FEECO Complete Offerings

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COMPLETE OFFERINGS

THERMAL PROCESSING AGGLOMERATION MATERIAL HANDLING

PARTS & SERVICE THE INNOVATION CENTER


ABOUT
FEECO International, Inc. was founded in 1951 as an engineering and INDUSTRIES WE SERVE
equipment manufacturer. Today, we provide an array of process solutions,
- Chemical
equipment, and services to companies looking to solve material problems,
- Environment & Recycling
develop advanced processes, and streamline production. Weve built a
reputation on custom, quality work that has allowed us to serve thousands - Fertilizer & Agriculture
of companies around the world with the best in agglomeration, thermal - Mining & Minerals
processing, material handling, and fertilizer production equipment. - Power Generation
- Pulp & Paper
FEECO is recognized globally as an expert in providing:

- Custom Equipment Manufacturing


- Engineering
- Feasibility/Materials Testing
- Process Design & Development
- Process Optimization
- Product Development
- Service (Equipment, Full Process Facilities)
- Tolling
FEECO Rotary Dryer

WHO WE WORK WITH


FEECOs expertise has been sought by everyone from start-ups to Fortune 100 companies seeking innovative
solutions in process design, engineering, and manufacturing for a variety of industries. Some of these
companies include:
THERMAL SYSTEMS
THERMAL EQUIPMENT We provide complete thermal processing systems, or stand-alone units for
Rotary Dryers a variety of bulk solids processing applications, including drying, cooling,
calcination, heat setting, organic combustion, and more. A complete system
Indirect Rotary Dryers
can include everything required for the treatment of a given material, from
Rotary Coolers
feed handling and metering, to exhaust gas-cleaning equipment. A variety of
Indirect Rotary Coolers control systems are available, from a simple single control loop in a micropro-
Direct-Fired Kilns cessor, to a sophisticated PLC-based system with multiple control loops. All of
Indirect-Fired Kilns our designs are developed with efficiency, durability, and process flexibility
Batch Kilns in mind.

Our thermal systems can be engineered in virtually any configuration; parallel


flow or counter current flow, direct- or indirect-fired, and for use with a variety
of fuel sources, such as natural gas, oil, steam, waste heat, diesel, etc.

AGGLOMERATION SYSTEMS
AGGLOMERATION Whether the purpose is to eliminate dust and fines, convert a waste to a
EQUIPMENT marketable product, or improve product characteristics, we can engineer
Agglomeration Drums and manufacture an agglomeration system to create a highly efficient
Rotary Drum Granulators process that meets your project goals. We are experienced in both
non-pressure and pressure agglomeration techniques and can provide
Disc Pelletizers
you with a single piece of equipment, or a complete process system.
Pug Mills/Paddle Mixers
Pin Mixers
Compactors
Briquetters

MATERIAL HANDLING SYSTEMS


MATERIAL HANDLING FEECO offers custom material handling equipment and systems for a wide
EQUIPMENT variety of bulk solids handling applications. Our material handling systems are
Belt Conveyors heavy-duty, and built with longevity in mind.
Bucket Elevators
A variety of support equipment can be integrated to provide a complete
Steep Incline Conveyors
turnkey system, including reclaim units, weighing devices, crushing/sizing
Reversing Shuttle Conveyors machinery, transfer/screening towers, etc.
Belt Trippers & Plows
Belt Feeders
COMPLETE
PROCESS SYSTEMS
One of the major advantages to working with FEECO is our complete system knowledge; were not just experts
in one part of the process, but rather, every component. This allows us to provide our customers with a unique
perspective on how each part of a process will work together as a whole.

TO
BAGHOUSE OR ATMOSPHERE
RAW FEED BINDER SCRUBBER SYSTEM

PIN
XXXXXXXXXX MIXER

PRODUCT
DISC SCREEN
PELLETIZER

PRODUCT
FUEL BIN
BAGHOUSE

BURNER
DRYER

CRUSHING
EQUIPMENT
TRUCK LOAD OUT
RAIL LOAD OUT
PACKAGING LINE
STOCK PILE
COOLER RECYCLE
BIN

A Typical FEECO Disc Pelletizing Setup

FERTILIZER GRANULATION SYSTEMS


Weve been the leader in fertilizer production equipment since 1951. We can provide complete, turnkey
granulation systems, like that pictured above, or individual pieces of equipment for both inorganic and organic
applications.

INORGANIC SYSTEMS ORGANIC SYSTEMS ADDITIONAL SYSTEMS


- Ammonium Sulfate - Cattle Manure - Animal Feeds
- DAP, MAP - Dairy Manure - Micronutrients
- NPK Grades - Hog Manure - Soil Conditioners
- Pipe Reactor Grades - Chicken Litter - Gypsum
- Potash (KCl) - Chicken Manure - Limestone
- TSP, SSP - Municipal Sewage Sludge
- Urea
THE FEECO INNOVATION CENTER
The FEECO Innovation Center is a unique testing facility where we can Types of Testing Conducted in the
test your material at both batch and pilot scale. Testing offers a host FEECO Innovation Center:
of invaluable information, allowing you to gain critical data on your
AGGLOMERATION
material, work out process variables, fine-tune product characteristics,
- Pelletizing
and develop a recipe for process scale-up. With over 65 years of
- Micro-Pelletizing
experience, weve built a vast database on a variety of materials
- Coating
and test procedures. We can test your material in both our US and
- Conditioning
Australia testing centers.
- Compaction Granulation
- Briquetting
We offer comprehensive testing services in four categories:
THERMAL
1. Feasibility/Proof of Concept - An initial, non-witnessed batch testing phase in which
- Drying
the possibility of creating a product is explored.
- Calcination
2. Proof of Product - A more in-depth batch testing phase in which more time is spent - Catalyst Activation
determining whether a product can be made to desired specifications. - Desorption
- Heat Setting
3. Proof of Process - A continuous testing phase that aims to establish the equipment - Metal Recovery
setup and parameters required for continuous production of your specific material.
- Organic Combustion
- Reduction
4. Process/Product Optimization - An in-depth study to optimize your specific
materials characteristics and/or production parameters in an industrial setting. - Sintering
- Thermal Desorption

