/TASK 71-00-00-991-255- 12 (SHEET 1)
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V2530 and Higher Rated Models 90% MAX CLIMB Rating - EPR Target for
Acceleration Check
Figure 522/TASK 71-00-00-991-255- 22 (SHEET 2)
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TASK 71-00-00-700-013
Procedure to Dry Out the High Pressure Turbine After Oil Contamination
1. __________________
Reason for the Job
To remove oil that has leaked from the No. 4 bearing compartment and
collected in the diffuser case and/or the high pressure turbine, if there is
an oil leak. This procedure uses engine operation at MIN IDLE to flush oil
out of the diffuser module and/or the high pressure turbine. The oil goes
out of the diffuser module through the No. 4 bearing oil weep tube into the
turbine exhaust case port and oil goes out of the HPT through the cooling
holes that lead to the gas path.
2. ______________________
Job Set-up Information
A. Referenced Information
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REFERENCE DESIGNATION
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REFERENCE DESIGNATION
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3. __________
Job Set-up
Subtask 71-00-00-010-157
Subtask 71-00-00-040-092
Subtask 71-00-00-010-158
Subtask 71-00-00-861-094
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Subtask 71-00-00-860-147
E. Get Access
Subtask 71-00-00-860-149
(1) If there is oil leakage at the No.4 bearing weep tube exit, then this
procedure is necessary.
(2) If there is no leakage at the No.4 bearing weep tube exit, then this
procedure is not necessary.
Subtask 71-00-00-210-093
G. Inspect the turbine exhaust case for oil leaks from the No. 4 bearing
weep tube exit (Ref. TASK 72-50-00-200-010). See the flowchart
(Ref. Fig. 524/TASK 71-00-00-991-272)
to find if the procedure is necessary. If the procedure is not necessary,
no further action is necessary. If the procedure is necessary, continue
with the steps that follow.
4. Procedure
_________
Subtask 71-00-00-710-200
CAUTION : DO NOT OPERATE THE ENGINE ABOVE IDLE DURING THIS PROCEDURE.
_______
ABOVE IDLE OPERATION CAN IGNITE OIL THAT IS IN THE HPT AND
CAUSE ENGINE COMPONENT DAMAGE.
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NOTE : For general information, refer to Engine Safety Precautions
____
(Ref. TASK 71-00-00-860-012) and Engine Operation Limits,
Guidelines, and Special Procedures (Ref. TASK 71-00-00-860-010).
Engine operation at MIN IDLE during this procedure will push the
oil that collected in the HPT to the turbine exhaust case. Do the
procedure as many times as necessary to remove all the oil from
the HPT.
(1) Operate the engine at MIN IDLE only for this procedure.
(2) Start the engine with either the Normal Engine Automatic Start
Procedure (Ref. TASK 71-00-00-710-043) or Normal Engine Manual Start
Procedure (Ref. TASK 71-00-00-710-047).
(3) Make sure the indications are in the limits of operation (Ref. TASK
71-00-00-860-011).
Subtask 71-00-00-220-050
NOTE : Follow engine safety guidelines while you inspect the turbine
____
exhaust case (Ref. TASK 71-00-00-860-010).
(1) Visually inspect the turbine exhaust case for oil that went out of
the No. 4 bearing weep tube port (Ref. TASK 72-50-00-200-010).
(3) If oil continues to collect in the turbine exhaust case after five
MIN IDLE operations, remove the engine from service.
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5. Close-up
________
Subtask 71-00-00-860-148
Subtask 71-00-00-862-087
Subtask 71-00-00-410-144
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 71-00-00-440-088
D. Activate the thrust reverser system and HCU (Ref. TASK 78-30-00-440-013)
and (Ref. TASK 78-30-00-440-012).
Subtask 71-00-00-410-145
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POWER PLANT - DEMOUNTABLE - REMOVAL/INSTALLATION
________________________________________________
TASK 71-00-20-000-040
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT ALL THE CIRCUITS IN MAINTENANCE ARE ISOLATED BEFORE
_______
YOU SUPPLY ELECTRICAL POWER TO THE AIRCRAFT.
NOTE : Make sure you carry out the appropriate storage procedures before you
____
remove the power plant. The storage procedures are more effective when
the engine can be run or motored.
1. __________________
Reason for the Job
Self Explanatory
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2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific caps
No specific circuit breaker(s) safety clip(s)
No specific clean container 1 USgal (4 l)
No specific warning notice
No specific access platform 1 m (3 ft. 3 in.)
No specific Torque Wrench : range 30.00 to 220.00 lbf.in
(0.34 to 2.60 m.daN)
No specific Torque Wrench : range 180.00 to 1800.00 lbf.in
(2.00 to 20.00 m.daN)
S1787CR 1 ENGINE CRADLE
S487ETT2 1 ENGINE TROLLEY
S889BH0 1 BRACE - HOLD OPEN COWLS
TMHBS13-00-00 1 BRACE-HOLD OPEN COWLS
TMHEC29-00-00 1 CRADLE,V2500 ENGINE
TMHET06-00-00 1 TRAILER,ENGINE GROUND HANDLING(CFM56-6 AND IAE V2500)
98D71203001000 1 CHEST,TORQUE SET-ENGINE R I
98D71203501000 1 BOOTSTRAP SYSTEM
B. Consumable Materials
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REFERENCE DESIGNATION
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C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
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D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-20-740-050-A
A. Do a print-out of the engine hours and cycles and keep the print with the
engine for follow-up (Ref. TASK 31-36-00-740-015).
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Subtask 71-00-20-941-050
B. Safety Precautions
(1) Make sure that the A/C is stable (Ref. TASK 05-57-00-200-001).
NOTE : When the A/C is on jacks, make sure that it is leveled before
____
you remove the engine.
(a) Put a warning notice to tell persons not to start the engine.
(3) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
(a) Make sure that the APU BLEED pushbutton switch is released (ON
legend off).
(b) Install a warning notice to tell the persons not to press the APU
BLEED pushbutton switch.
(6) Put a warning notice on the HP ground connector to tell persons not
to pressurize the pneumatic system.
Subtask 71-00-20-865-050
R WARNING : MAKE SURE THAT YOU OPEN THE CIRCUIT BREAKERS AS FOLLOWS:
_______
R - 1JH, 2JH2 AND 3JH2 BEFORE 2KS2.
R IF YOU DO NOT OBEY THIS SEQUENCE, THERE IS A RISK OF
R ELECTROCUTION. THIS IS BECAUSE YOU WILL START CONTINUOUS
R IGNITION IF YOU OPEN CIRCUIT BREAKER 2KS2 FIRST.
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R WARNING : MAKE SURE THAT YOU OPEN THE ANTI-ICE PROBE CIRCUIT BREAKERS
_______
R BEFORE YOU OPEN CIRCUIT BREAKER 2KS2.
R IF YOU DO NOT OBEY THIS SEQUENCE, THERE IS A RISK THAT THE
R PROBES WILL BECOME HOT AND CAUSE INJURY TO PERSONS WHO ARE NEAR
R THEM.
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PANEL DESIGNATION IDENT. LOCATION
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49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
49VU ANTI ICE/PROBES/AOA/1 4DA1 D04
49VU ANTI ICE/PROBES/PHC/1 2DA1 D03
49VU ANTI ICE/PROBES/PITOT/1 3DA1 D02
49VU ANTI ICE/RAIN/RPLNT/CAPT 1DB1 D01
49VU COM/CVR/SPLY 2RK E14
49VU COM/CVR/CTL 4RK E13
121VU RCDR/DFDR 7TU K16
121VU ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/B 2WE1 Q44
121VU ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/A 1WE1 Q43
121VU ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/B 2WE2 Q42
121VU ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/A 1WE2 Q41
122VU ANTI ICE/WINDOWS/R 4DG2 W14
122VU ANTI ICE/RAIN/RPLNT/F/O 1DB2 W11
122VU ANTI ICE/WINDOWS/L 4DG1 X14
122VU ANTI ICE/PROBES/PHC/3 2DA3 Y16
122VU ANTI ICE/PROBES/2/TAT 1DA2 Y15
122VU ANTI ICE/PROBES/2/PITOT 3DA2 Y14
122VU ANTI ICE/PROBES/2/AOA 4DA2 Y13
R 122VU ANTI ICE/PROBES/PHC/2 2DA2 Y12
122VU ANTI ICE/PROBES/2/STATIC 5DA2 Y11
122VU ANTI ICE/PROBES/3/PITOT 3DA3 Z16
122VU ANTI ICE/PROBES/3/AOA 4DA3 Z15
122VU ANTI ICE/PROBES/3/STATIC 5DA3 Z14
122VU ANTI ICE/PROBES/1/STATIC 5DA1 Z13
122VU ANTI ICE/PROBES/1/TAT 1DA1 Z12
R FOR 1000EM1
49VU ENGINE/1/FIRE DET/LOOP A 7WD1 A06
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
121VU ENGINE/ENG1/FIRE DET/LOOP B 8WD1 Q38
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
122VU ELEC/GCU/1 2XU1 T26
122VU ANTI ICE/ENG/1 1DN1 X10
R FOR 1000EM2
49VU ENGINE/2/FIRE DET/LOOP B 8WD2 A07
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
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PANEL DESIGNATION IDENT. LOCATION
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121VU HYDRAULIC/HYD POWER/Y 3803GX N30
121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
121VU ENGINE/ENG2/FIRE DET/LOOP A 7WD2 Q39
122VU ELEC/GCU/2 2XU2 T27
122VU ANTI ICE/ENG/2 1DN2 W10
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 71-00-20-864-050
Subtask 71-00-20-010-050
E. Get Access
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Subtask 71-00-20-040-050
Subtask 71-00-20-010-051
G. Open the thrust reverser doors (Ref. TASK 78-32-00-010-010) but do not
release the pressure after you put the hold open rods in position.
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 71-00-20-480-050
H. Install the BRACE - HOLD OPEN COWLS (S889BH0) or BRACE-HOLD OPEN COWLS
(TMHBS13-00-00) to Support the Fan and Thrust Reverser Cowl Doors
(Ref. Fig. 402/TASK 71-00-20-991-914)
(2) Adjust the length of the struts so that they hold the weight of the
thrust reverser halves.
(3) Put the thrust reverser half hold-open rods in their storage
positions (Ref. TASK 78-32-00-410-010).
(5) Install the left and right support arms (4) so that they hold the
weight of the fan cowls.
NOTE : The support arms (4) must be installed so that the brackets
____
(3) are on the second latch from the front of the thrust
reverser halves.
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INTENTIONALLY BLANK
71-00-20
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(6) Put the fan cowl hold-open rods in their storage positions (Ref. TASK
71-13-00-410-010).
Subtask 71-00-20-680-050
J. Drain the Fuel that Stays in the Engine and the Pylon Fuel Hose, to Do
this Drain at Level of the Fuel Filter as Follows:
(2) Cut and discard the lockwire which safeties the fuel drain plug (7).
(Ref. Fig. 403/TASK 71-00-20-991-913)
(3) Remove the fuel drain plug and drain the fuel into the container.
NOTE : Do not put fuel that you drained from the engine back into the
____
fuel system.
(4) Remove the seal ring (6) from the fuel drain plug (7). Discard the
seal ring.
(5) Lubricate a new seal ring (6) with clean lubricant (engine oil)
(Material No. V10-077) and install it on the fuel drain plug (7)
(Ref. TASK 70-23-13-911-010).
(7) TORQUE the fuel drain plug to between 110 and 120 lbf.in (1.24 and
1.35 m.daN) (Ref. TASK 70-23-11-911-013).
(8) Safety the fuel drain plug with lockwire (Material No. V02-147).
Subtask 71-00-20-020-051
K. Removal of Components from the Right and the Left Sides of the Engine
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(2) Remove these components from the right side of the engine.
(Ref. Fig. 404/TASK 71-00-20-991-902)
1
_ Cut and discard the lockwire safetying the IDG harness
connector 400VC and disconnect the connector.
2
_ Disconnect connectors 401VC, 403VC, 407VC and 409VC.
3
_ Disconnect connectors 402VC, 404VC, 405VC, 406VC, 408VC,
447VC, 448VC and 457VC.
(d) Remove the coupling (5) and disconnect the upper starter duct (4)
from the pylon duct (6).
(Ref. Fig. 406/TASK 71-00-20-991-901)
(e) Remove the coupling (3) and disconnect the Thermal Anti-ice duct
(TAI) (2) located on the fan case close by the pylon from the
pylon TAI duct (1).
(Ref. Fig. 406/TASK 71-00-20-991-901)
(3) Remove these components from the left side of the engine.
(Ref. Fig. 407/TASK 71-00-20-991-904, 408/TASK 71-00-20-991-905,
409/TASK 71-00-20-991-906)
(c) Remove the couplings (19) and disconnect the TAI duct (18)
located close by the forward mount.
(Ref. Fig. 409/TASK 71-00-20-991-906)
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(d) Remove the coupling (7) and disconnect the cabin air duct (10).
(Ref. Fig. 409/TASK 71-00-20-991-906)
(e) Disconnect the hydraulic tubes from the fluid disconnect panel.
(Ref. Fig. 407/TASK 71-00-20-991-904)
1
_ Disconnect the hydraulic suction hose (1).
2
_ Disconnect the hydraulic pressure tube (2).
3
_ Disconnect the hydraulic pump case drain tube (7).
(f) Disconnect the fuel tubes from the fluid disconnect panel.
(Ref. Fig. 407/TASK 71-00-20-991-904)
1
_ Cut and discard the lockwire which safeties the bolts
attaching the tubes.
2
_ Remove the 4 bolts (6) and the washers (5) and disconnect the
fuel return to tank tube (4). Remove and discard the gasket
(3).
3
_ Remove the 4 bolts (9),the washers (10) and disconnect the
fuel supply tube (8). Remove and discard the gasket (11).
(g) Disconnect the sensor tubes from the bracket situated forward of
the pylon.
(Ref. Fig. 409/TASK 71-00-20-991-906)
1
_ Disconnect the pressure regulating valve (PRV) sensor tube
(20).
2
_ Disconnect the thermostat sensor tube (11).
Subtask 71-00-20-020-070
(1) Remove the sense line between the bleed pressure regulator valve
(PRV) and the pylon interface (Ref. TASK 36-11-49-000-016).
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Subtask 71-00-20-620-050
4. Procedure
_________
Subtask 71-00-20-020-052
CAUTION : LOOSEN ONLY ONE BOLT AT A TIME. MAKE SURE THE BOLT IS TIGHT
_______
BEFORE THE SUBSEQUENT BOLT IS LOOSENED.
(1) Remove the nuts (15), the washers (14) and (10), the bolts (9) and
remove the retainers (13) and (11).
(2) Loosen one forward mount bolt (18) and TORQUE it again to between
1056 and 1584 lbf.in (11.93 and 17.89 m.daN) (Ref. TASK 70-23-11-911-
013) or the maximum load that a mechanic can apply with a standard
wrench.
Apply the same procedure for each of the other four bolts in turn.
Subtask 71-00-20-020-061
(1) Cut and discard the lockwire which safeties the center bolt (1) of
the mount.
(2) Remove the center bolt (1) and the washer (2) with the CHEST,TORQUE
SET-ENGINE R I (98D71203001000).
Subtask 71-00-20-480-051
(a) Put the rear beam (9) in position on the lower part of the pylon
and install the pins (8).
(b) Install the spacer and the center hinge clamp (6) on the front of
the pylon . Secure the spacer with the clamps (7).
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Bootstrap Installation
Figure 411/TASK 71-00-20-991-911- 12 (SHEET 1)
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Bootstrap Installation
Figure 411/TASK 71-00-20-991-911- 22 (SHEET 2)
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(c) Put the forward hinge arms (4) and (5) in position and install
the pins (3).
(d) Make sure that the forward hinge arms (4) and (5) are and remain
in the horizontal position. To do this use the spirit levels
installed on the arms.
(e) Install the link (2) and secure with the pins (1).
(a) Put in position the engine trolley and ENGINE CRADLE (S1787CR) or
CRADLE,V2500 ENGINE (TMHEC29-00-00) assembly from forward to aft,
below the engine.
(c) Remove the pins which attach the engine cradle to the engine
trolley.
(d) Lift the engine cradle to the engine with the four chain pulley
blocks.
(e) Install the pins of the front fixtures into the engine handling
points and then install the rear support on the left and right
sides. Attach to the engine with a ball pin.
NOTE : Use the chain pulley blocks to align the engine cradle
____
with the engine.
(f) Operate the handling hoists at the same time until these values
show on the dynamometers:
1
_ 1900 daN (plus 150 daN or minus 100 daN) (4271 lbf) (1936 Kg)
for the forward dynamometers
2
_ 500 daN (plus 100 daN or minus 50 daN) (1124 lbf) (509 Kg) for
the aft dynamometers.
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Subtask 71-00-20-020-050
WARNING : DEATH OR SERIOUS INJURY MAY RESULT IF THE POWER PLANT FALLS ON
_______
PERSONNEL. THE POWER PLANT WEIGHS APPROXIMATELY 7300 POUNDS.
WARNING : DO NOT TOW OR MOVE THE AIRCRAFT ON THE GROUND IF THE THRUST
_______
REVERSER IS ON THE PYLON WITH THE ENGINE REMOVED. MOVEMENT OF
THE AIRCRAFT CAN CAUSE DAMAGE TO THE PYLON OR THE THRUST
REVERSER.
CAUTION : DO NOT LET THE FORWARD ENGINE MOUNT FALL ON TO THE ENGINE WHEN
_______
THE BOLTS ARE REMOVED. THE VSV UNISON RINGS, HARNESSES AND
TUBES CAN BE EASILY DAMAGED IF THE FORWARD MOUNT FALLS. PUT
PADDING BETWEEN THE ENGINE AND THE FORWARD MOUNT BEFORE THE
BOLTS ARE REMOVED.
CAUTION : IF YOU MUST CLOSE THE ENGINE COWLS WHEN THE ENGINE IS NOT
_______
INSTALLED, BE CAREFUL WITH THE THRUST REVERSER COWLS. IF THE
COWLS CLOSE TOO FAR, THERE IS A RISK OF DAMAGE TO HINGE N4.
(a) Put padding between the engine and the forward mount.
(b) Remove the nuts (16), the retainers (12), the washers (17) and
the four bolts (18) which attach the front engine mount to the
pylon.
(c) Remove nut (8), washer (7), retainer (6) and nut (5).
(d) Remove the bolt (1), the washers (2) and the nuts (5).
(a) Cut and discard the lockwire which safeties the bolt (2).
(b) Remove the bolts (2) and the washers (3) and the barrel nuts (6)
which attach the aft engine mount (4) to the pylon (1).
(3) Make sure that no lines or unions stay connected to the pylon.
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(5) Carrefully lower the engine using all four chain pulley blocks at the
same time. Make sure that the pylon and the engine mount mating faces
stay parallel so that you can easily disengage the shear pins.
NOTE : Make sure that the differential load read on the dynamometers
____
is less than:
- 600 daN (1348.9 lbf) (612 kg) between the two front chains.
- 200 daN (449.6 lbf) (204 kg) between the two rear chains.
NOTE : Use the level indicators on the forward hinge arms of the
____
bootstrap to keep this hinge arms as near as possible to the
horizontal position.
NOTE : Put the aft part of the engine cradle in position on the
____
trolley before the front part.
(6) Install the pins to lock the engine cradle on to the engine trolley.
(7) Remove the four pulley chain blocks from the engine cradle.
(8) Remove the forward hinge arms from the bootstrap system
(Ref. Fig. 411/TASK 71-00-20-991-911)
(a) Remove the four chain hooks from the bootstrap system.
(b) Remove the pins (1) and (3), the link (2) and remove the hinge
arms (4) and (5).
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TASK 71-00-20-000-040- 01
Removal of the Power Plant with the Engine Positioner TWW 75E (MIAG)
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT ALL THE CIRCUITS IN MAINTENANCE ARE ISOLATED BEFORE
_______
YOU SUPPLY ELECTRICAL POWER TO THE AIRCRAFT.
1. __________________
Reason for the Job
Self Explanatory
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2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific caps
No specific circuit breaker(s) safety clip(s)
No specific clean container 1 USgal (4 l)
No specific warning notice
No specific access platform 1 m (3 ft. 3 in.)
No specific Torque Wrench : range 30.00 to 220.00 lbf.in
(0.34 to 2.60 m.daN)
No specific Torque Wrench : range 180.00 to 1800.00 lbf.in
(2.00 to 20.00 m.daN)
S889BH0 1 BRACE - HOLD OPEN COWLS
TMHBS13-00-00 1 BRACE-HOLD OPEN COWLS
TWW75E 1 ENGINE POSITIONER
98D71203001000 1 CHEST,TORQUE SET-ENGINE R I
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
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D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-20-740-052-A
A. Do a print-out of the engine hours and cycles and keep the print with the
engine for follow-up (Ref. TASK 31-36-00-740-015).
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Subtask 71-00-20-941-054
B. Safety Precautions
(1) Make sure that the A/C is stable (Ref. TASK 05-57-00-200-001).
NOTE : When the A/C is on jacks, make sure that it is leveled before
____
you remove the engine.
(a) Put a warning notice to tell persons not to start the engine.
(3) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
(a) Make sure that the APU BLEED pushbutton switch is released (ON
legend off).
(b) Install a warning notice to tell persons not to press the APU
BLEED pushbutton switch.
(6) Put a warning notice on the HP ground connector to tell persons not
to pressurize the pneumatic system.
Subtask 71-00-20-865-057
R WARNING : MAKE SURE THAT YOU OPEN THE CIRCUIT BREAKERS AS FOLLOWS:
_______
R - 1JH, 2JH2 AND 3JH2 BEFORE 2KS2.
R IF YOU DO NOT OBEY THIS SEQUENCE, THERE IS A RISK OF
R ELECTROCUTION. THIS IS BECAUSE YOU WILL START CONTINUOUS
R IGNITION IF YOU OPEN CIRCUIT BREAKER 2KS2 FIRST.
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R WARNING : MAKE SURE THAT YOU OPEN THE ANTI-ICE PROBE CIRCUIT BREAKERS
_______
R BEFORE YOU OPEN CIRCUIT BREAKER 2KS2.
R IF YOU DO NOT OBEY THIS SEQUENCE, THERE IS A RISK THAT THE
R PROBES WILL BECOME HOT AND CAUSE INJURY TO PERSONS WHO ARE NEAR
R THEM.
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
49VU ANTI ICE/PROBES/AOA/1 4DA1 D04
49VU ANTI ICE/PROBES/PHC/1 2DA1 D03
49VU ANTI ICE/PROBES/PITOT/1 3DA1 D02
49VU ANTI ICE/RAIN/RPLNT/CAPT 1DB1 D01
49VU COM/CVR/SPLY 2RK E14
49VU COM/CVR/CTL 4RK E13
121VU RCDR/DFDR 7TU K16
121VU ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/B 2WE1 Q44
121VU ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/A 1WE1 Q43
121VU ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/B 2WE2 Q42
121VU ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/A 1WE2 Q41
122VU ANTI ICE/WINDOWS/R 4DG2 W14
122VU ANTI ICE/RAIN/RPLNT/F/O 1DB2 W11
122VU ANTI ICE/WINDOWS/L 4DG1 X14
122VU ANTI ICE/PROBES/PHC/3 2DA3 Y16
122VU ANTI ICE/PROBES/2/TAT 1DA2 Y15
122VU ANTI ICE/PROBES/2/PITOT 3DA2 Y14
122VU ANTI ICE/PROBES/2/AOA 4DA2 Y13
R 122VU ANTI ICE/PROBES/PHC/2 2DA2 Y12
122VU ANTI ICE/PROBES/2/STATIC 5DA2 Y11
122VU ANTI ICE/PROBES/3/PITOT 3DA3 Z16
122VU ANTI ICE/PROBES/3/AOA 4DA3 Z15
122VU ANTI ICE/PROBES/3/STATIC 5DA3 Z14
122VU ANTI ICE/PROBES/1/STATIC 5DA1 Z13
122VU ANTI ICE/PROBES/1/TAT 1DA1 Z12
R FOR 1000EM1
49VU ENGINE/1/FIRE DET/LOOP A 7WD1 A06
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
121VU ENGINE/ENG1/FIRE DET/LOOP B 8WD1 Q38
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
122VU ELEC/GCU/1 2XU1 T26
122VU ANTI ICE/ENG/1 1DN1 X10
R FOR 1000EM2
49VU ENGINE/2/FIRE DET/LOOP B 8WD2 A07
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
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-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
121VU ENGINE/ENG2/FIRE DET/LOOP A 7WD2 Q39
122VU ELEC/GCU/2 2XU2 T27
122VU ANTI ICE/ENG/2 1DN2 W10
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 71-00-20-864-053
Subtask 71-00-20-010-059
E. Get Access
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Subtask 71-00-20-040-054
Subtask 71-00-20-010-060
G. Open the thrust reverser doors (Ref. TASK 78-32-00-010-010) but do not
release the pressure after you put the hold-open rods in position.
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 71-00-20-480-058
H. Install the BRACE - HOLD OPEN COWLS (S889BH0) or BRACE-HOLD OPEN COWLS
(TMHBS13-00-00) to Support the Fan and Thrust Reverser Cowl Doors
(Ref. Fig. 402/TASK 71-00-20-991-914)
(1) Put the adjustable struts (1) and (2) into position.
(2) Adjust the length of the struts so that they hold the weight of the
thrust reverser halves.
(3) Put the thrust reverser half hold-open rods in their storage
positions (Ref. TASK 78-32-00-410-010).
(5) Install the left and right support arms (4) so that they hold the
weight of the fan cowls.
NOTE : The support arms (4) must be installed so that the brackets
____
(3) are on the second latch from the front of the thrust
reverser halves.
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(6) Put the fan cowl hold-open rods in their storage positions (Ref. TASK
71-13-00-410-010).
Subtask 71-00-20-680-056
J. Drain the Fuel that Stays in the Engine and the Pylon Fuel Hose, to Do
this Drain at Level of the Fuel Filter as Follows:
(2) Cut and discard the lockwire which safeties the fuel drain plug (7).
(Ref. Fig. 403/TASK 71-00-20-991-913)
(3) Remove the fuel drain plug and drain the fuel into the container.
NOTE : Do not put fuel that you drained from the engine back into the
____
fuel system.
(4) Remove the seal ring (6) from the fuel drain plug (7). Discard the
seal ring.
(5) Lubricate a new seal ring (6) with clean lubricant (engine oil)
(Material No. V10-039) and install it on the fuel drain plug (7)
(Ref. TASK 70-23-13-911-010).
(7) TORQUE the fuel drain plug to between 110 and 120 lbf.in (1.24 and
1.35 m.daN) (Ref. TASK 70-23-11-911-013).
(8) Safety the fuel drain plug with lockwire (Material No. V02-147).
Subtask 71-00-20-020-066
K. Removal of Components from the Right and the Left Sides of the Engine
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(2) Remove these components from the right side of the engine.
(Ref. Fig. 404/TASK 71-00-20-991-902)
1
_ Cut and discard the lockwire safetying the IDG harness
connector 400VC and disconnect the connector.
2
_ Disconnect connectors 401VC, 403VC, 407VC and 409VC.
3
_ Disconnect connectors 402VC, 404VC, 405VC, 406VC, 408VC,
447VC, 448VC and 457VC.
(d) Remove the coupling (5) and disconnect the upper starter duct (4)
from the pylon duct (6).
(Ref. Fig. 406/TASK 71-00-20-991-901)
(e) Remove the coupling (3) and disconnect the Thermal Anti-ice duct
(TAI) (2), located on the fan case close by the pylon, from the
pylon TAI duct (1).
(Ref. Fig. 406/TASK 71-00-20-991-901)
(3) Remove these components from the left side of the engine.
(Ref. Fig. 407/TASK 71-00-20-991-904, 408/TASK 71-00-20-991-905,
409/TASK 71-00-20-991-906)
(c) Remove the couplings (19) and disconnect the TAI duct (18)
located close by the forward mount.
(Ref. Fig. 409/TASK 71-00-20-991-906)
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(d) Remove the coupling (7) and disconnect the cabin air duct (10).
(Ref. Fig. 409/TASK 71-00-20-991-906)
(e) Disconnect the hydraulic tubes from the fluid disconnect panel.
(Ref. Fig. 407/TASK 71-00-20-991-904)
1
_ Disconnect the hydraulic suction hose (1).
2
_ Disconnect the hydraulic pressure tube (2).
3
_ Disconnect the hydraulic pump case drain tube (7).
(f) Disconnect the fuel tubes from the fluid disconnect panel.
(Ref. Fig. 407/TASK 71-00-20-991-904)
1
_ Cut and discard the lockwire which safeties the bolts
attaching the tubes.
2
_ Remove the 4 bolts (6) and the washers (5) and disconnect the
fuel return to tank tube (4). Remove and discard the gasket
(3).
3
_ Remove the 4 bolts (9),the washers (10) and disconnect the
fuel supply tube (8). Remove and discard the gasket (11).
(g) Disconnect the sensor tubes from the bracket situated forward of
the pylon.
(Ref. Fig. 409/TASK 71-00-20-991-906)
1
_ Disconnect the pressure regulating valve (PRV) sensor tube
(20).
2
_ Disconnect the thermostat sensor tube (11).
Subtask 71-00-20-020-071
(1) Remove the sense line between the bleed pressure regulator valve
(PRV) and the pylon interface (Ref. TASK 36-11-49-000-016).
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Subtask 71-00-20-620-051
4. Procedure
_________
Subtask 71-00-20-020-067
CAUTION : LOOSEN ONLY ONE BOLT AT A TIME. MAKE SURE THE BOLT IS TIGHT
_______
BEFORE THE SUBSEQUENT BOLT IS LOOSENED.
(1) Remove the nuts (15), the washers (14) and (10), the bolts (9) and
remove the retainers (13) and (11).
(2) Loosen one forward mount bolt (18) and TORQUE it again to between
1056 and 1584 lbf.in (11.93 and 17.89 m.daN) (Ref. TASK 70-23-11-911-
013) or the maximum load that a mechanic can apply with a standard
wrench.
Apply the same procedure for each of the other four bolts in turn.
Subtask 71-00-20-020-068
(1) Cut and discard the lockwire which safeties the center bolt (1) of
the mount.
(2) Remove the center bolt (1) and the washer (2) with the CHEST,TORQUE
SET-ENGINE R I (98D71203001000).
Subtask 71-00-20-480-059
(2) Install the engine cradle onto the rail system of the engine
positioner.
(3) On the control panel of the positioner, push the button SET REFERENCE
VALUE to set the load value to zero.
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(4) Install the engine positioner under the engine.
CAUTION : DO NOT CAUSE DAMAGE TO THE ENGINE WHILE YOU LIFT THE
_______
CRADLE.
(b) Position the engine positioner with the cradle on it, below the
engine. Use the right joystick to move the positioner.
(c) Lift and adjust the engine positioner with the cradle assembly.
Lightly move the positioner to adjust it. Use the left joystick
to lift the positioner.
(d) Insert the pins of the front fixtures of the engine handling
points and then install the rear support on the left side. Attach
to the engine with a ball pin.
(e) Continue to lift the engine positioner until the tool takes over
the weight of the engine from the wing.
NOTE : From this point, the load taken over by the four pillars
____
of the positioner must be monitored all the time on the
control panel.
(f) Continue to lift and make sure that display on the control panel
shows the load taken over by the four pillars of the positioner.
When the load is between zero and 300 daN (overload), the load
bar is green. When the load is more than 300 daN, the load bar
becomes red and the lifting system of the engine positioner stops
(overload protection).
(g) Lift the front and aft pillars together or only the front pillars
or the aft pillars to obtain the front and aft preloads.
(h) When a lift pillar is at 100 percent of preload, the related load
bar becomes red and the movement stops.
1
_ Push the RELEASE key.
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(j) Lower the pillar which is overload.
(k) Lift the other pillars until all pillars are near to 300 daN
(overload).
(l) Use the left joystick until all load values become stable and the
up movement stops.
Subtask 71-00-20-020-069
WARNING : DEATH OR SERIOUS INJURY MAY RESULT IF THE POWER PLANT FALLS ON
_______
PERSONNEL. THE POWER PLANT WEIGHS APPROXIMATELY 7300 POUNDS.
WARNING : DO NOT TOW OR MOVE THE AIRCRAFT ON THE GROUND IF THE THRUST
_______
REVERSER IS ON THE PYLON WITH THE ENGINE REMOVED. MOVEMENT OF
THE AIRCRAFT CAN CAUSE DAMAGE TO THE PYLON OR THE THRUST
REVERSER.
CAUTION : DO NOT LET THE FORWARD ENGINE MOUNT FALL ON TO THE ENGINE WHEN
_______
THE BOLTS ARE REMOVED. THE VSV UNISON RINGS, HARNESSES AND
TUBES CAN BE EASILY DAMAGED IF THE FORWARD MOUNT FALLS. PUT
PADDING BETWEEN THE ENGINE AND THE FORWARD MOUNT BEFORE THE
BOLTS ARE REMOVED.
CAUTION : IF YOU MUST CLOSE THE ENGINE COWLS WHEN THE ENGINE IS NOT
_______
INSTALLED, BE CAREFUL WITH THE THRUST REVERSER COWLS. IF THE
COWLS CLOSE TOO FAR, THERE IS A RISK OF DAMAGE TO HINGE N4.
(a) Put padding between the engine and the forward mount.
(b) Remove the nuts (16), the retainers (12), the washers (17) and
the four bolts (18) which attach the front engine mount to the
pylon.
(c) Remove the nut (8), the washer (7), the retainer (6) and the nut
(5).
(d) Remove the bolt (1), the washers (2) and the nuts (5).
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(2) Disconnect the aft engine mount.
(Ref. Fig. 413/TASK 71-00-20-991-912)
(a) Cut and discard the lockwire which safeties the bolt (2).
(b) Remove the bolts (2) and the washers (3) and the barrel nuts (6)
which attach the aft engine mount (4) to the pylon (1).
(a) Make sure that no line union remains connected from the pylon.
(c) Have an engine trolley available with the 90 inch rail system.
(d) Move the engine positioner away from the wing and assemble the
rail system of the engine positioner with the rail system of the
engine trolley.
(e) Move the cradle from the positioner to the engine trolley.
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TASK 71-00-20-400-040
WARNING : MAKE SURE THAT THE LANDING GEAR GROUND SAFETIES AND THE WHEEL CHOCKS
_______
ARE IN POSITION.
WARNING : MAKE SURE THAT ALL THE CIRCUITS IN MAINTENANCE ARE ISOLATED BEFORE
_______
YOU SUPPLY ELECTRICAL POWER TO THE AIRCRAFT.
CAUTION : DO A CHECK OF THE ENGINE DATA PLATE TO MAKE SURE THAT THE ENGINE IS
_______
CORRECT FOR THE AIRCARFT.
IF YOU INSTALL AN ENGINE THAT DOES NOT HAVE THE CORRECT CONFIGURATION
FOR THE AIRCRAFT.
- DAMAGE TO EQUIPMENT CAN OCCUR IF YOU OPERATE THE ENGINE. - THE TEST
AFTER THE INSTALLATION WILL TELL YOU THE ENGINE CONFIGURATION IS NOT
CORRECT AND MORE WORK WILL BE NECESSARY.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific dynamometer
No specific lint free cloth
No specific non-abrasive marker or pencil
No specific steel plate
No specific warning notice
No specific No. 21 drill
No specific access platform 1 m (3 ft. 3 in.)
No specific Torque Wrench : range 15.00 to 150.00 lbf.ft
(2.00 to 20.00 m.daN)
R No specific Torque Wrench : range 0.00 to 50.00 lbf.in
R (0.00 to 0.56 m.daN)
R
No specific Torque Wrench : range 30.00 to 220.00 lbf.in
(0.34 to 2.60 m.daN)
R
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-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-20-860-052
(2) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(3) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
(4) On the panel 30VU, make sure that the APU BLEED pushbutton switch is
released (ON legend off). Make sure that a warning notice is in
position to tell persons not to press the APU BLEED pushbutton
switch. Make sure that a warning notice is in position on the HP
ground connector to tell persons not to pressurize the pneumatic
system.
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Subtask 71-00-20-010-053
B. Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-010):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 71-00-20-040-051
C. Make sure that the thrust reverser Hydraulic Control Unit (HCU) is
deactivated (Ref. TASK 78-30-00-040-012).
Subtask 71-00-20-865-051
D. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
R WARNING : MAKE SURE THAT YOU OPEN THE CIRCUIT BREAKERS AS FOLLOWS:
_______
R - 1JH, 2JH2 AND 3JH2 BEFORE 2KS2.
R IF YOU DO NOT OBEY THIS SEQUENCE, THERE IS A RISK OF
R ELECTROCUTION. THIS IS BECAUSE YOU WILL START CONTINUOUS
R IGNITION IF YOU OPEN CIRCUIT BREAKER 2KS2 FIRST.
R WARNING : MAKE SURE THAT YOU OPEN THE ANTI-ICE PROBE CIRCUIT BREAKERS
_______
R BEFORE YOU OPEN CIRCUIT BREAKER 2KS2.
R IF YOU DO NOT OBEY THIS SEQUENCE, THERE IS A RISK THAT THE
R PROBES WILL BECOME HOT AND CAUSE INJURY TO PERSONS WHO ARE NEAR
R THEM.
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
49VU ANTI ICE/PROBES/AOA/1 4DA1 D04
49VU ANTI ICE/PROBES/PHC/1 2DA1 D03
49VU ANTI ICE/PROBES/PITOT/1 3DA1 D02
49VU ANTI ICE/RAIN/RPLNT/CAPT 1DB1 D01
121VU ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/B 2WE1 Q44
121VU ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/A 1WE1 Q43
121VU ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/B 2WE2 Q42
121VU ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/A 1WE2 Q41
122VU ANTI ICE/WINDOWS/R 4DG2 W14
122VU ANTI ICE/RAIN/RPLNT/F/O 1DB2 W11
122VU ANTI ICE/WINDOWS/L 4DG1 X14
122VU ANTI ICE/PROBES/PHC/3 2DA3 Y16
122VU ANTI ICE/PROBES/2/TAT 1DA2 Y15
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-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ANTI ICE/PROBES/2/PITOT 3DA2 Y14
122VU ANTI ICE/PROBES/2/AOA 4DA2 Y13
R 122VU ANTI ICE/PROBES/PHC/2 2DA2 Y12
122VU ANTI ICE/PROBES/2/STATIC 5DA2 Y11
122VU ANTI ICE/PROBES/3/PITOT 3DA3 Z16
122VU ANTI ICE/PROBES/3/AOA 4DA3 Z15
122VU ANTI ICE/PROBES/3/STATIC 5DA3 Z14
122VU ANTI ICE/PROBES/1/STATIC 5DA1 Z13
122VU ANTI ICE/PROBES/1/TAT 1DA1 Z12
R FOR 1000EM1
49VU ENGINE/1/FIRE DET/LOOP A 7WD1 A06
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
49VU COM/CVR/SPLY 2RK E14
49VU COM/CVR/CTL 4RK E13
121VU RCDR/DFDR 7TU K16
121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
121VU ENGINE/ENG1/FIRE DET/LOOP B 8WD1 Q38
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
122VU ELEC/GCU/1 2XU1 T26
122VU ANTI ICE/ENG/1 1DN1 X10
R FOR 1000EM2
49VU ENGINE/2/FIRE DET/LOOP B 8WD2 A07
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
121VU ENGINE/ENG2/FIRE DET/LOOP A 7WD2 Q39
122VU ELEC/GCU/2 2XU2 T27
122VU ANTI ICE/ENG/2 1DN2 W10
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
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Subtask 71-00-20-210-050
Subtask 71-00-20-110-052
F. Clean Components
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Clean these parts using a clean lint free cloth made moist with
solvent (Material No. V01-457):
(a) The mating faces and the shear pins and the fastener holes on the
forward and aft engine mounts
(2) Clean the bolts (1), (18) and (2), the nuts (16) and (5) and the
barrel nuts (6) with cleaning fluid (Material No. V01-002).
(Ref. Fig. 410/TASK 71-00-20-991-910, 413/TASK 71-00-20-991-912)
Subtask 71-00-20-230-051
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Subtask 71-00-20-240-051
H. Visual Inspections
(1) Do a visual inspection of the forward engine mount nuts (5) and (16).
Do not remove the silver plating.
(Ref. Fig. 410/TASK 71-00-20-991-910)
If an engine nut is cracked, reject it.
Subtask 71-00-20-210-060
J. Do a Check of the Running Torque of the Forward and Aft Mount Bolts
(1) Do a check of the running torque of the forward engine mount bolts as
follows:
(Ref. Fig. 410/TASK 71-00-20-991-910)
(a) Apply a thin layer of anti seize compound (Material No. V10-085)
to the threads of the engine mount bolts, the nuts and the
washers.
(b) Install the washers under the head of the bolts (1) and (18).
(c) Install the bolts (1) and (18) through holes in the pylon and the
forward mount.
(d) Install the nuts (5) and (16) on the bolts (1) and (18).
(e) Tighten the nuts by hand until they are hard to turn.
NOTE : Make sure that the nuts are correctly threaded on the
____
bolts.
(f) Use a torque wrench to tighten the nuts until at least two full
threads show on the other side of the nuts (Ref. TASK 70-23-11-
911-013).
CAUTION : THIS IS NOT THE FINAL TORQUE FOR THE FORWARD ENGINE
_______
MOUNT BOLTS.
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1
_ Measure the torque required to tighten the bolt (Ref. TASK 70-
23-11-911-013). The minimum torque should be to 70 lbf.in
(0.79 m.daN). The maximum torque should be to 600 lbf.in (6.78
m.daN).
2
_ If the bolt torque is less than 70 lbf.in (0.79 m.daN),
replace the nut (5) or (16) and do steps (a) thru (f) 1_
again.
3
_ If the torque is more than 600 lbf.in (6.78 m.daN), remove the
bolt and the nut and look for damaged threads. If the threads
are damaged, replace the bolt and nut and do steps (a) thru
(f) 2_ again.
(2) Do a check of the running torque of the aft engine mount bolts as
follows:
(Ref. Fig. 413/TASK 71-00-20-991-912)
(a) Apply a thin layer of anti seize compound (Material No. V10-085)
to the threads of the engine mount bolts, the nuts and the
washers.
(b) Install the washers (3) under the head of the bolts (2).
(c) Install the aft engine mount bolts (2) into the barrel nuts (6).
(d) Tighten the bolts by hand until they are hard to turn.
NOTE : Make sure that the nuts are correctly threaded on the
____
bolts.
(e) Use a torque wrench to tighten the nuts until at least two full
threads show on the other side of the nuts (Ref. TASK 70-23-11-
911-013).
CAUTION : THIS IS NOT THE FINAL TORQUE FOR THE AFT ENGINE MOUNT
_______
BOLTS.
1
_ Measure the torque required to tighten the bolt (Ref. TASK 70-
23-11-911-013). The minimum torque should be to 90 lbf.in
(1.01 m.daN). The maximum torque should be to 800 lbf.in (9.04
m.daN).
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2
_ If the bolt torque is less than 90 lbf.in (1.02 m.daN),
replace the nut (5) or (16) and do steps (a) thru (e) 1_
again.
3
_ If the torque is more than 800 lbf.in (9.04 m.daN), remove the
bolt and the nut and look for damaged threads. If the threads
are damaged, replace the bolt and nut and do steps (a) thru
(e) 2_ again.
Subtask 71-00-20-420-050
K. If replacement engine does not have all its equipment, remove the
accessories from the removed engine and install them on the replacement
engine.
4. Procedure
_________
Subtask 71-00-20-420-051
(2) Install the forward hinge arm (4) and (5) with the ball pins (1) on
the forward bootstrap system.
(Ref. Fig. 411/TASK 71-00-20-991-911)
(3) Install the dynamometers and chain pulley blocks on the bootstrap
system.
(5) Remove the pins that attach the engine cradle to the engine trolley.
(6) Put the locking levers of the handling hoist in UP position. Lift the
engine cradle to disengage it from the trolley.
(7) Slightly raise the forward section of the engine cradle then the aft
section.
NOTE : Make sure that the differential load read on the dynamometers
____
is less than:
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- 600 daN (1350 lbf) (611.6 Kg) between the 2 front chains.
- 200 daN (450 lbf) (203.9 Kg) between the 2 rear chains.
NOTE : Use the level indicators on the forward hinge arms of the
____
bootstrap to keep the hinge arms as near as possible to the
horizontal position.
Subtask 71-00-20-210-052
B. Make certain that the hinge crossover beam (1) is correctly engaged in
the V-groove (2).
(Ref. Fig. 414/TASK 71-00-20-991-196)
Subtask 71-00-20-420-052
WARNING : DEATH OR SERIOUS INJURY MAY RESULT IF THE POWER PLANT FALLS ON
_______
PERSONNEL. THE POWER PLANT WEIGHS APPROXIMATELY 7300 POUNDS.
CAUTION : DO NOT INSERT THE SHEAR PINS OF ONE MOUNT BEFORE THE OTHER OR
_______
DAMAGE TO THE MOUNTS AND PYLON CAN RESULT.
(1) Keep the pylon and engine face of the forward and aft attach fittings
parallel so as to put the locating pins easily in their location.
NOTE : At the forward end you can move the engine laterally by plus
____
or minus 20 mm (0.79 in.).
(a) To move the engine to the left side, lift with the right hand
hoist and/or lower with the left hand hoist.
(b) To move the engine to the right side, lift with the left hand
hoist and/or lower with the right hand hoist.
CAUTION : DO NOT INSTALL THE LOCATING PINS OF ONE MOUNT BEFORE THE
_______
OTHER OR DAMAGE TO MOUNTS AND PYLON COULD RESULT.
(a) Slowly lift the engine to the pylon. Make sure that the shear
pins on the engine mounts engage with the holes in the pylon.
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(3) Lift the engine chain continuously until a mating load of 200 daN
(450 lbf) (203.9 Kg) maximum for each chain is shown on the
dynamometers.
Subtask 71-00-20-420-053
(a) Lubricate the bolts (1) and (18), the washers (2) and (17), the
nuts (5) and (16) and the shear pins (19) with anti seize
compound (Material No. V10-085).
(b) Install the bolts (18), the washers (17), the retainers (12) and
the nuts (16).
(c) Put the nut (5) and the retainer (6) in position.
(e) TORQUE the nut (8) to between 35 and 40 lbf.in (0.39 and 0.45
m.daN).
(f) Install the bolt (1) and the washer (2) on the middle front
engine mount.
(g) Tighten the bolts (1) and (18) with a standard wrench.
NOTE : You must install the washers (17) and (2) with the
____
recessed side against bolt head.
(h) Hold the nut (16) stable with a wrench and torque the bolts (1)
and (18) to between 88.49 and 132.74 lbf.ft (11.99 and 17.99
m.daN).
(i) Remove the padding from between the engine and the engine mount.
(a) Lubricate the bolts (2), the washers (3) and the shear pins (5)
with anti seize compound (Material No. V10-085).
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(b) Installation of the barrel nut:
1
_ Install the barrel nut (6), the bolts (2) and washers (3).
NOTE : You must install the washers (3) with the recessed side
____
against bolt head.
(c) TORQUE the bolts (2) to between 65 and 70.5 m.daN (479.35 and
519.91 lbf.ft) (Ref. TASK 70-23-11-911-013).
NOTE : After you tighten the engine mount bolts to the final
____
torque, make sure that the surfaces between the pylon and
the aft engine mount are in contact.
(d) Install safety cable (Material No. V02-275) (Ref. TASK 70-40-11-
911-016) on bolts (2). Alternate: Use lockwire (Material No. V02-
147) (Ref. TASK 70-40-11-911-014).
Subtask 71-00-20-080-050
(b) Reduce the load on the engine cradle using the pulley blocks.
(d) Lower the engine cradle. Make sure that the engine cradle does
not hit the engine.
(f) Remove the four chain hooks from the engine cradle.
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(2) Remove the bootstrap assembly as follows:
(Ref. Fig. 411/TASK 71-00-20-991-911)
(a) Remove the four chain pulley blocks and the dynamometers from the
rear beam (9) and the forward hinge arms (4) and (5).
(b) Remove the pins (8) and remove the rear beam (9).
(c) Remove the pins (1) and remove the link (2).
(d) Remove the pins (3) and remove the left and right hinge arms (4)
and (5).
(e) Release the left and right clamps (7) and remove the spacer and
the center hinge clamp from the pylon.
Subtask 71-00-20-760-050
Subtask 71-00-20-420-054
CAUTION : MAKE SURE THAT THE TORQUE WRENCH DOES NOT TOUCH THE FORWARD
_______
ENGINE MOUNT DURING TIGHTENING TO NOT CHANGE THE TORQUE APPLIED
TO THE BOLTS.
NOTE : The given torque values take into account the length of the
____
torque wrench.
(a) Use the Torque Wrench (TEM item 10) to torque the four forward
mount bolts (18).
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(b) Use the Torque Wrench (TEM item 20) and Load Reducer (TEM item
60) to torque the center bolt (1) of the forward mount.
NOTE : The use of the load reducer (P/N GA184A) with the torque
____
wrench (P/N TQFRM14) changes the value of the torque
selected. You must set a value between 13 m.daN (96
lbf.ft) and 14 m.daN (103 lbf.ft) on the wrench to get the
torque required for the forward center mount bolt.
NOTE : After you tighten the engine mount bolts to the final
____
torque, make sure that the surfaces between the pylon and
the forward engine mount are in contact.
(2) Install safety cable (Material No. V02-275) (Ref. TASK 70-40-11-911-
016) on bolt (1). Alternate: Use lockwire (Material No. V02-147)
(Ref. TASK 70-40-11-911-014).
NOTE : You can use lockwire diameters ranging from 0.8mm to 1.2mm to
____
safety the bolt (1).
(3) Install the retainers (11) and (13) secured with the bolt (9), the
washers (10) and (14) and the nut (15).
(4) TORQUE the bolts (9) to between 24 and 36 lbf.in (0.27 and 0.40
m.daN) (Ref. TASK 70-23-11-911-013).
(a) Put the fan cowl hold-open rods into position to hold the weight
of the fan cowls (Ref. TASK 71-13-00-010-010).
(b) Put the thrust reverser half hold-open rods into position to hold
the weight of the thrust reverser halves (Ref. TASK 78-32-00-010-
010).
(c) Remove the support arms (5) and (6) from the fan cowls and the
thrust reverser halves.
5. Close-up
________
Subtask 71-00-20-630-050
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Subtask 71-00-20-420-096
(1) Install the sense line between the bleed pressure regulator valve
(PRV) and the pylon interface (Ref. TASK 36-11-49-400-016).
Subtask 71-00-20-420-055
C. Installation of Components on the Left and the Right Sides of the Engine
1
_ Connect the pressure regulating valve sensor tube (20).
2
_ TORQUE the tube union nut to between 0.2 and 0.23 m.daN (17.69
and 20.35 lbf.in).
3
_ Connect the thermostat sensor tube (11).
4
_ TORQUE the union nut to between 0.15 and 0.17 m.daN (13.27 and
15.04 lbf.in) (Ref. TASK 70-23-11-911-013).
1
_ Install a new gasket (11) on the fuel supply tube (8)
(Ref. TASK 70-23-13-911-010).
2
_ Put the fuel supply tube in position on the fluid disconnect
panel and install the four bolts (9) and the washers (10).
3
_ TORQUE the bolts to between 0.8 and 0.9 m.daN (70.79 and 79.64
lbf.in) (Ref. TASK 70-23-11-911-013).
4
_ Safety the bolt (9) with lockwire (Material No. V02-147)
(Ref. TASK 70-40-11-911-014).
5
_ Install a new gasket (3) on the fuel return to tank tube (4).
6
_ Put the fuel return to tank tube in position on the fuel
disconnect panel and install the four bolts (6) and the
washers (5).
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7
_ TORQUE the bolts (6) to between 0.38 and 0.42 m.daN (33.62 and
37.16 lbf.in) (Ref. TASK 70-23-11-911-013).
8
_ Safety the bolts (6) with lockwire (Material No. V02-147)
(Ref. TASK 70-40-11-911-014).
1
_ Connect the hydraulic case drain connector (7) to the fluid
disconnect panel.
2
_ TORQUE the connector (7) to between 215 and 245 lbf.in (2.42
and 2.76 m.daN) (Ref. TASK 70-23-11-911-013).
3
_ Connect the hydraulic pressure tube connector (2) to the fluid
disconnect panel.
4
_ TORQUE the connector (2) to between 9.7 and 10.7 m.daN (71.53
and 78.90 lbf.ft) (Ref. TASK 70-23-11-911-013).
5
_ Connect the hydraulic suction tube connector (1) to the fluid
disconnect panel. Handtighten the connector.
1
_ Position the duct and install the coupling (7).
2
_ TORQUE the coupling to between 0.85 and 0.96 m.daN (75.22 and
84.95 lbf.in).
3
_ Install the coupling. To do this, tap the coupling with a
mallet.
4
_ TORQUE the coupling again to between 0.79 and 0.9 m.daN (69.91
and 79.64 lbf.in).
5
_ Tap the coupling again.
6
_ TORQUE the coupling again to between 0.79 and 0.9 m.daN (69.91
and 79.64 lbf.in).
1
_ Position the TAI duct and install the couplings (19).
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2
_ TORQUE the coupling (19) to between 0.51 and 0.62 m.daN (45.13
and 54.86 lbf.in).
3
_ Install the coupling. To do this, tap the coupling with a
mallet.
4
_ TORQUE the coupling again to between 0.51 and 0.62 m.daN
(45.13 and 54.86 lbf.in) (Ref. TASK 70-23-11-911-013).
5
_ Tap the coupling again.
6
_ TORQUE the coupling again to between 0.51 and 0.62 m.daN
(45.13 and 54.86 lbf.in).
(f) On the fan case near the V-groove at 11 oclock, connect the
electrical connector 4004VC.
(Ref. Fig. 408/TASK 71-00-20-991-905)
(2) Install these components from the right side of the engine.
(Ref. Fig. 404/TASK 71-00-20-991-902)
1
_ Position the duct on the pylon and install the coupling (3).
2
_ TORQUE the coupling to between 0.51 and 0.62 m.daN (45.13 and
54.86 lbf.in).
3
_ Install the coupling. To do this, tap the coupling with a
mallet.
4
_ TORQUE the coupling again to between 0.51 and 0.62 m.daN
(45.13 and 54.86 lbf.in).
5
_ Tap the coupling again.
6
_ TORQUE the coupling again to between 0.51 and 0.62 m.daN
(45.13 and 54.86 lbf.in).
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(b) Connect the starter duct.
(Ref. Fig. 406/TASK 71-00-20-991-901)
1
_ Remove the four nuts (7), washers (9) and bolts (8) from the
two upper link assemblies (16) and (17). Remove the upper link
assemblies.
2
_ Remove the four nuts (7), washers (9) and bolts (8) from the
lower link assemblies (11) and (12). Remove the lower link
assemblies.
3
_ Position the starter duct (4) on the pylon starter duct (6)
and install the coupling (5).
4
_ TORQUE coupling (5) to between 0.79 and 0.9 m.daN (69.91 and
79.64 lbf.in).
5
_ Lightly hit around the outside of the coupling with a fiber
hammer.
6
_ TORQUE coupling (5) again to between 0.79 and 0.9 m.daN (69.91
and 79.64 lbf.in).
7
_ Repeat steps 4_ thru 6_ two more times.
8
_ Connect the lower link assemblies (11) and (12) to the Fan
case brackets with bolts (8), washers (9) and nuts (7). Do not
torque the nuts at this time.
9
_ Connect the upper link assemblies (16) and (17) to the Fan
case brackets with bolts (8), washers (9) and nuts (7). Do not
torque the nuts at this time.
10
__ Loosen the nut (13) on the support links (11), (12), (16) and
(17).
11
__ Adjust the links as needed to attach to the starter duct (4)
without preload.
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12
__ Install the four link assemblies (11), (12), (16) and (17)
onto the starter duct (4) with bolts (8), washers (9) and nuts
(7).
13
__ TORQUE the eight nuts (7) to between 0.6 and 0.8 m.daN (53.09
and 70.79 lbf.in).
14
__ TORQUE the four nuts (13) on the link assemblies (11), (12),
(16) and (17) to between 1 and 1.2 m.daN (88.49 and 106.19
lbf.in). The link threads must block the safety holes in the
link assemblies. This can be checked with a piece of lockwire
(Material No. V02-126), put the lockwire into each safety
hole. The lockwire must not go through.
(c) On the fan case near the V-groove at 1 oclock, connect the
electrical connector 4005VC.
(Ref. Fig. 404/TASK 71-00-20-991-902)
1
_ Do not clean the contacts with abrasive material.
R 2
_ Connect a dynamometer to the test pin to do a pin retention
R check of the sockets.
R
R a
_ The minimum extraction force value must be 1.2 daN (2.7
R lbf) for a CANNON contact (Ref. ESPM 204823).
R b
_ The minimum extraction force value must be 2.8 daN (6.3
R lbf) for a new FRAMATOME (former SOURIAU) contact and 2.2
R daN (4.9 lbf) for an old FRAMATOME (former SOURIAU) contact
R (Ref. ESPM 204824).
3
_ Tighten the connector by hand until the orange colour is shown
in the window of the coupling nut and safety the generator
harness connector 400VC with lockwire (Material No. V02-147).
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(Ref. Fig. 406/TASK 71-00-20-991-901)
Subtask 71-00-20-410-062
D. If the engine fire seals are not present, install them as follows:
(Ref. Fig. 415/TASK 71-00-20-991-197, 416/TASK 71-00-20-991-198)
(1) Close the relevant thrust reverser half (Ref. TASK 78-32-00-410-010):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
(2) Put the fire seal assembly (15) or seal assembly (16) on the
heatshield so there is full contact between the seal and the thrust
reverser bracket assembly. The fire seal should rest against the
bracket with no compression.
(3) Mark the forward and bottom outline of the fire seal on the
heatshield with a non-abrasive marker or pencil.
(4) Open the relevant thrust reverser half (Ref. TASK 78-32-00-010-010):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
(5) Measure 0.125 in. (3.18 mm) aft of the fire seal forward outline and
make a parallel line on the heatshield with a non-abrasive marker or
pencil.
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(6) Align the fire seal with the aft outline and bottom outline on the
heatshield.
(7) Put a steel plate between the strut fairing and the heatshield before
you drill the holes to protect the strut fairing.
(8) Drill through the three fire seal pilot holes into the heatshield.
Enlarge the holes with a No. 21 drill.
(9) Remove the burrs from the holes in the fire seal and the heatshield.
(10) Cleaning
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT
_______
ON PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE
FLUID IN A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR.
IF YOU GET THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES
FLUSH IT AWAY WITH WATER. GET MEDICAL AID IF YOUR SKIN OR
EYES BECOME IRRITATED.
(a) Clean the fire seal and the aft and inboard surfaces of the
heatshield and block seal with a lint free cloth made moist with
solvent (Material No. V01-457). Wipe the surfaces dry before the
cleaning solvent evaporates.
WARNING : DO NOT GET THE PRIMER ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE
PRIMER IN A WELL VENTILATED AREA. DO NOT BREATHE THE GAS.
IF YOU GET THE PRIMER ON YOUR SKIN OR IN YOUR EYES, FLUSH
IT AWAY WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES
BECOME IRRITATED.
(a) Apply primer (Material No. V08-032) to the mating surfaces of the
fire seal assembly. Allow to air dry for twenty minutes.
(12) Apply release agent (Material No. V02-158) to the aft surface and
inboard corner of the block seal.
WARNING : DO NOT GET THE SEALANT ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GLOVES, GOGGLES AND A FACE MASK. USE
THE SEALANT IN A WELL VENTILATED AREA. DO NOT BREATHE THE
GAS. IF YOU GET THE SEALANT ON YOUR SKIN OR IN YOUR EYES
GET MEDICAL AID IMMEDIATELY.
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(a) Apply sealant (Material No. V08-030) to the mating surfaces of
the fire seal.
(a) Install the fire seal assembly (15) and seal assembly (16) on the
fire shield with screws (17).
(b) TORQUE the screws (17) to between 6 and 8 lbf.in (0.06 and 0.09
m.daN).
WARNING : DO NOT GET THE SEALANT ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GLOVES, GOGGLES AND A FACE MASK. USE
THE SEALANT IN A WELL VENTILATED AREA. DO NOT BREATHE THE
GAS. IF YOU GET THE SEALANT ON YOUR SKIN OR IN YOUR EYES
GET MEDICAL AID IMMEDIATELY.
(a) Fill all the voids in the fire seal with sealant (Material No.
V08-030). Allow the sealant to cure for 24 hours at 77 deg. F (25
deg.C) and 50 percent humidity.
Subtask 71-00-20-820-050
E. Do the Adjustment
(1) Adjust the thrust reverser latches, bumpers and compression struts
(Ref. TASK 78-30-00-820-010).
NOTE : Make sure that the gearbox breather outlet duct (GBOD)
____ aligns
with the gearbox breather outlet vent on the right fan cowl.
If it does not align, loosen the GBOD fasteners, align the
GBOD with the vent and torque the fasteners (Ref. TASK 72-61-
49-400-010).
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Subtask 71-00-20-410-051
F. Close access
NOTE : Make sure that HP bleed and pressure regulating valves are not
____
mechanically locked and can operate freely.
Subtask 71-00-20-440-050
G. Activate the thrust reverser Hydraulic Control Unit (HCU) (Ref. TASK 78-
30-00-440-012).
(Ref. Fig. 401/TASK 71-00-20-991-900)
Subtask 71-00-20-611-050
(2) Fill the Integrated Drive Generator (IDG) oil system (Ref. TASK 12-
13-24-612-011).
Subtask 71-00-20-612-050
NOTE : The starter may have been drained when the engine was removed.
____
Subtask 71-00-20-863-050
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(1) Pressurize the applicable hydraulic system (Ref. TASK 29-10-00-863-
001) or (Ref. TASK 29-10-00-863-002).
Subtask 71-00-20-410-053
L. Close Access
Subtask 71-00-20-865-052
M. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1DA1, 1DA2, 2DA1, 2DA2, 2DA3, 3DA1, 3DA2, 3DA3, 4DA1, 4DA2, 4DA3, 5DA1,
5DA2, 5DA3, 1DB1, 4DG1, 4DG2, 1JH, 1WE1, 2WE1, 1WE2, 2WE2, 7TU, 2RK, 4RK
FOR 1000EM1
2KS1, 4KS1, 2JH1, 3JH1, 7WD1, 8WD1, 2XU1, 1DN1
FOR 1000EM2
2KS2, 4KS2, 2JH2, 3JH2, 7WD2, 8WD2, 2XU2, 1DN2, 3801GX, 3802GX, 3803GX
Subtask 71-00-20-861-050
Subtask 71-00-20-740-051
P. Enter the engine hours and cycles data into the DMU for the installed
engine (Ref. TASK 31-36-00-740-014).
Subtask 71-00-20-860-050
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Subtask 71-00-20-720-050
(1) Push the line key adjacent to the ENG indication. The SYSTEM
REPORT/TEST ENG menu comes into view.
(2) Push the line key adjacent to the FADEC 1(2) A(B) indication. The
ENGINE 1(2) MAIN MENU page comes into view.
(3) Push the line key adjacent to the TROUBLE SHOOTING indication. The
FADEC 1(2) A(B) TROUBLE SHOOTING MENU page comes into view.
(4) Push the line key adjacent to the EEC CONFIGURATION indication. The
FADEC 1(2) EEC CONFIGURATION page comes into view.
(5) Read the data that come on the MCDU (EEC P/N, ENGINE RATING, BUMP
LEVEL, EPR MODIFIER and ENGINE SERIAL NUMBER) to make sure they are
the same as written on the EEC, data entry plug and engine
identification plate using the following engine ratings comparison
table.
------------------------------------------------------------------------------
| MCDU | ENGINE DATA PLATE |
| (EEC CONFIG Menu) | (Engine Model) |
------------------------------------------------------------------------------
| 22000 lbs | V2522 |
------------------------------------------------------------------------------
| 24000 lbs | V2524 |
------------------------------------------------------------------------------
| 24000E lbs | V2524E |
------------------------------------------------------------------------------
| 27000 lbs | V2527 |
------------------------------------------------------------------------------
| 27000E lbs | V2527E |
------------------------------------------------------------------------------
| 27000M lbs | V2527M |
------------------------------------------------------------------------------
| 30000 lbs | V2530 |
------------------------------------------------------------------------------
| 30000 lbs | V2530 |
------------------------------------------------------------------------------
| 33000 lbs | V2533 |
------------------------------------------------------------------------------
(6) On the MCDU, push the line key adjacent to the RETURN indication
until the CFDS menu page comes into view.
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(7) Stop the MCDU.
Subtask 71-00-20-710-051
Subtask 71-00-20-710-061
T. Do the operational test of the Starter valve and FMU (Ref. TASK 80-13-51-
710-040).
Subtask 71-00-20-710-050
U. Do these Tests
(1) Do a functional test of the IDG disconnect system (Ref. TASK 24-21-
00-710-042).
Subtask 71-00-20-790-050
(2) Do a leak check of the fuel return valve (Ref. TASK 73-13-42-720-010)
to make sure that there are no leaks at pylon connection.
(3) Do a minimum idle leak check and do a check for leaks (Ref. TASK 71-
00-00-710-012).
(4) Do an Electronic Engine Control (EEC) system idle test (Ref. TASK 71-
00-00-710-022).
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Subtask 71-00-20-210-053
(1) If the IDG is not connected, make sure that the maintenance message
IDG1(2) (E1(2)-4000XU) RECONFIG is shown on the EPGS GROUND REPORT
page.
1
_ On the ELEC control panel 35VU, release (OFF) then push the
related ELEC/GEN pushbutton switch 3XU.
(c) On the ELEC page of the lower ECAM DU, make sure that the line
connection between the IDG1(2) and the related busbar is shown
green. Make sure that the frequency and voltage indications are
correct.
(2) If the IDG1(2) is not connected after the GCU reset, do a check for
other maintenance messages related to the IDG.
Subtask 71-00-20-720-055
X. Do this Test
Subtask 71-00-20-710-052
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(3) On the panel 30VU:
Release the ENG 1(2) BLEED pushbutton switch
- on the ENG 1(2) pushbutton switch the OFF legend comes on.
- on the lower ECAM DU, the PRV and HP valves are shown closed.
