VLT Motion Control Tools: Making Modern Living Possible
VLT Motion Control Tools: Making Modern Living Possible
VLT Motion Control Tools: Making Modern Living Possible
Contents
1 Safety Precautions 6
1.1.1 Copyright, Limitation of Liability and
Revision Rights 6
1.2 Safety Precautions 6
1.2.1 Connectivity 8
2 Introduction 9
2.1 About this Manual 9
2.2 What is MCT 10 Set-up Software? 9
2.3 The MCT 10 Set-up Software Modules 10
2.4 Two Versions 10
2.5 System Requirements 10
2.6 Background Knowledge 11
2.7 Related Literature 11
5 Set-up of Communication 18
5.2.1 Serial Configuration 19
5.3 Softstarter 20
5.3.1 Serial Configuration 20
5.4 Profibus DP-V1 Data Communication 20
5.4.1 Profibus DP-V1 Configuration 21
5.5 USB Data Communication 21
6 Parameter Handling 24
6.1 Set-up 24
6.1.1 Parameter Folders 25
6.1.2 Custom Parameter Folders 25
6.1.3 Generic Folders 25
6.1.4 Display Options 26
6.1.5 Parameter View Settings 26
6.1.6 Parameter Grid Settings 26
6.2 Filters 27
6.2.1 Parameter Filters 29
6.3 Special Parameters 34
6.4 Parameter Edit 34
6.4.1 Inline Edit 34
6.4.2 Dialog Based Edit 34
6.5 Comparison of Parameters 34
6.6 Read Frequency Converter Database 35
6.7 View Changelog 36
6.8 Read Drive Operation Status 37
8 Saving Data 44
8.1 Network and Project Folders 44
8.2 Changing the Set-up of a Device in the Field 44
8.3 How to Save Data 44
8.3.1 Save Changes to a Hard Disk 44
9 SyncPos 46
9.1 SyncPos Handling 46
9.2 Programs and Configuration File 46
9.2.3 Import and Export of a Configuration File 46
9.2.4 Edit and Save Configuration File 47
9.2.5 Import and Export of Programs 47
9.2.6 Autostart 48
9.2.7 Source Code 48
9.2.8 Edit Source Code 48
9.2.9 Save and Exit Program 48
9.3 SyncPos Read From Drive 48
9.4 SyncPos Write to Drive 49
10 Import of Files 50
10.1 Import of Older Dialog Files 50
11 Printing 51
14 Scope Function 58
14.1 Introduction 58
14.2 Channel Types 58
14.3 Activating the Scope 58
14.3.1 Adding Text Notes 60
14.4 PC Polling Channel 60
14.4.1 Additional Settings 62
14.4.1.1 General 63
14.4.1.2 Trigger 63
14.4.1.3 Cursor 63
14.4.2 Reconfigure Channel 64
14.5 Drive Real Time Channel 64
14.5.1 Additional Settings 65
14.5.1.1 Drive Real Time Channel Properties 65
14.5.1.2 Appearance 66
14.5.1.3 Cursor 66
14.5.2 Reconfigure Channel 66
14.6 Communication Control 66
14.7 Additional Functionality 67
18 Conversion Wizard 94
18.2 FC to FC Series Conversion 95
18.2.1 Conversion Table Manager 96
18.2.2 Convert Offline to Offline 99
18.2.3 Convert Online to Online 100
18.2.4 Convert Online to Offline 100
18.2.5 Convert Offline to Online 101
21 Troubleshooting 128
21.1 Save Error Dialog 128
21.2 Common Problems and Solutions 128
21.2.1 Changes Are Not Saved to PC 128
21.2.2 Error Message Whilst Installing MCT 10 Set-up Software 128
21.2.3 Error Message Communication Failed 128
21.3 Safe Plug-In 130
21.3.1 Troubleshooting Communication Errors 130
21.3.2 Troubleshooting CRC Errors 130
21.3.3 Device Error Codes 130
1 1 1 Safety Precautions
1 1 1.2.1 Connectivity
CAUTION
USB is a serial bus utilizing 4 shielded wires with Ground
pin 4 connected to the shield in the PC USB port.