AUTOMATION AT ITS BEST - Upgrading of Ores

FEECO is a Rockwell Automation partner, providing integrated process control solutions, both
as a service in the Innovation Center, and as part of a system purchase. FEECO and Rockwell
Automation process control solutions are provided with current technology, motor control
centers, programmable logic controllers, and data collection systems with advanced
technologies for reporting. The FEECO Innovation Center features a Rockwell Automation
PLC/MCC system, which utilizes current technologies for optimizing testing operations.

DATA IN REAL-TIME UNPARALLELED REPORTING CAPABILITIES


Our system allows you to A control system from Rockwell Automation provides state-of-the-art
monitor, trend, and adjust various data collection and reporting capabilities. Our system allows you to
data points in real-time, all from a select only the variables you want to report on, from the exact time
single interface or mobile device. frame youre looking for. This is especially beneficial in the Innovation
This includes: Center, allowing returning customers to pick up exactly where they
- Current (Amps) left off.
- Feed Rate
FEECO can integrate third party equipment into your control system,
- Flow Rates/Product Flow
giving you complete process tracking and visualization.
- Fuel Usage
- Gas Sampling & Analysis Secure remote access to the system provides unparalleled
- Horsepower troubleshooting capabilities.
- Speed
- System Pressure Additional capability to customize data reporting features the ability to
accommodate a broad range of operational variables.
- Temperature
- Torque
IN-HOUSE MANUFACTURING CAPABILITIES
Our state-of-the-art fabrication facility is equipped with the latest equipment and technologies, and is operated
by experienced welders, machinists, pipe fitters, and fabricators, allowing us to produce high quality work at
high capacities.

Plant Area 59,000+ square feet

Material Handling Seventeen (17) traveling overhead cranes

Rolling Bertsch Roll: FEECO offers a 1 thick x 10 wide plate rolling capacity, so heavy-duty
cylinders, tanks, drum fabrications, cyclones, and other difficult sections are easily
and accurately formed.

Cutting FEECO provides various types of cutting services, allowing for a tremendous amount
of versatility:

Punching MUBEA plate punch 1-1/4 round holes x 1 plate


Sawing 3-Band Saw 18 maximum automatic feed
Cutting One (1) 1/4 x 10 Shear
MUBEA Hydraulic Iron Worker - 88 Ton Capacity
Burning Messer Titan II Plasma Cutting Table - 10 x 40
Machining 5 Swing radial drill
Lathes
27 swing x 10 centers CNC; vertical mill 11 x 54

Bending 500 Ton x 10 bed brake press


320 Ton x 12 bed brake press

Fabrication Since 1951, the skilled hands and technical expertise of our employees have been
servicing the specialized needs of our customers. We have built a reputation for quality,
accuracy, and service.

Welding Carbon, Stainless, Aluminum, and Inconel


Certified for specialty materials such as: mild steel,
alloys, stainless, Inconel, and Hastlelloy.
Mig, submerged arc, and TIG
ASME certified welders

Finishing Painting Enamel, Epoxy, and Urethane coating systems are available

Standards &
Certifications ASME Section IV Welding
INTERNATIONAL EXPERIENCE
FEECO has been delivering custom process solutions and equipment manufacturing to companies internation-
ally for over 65 years. As leaders in engineering, manufacturing and logistics, no job is too complex for FEECO.
No distance too far.

Countries
weve served

SERVICE
We are an extension of your maintenance department. From start-up and installation support, to emergency
services and preventative maintenance, FEECO offers a variety of services to help keep your equipment running
at its best for years to come, whether your equipment is FEECO brand or otherwise. We offer the following services:

- Installation & Start-up Support - Training Programs


- Spare Parts - Process Optimization Engineering
- Field Services - 24-Hour Emergency Service
- Tire & Trunnion Wheel Grinding
- Drum Trunnion Training
- Alignments
- Gear Replacement
- Spare Parts Installation
- Laser Alignment
- Inspections
- Equipment Audits


Copper Hydroxide
micro-pellets created in the
FEECO Innovation Center

THE FEECO COMMITMENT TO QUALITY


With 65+ years of experience, FEECO International has provided full-scale process solutions for thousands of
satisfied customers (including some of the worlds largest corporations, engineering firms, and start-ups). Cited
in over 250 US patents, the name FEECO has become synonymous with innovation and the reimagining of
efficiency. As the leading manufacturer of processing and handling equipment in North America, no company
in the world can move or enhance a concept from process development to production like FEECO
International, Inc.

The choice to work with FEECO means a well-rounded commitment to quality. From initial feasibility testing, to
engineering, manufacturing, and aftermarket services, we bring our passion for quality into everything we do.
FEECO International is in the process of working towards ISO 9001:2015 quality management system
compliance, with the goal of achieving ISO 9001:2015 Certification within the next calendar year.

3913 Algoma Rd. Green Bay, WI 54311, USA Phone: (920)468.1000 Fax: (920)469.5110 FEECO.com/contact

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