Subtask 71-00-20-860-051
Subtask 71-00-20-862-050
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TASK 71-00-20-400-040- 01
Installation of the Power Plant with the Engine Positioner TWW 75E (MIAG)
WARNING : MAKE SURE THAT THE LANDING GEAR GROUND SAFETIES AND THE WHEEL CHOCKS
_______
ARE IN POSITION.
WARNING : MAKE SURE THAT ALL THE CIRCUITS IN MAINTENANCE ARE ISOLATED BEFORE
_______
YOU SUPPLY ELECTRICAL POWER TO THE AIRCRAFT.
CAUTION : DO A CHECK OF THE ENGINE DATA PLATE TO MAKE SURE THAT THE ENGINE IS
_______
CORRECT FOR THE AIRCARFT.
IF YOU INSTALL AN ENGINE THAT DOES NOT HAVE THE CORRECT CONFIGURATION
FOR THE AIRCRAFT.
- DAMAGE TO EQUIPMENT CAN OCCUR IF YOU OPERATE THE ENGINE. - THE TEST
AFTER THE INSTALLATION WILL TELL YOU THE ENGINE CONFIGURATION IS NOT
CORRECT AND MORE WORK WILL BE NECESSARY.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific dynamometer
No specific lint free cloth
No specific non-abrasive marker or pencil
No specific steel plate
No specific warning notice
No specific No. 21 drill
No specific access platform 1 m (3 ft. 3 in.)
No specific Torque Wrench : range 15.00 to 150.00 lbf.ft
(2.00 to 20.00 m.daN)
R No specific Torque Wrench : range 0.00 to 50.00 lbf.in
R (0.00 to 0.56 m.daN)
R
No specific Torque Wrench : range 30.00 to 220.00 lbf.in
(0.34 to 2.60 m.daN)
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-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-00-20-860-059
(2) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(3) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
(4) On the panel 30VU, make sure that the APU BLEED pushbutton switch is
released (ON legend off). Make sure that a warning notice is in
position to tell persons not to press the APU BLEED pushbutton
switch. Make sure that a warning notice is in position on the HP
ground connector to tell persons not to pressurize the pneumatic
system.
Subtask 71-00-20-010-061
B. Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-010):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
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Subtask 71-00-20-040-055
C. Make sure that the thrust reverser Hydraulic Control Unit (HCU) is
deactivated (Ref. TASK 78-30-00-040-012).
Subtask 71-00-20-865-058
D. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
R WARNING : MAKE SURE THAT YOU OPEN THE CIRCUIT BREAKERS AS FOLLOWS:
_______
R - 1JH, 2JH2 AND 3JH2 BEFORE 2KS2.
R IF YOU DO NOT OBEY THIS SEQUENCE, THERE IS A RISK OF
R ELECTROCUTION. THIS IS BECAUSE YOU WILL START CONTINUOUS
R IGNITION IF YOU OPEN CIRCUIT BREAKER 2KS2 FIRST.
R WARNING : MAKE SURE THAT YOU OPEN THE ANTI-ICE PROBE CIRCUIT BREAKERS
_______
R BEFORE YOU OPEN CIRCUIT BREAKER 2KS2.
R IF YOU DO NOT OBEY THIS SEQUENCE, THERE IS A RISK THAT THE
R PROBES WILL BECOME HOT AND CAUSE INJURY TO PERSONS WHO ARE NEAR
R THEM.
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
49VU ANTI ICE/PROBES/AOA/1 4DA1 D04
49VU ANTI ICE/PROBES/PHC/1 2DA1 D03
49VU ANTI ICE/PROBES/PITOT/1 3DA1 D02
49VU ANTI ICE/RAIN/RPLNT/CAPT 1DB1 D01
121VU ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/B 2WE1 Q44
121VU ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/A 1WE1 Q43
121VU ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/B 2WE2 Q42
121VU ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/A 1WE2 Q41
122VU ANTI ICE/WINDOWS/R 4DG2 W14
122VU ANTI ICE/RAIN/RPLNT/F/O 1DB2 W11
122VU ANTI ICE/WINDOWS/L 4DG1 X14
122VU ANTI ICE/PROBES/PHC/3 2DA3 Y16
122VU ANTI ICE/PROBES/2/TAT 1DA2 Y15
122VU ANTI ICE/PROBES/2/PITOT 3DA2 Y14
122VU ANTI ICE/PROBES/2/AOA 4DA2 Y13
R 122VU ANTI ICE/PROBES/PHC/2 2DA2 Y12
122VU ANTI ICE/PROBES/2/STATIC 5DA2 Y11
122VU ANTI ICE/PROBES/3/PITOT 3DA3 Z16
122VU ANTI ICE/PROBES/3/AOA 4DA3 Z15
122VU ANTI ICE/PROBES/3/STATIC 5DA3 Z14
122VU ANTI ICE/PROBES/1/STATIC 5DA1 Z13
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-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ANTI ICE/PROBES/1/TAT 1DA1 Z12
R FOR 1000EM1
49VU ENGINE/1/FIRE DET/LOOP A 7WD1 A06
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
49VU COM/CVR/SPLY 2RK E14
49VU COM/CVR/CTL 4RK E13
121VU RCDR/DFDR 7TU K16
121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
121VU ENGINE/ENG1/FIRE DET/LOOP B 8WD1 Q38
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
122VU ELEC/GCU/1 2XU1 T26
122VU ANTI ICE/ENG/1 1DN1 X10
R FOR 1000EM2
49VU ENGINE/2/FIRE DET/LOOP B 8WD2 A07
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
121VU ENGINE/ENG2/FIRE DET/LOOP A 7WD2 Q39
122VU ELEC/GCU/2 2XU2 T27
122VU ANTI ICE/ENG/2 1DN2 W10
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 71-00-20-210-061
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Subtask 71-00-20-110-055
F. Clean Components
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Clean these parts using a clean lint free cloth made moist with
solvent (Material No. V01-457):
(a) The mating faces and the shear pins and the fastener holes on the
forward and aft engine mounts
(2) Clean the bolts (1), (18), (2), the nuts (16) and (5) and the barrel
nuts (6) with cleaning fluid (Material No. V01-002).
(Ref. Fig. 410/TASK 71-00-20-991-910, 413/TASK 71-00-20-991-912)
Subtask 71-00-20-230-052
Subtask 71-00-20-240-052
H. Visual Inspections
(1) Do a visual inspection of the forward engine mount nuts (5) and (16).
Do not remove the silver plating.
(Ref. Fig. 410/TASK 71-00-20-991-910)
If an engine nut is cracked reject it.
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Subtask 71-00-20-210-062
J. Do a Check of the Running Torque of the Forward and Aft Mount Bolts
(1) Do a check of the running torque of the forward engine mount bolts as
follows:
(Ref. Fig. 410/TASK 71-00-20-991-910)
(a) Apply a thin layer of anti seize compound (Material No. V10-085)
to the threads of the engine mount bolts, the nuts and the
washers.
(b) Install the washers under the head of the bolts (1) and (18).
(c) Install the bolts (1) and (18) through holes in the pylon and the
forward mount.
(d) Install the nuts (5) and (16) on the bolts (1) and (18).
(e) Tighten the nuts by hand until they are hard to turn.
NOTE : Make sure that the nuts are correctly threaded on the
____
bolts.
(f) Use a torque wrench to tighten the nuts until at least two full
threads show on the other side of the nuts (Ref. TASK 70-23-11-
911-013).
CAUTION : THIS IS NOT THE FINAL TORQUE FOR THE FORWARD ENGINE
_______
MOUNT BOLTS.
1
_ Measure the torque required to tighten the bolt (Ref. TASK 70-
23-11-911-013). The minimum torque should be to 70 lbf.in
(0.79 m.daN). The maximum torque should be to 600 lbf.in (6.78
m.daN).
2
_ If the bolt torque is less than 70 lbf.in (0.79 m.daN),
replace the nut (5) or (16) and do steps (a) thru (f) 1_
again.
3
_ If the torque is more than 600 lbf.in (6.78 m.daN), remove the
bolt and the nut and look for damaged threads. If the threads
are damaged, replace the bolt and nut and do steps (a) thru
(f) 2_ again.
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(2) Do a check of the running torque of the aft engine mount bolts as
follows:
(Ref. Fig. 413/TASK 71-00-20-991-912)
(a) Apply a thin layer of anti seize compound (Material No. V10-085)
to the threads of the engine mount bolts, the nuts and the
washers.
(b) Install the washers (3) under the head of the bolts (2).
(c) Install the aft engine mount bolts (2) into the barrel nuts (6).
(d) Tighten the bolts by hand until they are hard to turn.
NOTE : Make sure that the nuts are correctly threaded on the
____
bolts.
(e) Use a torque wrench to tighten the nuts until at least two full
threads show on the other side of the nuts (Ref. TASK 70-23-11-
911-013).
CAUTION : THIS IS NOT THE FINAL TORQUE FOR THE AFT ENGINE MOUNT
_______
BOLTS.
1
_ Measure the torque required to tighten the bolt (Ref. TASK 70-
23-11-911-013). The minimum torque should be to 90 lbf.in
(1.01 m.daN). The maximum torque should be to 800 lbf.in (9.04
m.daN).
2
_ If the bolt torque is less than 90 lbf.in (1.02 m.daN),
replace the nut (5) or (16) and do steps (a) thru (e) 1_
again.
3
_ If the torque is more than 800 lbf.in (9.04 m.daN), remove the
bolt and the nut and look for damaged threads. If the threads
are damaged, replace the bolt and nut and do steps (a) thru
(e) 2_ again.
Subtask 71-00-20-420-090
K. If replacement engine does not have all its equipment, remove the
accessories from the removed engine and install them on the replacement
engine.
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4. Procedure
_________
Subtask 71-00-20-420-091
(1) Use the right joystick to install the ENGINE POSITIONER (TWW75E), the
engine cradle and the replacement engine under the pylon.
(2) Make sure, as per the load page, that the correct values are preset
for forward and aft preset loads and preloads.
(3) Use the left joystick to lift the engine positioner and make the
necessary movements to mate the engine mounts. Make sure that
clearance is correct between the aft edge of the fan case and the
leading edge of the reversers.
CAUTION : MAKE SURE THAT THE BLADES OF THE THRUST REVERSER R1 HINGE
_______
FITTING ARE IN THE CORRECT POSITION IN THE V-GROOVE OF THE
ADAPTOR RING ASSEMBLY.
(a) When the distance between the engine mounts and the pylon mounts
is 10 mm (0.3937 in.) approximately, slowly lift the engine.
Engage the front and rear locating pins at the same time.
NOTE : Make sure that the engine mounts touch the pylon mounts.
____
(c) Lift the engine cradle gradually until the forward and aft mating
loads are 300 daN. Then install the mount bolts as follows.
Subtask 71-00-20-420-093
(a) Lubricate the bolts (1) and (18), the washers (2) and (17), the
nuts (5) and (16) and the shear pins (19) with anti seize
compound (Material No. V10-085).
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(b) Install the bolts (18), the washers (17), the retainers (12) and
the nuts (16).
(c) Put the nut (5) and the retainer (6) in position.
(e) TORQUE the nut (8) to between 35 and 40 lbf.in (0.39 and 0.45
m.daN).
(f) Install the bolt (1) and the washer (2) on the middle front
engine mount.
(g) Tighten the bolts (1) and (18) with a standard wrench.
NOTE : You must install the washers (17) and (2) with the
____
recessed side against bolt head.
(h) Hold the nut (16) stable with a wrench and torque the bolts (1)
and (18) to between 88.49 and 132.74 lbf.ft (11.99 and 17.99
m.daN).
(i) Remove the padding from between the engine and the engine mount.
(a) Lubricate the bolts (2), the washers (3) and the shear pins (5)
with anti seize compound (Material No. V10-085).
1
_ Install the barrel nut (6), the bolts (2) and washers (3).
NOTE : You must install the washers (3) with the recessed side
____
against bolt head.
(c) TORQUE the bolts (2) to between 65 and 70.5 m.daN (479.35 and
519.91 lbf.ft) (Ref. TASK 70-23-11-911-013).
NOTE : After you tighten the engine mount bolts to the final
____
torque, make sure that the surfaces between the pylon and
the aft engine mount are in contact.
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(d) Safety the bolts (2) with lockwire (Material No. V02-147)
(Ref. TASK 70-40-11-911-014).
Subtask 71-00-20-080-052
CAUTION : BE CAREFUL WHEN YOU INSTALL THE CRADLE ON, OR REMOVE IT FROM,
_______
THE ENGINE. IF NOT, YOU CAN CAUSE DAMAGE TO THE VIBRATION
SENSOR CONNECTOR. THE VIBRATION SENSOR CONNECTOR IS IN FRONT OF
THE FORWARD HANDLING POINT ON THE RIGHT SIDE.
(3) Remove the engine cradle onto the rail system of the engine
positioner.
Subtask 71-00-20-760-051
Subtask 71-00-20-420-094
CAUTION : MAKE SURE THAT THE TORQUE WRENCH DOES NOT TOUCH THE FORWARD
_______
ENGINE MOUNT DURING TIGHTENING TO NOT CHANGE THE TORQUE APPLIED
TO THE BOLTS.
NOTE : The given torque values take into account the length of the
____
torque wrench.
(a) Use the Torque Wrench (TEM item 10) to torque the four forward
mount bolts (18).
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(b) Use the Torque Wrench (TEM item 20) and Load Reducer (TEM item
60) to torque the center bolt (1) of the forward mount.
NOTE : The use of the load reducer (P/N GA184A) with the torque
____
wrench (P/N TQFRM14) changes the value of the torque
selected. You must set a value between 13 m.daN (96
lbf.ft) and 14 m.daN (103 lbf.ft) on the wrench to get the
torque required for the forward center mount bolt.
NOTE : After you tighten the engine mount bolts to the final
____
torque, make sure that the surfaces between the pylon and
the forward engine mount are in contact.
(2) Safety the bolt (1) with lockwire (Material No. V02-147) (Ref. TASK
70-40-11-911-014).
NOTE : You can use lockwire diameters ranging from 0.8mm to 1.2mm to
____
safety the bolt (1).
(3) Install the retainers (11) and (13) secured with the bolt (9) the
washers (10) and (14) and the nut (15).
(4) TORQUE the bolts (9) to between 24 and 36 lbf.in (0.27 and 0.40
m.daN) (Ref. TASK 70-23-11-911-013).
(a) Put the fan cowl hold-open rods into position to hold the weight
of the fan cowls (Ref. TASK 71-13-00-010-010).
(b) Put the thrust reverser half hold-open rods into position to hold
the weight of the thrust reverser halves (Ref. TASK 78-32-00-010-
010).
(c) Remove the support arms (5) and (6) from the fan cowls and the
thrust reverser halves.
5. Close-up
________
Subtask 71-00-20-630-051
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Subtask 71-00-20-420-097
(1) Install the sense line between the bleed pressure regulator valve
(PRV) and the pylon interface (Ref. TASK 36-11-49-400-016).
Subtask 71-00-20-420-095
C. Installation of Components on the Left and the Right Sides of the Engine
1
_ Connect the pressure regulating valve sensor tube (20).
2
_ TORQUE the tube union nut to between 0.2 and 0.23 m.daN (17.69
and 20.35 lbf.in).
3
_ Connect the thermostat sensor tube (11).
4
_ TORQUE the union nut to between 0.15 and 0.17 m.daN (13.27 and
15.04 lbf.in) (Ref. TASK 70-23-11-911-013).
1
_ Install a new gasket (11) on the fuel supply tube (8)
(Ref. TASK 70-23-13-911-010).
2
_ Put the fuel supply tube in position on the fluid disconnect
panel and install the four bolts (9) and the washers (10).
3
_ TORQUE the bolts to between 0.8 and 0.9 m.daN (70.79 and 79.64
lbf.in) (Ref. TASK 70-23-11-911-013).
4
_ Safety the bolt (9) with lockwire (Material No. V02-147)
(Ref. TASK 70-40-11-911-014).
5
_ Install a new gasket (3) on the fuel return to tank tube (4).
6
_ Put the fuel return to tank tube in position on the fuel
disconnect panel and install the four bolts (6) and the
washers (5).
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7
_ TORQUE the bolts (6) to between 0.38 and 0.42 m.daN (33.62 and
37.16 lbf.in) (Ref. TASK 70-23-11-911-013).
8
_ Safety the bolts (6) with lockwire (Material No. V02-147)
(Ref. TASK 70-40-11-911-014).
1
_ Connect the hydraulic case drain connector (7) to the fluid
disconnect panel.
2
_ TORQUE the connector (7) to between 215 and 245 lbf.in (2.42
and 2.76 m.daN) (Ref. TASK 70-23-11-911-013).
3
_ Connect the hydraulic pressure tube connector (2) to the fluid
disconnect panel.
4
_ TORQUE the connector (2) to between 9.7 and 10.7 m.daN (71.53
and 78.90 lbf.ft) (Ref. TASK 70-23-11-911-013).
5
_ Connect the hydraulic suction tube connector (1) to the fluid
disconnect panel. Handtighten the connector.
1
_ Position the duct and install the coupling (7).
2
_ TORQUE the coupling to between 0.85 and 0.96 m.daN (75.22 and
84.95 lbf.in).
3
_ Install the coupling. To do this, tap the coupling with a
mallet.
4
_ TORQUE the coupling again to between 0.79 and 0.9 m.daN (69.91
and 79.64 lbf.in).
5
_ Tap the coupling again.
6
_ TORQUE the coupling again to between 0.79 and 0.9 m.daN (69.91
and 79.64 lbf.in).
1
_ Position the TAI duct and install the couplings (19).
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2
_ TORQUE the coupling (19) to between 0.51 and 0.62 m.daN (45.13
and 54.86 lbf.in).
3
_ Install the coupling. To do this, tap the coupling with a
mallet.
4
_ TORQUE the coupling again to between 0.51 and 0.62 m.daN
(45.13 and 54.86 lbf.in) (Ref. TASK 70-23-11-911-013).
5
_ Tap the coupling again.
6
_ TORQUE the coupling again to between 0.51 and 0.62 m.daN
(45.13 and 54.86 lbf.in).
(f) On the fan case near the V-groove at 11 oclock, connect the
electrical connector 4004VC.
(Ref. Fig. 408/TASK 71-00-20-991-905)
(2) Install these components from the right side of the engine.
(Ref. Fig. 404/TASK 71-00-20-991-902)
1
_ Position the duct on the pylon and install the coupling (3).
2
_ TORQUE the coupling to between 0.51 and 0.62 m.daN (45.13 and
54.86 lbf.in).
3
_ Install the coupling. To do this, tap the coupling with a
mallet.
4
_ TORQUE the coupling again to between 0.51 and 0.62 m.daN
(45.13 and 54.86 lbf.in).
5
_ Tap the coupling again.
6
_ TORQUE the coupling again to between 0.51 and 0.62 m.daN
(45.13 and 54.86 lbf.in).
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(b) Connect the starter duct.
(Ref. Fig. 406/TASK 71-00-20-991-901)
1
_ Remove the four nuts (7), washers (9) and bolts (8) from the
two upper link assemblies (16) and (17). Remove the upper link
assemblies.
2
_ Remove the four nuts (7), washers (9) and bolts (8) from the
lower link assemblies (11) and (12). Remove the lower link
assemblies.
3
_ Position the starter duct (4) on the pylon starter duct (6)
and install the coupling (5).
4
_ TORQUE coupling (5) to between 0.79 and 0.9 m.daN (69.91 and
79.64 lbf.in).
5
_ Lightly hit around the outside of the coupling with a fiber
hammer.
6
_ TORQUE coupling (5) again to between 0.79 and 0.9 m.daN (69.91
and 79.64 lbf.in).
7
_ Repeat steps 4_ thru 6_ two more times.
8
_ Connect the lower link assemblies (11) and (12) to the Fan
case brackets with bolts (8), washers (9) and nuts (7). Do not
torque the nuts at this time.
9
_ Connect the upper link assemblies (16) and (17) to the Fan
case brackets with bolts (8), washers (9) and nuts (7). Do not
torque the nuts at this time.
10
__ Loosen the nut (13) on the support links (11), (12), (16) and
(17).
11
__ Adjust the links as needed to attach to the starter duct (4)
without preload.
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12
__ Install the four link assemblies (11), (12), (16) and (17)
onto the starter duct (4) with bolts (8), washers (9) and nuts
(7).
13
__ TORQUE the eight nuts (7) to between 0.6 and 0.8 m.daN (53.09
and 70.79 lbf.in).
14
__ TORQUE the four nuts (13) on the link assemblies (11), (12),
(16) and (17) to between 1 and 1.2 m.daN (88.49 and 106.19
lbf.in). The link threads must block the safety holes in the
link assemblies. This can be checked with a piece of lockwire
(Material No. V02-126), put the lockwire into each safety
hole. The lockwire must not go through.
(c) On the fan case near the V-groove at 1 oclock, connect the
electrical connector 4005VC.
(Ref. Fig. 404/TASK 71-00-20-991-902)
1
_ Do not clean the contacts with abrasive material.
R 2
_ Connect a dynamometer to the test pin to do a pin retention
R check of the sockets.
R a
_ The minimum extraction force value must be 1.2 daN (2.7
R lbf) for a CANNON contact (Ref. ESPM 204823).
R b
_ The minimum extraction force value must be 2.8 daN (6.3
R lbf) for a new FRAMATOME (former SOURIAU) contact and 2.2
R daN (4.9 lbf) for an old FRAMATOME (former SOURIAU) contact
R (Ref. ESPM 204824).
3
_ Tighten the connector by hand until the orange colour is shown
in the window of the coupling nut and safety the generator
harness connector 400VC with lockwire (Material No. V02-147).
(Ref. Fig. 406/TASK 71-00-20-991-901)
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(g) On the aft interface junction box, connect the electrical
connectors 450VC, 452VC and 454VC.
(Ref. Fig. 405/TASK 71-00-20-991-903)
Subtask 71-00-20-410-063
D. If the engine fire seals are not present, install them as follows:
(Ref. Fig. 415/TASK 71-00-20-991-197, 416/TASK 71-00-20-991-198)
(1) Close the relevant thrust reverser half (Ref. TASK 78-32-00-410-010):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
(2) Put the fire seal assembly (15) or (16) on the heatshield so there is
full contact between the seal and the thrust reverser bracket
assembly. The fire seal should rest against the bracket with no
compression.
(3) Mark the forward and bottom outline of the fire seal on the
heatshield with a non-abrasive marker or pencil.
(4) Open the relevant thrust reverser half (Ref. TASK 78-32-00-010-010):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
(5) Measure 0.125 in. (3.18 mm) aft of the fire seal forward outline and
make a parallel line on the heatshield with a non-abrasive marker or
pencil.
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(6) Align the fire seal with the aft outline and bottom outline on the
heatshield.
(7) Put a steel plate between the strut fairing and the heatshield before
you drill the holes to protect the strut fairing.
(8) Drill through the three fire seal pilot holes into the heatshield.
Enlarge the holes with a No. 21 drill.
(9) Remove the burrs from the holes in the fire seal and the heatshield.
(10) Cleaning
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT
_______
ON PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE
FLUID IN A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR.
IF YOU GET THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES
FLUSH IT AWAY WITH WATER. GET MEDICAL AID IF YOUR SKIN OR
EYES BECOME IRRITATED.
(a) Clean the fire seal and the aft and inboard surfaces of the
heatshield and block seal with a lint free cloth made moist with
solvent (Material No. V01-457). Wipe the surfaces dry before the
cleaning solvent evaporates.
WARNING : DO NOT GET THE PRIMER ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE
PRIMER IN A WELL VENTILATED AREA. DO NOT BREATHE THE GAS.
IF YOU GET THE PRIMER ON YOUR SKIN OR IN YOUR EYES, FLUSH
IT AWAY WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES
BECOME IRRITATED.
(a) Apply primer (Material No. V08-032) to the mating surfaces of the
fire seal assembly. Allow to air dry for twenty minutes.
(12) Apply release agent (Material No. V02-158) to the aft surface and
inboard corner of the block seal.
WARNING : DO NOT GET THE SEALANT ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GLOVES, GOGGLES AND A FACE MASK. USE
THE SEALANT IN A WELL VENTILATED AREA. DO NOT BREATHE THE
GAS. IF YOU GET THE SEALANT ON YOUR SKIN OR IN YOUR EYES
GET MEDICAL AID IMMEDIATELY.
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(a) Apply sealant (Material No. V08-030) to the mating surfaces of
the fire seal.
(a) Install the fire seal assembly (15) and (16) on the fire shield
with screws (17).
(b) TORQUE the screws (17) to between 6 and 8 lbf.in (0.06 and 0.09
m.daN).
WARNING : DO NOT GET THE SEALANT ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GLOVES, GOGGLES AND A FACE MASK. USE
THE SEALANT IN A WELL VENTILATED AREA. DO NOT BREATHE THE
GAS. IF YOU GET THE SEALANT ON YOUR SKIN OR IN YOUR EYES
GET MEDICAL AID IMMEDIATELY.
(a) Fill all the voids in the fire seal with sealant (Material No.
V08-030). Allow the sealant to cure for 24 hours at 77 deg. F (25
deg.C) and 50 percent humidity.
Subtask 71-00-20-820-055
E. Do the Adjustment
(1) Adjust the thrust reverser latches, bumpers, and compression struts
(Ref. TASK 78-30-00-820-010).
NOTE : Make sure that the gearbox breather outlet duct (GBOD) aligns
____
with the gearbox breather outlet vent on the right fan cowl.
If it does not align, loosen the GBOD fasteners, align the
GBOD with the vent, and torque the fasteners (Ref. TASK 72-61-
49-400-010).
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Subtask 71-00-20-410-064
F. Close access
NOTE : Make sure that HP bleed and pressure regulating valves are not
____
mechanically locked and can operate freely.
Subtask 71-00-20-440-053
G. Activate the thrust reverser Hydraulic Control Unit (HCU) (Ref. TASK 78-
30-00-440-012).
(Ref. Fig. 401/TASK 71-00-20-991-900)
Subtask 71-00-20-611-054
(2) Fill the Integrated Drive Generator (IDG) oil system (Ref. TASK 12-
13-24-612-011).
Subtask 71-00-20-612-051
J. Service the Starter with Oil (Ref. TASK 12-13-80-600-010) or (Ref. TASK
12-13-80-600-010)
NOTE : The starter may have been drained when the engine was removed.
____
Subtask 71-00-20-863-054
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(1) Pressurize the applicable hydraulic system (Ref. TASK 29-10-00-863-
001) or (Ref. TASK 29-10-00-863-002).
Subtask 71-00-20-410-065
L. Close Access
Subtask 71-00-20-865-059
M. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1DA1, 1DA2, 2DA1, 2DA2, 2DA3, 3DA1, 3DA2, 3DA3, 4DA1, 4DA2, 4DA3, 5DA1,
5DA2, 5DA3, 1DB1, 4DG1, 4DG2, 1JH, 1WE1, 2WE1, 1WE2, 2WE2, 7TU, 2RK, 4RK
FOR 1000EM1
2KS1, 4KS1, 2JH1, 3JH1, 7WD1, 8WD1, 2XU1, 1DN1
FOR 1000EM2
2KS2, 4KS2, 2JH2, 3JH2, 7WD2, 8WD2, 2XU2, 1DN2, 3801GX, 3802GX, 3803GX
Subtask 71-00-20-861-053
Subtask 71-00-20-740-053
P. Enter the engine hours and cycles data into the DMU for the installed
engine (Ref. TASK 31-36-00-740-005).
Subtask 71-00-20-860-060
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Subtask 71-00-20-720-053
(1) Push the line key adjacent to the ENG indication. The SYSTEM
REPORT/TEST ENG menu comes into view.
(2) Push the line key adjacent to the FADEC 1(2) A(B) indication. The
ENGINE 1(2) MAIN MENU page comes into view.
(3) Push the line key adjacent to the TROUBLE SHOOTING indication. The
FADEC 1(2) A(B) TROUBLE SHOOTING MENU page comes into view.
(4) Push the line key adjacent to the EEC CONFIGURATION indication. The
FADEC 1(2) EEC CONFIGURATION page comes into view.
(5) Read the data that come on the MCDU (EEC P/N, ENGINE RATING, BUMP
LEVEL, EPR MODIFIER and ENGINE SERIAL NUMBER) to make sure they are
the same as written on the EEC, data entry plug and engine
identification plate using the following engine ratings comparison
table.
------------------------------------------------------------------------------
| MCDU | ENGINE DATA PLATE |
| (EEC CONFIG Menu) | (Engine Model) |
------------------------------------------------------------------------------
| 22000 lbs | V2522 |
------------------------------------------------------------------------------
| 24000 lbs | V2524 |
------------------------------------------------------------------------------
| 24000E lbs | V2524E |
------------------------------------------------------------------------------
| 27000 lbs | V2527 |
------------------------------------------------------------------------------
| 27000E lbs | V2527E |
------------------------------------------------------------------------------
| 27000M lbs | V2527M |
------------------------------------------------------------------------------
| 30000 lbs | V2530 |
------------------------------------------------------------------------------
| 30000 lbs | V2530 |
------------------------------------------------------------------------------
| 33000 lbs | V2533 |
------------------------------------------------------------------------------
(6) On the MCDU, push the line key adjacent to the RETURN indication
until the CFDS menu page comes into view.
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(7) Stop the MCDU.
Subtask 71-00-20-710-064
Subtask 71-00-20-710-065
T. Do the operational test of the Starter valve and FMU (Ref. TASK 80-13-51-
710-040).
Subtask 71-00-20-710-066
U. Do these Tests
(1) Do a functional test of the IDG disconnect system (Ref. TASK 24-21-
00-710-042).
Subtask 71-00-20-790-051
(2) Do a leak check of the fuel return valve (Ref. TASK 73-13-42-720-010)
to make sure that there are no leaks at pylon connection.
(3) Do a minimum idle leak check and do a check for leaks (Ref. TASK 71-
00-00-710-012).
(4) Do an Electronic Engine Control (EEC) system idle test (Ref. TASK 71-
00-00-710-022).
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Subtask 71-00-20-210-064
(1) If the IDG is not connected, make sure that the maintenance message
IDG1(2) (E1(2)-4000XU) RECONFIG is shown on the EPGS GROUND REPORT
page.
1
_ On the ELEC control panel 35VU, release (OFF) then push the
related ELEC/GEN pushbutton switch 3XU.
(c) On the ELEC page of the lower ECAM DU, make sure that the line
connection between the IDG1(2) and the related busbar is shown
green. Make sure that the frequency and voltage indications are
correct.
(2) If the IDG1(2) is not connected after the GCU reset, do a check for
other maintenance messages related to the IDG.
Subtask 71-00-20-720-054
X. Do this Test
Subtask 71-00-20-710-067
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(3) On the panel 30VU:
Release the ENG 1(2) BLEED pushbutton switch
- on the ENG 1(2) pushbutton switch the OFF legend comes on.
- on the lower ECAM DU the PRV and HP valves are shown closed.
Subtask 71-00-20-860-061
Subtask 71-00-20-862-053
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POWER PLANT - DEMOUNTABLE - INSPECTION/CHECK
____________________________________________
TASK 71-00-20-200-010
1. __________________
Reason for the Job
This task gives the procedure for the inspection of the engine mount bolts
with the engine removed from the aircraft.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-00-20-110-050
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Clean the engine mount bolts with a lint free cloth made moist with
cleaning fluid (Material No. V01-002).
(2) If the engine mount bolts are unusually dirty or greasy, clean them
with a brush (Material No. V02-175) made moist with cleaning fluid
(Material No. V01-002).
(3) Clean the threads of the bolts with cotton swabs (Material No. V02-
174) made moist with cleaning fluid (Material No. V01-002).
4. Procedure
_________
Subtask 71-00-20-230-050
CAUTION : ALL FORWARD ENGINE MOUNT BOLTS AND NUTS REMOVED BECAUSE OF
_______
FAILURE OF THE INSTALLATION TORQUE CHECK OF SUBTASK
71-21-12-200-010 AND ALL AFT ENGINE MOUNT BOLTS AND BARREL NUTS
REMOVED BECAUSE OF FAILURE OF THE INSTALLATION TORQUE CHECK OF
SUBTASK 71-22-11-200-010 MUST BE DISCARDED.
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COWLING - DESCRIPTION AND OPERATION
___________________________________
1. _______
General
(Ref. Fig. 001, 002)
The cowls enclose the periphery of the engine so as to form the engine
nacelle.
The nacelle ensures airflow around the engine during its operation and also
provides protection for the engine and accessories.
This section is a description of the following cowls:
- engine air intake,
- fan cowl,
- the thrust reversers and the common nozzle assembly are covered in chapter
78
NOTE : Fan cowls and thrust reversers are not removed for an engine change
____
since they are hinged to the pylon.
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Nacelle Components
Figure 001
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COWLING - INSPECTION/CHECK
__________________________
TASK 71-10-00-220-010
Aerodynamic Smoothness
1. __________________
Reason for the Job
This section covers the smoothness conditions for the parts of the nacelle
that are in the air stream.
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-10-00-941-050
A. Not applicable
4. Procedure
_________
Subtask 71-10-00-210-050
Subtask 71-10-00-210-051
B. The smoothness conditions for each group are divided as follows. This
relates the aerodynamic importance of the area to other areas.
(Ref. Fig. 601/TASK 71-10-00-991-150)
Class 1:
- Inside and outside of the inlet cowl from the leading edge to a line
18.00 in. (457.2 mm) aft of and parallel to the inlet cowl leading edge.
- Common nozzle assembly internal surface.
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Class 2:
- Inlet cowl aft from a line 18.00 in. (457.2 mm) aft and parallel to the
inlet cowl leading edge up to the leading edge of the fan cowl.
- Fan Cowl
- Thrust Reverser outside and inside surfaces.
- Thrust Reverser pylon skirt
- Exhaust Cone and outside surfaces of Common Nozzle Assembly.
Subtask 71-10-00-220-050-A
C. Mismatch limits
(Ref. Fig. 602/TASK 71-10-00-991-151, 603/TASK 71-10-00-991-152)
(2) The step is positive (+) when the surface of the panel that is aft of
the point where the two panels come together is in the airflow. It is
negative (-) when it is out of the airflow. (P) shows a step is
parallel to the direction of airflow.
(Ref. Fig. 602/TASK 71-10-00-991-151)
(3) The gap is the linear difference between two adjacent doors or panels
where they come against each other. (P) shows a gap is parallel to
the direction of airflow.
-------------------------------------------------------------------------------
| Inlet Cowl | Nose Lip | STEP |
-------------------------------------------------------------------------------
| | | +0.000 in. (0.00 mm) max. |
| | | -0.020 in. (0.51 mm) max. |
| | | P0.030 in. (0.76 mm) |
| | | GAP |
| | | 0.000 in. (0.00 mm) to |
| | | 0.030 in. (0.76 mm) |
| | | P0.000 in. (0.00 mm) to |
| | | P0.040 in. (1.02 mm) |
-------------------------------------------------------------------------------
| | Outer Barrel Aft Edge | STEP |
| | to Fan Cowl Leading | +0.030 in. (0.76 mm) max. |
| | Edge | (on 80% of edge length) |
| | | +0.065 in. (1.65 mm) max. |
| | | (on 20% of edge length) |
| | | -0.060 in. (1.52 mm) max. |
| | | GAP |
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-------------------------------------------------------------------------------
| Inlet Cowl | Nose Lip | STEP |
-------------------------------------------------------------------------------
| | | 0.040 in. (1.02 mm) to |
| | | 0.130 in. (3.30 mm) |
-------------------------------------------------------------------------------
| | Outer Barrel Aft Edge to | STEP |
| | Fan Cowl Leading Edge | +0.100 in. (2.54 mm) max. |
| | Upper Corner to a point | Measure again after ground run|
| | measured 4 in. (101.6 mm) | and before cowls opening if |
| | down circumferentially | step above 0.100 in. (2.54 mm)|
-------------------------------------------------------------------------------
| | Inlet Cowl to Pylon Visor | STEP |
| | | +0.080 in. (2.03 mm) max. |
| | | -0.080 in. (2.03 mm) max. |
-------------------------------------------------------------------------------
| | Nominal Fan Case | STEP |
| | | +0.020 in. (0.51 mm) max. |
| | | (on 70% of edge length) |
| | | +0.030 in. (0.76 mm) max. |
| | | (on 20% of edge length) |
| | | +0.035 in. (0.89 mm) max. |
| | | (on 10% of edge length) |
| | | -0.020 in. (0.51 mm) max. |
| | | (on 70% of edge length) |
| | | -0.030 in. (0.76 mm) max. |
| | | (on 20% of edge length) |
| | | -0.035 in. (0.89 mm) max. |
| | | (on 10% of edge length) |
| | | GAP |
| | | 0.002 in. (0.05 mm) to |
| | | 0.042 in. (1.07 mm) |
-------------------------------------------------------------------------------
| | TAI Access Doors | STEP |
| | | +0.010 in. (0.25 mm) max. |
| | | -0.030 in. (0.76 mm) max. |
| | | P0.030 in. (0.76 mm) |
| | | GAP |
| | | 0.010 in. (0.25 mm) to |
| | | 0.060 in. (1.52 mm) |
| | | P0.010 in. (0.25 mm) to |
| | | P0.060 in. (1.52 mm) |
-------------------------------------------------------------------------------
| | Access Doors | STEP |
| | | +0.020 in. (0.51 mm) max. |
| | | -0.040 in. (1.02 mm) max. |
| | | P0.060 in. (1.52 mm) |
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-------------------------------------------------------------------------------
| Inlet Cowl | Nose Lip | STEP |
-------------------------------------------------------------------------------
| | | GAP |
| | | 0.040 in. (1.02 mm) to |
| | | 0.110 in. (2.79 mm) |
| | | P0.040 in. (1.02 mm) to |
| | | P0.110 in. (2.79 mm) |
-------------------------------------------------------------------------------
| Fan cowl | Between Fan Cowl Doors | STEP |
| | | P0.060 in. (1.52 mm) max. |
| | | (on 80% of edge length) |
| | | P0.080 in. (2.03 mm) max. |
| | | (on 20% of edge length) |
| | | GAP |
| | | P0.100 in. (2.54 mm) to |
| | | P0.350 in. (8.89 mm) |
-------------------------------------------------------------------------------
| | Fan Cowl to Pylon Skirt | STEP |
| | | P0.120 in. (3.05 mm) max. |
| | | GAP |
| | | P0.43 in. (10.92 mm) to |
| | | P0.51 in. (12.95 mm) |
| | | (on 70% of edge length) |
| | | P0.43 in. (10.92 mm) to |
| | | P0.59 in. (14.99 mm) |
| | | (on 30% of edge length) |
-------------------------------------------------------------------------------
| | Fan Cowl Aft Edge | STEP |
| | Translating Sleeve | +0.040 in. (1.02 mm) max. |
| | Leading Edge | (80%) into wind |
| | | +0.065 in. (1.65 mm) max. |
| | | (20%) into wind |
| | | -0.100 in. (2.54 mm) max. |
| | | out of wind |
| | | GAP |
| | | P0.030 in. (0.76 mm) to |
| | | P0.250 in. (6.35 mm) |
| | | (on 80% of edge length) |
| | | P0.030 in. (0.76 mm) to |
| | | P0.310 in. (7.87 mm) |
| | | (on 20% of edge length) |
-------------------------------------------------------------------------------
| Thrust | Between Upper Edge | STEP |
| Reverser | | +0.000 in. (0.00 mm) max. |
| | | -0.090 in. (2.29 mm) max. |
| | | GAP |
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-------------------------------------------------------------------------------
| Inlet Cowl | Nose Lip | STEP |
-------------------------------------------------------------------------------
| | | P0.030 in. (0.76 mm) to |
| | | P0.190 in. (4.83 mm) |
| | | (on 80% of edge length) |
| | | P0.030 in. (0.76 mm) to |
| | | P0.250 in. (6.35 mm) |
| | | (on 20% of edge length) |
-------------------------------------------------------------------------------
| | Between Right and Left | STEP |
| | Thrust Reverser Doors | P0.060 in. (1.52 mm) max. |
| | | (on 80% of edge length) |
| | | P0.080 in. (2.03 mm) max. |
| | | (on 20% of edge length) |
| | | GAP |
| | | P0.010 in. (0.25 mm) to |
| | | P0.200 in. (5.08 mm) |
-------------------------------------------------------------------------------
| | Between Right and Left | STEP |
| | Thrust Reverser Doors | (AROUND LATCHES) |
| | Adjacent to Translating | +0.060 in. (1.52 mm) max. |
| | Sleeve Latches | -0.060 in. (1.52 mm) max. |
| | | (BETWEEN DOORS) |
| | | P0.060 in. (1.52 mm) max. |
| | | (on 80% of edge length) |
| | | P0.080 in. (2.03 mm) max. |
| | | (on 20% of edge length) |
| | | GAP |
| | | (AROUND LATCHES) |
| | | 0.020 in. (0.51 mm) min. |
| | | P0.020 in. (0.51 mm) min. |
| | | (BETWEEN DOORS) |
| | | P0.010 in. (0.25 mm) to |
| | | P0.350 in. (8.89 mm) |
-------------------------------------------------------------------------------
| Common Nozzle | CNA Outer Barrel to | STEP |
| Assembly (CNA)| Translating Sleeve aft | (HOT) |
| | Edge Outer Surfaces | +0.030 in. (0.76 mm) max. |
| | | -0.060 in. (1.52 mm) max. |
| | | (COLD) |
| | | -0.055 in. (1.40 mm) min. |
| | | -0.175 in. (4.45 mm) max. |
| | | (60% of edge length) |
| | | +0.000 in. (0.00 mm) max. |
| | | -0.235 in. (5.97 mm) max. |
| | | (40% of edge lenght) |
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-------------------------------------------------------------------------------
| Inlet Cowl | Nose Lip | STEP |
-------------------------------------------------------------------------------
| | | (OUT OF WIND. FOR TOP |
| | | CORNERS ONLY AND ON WING |
| | | ONLY) |
| | | +0.000 in. (0.00 mm) max. |
| | | -0.256 in. (6.50 mm) max. |
| | | GAP |
| | | (HOT) |
| | | 1.90 in. (48.26 mm) max. |
| | | (COLD) |
| | | 1.06 in. (26.92 mm) to |
| | | 1.58 in. (40.13 mm) |
-------------------------------------------------------------------------------
| | CNA Outer Barrel to | STEP |
| | Translating Sleeve aft | (HOT) |
| | Edge Inner Surface | +0.045 in. (1.14 mm) max. |
| | | -0.175 in. (4.45 mm) max. |
| | | (COLD) |
| | | +0.120 in. (3.05 mm) max. |
| | | -0.015 in. (0.38 mm) max. |
| | | GAP |
| | | (HOT) |
| | | 1.500 in. (38.10 mm) max. |
| | | (COLD) |
| | | 1.170 in. (29.72 mm) max. |
-------------------------------------------------------------------------------
| | CNA Inner Barrel to | STEP |
| | Thrust Reverser | (HOT) |
| | Trailing Edge Inner | +0.045 in. (1.14 mm) max. |
| | Barrel | -0.175 in. (4.45 mm) max. |
| | | (COLD) |
| | | -0.035 in. (0.89 mm) min. |
| | | -0.245 in. (6.22 mm) max. |
| | | (80% of edge length) |
| | | -0.015 in. (0.38 mm) min. |
| | | -0.265 in. (6.73 mm) max. |
| | | (20% of edge length) |
| | | GAP |
| | | (HOT) |
| | | 0.500 in. (12.70 mm) to |
| | | 0.700 in. (17.78 mm) |
| | | (COLD) |
| | | 0.100 in. (2.54 mm) to |
| | | 0.373 in. (9.47 mm) |
-------------------------------------------------------------------------------
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Subtask 71-10-00-220-051
(a) One wavelength (L) is the distance between adjacent high points.
(b) Slope is a measure of the incline of the wave at any given point.
(c) Amplitude (H) is the vertical height from the top of a high point
to the bottom of the next low point.
(2) These are the maximum waviness values for the four areas:
-------------------------------------------------------------------------------
| | Max | Max | Max |
| | Amplitude (H) | Ratio H/L | Slope |
-------------------------------------------------------------------------------
| Class 1 | 0.064 in. | 0.003 | 0.012 inch per inch |
| | (1.6 mm) | | |
-------------------------------------------------------------------------------
| Class 2 | 0.090 in. | 0.006 | 0.024 inch per inch |
| | (2.29 mm) | | |
-------------------------------------------------------------------------------
Subtask 71-10-00-220-052
(1) The fastener step is positive (+) when it is in the airflow (above
the surface of the panel). It is negative (-) when it is out of the
airflow (below the surface of the panel).
(2) Fasteners other than latches are to be flush within +/- 0.003 in (+/-
0.076 mm) for 90 percent of the fasteners. 10 percent may be flush
within +0.003 to -0.005 in (+0.076 mm to -0.127 mm).
(3) Max local dishing at rivets or other fasteners may be added to the
nacelle waviness data with a depth of 0.010 in. (0.254 mm) over a max
diameter of 1 in. (25.4 mm).
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Class 1 +0.003 in. (+0.076 mm)
-0.001 in. (-0.025 mm)
None to exceed +0.006 in. (+0.152 mm)
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COWL - AIR INTAKE - DESCRIPTION AND OPERATION
_____________________________________________
1. _______
General
(Ref. Fig. 001, 002, 003)
The air intake cowl structure is an interchangeable aerodynamically faired
assembly which is mounted on the front of the engine fan case.
The assembly is composed of:
- an inner and outer barrel,
- a nose lip,
- a forward and aft bulkhead.
The assembly also includes installation of:
- the anti-icing ducting,
- the phone jack,
- the P2/T2 probe,
- hoisting provisions,
(Ref. Fig. 001)
- a drainage provision,
- air intake collecting atmospheric air to ventilate the fan case
compartment (zone 1).
2. Description
___________
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NOTE : Four dowels are used to ease alignment. 36 bolts on the engine
____
flange enable removal/installation of the engine air intake cowl
(Ref. Fig. 001)
-------------------------------------------------------------------------------
| COMPONENT | MATERIAL |
|-----------------------------------------------------------------------------|
| INNER BARREL | Graphite/epoxy/Nomex/honeycomb |
| OUTER LIPSKIN ASSEMBLY | Graphite/epoxy composite |
| LIP ASSEMBLY | Aluminium alloy (2219) |
| AFT BULKHEAD/FIREWALL | Carbon/epoxy honeycomb sandwich |
| A1 and A5 (serial Nos. N5001 to N7408) | rear face covered with siltemp |
| | (fire resistant material) |
| AFT BULKHEAD/FIREWALL | Titanium (AMS 4901) |
| A5 (serial Nos. N7409 and sub.) | |
-------------------------------------------------------------------------------
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COWL - AIR INTAKE - REMOVAL/INSTALLATION
________________________________________
TASK 71-11-11-000-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-11-11-941-052
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-11-11-010-051
B. Get Access
Subtask 71-11-11-941-053
(1) Put the DOLLY-INLET COWL (IAE1N20401) in position adjacent to the air
intake cowl.
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Subtask 71-11-11-480-052
(1) Remove the plugs (4), if installed, from the air intake cowl sling
points.
(2) Attach the SLING-INLET COWL (IAE1N20403) to the hoist and to the air
intake cowl.
4. Procedure
_________
Subtask 71-11-11-020-053
(1) Remove the coupling (2) at the anti-ice duct connection and discard
the seal (3).
(Ref. Fig. 401/TASK 71-11-11-991-150)
(2) Disconnect the five electrical connectors from the cowl aft bulkhead.
(Ref. Fig. 401/TASK 71-11-11-991-150)
(3) Disconnect the instrument air tube from the union at the cowl aft
bulkhead.
Subtask 71-11-11-020-051
(1) Hold up the weight of the cowl on the SLING-INLET COWL (IAE1N20403)
and the hoist.
(2) Remove the bolts (1) at the fan case front flange.
(3) Disengage the two forward hold open rods from the attach point
brackets and engage them in their stowing brackets (Ref. TASK 71-13-
00-410-010).
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(4) Move the air intake cowl forward and lower it onto the DOLLY-INLET
COWL (IAE1N20401).
(5) Safety the air intake cowl in the DOLLY-INLET COWL (IAE1N20401).
Subtask 71-11-11-620-051
C. Put the applicable covers, caps and plugs on all of the openings, the
electrical connectors and the electrical plugs.
Subtask 71-11-11-080-051
(1) Remove the sling (IAE 1N20403) from the air intake cowl.
(3) Install the plugs (4) into the air intake cowl sling points.
(4) SBN71-0277: Remove the locking compound from the area around the
blanking plugs.
Subtask 71-11-11-480-053
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TASK 71-11-11-400-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
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D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-11-11-860-051
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 71-11-11-010-059
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
010):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
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Subtask 71-11-11-080-054
Subtask 71-11-11-480-055
(1) Remove the plugs (4), if installed, from the air intake cowl sling
points.
(2) Attach the SLING-INLET COWL (IAE1N20403) to the hoist and to the air
intake cowl.
Subtask 71-11-11-630-051
E. Remove the covers, caps and plugs from the openings, the electrical
connectors and the electrical plugs.
Subtask 71-11-11-110-059
F. Cleaning
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth, made moist with cleaning fluid (Material
No. V01-002) to clean these parts:
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4. Procedure
_________
Subtask 71-11-11-420-051
(1) Release the air intake cowl from the DOLLY-INLET COWL (IAE1N20401).
(2) Align the four location spigots with the holes in the fan case
flange.
NOTE : Make sure the pylon forward fairing panel is correctly seated
____
on the trailing edge land of the air intake cowl.
(3) Use the bolts (1) to attach the intake cowl to the fan case flange.
Start at the 3 oclock and the 9 oclock positions and move in a
sequence around the flange.
(4) Make sure there is a clearance between the cowl and the pylon.
(5) TORQUE the bolts to 210 lbf.in (2.37 m.daN) (Ref. TASK 70-23-11-911-
013).
Subtask 71-11-11-080-055
(1) Remove the sling (IAE 1N20403) from the air intake cowl and the
hoist.
(3) Install the plugs (4) into the air intake cowl sling points.
(4) SBN71-0277: Remove the locking compound from the area around the
blanking plugs.
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Subtask 71-11-11-420-053
(d) TORQUE the coupling nuts to between 45 and 55 lbf.in (0.50 and
0.62 m.daN) (Ref. TASK 70-23-11-911-013).
(a) Connect the instrument air tube to the union at the cowl aft
bulkhead.
(b) TORQUE the tube connector nut to between 135 and 145 lbf.in (1.52
and 1.63 m.daN) (Ref. TASK 70-23-11-911-013).
5. Close-up
________
Subtask 71-11-11-942-054
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Subtask 71-11-11-410-057
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 71-11-11-710-051
C. Tests
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
(2) Do the operational test of the P2/T2 probe heater (Ref. TASK 73-22-
11-710-040).
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(3) Do an operational test of the anti ice system fault warning
(Ref. TASK 30-21-00-710-001).
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TASK 71-11-11-000-011
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-11-11-941-062
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
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(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-11-11-010-060
B. Get Access
4. Procedure
_________
Subtask 71-11-11-020-054
Pre SB71-0259
(1) Remove the nut (1), the washers (2), the bolts (3) and the throat
washer (4).
(2) Remove the guide bar (5), the locator body (6) and the shim (7) from
the angle guide (8) and the bracket (9).
SB71-0259
(3) Remove the nut (1), the washers (2), the bolts (3) and the throat
washer (4).
(4) Remove the guide (10), the spring (11), the blocker bar (12), the
guide bar (5), the locator body (6) and the shim (7) from the angle
guide (8) and the bracket (9).
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INTENTIONALLY BLANK
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TASK 71-11-11-400-011
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-11-11-860-052
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 71-11-11-010-061
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
010):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 71-11-11-110-061
C. Cleaning
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth, made moist with cleaning fluid (Material
No. V01-002) to clean the mating surfaces of these parts:
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(b) The locator body
4. Procedure
_________
Subtask 71-11-11-420-054
Pre SB71-0259
(1) Apply jointing compound (Material No. V04-004) to the mating surfaces
of the parts.
(2) Attach the guide bar (5), the locator body (6), the shim (7) and the
throat washer (4) to the angle guide (8) and the bracket (9). Use the
bolts (3), the washers (2) and the nuts (1).
(3) TORQUE the nuts (1) to 72 lbf.in (0.81 m.daN) (Ref. TASK 70-23-11-
911-013).
SB71-0259
(4) Apply jointing compound (Material No. V04-004) to the mating surfaces
of the parts. Do not apply jointing compound to the blocker bar (12).
(5) Attach the guide (10), the spring (11), the blocker bar (12), the
guide bar (5), the locator body (6), the shim (7) and the throat
washer (4) to the angle guide (8) and the bracket (9). Use the bolts
(3), the washers (2) and the nuuts (1).
(6) TORQUE the nuts (1) to 72 lbf.in (0.81 m.daN) (Ref. TASK 70-23-11-
911-013).
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Subtask 71-11-11-210-068
(1) Measure the distance between the locator body (6) and the engine ring
(13). The dimension must be 5.884in. (149.45 mm).
Subtask 71-11-11-710-052
5. Close-up
________
Subtask 71-11-11-942-056
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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COWL - AIR INTAKE - INSPECTION/CHECK
____________________________________
TASK 71-11-11-200-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-11-11-941-060
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-11-11-010-057
B. Get Access
Subtask 71-11-11-010-058
4. Procedure
_________
Subtask 71-11-11-210-063
(a) Examine the mating surface for scores, gouges, nicks and
scratches
1
_ Up to a maximum depth of 0.010 in. (0.25 mm), accept the
damage.
2
_ More than 0.010 in. (0.25 mm) in depth, reject the cowl.
1
_ If there are burrs on the mating surface, reject the cowl.
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(c) Examine the captive nuts
1
_ If the captive nuts are not there or have threads which are
crossed, stripped or burred, reject the cowl.
2
_ If the rivets which hold the captive nuts show signs of
distortion or are not there, reject the cowl.
1
_ If the attach ring shows signs of distortion, reject the cowl.
1
_ If the location spigots are bent, loose, burred or not there,
reject the cowl.
Subtask 71-11-11-210-064
(b) Examine the mating surface of the flange for scores, gouges,
nicks and scratches
1
_ Circumferential damage up to a maximum depth of 0.010 in.
(0.25 mm), accept the damage.
2
_ Damage which is more than 0.010 in. (0.25 mm) in depth or
which is not circumferential, reject the cowl.
1
_ If there are burrs on the mating surface, reject the cowl.
5. Close-up
________
Subtask 71-11-11-410-055
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Subtask 71-11-11-410-056
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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TASK 71-11-11-200-011
1. __________________
Reason for the Job
This task gives the procedure for the inspection of the air intake cowl to
determine allowable damage.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-11-11-869-050
A. General
Allowable damage data are intended to permit an operator to determine
whether a damaged nacelle component may be returned to service without
repair. Damage permitted by these data will have no significant effect on
the strength or fatigue life of the structure, which will still be able
to fulfill its design function. The types of allowable damage permitted
are defined and brief descriptions are given of the cleanup procedures
needed to either prevent damage propagation or improve the aerodynamic
smoothness of the damaged part.
(2) Damage
All damage limits assume that exposed edges do not extend above the
skin contour. Any such damage should be reworked to remove or feather
the extensions. Holes and cracks in the pressure boundaries must be
sealed with applicable tape material. Allowable damage is classified
as either unlimited usage or time limited.
- unlimited usage damage is defined as minor damage which does not
affect the structural integrity or functional capability of the
component and which needs no repairs over the aircraft design life.
- time limited damage is defined as minor damage which does not
affect the structural integrity of the component in normal
operation, but could reduce the design life of the component.
Therefore, damage must be permanently repaired no later than the
next 6000 flight hours, 4500 flight cycles or 20 months. The
location and size of the damage is to be noted and checked at each
subsequent 600 flight hours, 750 flight cycles or 100 days check to
make sure that the damage has not grown beyond the time limited
damage allowances.
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- abrasion - An abrasion is a damage area which results in a cross
sectional area change because the area was scuffed, rubbed, scraped
or has other surface erosion. An abrasion usually appears rough and
irregular.
(4) Zones
The allowable damages zones for the inlet cowl are:
- zone G: Capping strap
- zone K1: Lip skin, inner intake surface (between 135 and 225
degrees)
- zone H: Lip skin, inner intake surface (all other areas)
- zone K2: Lip skin, outer intake surface (between 315 and 45
degrees)
- zone J: Lip skin, outer intake surface (all other areas)
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- zone R: Panel frame, power plant radial - PPR230
- zone S: Panel frame - PPR240
- zone T: Access panel frame - PPR340
- zone U: Circumferential stiffners, power plant station - PPS 35.32
- zone V: Splice lands - barrel panels - PPR 237 and PPR 57
- zone W: Panels lands, front and rear
- zone X: Outer barrel panel - PPR 223 to PPR 57 (LH)
- zone Y: Outer barrel panel - PPR 57 to PPR 237 (RH)
- zone Z: Aft bulkhead. A1 and A5 (serial N N5001 to N7353)
- zone ZA: Aft bulkhead web (PPR330 - PPR0 - PPR30). A5 (serial N
N7354 and sub)
- zone ZB: Aft bulkhead web (PPR30 - PPR111 and PPR249 - PPR330). A5
(serial N N7354 and sub)
- zone ZC: Aft bulkhead web (PPR111 - PPR180 - PPR249). A5 (serial N
N7354 and sub)
- zone Z1: Aft bulkhead aluminium alloy zed stiffeners. A5 (serial N
N7354 and sub)
- zone Z2: Aft bulkhead web joint channels (PPR43, 198 and 317). A5
(serial N N7354 and sub)
Subtask 71-11-11-941-055
B. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
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Subtask 71-11-11-010-055
C. Get Access
4. Procedure
_________
Subtask 71-11-11-210-053
(1) Abrasion
(a) Zones H, J, K1 and K2 - 0.015 in. (0.38 mm) maximum depth over
unlimited area. Unlimited use. Monitor at 6000 flight hours, 4500
flight cycles or 20 months.
(2) Dent
(a) Zone K1 - 1.00 in. (25.4 mm) maximum length in any direction.
0.10 in. (2.54 mm) maximum depth. Depth must not be more than 10
percent of length. No nearer than 1.00 in. (25.4 mm) to any
rivet. Minimum 10 in. (254 mm) to any other damage. Rounded
contour. Maximum 2 dents in this region. Unlimited use. Monitor
at 6000 flight hours, 4500 flight cycles or 20 months.
(b) Zone H - 2.00 in. (50.8 mm) maximum length in any direction. 0.10
in. (2.54 mm) maximum depth. Depth must not be more than 10
percent of length. No nearer than 1.00 in. (25.4 mm) to any
rivet. Minimum 10 in. (254 mm) to any other damage. Rounded
contour. Unlimited use. Monitor at 6000 flight hours, 4500 flight
cycles or 20 months.
(c) Zone K2 - 2.00 in. (50.8 mm) maximum length in any direction.
0.20 in. (5.08 mm) maximum depth. Depth must not be more than 10
percent of length. No nearer than 1.00 in. (25.4 mm) to any
rivet. Minimum 10 in. (254 mm) to any other damage. Rounded
contour. Maximum 2 dents in this region. Unlimited use. Monitor
at 6000 flight hours, 4500 flight cycles or 20 months.
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(d) Zone J - 2.25 in. (57.1 mm) maximum length in any direction. 0.20
in. (5.08 mm) maximum depth. Depth must not be more than 10
percent of length. No nearer than 1.00 in. (25.4 mm) to any
rivet. Minimum 10 in. (254 mm) to any other damage. Rounded
contour. Unlimited use. Monitor at 6000 flight hours, 4500 flight
cycles or 20 months.
(3) Gouge
(a) Zones H, J, K1 and K2 across rivet heads - 4.00 in. (101.6 mm)
maximum length in any direction 0.005 in. (0.13 mm ) maximum
depth. No nearer than 10.00 in. (254 mm) to other damage.
Unlimited use. Monitor at 6000 flight hours, 4500 flight cycles
or 20 months.
(b) Zone H, J, K1 and K2 except across rivet heads - 4.00 in. (101.6
mm) maximum length in any direction 0.015 in. (0.38 mm) maximum
depth. No nearer than 10.00 in. (254 mm) to other damage.
Unlimited use. Monitor at 6000 flight hours, 4500 flight cycles
or 20 months.
(4) Scratch
(a) Zones H, J, K1 and K2 - 6.00 in. (152.4 mm) maximum length in any
direction. 0.015 in. (0.38 mm) maximum depth. No nearer than
10.00 in. (254 mm) to other damage. If depth exceeds limit
consider as a crack. Unlimited use. Monitor at 6000 flight hours,
4500 flight cycles or 20 months.
(5) Nick
(a) Zones H, J, K1 and K2 - 1.00 in. (25.4 mm) maximum length in any
direction. 0.015 in. (0.38 mm) maximum depth. No nearer than
10.00 in. (254 mm) to other damage. If depth exceeds limit
consider as a crack. Unlimited use. Monitor at 6000 flight hours,
4500 flight cycles or 20 months.
(6) Crack
(a) Zones H and J - 2.00 in. (50.8 mm) maximum length in any
direction. No nearer than 12.00 in. (305 mm) to other damage.
Stop drill. Fly on limit only. Time limited. Must be repaired no
later than 600 flight hours, 750 flight cycles or 100 days. Check
crack does not become larger after every flight.
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(7) Hole
Subtask 71-11-11-210-054
(1) Abrasion
(b) Zone G - Damaged capping strap on the aft door landing up to 0.04
in. (1.02 mm) deep. Monitor at 600 flight hours, 750 flight
cycles or 100 days.
(c) Zone G - Damaged capping strap on the aft door landing more than
0.04 in. (1.02 mm) deep and less than the limits. Not acceptable.
Refer to
(Ref. Fig. 603/TASK 71-11-11-991-153)
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(d) Zone G - Damaged capping strap on the aft door landing more than
0.04 in. (1.02 mm) deep and more than the limits. Not acceptable.
Refer to
(Ref. Fig. 603/TASK 71-11-11-991-153)
(2) Gouge/Scratch
(3) Nick
(b) Zone Z - 1.00 in (25.4 mm) maximum length in any direction. 0.10
in. (2.54 mm) maximum width. No nearer than 4.00 in. (101.6 mm)
to other unrepaired damage. If length exceeds 1.00 in. (25.4 mm)
consider as a gouge. Protect with sealing tape (Material No. V02-
006). Monitor at 600 flight hours, 750 flight cycles or 100 days.
(4) Delamination
(a) Zones X and Y - 2.00 in. (50.8 mm) maximum across in any
direction. No nearer than 8.00 in. (203.2 mm) to other damage. No
surface cracking. Repair no later than next 6000 flight hours,
4500 flight cycles or 20 months. Monitor at 600 flight hours, 750
flight cycles or 100 days.
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(5) Crack
(a) Zones X and Y - 3.00 in. (76.2 mm) maximum length. No nearer than
10.00 in. (254 mm) to other damage. Stop drill. Protect with
sealing tape (Material No. V02-006). Fly on limit only. Must be
repaired at earliest opportunity. Check crack does not become
larger after every flight.
(6) Hole
(a) Zones X and Y - No nearer than 10.00 in. (254 mm) to other
damage. Protect with sealing tape (Material No. V02-006). Fly on
limit only. Must be repaired at the earliest opportunity. Check
tape to make sure no peel occurs after every flight.
Subtask 71-11-11-210-055
(1) Scratch
(a) Zones N1, P1, Q1 - Full thickness of mesh maximum depth. 2.50 in.
(63.5 mm) maximum length. No nearer than 3.00 in. (76.2 mm) to
similar damage. No nearer than 1.50 in. (38.1 mm) to core edge.
Monitor at A check.
(b) Zones K, L, M - 0.020 in. (0.51 mm) maximum depth. 5.00 in. (127
mm) maximum length. No nearer than 3.00 in. (76.2 mm) to similar
damage. Monitor at A check.
(2) Gouge
(a) Zones N1, P1, Q1, N2, P2, Q2 - 0.020 in. (0.51 mm) maximum depth.
1.50 in. (38.1 mm) maximum length. 0.10 in. (2.54 mm) maximum
width. No nearer than 6.00 in. (152.4 mm) to similar damage.
Smooth bottomed. Repair any damage to the wire mesh layer.
Monitor at A check.
(b) Zones K, L, M - 0.010 in. (0.254 mm) maximum depth. 5.00 in. (127
mm) maximum length. 0.10 in. (2.54 mm) maximum width. No nearer
than 3.00 in. (76.2 mm) to similar damage. Repair no later than
next C check. Monitor at A check.
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(3) Nick
(a) Zones N1, P1, Q1 - 0.010 in. (0.254 mm) maximum depth. 0.25 in.
(6.35 mm) maximum length. 0.10 in. (2.54 mm) maximum width. No
nearer than 2.00 in. (50.8 mm) to similar damage. No nearer than
1.50 in. (38.1 mm) to core edge. If length exceeds 0.025 in.
(0.635 mm) consider as a gouge. Monitor at A check.
(b) Zones K, L, M - 0.010 in. (0.254 mm) maximum depth. 0.25 in.
(6.35 mm) maximum length. 0.10 in. (2.54 mm) maximum width. No
nearer than 2.00 in. (50.8 mm) to similar damage. Repair no later
than next C check. Monitor at A check.
(4) Dent
(a) Zones N1, N2, N3, P1, P2, P3, Q1, Q2, Q3 - 0.10 in. (2.54 mm)
maximum depth. 1.50 in. (38.1 mm) maximum length in any
direction. No nearer than 3.00 in. (76.2 mm) to similar damage.
No nearer than 1.50 in. (38.1 mm) to core edge. Repair any damage
to wire mesh layer. Monitor at A check.
(b) Zones K, L, M - 0.010 in. (0.254 mm) maximum depth. 0.25 in.
(6.35 mm) maximum length. 0.10 in. (0.254 mm) maximum width. No
nearer than 2.00 in. (50.8 mm) to similar damage. Repair no later
than next C check. Monitor at A check.
(5) Rip/Tear
(a) Zones N1, P1, Q1 - Full thickness of wire mesh maximum depth.
1.50 in. (38.1 mm) maximum length in any direction. No
delamination from face sheet. No nearer than 1.50 in. (38.1 mm)
to core edge. No nearer than 3.00 in. (76.2 mm) to similar
damage. Stabilize wire mesh if separated. Monitor at A check.