Connecting the PC to a frequency converter through the
USB cable, there is a potential risk of damaging the PC USB
host controller. All standard PCs are manufactured without
galvanic isolation in the USB port.
Any earth ground potential difference caused by not
following the recommendations described in the chapter
Connection to Mains and Earthing in the Operating
Instructions, can damage the USB host controller through
the shield of the USB cable.
It is recommended to use a USB isolator with galvanic
isolation to protect the PC USB host controller from earth
ground potential differences, when connecting the PC to a
frequency converter through a USB cable.
It is recommended not to use a PC power cable with a
ground plug when the PC is connected to the frequency
converter through a USB cable. It reduces the earth ground
potential difference but does not eliminate all potential
differences due to the Ground and shield connected in the
PC USB port.
2 Introduction
2 2
The MCT 10 Set-up Software supports VLT 2800,
VLT 4000, VLT 5000, VLT 6000, VLT 8000, FCD
2.1 About this Manual 300, FC 100, FC 200, FC 300 and FCM 300 series
This manual provides the user with the basic knowledge frequency converters from Danfoss Drives.
required to use the MCT 10 Set-up Software with Danfoss
Drives VLT frequency converters. Familiarity with the
following is assumed:
For planning a new communication network off- 2.2.1 Features of MCT 10 Set-up Software
line. The MCT 10 Set-up Software contains a
complete database with all Danfoss Drives
products.
Project-oriented PC tool, one tool for all series
a CD-ROM drive
The features of each version are listed in Table 2.1. MCT 10 Set-up Software runs under MS Windows versions:
WindowsTM 2000 (with service pack 3 or higher)
WindowsTM XP (Professional when using Siemens Profibus
CP Cards)
WindowsTM Vista
WindowsTM 7 32/64 bit Editions.
NOTE
3.1 Installation and De-installation The parameter language will also be changed. If an LCP
3 3 display is connected to the frequency converter, the
The MCT 10 Set-up Software and SyncPos modules are change of program language version does not affect the
installed by means of a multilingual, self-explanatory instal- display language.
lation program.
3.1.3 De-installation of MCT 10 Set-up
3.1.1 How to Start the Installation Program Software under a Windows
Operating System
1. Choose the sub-menu Run from File in Windows
programming control. 1. Click the Start button
2. In the command line you enter: [DRIVELETTER]: 2. Select Settings
\SETUP and press the <Return> key. 3. Select Control Panel
3. Then you just follow the instructions of the instal- 4. Double-click on Remove/Add Programs icon
lation program.
5. Select MCT 10 Set-up Software
When the installation process is complete the MCT 10 Set-
up Software can be found on the following path: 6. Choose the Remove option
Illustration 3.1
Illustration 3.2
4 4
Illustration 4.2
4.1.9 Project Mode - Offline supported, the button Make LHD will be visible in the New
Drive dialog.
The Project folder contains the frequency converter, Low
Harmonic Drive, Active Filter and/or softstarter network
130BT787.10
inserted by the user, opening a project file or from an
online backup.
1. Data entered from offline will be stored on the
hard disk. The Project folder is also where to
insert folders or store other files related to the
project. These other files can be in any format, for
4 4
example Word, *.pdf, etc.
2. Mark the location in offline and insert a Drive,
Low Harmonic Drive, Active Filters, Softstarter or
a specific foler.
Illustration 4.5
Drive
Inserting a frequency converter into the Project folder can
be done in two ways: Pressing the button when all New Drive data is entered,
1. Right clicking at the offline location and choose the New Filter dialog will popup requiring the user to
New Drive enter the Active Filter data. Be aware not to assign the
same fieldbus address for the Active Filter.
2. Mark the location in offline and select New Drive
under Insert, on the main menu bar.
The Low Harmonic Drive unit will be visible in the Project
composed by the frequency converter and the Active
Softstarter
Filter.
