DryMax Brochure Web1

Download as pdf or txt
Download as pdf or txt
You are on page 1of 8

SHAFT SEALING SYSTEMS

DryMax Stern Tube

Seal System E Environmentally Friendly


E Water-Lubricated System
E Eliminates Shaft Wear

For propeller shafts from:


3" - 36" diameter (60-900mm)

PRODUCT INFORMATION AND SELECTION GUIDE

Duramax Marine is an ISO 9001:2015 Certified Company


DryMax Stern Seal System is engineered

for optimum sealing performance.


Robust and reliable hydrodynamic seal design. Engineered for low maintenance and long life.
The DryMax Stern The DryMax Shaft Seal eliminates wear on propulsion shafts
Tube Seal System was caused by traditional radial lip sealing systems. The unique
designed, built and test- nature of the DryMax design creates a highly effective seal
ed by Duramax Marine which accommodates shaft movement in both the axial and
in the USA. The seal radial directions.
is a water-lubricated
axial shaft seal system
constructed of the highest quality materials which have been
engineered to deliver long service life.

The DryMax Shaft Seal is a reliable system that uses no


grease or oil and is easy to install and maintain. It is a great
addition to a full line of proven and reliable marine products
developed by Duramax Marine and engineered to protect
the environment.

2
Duramax Marine technology is the difference.

Duramax understands rubber technology and its hydrodynamic The DryMax Seal is a perfect marriage of material pairs
interaction with water lubricated surfaces. We used our from the proprietary rubber formulations used in our seal
expertise in the science of tribology to engineer a rubber and ring to the engineered DuraChrome Mating Ring that it runs
metal material pair to make them perform in a way that sur- on. Researching and developing these materials is critically
passes other materials used in traditional sealing systems. important to how they will wear and even better
how they wont.
Our proven water-lubricated rubber bearing technology is
used on more navy, commercial and recreational vessels As anyone in the marine industry knows, keeping water
around the world than any other bearing. Almost every U.S. out of your ship is no easy task. The DryMax
Navy surface ship and submarine runs on Duramax Shaft Seal System is designed to keep
water-lubricated rubber bearing technology. This same water out and your bilge dry!
bearing science inspired the technology utilized in the
DryMax Sealing System.

MADE IN U.S.A.

3
DryMax Shaft Seal keeps your bilge dry.

Simplicity of DryMax design. Proprietary rubber Sealing Ring.


Leonardo da Vinci is credited with saying, simplicity is the ultimate The DryMax Rubber Sealing Ring is very durable and is easily
sophistication. This statement summarizes the uniqueness of replaced if necessary. The ring is constructed of proprietary nitrile
DryMax Seal System. Some competitive sealing systems can be rubber that rotates with the propeller shaft and creates a hydro-
overcomplicated and difficult to service. The design of the DryMax dynamic sealing interface with the highly polished DuraChrome
has only 2 primary sealing parts; the seal ring and our DuraChrome Mating Ring. Every seal assembly includes an active rubber seal and
Mating Ring which never require adjustment. a spare seal ready on the shaft for change out when needed. The
DryMax Seal Ring is engineered to deliver a long operating life.
The superior design of the DryMax Shaft Seal System makes it the
best choice for your shaft seal requirements. It eliminates the inef-
ficiencies of many existing designs. The DryMax Sealing System Maximum seal life with DuraChrome Mating Ring.
is easy to install and requires zero maintenance. Something ship
The DuraChrome Mating Ring can be reversed and reused with the
owners around the world appreciate.
spare rubber ring that is stored forward of the seal assembly on the
shaft. Once both sides of the DuraChrome Mating Ring have been
worn it can be restored by machining in a lathe. The Alloy used in
Designed for heavy duty service in clean and dirty water.
the DuraChrome Mating Ring was engineered to optimize operation
The DryMax Seal has been engineered and tested for service in with our rubber seal ring.
both Blue (clean) and Brown (gritted) water operating conditions.
Our research and development team conducted experiments on our
full scale test rig built to simulate the most difficult service conditions. DURAMAX MARINE ADDS TO ENVIRONMENTALLY-
FRIENDLY SHAFT SEAL PROTECTION SYSTEMS.
You can have confidence that the DryMax Sealing System will
provide you with many years of trouble free operation. The Duramax DryMax Shaft Sealing System is designed to protect
your propulsion shaft in the toughest working environments. It is a
robust but economical shaft seal system that is added to a long list
of trusted Duramax Marine products.

Air Seal The DryMax Seal supports vessel owners around the world
Inlet Assembly Air Purge helping to remove oil from their propulsion systems and operate
Vent an environmentally sustainable system with NO risk of oil
leakage or pollution.