(6) Delamination
(a) Zones N1, N2, N3, P1, P2, P3, Q1, Q2, Q3 - 1.50 in. (38.1 mm)
maximum width in any direction. No nearer than 6.00 in. (152.4
mm) to other delaminations or voids. No nearer than 1.50 in.
(38.1 mm) to core edge. Monitor at A check.
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5. Close-up
________
Subtask 71-11-11-410-053
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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COWL - AIR INTAKE - REPAIRS
___________________________
TASK 71-11-11-300-010
1. __________________
Reason for the Job
This repair can be done if the old identification mark is removed. Black
gloss-base paint and a clear polyurethane coating can be used to replace the
identification marks.
This task gives the procedure for the replacement of identification marks on
the nose cowl.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-11-11-941-056
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
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4. Procedure
_________
Subtask 71-11-11-110-051
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with cleaning fluid (Material
No. V01-076) to clean the surface around the area to be repaired.
(2) Dry the area with a clean lint free cloth before the cleaning fluid
dries.
Subtask 71-11-11-120-050
(1) Use the abrasive paper (Material No. V05-020) to remove the old
identification mark from the surface of the repair area.
(2) Make the old marking rough with the abrasive paper (Material No. V05-
020).
(3) Use the plastic spatula to remove the old identification mark, if it
is necessary. Make sure that the paint below the identification mark
is not removed.
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Subtask 71-11-11-110-052
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with cleaning fluid (Material
No. V01-076) to clean unwanted material from around the repair area.
(2) Remove all unwanted material and dry the area with a clean lint free
cloth before the cleaning fluid dries.
Subtask 71-11-11-350-050
WARNING : DO NOT GET THE PAINT ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE PAINT IN
A WELL VENTILATED AREA. IF IN A CONFINED AREA, USE A SUPPLIED
AIR RESPIRATOR. DO NOT BREATHE THE GAS. GET MEDICAL AID IF YOUR
SKIN OR EYES BECOME IRRITATED.
CAUTION : DO NOT USE THE PAINT MIXTURE AFTER 12 HOURS IF THE AIR
_______
TEMPERATURE IS MORE THAN 80 DEGREES F (26.7 DEGREES C). DO NOT
USE THE PAINT MIXTURE AFTER 18 HOURS IF THE AIR TEMPERATURE IS
LESS THAN 80 DEGREES F (26.7 DEGREES C).
(1) The height of the letters is to be 0.5 in. (12.7 mm) for the HOIST
POINT identification marks.
(2) All other marks are to have letter heights of 0.25 in. (6.35 mm).
NOTE : A heavy stencil that is 0.015 in. (0.381 mm) thick can be used
____
with an available stencil machine. These stencils are strong
enough to be used again.
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(3) Mix the gloss base (black) (Material No. V07-078), the catalyst
(Material No. V07-077) and the thinner (Material No. V07-076)
together. Refer to the manufacturers instructions. Leave the mixture
for 30 minutes before use.
(4) Make the identification marks on the prepared area. Use the masking
tape (Material No. V02-178) to hold the correct stencil in the
correct position.
(6) Remove the stencil and clean off all unwanted paint. Use a cotton
swab (Material No. V02-174).
CAUTION : ALLOW THE PAINTED MARK TO DRY FOR 15 MINUTES BEFORE THE
_______
HEAT IS APPLIED.
(a) Use a heat lamp to dry the paint at between 140 deg.F (60 deg.C)
and 180 deg.F (82 deg.C) for 1 hour.
Subtask 71-11-11-350-051
WARNING : DO NOT GET THE POLYURETHANE ON YOUR SKIN OR IN YOUR EYES. PUT
_______
ON PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE
POLYURETHANE IN A WELL VENTILATED AREA. IF YOU ARE IN A
CONFINED AREA, USE A SUPPLIED AIR RESPIRATOR. DO NOT BREATHE
THE GAS. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME IRRITATED.
(1) Mix the clear polyurethane (Material No. V07-098), the catalyst
(Material No. V07-097) and the thinner (Material No. V07-096). Refer
to the manufacturers instructions.
(2) Leave the mixture for 30 minutes after it has been mixed and before
it is used.
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(3) Use a paint brush (Material No. V02-102) to apply one layer of the
polyurethane coating mixture on to the new identification marks.
CAUTION : LET THE POLYURETHANE COATING DRY FOR 15 MINUTES BEFORE YOU
_______
APPLY HEAT.
(a) Use a heat lamp to dry the polyurethane coating at between 140
deg.F (60 deg.C) and 180 deg.F (82 deg.C) for 1 hour.
Subtask 71-11-11-210-056
Subtask 71-11-11-350-052
(1) Use a marking pen (Material No. V06-131) to write VRS2733 beside the
new identification mark.
(2) Make sure that the pen colour can be seen on the nose cowl.
5. Close-up
________
Subtask 71-11-11-942-051
A. Close Access
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TASK 71-11-11-300-011
1. __________________
Reason for the Job
This task gives the procedure for the replacement of a captive nut on the
attach ring.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-11-11-941-057
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-11-11-010-056
B. Get Access
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4. Procedure
_________
Subtask 71-11-11-350-053
(1) Use the applicable drill to remove the heads of the rivets (2) or (4)
that attach the captive nut.
(2) Use the punch and the hammer to remove the two rivets from the
captive nut.
(3) Do again steps (1) and (2) to remove the remaining damaged captive
nut(s).
Subtask 71-11-11-110-053
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with cleaning fluid (Material
No. V01-002) to clean the interfaces of the replacement captive nut
and the attach ring.
(2) Use a clean lint free cloth to dry the area before the cleaning fluid
dries.
Subtask 71-11-11-210-057
C. Examine the attach ring on the air intake cowl (Ref. TASK 71-11-11-200-
010).
Make sure the attach ring is in a serviceable condition.
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Subtask 71-11-11-350-054
(1) Apply a thin layer of the jointing compound (Material No. V04-005) on
to the rivet (2) or rivet (4).
(2) Align the holes in the captive nut with the holes in the attach ring.
(3) Install a rivet through each hole of the captive nut and the attach
ring.
NOTE : The installation procedure is the same for the two types of
____
captive nuts.
Subtask 71-11-11-110-054
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with cleaning fluid (Material
No. V01-002) to clean the captive nut and the repair area of the
attach ring.
(2) Use a clean lint free cloth to dry the area before the cleaning fluid
dries.
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Subtask 71-11-11-210-058
F. Examine the repaired attach ring to make sure that the repair is
satisfactory and that it agrees with the repair instructions.
Subtask 71-11-11-350-055
G. Write the repair scheme number VRS2934 on the identification plate of the
cowl, adjacent to the part number. Use a marking pen (Material No. V06-
131) of a different colour than the background.
5. Close-up
________
Subtask 71-11-11-410-054
A. Close Access
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TASK 71-11-11-300-012
1. __________________
Reason for the Job
This task gives the procedure of the thermal anti-icing outlet grille.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-11-11-941-058
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
4. Procedure
_________
Subtask 71-11-11-350-056
A. Remove the damaged outlet grille from the air-intake cowl access panel.
(Ref. Fig. 803/TASK 71-11-11-991-157)
(1) Use the 0.156 in. (3.96 mm) diameter drill to remove the heads of the
countersunk head rivets (2).
(2) Use the punch and the hammer to remove the rivets (2).
Subtask 71-11-11-110-055
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
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(1) Use a clean lint free cloth made moist with cleaning fluid (Material
No. V01-002) to clean the interfaces of the replacement outlet grille
and the air-intake cowl access panel.
(2) Use a clean lint free cloth to dry the area before the cleaning fluid
dries.
Subtask 71-11-11-210-059
C. Examine the replacement outlet grille and the air-intake cowl access
panel (Ref. TASK 71-11-11-200-010).
(2) Examine the area of the access panel around the opening for the
outlet grille to make sure it is in a serviceable condition.
(a) Measure the diameter of the rivet holes in the air-intake cowl
access panel.
(b) The diameter of the holes must be between 0.160 in. (4.06 mm) and
0.163 in. (4.14 mm).
Subtask 71-11-11-350-057
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(a) Apply a thin layer of the jointing compound (Material No. V04-
005) on to the interfaces of the outlet grille and the air-intake
cowl access panel.
(2) Let the parts dry in the air for 10 minutes before they are
assembled.
(3) Align the holes in the outlet grille with the holes in the air intake
cowl. Put the two parts together.
(4) Install a 0.156 in. (3.96 mm) diameter countersunk head rivet (2)
through the outlet grille and the air-intake cowl access panel.
(6) Do again steps (4) and (5) for the remaining rivets in an opposite
sequence.
NOTE : Temporary clips can be used where necessary to hold the parts
____
together.
Subtask 71-11-11-110-056
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with cleaning fluid (Material
No. V01-002) to clean the area around the outlet grille and the
air-intake cowl access panel.
(2) Use a clean lint free cloth to dry the area before the cleaning fluid
dries.
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Subtask 71-11-11-210-060
(1) Make sure that the repair is satisfactory and that it agrees with the
repair instructions.
(2) Measure the distance C between the edges of the outlet grille and the
air-intake cowl access panel.
(3) The distance must be between 0.020 in. (0.508 mm) and 0.060 in.
(1.524 mm).
Subtask 71-11-11-350-058
G. Write the repair scheme number VRS2825 on the panel, adjacent to the part
number. Use a marking pen (Material No. V06-131) of a different colour
than the background.
5. Close-up
________
Subtask 71-11-11-942-052
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TASK 71-11-11-300-013
1. __________________
Reason for the Job
This task gives the procedure for replacement of the seal on the thermal
anti-icing outlet panel.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-11-11-941-059
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
4. Procedure
_________
Subtask 71-11-11-350-059
A. Remove the damaged seal from the thermal anti-icing outlet panel.
(Ref. Fig. 804/TASK 71-11-11-991-158)
(1) Use the 0.125 in. (3.18 mm) diameter drill to remove the heads of the
universal head rivets (2).
(2) Use the punch and the hammer to remove the rivets (2) which attach
the seal retainer (1) to the anti-icing outlet panel.
(3) Remove the retainer (1) together with the seal (3).
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Subtask 71-11-11-110-057
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with cleaning fluid (Material
No. V01-002) to clean the interfaces of the seal retainer and the
thermal anti-icing outlet panel.
(2) Use a clean lint free cloth to dry the area before the cleaning fluid
dries.
Subtask 71-11-11-210-061
C. Examine the seal, the retainer and the thermal anti-icing outlet panel
(Ref. TASK 71-11-11-200-010).
(1) Examine the retainer (1) and the new seal (3) to make sure it is in a
serviceable condition.
(2) Examine the area of the thermal anti-icing outlet panel to which the
seal retainer (1) will be attached. Make sure it is in a serviceable
condition.
(a) Measure the diameter of the rivet holes in the seal retainer (1)
and the thermal anti-icing outlet panel.
(b) The diameter of the holes must be between 0.128 in. (3.25 mm) and
0.132 in. (3.35 mm).
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Subtask 71-11-11-350-060
(a) Apply a thin layer of the jointing compound (Material No. V04-
005) on to the rivets (2).
(2) Align the holes in the seal (3) with the holes in the seal retainer.
NOTE : The joint of the seal (3) must be at least 1.0 in. (25.4 mm)
____
from the end face of the seal retainer (1).
(4) Align the holes of the seal retainer (1) and the seal (3) with the
holes of the thermal anti-icing outlet panel.
(6) Install a 0.125 in. (3.18 mm) diameter universal head rivet (2)
through the seal retainer (1), the seal (3) and the outlet panel.
(8) Do again steps (6) and (7) for the remaining rivets (2) in an
opposite sequence.
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Subtask 71-11-11-110-058
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with cleaning fluid (Material
No. V01-002) to clean the area around the thermal anti-icing outlet
panel.
(2) Use a clean lint free cloth to dry the area before the cleaning fluid
dries.
Subtask 71-11-11-210-062
(1) Make sure that the repair is satisfactory and that it agrees with the
repair instructions.
(2) Measure the distance C from the end face of the seal retainer (1) to
the joint of the seal (3).
Subtask 71-11-11-350-061
G. Write the repair scheme number VRS2804 on the panel, adjacent to the part
number. Use a marking pen (Material No. V06-131) that is a different
colour than the background.
5. Close-up
________
Subtask 71-11-11-942-053
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TASK 71-11-11-300-014
Repair the Aerodynamic Sealant on the Air Intake Cowl or the P2/T2 Sensor
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-11-11-941-061
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
4. Procedure
_________
Subtask 71-11-11-350-065
CAUTION : MAKE SURE THAT YOU DO NOT CAUSE DAMAGE TO THE ANODIZED SURFACE
_______
OF THE LIPSKIN OR THE ACOUSTIC STRUCTURE. USE ONLY PLASTIC
TOOLS AND PUT PROTECTIVE MATS ON THE COWL.
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(2) Use teflon tape (Material No. V02-007) and put a strip on each side
of the repair area.
Subtask 71-11-11-110-060
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
CAUTION : MAKE SURE THAT YOU DO NOT CAUSE DAMAGE TO THE ANODIZED SURFACE
_______
OF THE LIPSKIN OR THE ACOUSTIC STRUCTURE. USE ONLY PLASTIC
TOOLS AND PUT PROTECTIVE MATS ON THE COWL.
(2) Use a clean piece of lint free cloth to dry the area before the
cleaning fluid dries.
Subtask 71-11-11-380-051
WARNING : DO NOT GET THE SEALANT ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE SEALANT
IN A WELL VENTILATED AREA. IF IN A CONFINED AREA, USE A
SUPPLIED AIR RESPIRATOR. DO NOT BREATHE THE GAS. GET MEDICAL
AID IF YOUR SKIN OR EYES BECOME IRRITATED.
(1) Use a pre-filled semkit cartridge and prepare sealant (Material No.
V08-141) or sealant (Material No. V08-146) as follows:
(a) Hold the cartridge and pull out approximately 25% of the dasher
rod.
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(b) Push the ramrod into the hollow end of the dasher rod and inject
approximately 33% of the contents into the cartridge.
NOTE : Make sure that you do not use too much force or tap the
____
ramrod if the piston does not move easily.
(c) Inject the remaining contents of the dasher rod into the
cartridge in two equal movements.
Subtask 71-11-11-380-053
WARNING : DO NOT GET THE SEALANT ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE SEALANT
IN A WELL VENTILATED AREA. IF IN A CONFINED AREA, USE A
SUPPLIED AIR RESPIRATOR. DO NOT BREATHE THE GAS. GET MEDICAL
AID IF YOUR SKIN OR EYES BECOME IRRITATED.
(b) Pull and then push the dasher rod in a clockwise direction, out
and then into the cartridge (equals one movement).
NOTE : Make sure that after the last movement the dasher rod is
____
pushed fully into the cartridge.
(d) Hold the cartridge tightly and turn the dasher rod approximately
3 times in an anti-clockwise direction. Remove the dasher rod
from the cartridge.
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Subtask 71-11-11-380-052
WARNING : DO NOT GET THE SEALANT ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE SEALANT
IN A WELL VENTILATED AREA. IF IN A CONFINED AREA, USE A
SUPPLIED AIR RESPIRATOR. DO NOT BREATHE THE GAS. GET MEDICAL
AID IF YOUR SKIN OR EYES BECOME IRRITATED.
CAUTION : MAKE SURE THAT YOU DO NOT CAUSE DAMAGE TO THE ANODIZED SURFACE
_______
OF THE LIPSKIN OR THE ACOUSTIC STRUCTURE. USE ONLY PLASTIC
TOOLS AND PUT PROTECTIVE MATS ON THE COWL.
(1) Use a plastic spatula or a sealing gun to fill the repair area with
the sealant mix.
NOTE : Make sure that the sealant is pushed along in front of the
____
nozzle tip when you use the sealant gun.
NOTE : Make sure that the sealant is level with the surface of the
____
cowl.
(2) Let the sealant cure at 77 deg F (25 deg C) for 48 hours.
NOTE : The sealant will not be tacky after approximately one hour.
____
(3) When the sealant has cured remove the teflon tape from each side of
the repair area.
Subtask 71-11-11-210-067
F. Do a visual examination of the sealant repair. Make sure that the repair
has been done correctly.
(1) If the surface of the repair area is below the surface of the cowl,
do steps C thru E.
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Subtask 71-11-11-350-066
(1) Use a marking pen (Material No. V06-131) (Ref. TASK 70-30-00-918-010)
(that is a different colour than the background) to write VRS2725
adjacent to the identification plate on the cowl.
5. Close-up
________
Subtask 71-11-11-942-055
A. Close Access
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TASK 71-11-11-300-015
Replace the Loose or Damaged Rivets of the Lipskin Inner Surface - VRS2746
1. __________________
Reason for the Job
This TASK gives the procedure to replace loose or damaged rivets on the
lipskin inner surface.
The replacement rivet is a blind cherrylock or cherrymax type. An oversize
cherrymax rivet can be used if required.
There is no limit to the number of rivets which can be replaced. Make sure
the rivet hole has a minimum edge distance of 1.6d
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-11-11-941-063
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
4. Procedure
_________
Subtask 71-11-11-110-062
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
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(1) Soak a piece of lint free cloth (Material No. V02-099) in cleaning
fluid (Material No. V01-076) and clean around the repair area on the
lipskin inner surface.
(2) Use a clean piece of lint free cloth to dry the area before the
cleaning fluid dries.
Subtask 71-11-11-010-062
(2) Pre SBN 70-0735 only: Remove the nuts and the bolts that attach the
cover plate to the rear bulkhead. Remove the cover plate.
Subtask 71-11-11-350-067
(1) Use a marking pen (Material No. V06-131) (Ref. TASK 70-30-00-918-010)
and identify the loose or damaged rivets of the lipskin inner
surface.
Subtask 71-11-11-350-068
WARNING : PUT ON PROTECTIVE CLOTHING, GLOVES AND GOGGLES WHEN YOU USE
_______
CUTTING TOOLS. INJURY CAN OCCUR.
CAUTION : WHEN YOU REMOVE RIVETS, DO NOT INCREASE THE RIVET HOLE SIZE. DO
_______
NOT DRILL THROUGH THE RIVET. DAMAGE TO THE INTERNAL PARTS CAN
OCCUR. DO NOT REMOVE MORE THAN THREE ADJACENT RIVETS AT ONE
TIME. MISALIGNMENT OF THE PARTS CAN OCCUR.
NOTE : If more than 5 adjacent rivets must be removed, let each third
____
rivet remain in position until the adjacent rivets are replaced.
(a) Use a pilot drill and drill the rivet stem through the head.
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(c) Use a 0.191 in. (4.85 mm) diameter drill to drill the rivet head.
(d) Use a punch to remove the rivet head and the remaining rivet
shank from the hole.
(a) Use a 0.191 in. (4.85 mm) diameter drill to drill the rivet head.
(b) Use a punch to remove the rivet head and the remaining rivet
shank from the hole.
Subtask 71-11-11-110-063
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Soak a piece of lint free cloth (Material No. V02-099) in cleaning
fluid (Material No. V01-076) and clean the repair area surface of the
lipskin.
(2) Use a clean piece of lint free cloth to dry the area before the
cleaning fluid dries.
Subtask 71-11-11-220-050
(a) Use the applicable cherrylock hole gauge, Type T172 and check the
size of each hole.
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(3) Do a check of the standard type rivet hole as follows:
(a) Measure each rivet hole and make sure that it is not more than
0.209 in. (5.3 mm) in diameter.
(b) If the rivet hole is more than 0.209 in. (5.3 mm) in diameter,
drill the hole to no more than 0.275 in. (6.98 mm) to fit an
oversize rivet.
Subtask 71-11-11-350-069
(1) Use a depth gauge to measure for the correct rivet length.
(2) Apply a thin layer of jointing compound (Material No. V04-005) on the
rivets and in the rivet holes.
(3) Use the cherrylock rivet gun (type G784) with the pulling head (type
H681-6C) to install the rivets.
NOTE : Make sure that the rivets are flush with the surface of the
____
lipskin.
Subtask 71-11-11-110-064
(1) Use a suction cleaner to remove unwanted materials from the outer
areas of the repair.
(2) Use a suction cleaner through the cover plate hole, to remove
unwanted materials from the inner areas of the lipskin.
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT
_______
ON PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE
FLUID IN A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR.
IF YOU GET THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES
FLUSH IT AWAY WITH WATER. GET MEDICAL AID IF YOUR SKIN OR
EYES BECOME IRRITATED.
(3) Soak a piece of lint free cloth (Material No. V02-099) in cleaning
fluid (Material No. V01-076) and clean the repair area surface of the
lipskin.
(4) Use a clean piece of lint free cloth to dry the area before the
cleaning fluid dries.
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(5) Make sure there is no unwanted material on the repair area.
Subtask 71-11-11-210-069
J. Examine the repair rivets to make sure that the repair is satisfactory
and that it agrees with the repair instructions.
Subtask 71-11-11-410-058
(1) Pre SBN 70-0735 only: install the cover plate as follows:
(a) Use the bolts and the washers and attach the cover plate to the
rear bulkhead.
(b) TORQUE the bolts to between 25 and 35 lbf.in (0.28 and 0.39
m.daN) (Ref. TASK 70-23-11-911-013).
Subtask 71-11-11-350-070
(1) Use a marking pen (Material No. V06-131) (Ref. TASK 70-30-00-918-010)
(that is a different colour than the background) to write VRS2746
adjacent to the identification plate on the cowl.
5. Close-up
________
Subtask 71-11-11-942-057
A. Close Access
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TASK 71-11-11-300-016
Replace the Loose or Damaged Rivets of the Lipskin Outer Surface - VRS2770
1. __________________
Reason for the Job
This TASK gives the procedure to replace loose or damaged rivets on the
lipskin outer surface.
The replacement rivet is a blind cherrylock or cherrymax type. An oversize
cherrymax rivet can be used if required.
There is no limit to the number of rivets which can be replaced. Make sure
therivet hole has a minimum edge distance of
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-11-11-941-064
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
4. Procedure
_________
Subtask 71-11-11-110-065
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
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(1) Soak a piece of lint free cloth (Material No. V02-099) in cleaning
fluid (Material No. V01-076) and clean around the repair area on the
lipskin outer surface.
(2) Use a clean piece of lint free cloth to dry the area before the
cleaning fluid dries.
Subtask 71-11-11-010-063
(2) Pre SBN 70-0735 only: Remove the nuts and the bolts that attach the
cover plate to the rear bulkhead. Remove the cover plate.
Subtask 71-11-11-350-071
(1) Use a marking pen (Material No. V06-131) (Ref. TASK 70-30-00-918-010)
and identify the loose or damaged rivets of the lipskin outer
surface.
Subtask 71-11-11-350-072
WARNING : PUT ON PROTECTIVE CLOTHING, GLOVES AND GOGGLES WHEN YOU USE
_______
CUTTING TOOLS. INJURY CAN OCCUR.
CAUTION : WHEN YOU REMOVE RIVETS, DO NOT INCREASE THE RIVET HOLE SIZE. DO
_______
NOT DRILL THROUGH THE RIVET. DAMAGE TO THE INTERNAL PARTS CAN
OCCUR. DO NOT REMOVE MORE THAN THREE ADJACENT RIVETS AT ONE
TIME. MISALIGNMENT OF THE PARTS CAN OCCUR.
NOTE : If more than 5 adjacent rivets must be removed, let each third
____
rivet remain in position until the adjacent rivets are replaced.
(a) Use a pilot drill and drill the rivet stem through the head.
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(c) Use a 0.156 in. (3.96 mm) diameter drill to drill the rivet head.
(d) Use a punch to remove the rivet head and the remaining rivet
shank from the hole.
(a) Use a 0.156 in. (3.96 mm) diameter drill to drill the rivet head.
(b) Use a punch to remove the rivet head and the remaining rivet
shank from the hole.
Subtask 71-11-11-110-066
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Soak a piece of lint free cloth (Material No. V02-099) in cleaning
fluid (Material No. V01-076) and clean the repair area surface of the
lipskin.
(2) Use a clean piece of lint free cloth to dry the area before the
cleaning fluid dries.
Subtask 71-11-11-220-051
(a) Use the applicable cherrylock hole gauge, Type T172 and check the
size of each hole.
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(3) Do a check of the standard type rivet hole as follows:
(a) Measure each rivet hole and make sure that it is not more than
0.166 in. (4.22 mm) in diameter.
(b) If the rivet hole is more than 0.166 in. (4.22 mm) in diameter,
contact IAE.
Subtask 71-11-11-350-073
(1) Use a depth gauge to measure for the correct rivet length.
(2) Apply a thin layer of jointing compound (Material No. V04-005) on the
rivets and in the rivet holes.
(3) Use the cherrylock rivet gun (type G784) with the pulling head (type
H681-6C) to install the rivets.
NOTE : Make sure that the rivets are flush with the surface of the
____
lipskin.
Subtask 71-11-11-110-067
(1) Use a suction cleaner to remove unwanted materials from the outer
areas of the repair.
(2) Use a suction cleaner through the cover plate hole, to remove
unwanted materials from the inner areas of the lipskin.
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT
_______
ON PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE
FLUID IN A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR.
IF YOU GET THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES
FLUSH IT AWAY WITH WATER. GET MEDICAL AID IF YOUR SKIN OR
EYES BECOME IRRITATED.
(3) Soak a piece of lint free cloth (Material No. V02-099) in cleaning
fluid (Material No. V01-076) and clean the repair area surface of the
lipskin.
(4) Use a clean piece of lint free cloth to dry the area before the
cleaning fluid dries.
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(5) Make sure there is no unwanted material on the repair area.
Subtask 71-11-11-210-070
J. Examine the repair rivets to make sure that the repair is satisfactory
and that it agrees with the repair instructions.
Subtask 71-11-11-410-059
(1) Pre SBN 70-0735 only: install the cover plate as follows:
(a) Use the bolts and the washers and attach the cover plate to the
rear bulkhead.
(b) TORQUE the bolts to between 25 and 35 lbf.in (0.28 and 0.39
m.daN) (Ref. TASK 70-23-11-911-013).
Subtask 71-11-11-350-074
(1) Use a marking pen (Material No. V06-131) (Ref. TASK 70-30-00-918-010)
(that is a different colour than the background) to write VRS2770
adjacent to the identification plate on the cowl.
5. Close-up
________
Subtask 71-11-11-942-058
A. Close Access
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HARNESS - AIR INTAKE COWL - REMOVAL/INSTALLATION
________________________________________________
TASK 71-11-43-000-010
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific covers/caps/plugs
No specific warning notice
No specific access platform 1.5 m (4 ft. 11 in.)
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-11-43-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
(4) Put the access platform in position on the right side of the intake
cowl.
Subtask 71-11-43-010-050
4. Procedure
_________
Subtask 71-11-43-020-050
Subtask 71-11-43-620-050
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TASK 71-11-43-400-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-11-43-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
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(3) Make sure that the access platform is in position.
Subtask 71-11-43-410-052
Subtask 71-11-43-630-050
4. Procedure
_________
Subtask 71-11-43-420-050
Subtask 71-11-43-710-050
5. Close-up
________
Subtask 71-11-43-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(a) Put the access panel (1) in position on the intake cowl.
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(c) TORQUE the bolts (2) to 35 lbf.in (0.39 m.daN) (Ref. TASK 70-23-
11-911-013).
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TASK 71-11-43-000-011
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific covers/caps/plugs
No specific warning notice
No specific access platform 1.5 m (4 ft. 11 in.)
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-11-43-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
(4) Put the access platform in position on the right side of the intake
cowl.
Subtask 71-11-43-010-051
4. Procedure
_________
Subtask 71-11-43-020-051
(b) Disconnect the connectors 4013VC and 4010VC at the rear bulkhead.
Subtask 71-11-43-620-051
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TASK 71-11-43-400-011
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-11-43-860-051
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
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(3) Make sure that the access platform is in position.
Subtask 71-11-43-410-053
Subtask 71-11-43-630-051
4. Procedure
_________
Subtask 71-11-43-420-051
(b) Connect the connectors 4013VC and 4010VC at the rear bulkhead.
Subtask 71-11-43-710-051
5. Close-up
________
Subtask 71-11-43-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(a) Put the access panel (1) in position on the intake cowl.
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(c) TORQUE the bolts (2) to 35 lbf.in (0.39 m.daN) (Ref. TASK 70-23-
11-911-013).
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COWL - FAN - DESCRIPTION AND OPERATION
______________________________________
1. _______
General
(Ref. Fig. 001, 002, 003)
The left and right fan cowl assemblies enclose the engine fan case between
the air intake cowl and the thrust reverser. Each door is interchangeable
from one engine to the other and is attached to the pylon by three hinges. A
fourth hinge at the forward end of each door connects to a common tie link
between each door. The doors are latched together along the bottom center
line by four adjustable tension hook latches.
Each inboard fan cowl has a strake attached to it. The strake helps give
smooth airflow between the cowl and the fuselage to decrease turbulence.
(Ref. Fig. 004)
The strakes are attached to the cowl with Hi-Loks and jointing compound.
2. ___________
Description
(Ref. Fig. 002, 003, 005)
The fan cowl doors are constructed from a sandwich of carbon fiber composite
skins, an aluminum honeycomb core and a layer of copper mesh for lightning
protection.
Both doors are supported on lands formed in the air intake cowl at the front
and in the thrust reverser (Ref. chapter 78-30-00) at the rear. The forward
land incorporates alignment fittings.
A. Opening/Closing
(Ref. Fig. 006, 007, 008)
Two hold-open rods engage into brackets on the engine fan case to support
the fan cowl doors in the 55 degrees open position for ground maintenance
only.
A pressure relief door is located in the right fan cowl door to limit fan
case compartment (zone 1) pressure.
B. Access Doors
(Ref. Fig. 001)
A door in the right fan cowl door (also used as a pressure relief door)
provides access to the starter valve manual override.
Two access doors in the left fan cowl provide access for:
- Oil fill and sight glass door,
- Master chip detector.
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D. Fan Cowl Structure
The internal pressure loads and external air loads are reacted through
the structure and transmitted into the pylon through the hinge fittings.
The door lands provide support to prevent deflection.
The fan cowl doors, when completely latched, provide a continuous load
path for hoop stresses.
A silicon rubber seal along the bottom centerline and a pylon-mounted
seal at the pylon interface adjacent to the door hinges prevent air
leakage.
The fan cowl doors are fireproof above the 90 degrees radial.
The cowl doors are designed to be structurally adequate when any one
latch is unlatched or any one hinge failed. A nacelle overpressurization
condition due to a pneumatic duct failure is released through the
pressure relief door.
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COWL - FAN - MAINTENANCE PRACTICES
__________________________________
TASK 71-13-00-010-010
WARNING : MAKE SURE THAT THE LANDING GEAR GROUND SAFETIES AND THE WHEEL CHOCKS
_______
ARE IN POSITION.
WARNING : DO NOT OPEN THE FAN COWL(S) WHEN THE WIND SPEED IS 60 MPH (96 KM/H)
_______
OR MORE. INJURY AND/OR DAMAGE TO THE ENGINE CAN OCCUR IF THE WIND
MOVES THE FAN COWL(S).
WARNING : BE CAREFUL IF YOU OPEN THE FAN COWL(S) WHEN THE WIND SPEED IS 30MPH
_______
(48KM/H) OR MORE. INJURY AND/OR DAMAGE TO THE ENGINE CAN OCCUR IF THE
WIND MOVES THE FAN COWL(S).
WARNING : MAKE SURE THAT THE HOLD-OPEN RODS OF THE COWL DOORS ARE IN THE
_______
EXTENDED POSITION AND ARE ATTACHED CORRECTLY. IF NOT, THE COWL DOORS
CAN CLOSE ACCIDENTLY.
WARNING : THE INSTRUCTIONS IN THIS TASK MUST BE OBEYED. IF NOT, THE COWL DOORS
_______
CAN CLOSE QUICKLY AND CAUSE INJURY TO PERSONS BETWEEN THE COWL DOORS
AND THE ENGINE.
WARNING : MAKE SURE THAT YOU USE BOTH HOLD-OPEN RODS TO HOLD EACH FAN COWL IN
_______
THE OPEN POSITION. IF ONLY ONE OPEN ROD IS USED, THE COWL WILL NOT BE
HELD CORRECTLY AND CAN CLOSE QUICKLY. THIS CAN CAUSE INJURY TO
PERSONS AND/OR DAMAGE TO THE COWL.
CAUTION : MAKE SURE BOTH HOLD-OPEN RODS ARE ENGAGED IN THE ATTACH POINT
_______
BRACKETS. IF NOT, DAMAGE TO THE COMPOSITE STRUCTURE CAN OCCUR.
1. __________________
Reason for the Job
This procedure supplies the information to open the left or right fan cowl
door.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
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B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-13-00-941-056
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
4. Procedure
_________
Subtask 71-13-00-010-057
CAUTION : MAKE SURE THAT THE AREA AROUND THE FAN COWL(S) IS CLEAR BEFORE
_______
THE FAN COWL(S) ARE OPENED. THE COWLS CAN GET DAMAGED IF THEY
HIT AN OBJECT.
(1) Release the four latches (1) and (14) in sequence from the front of
the cowl to rear.
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(4) Release one of the hold-open rods (2), (16) or (17) from its stowing
bracket on the cowl door.
(a) Disengage the lock-arm (29) and move the release collar (30)
towards the permanently attached end of the rod.
NOTE : The word UNLOCKED can be seen when the release collar is
____
in the not locked position.
(b) Move the push-lock collar (31) towards the permanently attached
end of the rod.
(c) Disengage the push-lock (32) from the stowing bracket and release
the push-lock collar (31).
(d) Let the release collar (30) and its lock-arm (29) go to their
locked positions.
(a) Disengage the lock-arm (29) and move the release collar (30)
towards the permanently attached end of the rod.
NOTE : The word UNLOCKED can be seen when the release collar is
____
in the not locked position.
(c) Let the release collar (30) and its lock-arm (29) go to their
locked positions.
(d) Make sure that the hold-open rod is locked in the extended
position.
(e) Put the push-lock (32) into the hole on the attach point bracket.
(f) Make sure that the push-lock assembly engages correctly and locks
in the attach point bracket.
(6) Do again steps (4) and (5) for the other hold-open rod.
(7) Do again steps (3) through (6) for the other cowl door.
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TASK 71-13-00-410-010
WARNING : THE INSTRUCTIONS IN THIS TASK MUST BE OBEYED. IF NOT, THE COWL DOORS
_______
CAN CLOSE QUICKLY AND CAUSE INJURY TO PERSONS BETWEEN THE COWL DOORS
AND THE ENGINE.
1. __________________
Reason for the Job
This procedure supplies the information to close the left or the right fan
cowl doors.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-13-00-860-051
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
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(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
4. Procedure
_________
Subtask 71-13-00-410-059
CAUTION : MAKE SURE THAT THE ENGINE FAN-CASE AREA IS CLEAR OF TOOLS AND
_______
EQUIPMENT BEFORE YOU CLOSE THE FAN COWL(S). THE COWL(S) CAN GET
DAMAGED IF THEY HIT AN OBJECT.
(2) Disengage one of the hold-open rods (2), (16) or (17) from its attach
point bracket.
(a) Disengage the lock-arm (29) and move the release collar (30)
towards the permanently attached end of the rod.
NOTE : The word UNLOCKED can be seen when the release collar is
____
in the not locked position.
(b) Move the push-lock collar (31) towards the permanently attached
end of the rod.
(c) Disengage the push-lock (32) from the attach point bracket.
(d) Let the push-lock collar (31), the release collar (30) and the
lock-arm (29) go to their locked positions.
(3) Engage the hold-open rod (2), (16) or (17) in to its stowing bracket.
(a) Disengage the lock-arm (29) and move the release collar (30)
towards the permanently attached end of the rod.
NOTE : The word UNLOCKED can be seen when the release collar is
____
in the not locked position.
(b) Push the inner part of the rod fully into the outer part of the
rod.
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(c) Move the push-lock collar (31) towards the permanently attached
end of the rod.
(e) Let the push-lock collar (31), the release collar (30) and the
lock-arm (29) go to their locked positions.
(f) Make sure that the push-lock assembly engages correctly and locks
in the stowing bracket.
(4) Do again steps (2) and (3) for the other hold-open rod.
CAUTION : DO NOT LET THE FAN COWL DOOR FALL SUDDENLY. IF THE COWL
_______
DOOR FALLS, IT CAN GO TO AN ALMOST CLOSED POSITION BUT THE
LATCHES WILL NOT ENGAGE CORRECTLY.
(6) Do again steps (1) through (5) for the other cowl door.
(7) If the fan cowl door(s) has(have) been replaced, make a check of the
adjustment of the latches and the locating spigots (Ref. TASK 71-13-
00-800-010).
(8) Release the fan cowl doors from the hold-open device (44).
(a) Use a Phillips screwdriver to push the pin (43) towards the door
locator (45) until the fan cowl doors are released.
(b) Remove the screwdriver from between the fan cowl doors.
(9) Hold the fan cowl doors together and engage the spigots in their
locating holes.
(10) Close the latches in sequence. Start at the rear latch and move
forward. You should feel force when you close each latch and the
latch handle should remain in the fan cowl door slot after you close
each latch fully.
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(11) Make sure that all latches stay in the fan cowl slots and are aligned
with the bottom of the adjacent cowl surface.
(12) If you find any latch not aligned at step (11), open the latches in
sequence starting from the front and do closing step (10) again.
(13) Make sure the Gearbox Outlet Breather Duct (GBOD) aligns with the
gearbox breather outlet vent on the RH cowl door. If it does not
align, loosen the GBOD fasteners, align the GBOD with the vent, and
torque the fasteners (Ref. TASK 72-61-49-400-010).
5. Close-up
________
Subtask 71-13-00-942-053
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COWL - FAN - ADJUSTMENT/TEST
____________________________
TASK 71-13-00-800-010
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-13-00-941-054
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
4. Procedure
_________
Subtask 71-13-00-720-050
A. Do this test:
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
Subtask 71-13-00-010-053
B. Open each of the four latches on the fan cowls (Ref. TASK 71-13-00-010-
010)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.
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Spigot Adjustment
Figure 501/TASK 71-13-00-991-150
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Subtask 71-13-00-720-051
C. Do this test:
(Ref. Fig. 501/TASK 71-13-00-991-150)
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
Use the spring balance on the end of The force necessary to close each of
the latch handles (9) and measure the four latches must be between 45 lbf
the force necessary to close each of (20.02daN) and 55 lbf (24.47 daN). If
the four latches. the force is not in the limits given,
adjustment is necessary (Ref. TASK 71-
13-00-800-011).
5. Close-up
________
Subtask 71-13-00-410-053
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Make sure the fan cowls are closed correctly (Ref. TASK 71-13-00-410-
010).
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.
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TASK 71-13-00-800-011
WARNING : BE CAREFUL IF YOU OPEN THE FAN COWL(S) WHEN THE WIND SPEED IS 30MPH
_______
(48KM/H) OR MORE. INJURY AND/OR DAMAGE TO THE ENGINE CAN OCCUR IF THE
WIND MOVES THE FAN COWL(S).
WARNING : DO NOT OPEN THE FAN COWL(S) WHEN THE WIND SPEED IS 60 MPH (96 KM/H)
_______
OR MORE. INJURY AND/OR DAMAGE TO THE ENGINE CAN OCCUR IF THE WIND
MOVES THE FAN COWL(S).
1. __________________
Reason for the Job
This procedure supplies the data to adjust the fan cowl spigots.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
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D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-13-00-941-055
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-13-00-010-054
Subtask 71-13-00-010-059
C. Remove the nuts (1), the spigots (2) and the washers (3) from the two
inner latches.
(Ref. Fig. 501/TASK 71-13-00-991-150)
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Subtask 71-13-00-110-050
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Make a clean lint free cloth moist with Cleaning fluid (Material No.
V01-002) . Use the cloth to clean the nuts (1), the washers (3), the
spigots (2) and the keeper housings (4).
(Ref. Fig. 501/TASK 71-13-00-991-150)
Subtask 71-13-00-210-050
E. Make sure that the nuts (1), the washers (3), the spigots (2) and the
keeper housings (4) have no damage
(Ref. Fig. 501/TASK 71-13-00-991-150)
Subtask 71-13-00-410-054
F. Install the spigots (2) to the keeper housings (4) of the inner latches
with the nuts (1)
(Ref. Fig. 501/TASK 71-13-00-991-150)
Subtask 71-13-00-820-055
G. Use the adjusting tool (3mm hexagon wrench) (7) to move each latch-keeper
adjuster (8), and thus move each keeper eyebolt to the fully extended
position.
(Ref. Fig. 501/TASK 71-13-00-991-150)
Subtask 71-13-00-410-055
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4. Procedure
_________
Subtask 71-13-00-820-056
(1) Use the adjusting tool (7) and the keeper adjusters (8) to apply a
tension pre-load to the keeper eyebolts (11) and the latch hooks
(10).
(3) Use the spring balance, on the end of the latch handles (9), and
measure the force necessary to close the two latches. The force must
be between 45 lbf (20.02 daN) and 55 lbf (24.47 daN).
Subtask 71-13-00-820-057
Subtask 71-13-00-010-055
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Subtask 71-13-00-020-051
(1) Remove the nuts (1) and the washers (3) from the spigots (2).
(2) Remove the spigots (2) from the keeper housings (4).
Subtask 71-13-00-420-052
(2) Attach the spigots (2) and the adjustment washers (5) to the keeper
housing (4) with the nuts (1) and the washers (3) - step 2 view B.
Subtask 71-13-00-410-056
Subtask 71-13-00-220-050
G. Make a check of the in-to or out-of wind step of the outet-two latch
handles.
(Ref. Fig. 502/TASK 71-13-00-991-155)
(1) Measure the distance between the outer edge of the latch handle and
the cowl door. Dimension W
(a) If the latch handle is more than 0.040 in. (1,02 mm) out from the
surface of the cowl door, adjust the latch (Ref. TASK 71-13-00-
800-012).
(b) If the latch handle is more than 0.050 in. (1.27 mm) in from the
surface of the cowl door, adjust the latch (Ref. TASK 71-13-00-
800-012).
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(c) If the position of the latch handle is between the limits given
in this procedure, no adjustment is necessary.
Subtask 71-13-00-820-058
H. Make a check of the force necessary to close the outer two latches.
(Ref. Fig. 501/TASK 71-13-00-991-150)
(2) Use the spring balance, on the end of the latch handles (9), and
measure the force necessary to close the two latches. The force must
be between 45 lbf (20.02 daN) and 55 lbf (24.47 daN).
Subtask 71-13-00-210-051
(1) Make sure that the flanges of the two spigots (2) touch the latch
housings (6) - step 2 of view B.
(2) If the flanges of the spigots (2) do not touch the latch housings
(6), do the adjustment procedure again.
Subtask 71-13-00-820-059
K. Do the steps which follow and set the inner two latches.
(Ref. Fig. 501/TASK 71-13-00-991-150)
(1) Use the adjusting tool (7) and the keeper adjusters (8) to apply a
tension pre-load to the keeper eyebolts (11) and the latch hooks
(10).
(3) Use the spring balance, on the end of the latch handles (9), and
measure the force necessary to close the two latches. The force must
be between 45 lbf (20.02 daN) and 55 lbf (24.47 daN).
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Subtask 71-13-00-210-052
(1) Make sure that the flanges of the two spigots (2) touch the latch
housings (6) - step 2 of view B.
(2) If the flanges of the spigots (2) do not touch the latch housings
(6), do the adjustment procedure again.
Subtask 71-13-00-220-051
M. Make a check of the in-to or out-of wind step of the inner two latch
handles.
(Ref. Fig. 502/TASK 71-13-00-991-155)
(1) Measure the distance between the outer edge of the latch handle and
the cowl door. Dimension W
(a) If the latch handle is more than 0.040 in. (1.02 mm) out from the
surface of the cowl door, adjust the latch (Ref. TASK 71-13-00-
800-012).
(b) If the latch handle is more than 0.050 in. (1.27 mm) in from the
surface of the cowl door, adjust the latch (Ref. TASK 71-13-00-
800-012).
(c) If the position of the latch handle is between the limits given
in this procedure, no adjustment is necessary.
Subtask 71-13-00-820-060
N. Make a check of the force necessary to close the outer two latches.
(Ref. Fig. 501/TASK 71-13-00-991-150)
(2) Use the spring balance, on the end of the latch handles (9), and
measure the force necessary to close the two latches. The force must
be between 45 lbf (20.02 daN) and 55 lbf (24.47 daN).
(3) If the force necessary to close the latches is not in the limits
given, do the adjustment procedure again.
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Subtask 71-13-00-210-054
(1) Make sure that the flanges of the two spigots (2) touch the latch
housings (6) - step 2 of view B.
(2) If the flanges of the spigots (2) do not touch the latch housings
(6), do the adjustment procedure again.
Subtask 71-13-00-010-056
Subtask 71-13-00-420-053
R. TORQUE the nuts (1) to 210 lbf.in (2.37 m.daN) (Ref. TASK 70-23-11-911-
013).
(Ref. Fig. 501/TASK 71-13-00-991-150)
Subtask 71-13-00-410-057
Subtask 71-13-00-820-061
T. Make a check of the force necessary to close each of the four latches.
(Ref. Fig. 501/TASK 71-13-00-991-150)
(2) Use the spring balance, on the end of the latch handles (9), and
measure the force necessary to close the latch. The force must be
between 45 lbf (20.02 daN) and 55 lbf (24.47 daN).
(3) Do this procedure again for the remaining three latches. The force
necessary to close each of the latches must be in the limits given.
If it is not, do the adjustment procedure again.
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5. Close-up
________
Subtask 71-13-00-410-058
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Make sure that the fan cowls are closed correctly (Ref. TASK 71-13-
00-410-010).
FOR 1000EM1
437AL, 438AR
FOR 1000EM1
447AL, 448AR
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TASK 71-13-00-800-012
WARNING : BE CAREFUL IF YOU OPEN THE FAN COWL(S) WHEN THE WIND SPEED IS 30MPH
_______
(48KM/H) OR MORE. INJURY AND/OR DAMAGE TO THE ENGINE CAN OCCUR IF THE
WIND MOVES THE FAN COWL(S).
WARNING : DO NOT OPEN THE FAN COWL(S) WHEN THE WIND SPEED IS 60 MPH (96 KM/H)
_______
OR MORE. INJURY AND/OR DAMAGE TO THE ENGINE CAN OCCUR IF THE WIND
MOVES THE FAN COWL(S).
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-13-00-941-058
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
4. Procedure
_________
Subtask 71-13-00-220-052
A. Make a check of the in-to or out-of wing step of the latch handles.
(Ref. Fig. 502/TASK 71-13-00-991-155)
(1) At each latch position, measure the distance between the outer edge
of the latch handle and the cowl door - Dimension W
(a) If the latch handle is more than 0.040 in. (1.02 mm) out from the
surface of the cowl door, adjust the latch.
(b) If the latch handle is more than 0.050 in. (1.27 mm) in from the
surface of the cowl door, adjust the latch.
(c) If the position of the latch handle is between the limits given
in this procedure, adjustment is not necessary.
Subtask 71-13-00-010-060
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Subtask 71-13-00-820-062
(1) Loosen the nuts (24) which attach the latch keeper (22) to the keeper
housing (23).
(2) Move the latch keeper (22) to set the latch handle in the correct
position.
(a) Move the latch keeper (22) away from the outer surface of the
door to decrease an in-to wind step.
(b) Move the latch keeper (22) nearer to the outer surface of the
door to decrease an out-of wing step.
(3) TORQUE the nuts (24) to 401 lbf.in (4.53 m.daN) (Ref. TASK 70-23-11-
911-013).
Subtask 71-13-00-410-061
Subtask 71-13-00-220-053
E. Make a check of the in-to or out-of wind step of the latch handles
(Ref. Fig. 502/TASK 71-13-00-991-155)
(1) At each latch position, measure the distance between the outer edge
of the latch handle and the cowl door - Dimension W
(a) If the latch handle is more than 0.040 in. (1.02 mm) out from the
surface of the cowl door, do the adjustment procedure again.
(b) If the latch handle is more than 0.050 in. (1.27 mm) in from the
surface of the cowl door, do the adjustment procedure again.
Subtask 71-13-00-820-063
F. Make a check of the alignment spigots and the force necessary to close
the latches (Ref. TASK 71-13-00-800-010).
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Subtask 71-13-00-410-062
G. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Make sure that the fan cowls are closed correctly (Ref. TASK 71-13-
00-410-010).
FOR 1000EM1
437AL, 438AR
FOR 1000EM1
447AL, 448AR
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COWL - FAN - INSPECTION/CHECK
_____________________________
TASK 71-13-00-200-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-13-00-941-057
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-13-00-010-058
B. Get Access
Subtask 71-13-00-110-051
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
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(1) Use a clean lint free cloth made moist with cleaning fluid (Material
No. V01-002), to clean the fan cowls.
(2) Dry the fan cowls with a clean lint free cloth.
4. Procedure
_________
Subtask 71-13-00-210-053
(1) Use the inspection lamp and the inspection mirror and make sure that
these parts are serviceable:
(2) If one or more than one of the above parts are unserviceable, reject
them.
(3) Use the inspection lamp and the inspection mirror and inspect these
parts for damage:
(4) If one or more of these parts are damaged, (Ref. TASK 71-13-00-200-
011) for allowable damage data.
(5) Use the inspection lamp and the inspection mirror to examine the
general condition of the cowl.
(c) Make sure that the cowl alignment features are correct. If they
are not, reject it.
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(d) If any other damage is found, (Ref. TASK 71-13-00-200-011) for
allowable damage data.
5. Close-up
________
Subtask 71-13-00-410-060
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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TASK 71-13-00-200-011
1. __________________
Reason for the Job
This TASK gives the procedure for the inspection of the fan cowls to
determine allowable damage.
General
Allowable damage data are intended to permit an operator to determine
whether a damaged nacelle component may be returned to service without
repair. Damage permitted by these data will have no significant effect on
the strength or fatigue life of the structure, which will still be able to
fulfill its design function. The types of allowable damage permitted are
defined and brief descriptions are given of the cleanup procedures needed to
either prevent damage propagation or improve the aerodynamic smoothness of
the damaged part.
Material Types - The material used in the construction of the fan cowl doors
are graphite composites, machined corrosion resistant (CRES) bar, aluminium
alloy castings, molded silicon rubber sections and various fittings made
from CRES sheet and forged steel alloys. The main structure of the fan cowl
doors is a sandwich of graphite composite, two to seven plies thick, and
aluminium alloy honeycomb of two different densities.
Damage
All damage limits assume that exposed edges do not extend above the skin
contour. Any such damage should be reworked to remove or feather the
extensions. Holes and cracks in the pressure boundaries must be sealed with
applicable tape material. Allowable damage is classified as either unlimited
usage or time limited.
- Unlimited usage damage is defined as minor damage which does not affect
the structural integrity or functional capability of the component and
which needs no repairs over the aircraft design life.
- Time limited damage is defined as minor damage which does not affect the
structural integrity of the component in normal operation, but could
reduce the design life of the component. Therefore, damage must be
permanently repaired before or at 6000 flight hours/4500 flight cycles/20
months. The location and size of the damage is to be noted and checked at
600 flight hour/750 flight cycle/100 day intervals to make sure that the
damage has not grown beyond the time limited damage allowances.
Damage Types
The types of allowable damage permitted on the fan cowl components are
defined below. They apply only to the parent material and do not include
damage to surface finishes such as paint.
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- Abrasion - An abrasion is a damage area which results in a cross sectional
area change because the area was scuffed, rubbed, scraped or had other
surface erosion. An abrasion usually appears rough and irregular.
2. ______________________
Job Set-up Information
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REFERENCE QTY DESIGNATION
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B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-13-00-941-059
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
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Subtask 71-13-00-010-061
B. Get Access
4. Procedure
_________
Subtask 71-13-00-210-055
(1) Abrasion
(b) Zone E - 6.35 mm (0.2500 in.) maximum width in fwd and aft
directions by 1.91 mm (0.0751 in.)/five plies maximum depth by up
to full door circumference in length and/or 38.1 mm (1.5000 in.)
maximum width in fwd and aft directions by 0.51 mm (0.0200 in.)
maximum depth by up to full door circumference in length. Protect
with sealing tape (Material No. V02-006). Repair at earliest
opportunity (before or at 6000 FH, 4500 FC or 20 months). Fly on
limit only. Inspect tape/paint at 600 FH, 750 FC or 100 days.
(2) Gouge/Scratch
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INTENTIONALLY BLANK
71-13-00
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(3) Nick
(4) Delamination
(b) Zone E - 5.08 mm (0.2000 in.) maximum width in fwd and aft
directions by 12.70 mm (0.5000 in.) maximum circumferential
length by 1.91 mm (0.0751 in.)/five plies (measured from the
outer skin) maximum depth. No nearer than 152.40 mm (6.0000 in.)
to other damage. No surface cracks. Protect with sealing tape
(Material No. V02-006). No delamination permitted in zone E1.
Repair before or at 6000 FH, 4500 FC or 10 months. Inspect at 600
FH, 750 FC or 100 days.
(5) Hole
(a) Zone C (inner skin olny) - 31.75 mm (1.2500 in.) maximum diameter
in the inner skin only. No nearer than 279.40 mm (11.0000 in.) to
other damage. Protect with sealing tape (Material No. V02-006).
No more than 3 holes on each door. Repair no later than next 600
FH, 750 FC or 100 days. Fly on limit only. Inspect tape at each
flight.
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(c) Zones A, B, D, F, G, H - 76.20 mm (3.0000 in.) maximum diameter
in inner skin or outer skin only (not through both). No nearer
than 152.40 mm (6.0000 in.) to other damage. Protect with sealing
tape (Material No. V02-006). No more than 3 holes on each door.
Repair no later than next 600 FH, 750 FC or 100 days. Fly on
limit only. Inspect tape at each flight.
(6) Crack
(a) Zone C - 25.4 mm (1.0000 in.) maximum diameter in the inner skin
only. No nearer than 152.4 mm (6.0000 in.) to other damage.
Protect with sealing tape (Material No. V02-006). No more than 3
cracks on each door. Repair before or at 600 FH, 750 FC or 100
days. Fly on limit only. Inspect tape at each flight.
(7) Dent
(a) ZONE C (inner skin only) - 31.75 mm (1.2500 in.) maximum diameter
on the inner skin only by 0.76 mm (0.0299 in.) maximum depth. No
nearer than 279.40 mm (11.0000 in.) to other damage or to change
in laminate construction. No more than 3 dents on each door. No
delamination/disbond permitted on dent. Inspect at 6000 FH, 4500
FC or 20 months.
(b) ZONE C (outer skin only) - 76.20 mm (3.0000 in.) maximum diameter
on the outer skin only by 0.76 mm (0.0299 in.) maximum depth. No
nearer than 152.40 mm (6.0000 in.) to other damage or to change
in laminate construction. No more than 3 dents on each door. No
delamination/disbond permitted on dent. Inspect at 6000 FH, 4500
FC or 20 months.
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(d) Zone D (inner skin only) - 76.2 mm (3.0000 in.) maximum diameter
by 2.66 mm (0.1047 in.) maximum depth. No nearer than 152.40 mm
(6.0000 in.) to other damage or to change in laminate
construction. No more than 3 dents on each door. No
delamination/disbond permitted on dent. Inspect at 6000 FH, 4500
FC or 20 months.
(e) Zone D (outer skin only) - 76.2 mm (3.0000 in.) maximum diameter
by 1.90 mm (0.0748 in.) maximum depth. No nearer than 152.40 mm
(6.0000 in.) to other damage or to change in laminate
construction. No more than 3 dents on each door. No
delamination/disbond permitted on dent. Inspect at 6000 FH, 4500
FC or 20 months.
5. Close-up
________
Subtask 71-13-00-410-063
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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(a) Remove the access platform(s).
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TASK 71-13-00-210-010
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-13-00-941-063
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
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(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-13-00-010-066
B. Get Access
4. Procedure
_________
Subtask 71-13-00-220-054
(1) Make sure that there are no signs of corrosion, cracks or damage.
5. Close-up
________
Subtask 71-13-00-410-071
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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COWL - FAN, LEFT - REMOVAL/INSTALLATION
_______________________________________
TASK 71-13-11-000-010
WARNING : DO NOT OPEN THE FAN COWL(S) WHEN THE WIND SPEED IS 60 MPH (96 KM/H)
_______
OR MORE. INJURY AND/OR DAMAGE TO THE ENGINE CAN OCCUR IF THE WIND
MOVES THE FAN COWL(S).
WARNING : BE CAREFUL IF YOU OPEN THE FAN COWL(S) WHEN THE WIND SPEED IS 30MPH
_______
(48KM/H) OR MORE. INJURY AND/OR DAMAGE TO THE ENGINE CAN OCCUR IF THE
WIND MOVES THE FAN COWL(S).
WARNING : BE CAREFUL DURING THE REMOVAL OF THE LEFT FAN COWL. IT WEIGHS 93 LB
_______
(42 KG).
1. __________________
Reason for the Job
NOTE : If the fan cowl to be removed has a strake installed, the replacement
____
fan cowl must also have a strake installed.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-13-11-941-056
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-13-11-480-050
(2) Remove the caps (8) from the left fan cowl sling points
(Ref. Fig. 401/TASK 71-13-11-991-150)
(3) Attach the SLING-FAN COWL DOORS (IAE1N20404), to the hoist - minimum
lifting capacity 200 LB (91KG) and the left fan cowl 437AL(447AL) (2)
4. Procedure
_________
Subtask 71-13-11-010-053
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Subtask 71-13-11-020-051
(1) Remove the hinge bolts from the left fan cowl
(Ref. Fig. 401/TASK 71-13-11-991-150)
(a) Hold up the weight of the fan cowl (2) with the hoist, minimum
lifting capacity 200 lb (91 kg).
NOTE : You must put the bolts (5) in the same positions at
____
installation.
(c) Remove the nuts (7) and the washers (6) from the bolts.
(e) Keep the bolts (5) and the washers (6) for installation.
(2) Remove the left fan cowl and lower the cowl door on to the DOLLY-FAN
COWL DOORS (IAE1N20402)
Subtask 71-13-11-080-050
(2) Install the caps (8) in the left fan cowl (2)
(Ref. Fig. 401/TASK 71-13-11-991-150)
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TASK 71-13-11-400-010
WARNING : DO NOT INSTALL THE FAN COWL(S) WHEN THE WIND SPEED IS 60mph (96km/h)
_______
OR MORE. INJURY AND/OR DAMAGE TO THE ENGINE CAN OCCUR IF THE WIND
MOVES THE FAN COWL(S).
WARNING : BE CAREFUL IF YOU INSTALL THE FAN COWL(S) WHEN THE WIND SPEED IS
_______
30mph (48kmh) OR MORE. INJURY AND/OR DAMAGE TO THE ENGINE CAN OCCUR
IF THE WIND MOVES THE FAN COWL(S).
WARNING : BE CAREFUL DURING THE INSTALLATION OF THE LEFT FAN COWL. IT WEIGHS 93
_______
LB (42KG).
1. __________________
Reason for the Job
NOTE : If the fan cowl to be removed has a strake installed, the replacement
____
fan cowl must also have a strake installed.
For aircraft A320-231, A320-232 and -233, strakes must be installed
on the inboard fan cowl doors only;
For aircraft A319-131, -132, -133 and A321-131, -231, strakes must be
installed on the left and right fan cowl doors on each engine.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
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B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-13-11-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
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Subtask 71-13-11-010-054
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-010)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 71-13-11-480-051
(1) Remove the caps (8) from the left fan cowl sling points
(Ref. Fig. 401/TASK 71-13-11-991-150)
(2) Attach the SLING-FAN COWL DOORS (IAE1N20404), to the hoist - minimum
lifting capacity 200 LB (91KG). and the fan cowl (2)
Subtask 71-13-11-080-051
D. Remove the left fan cowl (2) from the fan cowl transit case/work stand
IAE20402, with the sling, IAE20404, and the hoist.
(Ref. Fig. 401/TASK 71-13-11-991-150)
Subtask 71-13-11-110-050
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with cleaning fluid (Material
No. V01-002) to clean these parts.
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Subtask 71-13-11-210-053
F. Examine the left fan cowl hinges (4) and the pylon hinges and make sure
that they have no damage.
(Ref. Fig. 401/TASK 71-13-11-991-150)
4. Procedure
_________
Subtask 71-13-11-420-051
(1) Lift the fan cowl (2) with the sling, IAE20404, and the hoist and
install it at the pylon.
(2) Align the fan cowl hinges (4) with the pylon hinges.
(3) Install the bolts (5) to the left fan cowl hinges (4) and the pylon
hinges.
NOTE : Make sure that the bolts are installed in the positions
____
written during the removal task (Ref. TASK 71-13-11-000-010).
(4) Install the washers (6) and the new nut, self locking (7) on to the
bolts (5).
(5) TORQUE the nuts (7) to 84 lbf.in (0.94 m.daN) (Ref. TASK 70-23-11-
911-013).
NOTE : The nuts (7) are supplied lubricated. More lubrication is not
____
necessary.
Subtask 71-13-11-080-052
(1) Lower the left fan cowl and remove the sling, IAEIN20404
(2) Install the caps (8) in to the fan cowl sling points.
Subtask 71-13-11-820-050
C. Make sure that the fan cowl latches are aligned (Ref. TASK 71-13-00-800-
010).
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5. Close-up
________
Subtask 71-13-11-410-053
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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COWL - FAN, LEFT - REPAIRS
__________________________
TASK 71-13-11-300-010
Replace the Identification Marks on the left Fan Cowl Door - VRS2734
1. __________________
Reason for the Job
This repair can be done if the old identification mark is removed. Black
gloss-base paint and a clear polyurethane coating can be used to replace the
identification marks.
If decals are used, do not use this repair.
This task gives the procedure for replacement of the identification marks on
the left fan cowl door.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-13-11-941-057
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
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4. Procedure
_________
Subtask 71-13-11-110-051
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with cleaning fluid (Material
No. V01-076) to clean the surface around the area to be repaired.
(2) Dry the area with a clean lint free cloth before the cleaning fluid
dries.
Subtask 71-13-11-120-050
(1) Use the abrasive paper (Material No. V05-020) to remove the old
identification mark from the surface of the repair area.
(2) Make the old marking rough with the abrasive paper (Material No. V05-
020).
(3) Use the plastic spatula to remove the old identification mark, if it
is necessary. Make sure that the paint below the identification mark
is not removed.
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Subtask 71-13-11-110-052
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with cleaning fluid (Material
No. V01-076) to clean all unwanted material from around the repair
area.
(2) Remove all unwanted material and dry the area with a clean lint free
cloth before the cleaning fluid dries.
Subtask 71-13-11-350-050
NOTE : A heavy stencil board that is 0.015 in. (0.381 mm) thick can
____
be used with an available stencil machine. These stencils are
strong enough to be used again.
(2) The height of the letters is to be 0.5 in. (12.7 mm) for the HOIST
POINT identification marks.
(3) The height of the letters is to be 0.25 in. (6.35 mm) for the MASTER
MAGNETIC CHIP DETECTOR ACCESS identification mark.
(4) The height of the letters is to be 0.5 in. (12.7 mm) for the ENGINE
OIL SERVICING ACCESS identification mark.
(a) All other marks are to have letter heights of 0.25 in. (6.35 mm).
(5) The height of the letters is to be 2.0 in. (50.8 mm) for the NO STEP
identification mark.
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(6) The height of the letters is to be 2.0 in. (50.8 mm) for the NO GRAB
identification mark.
(7) The height of the letters is to be 0.98 in. (25.0 mm) for the CAUTION
identification mark at the bottom of the fan cowl door.
(a) All other marks at this position are to have letter heights of
0.59 in. (15.0 mm).
(8) The height of the letters is to be 0.25 in. (6.35 mm) for the BOTH
HOLD OPEN RODS MUST DE ENGAGED WHEN DOORS ARE OPEN identification
mark.
(9) The height of the letters is to be 0.2 in. (5.08 mm) for the
identification marks on the inner surface of the engine oil servicing
access door.
Subtask 71-13-11-350-051
WARNING : DO NOT GET THE PAINT ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE PAINT IN
A WELL VENTILATED AREA. IF IN A CONFINED AREA, USE A SUPPLIED
AIR RESPIRATOR. DO NOT BREATHE THE GAS. GET MEDICAL AID IF YOUR
SKIN OR EYES BECOME IRRITATED.
CAUTION : DO NOT USE THE PAINT MIXTURE AFTER 12 HOURS IF THE AIR
_______
TEMPERATURE IS MORE THAN 80 DEGREES F (26.7 DEGREES C). DO NOT
USE THE PAINT MIXTURE AFTER 18 HOURS IF THE AIR TEMPERATURE IS
LESS THAN 80 DEGREES F (26.7 DEGREES C).
(1) Mix the gloss base (black) (Material No. V07-078) the catalyst
(Material No. V07-077) and the thinner (Material No. V07-076). Refer
to the manufacturers instructions. Leave the mixture for 30 minutes
before use.
(2) Make the identification marks on the prepared area. Use the masking
tape (Material No. V02-178) to hold the correct stencil in the
correct position.
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(4) Remove the stencil and clean off all unwanted paint. Use cotton swab
(Material No. V02-174).
CAUTION : ALLOW THE PAINTED MARK TO DRY FOR 15 MINUTES BEFORE THE
_______
HEAT IS APPLIED.
(a) Use a heat lamp to dry the paint at between 140 deg.F (60 deg.C)
and 180 deg.F (82 deg.C) for 1 hour.
Subtask 71-13-11-350-052
WARNING : DO NOT GET THE POLYURETHANE ON YOUR SKIN OR IN YOUR EYES. PUT
_______
ON PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE
POLYURETHANE IN A WELL VENTILATED AREA. IF YOU ARE IN A
CONFINED AREA, USE A SUPPLIED AIR RESPIRATOR. DO NOT BREATHE
THE GAS. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME IRRITATED.
(1) Mix the clear polyurethane (Material No. V07-098), the catalyst
(Material No. V07-097) and the thinner (Material No. V07-096). Refer
to the manufacturers instructions.
(2) Leave the mixture for 30 minutes after it has been mixed and before
it is used.
(3) Use a paint brush (Material No. V02-102) to apply one layer of the
polyurethane coating mixture on to the new identification marks.
CAUTION : LET THE POLYURETHANE COATING DRY FOR 15 MINUTES BEFORE YOU
_______
APPLY HEAT.
(a) Use a heat lamp to dry the polyurethane coating at between 140
deg.F (60deg.C) and 180 deg.F (82 deg.C) for 1 hour.