Inserting a softstarter into the Project folder can be done
in two ways:
130BT788.10
1. Right clicking at the offline location and choose
New Softstarter.
2. Mark the location in offline and select New
Softstarter under Insert, on the main menu bar.
Active Filter
Inserting a stand alone Active Filter into the Project folder
can be done in two ways:
1. Right clicking in the offline location and choose
New Active Filter.
2. Mark the location in offline and select New Active Illustration 4.6
Filter under Insert, on the main menu bar.
4.1.10 Folders
Illustration 4.9
File Folder
Is a folder for storing files belonging to the Project. These
4 4 files can be in any format, Word documents, PDF files etc.
Illustration 4.7
Alternatively, select Insert on the menu bar, then New, and Illustration 4.10
then Drive, Folder or File Folder:
Parameter Folder
Is a folder for storing parameter settings temporary or for
documentation purposes. The folder can contain a single
parameter, subgroup, parameter group or the entire
parameter database.
Illustration 4.8
Scope Folder
Is a folder for diagnostic purposes analysing the behavior
of one or several parameters by visualising as a curve(s).
Illustration 4.12
Inserting a scope folder in offline can be done in two
ways:
1. Right clicking on the location and choose New
Scope Folder.
2. Mark the offline location and select Scope Folder
under Insert, on the main menu bar.
4 4
4.1.11 Sorting
The Danfoss VLT Drives products listed in the Network or Address (communication address)
Project is per default sorted according to the Folder name.
Additionally it can be sorted according to the:
Power Size
Voltage
Series
Software Version
130BT830.10
Illustration 4.13
5 Set-up of Communication
130BT630.10
5 5
Illustration 5.3
Illustration 5.5
The Baud rate, Parity and the number of Stop bits must
match the settings in the frequency converter.
All frequency converters are default set to 9600 baud, but Reset to default bottom restores the Line settings and
can also be configured to 300, 1200, 4800, 19200, 38400, Fieldbus scanning to factory configuration values.
57600 or 115200 baud. The serial configuration is always
configured with 8 data bits, 1 stop bit and even parity.
NOTE
Choose a relevant scan range. It takes too much time to
scan all available addresses (1-126).
Using the VLT FC 100, FC 200 and FC 300 series: FC Drive
MC Protocol (8-30 "FC Drive MC) is required for correct
functionality. The parameter is only available from the LCP.
Illustration 5.6
Illustration 5.8
5 5
The bus must be added and configured from the Fieldbus
Configuration dialog. If the bus is already added to the
Network, it can be reconfigured by right-clicking on the
appropriate Softstarter serial bus.
Illustration 5.7
The COM port number must be set to the appropriate one
used. The actual comport number can be identified from
the Device Manager part of the Windows Control Panel.
5.3 Softstarter
5.4 Profibus DP-V1 Data Communication
Setting up connectivity to the MCD 500, requires the USB
communication module mounted on the Softstarter. To setup a Profibus DP-V1 communication, the MCA101
Communication from a PC can be established using a Profibus option module is required. Communication from a
standard A B male to male USB cable connected to the PC using Profibus DP-V1 can be established using a
USB communication module. If the PC is equipped with Profibus PCMCIA card or a card installed in the PC. The
more than one USB port or a USB HUB, several Softstarters Profibus cable from the frequency converter is connected
can be connected. to the 9-pin sub D socket connector located on the card.
All Softstarters are default set to 9600 baud, but can also
be configured to 300, 1200, 4800, 19200, 38400, 57600 or -V -V
115200 baud. The serial configuration is always configured
with 8 data bits, 1 stop bit and no parity. -V -V
Illustration 5.9
130BT625.12
from Siemens:
CP 5411
CP 5511
CP 5512
CP 5611
CP 5613
CP 5614
CP 5711
(Also consult the Siemens website for latest supported
5 5
Illustration 5.10
cards for PCs.)