DryMax
Bronze Housing
Seal Assembly
Gasket

Inflatable Air Retaining Ring


Seal Ring for Inflatable Stainless Steel
Propeller Air Seal Garter Spring
Shaft

Isolator Washers

MADE IN U.S.A.
4
The Duramax DryMax Shaft Sealing System can be installed in DryMax Seal requires no adjustments.
new construction or replace an existing shaft seal. In retrofit appli-
The DryMax has no springs, bellows or clamp rings required to
cations Duramax engineers can design an adapter plate that mates
engage the seal. The DryMax Seal uses the seawater draft pres-
with the vessels existing stern tube flange to simplify installation. sure as the primary spring force engaging the sealing ring so there
is no concern that the DryMax Seal
will ever disengage or change posi-
Heavy duty cast bronze housing and components.
tion. Also, there is no sliding contact
The housing and internal components of the DryMax Seal are made of the seal with the shaft, eliminating
from a high grade cast bronze. The material was selected to resist the possibility of wear and grooving
corrosion and in many cases will last the lifetime of the vessel. of the propeller shaft or liner.

Sealing performance with shaft movement. DryMax extends dry dock intervals.
The Duramax DryMax Shaft Seal System allows unlimited axial The DryMax Sealing System is designed to give unmatched
movement and very large radial motion of the propeller shaft. The reliability and longevity in the harshest conditions. The superior
seal ring will still maintain a waterproof seal even with large running design of the DryMax Seal will keep you and your vessel running
clearances in the stern tube bearings. full speed ahead.

Step 1 Step 2 Step 3 Step 4

DRYMAX SEALING SYSTEM


n Easy to use and install n Split reversible DuraChrome Mating Ring
n Eliminates shaft wear - For easy seal change out Shaft Earthing
n Environmentally friendly - Extends dry dock intervals Assembly
n Uses no grease, oil or costly lubricants n Inflatable air seal permits service at sea
n Maintenance free operation n Uses draft pressure to maintain seal
n Can replace any existing seal

DuraChrome
Split Mating Ring
O-Ring

Primary DryMax Spare Stainless Spare DryMax


Seal Ring Steel Garter Seal Ring
Spring

Propeller Shaft

5
Easy maintenance of DryMax Seal System.

Self retracting inflatable air seal ring. Engineered for easy seal ring change out.
Duramax Marine was the first to introduce a patented air seal in The DryMax primary sealing
the Johnson Heavy-Duty Stuffing Box. Our engineered Inflatable air components can be renewed
seal is used as a safety feature on the DryMax Shaft Seal System. easily with the vessel at sea.
With seawater restricted by
The air seal is held by a bronze retaining ring in the housing. It
the inflatable seal the split
can be pressurized to make contact with the shaft, preventing any
DuraChrome Mating Ring can
seawater from entering the vessel. Its a safety measure if leakage
be removed and the old seal
exceeds allowable levels. It can be pressurized to replace the
ring replaced with the spare
rubber seal ring at sea without dry docking.
seal. The split DuraChrome Mating Ring is reversible and switch-
ing to the unused side extends service intervals.

Shaft Earthing Device for corrosion control.


The Duramax DryMax Shaft
Seal System includes an earthing
assembly to help prevent shaft
Air seal retracted Air seal pressurized corrosion. The assembly contains
a replaceable carbon brush that
is spring loaded and grounded to
the ships hull.

DRYMAX SHAFT SEAL OPERATES


AS AN OPEN SYSTEM.

6
Global service and support network.
Unmatched technical support. Our worldwide distribution network puts our complete line of high
quality marine products and spare parts within your reach to keep
Duramax Marine products are backed by a team of marine industry
your vessel operating at peak performance.
professionals that supplies technical support before, during and
after installation of your Duramax DryMax Seal System.
Factory authorized installation and service.
Our experts can assist you in converting your existing seal or
stuffing box to fit our seal flange. Once installed, if at any time Duramax Marine has a global service network available for new
you need technical help to solve a problem just contact our installations and service on existing systems. Our service professionals
technical support group at +1 440-834-5400. can vulcanize new seal rings on the shaft while your vessel is at sea
and can help you get the most from your DryMax Sealing System.
Contact Duramax Marine for more information.
B
C