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Subtask 71-13-11-210-054
Subtask 71-13-11-350-053
H. Write the repair scheme number on the left fan cowl door.
(1) Use a marking pen (Material No. V06-131) to write VRS2734 beside the
new identification mark.
(2) Make sure that the pen colour can be seen on the nose cowl.
5. Close-up
________
Subtask 71-13-11-942-055
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ROD - FAN COWL DOOR HOLD OPEN (1420KM1,1420KM2,1420KM3,1420KM4)
_______________________________________________________________
____________________
REMOVAL/INSTALLATION
TASK 71-13-12-000-010
WARNING : BE CAREFUL IF YOU REMOVE THE HOLD OPEN ROD WHEN THE WIND SPEED IS 30
_______
MPH (48KM/H) OR MORE. INJURY AND/OR DAMAGE TO THE ENGINE CAN OCCUR IF
THE WIND MOVES THE FAN COWLS.
WARNING : DO NOT REMOVE THE HOLD OPEN RODS TOGETHER. YOU MUST KEEP ONE HOLD
_______
OPEN ROD IN POSITION. IF NOT, THE COWL DOORS CAN CLOSE QUICKLY AND
CAUSE INJURY TO PERSONS AND/OR DAMAGE TO THE COWL.
WARNING : WHEN YOU REMOVE A HOLD OPEN ROD, YOU MUST IMMEDIATELY INSTALL A
_______
REPLACEMENT. YOU CAN CAUSE INJURY TO PERSONS AND/OR DAMAGE TO THE
COWL.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-13-12-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-13-12-010-052
4. Procedure
_________
Subtask 71-13-12-020-051
(a) Remove the bolts (6), the washers (7) and the nuts (3).
(b) Remove the hold open rod (1) from the fan cowl.
(2) Remove and keep these parts for installation to the replacement hold
open rod.
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(b) Remove the anchorage bracket (2) from the hold open rod (1).
(3) If the replacement hold open rods are not immediately installed, do
the steps that follow:
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TASK 71-13-12-400-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-13-12-860-051
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 71-13-12-010-053
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-010)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 71-13-12-210-050
Subtask 71-13-12-420-052
(1) Install the anchorage bracket (2) to the replacement hold open rod
and attach with the washer (4) and the nut (5).
(2) TORQUE the nut to 370 lbf.in (4.18 m.daN) (Ref. TASK 70-23-11-911-
013)
NOTE : Hold the forked end of the hold open rod while the nut is
____
tightened.
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Subtask 71-13-12-110-050
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(a) Use a clean lint free cloth made moist with the cleaning fluid
(methylethylketone) (Material No. V01-076) to remove the used
jointing compound from:
1
_ The anchorage bracket (2).
2
_ The bolts (6).
3
_ The fan cowl.
(b) Use a clean lint free cloth to make the above items dry.
4. Procedure
_________
Subtask 71-13-12-420-051
(1) Apply the jointing compound (Material No. V04-005) to the mating
surfaces of the anchorage bracket (2).
(2) Apply the jointing compound (Material No. V04-005) below the bolt
head (6) and assemble while still wet.
(3) Put the hold open rod (1) on to the fan cowl and attach with the
washers (7) and the nuts (3).
(4) TORQUE the nuts to 30 lbf.in (0.33 m.daN) (Ref. TASK 70-23-11-911-
013).
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(5) Wipe off the unwanted jointing compound with a clean lint free cloth.
5. Close-up
________
Subtask 71-13-12-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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ACCESS PANELS - FAN COWL LEFT - REMOVAL/INSTALLATION
____________________________________________________
TASK 71-13-14-000-010
Removal of the Chip Detector Door (437CL,447CL) and the Access Door Latches
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-13-14-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-13-14-010-050
4. Procedure
_________
Subtask 71-13-14-020-050
A. Removal of the chip detector door and the access door latches
(2) Remove and keep these parts, for installation to the replacement chip
detector door:
(a) Remove the nuts (3), the washers (4) and the screws (5).
(b) Remove the nuts (3), the washers (4) and the screws (5).
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(c) Remove the latches (6) from the door (2).
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TASK 71-13-14-400-010
Installation of the Chip Detector Door (437CL,447CL) and the Access Door
Latches
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-13-14-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 71-13-14-010-056
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-010)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 71-13-14-110-050
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(a) Use a clean lint free cloth, made moist with cleaning fluid
(Material No. V01-076), to remove the used jointing compound
from:
1
_ the latches (6).
2
_ the screws (5).
(b) Use a clean lint free cloth to make the above items dry.
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Subtask 71-13-14-210-050
Subtask 71-13-14-420-052
(1) Apply the jointing compound (Material No. V04-005) to the mating
surfaces of the latches (6).
(2) Apply the V04-005 jointing compound (Ref. 70-30-00) below the screw
heads (5) and assemble while still wet.
(3) Put the latches on to the replacement door (1) and attach with the
washers (4) and the nuts (3).
(4) TORQUE the nuts (3) to to 12 lbf.in (0.13 m.daN) (Ref. TASK 70-23-11-
911-013).
(5) Remove all unwanted jointing compound with a clean lint free cloth.
Subtask 71-13-14-110-051
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(a) Use a clean lint free cloth, made moist with cleaning fluid
(Material No. V01-076), to remove the used jointing compound from
the fan cowl.
(b) Use a clean lint free cloth to make the above items dry.
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4. Procedure
_________
Subtask 71-13-14-420-050
(1) Apply the jointing compound (Material No. V04-005), to the mating
surface of the door hinge.
(2) Apply the jointing compound (Material No. V04-005) below the bolt
heads (7) and assemble while still wet.
(3) Put the door (1) in its opening in the fan cowl and attach with the
washers (8) and the nuts (9).
(4) TORQUE the nuts (9) to to 100 lbf.in (1.13 m.daN) (Ref. TASK 70-23-
11-911-013).
(5) Remove all unwanted jointing compound with a clean lint free cloth.
Subtask 71-13-14-220-050
(2) Measure the clearance around the edges of the door and its opening in
the fan cowl.
(3) If the clearance is not between 0.060 in. (1.524 mm) and 0.090 in.
(2.286 mm), reject the door.
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Subtask 71-13-14-110-055
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT
_______
ON PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE
FLUID IN A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR.
IF YOU GET THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES
FLUSH IT AWAY WITH WATER. GET MEDICAL AID IF YOUR SKIN OR
EYES BECOME IRRITATED.
(b) Use a clean lint free cloth, made moist with cleaning fluid
(Material No. V01-076), to remove all used jointing compound from
the oil filler access door.
(c) Use a clean lint free cloth to make the area dry.
Subtask 71-13-14-420-051
(1) Apply the jointing compound (Material No. V04-005), to the mating
surfaces of the latches (6).
(2) Apply the jointing compound (Material No. V04-005) to below the heads
of the screws (5) and assemble while still wet.
(3) Put the replacement latches (6) in position on the door (2) and
attach with the washers (4) and the nuts (3).
(4) TORQUE the nuts (3) to to 12 lbf.in (0.13 m.daN) (Ref. TASK 70-23-11-
911-013).
(5) Remove all unwanted jointing compound with a clean lint free cloth.
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5. Close-up
________
Subtask 71-13-14-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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ACCESS PANELS - FAN COWL LEFT - INSPECTION/CHECK
________________________________________________
TASK 71-13-14-200-010
1. __________________
Reason for the Job
This TASK gives the data for a general check of the oil filler door
assembly.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-13-14-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-13-14-010-051
B. Get Access
Subtask 71-13-14-110-052
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WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with the cleaning fluid
(Material No. V01-076) (Ref. 70-30-00) to clean the oil filler access
door and the hinge (1).
(2) Use a clean lint free cloth to dry the area before the cleaning fluid
dries.
4. Procedure
_________
Subtask 71-13-14-230-050
A. Use fluorescent penetrant to examine the oil filler door hinge (1) for
cracks (Ref. TASK 70-23-05-230-010).
Subtask 71-13-14-220-051
1
_ Examine the door lands for friction damage.
2
_ Examine the door lands for gouges.
3
_ Examine the door lands for nicks.
4
_ Examine the door lands for cracks.
5
_ Examine the door lands for scratches.
6
_ Examine the door lands for pierce damage.
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(b) Inspection standard
1
_ Friction damage is acceptable provided it is no more than the
resin surface in depth.
2
_ Gouges
a
_ Components with gouges up to 0.010 in. (0.25 mm) in depth
when blended are acceptable.
b
_ Components with gouges more than 0.010 in. (0.25 mm) in
depth are to be rejected.
3
_ Nicks
a
_ Components with nicks up to 0.010 in. (0.25 mm) in depth
when blended are acceptable.
b
_ Components with nicks more than 0.010 in. (0.25 mm) in
depth are to be rejected.
4
_ Cracks
a
_ No cracks are allowed.
5
_ Scratches
a
_ Components with scratches up to 0.010 in. (0.25 mm) in
depth and 7.0 in. (177.8 mm) in length when blended are
acceptable.
b
_ Components with scratches more than 0.010 in. (0.25 mm) in
depth and 7.0 in. (177.8 mm) in length are to be rejected.
6
_ Pierced
a
_ No holes are allowed.
1
_ Examine the edges of the door for friction damage.
2
_ Examine the edges of the door for gouges.
3
_ Examine the edges of the door for nicks.
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4
_ Examine the edges of the door for scratches.
1
_ Friction damage is acceptacle provided it is no more than the
resin surface in depth.
2
_ Gouges
a
_ Components with gouges up to 0.010 in. (0.25 mm) in depth
when blended are acceptable.
b
_ Components with gouges more than 0.010 in. (0.25 mm) in
depth are to be rejected.
3
_ Nicks
a
_ Components with nicks up to 0.010 in. (0.25 mm) in depth
when blended are acceptable.
b
_ Components with nicks more than 0.010 in. (0.25 mm) in
depth are to be rejected.
4
_ Scratches
a
_ Components with scratches up to 0.010 in. (0.25 mm) in
depth and 7.0 in. (177.8 mm) in length when blended are
acceptable.
b
_ Components with scratches more than 0.010 in. (0.25 mm) in
depth and 7.0 in. (177.8 mm) in length are to be rejected.
1
_ Examine the hinge for nicks.
2
_ Examine the hinge for scratches.
3
_ Examine the hinge for burrs.
4
_ Examine the hinge for loose hi-loks (3).
5
_ Examine the hinge for wear.
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(b) Inspection standard
1
_ Nicks
a
_ Components with nicks up to 0.010 in. (0.25 mm) in depth
when blended are acceptable.
b
_ Components with nicks more than 0.010 in. (0.25 mm) in
depth are to be rejected.
2
_ Scratches
a
_ Components with scratches up to 0.010 in. (0.25 mm) in
depth when blended are acceptable.
b
_ Components with scratches more than 0.010 in. (0.25 mm) in
depth are to be rejected.
3
_ Burrs
a
_ Components with burrs up to 0.010 in. (0.25 mm) when
blended are acceptable.
b
_ Components with burrs more than 0.010 in. (0.25 mm) in
depth are to be rejected.
4
_ Loose hi-loks
a
_ If there are loose hi-loks, repair them (Ref. TASK 71-13-
14-300-012).
5
_ Wear
a
_ Components with radial movement up to 0.010 in. (0.25 mm)
are acceptable.
b
_ Components with radial movement more than 0.010 in. (0.25
mm) are to be rejected.
1
_ Examine the other areas for friction damage.
2
_ Examine the other areas for gouges.
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3
_ Examine the other areas for nicks.
4
_ Examine the other areas for cracks.
5
_ Examine the other areas for scratches.
6
_ Examine the other areas for pierce damage.
1
_ Friction damage is acceptable provided it is no more than the
resin surface in depth.
2
_ Gouges
a
_ Components with gouges up to 0.010 in. (0.25 mm) in depth
and 7.0 in. (177.8 mm) in length when blended are
acceptable.
b
_ Components with gouges in excess of 0.010 in. (0.25 mm) in
depth and 7.0 in. (177.8 mm) in length are to be rejected.
3
_ Nicks
a
_ Components with nicks up to 0.010 in. (0.25 mm) in depth
when blended are acceptable.
b
_ Components with nicks more than 0.010 in. (0.25 mm) in
depth are to be rejected.
4
_ Cracks
a
_ No cracks are allowed.
5
_ Scratches
a
_ Components with scratches up to 0.010 in. (0.25 mm) in
depth and 7.0 in. (177.8 mm) in length when blended are
acceptable.
b
_ Components with scratches more than 0.010 in. (0.25 mm) in
depth and 7.0 in. (177.8 mm) in length are to be rejected.
6
_ Pierced
a
_ No holes are allowed.
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Subtask 71-13-14-280-050
NOTE : Delamination can occur near the edges of the door and near to
____
other damage.
(2) Delamination
5. Close-up
________
Subtask 71-13-14-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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ACCESS PANELS - FAN COWL LEFT - REPAIRS
_______________________________________
TASK 71-13-14-300-010
Replace the Identification Marks on the Oil Filler Door/Chip Detector Door -
VRS2735
1. __________________
Reason for the Job
This repair can be done if the old identification mark is removed. Black
gloss-base paint and a clear-polyurethane coating can be used to replace the
identification marks.
If decals are used, do not use this repair.
This task gives the procedure for replacement of the identification marks on
the oil filler door/chip detector door.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-13-14-941-052
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-13-14-010-052
B. Get Access
4. Procedure
_________
Subtask 71-13-14-110-053
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with cleaning fluid (Material
No. V01-076) to clean the surface around the area to be repaired.
(2) Use a clean lint free cloth to dry the area before the cleaning fluid
dries.
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Subtask 71-13-14-120-050
(1) Use the waterproof silicon-carbide abrasive paper (Material No. V05-
020) to remove the old identification mark from the surface of the
repair area.
(2) Make the old marking rough with the waterproof silicon-carbide
abrasive paper (Material No. V05-020).
(3) Use the plastic spatula to remove the old identification mark, if it
is necessary. Make sure that the paint below the identification mark
is not removed.
Subtask 71-13-14-110-054
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with cleaning fluid (Material
No. V01-076) to clean all unwanted material from around the repair
area.
(2) Remove all unwanted material and dry the area with a clean lint free
cloth before the cleaning fluid dries.
Subtask 71-13-14-350-050
NOTE : A heavy stencil board that is 0.015 in. (0.381 mm) thick can
____
be used with an available stencil machine. These stencils are
strong enough to be used again.
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(2) The height of the letters is 0.25 in. (6.35 mm) for the MASTER
MAGNETIC CHIP DETECTOR ACCESS identification mark.
(3) The height of the letters is 0.5 in. (12.7 mm) for the ENGINE OIL
SERVICING ACCESS identification mark.
(a) All other marks at this position are to have letter heights of
0.25 in. (6.35 mm).
(4) The height of the letters is to be 0.2 in. (5,08 mm) for the
identification marks on the inner surface of the engine oil servicing
access door.
Subtask 71-13-14-350-051
WARNING : DO NOT GET THE PAINT ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE PAINT IN
A WELL VENTILATED AREA. IF IN A CONFINED AREA, USE A SUPPLIED
AIR RESPIRATOR. DO NOT BREATHE THE GAS. GET MEDICAL AID IF YOUR
SKIN OR EYES BECOME IRRITATED.
CAUTION : DO NOT USE THE PAINT MIXTURE AFTER 12 HOURS IF THE AIR
_______
TEMPERATURE IS MORE THAN 80 DEGREES F (26.7 DEGREES C). DO NOT
USE THE PAINT MIXTURE AFTER 18 HOURS IF THE AIR TEMPERATURE IS
LESS THAN 80 DEGREES F (26.7 DEGREES C).
(1) Mix the gloss base (Material No. V07-078), the catalyst (Material No.
V07-077) and the thinner (Material No. V07-076) together. Refer to
the manufacturers instructions. Leave the mixture for 30 minutes
before use.
(2) Make the identification marks on the prepared area. Use the masking
tape (Material No. V02-178) to hold the correct stencil in the
correct position.
(4) Remove the stencil and clean off all unwanted paint. Use a cotton
swab (Material No. V02-174).
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(5) Dry the paint
CAUTION : LET THE PAINTED MARK DRY FOR 15 MINUTES BEFORE THE HEAT IS
_______
APPLIED.
(a) Use a heat lamp to dry the paint at between 140 deg.F (60 deg.C)
and 180 deg.F (82 deg.C) for 1 hour.
Subtask 71-13-14-350-052
WARNING : DO NOT GET THE POLYURETHANE ON YOUR SKIN OR IN YOUR EYES. PUT
_______
ON PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE
POLYURETHANE IN A WELL VENTILATED AREA. IF YOU ARE IN A
CONFINED AREA, USE A SUPPLIED AIR RESPIRATOR. DO NOT BREATHE
THE GAS. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME IRRITATED.
(1) Mix the clear polyurethane (Material No. V07-098), the catalyst
(Material No. V07-097) and the thinner (Material No. V07-096). Refer
to the manufacturers instructions.
(2) Leave the mixture for 30 minutes after it has been mixed and before
it is used.
(3) Use paint brush (Material No. V02-102) to apply one layer of the
polyurethane coating mixture on to the new identification marks.
CAUTION : LET THE POLYURETHANE COATING DRY FOR 15 MINUTES BEFORE YOU
_______
APPLY HEAT.
(a) Use a heat lamp to dry the polyurethane coating at between 140
deg.F (60 deg.C) and 180 deg.F (82 deg.C) for 1 hour.
Subtask 71-13-14-210-051
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Subtask 71-13-14-350-053
H. Write the repair scheme number on the oil filler door/chip detector door
(1) Use a marking pen (Material No. V06-131) to write VRS2735 beside the
new identification mark.
(2) Make sure that the pen color can be seen on the oil filler door/chip
detector door.
5. Close-up
________
Subtask 71-13-14-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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TASK 71-13-14-300-011
Hand Blend and Polish Damage on the Access Panel Hinge - VRS2935
1. __________________
Reason for the Job
This task gives the procedure to hand blend and polish damage on the access
panel hinge.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-13-14-941-053
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-13-14-010-053
B. Get Access
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4. Procedure
_________
Subtask 71-13-14-350-054
(1) Use the waterproof silicon-carbide abrasive paper (Material No. V05-
020) and waterproof silicon-carbide abrasive paper (Material No. V05-
064) to carefully remove the highpoints and the burrs. Make sure that
the bottom of the damage has a smooth contour.
(3) Use the garnet paper (Material No. V05-016) to polish out the scores.
Subtask 71-13-14-110-056
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with cleaning fluid (Material
No. V01-076) to clean the repair area and to remove all unwanted
material.
(2) Dry the area with a clean lint free cloth before the cleaning fluid
dries.
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Subtask 71-13-14-220-052
(1) Measure the dimensions of the repair area. Make sure that the repair
is not more than 0.010 in. (0.25 mm) from the original undamaged
surface.
Subtask 71-13-14-370-050
D. Apply the surface protection to the repair area (Ref. SPM 703807380501).
Subtask 71-13-14-350-055
(1) Use a marking pen (Material No. V06-131) to write VRS2935 on the
panel.
(2) Make sure that the pen color can be seen on the panel.
5. Close-up
________
Subtask 71-13-14-410-053
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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TASK 71-13-14-300-012
1. __________________
Reason for the Job
This repair can be done on the access door during overhaul or while it is
installed on the aircraft pylon.
This task gives the procedure for replacement of the hinge on the oil filler
access door.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
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D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-13-14-941-054
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-13-14-010-054
B. Get Access
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4. Procedure
_________
Subtask 71-13-14-350-056
A. Remove the Hinge from the Oil Filler Access Door and the Left Fan Cowl
(1) Use the HLH128 Hi-Lok collar removal tool to remove the Hi-Lok
collars (4) from the fan cowl.
(2) Remove the washers (3) from the Hi-Lok pins (2) and push the pins out
of the hinge (1) and the left fan cowl.
(3) Discard the pins (2), the collars (4) and the washers (3).
(4) Use the HLH128 Hi-Lok collar removal tool to remove the Hi-Lok
collars (4) from the access door.
(5) Remove the washers (3) from the Hi-Lok pins (2) and push the pins out
of the hinge (1) and the access door.
(6) Discard the pins (2), the collars (4), the washers (3) and the hinge
(1).
Subtask 71-13-14-110-057
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with the cleaning fluid
(Material No. V01-076) to clean the interfaces of the replacement
hinge (1), the access door and the left fan cowl.
(2) Use a clean lint free cloth to dry the area before the cleaning fluid
dries.
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(3) Make sure there is no unwanted material on the interfaces of the
parts.
Subtask 71-13-14-220-053
(2) Measure the diameter of the Hi-Lok pin holes in the access door and
the left fan cowl.
(3) The diameter of the pin holes must be between 0.190 in. (4.83 mm) and
0.193 in. (4.90 mm). If the diameter of the holes is not in the
tolerance given, repair them (Ref. TASK 71-13-14-300-013).
Subtask 71-13-14-350-057
(1) Apply a thin layer of the jointing compound (Material No. V04-005) on
the hinge (1) and the oil filler access door.
(2) Let the parts dry in the air for 10 minutes before they are
assembled.
(3) Align the holes in the hinge (1) with the holes in the access door.
(4) Install the six hi-lok pins (2) in to the holes in the hinge (1) and
the access door.
(5) Put the washers (3) and the hi-lok collars (4) on the six hi-lok pins
(2).
(6) Tighten the hi-lok pins (2) and the collars (4).
(a) Use a ring wrench to turn the collars (4) and an allen key to
hold the pins (2).
(b) Tighten each of the collars (4) equally, to pull the hinge (1)
and the oil filler access door together.
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(c) Tighten each of the collars (4) until the hexagon nut breaks off
the collar.
(7) Do again steps (1) thru (6) to attach the hinge to the left fan cowl.
Subtask 71-13-14-110-058
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with the cleaning fluid
(Material No. V01-076) to clean the area around the oil filler access
door and the hinge.
(2) Use a clean lint free cloth to dry the area before the cleaning fluid
dries.
(3) Make sure that there is no unwanted material on the repair area.
Subtask 71-13-14-220-054
(1) Make sure that the repair is satisfactory and that it agrees with the
repair instructions.
(2) Open and close the oil filler access door and make sure that the
hinge (1) operates correctly.
(4) Measure the distance between the edges of the access door and the
left fan cowl. It must be between 0.040 in. (1.02 mm) and 0.080 in.
(2.03 mm).
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Subtask 71-13-14-350-058
G. Identify the repair scheme number on the oil filler access door.
(1) Use a marking pen (Material No. V06-131) (Ref. TASK 70-30-00-918-010)
to write VRS2849 adjacent to the part number make sure that it is a
different color than the background.
5. Close-up
________
Subtask 71-13-14-410-054
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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TASK 71-13-14-300-013
Replace the Hi-Lok Fasteners on the Oil Filler Door Oversize Fasteners -
VRS2741
1. __________________
Reason for the Job
This repair can only be done with the repair for replacing the hinges -
VRS2849.
This task gives the procedure for replacement of the Hi-Lok fasteners on the
oil filler access door with oversize fasteners.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
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D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-13-14-941-055
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-13-14-010-055
B. Get Access
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4. Procedure
_________
Subtask 71-13-14-220-055
(1) Compare the position of the holes in the hinge (1) with the holes in
the access door.
(2) The holes in the hinge (1) must be used as a template. If the holes
in the access door do not align with the holes in the hinge (1),
oversize hi-loks must be used.
(3) Examine the holes in the access door and the hinge (1).
(a) The diameter of the holes must not be greater than 0.206 in.
(5.23 mm).
(b) If the diameter of the holes is not in this limit do not use this
repair.
(4) Make a mark beside each hole that has a diameter between 0.200 in.
(5.08 mm) and 0.206 in. (5.23 mm). Use a marking pen (Material No.
V06-131).
(5) Make a mark beside all holes that are not aligned with the holes in
the access door.
Subtask 71-13-14-350-059
(1) Use the 0.203 in. (5.16 mm) diameter one-shot drill to increase the
diameter of the holes in the hinge (1) that have a mark beside them.
(2) Make sure that the diameter of these holes is between 0.202 in. (5.13
mm) and 0.206 in. (5.23 mm).
(3) Use temporary fasteners to hold the access door and the hinge (1)
together. Make sure that the parts are in the correct position.
(4) Remove the temporary fasteners in sequence and use the 0.203 in.
(5.16 mm) diameter one-shot drill to drill through the holes in the
hinge (1) and the access door.
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Replace the Fasteners with Oversize Fasteners on the Oil Filler Access Door
Figure 803/TASK 71-13-14-991-154
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(5) Make sure that the diameter of the holes are between 0.202 in. (5.13
mm) and 0.206 in. (5.23 mm).
(a) Disassemble the parts and remove all sharp edges and burrs.
Subtask 71-13-14-110-059
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with the cleaning fluid
(Material No. V01-076) to clean the interfaces of the oil filler
access door and the hinge (1).
(2) Use a clean lint free cloth to dry the area before the cleaning fluid
dries.
Subtask 71-13-14-350-060
(1) Apply a thin layer of the jointing compound (Material No. V04-005) on
the interfaces of hinge (1) and the oil filler access door.
(2) Let the parts dry in the air for 10 minutes before they are
assembled.
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(3) Align the holes in the hinge (1) with the holes in the oil filler
access door.
CAUTION : MAKE SURE THAT THE CORRECT DIAMETER HI-LOK PIN IS INSTALLED
_______
IN EACH HOLE.
(a) Install the six hi-lok pins (2) in to the holes in the hinge (1)
and the oil filler access door.
(5) Put the washers (3) and hi-lok collars (4) on the six hi-lok pins
(2).
(6) Tighten the hi-lok pins (2) and the collars (4).
(a) Use a ring wrench to turn the collars (4) and an allen key to
hold the pins (2).
(b) Tighten each of the collars (4) equally, to pull the hinge (1)
and the oil filler access door together.
(c) Tighten each of the collars (4) until the hexagon nut breaks off
the collar.
(7) Do again steps (1) thru (6) to attach the hinge to the left fan cowl.
Subtask 71-13-14-110-060
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with the cleaning fluid
(Material No. V01-076) (Ref. 70-30-00) to clean the area around the
oil filler access door and the hinge (1).
(2) Use a clean lint free cloth to dry the area before the cleaning fluid
dries.
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(3) Make sure that there is no unwanted material on the repair area.
Subtask 71-13-14-220-056
(1) Make sure that the repair is satisfactory and that it agrees with the
repair instructions.
(2) Open and close the oil filler access door and make sure that the
hinge (1) operates correctly.
(4) Measure the distance between the edges of the access door and the
left fan cowl. It must be between 0.040 in. (1.02 mm) and 0.080 in.
(2.03 mm).
Subtask 71-13-14-350-061
G. Write the repair scheme number VRS2741 on the oil filler access door,
adjacent to the part number. Use a marking pen (Material No. V06-131)
that is a different color than the background.
5. Close-up
________
Subtask 71-13-14-410-055
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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COWL - FAN, RIGHT - REMOVAL/INSTALLATION
________________________________________
TASK 71-13-16-000-010
WARNING : DO NOT OPEN THE FAN COWL(S) WHEN THE WIND SPEED IS 60 MPH (96 KM/H)
_______
OR MORE. INJURY AND/OR DAMAGE TO THE ENGINE CAN OCCUR IF THE WIND
MOVES THE FAN COWL(S).
WARNING : BE CAREFUL IF YOU OPEN THE FAN COWL(S) WHEN THE WIND SPEED IS 30MPH
_______
(48KM/H) OR MORE. INJURY AND/OR DAMAGE TO THE ENGINE CAN OCCUR IF THE
WIND MOVES THE FAN COWL(S).
WARNING : BE CAREFUL DURING THE REMOVAL OF THE RIGHT FAN COWL. IT WEIGHS 103lb
_______
(47kg).
1. __________________
Reason for the Job
NOTE : If the fan cowl to be removed has a strake installed, the replacement
____
fan cowl must also have a strake installed.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
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B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-13-16-941-056
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-13-16-480-052
(2) Remove the caps (4) from the right fan cowl sling points.
(3) Attach the SLING-FAN COWL DOORS (IAE1N20404) sling (1), to the hoist,
minimum lifting capacity 200 lb (91 kg) and the right fan cowl
(448AR, 438AR).
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Subtask 71-13-16-010-057
C. Get Access
4. Procedure
_________
Subtask 71-13-16-020-054
(1) Remove the hinge bolts from the right fan cowl.
(a) Hold up the weight of the right fan cowl (3) with the hoist.
(b) Make a note of the position and direction of each bolt (5) before
it is removed.
(c) Remove the nuts (7) and the washers (8) from the bolts (5).
(e) Keep the bolts (5) and the washers (8) for the installation.
(2) Remove the right fan cowl and lower the cowl door on to the DOLLY-FAN
COWL DOORS (IAE1N20402).
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Subtask 71-13-16-080-053
(2) Install the caps (4) in the right fan cowl (3).
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TASK 71-13-16-400-010
WARNING : DO NOT INSTALL THE FAN COWL(S) WHEN THE WIND SPEED IS 60mph (96km/h)
_______
OR MORE. INJURY AND/OR DAMAGE TO THE ENGINE CAN OCCUR IF THE WIND
MOVES THE FAN COWL(S).
WARNING : BE CAREFUL IF YOU INSTALL THE FAN COWL(S) WHEN THE WIND SPEED IS
_______
30mph (48kmh) OR MORE. INJURY AND/OR DAMAGE TO THE ENGINE CAN OCCUR
IF THE WIND MOVES THE FAN COWL(S).
WARNING : BE CAREFUL DURING THE INSTALLATION OF THE RIGHT FAN COWL. IT WEIGHS
_______
103lb (47kg).
1. __________________
Reason for the Job
NOTE : If the removed fan cowl has a strake installed, the replacement fan
____
cowl must also have a strake installed.
For aircraft A320-232 and -233, strakes must be installed on the
inboard fan cowl doors only.
For aircraft A319-131, -132, -133 and A321-131, -231, strakes must be
installed on the left and right fan cowl doors on each engine.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
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B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-13-16-860-053
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
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(3) Make sure that the access platform is in position.
Subtask 71-13-16-010-058
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
010)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 71-13-16-480-053
(1) Remove the caps (4) from the right fan cowl sling points.
(Ref. Fig. 401/TASK 71-13-16-991-150)
(2) Attach the SLING-FAN COWL DOORS (IAE1N20404) (1), to the hoist,
minimum lifting capacity 200lb (91 kg) and the right fan cowl 438AR
(448AR) (3).
Subtask 71-13-16-080-054
D. Remove the right fan cowl (3) from the fan cowl transit case/work stand
IAE1N20402 with the sling, IAE1N20404, and the hoist.
(Ref. Fig. 401/TASK 71-13-16-991-150)
Subtask 71-13-16-110-054
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Clean the right fan cowl hinges (6) and the pylon hinges with a lint
free cloth made moist cleaning fluid (Material No. V01-002).
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Subtask 71-13-16-210-052
F. Examine the left fan cowl hinges (6) and the pylon hinges and make sure
that they have no damage.
(Ref. Fig. 401/TASK 71-13-16-991-150)
4. Procedure
_________
Subtask 71-13-16-420-053
(1) Lift the fan cowl (3) with the SLING-FAN COWL DOORS (IAE1N20404), and
the hoist, minimum lifting capacity 200 lb (91 kg) and install it at
the pylon.
(2) Align the fan cowl hinges (6) with the pylon hinges.
(3) Install the bolts (5) to the right fan cowl hinges (6) and the pylon
hinges.
NOTE : Make sure that each bolt is installed in the same position and
____
direction as written in the removal task (Ref. TASK 71-13-16-
000-010).
(4) Install the washers (8) and new nut, self locking (7) on to the bolts
(5).
(5) TORQUE the nuts (7) to 84 lbf.in (0.94 m.daN) (Ref. TASK 70-23-11-
911-013).
NOTE : The nuts (7) are supplied lubricated. More lubrication is not
____
necessary.
5. Close-up
________
Subtask 71-13-16-080-055
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(4) Install the caps (4) in to the fan cowl sling points.
Subtask 71-13-16-820-051
B. Make sure that the fan cowl latches are aligned (Ref. TASK 71-13-00-800-
010).
(1) Make sure that the gearbox breather outlet duct (GBOD) aligns with
the gearbox breather outlet vent on the RH fan cowl. If it does not
align, loosen the GBOD fasteners, align the GBOD with the vent, and
torque the fasteners (Ref. TASK 72-61-49-400-010).
Subtask 71-13-16-410-053
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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TASK 71-13-16-000-011
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific caps
No specific warning notice
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-13-16-941-057
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-13-16-010-059
B. Get Access
4. Procedure
_________
Subtask 71-13-16-020-055
(2) Remove the nuts (2), the washers (3) and the bolts (4) from the
gearbox breather vent (5).
(3) Keep the washers (3), the nuts (2) and the bolts (4) for
installation.
(4) Put caps on the gearbox breather vent (5), the gearbox breather
outlet duct (7) and the gearbox breather duct assembly (1).
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TASK 71-13-16-400-011
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-13-16-860-054
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 71-13-16-010-060
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
010):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.
4. Procedure
_________
Subtask 71-13-16-420-054
(1) Remove the caps from the gearbox breather vent (5), the gearbox
breather outlet duct (7) and the gearbox breather duct assembly (1).
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT
_______
ON PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE
FLUID IN A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR.
IF YOU GET THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES
FLUSH IT AWAY WITH WATER. GET MEDICAL AID IF YOUR SKIN OR
EYES BECOME IRRITATED.
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(a) Clean the replacement parts and their interfaces with a clean
lint-free cloth made moist with cleaning fluid (Material No. V01-
076).
WARNING : DO NOT GET THE SEALANT ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE
SEALANT IN A WELL VENTILATED AREA. IF YOU GET THE SEALANT
ON YOUR SKIN OR IN YOUR EYES, WIPE IT AWAY. GET MEDICAL AID
IF YOUR SKIN OR EYES BECOME IRRITATED.
(a) Apply a thin layer of the sealing compound (Material No. V05-057)
on the base of the gearbox breather vent.
(4) Align the holes in the gearbox breather vent (5) with the holes in
the right fan cowl door (6).
(5) Install the bolts (4), the washers (3) and the nuts (2).
(7) Remove any unwanted sealant from the right fan cowl door (6).
5. Close-up
________
Subtask 71-13-16-410-054
A. Close Access
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TASK 71-13-16-000-012
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-13-16-941-058
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-13-16-010-061
B. Get Access
4. Procedure
_________
Subtask 71-13-16-020-056
(2) Remove the nut (6) and the washer (5) from the Hi-Lok bolt (4).
(3) Remove the hi-lok bolt (4) from the right fan cowl door (3). assembly
(1).
(4) Carefully drill out rivets (2) and remove the gearbox breather outlet
duct (7).
(5) Carefully drill out rivets (2) and remove the gearbox breather outlet
duct (7) and bracket (8).
(6) Remove the sealant from the removed parts and from around the removal
area.
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(7) Put caps on the gearbox breather outlet duct (7) and the gearbox
breather duct assembly (1).
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TASK 71-13-16-400-012
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-13-16-860-055
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 71-13-16-010-062
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
010):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR.
4. Procedure
_________
Subtask 71-13-16-420-055
(1) Remove the caps from the gearbox breather outlet duct and the gearbox
breather duct assembly (1).
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT
_______
ON PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE
FLUID IN A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR.
IF YOU GET THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES
FLUSH IT AWAY WITH WATER. GET MEDICAL AID IF YOUR SKIN OR
EYES BECOME IRRITATED.
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(a) Clean the replacement parts and their interfaces with a clean
lint-free cloth made moist with cleaning fluid (Material No. V01-
076).
WARNING : DO NOT GET THE SEALANT ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE
SEALANT IN A WELL VENTILATED AREA. IF YOU GET THE SEALANT
ON YOUR SKIN OR IN YOUR EYES, WIPE IT AWAY. GET MEDICAL AID
IF YOUR SKIN OR EYES BECOME IRRITATED.
(a) Apply a thin layer of the sealing compound (Material No. V08-024)
to the mating faces.
(4) Install the gearbox breather outlet duct (7). Install rivets (2)
CR3532-5-2.
(5) Install the Hi-Lok bolt (4) into the applicable hole.
(6) Install the washer (5) and the nut (6) on the Hi-Lok bolt (4).
(8) Put the gearbox breather outlet duct (7) and the bracket (8) in the
correct position for installation. Install rivets (2) CR3532-5-2.
(9) Install the Hi-Lok bolt (4) into the applicable hole.
(10) Install the washer (5) and the nut (6) to the Hi-Lok bolt (4).
(a) Put the sealing compound through the drain hole in the fan cowl
door (3) until you can see it around the edges and through the
hole in the bracket (8).
(b) Fill the drain hole with sealing compound and make it smooth with
the outer surface of the right fan cowl door (3).
(c) Apply a layer of sealants around the edges of the bracket (8).
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(d) Let the sealant cure, refer to manufacturers instructions.
(13) Remove any unwanted sealant from the right fan cowl door (3).
Subtask 71-13-16-780-051
(1) Make a plug equal to the diameter of the outlet duct from 0.25 in. (6
mm) thick (approximately) silicone rubber sheet.
(2) Put the plug on the end of the gearbox breather outlet duct and
attach with hand pressure to provide an effective seal.
(3) Put soapy water around the sealed edge of the gearbox breather outlet
duct.
(4) Put air pressure through the gearbox breather vent to give pressure
in the gearbox breather outlet duct. Examine for leaks around the
sealed edge of the gearbox breather outlet duct.
(5) If air leaks are found, remove the gearbox breather outlet duct and
apply sealant again.
(6) Repeat pressure test of the gearbox breather outlet duct until no
leaks are found.
5. Close-up
________
Subtask 71-13-16-410-055
A. Close Access
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COWL - FAN, RIGHT - INSPECTION/CHECK
____________________________________
TASK 71-13-16-200-010
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
This TASK gives the procedure for the inspection of the outer skin of the
right fan cowl.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-13-16-941-052
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-13-16-110-053
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with cleaning fluid
(methylethylketone) (Material No. V01-076) to clean the right fan
cowl.
(2) Use a clean lint free cloth to dry the area before the cleaning fluid
dries.
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4. Procedure
_________
Subtask 71-13-16-280-050
A. Make a Check of the Area (forward of the air starter blow out door) for
Delamination
(1) Use the TOOL-TAPPING off to do a manual sonic test of the areas for
possible delamination. Quickly (approximately 4 times a second) and
lightly, hit all over the area of possible delamination with the
spherical end of the tool. Continue to hit, and move from the area of
possible delamination to an area which is known to have no
delamination. If there is delamination there will be a change in the
sound that the tool makes.
NOTE : Delamination can occur near the edges of the door and near to
____
other damage.
(a) Delamination
1
_ No delamination is allowed.
Subtask 71-13-16-280-051
B. Make a Check of the Area (at the forward edge of the fan cowl aft of the
TAI outlet panel) for Delamination and Disbond.
(1) Use the TOOL-TAPPING off to do a manual sonic test of the areas for
possible delamination and disbond. Quickly (approximately 4 times a
second) and lightly, tap with the spherical end of the tool all over
the area of possible delamination. Continue to tap, and move from the
area of possible delamination, to an area which is known to have no
delamination. If there is delamination, there will be a change in the
sound that the tool makes.
NOTE : Delamination can occur near the edges of the door and near to
____
other damage.
(a) Delamination
1
_ No delamination is allowed.
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5. Close-up
________
Subtask 71-13-16-942-051
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COWL - FAN, RIGHT - REPAIRS
___________________________
TASK 71-13-16-300-010
Replace the Identification Marks on the Right Fan Cowl Door - VRS2736
1. __________________
Reason for the Job
You can do this repair if the old identification mark is removed. You can
use black gloss-base paint and a clear polyurethane coating to replace the
identification marks.
If you use decals, do not use this repair.
This task gives the procedure for replacement of the identification marks on
the right fan cowl door.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-13-16-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
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4. Procedure
_________
Subtask 71-13-16-110-051
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with cleaning fluid (Material
No. V01-076) to clean the surface around the area to be repaired.
(2) Dry the area with a clean lint free cloth before the cleaning fluid
dries.
Subtask 71-13-16-120-050
(1) Use the abrasive paper (Material No. V05-020) to remove the old
identification mark from the surface of the repair area.
(2) Make the old marking rough with the abrasive paper (Material No. V05-
020).
(3) Use the plastic spatula to remove the old identification mark, if it
is necessary. Make sure that the paint below the identification mark
is not removed.
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Subtask 71-13-16-110-052
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with cleaning fluid (Material
No. V01-076) to clean unwanted material from around the repair area.
(2) Remove all unwanted material and dry the area with a clean lint free
cloth before the cleaning fluid dries.
Subtask 71-13-16-350-050
NOTE : A heavy stencil board that is 0.015in. (0.381 mm) thick can be
____
used with an available stencil machine. These stencils are
strong enough to be used again.
(2) The height of the letters is to be 0.5 in. (12.7 mm) for the HOIST
POINT identification marks.
(3) The height of the letters is to be 0.25 in. (6.35 mm) for the STARTER
VALVE OVERRIDE ACCESS identification mark.
(4) The height of the letters is to be 2.0 in. (50.8 mm) for the NO STEP
identification mark.
(5) The height of the letters is to be 2.0 in. (50.8 mm) for the NO GRAB
identification mark.
(6) The height of the letters is to be 1.0 in. (25.4 mm) for the NO
HANDHOLD identification mark. This mark is applied on the top and
bottom surfaces of the gearbox breather mast.
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(7) The height of the letters is to be 0.98 in. (25.0 mm) for the CAUTION
identification mark at the bottom of the fan cowl door.
(a) All other marks at this position are to have letter heights of
0.59 in. (15.0 mm).
(8) The height of the letters is to be 0.25 in. (6.35 mm) for the BOTH
HOLD OPEN RODS MUST DE ENGAGED WHEN DOORS ARE OPEN identification
mark.
Subtask 71-13-16-350-051
WARNING : DO NOT GET THE PAINT ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE PAINT IN
A WELL VENTILATED AREA. IF IN A CONFINED AREA, USE A SUPPLIED
AIR RESPIRATOR. DO NOT BREATHE THE GAS. GET MEDICAL AID IF YOUR
SKIN OR EYES BECOME IRRITATED.
CAUTION : DO NOT USE THE PAINT MIXTURE AFTER 12 HOURS IF THE AIR
_______
TEMPERATURE IS MORE THAN 80 DEGREES F (26.7 DEGREES C). DO NOT
USE THE PAINT MIXTURE AFTER 18 HOURS IF THE AIR TEMPERATURE IS
LESS THAN 80 DEGREES F (26.7 DEGREES C).
(1) Mix the gloss base (black) (Material No. V07-078), the catalyst
(Material No. V07-077) and the thinner (Material No. V07-076)
together. Refer to the manufacturers instructions. Leave the mixture
for 30 minutes before use.
(2) Make the identification marks on the prepared area. Use the masking
tape (Material No. V02-178) to hold the correct stencil in the
correct position.
(4) Remove the stencil and clean off all unwanted paint. Use a cotton
swab (Material No. V02-174).
CAUTION : ALLOW THE PAINTED MARK TO DRY FOR 15 MINUTES BEFORE THE
_______
HEAT IS APPLIED.
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(a) Use a heat lamp to dry the paint at between 140 deg.F (60 deg.C)
and 180 deg.F (82 deg.C) for 1 hour.
Subtask 71-13-16-350-052
WARNING : DO NOT GET THE POLYURETHANE ON YOUR SKIN OR IN YOUR EYES. PUT
_______
ON PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE
POLYURETHANE IN A WELL VENTILATED AREA. IF YOU ARE IN A
CONFINED AREA, USE A SUPPLIED AIR RESPIRATOR. DO NOT BREATHE
THE GAS. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME IRRITATED.
(1) Mix the clear polyurethane (Material No. V07-098), the catalyst
(Material No. V07-097) and the thinner (Material No. V07-096). Refer
to the manufacturers instructions.
(2) Leave the mixture for 30 minutes after it has been mixed and before
it is used.
(3) Use a paint brush (Material No. V02-102) to apply one layer of the
polyurethane coating mixture on to the new identification marks.
CAUTION : LET THE POLYURETHANE COATING DRY FOR 15 MINUTES BEFORE YOU
_______
APPLY HEAT.
(a) Use a heat lamp to dry the polyurethane coating at between 140
deg.F (60 deg.C) and 180 deg.F (82 deg.C) for 1 hour.
Subtask 71-13-16-210-050
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Subtask 71-13-16-350-053
H. Write the repair scheme number on the right fan cowl door.
(1) Use a marking pen (Material No. V06-131) to write VRS2736 beside the
new identification mark.
(2) Make sure that the pen colour can be seen on the fan cowl door.
5. Close-up
________
Subtask 71-13-16-942-050
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ACCESS PANELS - FAN COWL RIGHT - REMOVAL/INSTALLATION
_____________________________________________________
TASK 71-13-17-000-010
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-13-17-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-13-17-010-050
4. Procedure
_________
Subtask 71-13-17-020-050
(2) Remove and keep these parts for installation to the replacement air
starter/ blow out door.
(a) Remove the nuts (5), the washers (3) and the screws (4).
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TASK 71-13-17-400-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
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D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-13-17-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 71-13-17-010-051
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-010)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 71-13-17-110-050
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
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(1) Remove the jointing compound.
(Ref. Fig. 401/TASK 71-13-17-991-150)
(a) Use a clean Lint free cloth , made moist with cleaning fluid
(Material No. V01-076) , to remove the used jointing compound
from:
1
_ The latches (2).
2
_ The screws (4).
(b) Use a clean lint free cloth to make the above items dry.
Subtask 71-13-17-210-050
4. Procedure
_________
Subtask 71-13-17-420-050
(1) Install the parts to the replacement air starter/blow out door.
(a) Apply the jointing compound (Material No. V04-005) to the mating
of the latches (2).
(b) Apply the V04-005 jointing compound (Ref. 70-30-00) below the
screw heads (4) and assemble while still wet.
(c) Put the latches on to the replacement door (1) and attach with
the washers (3) and the nuts (5).
(d) TORQUE the nuts (5) to 12 lbf.in (0.13 m.daN) (Ref. TASK 70-23-
11-911-013)
(e) Wipe off the unwanted jointing compound with a clean Lint free
cloth.
(a) Put the door in its opening in the fan cowl and install the hinge
pins (6).
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(b) Put the collars (7) on the hinge pins and safety with the new
split pin (8).
Subtask 71-13-17-220-050
B. Make a check of the clearance around the air starter/blow out door.
(2) Measure the clearance around the edges of the door and its opening in
the fan cowl.
(3) If the clearance is not between 0.060 in. (1.524 mm) and 0.090 in.
(2.286 mm), reject the door.
Subtask 71-13-17-410-050
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 71-13-17-710-050
(3) Pull the spring balance to open the door: make a note of the force
necessary.
(4) Close the door and do the test with the spring balance again.
(5) The force necessary to open the door is between 100.5 lbf (44.70 daN)
and 116.5 lbf (51.82 daN).
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(7) Close the door and lock the latches.
5. Close-up
________
Subtask 71-13-17-942-050
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ACCESS PANELS - FAN COWL RIGHT - REPAIRS
________________________________________
TASK 71-13-17-300-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-13-17-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
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4. Procedure
_________
Subtask 71-13-17-110-051
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with cleaning fluid (Material
No. V01-076) to clean the surface around the area to be repaired.
(2) Dry the area with a clean lint free cloth before the cleaning fluid
dries.
Subtask 71-13-17-120-050
(1) Use the abrasive paper (Material No. V05-020) to remove the old
identification mark from the surface of the repair area.
(2) Make the old marking rough with the abrasive paper (Material No. V05-
020).
(3) Use the plastic spatula to remove the old identification mark, if it
is necessary. Make sure that the paint below the identification mark
is not removed.
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Subtask 71-13-17-110-052
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with cleaning fluid (Material
No. V01-076) to clean unwanted material from around the repair area.
(2) Remove all unwanted material and dry the area with a clean lint free
cloth before the cleaning fluid dries.
Subtask 71-13-17-350-050
NOTE : A heavy stencil board that is 0.015 in. (0.381 mm) thick can
____
be used with an available stencil machine. These stencils are
strong enough to be used again.
(2) The height of the letters is to be 0.25 in. (6.35 mm) for the STARTER
VALVE OVERRIDE ACCESS identification mark.
Subtask 71-13-17-350-051
WARNING : DO NOT GET THE PAINT ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE PAINT IN
A WELL VENTILATED AREA. IF IN A CONFINED AREA, USE A SUPPLIED
AIR RESPIRATOR. DO NOT BREATHE THE GAS. GET MEDICAL AID IF YOUR
SKIN OR EYES BECOME IRRITATED.
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CAUTION : DO NOT USE THE PAINT MIXTURE AFTER 12 HOURS IF THE AIR
_______
TEMPERATURE IS MORE THAN 80 DEGREES F (26.7 DEGREES C). DO NOT
USE THE PAINT MIXTURE AFTER 18 HOURS IF THE AIR TEMPERATURE IS
LESS THAN 80 DEGREES F (26.7 DEGREES C).
(1) Mix the gloss base (black) (Material No. V07-078), the catalyst
(Material No. V07-077) and the thinner (Material No. V07-076)
together. Refer to the manufacturers instructions. Leave the mixture
for 30 minutes before use.
(2) Make the identification marks on the prepared area. Use the masking
tape (Material No. V02-178) to hold the correct stencil in the
correct position.
(4) Remove the stencil and clean off all unwanted paint. Use a cotton
swab (Material No. V02-174).
CAUTION : ALLOW THE PAINTED MARK TO DRY FOR 15 MINUTES BEFORE THE
_______
HEAT IS APPLIED.
(a) Use a heat lamp to dry the paint at between 140 deg.F (60 deg.C)
and 180 deg.F (82 deg.C) for 1 hour.
Subtask 71-13-17-350-052
WARNING : DO NOT GET THE POLYURETHANE ON YOUR SKIN OR IN YOUR EYES. PUT
_______
ON PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE
POLYURETHANE IN A WELL VENTILATED AREA. IF YOU ARE IN A
CONFINED AREA, USE A SUPPLIED AIR RESPIRATOR. DO NOT BREATHE
THE GAS. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME IRRITATED.
(1) Mix the clear polyurethane (Material No. V07-098), the catalyst
(Material No. V07-097) and the thinner (Material No. V07-096). Refer
to the manufacturers instructions.
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(2) Leave the mixture for 30 minutes after it has been mixed and before
it is used.
(3) Use a paint brush (Material No. V02-102) to apply one layer of the
polyurethane coating mixture on to the new identification marks.
CAUTION : LET THE POLYURETHANE COATING DRY FOR 15 MINUTES BEFORE YOU
_______
APPLY HEAT.
(a) Use a heat lamp to dry the polyurethane coating at between 140
deg.F (60 deg.C) and 180 deg.F (82 deg.C) for 1 hour.
Subtask 71-13-17-210-051
Subtask 71-13-17-350-053
H. Write the repair scheme number on the right fan cowl door.
(1) Use a marking pen (Material No. V06-131) to write VRS2737 beside the
new identification mark.
(2) Make sure that the pen colour can be seen on the air starter door.
5. Close-up
________
Subtask 71-13-17-942-051
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STRAKES - FAN COWL - REMOVAL/INSTALLATION
_________________________________________
TASK 71-13-19-000-010
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-13-19-869-051
A. General
(Ref. Fig. 401/TASK 71-13-19-991-150)
(1) This task gives the procedure to remove the right strake from the
right fan cowl, 438AR on engine 1.
NOTE : The procedure to remove the left strake from the left fan
____
cowl, 447AL on the engine 2 is the same. Only one procedure is
given.
Subtask 71-13-19-941-051
B. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine
1(2).
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
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Subtask 71-13-19-010-052
C. Get Access
4. Procedure
_________
Subtask 71-13-19-020-051
(1) Hold the left strake (1) and remove the nuts (3) and the bolts (2).
(2) Remove the left strake (1) from the fan cowl door.
(3) Repeat (1) and (2) for the right strake (4) if applicable.
Subtask 71-13-19-914-051
B. If the strake will not be installed again or one with less fasteners is
installed, seal the applicable fastener holes as follows:
(1) Install masking tape (Material No. V02-178) on the strake fastener
holes on the outside of the fan cowl door.
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT
_______
ON PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE
FLUID IN A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR.
IF YOU GET THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES
FLUSH IT AWAY WITH WATER. GET MEDICAL AID IF YOUR SKIN OR
EYES BECOME IRRITATED.
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(2) Use a clean lint free cloth (Material No. V02-099) made moist with
cleaning fluid (Material No. V01-076) and clean the inside surface of
the fan cowl door (Ref. TASK 70-30-00-918-010).
(3) Mix the sealing compound (Material No. V08-141) in accordance with
the manufacturers instructions.
(4) Fill a syringe (Material No. V02-162) with the mixed sealing compound
(Material No. V08-141).
(5) Use the syringe (Material No. V02-162) and fill the strake fastener
holes with the mixed sealing compound. Make sure the level of the
sealing compound (Material No. V08-141) is 0.5 in. (12.5 mm) below
the inside surface of the fan cowl door.
(6) Cure the sealing compound (Material No. V08-141) in accordance with
the manufacturers instructions.
(7) Remove the masking tape (Material No. V02-178) from the outside
surface of the fan cowl door.
CAUTION : DO NOT CAUSE DAMAGE TO THE OUTSIDE SURFACE OF THE FAN COWL
_______
DOOR. CAREFULLY REMOVE THE SEALING COMPOUND FROM THE REPAIR
AREA. DO NOT USE A LIQUID WITH THE ABRASIVE PAPER.
(8) Use waterproof silicon carbide abrasive paper (Material No. V05-021)
to make the rework area on the outside of the fan cowl door smooth.
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TASK 71-13-19-400-010
1. __________________
Reason for the Job
NOTE : For aircraft A320-232 and -233, strakes are installed on the inboard
____
fan cowl doors only.
For aircraft A319-131, -132 and A321-131, -231, strakes are installed
on the left and right fan cowl doors on each engine.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-13-19-860-051
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
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Subtask 71-13-19-010-053
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
010)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
4. Procedure
_________
Subtask 71-13-19-110-051
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Clean the used jointing compound from the mating faces of the strake
and the fan cowl door. Use a clean lint free cloth made moist with
cleaning fluid (methyl-ethyl-ketone) (Material No. V01-076).
(2) Use a clean lint free cloth to dry the mating faces of the strake and
the fan cowl door.
Subtask 71-13-19-210-051
B. Visually examine the strake, the area around the bolt holes in the strake
and the fan cowl door for damage.
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Subtask 71-13-19-420-051
CAUTION : IF THE FAN COWL STRAKE CANNOT BE INSTALLED FOR ANY REASON,
_______
REFER TO THE A319, A320, A321 MEL/CDL CHAPTER 51 FOR THE FLIGHT
OPERATION RESTRICTIONS WHICH ARE APPLICABLE. MAINTENANCE
CONTROL MUST BE NOTIFIED PRIOR TO FURTHER FLIGHT.
(1) If necessary, remove the sealing compound from the strake fastener
holes.
(2) Apply a thin bead of jointing compound (Material No. V04-005) to the
mating surfaces of the left strake (1) and the fan cowl door.
(3) Install the left strake (1) to the fan cowl door while the jointing
compound is still wet.
NOTE : The strake will have the NO STEP caution note on the top
____
surface when correctly installed.
(4) Hold the left strake (1) in position, install the bolt (2) and the
nut (3).
(5) TORQUE the nuts (2) to 30 lbf.in (0.33 m.daN) (Ref. TASK 70-23-11-
911-013).
(6) Wipe off the unwanted jointing compound with a clean lint free cloth.
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5. Close-up
________
Subtask 71-13-19-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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MOUNTS - DESCRIPTION AND OPERATION
__________________________________
1. _______
General
The engine is attached to the aircraft pylon by two mount assemblies, one at
the front and one at the rear of the engine.
The mount assemblies transmit loads from the engine to the aircraft
structure.
Spherical bearings in each mount permit thermal expansion and some movement
between the engine and the pylon.
Both mounts are made to be fail-safe and have a tolerance to damage.
2. Component
__________________
Location
The front mount is installed at the top center of the Low Pressure
Compressor (LPC) case.
The rear mount is installed at the top center of the Low Pressure Turbine
(LPT) case.
3. System
__________________
Description
The engine mount system has these components:
- A front mount 1500KM,
- A rear mount 1550KM.
4. _____________________
Component Description
(2) The thrust links attach to lugs on the cross beam and to the engine
mount lugs on the LPC using solid pins. A spherical bearing is
installed at each end of the links.
(3) The cross beam assembly connects to the beam assembly by a solid pin.
(4) The beam assembly is aligned on the aircraft pylon by two shear pins
and attached with five bolts.
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(6) The pins used to attach the thrust links and cross beam assembly are
held in position by retainers, washers, nuts and bolts.
(2) The two side links attach to the beam assembly at one end and the
engine aft mount ring on the LPT case at the other end.
(3) The links are attached by two pins, one solid and one hollow, at each
attachment point. These pins are held in position by retainers,
washers, nuts and bolts.
(5) The aft mount is aligned on the pylon by two shearpins and is
attached to the pylon by four bolts and washers.
5. Operation
_________
(1) The thrust of the engine is transmitted through the thrust links, the
cross beam assembly and the beam assembly to the aircraft pylon.
(2) Vertical and side loads are transmitted through the support bearing
to the beam assembly and then to the aircraft pylon.
(3) The support bearing permits the engine to turn so that torsional
loads are not transmitted to the aircraft structure.
(4) The front mount is made to be fail-safe. If one of the two thrust
links or the cross beam should fail, then thrust loads are
transmitted through the ball stop and into the beam assembly. The
thrust is then transmitted to the pylon structure.
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B. The Aft Mount 1550KM
(Ref. Fig. 002)
(1) Vertical and side loads are transmitted through the side links and
beam assembly and into the pylon.
(2) Torsional loads are transmitted by the center link to the beam
assembly and in to the pylon.
(3) The mount is made to be fail-safe. The side links are each made up of
two parts which are attached together to make one unit. If one part
of the link should fail, the remaining part will transmit the loads
to the beam assembly.
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MOUNTS - ADJUSTMENT/TEST
________________________
TASK 71-20-00-700-010
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT ALL THE CIRCUITS IN MAINTENANCE ARE ISOLATED BEFORE
_______
YOU SUPPLY ELECTRICAL POWER TO THE AIRCRAFT.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
IAE1J12511 1 WRENCH
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-20-00-020-060
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4. Procedure
_________
Subtask 71-20-00-420-055
(1) Attach the WRENCH (IAE1J12511) to the hexagonal flange of the forward
engine mount.
(Ref. Fig. 501/TASK 71-20-00-991-160)
(2) Turn the front mount tube to its correct position using the special
wrench.
5. Close-up
________
Subtask 71-20-00-410-056
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MOUNT - FORWARD (1500KM) - REMOVAL/INSTALLATION
_______________________________________________
TASK 71-21-12-000-001
Removal of the Forward Engine Mount Thrust Links without Engine Removal
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-21-12-941-053
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
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(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-21-12-010-056
B. Get Access
Subtask 71-21-12-040-053
Subtask 71-21-12-010-057
D. Get Access
Subtask 71-21-12-480-050
NOTE : You can install this tool on the right side of the engine only.
____
You can remove the two forward engine mount links with this tool.
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(1) Install the aft rod end fitting of the RODS-FWD ENG MOUNT
(98D71203005000) above the pylon fitting of the Thrust Reverser cowl
opening actuator.
(2) Install the forward rod end fitting on the V-groove of the engine
inner flange.
(c) Loosen the screws (43) which attach the plates (40) and (41)
together.
(d) Install temporarily the plates (40) and (41) on the engine inner
flange, between 12 and 1 oclock.
(f) Install the forward edge of the plate (42) in the V-groove of the
inner flange and put it on the plate assembly (40) and (41).
(a) Connect the rod (34) to the aft rod end fitting (35).
(c) Connect the forward end of the rod (34) to the forward fitting
assembly (40), (41) and (42).
NOTE : Turn the rod at its knurled part to adjust the rod length
____
if necessary.
(e) Put the forward fitting assembly of the RODS-FWD ENG MOUNT
(98D71203005000) in position and make sure there is a clearance
with the adjacent engine hardware. Move the forward fitting
clockwise if necessary.
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(f) TORQUE the screws (43), (44) and (45).
NOTE : Make sure that the thrust link that you must remove can
____
move freely axially. Turn the rod to release the tension
if necessary.
4. Procedure
_________
Subtask 71-21-12-020-050
NOTE : The removal procedure is the same for the two thrust links.
____
(1) Remove the forward engine mount link(s) (30) from the engine
brackets.
NOTE : Removal of the hardware that attaches the forward engine mount
____
link to the engine brackets is the same at the two locations.
(a) Remove the upper bolts (5), the washers (3) and (4), the nuts
(2), the pin (7) and the retainer (6) that attach the link (30)
to the bracket.
(2) Remove the forward engine mount thrust link (30) from the cross beam
assembly (24).
NOTE : Removal of the hardware that attaches the forward engine mount
____
thrust links to the cross beam assembly is the same at the two
locations.
(a) Remove the nuts (15), the washers (17) and (16), the bolts (18)
and the retainers (14).
(c) Remove the link (30) from the cross beam assembly (24).
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TASK 71-21-12-400-001
Installation of the Forward Engine Mount Thrust Links without Engine Removal
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-21-12-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
(4) Make sure that the slats are retracted and install TOOL-ZERO LOCKING,
FLAP SLAT CTL LEVER (98D27803500001) on the flap and slat control
lever.
Subtask 71-21-12-010-058
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
010):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser halves are open (Ref. TASK 78-32-
00-010-010):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 71-21-12-040-054
C. Make sure that the hydraulic control unit is deactivated (Ref. TASK 78-
30-00-040-012).
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4. Procedure
_________
Subtask 71-21-12-420-050
(1) Install the forward engine mount thrust link (30) on the cross beam
assembly (24).
(a) Put the forward engine mount thrust link (30) in position on the
cross beam assembly (24).
(b) Install the pin (25) through the cross beam assembly.
(c) Install the retainers (14), the pin (26), the bolts (18), the
nuts (15) and the washers (17).
(d) TORQUE the nuts (15) to between 20 and 25 lbf.in (0.22 and 0.28
m.daN) (Ref. TASK 70-23-11-911-013).
(2) Install the forward engine mount thrust link(s) (30) on the engine
bracket.
(a) Put the forward engine mount thrust link (30) in position on the
engine bracket.
NOTE : You must install the right upper bolt (5) and the washer
____
(4) before you install the right (looking forward) thrust
link on the engine bracket.
(b) Install the pin (7), the retainer (6), the bolts (5), the nuts
(2) and the washers (3) and (4).
(c) TORQUE the nuts (2) to between 20 and 25 lbf.in (0.22 and 0.28
m.daN) (Ref. TASK 70-23-11-911-013).
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5. Close-up
________
Subtask 71-21-12-080-050
(1) Turn the rod (34) until the weigth of the engine is on the forward
engine mount (not the rod).
(2) Remove the pip pins (38) and (46) from the forward and aft fitting
assemblies.
(3) Remove the nut (36), the washer (37) and the aft rod end fitting (35)
from the pylon fitting.
(5) Remove the V-groove plate (42) from the forward rod end fitting.
(7) Remove the upper plate (41) and the lower plate (40).
Subtask 71-21-12-410-056
Subtask 71-21-12-440-053
C. Activate the thrust reverser hydraulic control unit (HCU) (Ref. TASK 78-
30-00-440-012).
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Subtask 71-21-12-410-057
D. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) On the panel 114VU remove the locking tool from the flap and slat
control lever.
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TASK 71-21-12-000-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-21-12-941-054
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-21-12-010-060
B. Get Access
Subtask 71-21-12-040-055
Subtask 71-21-12-010-061
D. Get Access
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4. Procedure
_________
Subtask 71-21-12-020-052
(1) Cut and discard the lockwire from the center bolt (1).
(2) Remove the center bolt (1) and washer (2) with CHEST,TORQUE SET-
ENGINE R I.
(3) Remove the nut (6), washer (5), retainer (4) and nut (3).
Subtask 71-21-12-020-056
(1) Remove the nut (13), washer (12) and (8), the bolt (7) and remove the
retainers (11) and (9).
(2) Remove the nut (14), retainer (10), washer (15) and the bolt (16).
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TASK 71-21-12-400-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-21-12-860-051
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 71-21-12-010-062
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
010):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
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(2) Make sure that the thrust reverser halves are open (Ref. TASK 78-32-
00-010-010):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 71-21-12-040-056
C. Make sure that the hydraulic control unit is deactivated (Ref. TASK 78-
30-00-040-012).
4. Procedure
_________
Subtask 71-21-12-420-052
(1) Lubricate the bolts (1) and (16), the washers (2) and (15) and the
nuts (3) and (14) with anti seize compound (Material No. V10-085).
(2) Install the bolts (16), the washers (15), the retainers (10) and the
nuts (14).
(5) TORQUE the nut (6) to between 0.39 and 0.45 m.daN (34.51 and 39.82
lbf.in).
(6) Install the bolt (1) and washer (2) on the middle front engine mount.
(7) Tighten the bolts (1) and (16) with a standard wrench.
NOTE : You must install the washers (15) and (2) with the recessed
____
side against the bolt head.
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(8) Hold the nut (14) stable with a wrench and torque the bolts (1) and
(16) to between 11.99 and 17.99 m.daN (88.42 and 132.66 lbf.ft).
CAUTION : MAKE SURE THAT THE TORQUE WRENCH DOES NOT TOUCH THE FORWARD
_______
ENGINE MOUNT DURING TIGHTENING TO NOT CHANGE THE TORQUE
APPLIED TO THE BOLTS.
(9) Use the CHEST,TORQUE SET-ENGINE R I to TORQUE the forward mount bolts
to the final torque value to between 43.39 and 47.75 m.daN (319.98
and 352.13 lbf.ft) (Ref. TASK 70-23-11-911-013).
NOTE : The given torque values take into account the length of the
____
torque wrench.
R (10) Use the Torque wrench to torque the four forward mount bolts (16).
R
R (11) Use the Torque wrench and Load Reducer to torque the center bolt (1)
R of the forward mount.
NOTE : The use of the load reducer (P/N GA184A) with the torque
____
wrench (P/N TQFRM14) changes the value of the torque selected.