When using a Profibus interface card with the associated Maximum speed (default configuration). Handles
driver installed, MCT 10 Set-up Software will indicate the association automatically and adapts the
online frequency converter(s) available on the specific number of telegrams for each frequency
Profibus after scanning the bus for active drives. converter according to the series. Can be used in
Profibus networks containing both old and new
The bus can be configured from the Fieldbus Configuration Danfoss VLT Drives products.
dialog or from right click on the appropriate Profibus bus. Conservative. Associates always 10 telegrams
within a multitelegram. This option is useful
The Board number must be set to the appropriate one communicating only old products such as the
used. FCD 300, FCM 300, FC 100, FC 200, and FC 300 all
derived series.
The Fieldbus scanning range should be set to the available Single request. Only one request per telegram.
addresses only to limit the time used for scanning active
frequency converters.
5.5 USB Data Communication
Reset to default bottom restores the Hardware settings Danfoss frequency converters in the FC 100, FC 200 and FC
and Fieldbus scanning to factory configuration values. 300 series are standard equipped with a USB port.
Communication from a PC can be established using a
standard A B male to male USB cable connected to the
frequency converter. No extra hardware or bus configu-
ration is required. If the PC is equipped with more than
one USB port several frequency converters can be
connected. The USB bus will in MCT 10 Set-up Software
automatically be add on to the Network bus list.
130BT775.11
5 5 Illustration 5.11
drive without requiring the time for MCT 10 Set-up Through the Ethernet-TSC fieldbus it is possible from MCT
Software to scan and identify all frequency converters. The 10 using a Wink function to blink with the MS, NS1 and
user opens the project file or manually creates the offline NS2 LEDs located on all Danfoss Ethernet based fieldbus
frequency converter and configures the connection options.
properties. Right click on the offline frequency converter
and choose to read or write to the it without scanning the Winking can be started/stopped by right clicking on a
bus. frequency converter from the Ethernet network and
choose Start winking or Stop winking. On the Ethernet
NOTE based fieldbus option the winking is recognized with all
Identification of frequency converters utilising the three LEDs blinking orange with 1 Hz interval. There is no
Ethernet/IP option MCA 121 is possible only from option limitation in the number of frequency converters winking
and the duration winking.
firmware version 1.03 or newer. Using options with
firmware versions earlier than 1.03, 12-89 Transparent 5 5
Socket Channel Port must be configured to 0 to avoid
130bt784.10
option from stop operation.
Illustration 5.14
6 Parameter Handling
6 6
Illustration 6.1
Illustration 6.2
to rename the frequency converter Name and reconfi- Operation and Display
guring the Connection Set-up.
Load and Motor
Special functions
Serial communication
Technical functions
Illustration 6.5
6 6
NOTE
The Connected Drive Information fields are empty until
accessing the online frequency converter represented by
the new frequency converter created offline. To view
information from the online frequency converter, refer to
the Read From Drive feature.
You can give the new parameter folder the desired identity
using the Rename function, accessible by right-clicking on
the New Folder icon.
Small icons
Display Options By selecting View in the main menu bar, a
range of display options are presented. The user can The Right View display can be presented in the
form of a List of folders and elements
choose to display or hide the Toolbar and the Status Bar.
The user can also select the desired form of the Right The Right View display can present Details of
View: Network and Project elements
6 6
Illustration 6.9
The final four display options (Large icons, Small icons, List
and Details) are also accessible by clicking on the toolbar,
options 8 through 11 from the left.
Illustration 6.10
Illustration 6.11
6.1.5 Parameter View Settings
You can apply the chosen parameter view settings Select the option to apply and click OK to activate that
described above to subfolders, to an entire project, or to option.
the entire application, i.e. all MCT 10 Set-up Software
folders in Network or Project mode.
6.1.6 Parameter Grid Settings
Right-click on the parameter cell or set-up column then For outside work in sunshine it can be difficult to
select Apply Parameter View Settings. Alternatively, select distinguish between on- and offline view, using the default
Apply Parameter View Settings under Tools on the main color settings. From the Options menu Online Parameter
menu bar. The following pop-up will appear: Grid Settings, the online parameter list can be customized
in the background color to easy distinguish between on-
and offline in any environment.