S E A L S PA C E R E Q U I R E M E N T S
A A B B C C D D
Model Shaft Size (mm) Flange OD(in) Flange OD(mm) Length (in) Length (mm) Bolt (in)
Shaft Size (in) BCD (in) BCD (mm)
300 2.5 - 3.49 64 - 88 10 1/8 258 4 1/2 115 8 7/8 225.4 1/2
400 3.5 - 4.49 89 - 114 11 1/8 283 4 1/2 115 9 7/8 250.8 1/2
500 4.5 - 5.49 115 - 139 12 1/8 308 4 1/2 115 10 7/8 276.2 1/2
600 5.5 - 6.49 140 - 165 13 1/8 334 4 1/2 115 11 7/8 301.6 1/2
700 6.5 - 7.49 166 - 190 14 1/8 359 4 1/2 115 12 7/8 327.0 1/2
800 7.5 - 8.49 191 - 215 15 1/8 385 4 1/2 115 13 7/8 352.4 1/2
900 8.5 - 9.49 216 - 241 16 3/8 416 5 127 15 381.0 5/8
1000 9.5 - 10.49 242 - 266 17 3/8 442 5 127 16 406.4 5/8
1100 10.5 - 11.49 267 - 292 18 3/8 467 5 127 17 431.8 5/8
1200 11.5 - 12.49 293 - 317 19 3/8 493 5 127 18 457.2 5/8
1300 12.5 - 13.49 318 - 342 20 3/8 518 5 127 19 482.6 5/8
1400 13.5 - 14.49 343 - 368 21 3/8 543 5 127 20 508.0 5/8
1500 14.5 - 15.49 369 - 393 22 5/8 575 5 1/8 131 21 1/8 536.6 3/4
1600 15.5 - 16.49 394 - 419 23 5/8 601 5 1/8 131 22 1/8 562.0 3/4
1700 16.5 - 17.49 420 - 444 24 5/8 626 5 1/8 131 23 1/8 587.4 3/4
1800 17.5 - 18.49 445 - 469 25 5/8 651 5 1/8 131 24 1/8 612.8 3/4
1900 18.5 - 19.49 470 - 495 26 5/8 677 5 1/8 131 25 1/8 638.2 3/4
2000 19.5 - 20.49 496 - 520 27 5/8 702 5 1/8 131 26 1/8 663.6 3/4
2100 20.5 - 21.49 521 - 546 28 7/8 734 5 1/8 131 27 1/4 692.2 7/8
2200 21.5 - 22.49 547 - 571 29 7/8 759 5 1/8 131 28 1/4 717.6 7/8
2300 22.5 - 23.49 572 - 596 30 7/8 785 5 1/8 131 29 1/4 743.0 7/8
2400 23.5 - 24.49 597 - 622 31 7/8 810 5 1/8 131 30 1/4 768.4 7/8
2500 24.5 - 25.49 623 - 647 32 7/8 836 5 1/8 131 31 1/4 793.8 7/8
2600 25.5 - 26.49 648 - 673 33 7/8 861 5 1/8 131 32 1/4 819.2 7/8
2700 26.5 - 27.49 674 - 698 35 1/8 893 5 1/8 131 33 3/8 847.7 1
2800 27.5 - 28.49 699 - 723 36 1/8 918 5 1/8 131 34 3/8 873.1 1
2900 28.5 - 29.49 724 - 749 37 1/8 943 5 1/8 131 35 3/8 898.5 1
3000 29.5 - 30.49 750 - 774 38 1/8 969 5 1/8 131 36 3/8 923.9 1
3100 30.5 - 31.49 775 - 800 39 1/8 994 5 1/8 131 37 3/8 949.3 1
3200 31.5 - 32.49 801 - 825 40 1/8 1020 5 1/8 131 38 3/8 974.7 1
3300 32.5 - 33.49 826 - 850 41 5/8 1058 5 1/8 131 39 5/8 1006.5 1 1/4
3400 33.5 - 34.49 851 - 876 42 5/8 1083 5 1/8 131 40 5/8 1031.9 1 1/4
3500 34.5 - 35.49 877 - 901 43 5/8 1109 5 1/8 131 41 5/8 1057.3 1 1/4
3600 35.5 - 36.49 902 - 927 44 5/8 1134 5 1/8 131 42 5/8 1082.7 1 1/4 7
INNOVATION. Duramax Marine is committed to providing excellence in every product
we manufacture. Our Johnson Cutless marine and industrial bearings,
EXPERIENCE. heat exchangers, impact protection systems and sealing systems are known
worldwide for their engineered quality and dependable performance. Please contact
RESULTS. the factory for information on any of the following Duramax Marine products:


JOHNSON CUTLESS WATER-LUBRICATED BEARING SYSTEMS
Johnson Cutless Sleeve and Flanged Bearings
DX 490 Rudder Bushings


DURAMAX ADVANCED WATER-LUBRICATED BEARING SYSTEMS
Johnson Demountable Stave Bearings
ROMORI Stave Bearings and Segmental Housings
ROMOR C- Partial Arc Bearings
DMX Polymer Alloy Bearings
DuraBlue Rudder & Pintle Bushings, Thrust Washers, and Wear Pads
Industrial Pump Bearing Systems


DURAMAX HEAT EXCHANGE SYSTEMS
DuraCooler Keel Coolers
Duramax Demountable Keel Coolers
Duramax BoxCoolers
Duramax Plate Heat Exchangers


DURAMAX IMPACT PROTECTION SYSTEMS
Johnson Commercial Dock Bumpers, Fenders & Tow Knees
Weatherstrip Door Gaskets, Window Channel and Hatch Cover Gaskets
LINERITE Composite Batterboard Systems


DURAMAX SHAFT SEALING SYSTEMS
DryMax Shaft Seal
Duramax Mechanical Shaft Seal
Johnson Heavy-Duty Air Seal Stuffing Boxes
Duramax Ultra-X High Performance Compression Packing
Johnson Strong Boy Stern Castings and Stuffing Boxes

2017 Duramax Marine


17990 Great Lakes Parkway
Hiram, Ohio 44234 U.S.A.
PHONE 440.834.5400
FAX 800.497.9283 USA & Canada
or 440.834.4950
[email protected]
www.DuramaxMarine.com Duramax Marine is an ISO 9001:2015 Certified Company

D8-10-17

You might also like