You must set a value between 13 and 14 m.daN (96 and 103
lbf.ft) on the wrench to get the torque required for the
forward center mount bolt.
NOTE : After you tighten the engine mount bolts to final torque, make
____
sure that the surfaces between the pylon and the forward
engine mount are in contact.
(12) Install safety cable (Material No. V02-275) (Ref. TASK 70-40-11-911-
016) on center bolt (1). Alternate: Use lockwire (Material No. V02-
147) (Ref. TASK 70-40-11-911-014).
NOTE : You can use lockwire diameters ranging from 0.8 mm to 1.2 mm
____
(0.031 to 0.047 in.) to safety the bolt.
(13) Install the retainers (9) and (11) with bolt (7), washers (8) and
(12) and nut (13).
(14) TORQUE the bolts (7) to between 0.27 and 0.40 m.daN (23.89 and 35.39
lbf.in) (Ref. TASK 70-23-11-911-013).
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5. Close-up
________
Subtask 71-21-12-410-059
Subtask 71-21-12-440-054
B. Activate the thrust reverser hydraulic control unit (HCU) (Ref. TASK 78-
30-00-440-012).
Subtask 71-21-12-410-060
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) On the panel 114VU, remove the locking tool from the flap and slat
control lever.
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TASK 71-21-12-000-011
1. __________________
Reason for the Job
This TASK supplies the data to remove the Forward engine mount
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
IAE1N20014 2 SLING-LIFTING
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-21-12-020-053
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Subtask 71-21-12-020-054
(1) Apply penetrating oil (Material No. V10-058) before the removal of
threaded parts and parts with an interface fit. Let the parts soak
before removal.
Subtask 71-21-12-020-055
(1) Remove and discard the lockwire before parts are disconnected or
removed.
4. Procedure
_________
Subtask 71-21-12-410-062
(2) Remove the four nuts and two washers from the mounting plate.
(3) Position the sling mounting plate on the forward engine mount (1) and
insert the four bolts thru the side holes. Make sure the plate is
aligned properly.
(4) Place two washers and two nuts on the rear bolts and nuts only on the
front bolts. Tighten the nuts.
Subtask 71-21-12-010-063
(1) Remove the nuts (5) and (8), washers (3), (6), (7) and (9), bolts (2)
and (10) and retainers (11) and (13) from the link assemblies (4) at
the engine brackets.
(2) Remove the pins (12) from the link assemblies (4).
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(3) Remove the bolts (15) and washers (14) that attach the forward engine
mount (1) to the forward mount tube.
Subtask 71-21-12-010-064
(1) Remove the nuts, washers and bolts from the mounting plate.
(2) Remove SLING-LIFTING (IAE1N20014) (16) and mounting plate from the
forward engine mount (1).
(3) Replace the bolts, washers and nuts on the mounting plate.
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TASK 71-21-12-400-011
1. __________________
Reason for the Job
This TASK supplies the data to install the Forward engine mount.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-21-12-410-063
(2) Remove the four nuts and two washers from the mounting plate.
(3) Position the sling mounting plate on the forward engine mount (1) and
insert the four bolts through the side holes. Make sure the plate is
aligned properly.
(4) Place two washers and two nuts on the rear bolts and nuts only on the
front bolts. Tighten the nuts.
4. Procedure
_________
Subtask 71-21-12-410-064
(1) Place the forward engine mount (1) in position on the engine.
(2) Lubricate the threads of the bolts (15) with approved engine oil
(Material No. V10-077).
(3) Attach the forward engine mount (1) to the engine mount tube with
bolts (15) and washers (14).
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(4) TORQUE the bolts (15) to between 42 and 46 lbf.ft (5.69 and 6.23
m.daN) (Ref. TASK 70-23-11-911-013).
(5) Install safety cable (Material No. V02-275) (Ref. TASK 70-40-11-911-
016) on bolts (15). Alternate: Use lockwire (Material No. V02-156)
(Ref. TASK 70-40-11-911-014).
(7) Apply anti-seize compound (Material No. V10-078) to the pins (12).
(9) Install the retainers (11) and (13) through the ends of the pins
(12).
(10) Install the bolts (2) and (10), washers (3), (6), (7) and (9) and
nuts (5) and (8) that attach the retainers (11) and (13) to the
engine bracket.
(11) TORQUE the nuts (5) and (8) to between 20 and 25 lbf.in (0.22 and
0.28 m.daN) (Ref. TASK 70-23-11-911-013).
5. Close-up
________
Subtask 71-21-12-420-054
Subtask 71-21-12-410-065
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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MOUNT - FORWARD (1500KM) - INSPECTION/CHECK
___________________________________________
TASK 71-21-12-200-010
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-21-12-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
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Subtask 71-21-12-010-050
B. Get Access
Subtask 71-21-12-040-050
C. Deactivate the thrust reverser hydraulic control unit (HCU) (Ref. TASK
78-30-00-040-012).
Subtask 71-21-12-010-051
Subtask 71-21-12-110-050
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Clean the forward engine mount with a lint free cloth made moist with
cleaning fluid (Material No. V01-002).
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4. Procedure
_________
Subtask 71-21-12-210-050
(1) Visually examine the forward engine mount beam assembly (7)
immediately aft of the monoball assembly (6) for cracks and
corrosion. Use an inspection mirror and inspection lamp (Ref. Detail
B).
(2) Visually examine the right and left thrust links (3) for corrosion
and cracks, mainly the circumference of the lug areas (180 deg. of
the lug end).
NOTE : The full circumference of the lugs may not be visible using an
____
inspection mirror and lamp.
(4) Visually examine, as far as possible, the mount beam assembly (7) for
cracks and corrosion. Examine mainly the circumference of the
crossbeam attachment lug (180 deg.).
(5) Visually examine, as far as possible, the engine thrust link attach
brackets (5) for cracks and corrosion.
(6) Visually examine all of the anti-rotation and retainer plates (4) for
corrosion, any obvious damage and correct installation.
(7) Visually examine the thrust link shear pin assemblies (2) as far as
possible for cracks and corrosion.
(8) Corrosion
(9) Cracks
(10) Scores
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(11) Visually examine the forward engine mount bolts and nuts (8).
(12) Check the installation torque of the forward engine mount bolts.
(a) Remove the retainer assemblies from the engine mount bolts
(Ref. TASK 71-21-12-000-010).
CAUTION : MAKE SURE THAT THE TORQUE WRENCH DOES NOT TOUCH THE
_______
FORWARD ENGINE MOUNT DURING TIGHTENING TO NOT CHANGE
THE TORQUE APPLIED TO THE BOLTS.
1
_ Use the CHEST,TORQUE SET-ENGINE R I to perform the
installation torque test to the engine mount bolts (1) and
(16).
2
_ Apply an installation torque value to between 43.39 and 47.45
m.daN (319.98 and 349.92 lbf.ft) in the tightening direction
(Ref. TASK 70-23-11-911-013) to the forward engine mount bolts
(1) and (16). Some initial rotation of the bolts may be
experienced during application of the torque.
NOTE : The given torque value takes into account the length of
____
the torque wrench.
3
_ Use the Torque wrench (TEM item 10) to torque the forward
engine mount bolt (16).
4
_ Use the Torque wrench (TEM item 20) and the load reducer (TEM
item 60) to Torque the center engine bolt (1).
NOTE : The use of the load reducer (P/N GA184A) with the
____
torque wrench (P/N TQFRM14) changes the value of the
torque selected. You must set a value between 13 and 14
m.daN (96 and 103 lbf.ft) on the wrench to get the
torque required for the forward center mount bolt.
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(c) Checking the bolt or nut
1
_ If the bolt (1) or (16) or nut (3) or (14) holds torque,
proceed to step (e).
(d) If the bolt (1) or (16) or nut (3) or (14) DOES NOT hold torque,
replace ALL five bolts and nuts one at a time (Ref. TASK 71-21-
12-000-010) and (Ref. TASK 71-21-12-400-010).
(e) Safety the center engine bolt (1) with lockwire (Material No.
V02-147) (Ref. TASK 70-40-11-911-014).
(g) Torque the bolts (7) to between 0.27 and 0.40 m.daN (23.89 and
35.39 lbf.in) (Ref. TASK 70-23-11-911-013).
5. Close-up
________
Subtask 71-21-12-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 71-21-12-440-050
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Subtask 71-21-12-410-051
C. Close Access
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TASK 71-21-12-200-011
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-21-12-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
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(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-21-12-010-052
B. Get Access
Subtask 71-21-12-040-051
C. Deactivate the thrust reverser hydraulic control unit (HCU). (Ref. TASK
78-30-00-040-012).
Subtask 71-21-12-010-053
4. Procedure
_________
Subtask 71-21-12-210-051
(1) Visually examine all of the anti-rotation and retainer plates for
corrosion, any obvious damage and security of attachment. Reject any
loose or missing fasteners or damaged parts. Use inspection lamp and
inspection mirror.
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(2) Visually examine the forward engine mount to the pylon for security
of attachment.
(3) Visually examine the right and left thrust links for security of
attachment. Reject any loose or missing fasteners.
(4) Visually examine the mount hardware for cracks and other obvious
damage. Reject any damaged parts.
5. Close-up
________
Subtask 71-21-12-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 71-21-12-440-051
Subtask 71-21-12-410-053
C. Close Access
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TASK 71-21-12-200-013
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-21-12-010-059
4. Procedure
_________
Subtask 71-21-12-020-051
Subtask 71-21-12-210-053
(1) Do the detailed inspection of the forward engine mount (Ref. CMM
712112)
Subtask 71-21-12-420-051
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5. Close-up
________
Subtask 71-21-12-410-058
Subtask 71-21-12-869-050
B. Make sure that the work area is clean and clear of tool(s) and other
items.
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TASK 71-21-12-200-014
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-21-12-010-065
A. Get Access
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(2) Put the access platform in to position.
Subtask 71-21-12-040-057
B. Deactivate the thrust reverser hydraulic control unit (HCU). (Ref. TASK
78-30-00-040-012).
Subtask 71-21-12-010-066
4. Procedure
_________
Subtask 71-21-12-210-055
(1) If the front mount tube touches the mount tube stopper assembly,
adjust the tube (Ref. TASK 71-20-00-700-010).
5. Close-up
________
Subtask 71-21-12-410-066
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 71-21-12-440-055
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Subtask 71-21-12-410-067
C. Close Access
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MOUNT - AFT (1550KM) - REMOVAL/INSTALLATION
___________________________________________
TASK 71-22-11-000-010
1. __________________
Reason for the Job
This TASK supplies the data to remove the Aft Engine Mount
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
IAE1N20015 1 SLING-LIFTING
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-22-11-020-062
4. Procedure
_________
Subtask 71-22-11-410-068
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(2) Attach the SLING-LIFTING (IAE1N20015) (10) to the aft engine mount
(1) with two toll bolts (12) and washers (13). Tighten bolts.
Subtask 71-22-11-010-068
CAUTION : THE AFT ENGINE MOUNT WEIGHS 81.6 LBS (37 KGS).
_______
(1) Remove the nuts (9), washers (7) and (8), bolts (6) and retainers (5)
from the link assemblies (2). Attach points on the engine mount
flange.
(2) Remove the inner pins (3) and the outer pins (4) from the link
assemblies (2). Attach points on the engine mount flange.
Subtask 71-22-11-010-069
(1) Remove the bolts (12) and washers (13) from the aft engine mount.
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TASK 71-22-11-400-010
1. __________________
Reason for the Job
This TASK supplies the data to install the Aft engine mount
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-22-11-410-069
(2) Attach the SLING-LIFTING (IAE1N20015) (10) to the aft engine mount
(1) with two toll bolts (12) and washers (13). Tighten bolts.
4. Procedure
_________
Subtask 71-22-11-410-070
CAUTION : THE AFT ENGINE MOUNT WEIGHS 81.6 LBS (37 KGS).
_______
(1) Position the aft engine mount (1) over the engine mount flange.
(2) Apply anti-seize compound (Material No. V10-078) to the inner and
outer pins (3) and (4).
(3) Insert the outer pin (4) and the inner pin (3) through the holes in
the engine mount flange and the link assemblies (2). Align the slot
ends.
(4) Attach the retainers (5) to the engine mount flange with bolts (6),
washers (7) and (8) and nuts (9).
(5) TORQUE the nuts (9) to between 20 and 25 lbf.in (0.22 and 0.28 m.daN)
(Ref. TASK 70-23-11-911-013).
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Subtask 71-22-11-010-070
(1) Remove the tool bolts (12) and washers (13) from the aft engine mount
(1).
5. Close-up
________
Subtask 71-22-11-420-062
Subtask 71-22-11-410-071
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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MOUNT - AFT (1550KM) - INSPECTION/CHECK
_______________________________________
TASK 71-22-11-200-010
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-22-11-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
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Subtask 71-22-11-010-051
B. Get Access
Subtask 71-22-11-040-050
Subtask 71-22-11-010-052
Subtask 71-22-11-110-050
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Clean the aft engine mount with a lint free cloth made moist with
cleaning fluid (Material No. V01-002).
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4. Procedure
_________
Subtask 71-22-11-210-051
NOTE : The nuts for the beam adjoining bolts are designed to tighten
____
against the shoulders of the bolts and not against the outer beam.
For this reason, there may be some noticeable end play or
looseness of the bolts even after the nuts have been properly
torqued.
(1) Visually examine the three link assemblies (2) for cracks and
corrosion. Give special attention to the critical areas of the links
(Ref Detail B). Use an inspection mirror and inspection lamp and
fiber optic scope.
NOTE : The full circumference of the lugs (180 deg.) may not be
____
visible using an inspection mirror and inspection lamp.
(2) Visually examine the link assemblies (2) for correct installation to
the turbine case and to the mount beam assembly.
(3) Visually examine, as far as possible, the mount beam assembly (1) for
cracks.
(4) Visually examine the three link pin assemblies for cracks, corrosion
and correct installation.
(a) Remove the nuts (10), washers (9) and (6) and bolts (5) attaching
the retainer plates (7) at each shear pin assembly.
(b) Push out the solid pin (8) from the sleeve.
(c) Visually examine the solid pin (8) for cracks and corrosion.
(d) Use a fiber optic scope to visually examine the inside of the
sleeve for cracks and corrosion.
(f) Install the retainer plates (7) with bolts (5), washers (6) and
(9) and nuts (10).
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(g) TORQUE the nuts (10) to between 0.23 and 0.28 m.daN (20.35 and
24.77 lbf.in).
(h) Repeat steps (a) through (h) for each shear pin assembly.
(5) Visually examine all of the anti-rotation and retainer plates (4) for
corrosion, any obvious damage and correct installation.
(6) Corrosion
- Discoloration caused by corrosion is acceptable provided there is
no pitting or reduction in the cross-sectional area of the
component.
(7) Cracks
- No cracks are allowed.
(8) Scores
- Components with scores up to 0.020 in. (0.5 mm) deep when blended
are acceptable.
- Components with scores in excess of 0.020 in. (0.5 mm) are to be
rejected.
CAUTION : ALL BOLTS AND BARREL NUTS REMOVED BECAUSE OF FAILURE OF THE
_______
INSTALLATION TORQUE CHECK MUST BE DISCARDED.
(a) Cut and discard the lockwire from the bolts (1).
(c) If a bolt (1) or barrel nut (4) does not hold the torque, replace
all four bolts (1) and barrel nuts (4) one at a time, as follows:
1
_ Lubricate the bolts (1) and the washers (2) with anti seize
compound (Material No. V10-085).
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2
_ Installation of the barrel nuts:
a
_ Install the barrel nuts (4), the bolts (1) and the washers
(2).
NOTE : You must install the washers (2) with the recessed
____
side against bolt head.
3
_ TORQUE the bolts (1) to between 65 and 70.5 m.daN (479.35 and
519.91 lbf.ft) (Ref. TASK 70-23-11-911-013).
NOTE : After you tighten the engine mount bolts to the final
____
torque, make sure that the surfaces between the pylon
and the aft engine mount are in contact.
(d) Safety the bolts (1) with lockwire (Material No. V02-147)
(Ref. TASK 70-40-11-911-014).
5. Close-up
________
Subtask 71-22-11-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 71-22-11-440-050
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Subtask 71-22-11-410-052
C. Close Access
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TASK 71-22-11-200-011
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-22-11-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-22-11-010-053
B. Get Access
Subtask 71-22-11-040-051
Subtask 71-22-11-010-054
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4. Procedure
_________
Subtask 71-22-11-210-052
(2) Visually examine all of the anti-rotation and retainer plates for any
obvious damage and security of attachment. Reject any loose or
missing fasteners.
(3) Visually examine the mount assembly for cracks and other obvious
damage. Reject any damaged parts.
5. Close-up
________
Subtask 71-22-11-410-053
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 71-22-11-440-051
Subtask 71-22-11-410-054
C. Close Access
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(2) Remove the warning notice(s).
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TASK 71-22-11-200-012
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-22-11-010-065
4. Procedure
_________
Subtask 71-22-11-020-061
Subtask 71-22-11-210-059
(1) Do the detailed inspection of the aft engine mount (Ref. CMMV
712211).
Subtask 71-22-11-420-061
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5. Close-up
________
Subtask 71-22-11-410-065
Subtask 71-22-11-869-054
B. Make sure that the work area is clean and clear of tool(s) and other
items.
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ELECTRICAL HARNESS - DESCRIPTION AND OPERATION
______________________________________________
1. _______
General
The engine electrical harnesses connect the electrical components installed
in the nacelle to the aircraft electrical systems.
The harnesses have two primary assemblies. The fan zone harness and the core
zone harness. Each of these primary assemblies has smaller harness
assemblies
(Ref. Fig. 001, 002)
The core zone harnesses are connected to the fan zone harnesses at the
bifurcation panel. The harnesses are installed around the engine and go up
to the pylon break points. Here they interface with the aircraft electrical
systems. The harnesses are attached to the engine with brackets, raceways,
clips and clamps.
2. Description
___________
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(i) The Fuel Metering Unit (FMU).
(a) The fire detection (system A), cabin services and nacelle
overtemperature harness.
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3. Operation
_________
The engine electrical harness supply the power that is necessary for the
electrical systems. They also transmit the signals for the nacelle
sub-systems and the engine control and monitoring functions.
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ELECTRICAL HARNESS - INSPECTION/CHECK
_____________________________________
TASK 71-50-00-210-010
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-50-00-941-053
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
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(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-50-00-010-056
Subtask 71-50-00-040-053
Subtask 71-50-00-010-059
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4. Procedure
_________
Subtask 71-50-00-210-051
(a) Inspect all the cables in the harness for damage to the outer
coating and braid.
(a) Inspect the connector for looseness and make sure the coupling
nut is positioned to permit proper contact between mating pins
and sockets.
(3) Repair the damaged parts (ref. AMM 70-71-00 P.block 001)
5. Close-up
________
Subtask 71-50-00-410-056
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 71-50-00-440-053
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Subtask 71-50-00-410-059
C. Close Access
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TASK 71-50-00-220-010
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-50-00-941-054
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
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(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-50-00-010-057
Subtask 71-50-00-040-054
Subtask 71-50-00-010-060
4. Procedure
_________
Subtask 71-50-00-020-050
A. Disconnect the two connectors of the wire harness which contains the
cable of the circuit to be checked.
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Subtask 71-50-00-220-050
(2) Each circuit must have continuity from one end of the wire to the
other end of the wire.
Subtask 71-50-00-420-050
5. Close-up
________
Subtask 71-50-00-410-057
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 71-50-00-440-054
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Subtask 71-50-00-410-060
C. Close Access
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TASK 71-50-00-220-011
Insulation Resistance and Shorted Wire Checks - All Power Plant Electrical
Cables
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-50-00-941-055
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
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(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-50-00-010-058
Subtask 71-50-00-040-055
Subtask 71-50-00-010-061
4. Procedure
_________
Subtask 71-50-00-020-051
A. Disconnect the two connectors of the wire harness which contains the
cable of the circuit to be checked.
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Subtask 71-50-00-220-051
(a) Do the shorted wire check on the suspect wire. Use a megohmmeter
model 1863 or equivalent.
1
_ Check the resistance between each pair of wires which are
suspect.
2
_ The resistance must be infinity.
3
_ Defective circuits must be repaired (ref. AMM 70-71-00 pb
001).
1
_ Connect one test lead of the megohmmeter to the backshell body
of the connector. Connect the other test lead to the contact
(pin or socket) of the connector.
2
_ Measure the insulation resistance.
3
_ The resistance must be a minimum of 20 megohms.
4
_ Defective circuits must be repaired (ref. AMM 70-71-00 pb
001).
Subtask 71-50-00-420-051
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5. Close-up
________
Subtask 71-50-00-410-058
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 71-50-00-440-055
Subtask 71-50-00-410-061
C. Close Access
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HARNESS - EEC AND IGNITION SUPPLY - REMOVAL/INSTALLATION
________________________________________________________
TASK 71-51-42-000-010
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-51-42-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
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Subtask 71-51-42-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
FOR 1000EM1
121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
FOR 1000EM2
121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
Subtask 71-51-42-010-055
C. Get Access
(2) Put the access platforms in position on the left side and the right
side of the engine.
Subtask 71-51-42-010-056
D. Get Access
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4. Procedure
_________
Subtask 71-51-42-020-051
(c) The connectors 4012VC-A and 4013VC-A at the air intake cowl.
(d) The connectors 402VC-A and 406VC-A at the pylon interface panel.
(e) The connectors 403VC-A and 407VC-A at the pylon interface panel.
Subtask 71-51-42-620-051
Subtask 71-51-42-020-052
(1) Make a note of the position of the spacer (4). Remove the bolt (1),
the washer (2) and the spacer (4) from the clip (3) at position A.
(Ref. Fig. 403/TASK 71-51-42-991-164)
(2) Remove the bolt (6) and the washer (7) from the clip (5) at position
B.
(Ref. Fig. 403/TASK 71-51-42-991-164)
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(3) Remove the bolts (9), the washers (8) and the nuts (11) from the
clips (10) at position C.
(Ref. Fig. 403/TASK 71-51-42-991-164)
(4) Make a note of the position of the spacer (12). Remove the bolt (14),
the washer (13), the nut (16) and the spacer (12) from the clip (15)
at position D.
(Ref. Fig. 403/TASK 71-51-42-991-164)
(5) Make a note of the position of the spacer (39). Remove the bolts
(27), (29), (33) and (36), the washers (26), (32), (35) and (38) and
the spacer (39) from the clips (28), (30), (31), (34) and (37) at
positions E, F, G and H.
(Ref. Fig. 404/TASK 71-51-42-991-165)
(6) Make a note of the positions of the spacers (51) and (55). Remove the
bolts (49) and (53), the washers (52) and (56) and the spacers (51)
and (55) from the clips (50) and (54) at positions J and K.
(Ref. Fig. 405/TASK 71-51-42-991-166)
(7) Make a note of the positions of the spacers (57) and (61). Remove the
bolt (60), the washer (59), the nut (62) and the spacers (57) and
(61) from the clips (58) at position L.
(Ref. Fig. 405/TASK 71-51-42-991-166)
(8) Make a note of the positions of the spacers (73), (74) and (77).
Remove the bolt (76), the washer (75), the nut (79) and the spacers
(73), (74) and (77) from the clip (78) at position M.
(Ref. Fig. 406/TASK 71-51-42-991-167)
(9) Remove the bolt (80) and the washer (82) from the clip (81) at
position N.
(Ref. Fig. 406/TASK 71-51-42-991-167)
(10) Remove the bolt (83) and the washer (85) from the clip (84) at
position P.
(Ref. Fig. 406/TASK 71-51-42-991-167)
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(11) Remove the bolt (83) from the clip (84) at position P.
(Ref. Fig. 406/TASK 71-51-42-991-167)
(12) Remove the bolt (97), the washers (98) and (99) and the nut (95) from
the clip (96) at position Q.
(Ref. Fig. 407/TASK 71-51-42-991-168)
(13) Remove the bolt (103), the washers (101) and (104) and the nut (102)
from the clip (100) at position R.
(Ref. Fig. 407/TASK 71-51-42-991-168)
(14) Remove the bolt (103), the washer (101) and the nut (102) from the
clip (100) at position R.
(Ref. Fig. 407/TASK 71-51-42-991-168)
(15) Remove the bolt (107) and the washer (106) from the clip (105) at
position S.
(Ref. Fig. 407/TASK 71-51-42-991-168)
(16) Remove the bolt (118), the washer (117) and the nut (119) from the
clip (120) at position T.
(Ref. Fig. 408/TASK 71-51-42-991-169)
(17) Remove the bolts (122) and (124) and the washers (123) and (125) from
the clips (121), (126) and (127) at positions U and V.
(Ref. Fig. 408/TASK 71-51-42-991-169)
(18) Remove the bolts (138) and (143) and the washers (140) and (142) from
the clips (139) and (141) at positions W and X.
(Ref. Fig. 409/TASK 71-51-42-991-170)
(19) Remove the bolts (145) and the washers (146) from the clips (144) and
(154) at position Y.
(Ref. Fig. 410/TASK 71-51-42-991-176)
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INTENTIONALLY BLANK
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Subtask 71-51-42-020-065
(1) Make a note of the position of the spacer (4). Remove the bolt (1),
the washer (2) and the spacer (4) from the clip (3) at position A.
(Ref. Fig. 403/TASK 71-51-42-991-164)
(2) Remove the bolt (6) and the washer (7) from the clip (5) at position
B.
(Ref. Fig. 403/TASK 71-51-42-991-164)
(3) Remove the bolts (9), the washers (8) and the nuts (11) from the
clips (10) at position C.
(Ref. Fig. 403/TASK 71-51-42-991-164)
(4) Make a note of the position of the spacer (12). Remove the bolt (14),
the washer (13), the nut (16) and the spacer (12) from the clip (15)
at position D
(Ref. Fig. 403/TASK 71-51-42-991-164)
(5) Make a note of the position of the spacer (39). Remove the bolts
(27), the washers (26), the nut (41) and the spacer (39) from the
clips (28) and (40) at positions E.
(Ref. Fig. 404/TASK 71-51-42-991-165)
(6) Remove the bolts (29), (33) and (36) and the washers (32), (35) and
(38) from the clips (30), (31), (34) and (37) at positions F, G and
H.
(Ref. Fig. 404/TASK 71-51-42-991-165)
(7) Make a note of the positions of the spacers (51) and (55). Remove the
bolts (49) and (53), the washers (52) and (56) and the spacers (51)
and (55) from the clips (50) and (54) at positions J and K.
(Ref. Fig. 405/TASK 71-51-42-991-166)
(8) Make a note of the positions of the spacers (57) and (61). Remove the
bolt (60), the washer (59), the nut (62) and the spacers (57) and
(61) from the clips (58) at position L.
(Ref. Fig. 405/TASK 71-51-42-991-166)
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(9) Make a note of the positions of the spacers (73), (74) and (77).
Remove the bolt (76), the washer (75), the nut (79) and the spacers
(73), (74) and (77) from the clip (78) at position M.
(Ref. Fig. 406/TASK 71-51-42-991-167)
(10) Remove the bolt (80) and the washer (82) from the clip (81) at
position N.
(Ref. Fig. 406/TASK 71-51-42-991-167)
(11) Remove the bolt (83) and the washer (85) from the clip (84) at
position P.
(Ref. Fig. 406/TASK 71-51-42-991-167)
(12) Remove the bolt (83) from the clips (81) and (84) at position P.
(Ref. Fig. 406/TASK 71-51-42-991-167)
(13) Remove the bolt (97), the washers (98) and (99) and the nut (95) from
the clip (96) at position Q.
(Ref. Fig. 407/TASK 71-51-42-991-168)
(14) Remove the bolt (103), the washers (101) and (104) and the nut (102)
from the clip (100) at position R.
(Ref. Fig. 407/TASK 71-51-42-991-168)
(15) Remove the bolt (103), the washers (101) and (104) and the nut (102)
from the clip (100) at position R.
(Ref. Fig. 407/TASK 71-51-42-991-168)
(16) Remove the bolt (107) and the washer (106) from the clip (105) at
position S.
(Ref. Fig. 407/TASK 71-51-42-991-168)
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(17) Remove the bolt (118), the washer (117) and the nut (119) from the
clip (120) at position T.
(Ref. Fig. 408/TASK 71-51-42-991-169)
(18) Remove the bolts (122) and (124) and the washers (123) and (125) from
the clips (121), (126) and (127) at positions U and V.
(Ref. Fig. 408/TASK 71-51-42-991-169)
(19) Make a note of the position of the spacer (156). Remove the bolts
(138) and (143), the washers (140) and (142) and the spacer (156)
from the clips (139), (141) and (157) at positions W and X.
(20) Make a note of the position of the spacer (158). Remove the bolt
(145), the washer (146) and the spacer (158) from the clips (144),
(154) and (159) at position Y.
(Ref. Fig. 410/TASK 71-51-42-991-176)
(21) Make a note of the positions of the spacers (169) and (174). Remove
the bolts (166) and (171), the washers (167) and (172), the nuts
(170) and (175) and the spacers (169) and (174) from the clips (168)
and (173) at positions AB and AC.
(Ref. Fig. 411/TASK 71-51-42-991-172)
(22) Remove the bolts (176) and (180), the washers (177) and (181) and the
nut (179) from the clips (178) and (182) at positions AD and AE.
(Ref. Fig. 412/TASK 71-51-42-991-173)
(23) Remove the bolt (183), the washer (184) and the nut (186) from the
clip (185) at position AF.
(Ref. Fig. 412/TASK 71-51-42-991-173)
(24) Make a note of the position of the spacer (190). Remove the bolt
(187), the washer (188) and the spacer (190) from the clip (189) at
position AG.
(Ref. Fig. 413/TASK 71-51-42-991-174)
(25) Remove the bolt (191) and the washer (192) from the clip (193) at
position AH.
(Ref. Fig. 413/TASK 71-51-42-991-174)
(26) Remove the bolts (194) and (198), the washers (195) and (199) and the
nuts (197) and (201) from the clips (196) and (200) at positions AJ
and AK.
(Ref. Fig. 414/TASK 71-51-42-991-175)
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Subtask 71-51-42-010-057
(1) Remove the screws (152) and (153) and remove the backshell (150) from
the terminal block connector.
(2) Remove and discard the lacing tape that attaches the screen tails to
the harness.
(3) Remove and discard the adhesive tape from around the cables at the
clamp position.
(4) Remove the screws (148) and (149) and the washer (155) that attach
the cover (147) to the terminal block (151).
(7) Use the inserter/extractor to remove the cable, 8T077, from the
terminal E on the terminal module TM817.
(8) Use the inserter/extractor to remove the cable, 8T033, from the
terminal C on the terminal module TM824.
Subtask 71-51-42-010-062
(1) Remove the screws (152) and (153) and remove the backshell (150) from
the terminal block connector.
(2) Remove and discard the lacing tape that attaches the screen tails to
the harness.
(3) Remove and discard the adhesive tape from around the cables at the
clamp position.
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(4) Remove the screws (148) and (149) and the washer (155) that attach
the cover (147) to the terminal block (151).
(7) Use the inserter/extractor to remove the cable, 8T077, from the
terminal E on the terminal block M81714/3-D-A1.
(8) Use the inserter/extractor to remove the cable, 8T033, from the
terminal C on the terminal block M81714/3-D-B1.
Subtask 71-51-42-020-053
(1) Make a note of the position of the spacer (4). Remove the bolt (1),
the washer (2) and the spacer (4) that attach the clip (3) to the
engine at position A.
(Ref. Fig. 416/TASK 71-51-42-991-158)
(2) Make a note of the position of the spacer (12). Remove the bolt (8),
the washer (9), the spacer (12) and the nut (10) that attach the clip
(11) to the engine at position C.
(Ref. Fig. 416/TASK 71-51-42-991-158)
(3) Remove the bolts (5) and (13) and the washers (6) and (14) that
attach the clips (7) and (15) to the engine at positions B and D.
(Ref. Fig. 416/TASK 71-51-42-991-158)
(4) Remove the bolt (26) and the washer (27) that attach the clip (28) to
the engine at position E.
(Ref. Fig. 417/TASK 71-51-42-991-159)
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(5) Remove the bolt (33), the washers (32) and (38) and the nut (29) that
attach the clips (30) and (31) to the engine at position F.
(Ref. Fig. 417/TASK 71-51-42-991-159)
(6) Remove the bolt (33) and the nut (29) that attach the clips (30) and
(31) to the engine at position F.
(Ref. Fig. 417/TASK 71-51-42-991-159)
(7) Remove the bolt (34), the washer (35) and the nut (36) that attach
the clips (37) to the engine at position G.
(Ref. Fig. 417/TASK 71-51-42-991-159)
(8) Remove the bolts (48), (51) and (54) and the washers (49), (52) and
(56) that attach the clips (50), (53) and (55) to the engine at
positions H, J and K.
(Ref. Fig. 418/TASK 71-51-42-991-160)
(9) Remove the bolt (57), the washer (58) and the nut (60) that attach
the clips (59) to the engine at position L.
(Ref. Fig. 418/TASK 71-51-42-991-160)
Subtask 71-51-42-020-054
H. Remove the EEC and ignition supply harness from the engine
(Ref. Fig. 402/TASK 71-51-42-991-163, 415/TASK 71-51-42-991-157)
(1) Remove the harness from the clips (28), (31), (34) and (37) at
positions E, F, G and H and the clips (50) and (54) at positions J
and K.
(Ref. Fig. 404/TASK 71-51-42-991-165, 405/TASK 71-51-42-991-166)
(2) Remove the harness from the clips (81), (84), (96), (100) and (105)
at positions N, P, Q, R and S and the clips (120), (121) and (127) at
positions T, U, and V.
(Ref. Fig. 406/TASK 71-51-42-991-167, 407/TASK 71-51-42-991-168,
408/TASK 71-51-42-991-169)
(3) Remove the harness from the clips (139), (141), (144) and (154) at
positions W, X and Y.
(Ref. Fig. 409/TASK 71-51-42-991-170, 410/TASK 71-51-42-991-176)
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(4) Remove the harness from the clip (3) at position A and the clips (30)
and (37) at positions F and G.
(Ref. Fig. 416/TASK 71-51-42-991-158, 417/TASK 71-51-42-991-159)
(5) Remove the harness from the clips (50), (53), (55) and (59) at
positions H, J, K and L.
(Ref. Fig. 418/TASK 71-51-42-991-160)
(6) Remove the EEC and ignition supply harness from the engine.
Subtask 71-51-42-010-058
(1) Remove all the clips from the EEC and ignition supply harness at
positions A, B, C, D, F, L and M.
(Ref. Fig. 404/TASK 71-51-42-991-165, 405/TASK 71-51-42-991-166,
406/TASK 71-51-42-991-167)
(2) Remove all the clips from the EEC and ignition supply harness at
positions B, C, D and E.
(Ref. Fig. 416/TASK 71-51-42-991-158, 417/TASK 71-51-42-991-159)
SBE 71-0177
(3) Remove all the clips from the thrust reverser control valve cables at
positions X, Y, AB, AC, AD, AE, AF, AG, AH, AJ and AK.
(Ref. Fig. 410/TASK 71-51-42-991-176, 411/TASK 71-51-42-991-172,
412/TASK 71-51-42-991-173, 413/TASK 71-51-42-991-174, 414/TASK 71-51-
42-991-175)
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TASK 71-51-42-400-010
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific inserter/extractor
No specific lint free cloth
No specific warning notice
No specific access platform 1.5 m (4 ft. 11 in.)
R No specific Torque Wrench : range 0.00 to 50.00 lbf.in
R (0.00 to 0.56 m.daN)
R
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-51-42-860-051
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
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(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
(4) Make sure that the anti-ice duct No. 3 (Ref. TASK 30-21-49-000-012)
is removed.
(5) Make sure that the starter duct (Ref. TASK 80-13-49-000-010) is
removed.
Subtask 71-51-42-010-060
B. Make sure that the fan cowls are open: (Ref. TASK 71-13-00-010-010)
FOR 1000EM1
437AL, 438AR.
FOR 1000EM2
447AL, 448AR.
Subtask 71-51-42-865-054
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
FOR 1000EM1
121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
FOR 1000EM2
121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
Subtask 71-51-42-410-055
(1) Install the clips on the replacement EEC and ignition supply harness
at positions A, B, C, D, F, L and M.
(Ref. Fig. 403/TASK 71-51-42-991-164, 404/TASK 71-51-42-991-165,
405/TASK 71-51-42-991-166, 406/TASK 71-51-42-991-167)
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(2) Install the clips on the replacement EEC and ignition supply harness
at positions B, C, D and E.
(Ref. Fig. 416/TASK 71-51-42-991-158, 417/TASK 71-51-42-991-159)
SBE 71-0177
(3) Install the clips on the replacement thrust reverser control valve
cables at positions X, Y, AB, AC, AD, AE, AF, AG, AH, AJ and AK.
(Ref. Fig. 410/TASK 71-51-42-991-176, 411/TASK 71-51-42-991-172,
412/TASK 71-51-42-991-173, 413/TASK 71-51-42-991-174, 414/TASK 71-51-
42-991-175)
Subtask 71-51-42-630-051
Subtask 71-51-42-110-051
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with cleaning fluid (Material
No. V01-002) to clean:
(2) Dry the backshell and the screws with a clean lint free cloth.
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4. Procedure
_________
Subtask 71-51-42-420-051
(2) Install the harness in the harness clips (28), (31), (34) and (37) at
positions E, F, G and H and the clips (50) and (54) at positions J
and K.
(Ref. Fig. 404/TASK 71-51-42-991-165, 405/TASK 71-51-42-991-166)
(3) Install the harness in the clips (81), (84), (96), (100) and (105) at
positions N, P, Q, R and S and the clips (120), (121) and (127) at
positions T, U and V.
(Ref. Fig. 406/TASK 71-51-42-991-167, 407/TASK 71-51-42-991-168,
408/TASK 71-51-42-991-169)
(4) Install the harness in the clips (139) and (141) at positions W and
X.
(Ref. Fig. 409/TASK 71-51-42-991-170)
(5) Install the harness in the clips (144) and (154) at position Y.
(Ref. Fig. 410/TASK 71-51-42-991-176)
(6) Install the harness in the clip (3) at position A and the clips (30)
and (37) at positions F and G.
(Ref. Fig. 416/TASK 71-51-42-991-158, 417/TASK 71-51-42-991-159)
(7) Install the harness in the clips (50), (53), (55) and (58) at
positions H, J, K and L.
(Ref. Fig. 418/TASK 71-51-42-991-160)
Subtask 71-51-42-420-052
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(c) The connectors 4012VC-A and 4013VC-A at the air intake cowl.
(d) The connectors 402VC-A and 406VC-A at the pylon interface panel.
(e) The connectors 403VC-A and 407VC-A at the pylon interface panel.
Subtask 71-51-42-410-056
(1) Install the two cables in the backshell (150) and put the screen
tails equally around the ground ferrule.
(2) Install three layers of adhesive tape (Material No. V02-148) along
the length of the cables, from the TM817 Terminal Junction Module and
the TM824 Terminal Junction Module for a distance of approximately
6.0 in. (152.3997 mm).
(3) Attach the screen tails to the harness with the lacing tape (Material
No. V02-159).
(4) Wind the adhesive tape (Material No. V02-148) around the cables at
the clamp position, so that the clamp will hold the harness tightly.
(5) Apply one drop of locking compound (Material No. V08-026) to the
threads of the backshell (150) in two places.
(6) Install the backshell on the terminal block connector. TORQUE the
backshell to 10 lbf.in (0.11 m.daN).
(7) Apply one drop of locking compound (Material No. V08-026) to the
threads of the two screws (152) and (153).
(8) Attach the cable clamp with the two screws (152) and (153).
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(9) TORQUE the two screws (152) and (153) to between 10 and 20 lbf.in
(0.11 and 0.22 m.daN).
(10) Use the inserter/extractor to install the cable, 8T033, into terminal
C on the terminal module TM824.
(11) Use the inserter/extractor to install the cable, 8T077, into terminal
E on the terminal module TM817.
(12) Put the cover (147) on the terminal block (151) and attach the cover
with the screws (148) and (149) and washer (155).
(13) TORQUE the two screws (148) and (149) to 40 lbf.in (0.45 m.daN).
Subtask 71-51-42-410-060
(1) Install the two cables in the backshell (150) and put the screen
tails equally around the ground ferrule.
(2) Install three layers of adhesive tape (Material No. V02-148) along
the length of the cables, from the M81714/3-D-A1 Terminal Junction
Module and the M81714/3-D-B1 Terminal Junction Module for a distance
of approximately 6.0 in. (152.3997 mm).
(3) Attach the screen tails to the harness with the lacing tape (Material
No. V02-159).
(4) Wind the adhesive tape (Material No. V02-148) around the cables at
the clamp position, so that the clamp will hold the harness tightly.
(5) Apply one drop of locking compound (Material No. V08-026) to the
threads of the backshell (150) in two places.
(6) Install the backshell on the terminal block connector. TORQUE the
backshell to 10 lbf.in (0.11 m.daN).
(7) Apply one drop of locking compound (Material No. V08-026) to the
threads of the two screws (152) and (153).
(8) Attach the cable clamp with the two screws (152) and (153).
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(9) TORQUE the two screws (152) and (153) to between 10 and 20 lbf.in
(0.11 and 0.22 m.daN).
(10) Use the inserter/extractor to install the cable, 8T033, into terminal
C on the terminal block M81714/3-D-B1.
(11) Use the inserter/extractor to install the cable, 8T077, into terminal
E on the terminal block M81714/3-D-A1.
(12) Put the cover (147) on the terminal block (151) and attach the cover
with the screws (148) and (149) and the washer (155).
(13) TORQUE the two screws (148) and (149) to 40 lbf.in (0.45 m.daN).
Subtask 71-51-42-420-053
(1) Install the spacer (4) in the position noted during removal
(Ref. TASK 71-51-42-000-010). Attach the clip (3) and the spacer (4)
to the engine with the bolt (1) and the washer (2) at position A.
(Ref. Fig. 403/TASK 71-51-42-991-164)
(2) Attach the clip (5) to the engine with the bolt (6) and the washer
(7) at position B.
(Ref. Fig. 403/TASK 71-51-42-991-164)
(3) Attach the clips (10) to the engine with the bolts (9), the washers
(8) and the nuts (11) at position C.
(Ref. Fig. 403/TASK 71-51-42-991-164)
(4) Install the spacer (12) in the position noted during removal
(Ref. TASK 71-51-42-000-010). Attach the clip (15) and the spacer
(12) to the engine with the bolt (14), the washer (13) and the nut
(16) at position D.
(Ref. Fig. 403/TASK 71-51-42-991-164)
(5) Install the spacer (39) in the position noted during removal
(Ref. TASK 71-51-42-000-010). Attach the clip (28) and the spacer
(39) to the engine with the bolt (27) and the washer (26) at position
E (make sure that the general services harness clip at position E is
also attached to the engine).
(Ref. Fig. 404/TASK 71-51-42-991-165)
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(6) Attach the clips (30), (31), (34) and (37) to the engine with the
bolts (29), (33) and (36) and the washers (32), (35) and (38) at
positions F, G and H.
(Ref. Fig. 404/TASK 71-51-42-991-165)
(7) Install the spacers (51) and (55) in the positions noted during
removal (Ref. TASK 71-51-42-000-010). Attach the clips (50) and (54)
and the spacers (51) and (55) to the engine with the bolts (49) and
(53) and the washers (52) and (56) at positions J and K.
(Ref. Fig. 405/TASK 71-51-42-991-166)
(8) Install the spacers (57) and (61) in the positions noted during
removal (Ref. TASK 71-51-42-000-010). Attach the clip (58) and the
spacers (57) and (61) to the engine with the bolt (60), the washer
(59) and the nut (62) at position L (make sure that the general
services harness clip at position L is also attached to the engine).
(Ref. Fig. 405/TASK 71-51-42-991-166)
(9) Install the spacers (73), (74) and (77) in the positions noted during
removal (Ref. TASK 71-51-42-000-010). Attach the clip (78) and the
spacers (73), (74) and (77) to the engine with the bolt (76), the
washer (75) and the nut (79) at position M (make sure that the
general services harness clip at position M is also attached to the
engine).
(Ref. Fig. 406/TASK 71-51-42-991-167)
(10) Attach the clip (81) to the engine with the bolt (80) and the washer
(82) at position N.
(Ref. Fig. 406/TASK 71-51-42-991-167)
(11) Attach the clip (84) to the engine with the bolt (83) and the washer
(85) at position P (make sure that the EEC harness clip at position P
is also attached to the engine).
(Ref. Fig. 406/TASK 71-51-42-991-167)
(12) Attach the clip (84) to the engine with the bolt (83) at position P
(make sure that the EEC harness clip at position P is also attached
to the engine).
(Ref. Fig. 406/TASK 71-51-42-991-167)
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(13) Attach the clip (96) to the engine with the bolt (97), the washers
(98) and (99) and the nut (95) at position Q (make sure that the EEC
harness clip at position Q are also attached to the engine).
(Ref. Fig. 407/TASK 71-51-42-991-168)
(14) Attach the clip (100) to the engine with the bolt (103), the washers
(101) and (104) and the nut (102) at position R (make sure that the
EEC harness clip at position R are also attached to the engine).
(Ref. Fig. 407/TASK 71-51-42-991-168)
(15) Attach the clip (100) to the engine with the bolt (103), the washer
(104) and the nut (102) at position R (make sure that the EEC harness
clip at position R are also attached to the engine).
(Ref. Fig. 407/TASK 71-51-42-991-168)
(16) Attach the clip (105) to the engine with the bolt (107) and the
washer (106) at position S (make sure that the tube clip at this
position is also attached to the engine)
(Ref. Fig. 407/TASK 71-51-42-991-168)
(17) Attach the clip (120) to the engine with the bolt (118), the washer
(117) and the nut (119) at position T (make sure that the tube clip
at this position is also attached to the engine)
(Ref. Fig. 408/TASK 71-51-42-991-169)
(18) Attach the clips (121), (126) and (127) to the engine with the bolts
(122) and (124) and the washers (123) and (125) at positions U and V.
(Ref. Fig. 408/TASK 71-51-42-991-169)
(19) Attach the clips (139) and (141) to the engine with the bolts (138)
and (143) and the washers (140) and (142) at positions W and X.
(Ref. Fig. 409/TASK 71-51-42-991-170)
(20) Attach the clips (144) and (154) to the engine with the bolt (145)
and the washer (146) at position Y.
(Ref. Fig. 410/TASK 71-51-42-991-176)
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(21) TORQUE the nuts that follow to 40 lbf.in (0.45 m.daN) (Ref. TASK 70-
23-11-911-013):
(22) TORQUE the bolts that follow to 40 lbf.in (0.45 m.daN) (Ref. TASK 70-
23-11-911-013):
(b) The bolts (27), (29), (33) and (36) at positions E, F, G and H
(Ref. Fig. 404/TASK 71-51-42-991-165)
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Subtask 71-51-42-420-065
(1) Install the spacer (4) in the position noted during removal
(Ref. TASK 71-51-42-000-010). Attach the clip (3) and the spacer (4)
to the engine with the bolt (1) and the washer (2) at position A.
(Ref. Fig. 403/TASK 71-51-42-991-164)
(2) Attach the clip (5) to the engine with the bolt (6) and the washer
(7) at position B.
(Ref. Fig. 403/TASK 71-51-42-991-164)
(3) Attach the clips (10) to the engine with the bolts (9), the washers
(8) and the nuts (11) at position C.
(Ref. Fig. 403/TASK 71-51-42-991-164)
(4) Install the spacer (12) in the position noted during removal
(Ref. TASK 71-51-42-000-010). Attach the clip (15) and the spacer
(12) to the engine with the bolt (14), the washer (13) and the nut
(16) at position D.
(Ref. Fig. 403/TASK 71-51-42-991-164)
(5) Install the spacer (39) in the position noted during removal
(Ref. TASK 71-51-42-000-010). Attach the clips (28) and (40) and the
spacer (39) to the engine with the bolt (27), the washer (26) and the
nut (41) at position E (make sure the general services harness clip
at position E is also attached to the engine).
(Ref. Fig. 404/TASK 71-51-42-991-165)
(6) Attach the clips (30), (31), (34) and (37) to the engine with the
bolts (29), (33) and (36) and the washers (32), (35) and (38) at
positions F, G and H.
(Ref. Fig. 404/TASK 71-51-42-991-165)
(7) Install the spacers (51) and (55) in the positions noted during
removal (Ref. TASK 71-51-42-000-010). Attach the clips (50) and (54)
and the spacers (51) and (55) to the engine with the bolts (49) and
(53) and the washers (52) and (56) at positions J and K.
(Ref. Fig. 405/TASK 71-51-42-991-166)
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(8) Install the spacers (57) and (61) in the positions noted during
removal (Ref. TASK 71-51-42-000-010). Attach the clip (58) and the
spacers (57) and (61) to the engine with the bolt (60), the washer
(59) and the nut (62) at position L (make sure that the general
services harness clip at position L is also attached to the engine).
(Ref. Fig. 405/TASK 71-51-42-991-166)
(9) Install the spacers (73), (74) and (77) in the positions noted during
removal (Ref. TASK 71-51-42-000-010). Attach the clip (78) and the
spacers (73), (74) and (77) to the engine with the bolt (76), the
washer (75) and the nut (79) at position M (make sure that the
general services harness clip at position M is also attached to the
engine).
(Ref. Fig. 406/TASK 71-51-42-991-167)
(10) Attach the clip (81) to the engine with the bolt (80) and the washer
(82) at position N.
(Ref. Fig. 406/TASK 71-51-42-991-167)
(11) Attach the clip (84) to the engine with the bolt (83) and the washer
(85) at position P (make sure that the EEC harness clip at position P
is also attached to the engine).
(Ref. Fig. 406/TASK 71-51-42-991-167)
(12) Attach the clip (84) to the engine with the bolt (83) and the washer
(85) at position P (make sure that the EEC harness clip at position P
is also attached to the engine).
(Ref. Fig. 406/TASK 71-51-42-991-167)
(13) Attach the clip (96) to the engine with the bolt (97), the washers
(98) and (99) and the nut (95) at position Q (make sure that the EEC
harness clip at position Q are also attached to the engine).
(Ref. Fig. 407/TASK 71-51-42-991-168)
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(14) Attach the clip (100) to the engine with the bolt (103), the washers
(101) and (104) and the nut (102) at position R (make sure that the
EEC harness clip at position R are also attached to the engine).
(Ref. Fig. 407/TASK 71-51-42-991-168)
(15) Attach the clip (100) to the engine with the bolt (103), the washer
(104) and the nut (102) at position R (make sure that the EEC harness
clip at position R are also attached to the engine).
(Ref. Fig. 407/TASK 71-51-42-991-168)
(16) Attach the clip (105) to the engine with the bolt (107) and the
washer (106) at position S (make sure that the tube clip at this
position is also attached to the engine).
(Ref. Fig. 407/TASK 71-51-42-991-168)
(17) Attach the clip (120) to the engine with the bolt (118), the washer
(117) and the nut (119) at position T (make sure that the tube clip
at this position is also attached to the engine).
(Ref. Fig. 408/TASK 71-51-42-991-169)
(18) Attach the clips (121), (126) and (127) to the engine with the bolts
(122) and (124) and the washers (123) and (125) at positions U and V.
(Ref. Fig. 408/TASK 71-51-42-991-169)
(19) Install the spacer (156) in the position noted during removal
(Ref. TASK 71-51-42-000-010). Attach the clips (139), (141) and (157)
to the engine with the bolts (138) and (143) and the washers (140)
and (142) at positions X and W.
(Ref. Fig. 409/TASK 71-51-42-991-170)
(20) Install the spacer (158) in the position noted during removal
(Ref. TASK 71-51-42-000-010). Attach the clips (144), (154) and (159)
to the engine with the bolt (145) and the washer (146) at position Y.
(Ref. Fig. 410/TASK 71-51-42-991-176)
(21) Install the spacers (169) and (174) in the positions noted during
removal (Ref. TASK 71-51-42-000-010). Attach the clips (168) and
(173) to the engine with the bolts (166) and (171), the washers (167)
and (172) and the nuts (170) and (175) at positions AB and AC.
(Ref. Fig. 411/TASK 71-51-42-991-172)
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(22) Attach the clips (178), (185) and (202) to the engine with the bolts
(176) and (183), the washers (177) and (184) and the nuts (179) and
(186) at positions AD and AF.
(Ref. Fig. 412/TASK 71-51-42-991-173)
(23) Attach the clips (182) to the engine with the bolts (180) and the
washers (181) at position AE.
(Ref. Fig. 412/TASK 71-51-42-991-173)
(24) Install the spacer (190) in the position noted during removal
(Ref. TASK 71-51-42-000-010). Attach the clips (189) and the spacer
(190) to the engine with the bolt (187) and the washers (188) at
position AG.
(Ref. Fig. 413/TASK 71-51-42-991-174)
(25) Attach the clips (193) to the engine with the bolts (191) and the
washers (192) at position AH.
(Ref. Fig. 413/TASK 71-51-42-991-174)
(26) Attach the clips (196) and (200) to the engine with the bolts (194)
and (198), the washers (195) and (199) and the nuts (197) and (201)
at positions AJ and AK (make sure the EVM harness at positions AJ and
AK is also attached to the engine).
(Ref. Fig. 414/TASK 71-51-42-991-175)
(27) TORQUE the nuts that follow to 40 lbf.in (0.45 m.daN) (Ref. TASK 70-
23-11-911-013):
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(g) The nuts (170) and (175) at positions AB and AC
(Ref. Fig. 411/TASK 71-51-42-991-172)
(28) TORQUE the bolts that follow to 40 lbf.in (0.45 m.daN) (Ref. TASK 70-
23-11-911-013):
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Subtask 71-51-42-420-054
(1) Install the spacer (4) in the position noted on removal (Ref. TASK
71-51-42-000-010). Attach the clip (3) and the spacer (4) to the
engine with the bolt (1) and the washer (2) at position A.
(Ref. Fig. 416/TASK 71-51-42-991-158)
(2) Install the spacer (12) in the position noted during removal
(Ref. TASK 71-51-42-000-010). Attach the clip (11) and the spacer
(12) to the engine with the bolt (8), the washer (9) and the nut (10)
at position C.
(Ref. Fig. 416/TASK 71-51-42-991-158)
(3) Attach the harness clips (7) and (15) to the engine with the bolts
(5) and (13) and the washers (6) and (14) at positions B and D.
(Ref. Fig. 416/TASK 71-51-42-991-158)
(4) Attach the clip (28) to the engine with the bolt (26) and the washer
(27) at position E.
(Ref. Fig. 417/TASK 71-51-42-991-159)
(5) Attach the clips (30) and (31) to the engine with the bolt (33), the
washers (32) and (38) and the nut (29) at position F.
(Ref. Fig. 417/TASK 71-51-42-991-159)
(6) Attach the clips (30) and (31) to the engine with the bolt (33) and
the nut (29) at position F.
(Ref. Fig. 417/TASK 71-51-42-991-159)
(7) Attach the clip (37) to the engine with the bolt (34), the washer
(35) and the nut (36) at position G.
(Ref. Fig. 417/TASK 71-51-42-991-159)
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(8) Attach the clips (50), (53) and (55) to the engine with the bolts
(48), (51) and (54) and the washers (49), (52) and (56) at positions
H, J and K.
(Ref. Fig. 418/TASK 71-51-42-991-160)
(9) Attach the clip (59) to the engine with the bolt (57) and the washer
(58) at position L.
(Ref. Fig. 418/TASK 71-51-42-991-160)
(10) TORQUE the nuts that follow to 40 lbf.in (0.45 m.daN) (Ref. TASK 70-
23-11-911-013):
(11) TORQUE the bolts that follow to 40 lbf.in (0.45 m.daN) (Ref. TASK 70-
23-11-911-013):
5. Close-up
________
Subtask 71-51-42-410-057
A. Close Access
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Subtask 71-51-42-410-058
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 71-51-42-865-055
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1JH
FOR 1000EM1
2JH1, 3JH1
FOR 1000EM2
2JH2, 3JH2
Subtask 71-51-42-942-051
Subtask 71-51-42-710-051
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HARNESS - GENERAL SERVICES - REMOVAL/INSTALLATION
_________________________________________________
TASK 71-51-43-000-010
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-51-43-941-065
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
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Subtask 71-51-43-010-079
B. Get Access
4. Procedure
_________
Subtask 71-51-43-020-066
(a) The connectors 401VC-A and 409VC-A at the mid pylon interface
panel.
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(e) The connector 4000DN-A at the anti-ice valve.
(i) The connector 4005EN-A at the No. 4 bearing scavenge oil pressure
transducer.
(j) The connectors 4000WD1-A and 4000WD2-A at the accessory zone fire
detectors.
(3) Remove the ground connections from the engine ground point brackets.
(a) Remove the nut (20), the bolt (24) and the washer (23) which
attach the clip (22) to the engine ground point bracket (21)
(GP3).
(Ref. Fig. 404/TASK 71-51-43-991-153)
(b) Remove the bolts (26) and the washers (25) which attach the
ground connections to the bracket GP3.
(Ref. Fig. 404/TASK 71-51-43-991-153)
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(c) Remove the nut (40), the bolt (44) and the washer (43) which
attach the clip (41) to the engine ground point bracket (42) GP4.
(Ref. Fig. 405/TASK 71-51-43-991-154)
(d) Remove the bolts (46) and the washers (45) which attach the
ground connections to the bracket GP4.
(Ref. Fig. 405/TASK 71-51-43-991-154)
(e) Remove the nut (115), the bolt (119) and the washer (118) which
attach the clip (117) to the engine ground point bracket (116)
GP2.
(Ref. Fig. 406/TASK 71-51-43-991-157)
(f) Remove the bolts (121) and the washers (120) which attach the
ground connections to the bracket GP2.
(Ref. Fig. 406/TASK 71-51-43-991-157)
(g) Remove the nut (79), the bolt (81) and the washer (80) which
attach the clip (77) to the engine ground point bracket (78) GP1.
(Ref. Fig. 407/TASK 71-51-43-991-174)
(h) Remove the bolts (82) and the washers (83) which attach the
ground connections to the bracket GP1.
(Ref. Fig. 407/TASK 71-51-43-991-174)
Subtask 71-51-43-620-051
Subtask 71-51-43-020-067
(1) Release the general services harness from the bottom of the LP
compressor case.
(Ref. Fig. 408/TASK 71-51-43-991-151)
(a) Make a note of the positions of these parts. They must be put in
the same positions on installation:
1
_ The bolts (2), (5) and (9), the washers (3), (6) and (8) and
the clips (1), (4) and (7)
(Ref. Fig. 409/TASK 71-51-43-991-152)
2
_ The bolt (29), the washer (28) and the clip (27).
(Ref. Fig. 404/TASK 71-51-43-991-153)
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3
_ The bolts (49) and (52), the washers (48) and (51) and the
clips (47) and (50).
(Ref. Fig. 405/TASK 71-51-43-991-154)
4
_ The bolts (64), (68), (73) and (75) the washers (65), (67),
(71), (72), (76) and (78) the nuts (70) and (77) and the clips
(63), (66), (69) and (74).
(Ref. Fig. 410/TASK 71-51-43-991-155)
5
_ The bolts (91), (98) and (101) the washers (90), (97) and
(100) the spacer (88) and the clips (89), (96) and (99).
(Ref. Fig. 411/TASK 71-51-43-991-156)
6
_ The bolt (95), the washer (94) and the clips (92) and (93).
(Ref. Fig. 411/TASK 71-51-43-991-156)
7
_ The bolt (113), the washer (114) and the clip (112).
(Ref. Fig. 411/TASK 71-51-43-991-156)
8
_ The bolt (113) and the clip (112).
(Ref. Fig. 411/TASK 71-51-43-991-156)
9
_ The bolts (132), (137), (139) and (143), the washer (135),
(138), (142) and (144), the nuts (134), (140) and (145) and
the clips (133), (136), (141) and (146).
10
__ The bolt (160), the washers (159) and (161), the nut (157) and
the clip (158).
(Ref. Fig. 412/TASK 71-51-43-991-171)
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INTENTIONALLY BLANK
71-51-43
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END OF POST SBE 71-0288
11
__ The bolt (165), the washer (162), the nut (163) and the clip
(164).
(Ref. Fig. 412/TASK 71-51-43-991-171)
12
__ The bolt (165), the nut (163) and the clip (164).
(Ref. Fig. 412/TASK 71-51-43-991-171)
13
__ The bolt (168), the washer (169), the spacer (167) and the
clip (166).
(Ref. Fig. 412/TASK 71-51-43-991-171)
14
__ The bolt (168), the spacer (167) and the clip (166).
(Ref. Fig. 412/TASK 71-51-43-991-171)
15
__ The bolt (173), the washers (172) and (174), the nut (170) and
the clip (171).
(Ref. Fig. 412/TASK 71-51-43-991-171)
16
__ The bolt (173), the nut (170) and the clip (171).
(Ref. Fig. 412/TASK 71-51-43-991-171)
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(b) Remove the bolts (2),(5) and (9) and the washers (3), (6) and (8)
which attach the clips (1), (4) and (7) to the engine bracket and
the rafts
(Ref. Fig. 409/TASK 71-51-43-991-152)
(detail A, B, and C).
(c) Remove the harness from the clips (3), (4) and (7).
(Ref. Fig. 409/TASK 71-51-43-991-152)
(d) Remove the bolt (29) and the washer (28) which attach the clip
(27) to the engine raft
(Ref. Fig. 404/TASK 71-51-43-991-153)
(detail D).
(e) Remove the bolts (49) and (52) and the washers (48) and (51)
which attach the clips (47) and (50) to the engine brackets.
(Ref. Fig. 405/TASK 71-51-43-991-154)
(f) Remove the bolts (64) and (68) and the washers (65) and (67)
which attach the clips (63) and (66) to the engine bracket and
the raft
(Ref. Fig. 410/TASK 71-51-43-991-155)
(detail G and H).
(g) Remove the nut (70), the washers (71) and (72) and the bolt (73)
which attach the clip (69) and the fire detector clip to the
engine bracket
(Ref. Fig. 410/TASK 71-51-43-991-155)
(detail J).
(h) Remove the nut (77), the washers (76) and (78) and the bolt (75)
which attach the clip (74), the fire detector clip and the EEC
Harness clip to the engine bracket
(Ref. Fig. 410/TASK 71-51-43-991-155)
(detail K).
(i) Remove the harness from the clips (66), (69) and (74)
(Ref. Fig. 410/TASK 71-51-43-991-155)
(detail H, J and K).
(j) Hold the spacer (88). Remove the bolt (91) and the washer (90)
which attach the clip (89) and the spacer (88) to the engine
bracket
(Ref. Fig. 411/TASK 71-51-43-991-156)
(detail L).
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(k) Remove the bolt (95) and the washer (94) which attach the clips
(92) and (93) to the engine brackets
(Ref. Fig. 411/TASK 71-51-43-991-156)
(detail M).
(l) Remove the bolt (95) which attach the clip (92) to the engine
brackets
(Ref. Fig. 411/TASK 71-51-43-991-156)
(detail M).
(m) Remove the bolts (98) and (101) and the washers (97) and (100)
which attach the clips (96) and (99) to the engine brackets
(Ref. Fig. 411/TASK 71-51-43-991-156)
(detail N and P)
(n) Remove the harness from the clips (89), (92), (96) and (99)
(Ref. Fig. 411/TASK 71-51-43-991-156)
(detail L, M, N and P).
(o) Remove the bolt (113) and the washer (114) which attach the clip
(112) to the engine bracket
(Ref. Fig. 406/TASK 71-51-43-991-157)
(detail Q).
(p) Remove the bolt (113) which attach the clip (112) to the engine
bracket
(Ref. Fig. 406/TASK 71-51-43-991-157)
(detail Q).
(q) PRE-SBE 79-0088: Remove the nut (134), the washers (135) and
(154), the spacers (151) and (153), and the bolt (132) which
attach the clips (133), (150), (152) and (155) to the general
services harness, the raceway and the bracket
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(Ref. Fig. 413/TASK 71-51-43-991-183)
(detail R).
(r) SBE 79-0088: Remove the nut (134), the washer (135) and the bolt
(132) which attach the clip (133) to the engine raceway
(Ref. Fig. 413/TASK 71-51-43-991-183)
(detail R).
(s) Remove the bolt (137) and the washer (138) which attach the clip
(136) to the engine bracket.
(Ref. Fig. 413/TASK 71-51-43-991-183)
(detail S).
(t) Remove the nuts (140) and (145), the bolts (139) and (143) and
the washers (142) and (144) which attach the clips (141) and
(146) to the tubes
(Ref. Fig. 413/TASK 71-51-43-991-183)
(detail T and U).
(u) Remove the nut (157), the washers (159) and (161) and the bolt
(160) which attach the clip (158) and the tube clip to the tube
(Ref. Fig. 412/TASK 71-51-43-991-171)
(detail V).
(v) Remove the nut (163), the washer (162) and the bolt (165) which
attach the clip (164) and the EEC Harness clip to the tube
(Ref. Fig. 412/TASK 71-51-43-991-171)
(detail W).
(w) Remove the nut (163) and the bolt (165) which attach the clip
(164) and the EEC Harness clip to the tube
(Ref. Fig. 412/TASK 71-51-43-991-171)
(detail W).
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(x) Hold the spacer (167). Remove the bolt (168) and the washer (169)
which attach the clip (166), the spacer (167) and the EEC Harness
clip to the engine bracket. Remove the spacer (167)
(Ref. Fig. 412/TASK 71-51-43-991-171)
(detail X).
(y) Hold the spacer (167). Remove the bolt (168) which attach the
clip (166), the spacer (167) and the EEC harness clip to the
engine bracket. Remove the spacer (167)
(Ref. Fig. 412/TASK 71-51-43-991-171)
(detail X).
(z) Remove the nut (170), the washers (172) and (174) and the bolt
(173) which attach the clip (171) and the Ignition Supply Harness
and EEC Harness clip to the engine bracket
(Ref. Fig. 412/TASK 71-51-43-991-171)
(detail Y).
(aa) Remove the nut (170) and the bolt (173) which attach the clip
(171) and the Ignition Supply Harness and EEC Harness clip to the
engine bracket
(Ref. Fig. 412/TASK 71-51-43-991-171)
(detail Y).
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(2) Release the general services harness from the left side of the LP
compressor case
(Ref. Fig. 414/TASK 71-51-43-991-180)
(a) Make a note of the positions of these parts. They must be put in
the same position on installation:
1
_ The nuts (4), (5) and (16), the washers (1), (7), (10) and
(17), the bolts (2) (8), (11) and (14), the clips (3), (6),
(12) and (15) and the spacers (9) and (13)
(Ref. Fig. 415/TASK 71-51-43-991-160)
2
_ The nut (30) and (40), the washers (29), (34), (37) and (41)
the bolts (28), (32), (36) and (38) and the clips (31), (33),
(35) and (39)
(Ref. Fig. 416/TASK 71-51-43-991-161)
3
_ The nuts (51), (56) and (64), the bolts (54), (58), (60) and
(66), the washers (53), (56), (61) and (67), the clips (52),
(57), (62) and (65) and the spacers (59) and (63)
(Ref. Fig. 417/TASK 71-51-43-991-181)
4
_ The nut (84), the bolts (86) and (89), the washers (87) and
(90) and the clips (85)
(Ref. Fig. 407/TASK 71-51-43-991-174)
5
_ The bolts (103), (106) and (107), the washers (102), (105) and
(108), and the clips (101), (104) and (109)
(Ref. Fig. 418/TASK 71-51-43-991-175)
(b) Remove the nuts (4) and (16), the washers (1) and (17) and the
bolts (2) and (14) which attach the clips (3) and (15) to the
tubes
(Ref. Fig. 415/TASK 71-51-43-991-160)
(detail A and D).
(c) Remove the nut (5), the bolt (8) and the washer (7) which attach
the clip (6) and the EEC harness clip to the tube
(Ref. Fig. 415/TASK 71-51-43-991-160)
(detail B).
(d) Hold the spacers (9) and (13). Remove the bolt (11) and the
washer (10) which attach the clip (12), the EEC Harness clip, the
spacers (9) and (13) and the tube to the engine bracket. Remove
the spacers (9) and (13)
(Ref. Fig. 415/TASK 71-51-43-991-160)
(detail C).
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(e) Remove the harness from the clips (3), (6), (12) and (15)
(Ref. Fig. 415/TASK 71-51-43-991-160)
(detail A and D).
(f) Remove the nuts (6), (30) and (40), the washers (29) and (41) and
the bolts (28) and (38) which attach the clips (31) and (39) to
the tubes
(Ref. Fig. 416/TASK 71-51-43-991-161)
(detail E and H).
(g) Remove the bolts (32) and (36) and the washers (34) and (37)
which attach the clips (33) and (35) to the engine bracket
(Ref. Fig. 416/TASK 71-51-43-991-161)
(detail F and G).
(h) Remove the harness from the clips (31), (33), (35) and (39)
(Ref. Fig. 416/TASK 71-51-43-991-161)
(detail E, F, G and H).
(i) Remove the nut (51), the bolt (54) and the washer (53) which
attach the clip (52) and the tube clip to the engine bracket
(Ref. Fig. 417/TASK 71-51-43-991-181)
(detail J).
(j) Hold the spacer (59). Remove the nut (55), the washer (56) and
the bolt (58) which attach the clip (57), the spacer (59) and the
tube clip to the tube. Remove the spacer (59)
(Ref. Fig. 417/TASK 71-51-43-991-181)
(detail K).
(k) Hold the spacer (63). Remove the nut (64), the bolt (60) and the
washer (61) which attach the clip (62) and the spacer (63)
(Ref. Fig. 417/TASK 71-51-43-991-181)
(detail L).
(l) Remove the bolt (66) and the washer (67) which attach the clip
(65) to the engine bracket
(Ref. Fig. 417/TASK 71-51-43-991-181)
(detail M).
(m) Remove the nut (84), the bolt (86) and the washer (87) which
attach the clip (85) to the tube
(Ref. Fig. 407/TASK 71-51-43-991-174)
(detail N).
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(n) Remove the bolt (89) and the washer (90) which attach the clip
(88) to the engine raft
(Ref. Fig. 407/TASK 71-51-43-991-174)
(detail P).
(o) Remove the bolts (103) and (106) and the washers (102) and (105)
which attach the clips (101) and (104) to the engine brackets
(Ref. Fig. 418/TASK 71-51-43-991-175)
(detail Q and R).
(p) Remove the bolt (107) and the washer (108) which attach the EEC
and Ignition Supply Harness clip and the clip (109) to the engine
bracket
(Ref. Fig. 418/TASK 71-51-43-991-175)
(detail S).
(3) Release the general services harness from the right side of the LP
compressor case.
(Ref. Fig. 419/TASK 71-51-43-991-176)
(a) Make a note of the positions of these parts. They must be put on
the same position on installation.
1
_ The washer (5), the bolt (7), and the clip (6).
(Ref. Fig. 420/TASK 71-51-43-991-177)
2
_ The nut (2), the washer (1), the bolt (4) and the clip (3).
(Ref. Fig. 420/TASK 71-51-43-991-177)
3
_ The nut (2), the bolt (4) and the clip (3).
(Ref. Fig. 420/TASK 71-51-43-991-177)
4
_ The nut (12), the washers (11) and (15), the bolt (14) and the
clip (13).
(Ref. Fig. 420/TASK 71-51-43-991-177)
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END OF PRE SBE 71-0288
5
_ The nut (12), the washer (15), the bolt (14) and the clip
(13).
(Ref. Fig. 420/TASK 71-51-43-991-177)
6
_ The nut (37), the washers (36) and (40), the bolt (39) and the
clip (38).
(Ref. Fig. 421/TASK 71-51-43-991-166)
7
_ The nut (27), the washer (26), the bolt (29) and the clip
(28).
(Ref. Fig. 421/TASK 71-51-43-991-166)
8
_ The nut (27), the bolt (29) and the clip (28).
(Ref. Fig. 421/TASK 71-51-43-991-166)
9
_ The nut (33), the washers (32) and (35), the bolt (34), the
bracket (30) and the clip (31).
(Ref. Fig. 421/TASK 71-51-43-991-166)
10
__ The nut (33), the washer (35), the bolt (34), the bracket (30)
and the clip (31).
(Ref. Fig. 421/TASK 71-51-43-991-166)
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11
__ The washer (41), the bolt (42) and the clip (43).
(Ref. Fig. 421/TASK 71-51-43-991-166)
12
__ The bolt (42) and the clip (43).
(Ref. Fig. 421/TASK 71-51-43-991-166)
13
__ The bolts (54), (58) and (62), the washers (56), (59) and
(61), and the clips (55), (57) and (60).
(Ref. Fig. 422/TASK 71-51-43-991-167)
14
__ The bolts (74), (85) and (89), the washers (75), (84) and
(88), the clips (73), (83), (87) and (90), the cover (76) and
the screws (77), (78), (81) and (82).
(Ref. Fig. 423/TASK 71-51-43-991-168)
15
__ The nut (103), the washers (104), (107) and (110), the bolts
(101), (105) and (108) and the clips (102), (106) and (109).
(Ref. Fig. 424/TASK 71-51-43-991-169)
16
__ The bolts (121), (125) and (129), the washers (122), (124) and
(128) and the clips (123), (126), (127) and (130).
(Ref. Fig. 425/TASK 71-51-43-991-172)
17
__ The bolts (141), (145) and (148), the washers (142), (144) and
(147) and the clips (143), (146) and (149).
(Ref. Fig. 426/TASK 71-51-43-991-173)
(b) Remove the nut (2), the washer (1) and the bolt (4) which attach
the Ignition Supply Harness and the EEC Harness clip to the clip
(3)
(Ref. Fig. 420/TASK 71-51-43-991-177)
(detail A).
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(c) Remove the nut (2) and the bolt (4) which attach the Ignition
Supply Harness and the EEC Harness clip to the clip (3)
(Ref. Fig. 420/TASK 71-51-43-991-177)
(detail A).
(d) Remove the bolts (7) and the washers (5) which attach the clip
(6) to the engine bracket
(Ref. Fig. 420/TASK 71-51-43-991-177)
(detail B).
(e) Remove the nut (12), the washers (11) and (15) and the bolt (14)
which attach the clip (13) and the Ignition Supply Harness and
the EEC Harness clip to the engine bracket
(Ref. Fig. 420/TASK 71-51-43-991-177)
(detail D).
(f) Remove the nut (12), the washer (15) and the bolt (14) which
attach the clip (13) and the Ignition Supply Harness and the EEC
Harness clip to the engine bracket
(Ref. Fig. 420/TASK 71-51-43-991-177)
(detail D).
(g) Remove the nut (27), the washer (26) and the bolt (29) which
attach the Ignition Supply Harness clip and the clip (28) to the
tube
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail E).
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(h) Remove the nut (27) and the bolt (29) which attach the Ignition
Supply Harness clip and the clip (28) to the tube
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail E).
(i) Remove the nut (33), the washers (32) and (35) and the bolt (34)
which attach the EEC Harness and the Ignition Supply Harness
clip, the bracket (30) and the clip (31) to the tube clip
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail F).
(j) Remove the nut (33), the washer (35) and the bolt (34) which
attach the EEC Harness and the Ignition Supply Harness clip, the
bracket (30) and the clip (31) to the tube clip
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail F).
(k) Remove the nut (37), the washers (36) and (40) and the bolt (39)
which attach the clip (38) to the EEC Harness clip
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail G).
(l) Remove the bolt (42) and the washer (41) which attach the EEC
Harness clip and the clip (43) to the engine bracket
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail H).
(m) Remove the bolt (42) which attach the EEC Harness clip and the
clip (43) to the engine bracket
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail H).
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END OF POST SBE 71-0288
(n) Remove the harness from the clips (31), (38) and (43)
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail F, G and H).
(o) Remove the bolt (54) and the washer (56) which attach the clip
(55) to the engine raft
(Ref. Fig. 422/TASK 71-51-43-991-167)
(detail J).
(p) Remove the bolts (58) and (62) and the washers (59) and (61)
which attach the clips (57) and (60) to the engine brackets
(Ref. Fig. 422/TASK 71-51-43-991-167)
(detail K and L).
(q) Remove the harness from the clips (55), (57) and (60)
(Ref. Fig. 422/TASK 71-51-43-991-167)
(detail J, K and L).
1
_ Remove the screws (77) and (78) and washer (91) which attach
the cover (76) to the terminal block (80). Remove the cover
(76).
2
_ Attach temporary tags to identify which harness cables connect
to the terminals A, B and C on TM817 and the terminals A and B
on TM824.
3
_ Use the cable installation/removal tool and remove the cables
from the terminals A, B and C on TM817 and the terminals A and
B on TM824.
4
_ Remove the screws (81) and (82) and the clamp cable from the
backshell (79).
5
_ Remove the backshell (79) from the terminal block connector.
6
_ Remove the adhesive tape from the harness cables at the
position marked by the backshell clamp.
7
_ Remove the lacing tape from around the screen tails of the
harness cables.
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8
_ Bend the screen tails away from the cables and release the
ground ferrule.
9
_ Remove the five harness cables from the terminal block (80),
the ground ferrule and the backshell (79).
10
__ Remove the adhesive tape from the cables.
(s) Hold the spacer (86). Remove the bolt (85) and the washer (84)
which attach the clip (87) and the spacer (86) to the engine
bracket. Remove the spacer (86)
(Ref. Fig. 423/TASK 71-51-43-991-168)
(detail N).
(t) Remove the bolt (89) and the washer (88) which attach the clip
(90) and the EEC and Ignition Supply Harness clip to the engine
bracket
(Ref. Fig. 423/TASK 71-51-43-991-168)
(detail P).
(u) Remove the harness from the clips (83), (87) and (90)
(Ref. Fig. 423/TASK 71-51-43-991-168)
(detail N and P).
(v) Remove the nut (103), the washer (104) and the bolt (101) which
attach the clip (102) and the EEC and Ignition Supply Harness
clip to the engine bracket
(Ref. Fig. 424/TASK 71-51-43-991-169)
(detail Q).
(w) Remove the bolts (105) and (108) and the washers (107) and (110)
which attach the clips (106) and (109) to the engine rafts
(Ref. Fig. 424/TASK 71-51-43-991-169)
(detail Q, R and S).
(x) Remove the harness from the clips (102), (106) and (109)
(Ref. Fig. 424/TASK 71-51-43-991-169)
(detail Q, R and S).
(y) Remove the bolts (121) and (129) and the washers (122) and (128)
which attach the clips (123) and (130) to the engine rafts
(Ref. Fig. 425/TASK 71-51-43-991-172)
(detail T and V).
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(z) Remove the bolt (125) and the washer (124) which attach the clips
(126) and (127) to the engine bracket
(Ref. Fig. 425/TASK 71-51-43-991-172)
(detail U).
(aa) Remove the harness from the clips (123), (126), (127) and (130)
(Ref. Fig. 425/TASK 71-51-43-991-172)
(detail T, U and V).
(ab) Remove the bolts (141) and (145) and the washers (142) and (144)
which attach the clips (143) and (146) to the engine raft
(Ref. Fig. 426/TASK 71-51-43-991-173)
(detail W and X).
(ac) Remove the bolt (148) and the washer (147) which attach the clip
(149) and the EEC and Ignition Supply Harness clip to the engine
raft
(Ref. Fig. 426/TASK 71-51-43-991-173)
(detail Y).
(ad) Remove the harness from the clips (143), (146) and (149)
(Ref. Fig. 426/TASK 71-51-43-991-173)
(detail W, X and Y).
(4) Release the general services harness from the right side of the LP
compressor case.
(Ref. Fig. 419/TASK 71-51-43-991-176)
(a) Make a note of the positions of these parts. They must be put on
the same position on installation.
1
_ The washer (5), the bolt (7) and the clip (6).
(Ref. Fig. 420/TASK 71-51-43-991-177)
2
_ The nut (2), the washer (1), the bolt (4) and the clip (3).
(Ref. Fig. 420/TASK 71-51-43-991-177)
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3
_ The nut (2), the bolt (4) and the clip (3).
(Ref. Fig. 420/TASK 71-51-43-991-177)
4
_ The nut (12), the washers (11) and (15), the bolt (14) and the
clip (13).
(Ref. Fig. 420/TASK 71-51-43-991-177)
5
_ The nut (12), the washer (15), the bolt (14) and the clip
(13).
(Ref. Fig. 420/TASK 71-51-43-991-177)
6
_ The nut (37), the washers (36) and (40), the bolt (39) and the
clip (38).
(Ref. Fig. 421/TASK 71-51-43-991-166)
7
_ The nut (27), the washer (26), the bolt (29) and the clip
(28).
(Ref. Fig. 421/TASK 71-51-43-991-166)
8
_ The nut (27), the bolt (29) and the clip (28).
(Ref. Fig. 421/TASK 71-51-43-991-166)
9
_ The nut (33), the washers (32) and (35), the bolt (34), the
bracket (30) and the clip (31).
(Ref. Fig. 421/TASK 71-51-43-991-166)
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POST SBE 71-0288
10
__ The nut (33), the washer (35), the bolt (34), the bracket (30)
and the clip (31).
(Ref. Fig. 421/TASK 71-51-43-991-166)
11
__ The washer (41), the bolt (42) and the clip (43).
(Ref. Fig. 421/TASK 71-51-43-991-166)
12
__ The bolt (42) and the clip (43).
(Ref. Fig. 421/TASK 71-51-43-991-166)
13
__ The bolts (54), (58) and (62), the washers (56), (59) and (61)
and the clips (55), (57) and (60).
(Ref. Fig. 422/TASK 71-51-43-991-167)
14
__ The bolts (74), (85) and (89), the washers (75), (84) and
(88), the clips (73), (83), (87) and (90), the cover (76) and
the screws (77), (78), (81) and (82).
(Ref. Fig. 423/TASK 71-51-43-991-168)
15
__ The nut (103), the washers (104), (107) and (110), the bolts
(101), (105) and (108) and the clips (102), (106) and (109).
(Ref. Fig. 424/TASK 71-51-43-991-169)
16
__ The bolts (121), (125) and (129), the washers (122), (124) and
(128) and the clips (123), (126), (127) and (130).
(Ref. Fig. 425/TASK 71-51-43-991-172)
17
__ The bolts (141), (145) and (148), the washers (142), (144) and
(147) and the clips (143), (146) and (149).
(Ref. Fig. 426/TASK 71-51-43-991-173)
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(b) Remove the nut (2), the washer (1) and the bolt (4) which attach
the Ignition Supply Harness and the EEC Harness clip to the clip
(3)
(Ref. Fig. 420/TASK 71-51-43-991-177)
(detail A).
(c) Remove the nut (2) and the bolt (4) which attach the Ignition
Supply Harness and the EEC Harness clip to the clip (3)
(Ref. Fig. 420/TASK 71-51-43-991-177)
(detail A).
(d) Remove the bolts (7) and the washers (5) which attach the clips
(6) to the engine bracket
(Ref. Fig. 420/TASK 71-51-43-991-177)
(detail B).
(e) Remove the nut (12), the washers (11) and (15) and the bolt (14)
which attach the clip (13) and the Ignition Supply Harness and
the EEC Harness clip to the engine bracket
(Ref. Fig. 420/TASK 71-51-43-991-177)
(detail D).
(f) Remove the nut (12), the washer (15) and the bolt (14) which
attach the clip (13) and the Ignition Supply Harness and the EEC
Harness clip to the engine bracket
(Ref. Fig. 420/TASK 71-51-43-991-177)
(detail D).
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(g) Remove the nut (27), the washer (26) and the bolt (29) which
attach the Ignition Supply Harness clip and the clip (28) to the
tube
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail E).
(h) Remove the nut (27) and the bolt (29) which attach the Ignition
Supply Harness clip and the clip (28) to the tube
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail E).
(i) Remove the nut (33), the washers (32) and (35) and the bolt (34)
which attach the EEC Harness and the Ignition Supply Harness
clip, the bracket (30) and the clip (31) to the tube clip
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail F).
(j) Remove the nut (33), the washer (35) and the bolt (34) which
attach the EEC Harness and the Ignition Supply Harness clip, the
bracket (30) and the clip (31) to the tube clip
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail F).
(k) Remove the nut (37), the washers (36) and (40) and the bolt (39)
which attach the clip (38) to the EEC Harness clip
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail G).
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(l) Remove the nut (42) and the washer (41) which attach the EEC
Harness clip and the clip (43) to the engine bracket
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail H).
(m) Remove the nut (42) which attach the EEC Harness clip and the
clip (43) to the engine bracket
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail H).
(n) Remove the harness from the clips (31), (38) and (43)
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail F, G and H).
(o) Remove the bolt (54) and the washer (56) which attach the clip
(55) to the engine raft
(Ref. Fig. 422/TASK 71-51-43-991-167)
(detail J).
(p) Remove the bolts (58) and (62) and the washers (59) and (61)
which attach the clips (57) and (60) to the engine brackets
(Ref. Fig. 422/TASK 71-51-43-991-167)
(detail K and L).
(q) Remove the harness from the clips (55), (57) and (60)
(Ref. Fig. 422/TASK 71-51-43-991-167)
(detail J, K and L).
1
_ Remove the screws (77) and (78) and the washer (91) which
attach the cover (76) to the terminal block (80). Remove the
cover (76).
2
_ Attach temporary tags to identify which harness cables connect
to the terminals A, B and C on M81714/3-D-A1 and the terminals
A and B on M81714/3-D-A1.
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3
_ Use the cable installation/removal tool and remove the cables
from the terminals A, B and C on M81714/3-D-A1 and the
terminals A and B on M81714/3-D-B1.
4
_ Remove the screws (81) and (82) and the clamp cable from the
backshell (79).
5
_ Remove the backshell (79) from the terminal block connector.
6
_ Remove the adhesive tape from the harness cables at the
position marked by the backshell clamp.
7
_ Remove the lacing tape from around the screen tails of the
harness cables.
8
_ Bend the screen tails away from the cables and release the
ground ferrule.
9
_ Remove the five harness cables from the terminal block (80),
the ground ferrule and the backshell (79).
10
__ Remove the adhesive from the cables.
(s) Hold the spacer (86). Remove the bolt (85) and the washer (84)
which attach the clip (87) and the spacer (86) to the engine
bracket. Remove the spacer (86)
(Ref. Fig. 423/TASK 71-51-43-991-168)
(detail N).
(t) Remove the bolt (89) and the washer (88) which attach the clip
(90) and the EEC and Ignition Supply Harness clip to the engine
bracket
(Ref. Fig. 423/TASK 71-51-43-991-168)
(detail P).
(u) Remove the harness from the clips (83),(87) and (90)
(Ref. Fig. 423/TASK 71-51-43-991-168)
(detail N and P).
(v) Remove the nut (103), the washer (104) and the bolt (101) which
attach the clip (102) and the EEC and Ignition Supply Harness
clip to the engine bracket
(Ref. Fig. 424/TASK 71-51-43-991-169)
(detail Q).
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(w) Remove the bolts (105) and (108) and the washers (107) and (110)
which attach the clips (106) and (109) to the engine rafts
(Ref. Fig. 424/TASK 71-51-43-991-169)
(detail R and S).
(x) Remove the harness from the clips (102), (106) and (109)
(Ref. Fig. 424/TASK 71-51-43-991-169)
(detail R and S).
(y) Remove the bolts (121) and (129) and the washers (122) and (128)
which attach the clips (123) and (130) to the engine rafts
(Ref. Fig. 425/TASK 71-51-43-991-172)
(detail T and V).
(z) Remove the bolt (125) and the washer (124) which attach the clips
(126) and (127) to the engine bracket
(Ref. Fig. 425/TASK 71-51-43-991-172)
(detail U).
(aa) Remove the harness from the clips (123), (126), (127) and (130)
(Ref. Fig. 425/TASK 71-51-43-991-172)
(detail T, U and V).
(ab) Remove the bolts (141) and (145) and the washers (142) and (144)
which attach the clips (143) and (146) to the engine raft
(Ref. Fig. 426/TASK 71-51-43-991-173)
(detail W and X).
(ac) Remove the bolt (148) and the washer (147) which attach the clip
(149) and the EEC and Ignition Supply Harness clip to the engine
raft
(Ref. Fig. 426/TASK 71-51-43-991-173)
(detail Y).
(ad) Remove the harness from the clips (143), (146) and (149)
(Ref. Fig. 426/TASK 71-51-43-991-173)
(detail W, X and Y).
(5) Carefully remove the general services harness from around the LP
compressor case.
(Ref. Fig. 401/TASK 71-51-43-991-150, 402/TASK 71-51-43-991-163,
403/TASK 71-51-43-991-179)
(a) Remove the remaining clips from the general services harness.
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TASK 71-51-43-400-010
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-51-43-860-087
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 71-51-43-010-081
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
010)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the upper starter duct is removed (Ref. TASK 80-13-49-
000-010).
(3) Make sure that the anti-ice duct No. 3 is removed (Ref. TASK 30-21-
49-000-012).
Subtask 71-51-43-410-066
C. Install the clips from the removed harness on to the replacement harness.
Notes were made of their positions on removal (Ref. TASK 71-51-43-000-
010).
Subtask 71-51-43-630-051
D. Remove the applicable covers, caps, plugs from the electrical connectors
and the electrical receptacles.
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Subtask 71-51-43-110-051
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint-free cloth, made moist with the cleaning fluid
(Material No. V01-002).
(2) Use a clean dry lint-free cloth and remove the dirty cleaning fluid
from the parts while they are wet.
4. Procedure
_________
Subtask 71-51-43-420-065
(1) Put the general services harness around the LP compressor case in the
correct position for installation.
(Ref. Fig. 401/TASK 71-51-43-991-150, 402/TASK 71-51-43-991-163,
403/TASK 71-51-43-991-179)
1
_ The connectors 401VC-A and 409VC-A at the mid pylon interface
panel.
2
_ The connectors 404VC-A, 405VC-A, 408VC-A and 447VC-A at the
forward pylon interface panel.
3
_ The connector 4010VC-A at the air intake cowl.
4
_ The connector 4100KS-B at the relay box.
5
_ The connector 4000DN-A at the anti-ice valve.
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6
_ The connector 4000XU-C, 4000XU-A and 4000XU-B at the
integrated drive generator.
7
_ The connector 4011VC-A at the air intake cowl.
8
_ The connector 4006EN-A at the No. 4 bearing compartment
scavenge valve.
9
_ The connector 4005EN-A at the No. 4 bearing scavenge oil
pressure.
10
__ The connector 4000WD1-A and 4000WD2-A at the accessory zone
fire-detectors.
11
__ The connector 1030GK-A at the hydraulic pump.
12
__ The connector 4000KC-A at the fuel shut-off valve.
13
__ The connector 4004EN-A at the engine oil temperature
transducer.
14
__ The connector 4000EL-A at the fuel filter differential
pressure switch.
15
__ The connector 4002EN-A at the engine oil quantity transducer.
16
__ The connector 4001EN-A at the differential pressure switch for
the engine scavenge oil filter.
17
__ The connector 1074GK-A at the low hydraulic pressure warning
switch.
18
__ The connector 4000EN-A at the engine oil pressure switch.
19
__ The connector 4003EN-A at the engine oil pressure transducer.
1
_ At the ground point bracket GP3, attach the ground connections
to the bracket with the bolts (26) and the washers (25).
Attach the connections in the same positions they were removed
from (Ref. TASK 71-51-43-000-010)
(Ref. Fig. 404/TASK 71-51-43-991-153)
(detail GP3).
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2
_ Attach the clip (22) to the bracket (21) with the bolt (24),
the washer (23) and the nut (20) in the position noted during
removal (Ref. TASK 71-51-43-000-010)
(Ref. Fig. 404/TASK 71-51-43-991-153)
(detail GP3).
3
_ TORQUE the bolts (24) and (26) to 40 lbf.in (0.45 m.daN)
(Ref. TASK 70-23-11-911-013)
(Ref. Fig. 404/TASK 71-51-43-991-153)
(detail GP3).
4
_ At the ground point bracket GP4, attach the ground connections
to the bracket with the bolts (46) and the washers (45).
Attach the connections in the same positions they were removed
from (Ref. TASK 71-51-43-000-010)
(Ref. Fig. 405/TASK 71-51-43-991-154)
(detail GP4).
5
_ Attach the clip (41) to the bracket (42) with the bolt (44),
the washer (43) and the nut (40) in the position noted during
removal (Ref. TASK 71-51-43-000-010)
(Ref. Fig. 405/TASK 71-51-43-991-154)
(detail GP4).
6
_ TORQUE the bolts (44) and (46) to 40 lbf.in (0.45 m.daN)
(Ref. TASK 70-23-11-911-013)
(Ref. Fig. 405/TASK 71-51-43-991-154)
(detail GP4).
7
_ At the ground point bracket GP2, attach the ground connections
to the bracket with the bolts (121) and the washers (120).
Attach the connections in the same positions they were removed
from (Ref. TASK 71-51-43-000-010)
(Ref. Fig. 406/TASK 71-51-43-991-157)
(detail GP2).
8
_ Attach the clip (117) to the bracket (116) with the bolt
(119), the washer (118) and the nut (115) in the position
noted during removal (Ref. TASK 71-51-43-000-010)
(Ref. Fig. 406/TASK 71-51-43-991-157)
(detail GP2).
9
_ TORQUE the bolts (119) and (121) to 40 lbf.in (0.45 m.daN)
(Ref. TASK 70-23-11-911-013)
(Ref. Fig. 406/TASK 71-51-43-991-157)
(detail GP2).
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10
__ At the ground point bracket GP1, attach the ground connections
to the bracket with the bolts (82) and the washers (83).
Attach the connections in the same positions they were removed
from (Ref. TASK 71-51-43-000-010)
(Ref. Fig. 407/TASK 71-51-43-991-174)
(detail GP1).
11
__ Attach the clip (77) to the bracket (78) with the bolt (81),
the washer (80) and the nut (79) in the position noted during
removal (Ref. TASK 71-51-43-000-010)
(Ref. Fig. 407/TASK 71-51-43-991-174)
(detail GP1).
12
__ TORQUE the bolts (81) and (82) to 40 lbf.in (0.45 m.daN)
(Ref. TASK 70-23-11-911-013)
(Ref. Fig. 407/TASK 71-51-43-991-174)
(detail GP1).
(a) Put the harness into the clip (4) and (7)
(Ref. Fig. 409/TASK 71-51-43-991-152)
(detail B and C).
(b) Attach the clips (1) and (4) to the engine raft with the bolt (2)
and (5) and the washer (3) and (6)
(Ref. Fig. 409/TASK 71-51-43-991-152)
(detail A and B).
(c) Attach the clip (7) to the engine bracket with the bolt (9) and
the washer (8)
(Ref. Fig. 409/TASK 71-51-43-991-152)
(detail C).
(d) Attach the clip (27) to the engine raft with the bolt (29) and
the washer (28)
(Ref. Fig. 404/TASK 71-51-43-991-153)
(detail D).
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(e) Attach the clips (47) and (50) to the engine bracket with the
bolt (49) and (52) and the washer (48) and (51)
(Ref. Fig. 405/TASK 71-51-43-991-154)
(detail E and F).
(f) Attach the clip (63) to the engine raft with the bolt (64) and
the washer (65)
(Ref. Fig. 410/TASK 71-51-43-991-155)
(detail G).
(g) Put the harness into the clips (66), (69) and (74)
(Ref. Fig. 410/TASK 71-51-43-991-155)
(detail H, J and K).
(h) Attach the clip (66) to the engine bracket with the bolt (68) and
the washer (67)
(Ref. Fig. 410/TASK 71-51-43-991-155)
(detail H).
(i) Attach the fire detector clip and the clip (69) to the engine
bracket with the bolt (73), the washers (71) and (72) and the nut
(70)
(Ref. Fig. 410/TASK 71-51-43-991-155)
(detail J).
(j) Attach the EEC Harness clip, fire detector clip and the clip (74)
to the engine bracket with the bolt (75), the washers (76) and
(78) and the nut (77)
(Ref. Fig. 410/TASK 71-51-43-991-155)
(detail K).
(k) Put the harness into the clips (89), (92), (96) and (99)
(Ref. Fig. 411/TASK 71-51-43-991-156)
(detail L, M, N and P).
(l) Put the spacer (88) between the clip (89) and the engine bracket.
Attach the clip (89) and the spacer (88) to the engine bracket
with the bolt (91) and the washer (90)
(Ref. Fig. 411/TASK 71-51-43-991-156)
(detail L).
(m) Attach the clips (92) and (93) to the engine bracket with the
bolt (95) and the washer (94)
(Ref. Fig. 411/TASK 71-51-43-991-156)
(detail M).
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END OF PRE SBE 71-0288
(n) Attach the clips (92)and (93) to the engine bracket with the bolt
(95)
(Ref. Fig. 411/TASK 71-51-43-991-156)
(detail M).
(o) Attach the clips (96) and (99) to the engine bracket with the
bolts (98) and (101) and the washers (97) and (100).
(Ref. Fig. 411/TASK 71-51-43-991-156)
(detail N and P)
(p) Attach the clip (112) to the engine bracket with the bolt (113)
and the washer (114)
(Ref. Fig. 411/TASK 71-51-43-991-156)
(q) Attach the clip (112) to the engine bracket with the bolt (113)
(Ref. Fig. 411/TASK 71-51-43-991-156)
(r) PRE-SBE 79-0088: Attach the clips (133), (150), (152) and (155)
to the bracket, the raceway and the general services harness with
the bolt (132), the spacers (151) and (153), the washers (135)
and (154) and the nut (134)
(Ref. Fig. 413/TASK 71-51-43-991-183)
(detail R).
(s) SBE 79-0088: Attach the clip (133) to the engine raceway with the
bolt (132), the washer (135) and the nut (134)
(Ref. Fig. 413/TASK 71-51-43-991-183)
(detail R).
(t) Attach the clip (136) to the engine bracket with the bolt (137)
and the washer (138)
(Ref. Fig. 413/TASK 71-51-43-991-183)
(detail S).
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(u) Attach the clips (141) and (146) to the tube with the bolts (139)
and (143), the washers (142) and (144) and the nuts (140) and
(145)
(Ref. Fig. 413/TASK 71-51-43-991-183)
(detail T and U).
(v) Attach the clip (158) and the tube clip to the tube with the bolt
(160), the washers (159) and (161) and the nut (157).
(Ref. Fig. 412/TASK 71-51-43-991-171)
(detail V).
(w) Attach the EEC Harness clip and the clip (164) to the tube with
the bolt (165), the washer (162) and the nut (163)
(Ref. Fig. 412/TASK 71-51-43-991-171)
(detail W).
(x) Attach the EEC Harness clip and the clip (164) to the tube with
the bolt (165) and the nut (163)
(Ref. Fig. 412/TASK 71-51-43-991-171)
(detail W).
(y) Put the (167) between the clip (166) and the EEC harness clip.
Attach the EEC Harness clip, the spacer (167) and the clip (166)
to the engine bracket with the bolt (168) and the washer (169)
(Ref. Fig. 412/TASK 71-51-43-991-171)
(detail X).
(z) Put the spacer (167) between the clip (166) and the EEC Harness
clip. Attach the EEC Harness clip, the spacer (167) and the clip
(166) to the engine bracket with the bolt (168)
(Ref. Fig. 412/TASK 71-51-43-991-171)
(detail x).
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END OF POST SBE 71-0288
(aa) Attach the EEC Harness and Ignition Supply Harness clip and the
clip (171) to the engine bracket with the bolt (173), the washers
(172) and (174) and the nut (170)
(Ref. Fig. 412/TASK 71-51-43-991-171)
(detail Y).
(ab) TORQUE the bolts (2), (5), (9), (29), (49), (52), (64), (68),
(73), (75), (91), (95), (98), (101), (113), (132), (137), (139),
(143), (160), (165), (168) and (173) to 40 lbf.in (0.45 m.daN)
(Ref. TASK 70-23-11-911-013).
(Ref. Fig. 406/TASK 71-51-43-991-157)
(4) Install the general services harness to the left side of the LP
compressor
(Ref. Fig. 414/TASK 71-51-43-991-180)
Install the nuts, the bolts, the washers and the clips in the
position written during the removal task (Ref. TASK 71-51-43-000-
010).
(a) Put the harness into the clip (3), (6), (12) and (15)
(Ref. Fig. 415/TASK 71-51-43-991-160)
(detail A, B, C and D)
(Ref. Fig. 415/TASK 71-51-43-991-160)
(b) Attach the clip (3) and (15) to the tubes with the bolts (2) and
(14), the washers (1) and (17) and the nuts (4) and (16)
(Ref. Fig. 415/TASK 71-51-43-991-160)
(detail A and D).
(c) Attach the clip (6) and the EEC Harness clip to the tube with the
bolt (8), the washer (7) and the nut (5)
(Ref. Fig. 415/TASK 71-51-43-991-160)
(detail B).
(d) Put the spacers (9) and (13) between the tube and the EEC Harness
clip. Attach the clip (12), the EEC Harness clip, the spacers (9)
and (13) and the tube to the engine bracket with the bolt (11)
and the washer (10)
(Ref. Fig. 415/TASK 71-51-43-991-160)
(detail C).
(e) Put the harness into the clips (31), (33), (35) and (39)
(Ref. Fig. 416/TASK 71-51-43-991-161)
(detail E, F, G and H).
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(f) Attach the clips (31) and (39) to the tubes with the bolts (28)
and (38), the washers (29) and (41) and the nuts (30) and (40)
(Ref. Fig. 416/TASK 71-51-43-991-161)
(detail E and H).
(g) Attach the clips (33) and (35) to the engine brackets with the
bolts (32) and (36) and the washers (34) and (37)
(Ref. Fig. 416/TASK 71-51-43-991-161)
(detail F and G).
(h) Attach the clip (52) and the tube clip to the engine bracket with
the bolt (54), the washer (53) and the nut (51)
(Ref. Fig. 417/TASK 71-51-43-991-181)
(detail J).
(i) Put the spacer (59) between the clip (57) and the tube. Attach
the clip (57) and the tube clip to the tube with the bolt (58),
the washer (56) and the nut (55)
(Ref. Fig. 417/TASK 71-51-43-991-181)
(detail K).
(j) Put the spacer (63) between the clip (62) and the engine bracket.
Attach the clip (62) to the engine bracket with the bolt (60),
the washer (61) and the nut (64)
(Ref. Fig. 417/TASK 71-51-43-991-181)
(detail L).
(k) Attach the clip (65) to the engine bracket with the bolt (66) and
the washer (67)
(Ref. Fig. 417/TASK 71-51-43-991-181)
(detail M).
(l) Attach the clip (85) to the tube with the bolt (86), the washer
(87) and the nut (84)
(Ref. Fig. 407/TASK 71-51-43-991-174)
(detail N).
(m) Attach the clip (88) to the engine raft with the bolt (89) and
the washer (90)
(Ref. Fig. 407/TASK 71-51-43-991-174)
(detail P).
(n) Attach the clips (101) and (104) to the engine brackets with the
bolts (103) and (106) and the washers (102) and (105)
(Ref. Fig. 418/TASK 71-51-43-991-175)
(detail Q and R).
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(o) Attach the EEC and Ignition Supply Harness clip and the clip
(109) to the engine bracket with the bolt (107) and the washer
(108)
(Ref. Fig. 418/TASK 71-51-43-991-175)
(detail S).
(p) TORQUE the bolts (2), (8), (11), (14), (28), (32), (36), (38),
(51), (58), (60), (66), (86), (89), (103), (106), and (107) to 40
lbf.in (0.45 m.daN) (Ref. TASK 70-23-11-911-013).
(5) Install the general services harness to the right side of the LP
compressor.
(Ref. Fig. 419/TASK 71-51-43-991-176)
Install the nuts, the bolts, the washers, the clips, the screws, the
bracket and the cover in the positions written during the removal
task (Ref. TASK 71-51-43-000-010).
(a) Put the harness into the clips (3), (6) and (13) (details A, B
and D).
(Ref. Fig. 420/TASK 71-51-43-991-177)
(b) Attach the clip (3) to the Ignition Supply Harness and EEC
Harness clip with the bolt (4), the washer (1) and the nut (2)
(Ref. Fig. 420/TASK 71-51-43-991-177)
(detail A).
(c) Attach the clip (3) to the Ignition Supply Harness and EEC
Harness clip with the bolt (4) and the nut (2)
(Ref. Fig. 420/TASK 71-51-43-991-177)
(detail A).
(d) Attach the clip (6) to the engine bracket with the bolt (7) and
the washer (5)
(Ref. Fig. 420/TASK 71-51-43-991-177)
(detail B).
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(e) Attach the clip (13) and the Ignition Supply Harness and EEC
Harness clip to the bracket with the bolt (14), the washers (11)
and (15) and the nut (12)
(Ref. Fig. 420/TASK 71-51-43-991-177)
(detail D).
(f) Attach the clip (13) and the Ignition Supply Harness and EEC
Harness clip to the bracket with the bolt (14), the washers (11)
and (15) and the nut (12)
(Ref. Fig. 420/TASK 71-51-43-991-177)
(detail D).
(g) Put the harness into the clips (28), (31), (38) and (43)
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail E, F, G and H).
(h) Attach the clip (28) and the Ignition Supply Harness clip to the
tube with the bolt (29), the washer (26) and the nut (27)
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail E).
(i) Attach the clip (28) and the Ignition Supply Harness clip to the
tube with the bolt (29) and the nut (27)
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail E).
(j) Attach the tube clip, the clip (31) and the Ignition Supply
Harness and EEC Harness clip to the bracket (30) with the bolt
(34), the washers (32) and (35) and the nut (33)
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail F).
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END OF PRE SBE 71-0288
(k) Attach the tube clip, the clip (31) and the Ignition Supply
Harness and EECHarness clip to the bracket (30) with the bolt
(34), the washer (35) and the nut (33)
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail F).
(l) Attach the clip (38) to the EEC Harness clip with the bolt (39)
and the washers (36) and (40) and the nut (37)
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail G).
(m) Attach the EEC Harness clip and the clip (43) to the engine
bracket with the bolt (42) and the washer (41)
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail H).
(n) Attach the EEC Harness clip and the clip (43) to the engine
bracket with the bolt (42)
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail H).
(o) Attach the clip (55) to the engine raft with the bolt (54) and
the washer (56)
(Ref. Fig. 422/TASK 71-51-43-991-167)
(detail J).
(p) Put the harness into the clips (55), (57) and (60)
(Ref. Fig. 422/TASK 71-51-43-991-167)
(detail J, K and L).
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(q) Attach the clips (57) and (60) to the engine bracket with the
bolts (58) and (62) and the washers (59) and (61)
(Ref. Fig. 422/TASK 71-51-43-991-167)
(detail K and L).
(r) Install the five harness cables to the terminal block (80)
(Ref. Fig. 423/TASK 71-51-43-991-168)
(detail M).
1
_ Put the five cables through the backshell (79), the ground
ferrule and into the terminal block.
2
_ Install three layers of adhesive tape (Material No. V02-148)
along the length of the cables, from the TM817 Terminal
Junction Module and the TM824 Terminal Junction Module for a
distance of approximately 6.0 in. (152.3997 mm).
3
_ Align the screen tails of the five cables with the screen
tails of the cables installed in the terminal block.
4
_ Put the screen tails of all the cables an equal distance apart
around the terminal block connector.
5
_ Push the ground ferrule along the cables to hold the screen
tails against the terminal block connector.
6
_ Bend the screen tails over the ground ferrule and along the
cables.
7
_ Attach lacing tape (Material No. V02-159) around the screen
tails, immediately behind the ground ferrule, to hold them in
the correct position.
8
_ Install the backshell (79) on to the terminal module
connector.
9
_ Use a pencil to make a small mark on the cables to show the
position of the cable clamp. Remove the backshell (79) from
the terminal block connector.
10
__ Wind sufficient lacing tape (Material No. V02-159) around the
cables, at the position marked with the pencil, to let the
cable clamp hold the cables.
11
__ Put two drops of the locking compound (Material No. V08-026)
opposite each other, on the threads of the terminal block
connector.
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12
__ Install the backshell (79) on to the terminal block connector.
Tighten the backshell with your hand.
13
__ Put one drop of the locking compound (Material No. V08-026) on
the threads of the screws (81) and (82). Install the screws
and the cable clamps to the backshell (79). Tighten the screws
to the standard torque value.
14
__ Use the cable installation/removal tool and install the cables
to the terminals A, B and C on TM817 and the terminals A and B
on TM824, as tagged on removal. Remove the temporary tags from
the five cables.
(s) Put the cover (76) on the terminal block (80) in the correct
position for installation. Attach the cover (76) to the terminal
block (80) with the screws (77) and (78) and the washer (91)
(Ref. Fig. 423/TASK 71-51-43-991-168)
(detail M).
(t) Put the harness into the clip (73), (83), (87) and (90) (details
M and N).
(Ref. Fig. 423/TASK 71-51-43-991-168)
(u) Attach the clips (73) and (83) to the engine bracket with the
bolt (74) and washer (75) (detail M).
(Ref. Fig. 423/TASK 71-51-43-991-168)
(v) Put the spacer (86) between the clip (87) and the bracket. Attach
the clip (87) and the spacer (86) to the engine bracket with the
bolt (85) and the washer (84)
(Ref. Fig. 423/TASK 71-51-43-991-168)
(detail N).
(w) Attach the clip (90) and the EEC and Ignition Supply Harness clip
to the engine bracket with the bolt (89) and the washer (88)
(Ref. Fig. 423/TASK 71-51-43-991-168)
(detail P).
(x) Put the harness into the clips (102), (106) and (109)
(Ref. Fig. 424/TASK 71-51-43-991-169)
(detail Q, R and S).
(y) Attach the clip (102) and the EEC and Ignition Supply Harness
clip to the engine bracket with the bolt (101), the washer (104)
and the nut (103).
(Ref. Fig. 424/TASK 71-51-43-991-169)
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(z) Attach the clips (106) and (109) to the engine rafts with the
bolts (105) and (108) and the washers (107) and (110)
(Ref. Fig. 424/TASK 71-51-43-991-169)
(detail R and S).
(aa) Put the harness into the clip (123), (126), (127) and (130)
(Ref. Fig. 425/TASK 71-51-43-991-172)
(detail T and U).
(ab) Attach the clip (123) to the engine raft with the bolt (121) and
the washer (122)
(Ref. Fig. 425/TASK 71-51-43-991-172)
(detail T).
(ac) Attach the clips (126) and (127) to the engine bracket with the
bolt (125) and the washer (124)
(Ref. Fig. 425/TASK 71-51-43-991-172)
(detail U).
(ad) Attach the clip (130) to the engine raft with the bolt (129) and
the washer (128)
(Ref. Fig. 425/TASK 71-51-43-991-172)
(detail V).
(ae) Put the harness into the clips (143), (146) and (149)
(Ref. Fig. 426/TASK 71-51-43-991-173)
(detail W, X and Y).
(af) Attach the clip (143) and (146) to the engine raft with the bolts
(141) and (145) and the washer (142) and (144)
(Ref. Fig. 426/TASK 71-51-43-991-173)
(detail W and X).
(ag) Attach the clip (149) and the EEC and Ignition Supply Harness
clip to the engine raft with the bolt (148) and the washer (147)
(Ref. Fig. 426/TASK 71-51-43-991-173)
(detail Y).
(ah) TORQUE the bolts (4), (7), (14), (29), (34), (39), (42), (54),
(58), (62), (74), (85), (89), (101), (105), (108), (121), (125),
(129), (141), (145) and (148) and the screws (77) and (78) to 40
lbf.in (0.45 m.daN) (Ref. TASK 70-23-11-911-013).
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(6) Install the general services harness to the right side of the LP
compressor.
(Ref. Fig. 419/TASK 71-51-43-991-176)
Install the nuts, the bolts, the washers, the clips, the screws, the
bracket and the cover in the positions written during the removal
task (Ref. TASK 71-51-43-000-010).
(a) Put the harness into the clips (3), (6) and (13) (details A, B
and D).
(Ref. Fig. 420/TASK 71-51-43-991-177)
(b) Attach the clip (3) to the Ignition Supply Harness and EEC
Harness clip with the bolt (4), the washer (1) and the nut (2)
(Ref. Fig. 420/TASK 71-51-43-991-177)
(detail A).
(c) Attach the clip (3) to the Ignition Supply Harness and EEC
Harness clip with the bolt (4), the washer (1) and the nut (2)
(Ref. Fig. 420/TASK 71-51-43-991-177)
(detail A).
(d) Attach the clip (6) to the engine bracket with the bolt (7) and
the washer (5)
(Ref. Fig. 420/TASK 71-51-43-991-177)
(detail B).
(e) Attach the clip (13) and the Ignition Supply Harness and EEC
Harness clip to the bracket with the bolt (14), the washers (11)
and (15) and the nut (12)
(Ref. Fig. 420/TASK 71-51-43-991-177)
(detail D).
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POST SBE 71-0288
(f) Attach the clip (13) and the Ignition Supply Harness and EEC
Harness clip to the bracket with the bolt (14), the washer (15)
and the nut (12)
(Ref. Fig. 420/TASK 71-51-43-991-177)
(detail D).
(g) Put the harness into the clips (28), (31), (38) and (43)
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail F, G and H).
(h) Attach the clip (28) and the Ignition Supply Harness clip to the
tube with the bolt (29), the washer (26) and the nut (27)
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail E).
(i) Attach the clip (28) and the Ignition Supply Harness clip to the
tube with the bolt (29) and the nut (27)
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail E).
(j) Attach the tube clip, the clip (31) and the Ignition Supply
Harness and EEC Harness clip to the bracket (30) with the bolt
(34), the washers (32) and (35) and the nut (33)
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail F).
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(k) Attach the tube clip, the clip (31) and the Ignition Supply
Harness and EEC Harness clip to the bracket (30) with the bolt
(34), the washer (35) and the nut (33)
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail F)
(l) Attach the clip (38) to the EEC Harness clip with the bolt (39)
and the washers (36) and (40) and the nut (37)
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail G).
(m) Attach the EEC Harness clip and the clip (43) to the engine
bracket with the bolt (42) and the washer (41)
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail H).
(n) Attach the EEC Harness clip and the clip (43) to the engine
bracket with the bolt (42)
(Ref. Fig. 421/TASK 71-51-43-991-166)
(detail H)
(o) Put the harness into the clips (55), (57) and (60)
(Ref. Fig. 422/TASK 71-51-43-991-167)
(detail K and L).
(p) Attach the clip (55) to the engine raft with the bolt (54) and
the washer (56)
(Ref. Fig. 422/TASK 71-51-43-991-167)
(detail J).
(q) Attach the clips (57) and (60) to the engine brackets with the
bolts (58) and (62) and the washers (59) and (61)
(Ref. Fig. 422/TASK 71-51-43-991-167)
(detail K and L).
(r) Install the five harness cables to the terminal block (80)
(Ref. Fig. 423/TASK 71-51-43-991-168)
(detail M).
1
_ Put the five cables through the backshell (79), the ground
ferrule and into the terminal block.
2
_ Install three layers of adhesive tape (Material No. V02-148)
along the length of the cables, from the M81714/3-D-A1
Terminal Junction Module and the M81714/3-D-B1 Terminal
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Junction Module for a distance of approximately 6.0 in.
(152.3997 mm).
3
_ Align the screen tails of the five cables with the screen
tails of the cables installed in the terminal block.
4
_ Put the screen tails of all the cables an equal distance apart
around the terminal block connector.
5
_ Push the ground ferrule along the cables to hold the screen
tails against the terminal block connector.
6
_ Bend the screen tails over the ground ferrule and along the
cables.
7
_ Attach lacing tape (Material No. V02-159) around the screen
tails, immediately behind the ground ferrule, to hold them in
the correct position.
8
_ Install the backshell (79) on the terminal module connector.
9
_ Use a pencil to make a small mark on the cables to show the
position of the cable clamp. Remove the backshell (79) from
the terminal block connector.
10
__ Wind sufficient lacing tape (Material No. V02-159) around the
cables, at the position marked with the pencil, to let the
cable clamp hold the cables.
11
__ Put two drops of the locking compound (Material No. V08-026)
opposite each other on the threads of the terminal block
connector.
12
__ Install the backshell (79) on to the terminal block connector.
Tighten the backshell with your hand.
13
__ Put one drop of the locking compound (Material No. V08-026) on
the threads of the screws (81) and (82). Install the screws
and the cable clamps to the backshell (79). Tighten the screws
to the standard torque value.
14
__ Use the cable installation/removal tool and install the cables
to the terminals A, B and C on M81714/3-D-A1 and the terminals
A and B on M81714/3-D-B1, as tagged on removal. Remove the
temporary tags from the five cables.
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(s) Put the cover (76) on the terminal block (80) in the correct
position for installation. Attach the cover (76) to the terminal
block (80) with the screws (77) and (78) and the washer (91)
(Ref. Fig. 423/TASK 71-51-43-991-168)
(detail M).
(t) Put the harness into the clip (73), (83), (87) and (90) (details
M and N).
(Ref. Fig. 423/TASK 71-51-43-991-168)
(u) Attach the clips (73) and (83) to the engine bracket with the
bolt (74) and washer (75) (detail M).
(Ref. Fig. 423/TASK 71-51-43-991-168)
(v) Put the spacer (86) between the clip (87) and the bracket. Attach
the clip (87) and the spacer (86) to the engine bracket with the
bolt (85) and the washer (84)
(Ref. Fig. 423/TASK 71-51-43-991-168)
(detail N).
(w) Attach the clip (90) and the EEC and Ignition Supply Harness clip
to the engine bracket with the bolt (89) and the washer (88)
(Ref. Fig. 423/TASK 71-51-43-991-168)
(detail P).
(x) Put the harness into the clips (102), (106) and (109)
(Ref. Fig. 424/TASK 71-51-43-991-169)
(detail Q, R and S).
(y) Attach the clip (102) and the EEC and Ignition Supply Harness
clip to the engine bracket with the bolt (101), the washer (104)
and the nut (103).
(Ref. Fig. 424/TASK 71-51-43-991-169)
(z) Attach the clips (106) and (109) to the engine rafts with the
bolts (105) and (108) and the washers (107) and (110)
(Ref. Fig. 424/TASK 71-51-43-991-169)
(detail R and S).
(aa) Put the harness into the clip (123), (126), (127) and (130)
(Ref. Fig. 425/TASK 71-51-43-991-172)
(details T and U).
(ab) Attach the clip (123) to the engine raft with bolt (121) and the
washer (122)
(Ref. Fig. 425/TASK 71-51-43-991-172)
(detail T).
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(ac) Attach the clips (126) and (127) to the engine bracket with the
bolt (125) and the washer (124)
(Ref. Fig. 425/TASK 71-51-43-991-172)
(detail U).
(ad) Attach the clip (130) to the engine raft with the bolt (129) and
the washer (128)
(Ref. Fig. 425/TASK 71-51-43-991-172)
(detail V).
(ae) Put the harness into the clips (143), (146) and (149)
(Ref. Fig. 426/TASK 71-51-43-991-173)
(detail W, X and Y).
(af) Attach the clips (143) and (146) to the engine raft with the
bolts (141) and (145) and the washers (142) and (144)
(Ref. Fig. 426/TASK 71-51-43-991-173)
(detail W and X).
(ag) Attach the clip (149) and the EEC and Ignition Supply Harness
clip to the engine raft with the bolt (148) and the washer (147)
(Ref. Fig. 426/TASK 71-51-43-991-173)
(detail Y).
(ah) TORQUE the bolts (4), (7), (14), (29), (34), (39), (42), (54),
(58), (62), (74), (85), (89), (101), (105), (108), (121), (125),
(129), (141), (145) and (148) and the screws (77) and (78) to 40
lbf.in (0.45 m.daN) (Ref. TASK 70-23-11-911-013).
5. Close-up
________
Subtask 71-51-43-410-067
A. Close Access
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
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(5) Remove the access platform(s).
Subtask 71-51-43-710-059
B. Do an Operational Test of the FADEC System on the Ground (Ref. TASK 73-
22-00-710-040) and an Operational Test of the EEC (Ref. TASK 73-22-34-
710-040).
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HARNESS - IGNITION SUPPLY - REMOVAL/INSTALLATION
________________________________________________
TASK 71-51-44-000-010
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-51-44-941-060
A. Safety Precautions
(a) Put a warning notice in position to tell persons not to start the
engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is OFF.
EFF :
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Subtask 71-51-44-865-074
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
FOR 1000EM1
121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
FOR 1000EM2
121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
Subtask 71-51-44-010-066
C. Get Access
(2) Put the access platforms in position on the left side and the right
side of the engine.
Subtask 71-51-44-010-067
D. Get Access
EFF :
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4. Procedure
_________
Subtask 71-51-44-020-059
(a) The connectors 4100KS-D and 4100KS-C from the relay box
(b) The connectors 4002VC-A and 4003VC-A from the electrical harness
receptacles attached to the brackets
(c) The connectors 4000JH1-A and 4000JH2-A from the igniter box.
Subtask 71-51-44-620-050
Subtask 71-51-44-020-060
(1) Remove the bolt (1) and the washer (2) from the clip (3) at position
A.
(Ref. Fig. 402/TASK 71-51-44-991-151, 403/TASK 71-51-44-991-152)
(2) Remove the bolt (1), the washer (2) and the nut (4) from the clip (3)
at position A.
(Ref. Fig. 402/TASK 71-51-44-991-151, 403/TASK 71-51-44-991-152)
EFF :
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(3) Remove the bolt (5), the washer (6) and the nut (8) from the clip (7)
at position B.
(Ref. Fig. 402/TASK 71-51-44-991-151, 403/TASK 71-51-44-991-152)
(4) Remove the bolt (9) and the washer (10) from the clips (11) and (12)
at position C.
(Ref. Fig. 402/TASK 71-51-44-991-151, 404/TASK 71-51-44-991-153)
(5) Remove the bolt (13), the washer (14) and the nut (17) from the clips
(15) and (16) at position D.
(Ref. Fig. 402/TASK 71-51-44-991-151, 404/TASK 71-51-44-991-153)
Subtask 71-51-44-020-061
(1) Remove the bolt (18), the washer (19) and the nut (21) from the clip
(20) at position F.
(Ref. Fig. 402/TASK 71-51-44-991-151, 405/TASK 71-51-44-991-154)
(2) Make a note of the position of the spacer (25). Remove the bolt (28),
the washers (27) and (23), the nut (22) and the spacer (25) from the
clips (26) and (24) at position G.
(Ref. Fig. 402/TASK 71-51-44-991-151, 405/TASK 71-51-44-991-154)
(3) Remove the bolt (29), the washer (30) and the nut (32) from the clip
(31) at position H.
(Ref. Fig. 402/TASK 71-51-44-991-151, 405/TASK 71-51-44-991-154)
(4) Remove the bolt (33), the washer (34) and the nut (37) from the clips
(35) and (36) at position J.
(Ref. Fig. 402/TASK 71-51-44-991-151, 406/TASK 71-51-44-991-155)
EFF :
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EFF :
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Page 406
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EFF :
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Page 407
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EFF :
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Page 408
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EFF :
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Page 409
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EFF :
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Page 410
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EFF :
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Page 411
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EFF :
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Page 412
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EFF :
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Page 413
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EFF :
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Page 414
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EFF :
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(5) Make a note of the position of the spacer (41). Remove the bolt (38),
the washers (39) and (44), the nut (45) and the spacer (41) from the
clips (40), (42) and (43) at position K.
(Ref. Fig. 402/TASK 71-51-44-991-151, 406/TASK 71-51-44-991-155)
(6) Make a note of the position of the spacer (50). Remove the bolt (46),
the washer (47), and the spacer (50) from the clips (48), (49) and
(51) at position L.
(Ref. Fig. 402/TASK 71-51-44-991-151, 407/TASK 71-51-44-991-156)
(7) Remove the bolt (52) and the washer (53) from the clip (54) at
position M.
(Ref. Fig. 402/TASK 71-51-44-991-151, 408/TASK 71-51-44-991-157)
(8) Make a note of the position of the spacer (129). Remove the bolt
(127) and the spacer (129) from the clip (128) at position AB.
(Ref. Fig. 402/TASK 71-51-44-991-151, 409/TASK 71-51-44-991-169)
(9) Make a note of the position of the spacer (129). Remove the bolt
(127), the washer (130) and the spacer (129) from the clip (128) at
position AB.
(Ref. Fig. 402/TASK 71-51-44-991-151, 409/TASK 71-51-44-991-169)
POST SBE 72-0189, PRE SBE 79-0088 and POST SBE 79-0088
EFF :
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EFF :
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Page 417
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EFF :
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Page 418
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EFF :
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Page 419
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(10) Remove the bolt (123), the washer (124) and the nut (126) from the
clip (125) at position AA.
(Ref. Fig. 402/TASK 71-51-44-991-151, 410/TASK 71-51-44-991-168)
END OF POST SBE 72-0189, END OF PRE SBE 79-0088 and END OF POST SBE
79-0088
(11) Make a note of the position of the spacer (58). Remove the bolt (55),
the washer (56), the nut (59) and the spacer (58) from the clip (57)
at position N.
(Ref. Fig. 402/TASK 71-51-44-991-151, 411/TASK 71-51-44-991-158)
(12) Make a note of the position of the spacers (58) and (61). Remove the
bolt (55), the nut (59) and the spacers (58) and (61) from the clips
(57) and (60) at position N.
(Ref. Fig. 402/TASK 71-51-44-991-151, 411/TASK 71-51-44-991-158)
(13) Make a note of the position of the spacers (58) and (61). Remove the
bolt (55), the washer (56), the nut (59) and the spacers (58) and
(61) from the clips (57) and (60) at position N.
(Ref. Fig. 402/TASK 71-51-44-991-151, 412/TASK 71-51-44-991-159)
(14) Remove the bolt (64) and the washer (63) from the clip (62) at
position P.
(Ref. Fig. 402/TASK 71-51-44-991-151, 412/TASK 71-51-44-991-159)
(15) Remove the bolt (65) and the washer (66) from the clip (67) at
position Q.
(Ref. Fig. 402/TASK 71-51-44-991-151, 413/TASK 71-51-44-991-160)
EFF :
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EFF :
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Page 421
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EFF :
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Page 422
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EFF :
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Page 423
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EFF :
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(16) Remove the bolt (68), the washers (69) and (72) and the nut (73) from
the clips (70) and (71) at position R.
(Ref. Fig. 402/TASK 71-51-44-991-151, 413/TASK 71-51-44-991-160)
(17) Remove the bolt (74), the washers (75) and (78) and the nut (79) from
the clips (76) and (77) at position S.
(Ref. Fig. 402/TASK 71-51-44-991-151, 414/TASK 71-51-44-991-161)
(18) Remove the bolt (74) and the nut (79) from the clips (76) and (77) at
position S.
(Ref. Fig. 402/TASK 71-51-44-991-151, 414/TASK 71-51-44-991-161)
(19) Remove the bolt (80), the washers (81) and (84) and the nut (85) from
the clips (82) and (83) at position T.
(Ref. Fig. 402/TASK 71-51-44-991-151, 415/TASK 71-51-44-991-162)
(20) Make a note of the position of the spacer (86). Remove the bolt (80),
the nut (85) and the spacer (86) from the clips (82) and (83) at
position T.
(Ref. Fig. 402/TASK 71-51-44-991-151, 415/TASK 71-51-44-991-162)
EFF :
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EFF :
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Page 426
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EFF :
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(21) Make a note of the position of the spacer (86). Remove the bolt (80),
the washers (81) and (84), the nut (85) and the spacer (86) from the
clips (82) and (83) at position T.
(Ref. Fig. 402/TASK 71-51-44-991-151, 416/TASK 71-51-44-991-163)
(22) Remove the bolt (87), the washers (88) and (91) and the nut (92) from
the clips (89) and (90) at position U.
(Ref. Fig. 402/TASK 71-51-44-991-151, 417/TASK 71-51-44-991-164)
(23) Make a note of the position of the spacer (97). Remove the bolt
(100), the washers (94) and (99), the nut (93) and the spacer (97)
from the clips (95),(96) and (98) at position V.
(Ref. Fig. 402/TASK 71-51-44-991-151, 417/TASK 71-51-44-991-164)
(24) Make a note of the position of the spacer (103). Remove the bolt
(101) and the spacer (103) from the clip (102) at position W.
(Ref. Fig. 402/TASK 71-51-44-991-151, 418/TASK 71-51-44-991-165)
(25) Remove the bolt (104) and the nut (107) from the clips (105) and
(106) at position X.
(Ref. Fig. 402/TASK 71-51-44-991-151, 418/TASK 71-51-44-991-165)
(26) Remove the bolt (108) and the nut (111) from the clips (109) and
(110) at position Y.
(Ref. Fig. 402/TASK 71-51-44-991-151, 419/TASK 71-51-44-991-166)
EFF :
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EFF :
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Page 429
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EFF :
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Page 430
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EFF :
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Page 431
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EFF :
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(27) Make a note of the position of the spacer (114). Remove the bolt
(112), the nut (116) and the spacer (114) from the clips (113) and
(115) at position Z.
(Ref. Fig. 402/TASK 71-51-44-991-151, 420/TASK 71-51-44-991-167)
(28) Remove the bolt (131), the washers (132) and (135) and the nut (136)
from the clips (133) and (134) at position AC.
(Ref. Fig. 402/TASK 71-51-44-991-151, 421/TASK 71-51-44-991-170)
Subtask 71-51-44-010-068
E. Removal of the Core Engine Part of the Harness through the Bifurcation
Panel
(Ref. Fig. 422/TASK 71-51-44-991-171)
(1) Remove the four bolts (137) and the four nuts (138) from the
bifurcation panel.
(3) Remove the core engine part of the harness through the bifurcation
panel.
Subtask 71-51-44-020-062
(1) Remove the harness from the clips (3), (7), (11) and (15) at
positions A, B, C and D.
(Ref. Fig. 402/TASK 71-51-44-991-151, 403/TASK 71-51-44-991-152,
404/TASK 71-51-44-991-153)
EFF :
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EFF :
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Page 434
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EFF :
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Page 435
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EFF :
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(2) Remove the harness from the clips (20), (26) and (31) at positions F,
G and H.
(Ref. Fig. 402/TASK 71-51-44-991-151, 405/TASK 71-51-44-991-154)
(3) Remove the harness from the clips (35) and (43) at positions J and K.
(Ref. Fig. 402/TASK 71-51-44-991-151, 406/TASK 71-51-44-991-155)
(4) Remove the harness from the clips (48) and (54) at positions L and M.
(Ref. Fig. 402/TASK 71-51-44-991-151, 407/TASK 71-51-44-991-156,
408/TASK 71-51-44-991-157)
(5) Remove the harness from the clips (125) and (128) at positions AA and
AB.
(Ref. Fig. 402/TASK 71-51-44-991-151, 409/TASK 71-51-44-991-169,
410/TASK 71-51-44-991-168)
(6) Remove the harness from the clips (57) and (62) at positions N and P.
(Ref. Fig. 402/TASK 71-51-44-991-151, 411/TASK 71-51-44-991-158,
412/TASK 71-51-44-991-159)
(7) Remove the harness from the clips (67) and (70) at positions Q and R.
(Ref. Fig. 402/TASK 71-51-44-991-151, 413/TASK 71-51-44-991-160)
(8) Remove the harness from the clips (77) and (82) at positions S and T.
(Ref. Fig. 402/TASK 71-51-44-991-151, 414/TASK 71-51-44-991-161,
415/TASK 71-51-44-991-162, 416/TASK 71-51-44-991-163)
EFF :
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(9) Remove the harness from the clips (90) and (98) at positions U and V.
(Ref. Fig. 402/TASK 71-51-44-991-151, 417/TASK 71-51-44-991-164)
(10) Remove the harness from the clips (102) and (106) at positions W and
X.
(Ref. Fig. 402/TASK 71-51-44-991-151, 418/TASK 71-51-44-991-165)
(13) Remove the harness from the clip (134) at position AC.
(Ref. Fig. 402/TASK 71-51-44-991-151, 421/TASK 71-51-44-991-170)
EFF :
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Subtask 71-51-44-010-069
(1) Remove all the clips from the ignition supply harness at positions A,
B, C and D.
(2) Remove all the clips from the ignition supply harness at positions F,
G and H.
(3) Remove all the clips from the ignition supply harness at positions J
and K.
(4) Remove all the clips from the ignition supply harness at positions L
and M.
(5) Remove all the clips from the ignition supply harness at positions AA
and AB.
(6) Remove all the clips from the ignition supply harness at positions N
and P.
EFF :
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(7) Remove all the clips from the ignition supply harness at positions Q,
R, S and T.
(8) Remove all the clips from the ignition supply harness at positions U
and V.
(9) Remove all the clips from the ignition supply harness at positions W
and X.
(10) Remove all the clips from the ignition supply harness at position Y.
(11) Remove all the clips from the ignition supply harness at position Z.
(12) Remove all the clips from the ignition supply harness at position AC.
EFF :
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TASK 71-51-44-400-010
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-51-44-860-058
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is OFF. Make sure that a warning notice is in
position to tell persons not to energize the FADEC 1(2).
EFF :
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(3) Make sure that the access platform is in position.
(4) Make sure that the anti-ice duct No. 3 is removed (Ref. TASK 30-21-
49-000-012).
(5) Make sure that the starter duct is removed (Ref. TASK 80-13-49-000-
010).
Subtask 71-51-44-010-070
B. Make sure that the fan cowls are open (Ref. TASK 71-13-00-010-010):
- FOR 1000EM1
437AL, 438AR
- FOR 1000EM2
447AL, 448AR.
Subtask 71-51-44-865-075
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
FOR 1000EM1
121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
FOR 1000EM2
121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
4. Procedure
_________
Subtask 71-51-44-410-058
EFF :
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(2) Install the clips on the replacement ignition supply harness at
positions F, G and H.
EFF :
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(9) Install the clips on the replacement ignition supply harness at
positions W and X.
Subtask 71-51-44-630-050
Subtask 71-51-44-110-050
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
EFF :
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(1) Use a clean lint-free cloth made moist with cleaning fluid (Material
No. V01-002) to clean:
(2) Dry the nuts and the bolts with a clean lint-free cloth.
Subtask 71-51-44-420-059
(2) Install the harness in the harness clips (3), (7), (11) and (15) at
positions A, B C and D.
(Ref. Fig. 402/TASK 71-51-44-991-151, 403/TASK 71-51-44-991-152,
404/TASK 71-51-44-991-153)
(3) Install the harness in the harness clips (20), (26) and (31) at
positions F, G and H.
(Ref. Fig. 402/TASK 71-51-44-991-151, 405/TASK 71-51-44-991-154)
(4) Install the harness in the harness clips (35) and (43) at positions J
and K.
(Ref. Fig. 402/TASK 71-51-44-991-151, 406/TASK 71-51-44-991-155)
(5) Install the harness in the harness clips (48) and (54) at positions L
and M.
(Ref. Fig. 402/TASK 71-51-44-991-151, 407/TASK 71-51-44-991-156,
408/TASK 71-51-44-991-157)
EFF :
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END OF PRE SBE 72-0189
(6) Install the harness in the harness clips (125) and (128) at positions
AA and AB.
(Ref. Fig. 402/TASK 71-51-44-991-151, 409/TASK 71-51-44-991-169,
410/TASK 71-51-44-991-168)
(7) Install the harness in the harness clips (57) and (62) at positions N
and P.
(Ref. Fig. 402/TASK 71-51-44-991-151, 411/TASK 71-51-44-991-158,
412/TASK 71-51-44-991-159)
(8) Install the harness in the harness clips (67) and (70) at positions Q
and R.
(Ref. Fig. 402/TASK 71-51-44-991-151, 413/TASK 71-51-44-991-160)
(9) Install the harness in the harness clips (77) and (82) at positions S
and T.
(Ref. Fig. 402/TASK 71-51-44-991-151, 414/TASK 71-51-44-991-161,
415/TASK 71-51-44-991-162, 416/TASK 71-51-44-991-163)
(10) Install the harness in the harness clips (90) and (98) at positions U
and V.
(Ref. Fig. 402/TASK 71-51-44-991-151, 417/TASK 71-51-44-991-164)
(11) Install the harness in the harness clips (102) and (106) at positions
W and X.
(Ref. Fig. 402/TASK 71-51-44-991-151, 418/TASK 71-51-44-991-165)
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(12) Install the harness in the harness clip (110) at position Y.
(Ref. Fig. 402/TASK 71-51-44-991-151, 419/TASK 71-51-44-991-166)
(14) Install the harness in the harness clip (134) at position AC.
(Ref. Fig. 402/TASK 71-51-44-991-151, 421/TASK 71-51-44-991-170)
Subtask 71-51-44-420-060
Subtask 71-51-44-440-050
(1) Install the core engine part of the harness through the bifurcation
panel.
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(3) Install the four bolts (137) and the four nuts (138) to the
bifurcation panel.
(4) TORQUE the four nuts (138) to between 36 and 45 lbf.in (0.40 and 0.50
m.daN) (Ref. TASK 70-23-11-911-013).
Subtask 71-51-44-420-061
(1) Attach the clip (3) to the engine with the bolt (1) and the washer
(2) at position A.
(Ref. Fig. 402/TASK 71-51-44-991-151, 403/TASK 71-51-44-991-152)
(2) Attach the clip (3) to the engine with the bolt (1), the washer (2)
and the nut (4) at position A.
(Ref. Fig. 402/TASK 71-51-44-991-151, 403/TASK 71-51-44-991-152)
(3) Attach the clip (7) to the engine with the bolt (5), the washer (6)
and the nut (8) at position B.
(Ref. Fig. 402/TASK 71-51-44-991-151, 403/TASK 71-51-44-991-152)
(4) Attach the clips (11) and (12) to the engine with the bolt (9) and
the washer (10) at position C.
(Ref. Fig. 402/TASK 71-51-44-991-151, 404/TASK 71-51-44-991-153)
(5) Attach the clips (15) and (16) to the engine with the bolt (13), the
washer (14) and the nut (17) at position D.
(Ref. Fig. 402/TASK 71-51-44-991-151, 404/TASK 71-51-44-991-153)
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(6) TORQUE the nuts that follow to between 36 and 45 lbf.in (0.40 and
0.50 m.daN) (Ref. TASK 70-23-11-911-013):
(7) TORQUE the bolts that follow to between 36 and 45 lbf.in (0.40 and
0.50 m.daN) (Ref. TASK 70-23-11-911-013):
Subtask 71-51-44-420-062
(1) Attach the harness clip (20) to the engine with the bolt (18), the
washer (19) and the nut (21) at position F.
(Ref. Fig. 402/TASK 71-51-44-991-151, 405/TASK 71-51-44-991-154)
(2) Install the spacer (25) in the position noted during removal
(Ref. TASK 71-51-44-000-010). Attach the clips (26) and (24) and the
spacer (25) to the engine with the bolt (28), the washers (27) and
(23) and the nut (22) at position G.
(Ref. Fig. 402/TASK 71-51-44-991-151, 405/TASK 71-51-44-991-154)
(3) Attach the harness clip (31) to the engine with the bolt (29), the
washer (30) and the nut (32) at position H.
(Ref. Fig. 402/TASK 71-51-44-991-151, 405/TASK 71-51-44-991-154)
(4) Attach the clips (35) and (36) to the engine with the bolt (33), the
washer (34) and the nut (37) at position J.
(Ref. Fig. 402/TASK 71-51-44-991-151, 406/TASK 71-51-44-991-155)
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(5) Install the spacer (41) in the position noted during removal
(Ref. TASK 71-51-44-000-010). Attach the clips (40), (42) and (43)
and the spacer (41) to the engine with the bolt (38), the washers
(39) and (44) and the nut (45) at position K.
(Ref. Fig. 402/TASK 71-51-44-991-151, 406/TASK 71-51-44-991-155)
(6) Install the spacer (50) in the position noted during removal
(Ref. TASK 71-51-44-000-010). Attach the clips (48), (49) and (51)
and the spacer (50) to the engine with the bolt (46) and the washer
(47) at position L.
(Ref. Fig. 402/TASK 71-51-44-991-151, 407/TASK 71-51-44-991-156)
(7) Attach the harness clip (54) to the engine with the bolt (52) and the
washer (53) at position M.
(Ref. Fig. 402/TASK 71-51-44-991-151, 408/TASK 71-51-44-991-157)
(8) Install the spacer (129) in the position noted during removal
(Ref. TASK 71-51-44-000-010). Attach the clip (128) and the spacer
(129) to the engine with the bolt (127) at position AB.
(Ref. Fig. 402/TASK 71-51-44-991-151, 409/TASK 71-51-44-991-169)
(9) Install the spacer (129) in the position noted during removal
(Ref. TASK 71-51-44-000-010). Attach the clip (128) and the spacer
(129) to the engine with the bolt (127) and the washer (130) at
position AB.
(Ref. Fig. 402/TASK 71-51-44-991-151, 409/TASK 71-51-44-991-169)
POST SBE 72-0189, PRE SBE 79-0088 and POST SBE 79-0088
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(10) Attach the harness clip (125) to the engine with the bolt (123), the
washer (124) and the nut (126) at position AA.
(Ref. Fig. 402/TASK 71-51-44-991-151, 410/TASK 71-51-44-991-168)
END OF POST SBE 72-0189, END OF PRE SBE 79-0088 and END OF POST SBE
79-0088
(11) Install the spacer (58) in the position noted during removal
(Ref. TASK 71-51-44-000-010). Attach the clip (57) and the spacer
(58) to the engine with the bolt (55), the washer (56) and the nut
(59) at position N.
(Ref. Fig. 402/TASK 71-51-44-991-151, 411/TASK 71-51-44-991-158)
(12) Install the spacers (58) and (61) in the position noted during
removal (Ref. TASK 71-51-44-000-010). Attach the clips (57) and (60)
and the spacers (58) and (61) to the engine with the bolt (55) and
the nut (59) at position N.
(Ref. Fig. 402/TASK 71-51-44-991-151, 411/TASK 71-51-44-991-158)
(13) Install the spacers (58) and (61) in the position noted during
removal (Ref. TASK 71-51-44-000-010). Attach the clips (57) and (60)
and the spacers (58) and (61) to the engine with the bolt (55), the
washer (56) and the nut (59) at position N.
(Ref. Fig. 402/TASK 71-51-44-991-151, 412/TASK 71-51-44-991-159)
(14) Attach the harness clip (62) to the engine with the bolt (64) and the
washer (63) at position P.
(Ref. Fig. 402/TASK 71-51-44-991-151, 412/TASK 71-51-44-991-159)
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(15) Attach the harness clip (67) to the engine with the bolt (65) and the
washer (66) at position Q.
(Ref. Fig. 402/TASK 71-51-44-991-151, 413/TASK 71-51-44-991-160)
(16) Attach the clips (70) and (71) to the engine with the bolt (68), the
washers (69) and (72) and the nut (73) at position R.
(Ref. Fig. 402/TASK 71-51-44-991-151, 413/TASK 71-51-44-991-160)
(17) Attach the clips (76) and (77) to the engine with the bolt (74), the
washers (75) and (78) and the nut (79) at position S.
(Ref. Fig. 402/TASK 71-51-44-991-151, 414/TASK 71-51-44-991-161)
(18) Attach the harness clips (76) and (77) to the engine with the bolt
(74) and the nut (79) at position S.
(Ref. Fig. 402/TASK 71-51-44-991-151, 414/TASK 71-51-44-991-161)
(19) Attach the clips (82) and (83) to the engine with the bolt (80), the
washers (81) and (84) and the nut (85) at position T.
(Ref. Fig. 402/TASK 71-51-44-991-151, 415/TASK 71-51-44-991-162)
(20) Install the spacer (86) in the position noted during removal
(Ref. TASK 71-51-44-000-010). Attach the clips (82) and (83) and the
spacer (86) to the engine with the bolt (80) and the nut (85) at
position T.
(Ref. Fig. 402/TASK 71-51-44-991-151, 415/TASK 71-51-44-991-162)
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(21) Install the spacer (86) in the position noted during removal
(Ref. TASK 71-51-44-000-010). Attach the clips (82) and (83) and the
spacer (86) to the engine with the bolt (80), the washers (81) and
(84) and the nut (85) at position T.
(Ref. Fig. 402/TASK 71-51-44-991-151, 416/TASK 71-51-44-991-163)
(22) Attach the clips (89) and (90) to the engine with the bolt (87) and
the washers (88) and (91) and the nut (92) at position U.
(Ref. Fig. 402/TASK 71-51-44-991-151, 417/TASK 71-51-44-991-164)
(23) Install the spacer (97) in the position noted during removal
(Ref. TASK 71-51-44-000-010). Attach the clips (95), (96) and (98)
and the spacer (97) to the engine with the bolt (100), the washers
(94) and (99) and the nut (93) at position V.
(Ref. Fig. 402/TASK 71-51-44-991-151, 417/TASK 71-51-44-991-164)
(24) Install the spacer (103) in the position noted during removal
(Ref. TASK 71-51-44-000-010). Attach the clip (102) and the spacer
(103) to the engine with the bolt (101) at position W.
(Ref. Fig. 402/TASK 71-51-44-991-151, 418/TASK 71-51-44-991-165)
(25) Attach the clips (105) and (106) to the engine with the bolt (104)
and the nut (107) at position X.
(Ref. Fig. 402/TASK 71-51-44-991-151, 418/TASK 71-51-44-991-165)
(26) Attach the clips (109) and (110) to the engine with the bolt (108)
and the nut (111) at position Y.
(Ref. Fig. 402/TASK 71-51-44-991-151, 419/TASK 71-51-44-991-166)
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(27) Install the spacer (114) in the position noted during removal
(Ref. TASK 71-51-44-000-010). Attach the clips (113) and (115) and
the spacer (114) to the engine with the bolt (112) and the nut (116)
at position Z.
(Ref. Fig. 402/TASK 71-51-44-991-151, 420/TASK 71-51-44-991-167)
(28) Attach the clips (133) and (134) to the engine with the bolt (131),
the washers (132) and (135) and the nut (136) at position AC.
(Ref. Fig. 402/TASK 71-51-44-991-151, 421/TASK 71-51-44-991-170)
(29) TORQUE the nuts that follow to between 36 and 45 lbf.in (0.40 and
0.50 m.daN) (Ref. TASK 70-23-11-911-013):
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(d) The nut (73) at position R.
(Ref. Fig. 412/TASK 71-51-44-991-159, 413/TASK 71-51-44-991-160)
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POST SBE 79-0088
(30) TORQUE the bolts that follow to between 36 and 45 lbf.in (0.40 and
0.50 m.daN) (Ref. TASK 70-23-11-911-013):
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5. Close-up
________
Subtask 71-51-44-410-059
A. Close Access
Subtask 71-51-44-410-060
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 71-51-44-865-076
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
FOR 1000EM1
121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
FOR 1000EM2
121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
Subtask 71-51-44-942-050
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Subtask 71-51-44-710-057
(1) Do the operational test of the EEC (Ref. TASK 73-22-34-710-040) and
an operational test of the FADEC System on the ground (Ref. TASK 73-
22-00-710-040).
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RELAY BOX - REMOVAL/INSTALLATION
________________________________
TASK 71-51-49-000-010
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-51-49-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-51-49-010-050
B. Get Access
(2) Put the access platform in position to give access to the engine.
4. Procedure
_________
Subtask 71-51-49-020-051
(1) Disconnect the electrical connector 4100KS-A from the relay box
receptacle.
(2) Attach the disconnected harness to the primary harness (so the
harnesses do not bend) with ties (Material No. V06-086).
(3) Disconnect the electrical connector 4100KS-E from the relay box.
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Relay Box
Figure 401/TASK 71-51-49-991-150
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(4) Attach the disconnected harness to the mounting bracket (so the
harness does not bend) with V06-086 ties.
(6) Attach the disconnected harness to the primary harness (so the
harnesses do not bend) with ties (Material No. V06-086).
Subtask 71-51-49-020-050
(1) Remove the nut (4), the washers (5) and the bolt (3) that attaches
the bonding strap to the mounting bracket.
(2) Remove the four bolts (1) and washers (2) that attach the relay box
to the mounting bracket.
Subtask 71-51-49-620-050
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TASK 71-51-49-400-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-51-49-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 71-51-49-010-051
B. Make sure that the fan cowls are open: (Ref. TASK 71-13-00-010-010)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
4. Procedure
_________
Subtask 71-51-49-630-050
Subtask 71-51-49-110-050
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth, made moist with the cleaning fluid
(Material No. V01-002) and clean the replacement parts and their
interfaces.
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(2) Use a clean dry lint free cloth and remove the dirty cleaning fluid
from the parts while they are wet.
Subtask 71-51-49-420-050
(a) Install the relay box on the mounting bracket with the four bolts
(1) and washers (2).
(b) TORQUE the bolts (1) to between 36 and 45 lbf.in (0.40 and 0.50
m.daN) (Ref. TASK 70-23-11-911-013).
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT
_______
ON PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE
FLUID IN A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR.
IF YOU GET THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES
FLUSH IT AWAY WITH WATER. GET MEDICAL AID IF YOUR SKIN OR
EYES BECOME IRRITATED.
(a) Clean the bonding strap connector and its mating faces on the
bracket with cleaning fluid (Material No. V01-002).
(b) Attach the bonding strap to the bracket with the bolt (3), the
two washers (5) and the nut (4).
(c) Do a resistance check between the bonding strap and the bracket.
The resistance must not be more than 5 milli ohms.
(d) Do a resistance check between the bracket and flange FB. The
resistance must not be more than 5 milli ohms.
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Subtask 71-51-49-420-051
(3) TORQUE the connectors to 18 lbf.in (0.20 m.daN) (Ref. TASK 70-23-11-
911-013).
(4) Remove the V06-086 ties which attach the electrical connectors
4100KS-A and 4100KS-E to the primary harness and mounting bracket.
(6) TORQUE the connectors to 21 lbf.in (0.23 m.daN) (Ref. TASK 70-23-11-
911-013).
(7) Attach the electrical harness together with lacing tape (Material No.
V02-159).
5. Close-up
________
Subtask 71-51-49-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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Subtask 71-51-49-710-050
B. Do an operational test of the ignition system with the CFDS (Ref. TASK
74-00-00-710-041).
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HARNESS - FIRE DETECTION (SYSTEM A) CABIN SERVICES AND NACELLE TEMPERATURE
__________________________________________________________________________
____________________
REMOVAL/INSTALLATION
TASK 71-52-41-000-010
Removal of the Fire Detection (System A), Cabin Services and Nacelle
Temperature Harness
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific covers/caps/plugs
No specific warning notice
No specific access platform 1.5 m (4 ft. 11 in.)
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-52-41-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-52-41-010-052
B. Get Access
(2) Put the access platform in position on the left side of the engine.
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Subtask 71-52-41-040-053
Subtask 71-52-41-010-055
4. Procedure
_________
Subtask 71-52-41-020-057
Subtask 71-52-41-620-051
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Fire Detection (System A), Cabin Services and Nacelle Temperature Harness
Figure 401/TASK 71-52-41-991-150
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Subtask 71-52-41-020-052
(1) Remove the bolt (1), the washer (2) and the nut (4) that attach the
harness clip (3) to the engine (Ref. detail A).
(Ref. Fig. 403/TASK 71-52-41-991-152)
(2) Remove the bolt (6), the washer (5) and the nut (8) that attach the
harness clip (7) to the engine (Ref. detail B).
(Ref. Fig. 403/TASK 71-52-41-991-152)
(3) Remove the bolt (21), the washer (20) and the nut (22) that attach
the harness clip (19) to the engine (Ref. detail C).
(Ref. Fig. 404/TASK 71-52-41-991-153)
(4) Make a note of the position of the spacer (27). Remove the bolt (24),
the washer (23), the spacer (27) and the nut (26) that attach the
harness clip (25) to the engine (Ref. detail D).
(Ref. Fig. 404/TASK 71-52-41-991-153)
(5) Make a note of the position of the spacers (30) and (31). Remove the
bolt (33), the washer (32), the spacers (30) and (31) and the nut
(29) that attach the harness clip (28) to the engine (Ref. detail E).
(Ref. Fig. 404/TASK 71-52-41-991-153)
(6) Make a note of the position of the spacers (46) and (48). Remove the
bolt (49), the washer (44), the spacers (46) and (48) and the nut
(47) that attach the harness clip (45) to the engine (Ref. detail F).
(Ref. Fig. 405/TASK 71-52-41-991-154)
(7) Make a note of the position of the spacer (51). Remove the bolt (53),
the washer (54), the spacer (51) and the nut (50) that attach the
harness clip (52) to the engine (Ref. detail G).
(Ref. Fig. 405/TASK 71-52-41-991-154)
(8) Remove the bolts (55) and the washers (56) from the ground points.
(Ref. Fig. 405/TASK 71-52-41-991-154)
(9) Remove the bolt (68), the washer (67) and the nut (70) that attach
the harness clip (69) to the engine (Ref. detail H).
(Ref. Fig. 406/TASK 71-52-41-991-161)
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EFF :
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Page 405
Feb 01/10
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Fire Detection (System A), Cabin Services and Nacelle Temperature Harness
Figure 402/TASK 71-52-41-991-151
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EFF :
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Page 406
Feb 01/10
CES
I A E
V2500
Fire Detection (System A), Cabin Services and Nacelle Temperature Harness
Figure 403/TASK 71-52-41-991-152
R
EFF :
501-509, 511-526, 528-599, 71-52-41
Page 407
Feb 01/10
CES
I A E
V2500
Fire Detection (System A), Cabin Services and Nacelle Temperature Harness
Figure 404/TASK 71-52-41-991-153
R
EFF :
501-509, 511-526, 528-599, 71-52-41
Page 408
Feb 01/10
CES
I A E
V2500
Fire Detection (System A), Cabin Services and Nacelle Temperature Harness
Figure 405/TASK 71-52-41-991-154
R
EFF :
501-509, 511-526, 528-599, 71-52-41
Page 409
Feb 01/10
CES
I A E
V2500
Fire Detection (System A), Cabin Services and Nacelle Temperature Harness
Figure 406/TASK 71-52-41-991-161
R
EFF :
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Page 410
Feb 01/10
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(10) Make a note of the position of the spacers (73) and (75). Remove the
bolt (76), the washer (71), the spacers (73) and (75) and the nut
(74) that attach the harness clip (72) to the engine (Ref. detail J).
(Ref. Fig. 407/TASK 71-52-41-991-155)
(11) Remove the bolts (89) and (92), the washers (90) and (93) and the
nuts (87) and (94) that attach the harness clips (88) and (91) to the
engine (Ref. detail K and L).
(Ref. Fig. 408/TASK 71-52-41-991-156)
(12) Remove the bolt (98), the washer (97) and the nut (96) that attach
the harness clips (95) and (99) to the engine (Ref. detail M).
(Ref. Fig. 409/TASK 71-52-41-991-162)
(13) Remove the bolt (111), the washer (110) and the nut (113) that attach
the harness clip (112) to the engine (Ref. detail N).
(Ref. Fig. 409/TASK 71-52-41-991-162)
(14) Remove the bolts (117) and (118), the washers (116) and (121) and the
nuts (115) and (120) that attach the harness clips (114) and (119) to
the engine (Ref. detail P and Q).
(Ref. Fig. 410/TASK 71-52-41-991-157)
(15) Make a note of the position of the spacer (135). Remove the bolt
(133), the washer (132), the spacer (135) and the nut (136) that
attach the harness clip (134) to the engine (Ref. detail R).
(Ref. Fig. 410/TASK 71-52-41-991-157)
(16) Make a note of the position of the spacer (141). Remove the bolt
(138), the washer (137), the spacer (141) and the nut (140) that
attach the harness clip (139) to the engine (Ref. detail S).
(Ref. Fig. 411/TASK 71-52-41-991-158)
(17) Remove the bolt (145), the washer (144) and the nut (143) that attach
the harness clip (142) to the engine (Ref. detail T).
(Ref. Fig. 411/TASK 71-52-41-991-158)
(18) Remove the bolts (159) and (160) and the washers (158) and (161) that
attach the harness clips (156) and (157) to the engine bracket (Ref.
detail at U)
(Ref. Fig. 412/TASK 71-52-41-991-159)
(19) Remove the bolts (165) and (169), the washers (164) and (168), the
spacer (170) and the nuts (162) and (166) that attach the harness
clips (163) and (167) to the engine (Ref. detail V and W).
(Ref. Fig. 412/TASK 71-52-41-991-159)
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Fire Detection (System A), Cabin Services and Nacelle Temperature Harness
Figure 407/TASK 71-52-41-991-155
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EFF :
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Page 412
Feb 01/10
CES
I A E
V2500
Fire Detection (System A), Cabin Services and Nacelle Temperature Harness
Figure 408/TASK 71-52-41-991-156
R
EFF :
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Page 413
Feb 01/10
CES
I A E
V2500
Fire Detection (System A), Cabin Services and Nacelle Temperature Harness
Figure 409/TASK 71-52-41-991-162
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EFF :
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Page 414
Feb 01/10
CES
I A E
V2500
Fire Detection (System A), Cabin Services and Nacelle Temperature Harness
Figure 410/TASK 71-52-41-991-157
R
EFF :
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Page 415
Feb 01/10
CES
I A E
V2500
Fire Detection (System A), Cabin Services and Nacelle Temperature Harness
Figure 411/TASK 71-52-41-991-158
R
EFF :
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Page 416
Feb 01/10
CES
I A E
V2500
Fire Detection (System A), Cabin Services and Nacelle Temperature Harness
Figure 412/TASK 71-52-41-991-159
R
EFF :
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Page 417
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(20) Remove the fire detection (system A), cabin services and nacelle
temperature harness from the engine.
Subtask 71-52-41-020-059
SBE 72-0189
Pre SBE 75-0081
(Ref. Fig. 402/TASK 71-52-41-991-151)
(1) Remove the bolt (1), the washer (2) and the nut (4) that attach the
harness clip (3) to the engine (Ref. detail A).
(Ref. Fig. 403/TASK 71-52-41-991-152)
(2) Make a note of the position of the spacer (13). Remove the bolt (10),
the washer (9), the spacer (13) and the nut (12) that attach the
harness clip (11) to the engine (Ref. detail B).
(Ref. Fig. 403/TASK 71-52-41-991-152)
(3) Make a note of the position of the spacer (37). Remove the bolt (35),
the washer (36), the spacer (37) and the nut (38) that attach the
harness clip (34) to the engine (Ref. detail C).
(Ref. Fig. 404/TASK 71-52-41-991-153)
(4) Make a note of the position of the spacer (27). Remove the bolt (24),
the washer (23), the spacer (27) and the nut (26) that attach the
harness clip (25) to the engine (Ref. detail D).
(Ref. Fig. 404/TASK 71-52-41-991-153)
(5) Make a note of the position of the spacers (41) and (42). Remove the
bolt (44), the washer (43), the spacers (41) and (42) and the nut
(40) that attach the harness clip (39) to the engine (Ref. detail E).
(Ref. Fig. 404/TASK 71-52-41-991-153)
(6) Make a note of the position of the spacers (59) and (61). Remove the
bolt (62), the washer (57), the spacers (59) and (61) and the nut
(60) that attach the harness clip (58) to the engine (Ref. detail F).
(Ref. Fig. 405/TASK 71-52-41-991-154)
(7) Make a note of the position of the spacer (51). Remove the bolt (53),
the washer (54), the spacer (51) and the nut (50) that attach the
harness clip (52) to the engine (Ref. detail G).
(Ref. Fig. 405/TASK 71-52-41-991-154)
(8) Remove the bolts (55) and the washers (56) from the ground points.
(Ref. Fig. 405/TASK 71-52-41-991-154)
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(9) Remove the bolt (77) and the nut (78) that attach the harness clip
(79) to the engine (Ref. detail H).
(Ref. Fig. 406/TASK 71-52-41-991-161)
(10) Make a note of the position of the spacers (73) and (75). Remove the
bolt (76), the washer (71), the spacers (73) and (75) and the nut
(74) that attach the harness clip (72) to the engine (Ref. detail J).
(Ref. Fig. 407/TASK 71-52-41-991-155)
(11) Remove the bolts (100) and (102) that attach the harness clips (101)
and (103) to the engine (Ref. detail K and L).
(Ref. Fig. 408/TASK 71-52-41-991-156)
(12) Make a note of the position of the spacers (105) and (107). Remove
the bolt (108), the nut (106) and the spacers (105) and (107) that
attach the harness clip (104) to the engine (Ref. detail M).
(Ref. Fig. 409/TASK 71-52-41-991-162)
(13) Remove the bolt (170) that attaches the harness clip (171) to the
engine (Ref. detail X).
(Ref. Fig. 413/TASK 71-52-41-991-163)
(14) Make a note of the position of the spacers (173) and (174). Remove
the bolt (172), the spacers (173) and (174) and the nut (176) that
attach the harness clip (175) to the engine (Ref. detail Y).
(Ref. Fig. 413/TASK 71-52-41-991-163)
(15) Make a note of the position of the spacer (125). Remove the bolt
(122), the spacer (125) and the nut (124) that attach the harness
clip (123) to the engine (Ref. detail N).
(Ref. Fig. 409/TASK 71-52-41-991-162)
(16) Remove the bolt (126) and the nut (127) that attach the harness clip
(128) to the engine (Ref. detail P).
(Ref. Fig. 411/TASK 71-52-41-991-158)
(17) Remove the bolt (239) and the nut (237) that attach the harness clip
(238) to the engine (Ref. detail R).
(Ref. Fig. 410/TASK 71-52-41-991-157)
(18) Remove the bolt (146) and the nut (148) that attach the harness clip
(147) to the engine (Ref. detail S)
(Ref. Fig. 411/TASK 71-52-41-991-158)
(19) Remove the bolt (179) and the nut (177) that attach the harness clip
(178) to the engine (Ref. detail Z).
(Ref. Fig. 413/TASK 71-52-41-991-163)
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CES
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V2500
Fire Detection (System A), Cabin Services and Nacelle Temperature Harness
Figure 413/TASK 71-52-41-991-163
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(20) Remove the bolt (182) and the nut (180) that attach the harness clip
(181) to the engine (Ref. detail AA).
(Ref. Fig. 414/TASK 71-52-41-991-164)
(21) Remove the bolt (184) and the nut (185) that attach the harness clip
(183) to the engine (Ref. detail AB).
(Ref. Fig. 414/TASK 71-52-41-991-164)
(22) Make a note of the position of the spacer (186). Remove the bolt
(187), the spacer (186) and the nut (189) that attach the harness
clip (188) to the engine (Ref. detail AC).
(Ref. Fig. 414/TASK 71-52-41-991-164)
(23) Make a note of the position of the spacer (193). Remove the bolt
(192), the spacer (193) and the nut (190) that attach the harness
clip (191) to the engine (Ref. detail AD).
(Ref. Fig. 415/TASK 71-52-41-991-165)
(24) Make a note of the positions of the spacers (194), (197) and (198).
Remove the bolt (199), the spacers (194), (197) and (198) and the nut
(196) that attach the harness clip (195) to the engine (Ref. detail
AE).
(Ref. Fig. 415/TASK 71-52-41-991-165)
(25) Make a note of the position of the spacers (200) and (201). Remove
the bolt (202), the washer (203), the spacers (200) and (201) and the
nut (204) that attach the harness clip (205) to the engine (Ref.
detail AF).
(Ref. Fig. 415/TASK 71-52-41-991-165)
(26) Remove the bolt (209), the washer (208) and the nut (206) that attach
the harness clip (207) to the engine (Ref. detail AG).
(Ref. Fig. 416/TASK 71-52-41-991-166)
(27) Remove the fire detection (system A), cabin services and nacelle
temperature harness from the engine.
Subtask 71-52-41-020-060
SBE 72-0189
SBE 75-0081
PRE SBE 79-0088
(Ref. Fig. 402/TASK 71-52-41-991-151)
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Fire Detection (System A), Cabin Services and Nacelle Temperature Harness
Figure 414/TASK 71-52-41-991-164
R
EFF :
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Page 422
Feb 01/10
CES
I A E
V2500
Fire Detection (System A), Cabin Services and Nacelle Temperature Harness
Figure 415/TASK 71-52-41-991-165
R
EFF :
501-509, 511-526, 528-599, 71-52-41
Page 423
Feb 01/10
CES
I A E
V2500
Fire Detection (System A), Cabin Services and Nacelle Temperature Harness
Figure 416/TASK 71-52-41-991-166
R
EFF :
501-509, 511-526, 528-599, 71-52-41
Page 424
Feb 01/10
CES
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V2500
(1) Remove the bolt (211), the washer (212) and the nut (214) that attach
the harness clips (210) and (213) to the engine (Ref. detail A).
(Ref. Fig. 403/TASK 71-52-41-991-152)
(2) Make a note of the position of the spacer (13). Remove the bolt (10),
the washer (9), the spacer (13) and the nut (12) that attach the
harness clip (11) to the engine (Ref. detail B).
(Ref. Fig. 403/TASK 71-52-41-991-152)
(3) Make a note of the postion of the spacer (37). Remove the bolt (35),
the washer (36), the spacer (37) and the nut (38) that attach the
harness clip (34) to the engine (Ref. detail C).
(Ref. Fig. 404/TASK 71-52-41-991-153)
(4) Make a note of the position of the spacer (27). Remove the bolt (24),
the washer (23), the spacer (27) and the nut (26) that attach the
harness clip (25) to the engine (Ref. detail D).
(Ref. Fig. 404/TASK 71-52-41-991-153)
(5) Make a note of the position of the spacers (41) and (42). Remove the
bolt (44), the washer (43), the spacers (41) and (42) and the nut
(40) that attach the harness clip (39) to the engine (Ref. detail E).
(Ref. Fig. 404/TASK 71-52-41-991-153)
(6) Make a note of the position of the spacers (59) and (61). Remove the
bolt (62), the washer (57), the spacers (59) and (61) and the nut
(60) that attach the harness clip (58) to the engine (Ref. detail F).
(Ref. Fig. 405/TASK 71-52-41-991-154)
(7) Make a note of the position of the spacer (51). Remove the bolt (53),
the washer (54), the spacer (51) and the nut (50) that attach the
harness clip (52) to the engine (Ref. detail G).
(Ref. Fig. 405/TASK 71-52-41-991-154)
(8) Remove the bolts (55) and the washers (56) from the ground points.
(Ref. Fig. 405/TASK 71-52-41-991-154)
(9) Remove the bolt (77) and the nut (78) that attach the harness clip
(79) to the engine (Ref. detail H).
(Ref. Fig. 406/TASK 71-52-41-991-161)
(10) Make a note of the position of the spacers (232) and (234). Remove
the bolt (231), the washer (236), the spacers (232) and (234) and the
nut (233) that attach the harness clip (235) to the engine (Ref.
detail J).
(Ref. Fig. 407/TASK 71-52-41-991-155)
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(11) Remove the bolt (215), the washer (216) and the nut (218) that attach
the harness clip (217) to the engine (Ref. detail AH).
(Ref. Fig. 416/TASK 71-52-41-991-166)
(12) Make a note of the position of the spacers (222) and (223). Remove
the bolt (219), the washer (224), the nut (221) and the spacers (222)
and (223) that attach the harness clip (220) to the engine (Ref.
detail AJ).
(Ref. Fig. 416/TASK 71-52-41-991-166)
(13) Make a note of the position of the spacers (227) and (228). Remove
the bolt (225), the washer (230), the nut (226) and the spacers (227)
and (228) that attach the harness clip (229) to the engine (Ref.
detail L).
(Ref. Fig. 408/TASK 71-52-41-991-156)
(14) Make a note of the position of the spacers (105) and (107). Remove
the bolt (108), the nut (106) and the spacers (105) and (107) that
attach the harness clip (104) to the engine (Ref. detail M).
(Ref. Fig. 409/TASK 71-52-41-991-162)
(15) Remove the bolt (170) that attaches the harness clip (171) to the
engine (Ref. detail X).
(Ref. Fig. 413/TASK 71-52-41-991-163)
(16) Make a note of the position of the spacers (173) and (174). Remove
the bolt (172), the spacers (173) and (174) and the nut (176) that
attach the harness clip (175) to the engine (Ref. detail Y).
(Ref. Fig. 413/TASK 71-52-41-991-163)
(17) Make a note of the position of the spacer (125). Remove the bolt
(122), the spacer (125) and the nut (124) that attach the harness
clip (123) to the engine (Ref. detail N).
(Ref. Fig. 409/TASK 71-52-41-991-162)
(18) Remove the bolt (126) and the nut (127) that attach the harness clip
(128) to the engine (Ref. detail P).
(Ref. Fig. 411/TASK 71-52-41-991-158)
(19) Remove the bolt (239) and the nut (237) that attach the harness clip
(238) to the engine (Ref. detail R).
(Ref. Fig. 410/TASK 71-52-41-991-157)
(20) Remove the bolt (146) and the nut (148) that attach the harness clip
(147) to the engine (Ref. detail S).
(Ref. Fig. 411/TASK 71-52-41-991-158)
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(21) Remove the bolt (179) and the nut (177) that attach the harness clip
(178) to the engine (Ref. detail Z).
(Ref. Fig. 413/TASK 71-52-41-991-163)
(22) Remove the bolt (182) and the nut (180) that attach the harness clip
(181) to the engine (Ref. detail AA).
(Ref. Fig. 414/TASK 71-52-41-991-164)
(23) Remove the bolt (184) and the nut (185) that attach the harness clip
(183) to the engine (Ref. detail AB).
(Ref. Fig. 414/TASK 71-52-41-991-164)
(24) Make a note of the position of the spacer (186). Remove the bolt
(187), the spacer (186) and the nut (189) that attach the harness
clip (188) to the engine (Ref. detail AC).
(Ref. Fig. 414/TASK 71-52-41-991-164)
(25) Make a note of the position of the spacer (193). Remove the bolt
(192), the spacer (193) and the nut (190) that attach the harness
clip (191) to the engine (Ref. detail AD).
(Ref. Fig. 415/TASK 71-52-41-991-165)
(26) Make a note of the positions of the spacers (194), (197) and (198).
Remove the bolt (199), the spacers (194), (197) and (198) and the nut
(196) that attach the harness clip (195) to the engine (Ref. detail
AE).
(Ref. Fig. 415/TASK 71-52-41-991-165)
(27) Make a note of the position of the spacers (200) and (201). Remove
the bolt (202), the washer (203), the spacers (200) and (201) and the
nut (204) that attach the harness clip (205) to the engine (Ref.
detail AF).
(Ref. Fig. 415/TASK 71-52-41-991-165)
(28) Remove the bolt (209), the washer (208) and the nut (206) that attach
the harness clip (207) to the engine (Ref. detail AG).
(Ref. Fig. 416/TASK 71-52-41-991-166)
(29) Remove the fire detection (system A), cabin services and nacelle
temperature harness from the engine.
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Subtask 71-52-41-020-062
(1) Remove the bolt (211), the washer (212) and the nut (214) that attach
the harness clips (210) and (213) to the engine (Ref. detail A).
(Ref. Fig. 403/TASK 71-52-41-991-152)
(2) Make a note of the position of the spacer (13). Remove the bolt (10),
the washer (9), the spacer (13), and the nut (12) that attach the
harness clip (11) to the engine (Ref. detail B).
(Ref. Fig. 403/TASK 71-52-41-991-152)
(3) Make a note of the position of the spacer (37). Remove the bolt (35),
the washer (36), the spacer (37) and the nut (38) that attach the
harness clip (34) to the engine (Ref. detail C).
(Ref. Fig. 404/TASK 71-52-41-991-153)
(4) Make a note of the position of the spacer (27). Remove the bolt (24),
the washer (23), the spacer (27) and the nut (26) that attach the
harness clip (25) to the engine (Ref. detail D).
(Ref. Fig. 404/TASK 71-52-41-991-153)
(5) Make a note of the position of the spacers (41) and (42). Remove the
bolt (44), the washer (43), the spacers (41) and (42) and the nut
(40) that attach the harness clip (39) to the engine (Ref. detail E).
(Ref. Fig. 404/TASK 71-52-41-991-153)
(6) Make a note of the position of the spacers (59) and (61). Remove the
bolt (62), the washer (57), the spacers (59) and (61) and the nut
(60) that attach the harness clip (58) to the engine (Ref. detail F).
(Ref. Fig. 405/TASK 71-52-41-991-154)
(7) Make a note of the position of the spacer (51). Remove the bolt (53),
the washer (54), the spacer (51) and the nut (50) that attach the
harness clip (52) to the engine (Ref. detail G).
(Ref. Fig. 405/TASK 71-52-41-991-154)
(8) Remove the bolts (55) and the washers (56) from the ground points.
(Ref. Fig. 405/TASK 71-52-41-991-154)
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(9) Remove the bolt (77) and the nut (78) that attach the harness clip
(79) to the engine (Ref. detail H).
(Ref. Fig. 406/TASK 71-52-41-991-161)
(10) Make a note of the position of the spacers (232) and (234). Remove
the bolt (231), the washer (236), the spacers (232) and (234) and the
nut (233) that attach the harness clip (235) to the engine (Ref.
detail J).
(Ref. Fig. 407/TASK 71-52-41-991-155)
(11) Remove the bolt (215), the washer (216) and the nut (218) that attach
the harness clip (217) to the engine (Ref. detail AH).
(Ref. Fig. 416/TASK 71-52-41-991-166)
(12) Make a note of the position of the spacers (222) and (223). Remove
the bolt (219), the washer (224), the nut (221) and the spacers (222)
and (223) that attach the harness clip (220) to the engine (Ref.
detail AJ).
(Ref. Fig. 416/TASK 71-52-41-991-166)
(13) Make a note of the position of the spacers (227) and (228). Remove
the bolt (225), the washer (230), the nut (226) and the spacers (227)
and (228) that attach the harness clip (229) to the engine (Ref.
detail L).
(Ref. Fig. 408/TASK 71-52-41-991-156)
(14) Make a note of the position of the spacers (105) and (107). Remove
the bolt (108), the nut (106) and the spacers (105) and (107) that
attach the harness clip (104) to the engine (Ref. detail M).
(Ref. Fig. 409/TASK 71-52-41-991-162)
(15) Remove the bolt (170) that attaches the harness clip (171) to the
engine (Ref. detail X).
(Ref. Fig. 413/TASK 71-52-41-991-163)
(16) Make a note of the position of the spacers (173) and (174). Remove
the bolt (172), the spacers (173) and (174) and the nut (176) that
attach the harness clip (175) to the engine (Ref. detail Y).
(Ref. Fig. 413/TASK 71-52-41-991-163)
(17) Make a note of the position of the spacer (125). Remove the bolt
(122), the spacer (125) and the nut (124) that attach the harness
clip (123) to the engine (Ref. detail N).
(Ref. Fig. 409/TASK 71-52-41-991-162)
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(18) Remove the bolt (126) and the nut (127) that attach the harness clip
(128) to the engine (Ref. detail P).
(Ref. Fig. 411/TASK 71-52-41-991-158)
(19) Remove the bolt (239) and the nut (237) that attach the harness clip
(238) to the engine (Ref. detail R).
(Ref. Fig. 410/TASK 71-52-41-991-157)
(20) Remove the bolt (146) and the nut (148) that attach the harness clip
(147) to the engine (Ref. detail S).
(Ref. Fig. 411/TASK 71-52-41-991-158)
(21) Make a note of the position of the spacer (242). Remove the nut
(240), the bolt (244), the washer (245) and the spacer (242) that
attach the clip (243) to the tube (241) (Ref. detail AK).
(Ref. Fig. 417/TASK 71-52-41-991-167)
(22) Remove the nut (250), the bolt (246) and the washer (247) that attach
the clip (248) to the tube (249) (Ref. detail AL).
(Ref. Fig. 417/TASK 71-52-41-991-167)
(23) Remove the nut (254), the bolt (251) and the washer (252) that attach
the clip (255) and the clip (256) to the tube (253) (Ref. detail AM).
(Ref. Fig. 417/TASK 71-52-41-991-167)
(24) Remove the nut (260), the washer (258) and the bolt (257) that attach
the clip (259) to the tube (261) (Ref. detail AN).
(Ref. Fig. 418/TASK 71-52-41-991-168)
(27) Remove the fire detection (system A), cabin services and nacelle
temperature harness from the engine.
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Fire Detection (System A), Cabin Services and Nacelle Temperature Harness
Figure 417/TASK 71-52-41-991-167
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Fire Detection (System A), Cabin Services and Nacelle Temperature Harness
Figure 418/TASK 71-52-41-991-168
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Subtask 71-52-41-020-058
(1) Remove all the clips from the harness to prepare the replacement
harness for installation.
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TASK 71-52-41-400-010
Installation of the Fire Detection (System A), Cabin Services and Nacelle
Temperature Harness
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific covers/caps/plugs
No specific warning notice
No specific access platform 1.5 m (4 ft. 11 in.)
R No specific Torque Wrench : range 0.00 to 50.00 lbf.in
R (0.00 to 0.56 m.daN)
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-52-41-860-051
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
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Subtask 71-52-41-010-053
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
010)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-32-
00-010-010)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 71-52-41-040-051
C. Make sure that the thrust reverser Hydraulic Control Unit (HCU) is
deactivated: (Ref. TASK 78-30-00-040-012)
Subtask 71-52-41-420-053
D. Install the clips to the fire detection (system A), cabin services and
nacelle temperature harness.
(1) Install the clips from the removed harness to the replacement
harness.
Subtask 71-52-41-630-051
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4. Procedure
_________
Subtask 71-52-41-420-058
Subtask 71-52-41-420-054
(1) Attach the harness clip (3) to the engine with the bolt (1), the
washer (2) and the nut (4) (Ref. detail A).
(Ref. Fig. 403/TASK 71-52-41-991-152)
(2) Attach the harness clip (7) to the engine with the bolt (6), the
washer (5) and the nut (8) (Ref. detail B).
(Ref. Fig. 403/TASK 71-52-41-991-152)
(3) Attach the harness clip (19) to the engine with the bolt (21), the
washer (20) and the nut (22) (Ref. detail C).
(Ref. Fig. 404/TASK 71-52-41-991-153)
(4) Install the spacer (27) in the position noted during removal
(Ref. TASK 71-52-41-000-010). attach the harness clip (25) to the
engine with the bolt (24), the washer (23), the spacer (27) and the
nut (26) (Ref. detail D).
(Ref. Fig. 404/TASK 71-52-41-991-153)
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(5) Install the spacers (30) and (31) in the position noted during
removal (Ref. TASK 71-52-41-000-010). attach the harness clip (28) to
the engine with the bolt (33), the washer (32), the spacers (30) and
(31) and the nut (29) (Ref. detail E).
(Ref. Fig. 404/TASK 71-52-41-991-153)
(6) Install the spacers (46) and (48) in the position noted during
removal (Ref. TASK 71-52-41-000-010). attach the harness clip (45) to
the engine with the bolt (49), the washer (44), the spacers (46) and
(48) and the nut (47) (Ref. detail F).
(Ref. Fig. 405/TASK 71-52-41-991-154)
(7) Install the spacer (51) in the position noted during removal
(Ref. TASK 71-52-41-000-010). attach the harness clip (52) to the
engine with the bolt (53), the washer (54), the spacer (51) and the
nut (50) (Ref. detail G).
(Ref. Fig. 405/TASK 71-52-41-991-154)
(9) Attach the harness clip (69) to the engine with the bolt (68), the
washer (67) and the nut (70) (Ref. detail H).
(Ref. Fig. 406/TASK 71-52-41-991-161)
(10) Install the spacers (73) and (75) in the position noted during
removal (Ref. TASK 71-52-41-000-010). attach the harness clip (72) to
the engine with the bolt (76), the washer (71), the spacers (73) and
(75) and the nut (74) (Ref. detail J).
(Ref. Fig. 407/TASK 71-52-41-991-155)
(11) Attach the harness clips (88) and (91) to the engine with the bolts
(89) and (92), the washers (90) and (93) and the nuts (87) and (94)
(Ref. detail K and L).
(Ref. Fig. 408/TASK 71-52-41-991-156)
(12) Attach the harness clips (95) and (99) to the engine with the bolt
(98), the washer (97) and the nut (96) (Ref. detail M).
(Ref. Fig. 409/TASK 71-52-41-991-162)
(13) Attach the harness clip (112) to the engine with the bolt (111), the
washer (110) and the nut (113) (Ref. detail N).
(Ref. Fig. 409/TASK 71-52-41-991-162)
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(14) Attach the harness clips (114) and (119) to the engine with the bolts
(117) and (118), the washers (116) and (121) and the nuts (115) and
(120) (Ref. detail P and Q).
(Ref. Fig. 410/TASK 71-52-41-991-157)
(15) Install the spacer (135) in the position noted during removal
(Ref. TASK 71-52-41-000-010). Attach the harness clip (134) to the
engine with the bolt (133), the washer (132), the spacer (135) and
the nut (136) (Ref. detail R).
(Ref. Fig. 410/TASK 71-52-41-991-157)
(16) Install the spacer (141) in the position noted during removal
(Ref. TASK 71-52-41-000-010). Attach the harness clip (139) to the
engine with the bolt (138), the washer (137), the spacer (141) and
the nut (140) (Ref. detail S).
(Ref. Fig. 411/TASK 71-52-41-991-158)
(17) Attach the harness clip (142) to the engine with the bolt (145), the
washer (144) and the nut (143) (Ref. detail T).
(Ref. Fig. 411/TASK 71-52-41-991-158)
(18) Attach the harness clips (156) and (157) to the engine with the bolts
(159) and (160) and the washers (158) and (161) (Ref. detail U).
(Ref. Fig. 412/TASK 71-52-41-991-159)
(19) Attach the harness clips (163) and (167) to the engine with the bolts
(165) and (169), the washers (164) and (168), the spacer (170) and
the nuts (162) and (166) (Ref. detail V and W).
(Ref. Fig. 412/TASK 71-52-41-991-159)
(20) TORQUE the nuts that follow to 40 lbf.in (0.45 m.daN) (Ref. TASK 70-
23-11-911-013):
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(f) The nuts (87) and (94)
(Ref. Fig. 408/TASK 71-52-41-991-156)
(21) TORQUE the bolts that follow to 40 lbf.in (0.45 m.daN): (Ref. TASK
70-23-11-911-013)
Subtask 71-52-41-420-059
SBE 72-0189
Pre SBE 75-0081
(Ref. Fig. 402/TASK 71-52-41-991-151)
(1) Attach the harness clip (3) to the engine with the bolt (1), the
washer (2) and the nut (4) (Ref. detail A).
(Ref. Fig. 403/TASK 71-52-41-991-152)
(2) Install the spacer (13) in the position noted during removal
(Ref. TASK 71-52-41-000-010). Attach the harness clip (11) to the
engine with the bolt (10), the washer (9), the spacer (13) and the
nut (12) (Ref. detail B).
(Ref. Fig. 403/TASK 71-52-41-991-152)
(3) Install the spacer (37) in the position noted during removal
(Ref. TASK 71-52-41-000-010). Attach the harness clip (34) to the
engine with the bolt (35), the washer (36), the spacer (37) and the
nut (38) (Ref. detail C).
(Ref. Fig. 404/TASK 71-52-41-991-153)
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(4) Install the spacer (27) in the position noted during removal
(Ref. TASK 71-52-41-000-010). Attach the harness clip (25) to the
engine with the bolt (24), the washer (23), the spacer (27) and the
nut (26) (Ref. detail D).
(Ref. Fig. 404/TASK 71-52-41-991-153)
(5) Install the spacers (41) and (42) in the position noted during
removal (Ref. TASK 71-52-41-000-010). Attach the harness clip (39) to
the engine with the bolt (44), the washer (43), the spacers (41) and
(42) and the nut (40) (Ref. detail E).
(Ref. Fig. 404/TASK 71-52-41-991-153)
(6) Install the spacers (59) and (61) in the position noted during
removal (Ref. TASK 71-52-41-000-010). Attach the harness clip (58) to
the engine with the bolt (62), the washer (57), the spacers (59) and
(61) and the nut (60) (Ref. detail F).
(Ref. Fig. 405/TASK 71-52-41-991-154)
(7) Install the spacer (51) in the position noted during removal
(Ref. TASK 71-52-41-000-010). Attach the harness clip (52) to the
engine with the bolt (53), the washer (54), the spacer (51) and the
nut (50) (Ref. detail G).
(Ref. Fig. 405/TASK 71-52-41-991-154)
(9) Attach the harness clip (79) to the engine with the bolt (77) and the
nut (78) (Ref. detail H).
(Ref. Fig. 406/TASK 71-52-41-991-161)
(10) Install the spacers (73) and (75) in the position noted during
removal (Ref. TASK 71-52-41-000-010). Attach the harness clip (72) to
the engine with the bolt (76), the washer (71), the spacers (73) and
(75) and the nut (74) (Ref. detail J).
(Ref. Fig. 407/TASK 71-52-41-991-155)
(11) Attach the harness clips (101) and (103) to the engine with the bolts
(100) and (102) (Ref. detail K and L).
(Ref. Fig. 408/TASK 71-52-41-991-156)
(12) Install the spacers (105) and (107) in the position noted during
removal (Ref. TASK 71-52-41-000-010). Attach the harness clip (104)
to the engine with the bolt (108), the spacers (105) and (107) and
the nut (106) (Ref. detail M).
(Ref. Fig. 409/TASK 71-52-41-991-162)
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(13) Attach the harness clip (171) to the engine with the bolt (170) (Ref.
detail X).
(Ref. Fig. 413/TASK 71-52-41-991-163)
(14) Install the spacers (173) and (174) in the position noted during
removal (Ref. TASK 71-52-41-000-010). Attach the harness clip (175)
to the engine with the bolt (172), the spacers (173) and (174) and
the nut (176) (Ref. detail Y).
(Ref. Fig. 413/TASK 71-52-41-991-163)
(15) Install the spacer (125) in the position noted during removal
(Ref. TASK 71-52-41-000-010). Attach the harness clip (123) to the
engine with the bolt (122), the spacer (125) and the nut (124) (Ref.
detail N).
(Ref. Fig. 409/TASK 71-52-41-991-162)
(16) Attach the harness clip (128) to the engine with the bolt (126) and
the nut (127) (Ref. detail P).
(Ref. Fig. 410/TASK 71-52-41-991-157)
(17) Attach the harness clip (238) to the engine with the bolt (239) and
the nut (237) (Ref. detail R).
(Ref. Fig. 410/TASK 71-52-41-991-157)
(18) Attach the harness clip (147) to the engine with the bolt (146) and
the nut (148) (Ref. detail S).
(Ref. Fig. 411/TASK 71-52-41-991-158)
(19) Attach the harness clip (178) to the engine with the bolt (179) and
the nut (177) (Ref. detail Z).
(Ref. Fig. 413/TASK 71-52-41-991-163)
(20) Attach the harness clip (181) to the engine with the bolt (182) and
the nut (180) (Ref. detail AA).
(Ref. Fig. 414/TASK 71-52-41-991-164)
(21) Attach the harness clip (183) to the engine with the bolt (184) and
the nut (185) (Ref. detail AB).
(Ref. Fig. 414/TASK 71-52-41-991-164)
(22) Install the spacer (186) in the position noted during removal
(Ref. TASK 71-52-41-000-010). Attach the harness clip (188) to the
engine with the bolt (187), the spacer (186) and the nut (189) (Ref.
detail AC).
(Ref. Fig. 414/TASK 71-52-41-991-164)
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(23) Install the spacer (193) in the position noted during removal
(Ref. TASK 71-52-41-000-010). Attach the harness clip (191) to the
engine with the bolt (192), the spacer (193) and the nut (190) (Ref.
detail AD).
(Ref. Fig. 415/TASK 71-52-41-991-165)
(24) Install the spacers (194), (197) and (198) in the position noted
during removal (Ref. TASK 71-52-41-000-010). Attach the harness clip
(195) to the engine with the bolt (199), the spacers (194), (197) and
(198) and the nut (196) (Ref. detail AE).
(Ref. Fig. 415/TASK 71-52-41-991-165)
(25) Install the spacers (200) and (201) in the position noted during
removal (Ref. TASK 71-52-41-000-010). Attach the harness clip (205)
to the engine with the bolt (202), the washer (203), the spacers
(200) and (201) and the nut (204) (Ref. detail AF).
(Ref. Fig. 415/TASK 71-52-41-991-165)
(26) Attach the harness clip (207) to the engine with the bolt (209), the
washer (208) and the nut (206) (Ref. detail AG).
(Ref. Fig. 416/TASK 71-52-41-991-166)
(27) TORQUE the nuts that follow to 40 lbf.in (0.45 m.daN) (Ref. TASK 70-
23-11-911-013):
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(h) The nuts (143) and (148)
(Ref. Fig. 411/TASK 71-52-41-991-158)
(28) TORQUE the bolts that follow to 40 lbf.in (0.45 m.daN): (Ref. TASK
70-23-11-911-013)
Subtask 71-52-41-420-060
SBE 72-0189
SBE 75-0081
PRE SBE 79-0088
(Ref. Fig. 402/TASK 71-52-41-991-151)
(1) Attach the harness clips (210) and (213) to the engine with the bolt
(211), the washer (212) and the nut (214) (Ref. detail A).
(Ref. Fig. 403/TASK 71-52-41-991-152)
(2) Install the spacer (13) in the position noted during removal
(Ref. TASK 71-52-41-000-010). Attach the harness clip (11) to the
engine with the bolt (10), the washer (9), the spacer (13) and the
nut (12) (Ref. detail B).
(Ref. Fig. 403/TASK 71-52-41-991-152)
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(3) Install the spacer (37) in the position noted during removal
(Ref. TASK 71-52-41-000-010). Attach the harness clip (34) to the
engine with the bolt (35), the washer (36), the spacer (37) and the
nut (38) (Ref. detail C).
(Ref. Fig. 404/TASK 71-52-41-991-153)
(4) Install the spacer (27) in the position noted during removal
(Ref. TASK 71-52-41-000-010). Attach the harness clip (25) to the
engine with the bolt (24), the washer (23), the spacer (27) and the
nut (26) (Ref. detail D).
(Ref. Fig. 404/TASK 71-52-41-991-153)
(5) Install the spacers (41) and (42) in the position noted during
removal (Ref. TASK 71-52-41-000-010). Attach the harness clip (39) to
the engine with the bolt (44), the washer (43), the spacers (41) and
(42) and the nut (40) (Ref. detail E).
(Ref. Fig. 404/TASK 71-52-41-991-153)
(6) Install the spacers (59) and (61) in the position noted during
removal (Ref. TASK 71-52-41-000-010). Attach the harness clip (58) to
the engine with the bolt (62), the washer (57), the spacers (59) and
(61) and the nut (60) (Ref. detail F).
(Ref. Fig. 405/TASK 71-52-41-991-154)
(7) Install the spacer (51) in the position noted during removal
(Ref. TASK 71-52-41-000-010). Attach the harness clip (52) to the
engine with the bolt (53), the washer (54), the spacer (51) and the
nut (50) (Ref. detail G).
(Ref. Fig. 405/TASK 71-52-41-991-154)
(9) Attach the harness clip (79) to the engine with the bolt (77) and the
nut (78) (Ref. detail H).
(Ref. Fig. 406/TASK 71-52-41-991-161)
(10) Install the spacers (232) and (234) in the position noted during
removal (Ref. TASK 71-52-41-000-010). Attach the harness clip (235)
to the engine with the bolt (231), the washer (236), the spacers
(232) and (234) and the nut (233) (Ref. detail J).
(Ref. Fig. 407/TASK 71-52-41-991-155)
(11) Attach the harness clip (217) to the engine with the bolt (215), the
washer (216) and the nut (218) (Ref. detail AH).
(Ref. Fig. 416/TASK 71-52-41-991-166)
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(12) Install the spacers (222) and (223) in the position noted during
removal (Ref. TASK 71-52-41-000-010). Attach the harness clip (220)
to the engine with the bolt (219), the washer (224), the spacers
(222) and (223) and the nut (221) (Ref. detail AJ).
(Ref. Fig. 416/TASK 71-52-41-991-166)
(13) Install the spacers (227) and (228) in the position noted during
removal (Ref. TASK 71-52-41-000-010). Attach the harness clip (229)
to the engine with the bolt (225), the washer (230), the spacers
(227) and (228) and the nut (226) (Ref. detail L).
(Ref. Fig. 408/TASK 71-52-41-991-156)
(14) Install the spacers (105) and (107) in the position noted during
removal (Ref. TASK 71-52-41-000-010). Attach the harness clip (104)
to the engine with the bolt (108), the spacers (105) and (107) and
the nut (106) (Ref. detail M).
(Ref. Fig. 409/TASK 71-52-41-991-162)
(15) Attach the harness clip (171) to the engine with the bolt (170) (Ref.
detail X).
(Ref. Fig. 413/TASK 71-52-41-991-163)
(16) Install the spacers (173) and (174) in the position noted during
removal (Ref. TASK 71-52-41-000-010). Attach the harness clip (175)
to the engine with the bolt (172), the spacers (173) and (174) and
the nut (176) (Ref. detail Y).
(Ref. Fig. 413/TASK 71-52-41-991-163)
(17) Install the spacer (125) in the position noted during removal
(Ref. TASK 71-52-42-000-010). Attach the harness clip (123) to the
engine with the bolt (122), the spacer (125) and the nut (124) (Ref.
detail N).
(Ref. Fig. 411/TASK 71-52-41-991-158)
(18) Attach the harness clip (128) to the engine with the bolt (126) and
the nut (127) (Ref. detail P).
(Ref. Fig. 410/TASK 71-52-41-991-157)
(19) Attach the harness clip (238) to the engine with the bolt (239) and
the nut (237) (Ref. detail R).
(Ref. Fig. 410/TASK 71-52-41-991-157)
(20) Attach the harness clip (147) to the engine with the bolt (146) and
the nut (148) (Ref. detail S).
(Ref. Fig. 411/TASK 71-52-41-991-158)
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(21) Attach the harness clip (178) to the engine with the bolt (179) and
the nut (177) (Ref. detail Z).
(Ref. Fig. 413/TASK 71-52-41-991-163)
(22) Attach the harness clip (181) to the engine with the bolt (182) and
the nut (180) (Ref. detail AA).
(Ref. Fig. 414/TASK 71-52-41-991-164)
(23) Attach the harness clip (183) to the engine with the bolt (184) and
the nut (185) (Ref. detail AB).
(Ref. Fig. 414/TASK 71-52-41-991-164)
(24) Install the spacer (186) in the position noted during removal
(Ref. TASK 71-52-41-000-010). Attach the harness clip (188) to the
engine with the bolt (187), the spacer (186) and the nut (189) (Ref.
detail AC).
(Ref. Fig. 414/TASK 71-52-41-991-164)
(25) Install the spacer (193) in the position noted during removal
(Ref. TASK 71-52-41-000-010). Attach the harness clip (191) to the
engine with the bolt (192), the spacer (193) and the nut (190) (Ref.
detail AD).
(Ref. Fig. 415/TASK 71-52-41-991-165)
(26) Install the spacers (194), (197) and (198) in the position noted
during removal (Ref. TASK 71-52-42-000-010). Attach the harness clip
(195) to the engine with the bolt (199), the spacers (194), (197) and
(198) and the nut (196) (Ref. detail AE).
(Ref. Fig. 415/TASK 71-52-41-991-165)
(27) Install the spacers (200) and (201) in the position noted during
removal (Ref. TASK 71-52-42-000-010). Attach the harness clip (205)
to the engine with the bolt (202), the washer (203), the spacers
(200) and (201) and the nut (204) (Ref. detail AF).
(Ref. Fig. 415/TASK 71-52-41-991-165)
(28) Attach the harness clip (207) to the engine with the bolt (209), the
washer (208) and the nut (206) (Ref. detail AG).
(Ref. Fig. 416/TASK 71-52-41-991-166)
(29) TORQUE the nuts that follow to 40 lbf.in (0.45 m.daN) (Ref. TASK 70-
23-11-911-013):
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(b) The nuts (26), (38) and (40)
(Ref. Fig. 404/TASK 71-52-41-991-153)
(30) TORQUE the bolts that follow to 40 lbf.in (0.45 m.daN): (Ref. TASK
70-23-11-911-013)
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Subtask 71-52-41-420-062
(1) Attach the harness clips (210) and (213) to the engine with the bolt
(211), the washer (212) and the nut (214) (Ref. detail A).
(Ref. Fig. 403/TASK 71-52-41-991-152)
(2) Install the spacer (13) in the position noted during removal
(Ref. TASK 71-52-41-000-010). Attach the harness clip (11) to the
engine with the bolt (10), the washer (9), the spacer (13) and the
nut (12) (Ref. detail B).
(Ref. Fig. 403/TASK 71-52-41-991-152)
(3) Install the spacer (37) in the position noted during removal
(Ref. TASK 71-52-41-000-010). Attach the harness clip (34) to the
engine with the bolt (35), the washer (36), the spacer (37) and the
nut (38) (Ref. detail C).
(Ref. Fig. 404/TASK 71-52-41-991-153)
(4) Install the spacer (27) in the position noted during removal
(Ref. TASK 71-52-41-000-010). Attach the harness clip (25) to the
engine with the bolt (24), the washer (23), the spacer (27) and the
nut (26) (Ref. detail D).
(Ref. Fig. 404/TASK 71-52-41-991-153)
(5) Install the spacer (41) and (42) in the position noted during removal
(Ref. TASK 71-52-41-000-010). Attach harness clip (39) to the engine
with the bolt (44), the washer (43), the spacers (41) and (42) and
the nut (40) (Ref. detail E).
(Ref. Fig. 404/TASK 71-52-41-991-153)
(6) Install the spacer (59) and (61) in the position noted during removal
(Ref. TASK 71-52-41-000-010). Attach harness clip (58) to the engine
with the bolt (62), the washer (57), the spacers (59) and (61) and
the nut (60) (Ref. detail F).
(Ref. Fig. 405/TASK 71-52-41-991-154)
(7) Install the spacer (51) in the position noted during removal
(Ref. TASK 71-52-41-000-010). Attach the harness clip (52) to the
engine with the bolt (53), the washer (54), the spacer (51) and the
nut (50) (Ref. detail G).
(Ref. Fig. 405/TASK 71-52-41-991-154)
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(8) Attach the cables (identified as 1, 2, 3 and 4) to their related
ground points with the bolts (55) and the washers (56).
(Ref. Fig. 405/TASK 71-52-41-991-154)
(9) Attach the harness clip (79) to the engine with the bolt (77) and the
nut (78) (Ref. detail H).
(Ref. Fig. 406/TASK 71-52-41-991-161)
(10) Install the spacer (232) and (234) in the position noted during
removal (Ref. TASK 71-52-41-000-010). Attach the harness clip (235)
to the engine with the bolt (231), the washer (236), the spacers
(232) and (234) and the nut (233) (Ref. detail J).
(Ref. Fig. 407/TASK 71-52-41-991-155)
(11) Attach the harness clip (217) to the engine with the bolt (215), the
washer (216) and the nut (218) (Ref. detail AH).
(Ref. Fig. 416/TASK 71-52-41-991-166)
(12) Install the spacer (222) and (223) in the position noted during
removal (Ref. TASK 71-52-41-000-010). Attach the harness clip (220)
to the engine with the bolt (219), the washer (224), the spacers
(222) and (223) and the nut (221) (Ref. detail AJ).
(Ref. Fig. 416/TASK 71-52-41-991-166)
(13) Install the spacer (227) and (228) in the position noted during
removal (Ref. TASK 71-52-41-000-010). Attach the harness clip (229)
to the engine with the bolt (225), the washer (230), the spacers
(227) and (228) and the nut (226) (Ref. detail L).
(Ref. Fig. 408/TASK 71-52-41-991-156)
(14) Install the spacer (105) and (107) in the position noted during
removal (Ref. TASK 71-52-41-000-010). Attach the harness clip (104)
to the engine with the bolt (108), the spacers (105) and (107) and
the nut (106) (Ref. detail M).
(Ref. Fig. 409/TASK 71-52-41-991-162)
(15) Attach the harness clip (171) to the engine with the bolt (170) (Ref.
detail X).
(Ref. Fig. 413/TASK 71-52-41-991-163)
(16) Install the spacers (173) and (174) in the position noted during
removal (Ref. TASK 71-52-41-000-010). Attach the harness clip (175)
to the engine with the bolt (172), the spacers (173) and (174) and
the nut (176) (Ref. detail Y).
(Ref. Fig. 413/TASK 71-52-41-991-163)
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(17) Install the spacer (125) in the position noted during removal
(Ref. TASK 71-52-42-000-010). Attach the harness clip (123) to the
engine with the bolt (122), the spacer (125) and the nut (124) (Ref.
detail N).
(Ref. Fig. 411/TASK 71-52-41-991-158)
(18) Attach the harness clip (128) to the engine with the bolt (126) and
the nut (127) (Ref. detail R).
(Ref. Fig. 410/TASK 71-52-41-991-157)
(19) Attach the harness clip (238) to the engine with the bolt (239) and
the nut (237) (Ref. detail R).
(Ref. Fig. 410/TASK 71-52-41-991-157)
(20) Attach the harness clip (147) to the engine with the bolt (146) and
the nut (148) (Ref. detail S).
(Ref. Fig. 411/TASK 71-52-41-991-158)
(21) Install the spacer (242) in the position noted during removal
(Ref. TASK 71-52-41-000-010). Attach the harness clip (243) to the
tube (241) with the bolt (244), the washer (245), the spacer (242)
and the nut (240) (Ref. detail AK).
(Ref. Fig. 417/TASK 71-52-41-991-167)
(22) Attach the harness clip (248) to the tube (249) with the bolt (246),
the washer (247) and the nut (250) (Ref. detail AL).
(Ref. Fig. 417/TASK 71-52-41-991-167)
(23) Attach the harness clip (255) and the clip (256) to the tube (253)
with the bolt (251), the washer (252) and the nut (254) (Ref. detail
AM).
(Ref. Fig. 417/TASK 71-52-41-991-167)
(24) Attach the harness clip (259) to the tube (261) with the bolt (257),
the washer (258) and the nut (260) (Ref. detail AN).
(Ref. Fig. 418/TASK 71-52-41-991-168)
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(26) SBN 71-0295
Install the spacer (269) in the position noted during removal
(Ref. TASK 71-52-41-000-010). Attach the harness clip (273) and the
tube (272) to the tube (270) with the bolt (267), the washer (268),
the spacer (269) and the nut (271) (Ref. detail AQ).
(Ref. Fig. 418/TASK 71-52-41-991-168)
(27) TORQUE the nuts that follow to 40 lbf.in (0.45 m.daN) (Ref. TASK 70-
23-11-911-013) :
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(m) The nuts (206), (218) and (221)
(Ref. Fig. 416/TASK 71-52-41-991-166)
(28) TORQUE the bolts that follow to 40 lbf.in (0.45 m.daN) : (Ref. TASK
70-23-11-911-013)
5. Close-up
________
Subtask 71-52-41-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 71-52-41-440-051
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Subtask 71-52-41-410-052
C. Close Access
Subtask 71-52-41-710-051
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HARNESS - FIRE DETECTION (SYSTEM B) - REMOVAL/INSTALLATION
__________________________________________________________
TASK 71-52-42-000-010
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-52-42-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-52-42-010-051
B. Get Access
(2) Put the access platform in position on the right side of the core
engine.
Subtask 71-52-42-040-050
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Subtask 71-52-42-010-053
4. Procedure
_________
Subtask 71-52-42-020-051
(a) Make a note of the position of the harness. It must be put in the
same position on installation.
1
_ Disconnect the connector 454VC at the aft
pylon-interface-panel.
2
_ Disconnect the connector 4001WD2-A at the fire detector.
(3) Release the fire detection (system B) harness from the core engine
(Ref. Fig. 401/TASK 71-52-42-991-156)
(a) Make a note of the positions of the parts before they are
removed. They must be put in the same positions on installation.
(b) Remove the nut (2), the washer (3) and the bolt (1) which attach
the clip (4) to the tube (Ref. detail at A).
(Ref. Fig. 402/TASK 71-52-42-991-159)
(c) Remove the nut (9), the washer (8), the bolt (5) and the spacers
(6) and (7) which attach the clip (10) to the tube (Ref. detail
at B).
(Ref. Fig. 402/TASK 71-52-42-991-159)
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(d) Remove the harness from the clips (4) and (10) (Ref. detail at A
and B).
(Ref. Fig. 402/TASK 71-52-42-991-159)
(e) Remove the nut (21), the bolt (25) and the spacers (23) and (24)
which attach the clip (22) to the tube (Ref. detail at C).
(Ref. Fig. 403/TASK 71-52-42-991-160)
(f) Remove the harness from the clip (22) (Ref. detail at C).
(Ref. Fig. 403/TASK 71-52-42-991-160)
(g) Remove the bolts (28) and (29) and the washers (27) and (30)
which attach the clips (26) and (31) to the engine bracket (Ref.
detail at D).
(Ref. Fig. 404/TASK 71-52-42-991-157)
(h) Remove the nut (43), the bolt (46), the washer (45) and the
spacer (42) which attach the tube clip, the Nacelle Temperature
Sensor Harness clip and the clip (44) to the engine raceway (Ref.
detail at E).
(Ref. Fig. 404/TASK 71-52-42-991-157)
(i) Remove the nut (50), the washer (47) and the bolt (48) which
attach the clip (49) to the engine raceway (Ref. detail at F).
(Ref. Fig. 404/TASK 71-52-42-991-157)
(j) Remove the harness from the clips (26), (31), (44) and (49) (Ref.
detail at D, E and F).
(Ref. Fig. 404/TASK 71-52-42-991-157)
(k) Remove the nut (55), the bolt (54) and the washer (53) which
attach the clip (52) to the engine raceway (Ref. detail at G).
(l) Remove the nut (60), the bolt (57), the washer (58) and the
spacer (59) which attach the clip (56) to the engine raceway
(Ref. detail at H).
(Ref. Fig. 405/TASK 71-52-42-991-152)
(m) Remove the harness from the clips (52) and (56) (Ref. detail at G
and H).
(Ref. Fig. 405/TASK 71-52-42-991-152)
(n) Remove the nut (72), the bolt (75), the washer (74) and the
spacer (71) which attach the clip (73) to the engine raceway
(Ref. detail at J).
(Ref. Fig. 406/TASK 71-52-42-991-153)
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(o) Remove the nut (76), the bolt (77) and the washer (78) which
attach the clip (79) to the engine raceway (Ref. detail at K).
(Ref. Fig. 406/TASK 71-52-42-991-153)
(p) Remove the harness from the clips (73) and (79) (Ref. detail at J
and K).
(Ref. Fig. 406/TASK 71-52-42-991-153)
(q) Remove the nut (81), the bolt (82) and the spacer (83) which
attach the raceway clip and the clip (80) to the tube (Ref.
detail at L).
(Ref. Fig. 407/TASK 71-52-42-991-154)
(r) Remove the nut (85), the bolt (87) and the washer (86) which
attach the tube clip and the clip (84) to the tube (Ref. detail
at M).
(Ref. Fig. 407/TASK 71-52-42-991-154)
(s) Remove the nut (101), the washer (100), the bolt (99) and the
washer (98) which attach the ignition supply harness clip and the
clip (102) to the engine bracket (Ref. detail at N).
(Ref. Fig. 407/TASK 71-52-42-991-154)
(t) Remove the harness from the clips (80), (84) and (102) (Ref.
detail at L, M and N).
(Ref. Fig. 407/TASK 71-52-42-991-154)
(u) Remove the bolt (104) which attaches the clip (103) to the engine
bracket (Ref. detail at P).
(Ref. Fig. 408/TASK 71-52-42-991-161)
(v) Remove the bolt (107), the washer (108) and the spacer (105)
which attach the clip (106) to the engine bracket (Ref. detail at
Q).
(Ref. Fig. 408/TASK 71-52-42-991-161)
(w) Remove the nut (113), the washer (112), the bolt (109) and the
washer (110) which attach the clip (111) to the tube (Ref. detail
at R).
(Ref. Fig. 408/TASK 71-52-42-991-161)
(x) Remove the harness from the clips (103), (106) and (111) (Ref.
detail at P, Q and R).
(Ref. Fig. 408/TASK 71-52-42-991-161)
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(y) Remove the nut (126), the washer (127), the bolt (124) and the
washer (128) which attach the tube clip and the clip (125) to the
tube (Ref. detail at S).
(Ref. Fig. 409/TASK 71-52-42-991-155)
(z) Remove the nut (129), the bolt (131) and the washer (132) which
attach the clip (130) to the engine bracket (Ref. detail at T).
(Ref. Fig. 409/TASK 71-52-42-991-155)
(aa) Remove the bolt (133) and the washer (134) which attach the clip
(135) to the engine bracket (Ref. detail at U).
(Ref. Fig. 409/TASK 71-52-42-991-155)
(ab) Remove the harness from the clip (125) (Ref. detail at S).
(Ref. Fig. 409/TASK 71-52-42-991-155)
(ac) Remove the nut (138) and the bolt (136) which attach the tube
clip and the clip (137) to the bracket (Ref. detail at V).
(Ref. Fig. 410/TASK 71-52-42-991-162)
(ad) Remove the nut (152), the bolt (149) and the washer (150) which
attach the tube clip and the clip (151) to the tube (Ref. detail
at W).
(Ref. Fig. 410/TASK 71-52-42-991-162)
(ae) Carefully remove the fire detection (system B) harness from the
core engine.
(af) Remove and keep the remaining clips from the fire detection
(system B) harness, for the installation of the new harness.
Subtask 71-52-42-020-055
SBE 72-0189
Pre SBE 75-0081
(a) Make a note of the position of the harness. It must be put in the
same position on installation.
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(b) Disconnect the electrical connectors:
1
_ Disconnect the connector 454VC at the aft
pylon-interface-panel.
2
_ Disconnect the connector 4001WD2-A at the fire detector.
(3) Release the fire detection (system B) harness from the core engine
(Ref. Fig. 401/TASK 71-52-42-991-156)
(a) Make a note of the positions of the parts before they are
removed. They must be put in the same positions on installation.
(b) Remove the nut (2), the washer (3) and the bolt (1) which attach
the clip (4) to the tube (Ref. detail at A).
(Ref. Fig. 402/TASK 71-52-42-991-159)
(c) Remove the nut (9), the washer (8), the bolt (5) and the spacers
(6) and (7) which attach the clip (10) to the tube (Ref. detail
at B).
(Ref. Fig. 402/TASK 71-52-42-991-159)
(d) Remove the harness from the clips (4) and (10) (Ref. detail at A
and B).
(Ref. Fig. 402/TASK 71-52-42-991-159)
(e) Remove the nut (33), the bolt (36) and the spacers (34), (35) and
(37) which attach the clip (32) to the tube (Ref. detail at C).
(Ref. Fig. 403/TASK 71-52-42-991-160)
(f) Remove the harness from the clip (32) (Ref. detail at C).
(Ref. Fig. 403/TASK 71-52-42-991-160)
(g) Remove the nut (38), the bolt (40) and the spacer (41) which
attach the clip (39) to the tube (Ref. detail at X).
(Ref. Fig. 411/TASK 71-52-42-991-163)
(h) Remove the nut (63), the bolt (61) and the spacer (64) which
attach the tube clip and the clip (62) to the tube (Ref. detail
at Y).
(Ref. Fig. 411/TASK 71-52-42-991-163)
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(i) Remove the nut (161) and the bolt (160) which attach the tube
clip and the clip (162) to the tube (Ref. detail at Z).
(Ref. Fig. 411/TASK 71-52-42-991-163)
(j) Remove the harness from the clips (39), (62) and (162) (Ref.
detail at X, Y and Z).
(Ref. Fig. 411/TASK 71-52-42-991-163)
(k) Remove the nut (163) and the bolt (165) which attach the clip
(164) to the tube (Ref. detail at AA).
(Ref. Fig. 412/TASK 71-52-42-991-164)
(l) Remove the nut (166) and the bolt (168) which attach the tube
clip and the clip (167) to the tube (Ref. detail at AB).
(Ref. Fig. 412/TASK 71-52-42-991-164)
(m) Remove the bolt (65) and the spacer (66) which attach the clip
(67) to the engine raceway (Ref. detail at AC).
(Ref. Fig. 412/TASK 71-52-42-991-164)
(n) Remove the harness from the clips (164), (167) and (67) (Ref.
detail at AA, AB and AC).
(Ref. Fig. 412/TASK 71-52-42-991-164)
(o) Remove the nut (153), the bolt (156), the washer (155) and the
spacer (154) which attach the clip (157) to the engine raceway
(Ref. detail at H).
(Ref. Fig. 405/TASK 71-52-42-991-152)
(p) Remove the harness from the clip (157) (Ref. detail at H).
(Ref. Fig. 405/TASK 71-52-42-991-152)
(q) Remove the nut (90), the bolt (88) and the washer (89) which
attach the tube clip and the clip (91) to the engine raceway
(Ref. detail at J).
(Ref. Fig. 406/TASK 71-52-42-991-153)
(r) Remove the nut (76), the bolt (77) and the washer (78) which
attach the clip (79) to the engine raceway (Ref. detail at K).
(Ref. Fig. 406/TASK 71-52-42-991-153)
(s) Remove the harness from the clips (91) and (79) (Ref. detail at J
and K).
(Ref. Fig. 406/TASK 71-52-42-991-153)
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(t) Remove the nut (81), the bolt (82) and the spacer (83) which
attach the raceway clip and the clip (80) to the tube (Ref.
detail at L).
(Ref. Fig. 407/TASK 71-52-42-991-154)
(u) Remove the nut (85), the bolt (87) and the washer (86) which
attach the tube clip and the clip (84) to the tube (Ref. detail
at M).
(Ref. Fig. 407/TASK 71-52-42-991-154)
(v) Remove the nut (101), the washer (100), the bolt (99) and the
washer (98) which attach the ignition supply harness clip and the
clip (102) to the engine bracket (Ref. detail at N).
(Ref. Fig. 407/TASK 71-52-42-991-154)
(w) Remove the harness from the clips (80), (84) and (102) (Ref.
detail at L, M and N).
(Ref. Fig. 407/TASK 71-52-42-991-154)
(x) Remove the bolt (104) which attaches the clip (103) to the engine
bracket (Ref. detail at P).
(Ref. Fig. 408/TASK 71-52-42-991-161)
(y) Remove the bolt (107), the washer (108) and the spacer (105)
which attach the clip (106) to the engine bracket (Ref. detail at
Q).
(Ref. Fig. 408/TASK 71-52-42-991-161)
(z) Remove the nut (113), the washer (112), the bolt (109) and the
washer (110) which attach the clip (111) to the engine bracket
(Ref. detail at R).
(Ref. Fig. 408/TASK 71-52-42-991-161)
(aa) Remove the harness from the clips (103), (106) and (111) (Ref.
detail at P, Q and R).
(Ref. Fig. 409/TASK 71-52-42-991-155)
(ab) Remove the nut (126), the washer (127), the bolt (124) and the
washer (128) which attach the tube clip and the clip (125) to the
tube (Ref. detail at S).
(Ref. Fig. 409/TASK 71-52-42-991-155)
(ac) Remove the nut (129), the bolt (131) and the washer (132) which
attach the clip (130) to the engine bracket (Ref. detail at T).
(Ref. Fig. 409/TASK 71-52-42-991-155)
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(ad) Remove the bolt (133) and the washer (134) which attach the clip
(135) to the engine bracket (Ref. detail at U).
(Ref. Fig. 409/TASK 71-52-42-991-155)
(ae) Remove the harness from the clip (125) (Ref. detail at S).
(Ref. Fig. 409/TASK 71-52-42-991-155)
(af) Remove the nut (138) and the bolt (136) which attach the tube
clip and the clip (137) to the bracket (Ref. detail at V).
(Ref. Fig. 410/TASK 71-52-42-991-162)
(ag) Remove the nut (152), the bolt (149) and the washer (150) which
attach the tube clip and the clip (151) to the tube (Ref. detail
at W).
(Ref. Fig. 410/TASK 71-52-42-991-162)
(ah) Carefully remove the fire detection (system B) harness from the
core engine.
(ai) Remove and keep the remaining clips from the fire detection
(system B) harness, for the installation of the new harness.
Subtask 71-52-42-020-056
SBE 72-0189
SBE 75-0081
SBE 79-0088
(a) Make a note of the position of the harness. It must be put in the
same position on installation.
1
_ Disconnect the connector 454VC at the aft
pylon-interface-panel.
2
_ Disconnect the connector 4001WD2-A at the fire detector.
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(3) Release the fire detection (system B) harness from the core engine
(Ref. Fig. 401/TASK 71-52-42-991-156)
(a) Make a note of the positions of the parts before they are
removed. They must be put in the same positions on installation.
(d) Remove the nut (189), the washer (186) and the bolt (185) which
attach the clip (187) to the tube (188) (Ref. detail at AE).
(Ref. Fig. 413/TASK 71-52-42-991-171)
(f) Remove the nut (205),the bolt (200) and the washer (201) which
attach the clip (204) and the clip (202) to the tube (203) (Ref.
detail at AF).
(Ref. Fig. 415/TASK 71-52-42-991-172)
(g) Remove the nut (214),the bolt (210) and the washer (211) which
attach the clip (212) to the tube (213) (Ref. detail at AG).
(Ref. Fig. 415/TASK 71-52-42-991-172)
(h) Remove the nut (225),the bolt (220), the washer (221) and the
spacer (223) which attach the clip (222) to the tube (224) (Ref.
detail at AH).
(Ref. Fig. 415/TASK 71-52-42-991-172)
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(i) Remove the harness from the clips (204), (212) and (222) (Ref.
detail at AF, AG and AH).
(Ref. Fig. 415/TASK 71-52-42-991-172)
(j) Remove the nut (90), the bolt (88) and the washer (89) which
attach the tube clip and the clip (91) to the engine raceway
(Ref. detail at J).
(Ref. Fig. 406/TASK 71-52-42-991-153)
(k) Remove the nut (76), the bolt (77) and the washer (78) which
attach the clip (79) to the engine raceway (Ref. detail at K).
(Ref. Fig. 406/TASK 71-52-42-991-153)
(l) Remove the harness from the clips (91) and (79) (Ref. detail at J
and K).
(Ref. Fig. 406/TASK 71-52-42-991-153)
(m) Remove the nut (81), the bolt (82) and the spacer (83) which
attach the raceway clip and the clip (80) to the tube (Ref.
detail at L).
(Ref. Fig. 407/TASK 71-52-42-991-154)
(n) Remove the nut (85), the bolt (87) and the washer (86) which
attach the tube clip and the clip (84) to the tube (Ref. detail
at M).
(Ref. Fig. 407/TASK 71-52-42-991-154)
(o) Remove the nut (101), the washer (100), the bolt (99) and the
washer (98) which attach the ignition supply harness clip and the
clip (102) to the engine bracket (Ref. detail at N).
(Ref. Fig. 407/TASK 71-52-42-991-154)
(p) Remove the harness from the clips (80), (84) and (102) (Ref.
detail at L, M and N).
(Ref. Fig. 407/TASK 71-52-42-991-154)
(q) Remove the bolt (104) which attaches the clip (103) to the engine
bracket (Ref. detail at P).
(Ref. Fig. 408/TASK 71-52-42-991-161)
(r) Remove the bolt (107), the washer (108) and the spacer (105)
which attach the clip (106) to the engine bracket (Ref. detail at
Q).
(Ref. Fig. 408/TASK 71-52-42-991-161)
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(s) Remove the nut (113), the washer (112), the bolt (109) and the
washer (110) which attach the clip (111) to the engine bracket
(Ref. detail at R).
(Ref. Fig. 408/TASK 71-52-42-991-161)
(t) Remove the harness from the clips (103), (106) and (111) (Ref.
detail at P, Q and R).
(Ref. Fig. 408/TASK 71-52-42-991-161)
(u) Remove the nut (126), the washer (127), the bolt (124) and the
washer (128) which attach the tube clip and the clip (125) to the
tube (Ref. detail at S).
(Ref. Fig. 409/TASK 71-52-42-991-155)
(v) Remove the nut (129), the bolt (131) and the washer (132) which
attach the clip (130) to the engine bracket (Ref. detail at T).
(Ref. Fig. 409/TASK 71-52-42-991-155)
(w) Remove the bolt (133) and the washer (134) which attach the clip
(135) to the engine bracket (Ref. detail at U).
(Ref. Fig. 409/TASK 71-52-42-991-155)
(x) Remove the harness from the clip (125) (Ref. detail at S).
(Ref. Fig. 409/TASK 71-52-42-991-155)
(y) Remove the nut (171), the bolt (169), the washer (173) and the
spacer (172) which attach the clip (170) to the bracket (Ref.
detail at V).
(Ref. Fig. 410/TASK 71-52-42-991-162)
(z) Remove the nut (174), the washer (179), the bolt (177) and the
washer (178) which attach the clips (175) and (176) to the engine
bracket (Ref. detail at W).
(Ref. Fig. 410/TASK 71-52-42-991-162)
(aa) Carefully remove the fire detection (system B) harness from the
core engine.
(ab) Remove and keep the remaining clips from the fire detection
(system B) harness, for the installation of the new harness.
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TASK 71-52-42-400-010
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-52-42-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
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Subtask 71-52-42-010-052
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
010)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-32-
00-010-010)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 71-52-42-410-054
C. Make sure that the thrust reverser Hydraulic Control Unit (HCU) is
deactivated: (Ref. TASK 78-30-00-040-012)
4. Procedure
_________
Subtask 71-52-42-420-053
A. Install the clips from the removed harness on to the replacement harness,
in the positions written during the removal task (Ref. TASK 71-52-42-000-
010).
Subtask 71-52-42-630-051
Subtask 71-52-42-110-051
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
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(1) Use a clean lint free cloth made moist with the cleaning fluid
(Material No. V01-002) to clean the replacement parts and their
interfaces.
(2) Use a clean, dry lint free cloth and remove the dirty cleaning fluid
from the parts while they are wet.
Subtask 71-52-42-420-051
(1) Put in position and connect the Fire Detection (System B) Harness as
follows:
(a) Put the fire detection (system B) harness on the core engine in
the correct position for installation (Ref. TASK 71-52-42-000-
010).
1
_ Connect the connector 454VC at the aft pylon-interface-panel.
2
_ Connect the connector 4001WD2-A at the fire detector.
(3) Install the fire detection (system B) harness to the core engine
(Ref. Fig. 401/TASK 71-52-42-991-156)
(a) The positions of the parts were written on removal. Make sure
they are installed correctly during assembly (Ref. TASK 71-52-42-
000-010):
(b) Put the harness in the clip (125) (Ref. detail at S).
(Ref. Fig. 409/TASK 71-52-42-991-155)
(c) Attach the clip (151) and the tube clip to the tube with the bolt
(149), the washer (150) and the nut (152) (Ref. detail at W).
(Ref. Fig. 410/TASK 71-52-42-991-162)
(d) Attach the clip (137) and the tube clip to the tube with the bolt
(136) and the nut (138) (Ref. detail at V).
(Ref. Fig. 410/TASK 71-52-42-991-162)
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(e) Attach the clip (135) to the engine bracket with the bolt (133)
and the washer (134) (Ref. detail at U).
(Ref. Fig. 409/TASK 71-52-42-991-155)
(f) Attach the clip (130) to the engine bracket with the bolt (131),
the washer (132) and the nut (129) (Ref. detail at T).
(Ref. Fig. 409/TASK 71-52-42-991-155)
(g) Attach the clip (125) and the tube clip to the tube with the bolt
(124), the washers (128) and (127) and the nut (126) (Ref. detail
at S).
(Ref. Fig. 409/TASK 71-52-42-991-155)
(h) Put the harness into the clips (103), (106) and (111) (Ref.
detail at P, Q and R).
(Ref. Fig. 408/TASK 71-52-42-991-161)
(i) Attach the clip (111) to the tube with the bolt (109), the
washers (110) and (112) and the nut (113) (Ref. detail at R).
(Ref. Fig. 408/TASK 71-52-42-991-161)
(j) Put the spacer (105) between the clip (106) and the engine
bracket in the correct position for installation. Attach the clip
(106) and the spacer (105) to the engine bracket with the bolt
(107) and the washer (108) (Ref. detail at Q).
(Ref. Fig. 408/TASK 71-52-42-991-161)
(k) Attach the clip (103) to the engine bracket with the bolt (104)
(Ref. detail at P).
(Ref. Fig. 408/TASK 71-52-42-991-161)
(l) Put the harness into the clips (80), (84) and (102) (Ref. detail
at L, M and N).
(Ref. Fig. 407/TASK 71-52-42-991-154)
(m) Attach the Ignition Supply Harness clip and the clip (102) to the
engine bracket with the bolt (99), the washers (98) and (100) and
the nut (101) (Ref. detail at N).
(Ref. Fig. 407/TASK 71-52-42-991-154)
(n) Attach the clip (84) and the tube clip to the tube with the bolt
(87), the washer (86) and the nut (85) (Ref. detail at M).
(Ref. Fig. 407/TASK 71-52-42-991-154)
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(o) Put the spacer (83) between the engine raceway clip and the tube
in the correct position for installation. Attach the clip (80),
the tube and the spacer (83) to the engine raceway clip with the
bolt (82) and the nut (81) (Ref. detail at L).
(Ref. Fig. 407/TASK 71-52-42-991-154)
(p) Put the harness into the clips (73) and (79) (Ref. detail at J
and K).
(Ref. Fig. 406/TASK 71-52-42-991-153)
(q) Attach the clip (79) to the engine raceway with the bolt (77),
the washer (78) and the nut (76) (Ref. detail at K).
(Ref. Fig. 406/TASK 71-52-42-991-153)
(r) Put the spacer (71) between the clip (73) and the tube in the
correct position for installation. Attach the clip (73) to the
tube with the bolt (75), the washer (74) and the nut (72) (Ref.
detail at J).
(Ref. Fig. 406/TASK 71-52-42-991-153)
(s) Put the harness into the clips (52) and (56) (Ref. detail at G
and H).
(Ref. Fig. 405/TASK 71-52-42-991-152)
(t) Put the spacer (59) between the clip (56) and the engine raceway
in the correct position for installation. Attach the clip (56)
and the spacer (59) to the engine raceway with the bolt (57), the
washer (58) and the nut (60) (Ref detail at H ).
(Ref. Fig. 405/TASK 71-52-42-991-152)
(u) Attach the clip (52) to the engine raceway with the bolt (54),
the washer (53) and the nut (55) (Ref. detail at G).
(Ref. Fig. 405/TASK 71-52-42-991-152)
(v) Put the harness into the clips (26), (31), (44) and (49) (Ref.
detail at D, E and F).
(Ref. Fig. 404/TASK 71-52-42-991-157)
(w) Attach the clip (49) to the engine raceway with the bolt (48),
the washer (47) and the nut (50) (Ref. detail at F).
(Ref. Fig. 404/TASK 71-52-42-991-157)
(x) Put the spacer (42) between the Nacelle Temperature Sensor
Harness clip and the tube clip in the correct position for
installation. Attach the clip (44), the tube clip and the Nacelle
Temperature Sensor Harness clip to the engine raceway with the
bolt (46), the washer (45) and the nut (43) (Ref. detail at E).
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(Ref. Fig. 404/TASK 71-52-42-991-157)
(y) Attach the clips (26) and (31) to the engine bracket with the
bolts (28) and (29) and the washers (27) and (30) (Ref. detail at
D).
(z) Put the harness into the clip (22) (Ref. detail at C).
(Ref. Fig. 403/TASK 71-52-42-991-160)
(aa) Put the spacer (23) between the tube clip and the clip (22) in
the correct position for installation. Put the spacer (24)
between the other tube clip and the tube in the correct position
for installation. Attach the clip (22), the spacers (23) and (24)
and the tube clips to the tube with the bolt (25) and the nut
(21) (Ref. detail at C).
(Ref. Fig. 403/TASK 71-52-42-991-160)
(ab) Put the harness into the clips (4) and (10) (Ref. detail at A and
B).
(Ref. Fig. 402/TASK 71-52-42-991-159)
(ac) Put the spacer (6) between the tube and the bracket in the
correct position for installation. Put the spacer (7) between the
tube and the clip (10) in the correct position for installation.
Attach the clip (10), the spacers (6) and (7) and the tube to the
bracket with the bolt (5), the washer (8) and the nut (9) (Ref.
detail at B).
(Ref. Fig. 402/TASK 71-52-42-991-159)
(ad) Attach the clip (4) to the tube with the bolt (1), the washer (3)
and the nut (2) (Ref. detail at A).
(Ref. Fig. 402/TASK 71-52-42-991-159)
(ae) TORQUE the nuts (2), (9), (21), (43), (50), (55), (60), (72),
(76), (81), (85), (101), (113), (126), (129), (138) and (152) to
40 lbf.in (0.45 m.daN).
(af) TORQUE the bolts (28), (29), (104), (107) and (133) to 40 lbf.in
(0.45 m.daN).
Subtask 71-52-42-420-055
SBE 72-0189
Pre SBE 75-0081
PRE SBE 79-0088
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(1) Put in position and connect the Fire Detection (System B) Harness as
follows:
(a) Put the fire detection (system B) harness on the core engine in
the correct position for installation (Ref. TASK 71-52-42-000-
010).
1
_ Connect the connector 454VC at the aft pylon-interface-panel.
2
_ Connect the connector 4001WD2-A at the fire detector.
(3) Install the fire detection (system B) harness to the core engine
(Ref. Fig. 401/TASK 71-52-42-991-156)
(a) The positions of the parts was written on removal. Make sure they
are installed correctly during assembly (Ref. TASK 71-52-42-000-
010):
(b) Put the harness in the clip (125) (Ref. detail at S).
(Ref. Fig. 409/TASK 71-52-42-991-155)
(c) Attach the clip (151) and the tube clip to the tube with the bolt
(149), the washer (150) and the nut (152) (Ref. detail at W).
(Ref. Fig. 410/TASK 71-52-42-991-162)
(d) Attach the clip (137) and the tube clip to the tube with the bolt
(136) and the nut (138) (Ref. detail at V).
(Ref. Fig. 410/TASK 71-52-42-991-162)
(e) Attach the clip (135) to the engine bracket with the bolt (133)
and the washer (134) (Ref. detail at U).
(Ref. Fig. 409/TASK 71-52-42-991-155)
(f) Attach the clip (130) to the engine bracket with the bolt (131),
the washer (132) and the nut (129) (Ref. detail at T).
(Ref. Fig. 409/TASK 71-52-42-991-155)
(g) Attach the clip (125) and the tube clip to the tube with the bolt
(124), the washers (128) and (127) and the nut (126) (Ref. detail
at S).
(Ref. Fig. 409/TASK 71-52-42-991-155)
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(h) Put the harness into the clips (103), (106) and (111) (Ref.
detail at P, Q and R).
(Ref. Fig. 408/TASK 71-52-42-991-161)
(i) Attach the clip (111) to the tube with the bolt (109), the
washers (110) and (112) and the nut (113) (Ref. detail at R).
(Ref. Fig. 408/TASK 71-52-42-991-161)
(j) Put the spacer (105) between the clip (106) and the engine
bracket in the correct position for installation. Attach the clip
(106) and the spacer (105) to the engine bracket with the bolt
(107) and the washer (108) (Ref. detail at Q).
(Ref. Fig. 408/TASK 71-52-42-991-161)
(k) Attach the clip (103) to the engine bracket with the bolt (104)
(Ref. detail at P).
(Ref. Fig. 408/TASK 71-52-42-991-161)
(l) Put the harness into the clips (80), (84) and (102) (Ref. detail
at L, M and N).
(Ref. Fig. 407/TASK 71-52-42-991-154)
(m) Attach the Ignition Supply Harness clip and the clip (102) to the
engine bracket with the bolt (99), the washers (98) and (100) and
the nut (101) (Ref. detail at N).
(Ref. Fig. 407/TASK 71-52-42-991-154)
(n) Attach the clip (84) and the tube clip to the tube with the bolt
(87), the washer (86) and the nut (85) (Ref. detail at M).
(Ref. Fig. 407/TASK 71-52-42-991-154)
(o) Put the spacer (83) between the engine raceway clip and the tube
in the correct position for installation. Attach the clip (80),
the tube and the spacer (83) to the engine raceway clip with the
bolt (82) and the nut (81) (Ref. detail at L).
(Ref. Fig. 407/TASK 71-52-42-991-154)
(p) Put the harness into the clips (91) and (79) (Ref. detail at J
and K).
(Ref. Fig. 406/TASK 71-52-42-991-153)
(q) Attach the clip (79) to the engine raceway with the bolt (77),
the washer (78) and the nut (76) (Ref. detail at K).
(Ref. Fig. 406/TASK 71-52-42-991-153)
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(r) Put the spacer (89) between the raceway end and the clip (91) in
the correct position for installation. Attach the raceway end,
the spacer (89), the clip (91) and the tube clip to the engine
raceway with the bolt (88) and the nut (90) (Ref. detail at J).
(Ref. Fig. 406/TASK 71-52-42-991-153)
(s) Put the harness into the clip (157) (Ref. detail at H).
(Ref. Fig. 405/TASK 71-52-42-991-152)
(t) Put the spacer (154) between the clip (157) and the engine
raceway in the correct position for installation. Attach the clip
(157) and the spacer (154) to the engine raceway with the bolt
(156), the washer (155) and the nut (153) (Ref detail at H ).
(Ref. Fig. 405/TASK 71-52-42-991-152)
(u) Put the harness into the clips (164), (167) and (67) (Ref. detail
at AA, AB and AC).
(Ref. Fig. 412/TASK 71-52-42-991-164)
(v) Put the spacer (66) between the clip (67) and the engine raceway
in the correct position for installation. Attach the clip (67)
and the spacer (66) to the engine raceway with the bolt (65)
(Ref. detail at AC).
(Ref. Fig. 412/TASK 71-52-42-991-164)
(w) Attach the clip (167) and the tube clip to the tube with the bolt
(168) and the nut (166) (Ref. detail at AB).
(Ref. Fig. 412/TASK 71-52-42-991-164)
(x) Attach the clip (164) to the tube with the bolt (165) and the nut
(163) (Ref. detail at AA).
(y) Put the harness into the clips (39), (62) and (162) (Ref. detail
at X, Y and Z).
(Ref. Fig. 411/TASK 71-52-42-991-163)
(z) Attach the clip (162) and the tube clip to the tube with the bolt
(160) and the nut (161) (Ref. detail at Z).
(Ref. Fig. 411/TASK 71-52-42-991-163)
(aa) Attach the tube clip and the clip (62) to the tube with the bolt
(61) and the nut (63) (Ref. detail at Y).
(Ref. Fig. 411/TASK 71-52-42-991-163)
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(ab) Put the spacer (41) between the tube clip and the clip (39) in
the correct position for installation. Attach the clip (39), the
spacer (41) and the tube clip to the tube with the bolt (40) and
the nut (38) (Ref. detail at X).
(Ref. Fig. 411/TASK 71-52-42-991-163)
(ac) Put the harness into the clip (32) (Ref. detail at C).
(Ref. Fig. 403/TASK 71-52-42-991-160)
(ad) Put the spacer (37) between the tube clip and the tube in the
correct position for installation. Put the spacer (34) between
the tube and the other tube clip and the spacer (35) between the
tube clip and the bracket in the correct position for
installation. Attach the clip (32), the spacers (37), (34) and
(35) and the tube clips to the tube with the bolt (36) and the
nut (33) (Ref. detail at C).
(Ref. Fig. 403/TASK 71-52-42-991-160)
(ae) Put the harness into the clips (4) and (10) (Ref. detail at A and
B).
(Ref. Fig. 402/TASK 71-52-42-991-159)
(af) Put the spacer (6) between the tube and the bracket in the
correct position for installation. Put the spacer (7) between the
tube and the clip (10) in the correct position for installation.
Attach the clip (10), the spacers (6) and (7) and the tube to the
bracket with the bolt (5), the washer (8) and the nut (9) (Ref.
detail at B).
(Ref. Fig. 402/TASK 71-52-42-991-159)
(ag) Attach the clip (4) to the tube with the bolt (1), the washer (3)
and the nut (2) (Ref. detail at A).
(Ref. Fig. 402/TASK 71-52-42-991-159)
(ah) TORQUE the nuts (2), (9), (33), (38), (63), (161), (163), (166),
(153), (90), (76), (81), (85), (101), (113), (126), (129), (138)
and (152) to 40 lbf.in (0.45 m.daN).
(ai) TORQUE the bolts (65), (104), (107) and (133) to 40 lbf.in (0.45
m.daN).
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Subtask 71-52-42-420-056
SBE 72-0189
SBE 75-0081
SBE 79-0088
(1) Put in position and connect the Fire Detection (System B) Harness as
follows:
(a) Put the fire detection (system B) harness on the core engine in
the correct position for installation (Ref. TASK 71-52-42-000-
010).
1
_ Connect the connector 454VC at the aft pylon-interface-panel.
2
_ Connect the connector 4001WD2-A at the fire detector.
(3) Install the fire detection (system B) harness to the core engine
(Ref. Fig. 401/TASK 71-52-42-991-156)
(a) The positions of the parts were written on removal. Make sure
they are installed correctly during assembly (Ref. TASK 71-52-42-
000-010):
(b) Put the harness in the clip (125) (Ref. detail at S).
(Ref. Fig. 409/TASK 71-52-42-991-155)
(c) Attach the clips (175) and (176) to the engine bracket with the
bolt (177), the washers (178) and (179) and the nut (174) (Ref.
detail at W).
(Ref. Fig. 410/TASK 71-52-42-991-162)
(d) Put the spacer (172) between the clip (170) and the engine
bracket in the correct position for installation. Attach the clip
(170) and the spacer (172) to the engine bracket with the bolt
(169), the washer (173) and the nut (171) (Ref. detail at V).
(Ref. Fig. 410/TASK 71-52-42-991-162)
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(e) Attach the clip (135) to the engine bracket with the bolt (133)
and the washer (134) (Ref. detail at U).
(Ref. Fig. 409/TASK 71-52-42-991-155)
(f) Attach the clip (130) to the engine bracket with the bolt (131),
the washer (132) and the nut (129) (Ref. detail at T).
(Ref. Fig. 409/TASK 71-52-42-991-155)
(g) Attach the clip (125) and the tube clip to the tube with the bolt
(124), the washers (128) and (127) and the nut (126) (Ref. detail
at S).
(Ref. Fig. 409/TASK 71-52-42-991-155)
(h) Put the harness into the clips (103), (106) and (111) (Ref.
detail at P, Q and R).
(Ref. Fig. 408/TASK 71-52-42-991-161)
(i) Attach the clip (111) to the tube with the bolt (109), the
washers (110) and (112) and the nut (113) (Ref. detail at R).
(Ref. Fig. 408/TASK 71-52-42-991-161)
(j) Put the spacer (105) between the clip (106) and the engine
bracket in the correct position for installation. Attach the clip
(106) and the spacer (105) to the engine bracket with the bolt
(107) and the washer (108) (Ref. detail at Q).
(Ref. Fig. 408/TASK 71-52-42-991-161)
(k) Attach the clip (103) to the engine bracket with the bolt (104)
(Ref. detail at P).
(Ref. Fig. 408/TASK 71-52-42-991-161)
(l) Put the harness into the clips (80), (84) and (102) (Ref. detail
at L, M and N).
(Ref. Fig. 407/TASK 71-52-42-991-154)
(m) Attach the Ignition Supply Harness clip and the clip (102) to the
engine bracket with the bolt (99), the washers (98) and (100) and
the nut (101) (Ref. detail at N).
(Ref. Fig. 407/TASK 71-52-42-991-154)
(n) Attach the clip (84) and the tube clip to the tube with the bolt
(87), the washer (86) and the nut (85) (Ref. detail at M).
(Ref. Fig. 407/TASK 71-52-42-991-154)
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(o) Put the spacer (83) between the engine raceway clip and the tube
in the correct position for installation. Attach the clip (80),
the tube and the spacer (83) to the engine raceway clip with the
bolt (82) and the nut (81) (Ref. detail at L).
(Ref. Fig. 407/TASK 71-52-42-991-154)
(p) Put the harness into the clips (91) and (79) (Ref. detail at J
and K).
(Ref. Fig. 406/TASK 71-52-42-991-153)
(q) Attach the clip (79) to the engine raceway with the bolt (77),
the washer (78) and the nut (76) (Ref. detail at K).
(Ref. Fig. 406/TASK 71-52-42-991-153)
(r) Put the spacer (89) between the raceway end and the clip (91) in
the correct position for installation. Attach the raceway end,
the spacer (89), the clip (91) and the tube clip to the engine
raceway with the bolt (88) and the nut (90) (Ref. detail at J).
(Ref. Fig. 406/TASK 71-52-42-991-153)
(s) Put the harness into the clips (222),(212) and (204) (Ref. detail
at AH, AG and AH).
(Ref. Fig. 415/TASK 71-52-42-991-172)
(t) Put the spacer (223) between the tube and the clip in the correct
position for installation. Attach the clip (222) and the spacer
(223) to the tube (224) with the bolt (220), the washer (221) and
the nut (225) (Ref detail at AH ).
(Ref. Fig. 415/TASK 71-52-42-991-172)
(u) Attach the clip (212) to the tube (213) with the bolt (210), the
washer (211) and the nut (214) (Ref. detail at AG).
(Ref. Fig. 415/TASK 71-52-42-991-172)
(v) Attach the clips (202) and (204) to the tube (203) with the bolt
(200), the washer (201) and the nut (205) (Ref. detail at AF).
(Ref. Fig. 415/TASK 71-52-42-991-172)
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(x) Attach the clip (187) to the tube (188) with the bolt (185), the
washer (186) and the nut (189) (Ref. detail at AE).
(Ref. Fig. 413/TASK 71-52-42-991-171)
(aa) TORQUE the nuts (90), (76), (81), (85), (101), (113), (126),
(129), (171), (174), (184), (189), (205), (214) and (225) (174)
to 40 lbf.in (0.45 m.daN).
(ab) TORQUE the bolts (104), (107) and (133) to 40 lbf.in (0.45
m.daN).
5. Close-up
________
Subtask 71-52-42-869-052
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Do the EIS start procedure (upper ECAM only) (Ref. TASK 31-60-00-860-
001).
Subtask 71-52-42-710-051
B. Do this test:
(1) On the upper DU, make sure that the FIRE ENG1(2) LOOP A FAULT or FIRE
ENG1(2) LOOP B FAULT message has gone out of view.
(2) Do an operational test of the fire detection system (Ref. TASK 26-12-
00-710-002).
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Subtask 71-52-42-869-053
Subtask 71-52-42-410-052
Subtask 71-52-42-440-050
Subtask 71-52-42-410-053
F. Close Access
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POWER PLANT DRAINS - DESCRIPTION AND OPERATION
______________________________________________
1. _______
General
(Ref. Fig. 001)
The powerplant drain system collects fluids that may leak from some of the
engine accessories and drives. The fluids collected from the power plant are
discharged overboard through the drain mast.
2. ________________
System Operation
A. General
The drain system comprises two sub-systems:
- fuel drains,
- oil, hydraulic and water drains.
The two sub-systems come together at the same drain mast. This drain mast
is installed below the engine accessory gearbox.
B. Fuel Drains
(Ref. Fig. 002)
The fuel drain lines come from engine accessories on the engine core, the
engine fan case and gearbox. The engine core drains go through the
bifurcation panel.
The fuel drain system is connected to these engine accessories:
- Booster bleed master actuator )
- Booster bleed slave actuator ) Engine
- Variable Stator Vane Actuator ) Core
- Active Clearance Control Actuator )
- Fuel diverter valve ) Engine fan case
- Air Cooled Oil Cooler actuator ) Engine fan case
- Fuel metering unit ) Gearbox
- LP/HP fuel pumps )
Fuel that can leak from these accessories is removed by a steel tube
connected to the accessory or gearbox mounting pad. The tubes are shaped
to go around the engine and go in the side of the drain mast.
Each tube is connected by a union with a packing seal at the accessory or
gearbox pad.
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The only hydraulic fluid drain is from the hydraulic pump. The other
drains are for engine oil or accessory lubricant. Each tube is connected
by a union with a packing seal at the accessory or gearbox pad.
E. Drain Mast
(Ref. Fig. 004)
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Drain Mast
Figure 004
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POWER PLANT DRAINS - MAINTENANCE PRACTICES
__________________________________________
TASK 71-70-00-600-010
1. __________________
Reason for the Job
This task supplies the data to do a check of the leakage rates at the drains
mast.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-70-00-869-050
A. Make sure that the engine safety precautions have been applied (Ref. TASK
71-00-00-860-012).
Subtask 71-70-00-941-051
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4. Procedure
_________
Subtask 71-70-00-790-050
Subtask 71-70-00-790-051
CAUTION : IF DURING A COLD WEATHER START THE GROUND CREW REPORTS A FUEL
_______
LEAK FROM THE FUEL PUMP DRAIN MAST, RUN THE ENGINE AT IDLE FOR
FIVE MINUTES. IF THE LEAK STOPS DURING THE FIVE MINUTES, THE
AIRCRAFT CAN BE DISPATCHED WITHOUT MAINTENANCE ACTION.
CAUTION : IF THE LEAK IS STILL PRESENT AFTER FIVE MINUTES, MAKE SURE THAT
_______
THE LEAKAGE RATE IS WITHIN THE LIMITS STATED IN TABLE 1.
CAUTION : IF THE LEAKAGE RATE IS MORE THAN THE LIMITS STATED IN TABLE 1,
_______
THE AIRCRAFT CAN CONTINUE TO FLY FOR A MAXIMUM OF 25 HOURS OR
10 FLIGHTS, PROVIDED THAT THE LEAKAGE RATE IS NOT MORE THAN THE
LIMITS STATED IN TABLE 2.
(1) Compare the quantity got to the limits shown in the tables which
follow:
-------------------------------------------------------------------------------
| UNIT | LIMIT | DRAIN |
| --------------------------------
| | cc/hr |drops/min| MAST PORTS|
-------------------------------------------------------------------------------
|FUEL UNITS | | | |
-------------------------------------------------------------------------------
| Fuel Pumps - Fuel only | 30 | 10 | F.P |
-------------------------------------------------------------------------------
| Fuel Pumps - Fuel and Oil Mixture | 30 | 10 | F.P |
-------------------------------------------------------------------------------
| Fuel Pumps - Oil only | 10 | 3 | F.P |
-------------------------------------------------------------------------------
| Booster Stage Bleed Valve Actuator - Master| 10 | 3 | CORE |
-------------------------------------------------------------------------------
| Booster Stage Bleed Valve Actuator - Slave | 10 | 3 | CORE |
-------------------------------------------------------------------------------
| Fuel Diverter Unit | 0 | 0 | F.D |
-------------------------------------------------------------------------------
| Fuel Metering Unit | 0 | 0 | F.M.U |
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-------------------------------------------------------------------------------
| UNIT | LIMIT | DRAIN |
| --------------------------------
| | cc/hr |drops/min| MAST PORTS|
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
| Air Cooled Oil Cooler | 0 | 0 | A.C.O.C|
-------------------------------------------------------------------------------
| Active Clearance Control | 10 | 3 | CORE |
-------------------------------------------------------------------------------
| Variable Stator Vane Actuator | 10 | 3 | CORE |
-------------------------------------------------------------------------------
|OIL UNITS | | | |
-------------------------------------------------------------------------------
| Air Starter | 10 | 3 | S |
-------------------------------------------------------------------------------
| Integrated Drive Generator | 10 | 3 | I.D.G |
-------------------------------------------------------------------------------
|HYDRAULIC UNIT | | | |
-------------------------------------------------------------------------------
| Hydraulic Pump | 10 | 3 | HYD |
-------------------------------------------------------------------------------
Table 1
NOTE : The drops/minute rates are calculated from the formula that
____
follows:
20 x cc/hr
----------------------- = Drops/Minute
60
-------------------------------------------------------------------------------
|UNIT | LIMIT | DRAIN |
| -------------------------------
| |cc/hr |drops/min| MAST PORTS|
-------------------------------------------------------------------------------
|FUEL UNITS | | | |
-------------------------------------------------------------------------------
| Fuel Pumps - Fuel only | 120 | 40 | F.P |
-------------------------------------------------------------------------------
| Fuel Pumps - Fuel and Oil Mixture | 120 | 40 | F.P |
-------------------------------------------------------------------------------
| Fuel Pumps - Oil only | 10 | 3 | F.P |
-------------------------------------------------------------------------------
| Booster Stage Bleed Valve Actuator - Master | 120 | 40 | CORE |
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
|UNIT | LIMIT | DRAIN |
| -------------------------------
| |cc/hr |drops/min| MAST PORTS|
-------------------------------------------------------------------------------
| Booster Stage Bleed Valve Actuator - Slave | 120 | 40 | CORE |
-------------------------------------------------------------------------------
| Fuel Diverter Unit | 120 | 40 | F.D |
-------------------------------------------------------------------------------
| Fuel Metering Unit | 120 | 40 | F.M.U |
-------------------------------------------------------------------------------
| Air Cooled Oil Cooler | 120 | 40 | A.C.O.C |
-------------------------------------------------------------------------------
| Active Clearance Control | 120 | 40 | CORE |
-------------------------------------------------------------------------------
| Variable Stator Vane Actuator | 120 | 40 | CORE |
-------------------------------------------------------------------------------
|OIL UNITS | | | |
-------------------------------------------------------------------------------
| Air Starter | 10 | 3 | S |
-------------------------------------------------------------------------------
| Integrated Drive Generator | 10 | 3 | I.D.G |
-------------------------------------------------------------------------------
|HYDRAULIC UNIT | | | |
-------------------------------------------------------------------------------
| Hydraulic Pump | 10 | 3 | HYD |
-------------------------------------------------------------------------------
Table 2
5. Close-up
________
Subtask 71-70-00-869-051
Subtask 71-70-00-942-050
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POWER PLANT DRAINS - INSPECTION/CHECK
_____________________________________
TASK 71-70-00-200-010
General Visual Inspection of the Power Plant Drain Lines and Connectors
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-70-00-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-70-00-010-050
B. Get Access
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Subtask 71-70-00-040-050
Subtask 71-70-00-010-051
Subtask 71-70-00-110-050
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth, made moist with cleaning fluid (Material
No. V01-002), to clean the tubes.
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4. Procedure
_________
Subtask 71-70-00-210-050
(1) Use the inspection lamp and the inspection mirror and make sure that
these parts are serviceable:
(c) The bolts, the nuts, the clips and the brackets which attach the
drain tubes to the engine.
(3) Use the inspection lamp and the inspection mirror to examine the
connections of the drain tubes for leaks. Leaks are not permitted
(a) If leaks are found, examine the tube connection nuts for loss of
torque.
(4) Use the inspection lamp and the inspection mirror to examine the
general condition of the drain tubes
1
_ If a tube is cracked, reject it.
1
_ Dents with smooth contours which do not decrease the diameter
of the tube more than 10 percent, accept the damage.
2
_ Dents with sharp contours or which decrease the diameter of
the tube more than 10 percent, reject the tube.
3
_ Dents which are less than 1.00 in. (25.4 mm) apart, reject the
tube.
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(c) Examine the tubes for nicks, scratches, scores and fretting
1
_ Up to 0.003 in. (0.08mm) in depth with smooth contours, accept
the damage.
2
_ Damage which does not have smooth contours or is more than
0.003 in. (0.08) in depth, reject the tube.
1
_ If a support lug is distorted or cracked, reject the tube.
5. Close-up
________
Subtask 71-70-00-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 71-70-00-440-050
Subtask 71-70-00-410-051
C. Close Access
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DRAIN MAST - REMOVAL/INSTALLATION
_________________________________
TASK 71-71-42-000-010
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific covers/caps/plugs
No specific warning notice
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-71-42-941-052
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-71-42-010-052
B. Get Access
4. Procedure
_________
Subtask 71-71-42-020-053
(1) Cut and discard the wire that safeties the nine drain tubes.
(2) Disconnect the drain tubes from the collector plate assembly (5).
Subtask 71-71-42-020-051
(1) Remove the four bolts (3) which attach the drain mast (4) and the
collector plate assembly (5) to the two brackets (1) and (2).
(2) Remove the drains mast (4) from the collector plate assembly (5).
(3) Remove the collector plate assembly (5) from the engine.
Subtask 71-71-42-620-050
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Drain Mast
Figure 401/TASK 71-71-42-991-150
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TASK 71-71-42-400-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-71-42-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 71-71-42-010-053
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
010):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 71-71-42-630-050
Subtask 71-71-42-110-050
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with the cleaning fluid
(methylethylketone) (Material No. V01-076) to clean the replacement
parts and their interfaces.
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4. Procedure
_________
Subtask 71-71-42-420-051
(1) Hold the collector plate assembly (5) and the drains mast (4) on the
engine in the correct position for installation.
(2) Install the four bolts (3) loosely, to hold the drains mast assembly
to the engine.
Subtask 71-71-42-420-053
(2) TORQUE the bolts (3) to 100 lbf.in (1.13 m.daN) (Ref. TASK 70-23-11-
911-013).
(4) TORQUE the connectors to between 105 and 115 lbf.in (1.18 and 1.29
m.daN) (Ref. TASK 70-23-11-911-013).
5. Close-up
________
Subtask 71-71-42-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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DRAIN TUBES - REMOVAL/INSTALLATION
__________________________________
TASK 71-71-43-000-010
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-71-43-941-052
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/(1/2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2)
Subtask 71-71-43-010-054
B. Get Access
4. Procedure
_________
Subtask 71-71-43-020-052
(2) Disconnect the drain tube (1, 2, 3) B-nuts from the union on the fuel
diverter and drain mast. Remove tubes.
Subtask 71-71-43-020-054
(2) Disconnect the drain tube (4) B-nuts from the fuel metering unit and
the drain mast. Remove tube.
Subtask 71-71-43-020-055
(1) Disconnect the drain tube (5) B-nuts from the union on the fuel pump
and the drain mast. Remove tube.
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Subtask 71-71-43-020-056
(2) Disconnect drain tube (6) B-nuts from the union on the oil tank
scupper and the drain mast. Remove tube.
Subtask 71-71-43-020-057
(2) Disconnect drain tube (7) B-nuts from the union on the hydraulic pump
and the drain mast.
Subtask 71-71-43-020-058
F. Remove the ACOC actuator, IDG and the air starter drain tubes (8, 9, 10
and 11).
(Ref. Fig. 406/TASK 71-71-43-991-155)
(2) Disconnect the drain tubes (8, 9, 10 and 11) B-nuts from the union on
the IDG, air starter, ACOC actuator and the drain mast. Remove tubes.
Subtask 71-71-43-020-059
(2) Disconnect the drain tubes B-nut from the bifurcation panel fitting
tube and the drain mast B-nut. Remove tubes.
Subtask 71-71-43-410-052
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TASK 71-71-43-400-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 71-71-43-941-053
(1) On the center pedestal, on the Eng panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 71-71-43-010-055
B. Get Access
Subtask 71-71-43-020-053
4. Procedure
_________
Subtask 71-71-43-420-052
(1) Attach the drain tubes (1, 2 and 3) to the unions on the fuel
diverter unit, FCOC tube, low oil pressure switch tube and to the
engine bracket.
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(3) Remove hardware and clip. Fit the P-clip to the oil tube and attach
to the raceway, the EEC harness and the drain tube using existing
hardware.
(4) Connect the drain tube (3) to the drain mast collector plate.
(5) Attach the drain tubes with clamps, bolts, washers, nuts and spacers.
If necessary, replace the bolt and spacer with a longer bolt and
spacer.
(6) TORQUE the nuts on the drain tubes (1, 2, 3) and the drain mast tube
B-nut tube to between 110 and 125 lbf.in (1.24 and 1.41 m.daN).
Subtask 71-71-43-420-053
(1) Connect the drain tube (4) to the fuel metering unit and the drain
mast collector plate tube.
(2) Attach the drain tube (4) to the fuel servo tube rail assembly,
existing harness clamp and wire harness clamp with a clamp, existing
hardware and lockwire (Material No. V02-156).
(3) Attach the drain tube (4) with clamps, bolts, washers, nuts, spacers
and existing hardware.
(4) TORQUE the nuts on the drain tube (4) and the drain mast tube B-nut
to between 110 and 125 lbf.in (1.24 and 1.41 m.daN).
Subtask 71-71-43-420-054
(1) Install the packing and the union to the fuel pump drain port in the
gearbox. TORQUE the union to between 110 and 125 lbf.in (1.24 and
1.41 m.daN).
(3) Connect the drain tube (5) to the drain mast tube. TORQUE the B-nut
on the drain mast tube to between 110 and 125 lbf.in (1.24 and 1.41
m.daN).
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Subtask 71-71-43-420-055
(1) Lubricate the seal with engine oil (Material No. V10-039). Install
the seal and the union in the oil tank scupper. TORQUE the union to
between 200 and 250 lbf.in (2.26 and 2.82 m.daN).
(2) Connect the drain tube to the oil tank scupper union.
(3) Connect the drain tube to the drain mast tube with a clamp and bolt.
TORQUE the nut on the drain tube and the drain mast tube B-nut to
between 200 and 250 lbf.in (2.26 and 2.82 m.daN).
(4) Install the drain tube to the appropriate locations with clamps,
bolts and initial hardware.
Subtask 71-71-43-420-056
(2) Install the packing and the hydraulic pump union on the gearbox to
the hydraulic pump drain port. TORQUE the union to between 110 and
125 lbf.in (1.24 and 1.41 m.daN).
(4) Connect the drain tube (7) to the drain mast tube with a clamp, bolt,
washer and a nut. TORQUE the nuts on the drain tube and the drain
mast tube B-nuts to between 110 and 125 lbf.in (1.24 and 1.41 m.daN).
(5) Attach the drain tube (7) to the oil tank scupper drain tube and the
fire detector with existing hardware.
Subtask 71-71-43-420-057
F. Install the ACOC actuator, IDG, and the air starter drain tubes (8, 9,
10, 11).
(Ref. Fig. 406/TASK 71-71-43-991-155)
WARNING : INSTALL THE SEAL, COUPLING AND DRAIN TUBE IN THIS PROCEDURE
_______
BEFORE YOU INSTALL THE IDG.
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(1) Lubricate the seal with engine oil (Material No. V10-039). Install
the seal and coupling in the IDG. The drain pad is in the gearbox.
TORQUE the coupling to between 150 and 175 lbf.in (1.69 and 1.97
m.daN).
(2) Install the drain tube (11) on the IDG coupling. Paint a Torque
stripe on the connection.
(3) Install the drain tubes (8, 9) in their appropriate locations with
clamps, bolts, washers, nuts and spacers. Safety the connection with
lockwire (Material No. V02-156).
(4) Install the packing and the union in the air starter. TORQUE the
union to between 110 and 125 lbf.in (1.24 and 1.41 m.daN). Safety the
connection with lockwire (Material No. V02-156).
(5) Install the drain tube (11) on the air starter union.
(6) Instal the drain tubes (8, 9, 10, 11) to their appropriate locations
in the drain mast tubes with clamps, bolts, washers and nuts. TORQUE
the nuts on the drain tubes and drain mast tube B-nuts (8, 9, 10) to
between 110 and 125 lbf.in (1.24 and 1.41 m.daN), drain tube (11) to
between 150 and 175 lbf.in (1.69 and 1.97 m.daN).
Subtask 71-71-43-420-058
(1) Attach the drain tubes (12, 13) to their appropriate connections.
NOTE : Make sure all tubes are free of preload and are far enough
____
away from adjacent components and structure.
(2) Attach bolts, washers and nuts. TORQUE the nuts to between 50 and 70
lbf.in (0.56 and 0.79 m.daN) on the bifucation panel tube fitting.
(3) Attach the drain tube (1) to the tube (2) with a clamp, bolts,
washers and nuts.
(4) Attach the drain tube to the fuel feed tube with a clamp, bolt,
washer, spacer and a nut.
(5) Attach the drain mast B-nut to the drain tube with a bolt, washer and
nut. TORQUE the nuts on the drain mast tube that connects to the
drain tube to between 110 and 125 lbf.in (1.24 and 1.41 m.daN).
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TUBES - DRAIN, POWER PLANT FUEL - INSPECTION/CHECK
__________________________________________________
TASK 71-71-48-200-010
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
This task gives the procedure for a general check of the power plant fuel
drain tubes without component removal.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-71-48-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-71-48-010-050
B. Get Access
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Subtask 71-71-48-040-050
Subtask 71-71-48-010-051
Subtask 71-71-48-110-050
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth, made moist with cleaning fluid (Material
No. V01-002), to clean the fuel drain tubes (1), (2), (3), (4), (5),
(6) and (7).
(2) Dry the fuel drain tubes with a clean lint free cloth.
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4. Procedure
_________
Subtask 71-71-48-210-050
A. Examine the fuel drain tubes with the inspection lamp and the inspection
mirror
(Ref. Fig. 601/TASK 71-71-48-991-150)
(1) Examine the fuel drain tubes (1), (2), (3), (4), (5), (6) and (7) for
security of attachment.
(a) If the drain tubes are loose, examine these items for damage,
wear and loss of torque:
1
_ The attachment nuts and bolts.
2
_ The attachment clips.
3
_ The wire that safeties the connections.
4
_ The union nuts and the tube end fittings.
(b) If one (some) of the items has (have) damage or wear, reject it
(them).
(2) Examine the fuel drain tubes (1), (2), (3), (4), (5), (6) and (7)
connections for leaks. No leaks are permitted.
1
_ Examine the union nuts for loss of torque.
2
_ If there is a loss of torque, examine the union nuts and the
tube end fittings for damage and wear.
3
_ If damage or wear is found, reject it (them).
(3) Examine the general condition of the fuel drain tubes (1), (2), (3),
(4), (5), (6) and (7).
(a) Examine the fuel drain tubes for cracks, dents and damage
1
_ If the tube(s) has (have) cracks, reject it (them).
2
_ If the tube(s) has (have) dents or damage, reject it (them).
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5. Close-up
________
Subtask 71-71-48-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 71-71-48-440-050
Subtask 71-71-48-410-051
C. Close Access
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TUBES - DRAIN ENGINE FUEL - INSPECTION/CHECK
____________________________________________
TASK 71-71-49-200-010
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
This task gives the procedure for a general check of the engine fuel drain
tubes without component removal.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-71-49-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-71-49-010-051
B. Get Access
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(2) Put the access platform in position.
Subtask 71-71-49-040-050
Subtask 71-71-49-010-050
4. Procedure
_________
Subtask 71-71-49-110-050
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with cleaning fluid (Material
No. V01-002) and clean the tubes (1), (2), (3) and (4).
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Subtask 71-71-49-210-050
(a) Use the inspection lamp and the inspection mirror and examine the
fuel tubes (1), (2), (3) and (4) for security of attachment.
(b) If the fuel tubes are loose, examine these items for damage, wear
and loss of torque:
1
_ The attachment nuts and bolts.
2
_ The attachment clips.
3
_ The wire.
4
_ The union nuts and tube end fittings.
(a) Use the inspection lamp and the inspection mirror and examine the
fuel drain tubes (1), (2), (3) and (4) connections for signs of
leaks. Leaks are not permitted.
1
_ Check the union nuts for a loss of torque. If the union nuts
are loose, examine the tube end fittings and union nuts for
wear and damage. Reject tubes with damaged or worn union nuts
or tube end fittings.
(a) Use the inspection lamp and the inspection mirror and examine the
fuel drain tubes (1), (2), (3) and (4) for:
1
_ Cracks.
2
_ Dents.
3
_ Damage.
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(b) Reject fuel drain tubes that have:
1
_ Cracks.
2
_ Dents.
3
_ Damage.
5. Close-up
________
Subtask 71-71-49-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 71-71-49-440-050
Subtask 71-71-49-410-050
C. Close Access
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TUBES - OIL, HYDRAULIC AND WATER DRAIN - INSPECTION/CHECK
_________________________________________________________
TASK 71-73-49-200-010
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 71-73-49-941-068
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 71-73-49-010-084
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Subtask 71-73-49-040-053
Subtask 71-73-49-010-085
Subtask 71-73-49-110-050
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth made moist with cleaning fluid (Material
No. V01-002) to clear the tubes.
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4. Procedure
_________
Subtask 71-73-49-210-051
(1) Examine the drain tubes (1) and (2) for security of attachment. Use
the inspection lamp and the inspection mirror
(a) If the drain tubes are loose, examine these items for damage,
wear and loss of torque:
1
_ The attachment nuts and bolts.
2
_ The attachment clips.
3
_ The lockwire.
4
_ The tube connection nuts.
(b) If (some of) the above items have damage or wear, reject it
(them).
(2) Examine the drain tubes (1) and (2) and their connections for signs
of leaks. No leaks are permitted. Use the inspection lamp and the
inspection mirror
1
_ Examine the tube connection nuts for loss of torque.
2
_ If there is a loss of torque examine the tube connection nuts
and the tube end fitting for damage and wear. If they have
damage or wear, reject them.
(3) Examine the general condition of the drain tubes (1) and (2). Use the
inspection lamp and the inspection mirror
1
_ If the tube(s) has (have) cracks reject it (them).
1
_ If the tube(s) has (have) dents or damage, reject it (them).
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5. Close-up
________
Subtask 71-73-49-410-069
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 71-73-49-440-052
Subtask 71-73-49-410-070
C. Close Access
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