130BT828.10
Illustration 6.12
6 6
The Restore Default button sets the online background to maintaining an overview of the drive, without becoming
default color. confused by irrelevant parameters.
Filters can be applied to the parameter set-ups, which are
Clicking on the button with the three dots () opens a displayed in the Right View when highlighting a generic
standard true color picker. folder in the Left View, i.e. one of
Special functions
Serial communication
Technical functions
The parameters displayed in the Right View are presented
in a series of columns, containing ID, parameter name, four
set-ups, units and factory set-up.
Illustration 6.13 Each set-up can be hidden by removing it. This is done by
selecting the set-up in the parameter view and then
selecting the remove menu. Changes made to the
Basic colors can be selected from the left view were the removed set-up are still stored inside the MCT 10 Set-up
right one offers the possibility to fine-tune. The color is Software and can be displayed again by selecting
displayed in the Color Solid box associated with the RGB Customize Columns.
code. By adding or removing columns the user can decide which
information he wants to view.
Both the basic and the fine-tuned colors can be
customized for later usage via the Add to Custom Colors
button.
6.2 Filters
The MCT 10 Set-up Software can be configured by view
filters to display parameters in a special way or to display
parameters of interest. This is a powerful tool in
Illustration 6.14
6 6 The actual view can also be made valid for the complete adjust his view setting quickly for parts or the complete
Project or for the Folder only. This allows the user to Project.
Illustration 6.15
Illustration 6.16
6 6
Illustration 6.17
Illustration 6.18
6.2.5 All
In the Right View showing details of parameter set-ups, the Select a column in the Right View by left-clicking on the
user can select the Read & Write filter to display those column title cell.
parameters which are read/write and can thus be changed
by the user. Right-click on any parameter column in the 6.2.8 Folder Select
Right View, then select the Filter Parameter option. Under
Filter By the user can then mark Read & Write, and the Select a folder in the Left View by left-clicking on the
display will show only those parameters which are read/ folder name or folder icon.
write, i.e. can be changed by the user.
6.2.9 Parameter Display
6.2.4 Changed
By selecting a parameter folder in the Left View you can
In the Right View showing details of parameter set-ups, the view the parameters in the Right View, including their ID
user can select the Changed Value filter to display those code, name and configuration details.
parameters which have been changed by the user in the
Illustration 6.20
6 6
6.2.10 Customize Columns
Illustration 6.21
A few parameters are read only, i.e. they provide data only
and cannot be configured by the user. Use the Filter
function to view which parameters are read only.
Illustration 6.23
6 6
Illustration 6.24
130BT532.11
6 6
Illustration 6.27
Illustration 6.29
When the MCT 10 Set-up Software database for a will display settings identical to the Connected Drive
frequency converter is outdated, the frequency converter Information.
icon will be displayed with a red line through it and the
Database Information cells will display the message Not In addition, the parameter settings will be displayed in
supported, as shown: capital letters.
130BT649.11
130BT652.10
6 6
Illustration 6.30 Illustration 6.33
130BT805.10
Illustration 6.31
Illustration 6.34
Illustration 6.32
130BT806.10
6.8 Read Drive Operation Status
The frequency converter can be in two different operations
conditions Auto On or Off, which can be monitored via the
LCP or MCT 10 Set-up Software. From MCT 10 Set-up
Software the actual operation status can be monitored
when clicking on a frequency converter located in the
Network. The Refresh status button is used to update the
status information. Parameters can only be written to
frequency converters in operation status Off.
6 6
Illustration 6.35
130BT718.10
Illustration 6.36
Illustration 7.2 7 7
Illustration 7.3
7 7
Illustration 7.5
Illustration 7.6
Once Read from drive is selected, the software accesses the information) with the online device, i.e. Connected Drive,
online device and the Drive Check window pops up, as in the following example:
showing the compatibility of the properties of the offline
Project drive (where the properties are based on database
Illustration 7.7
NOTE
The Update drive from connected selection will cause all
information stored in the Project Drive to be deleted and
then replaced in the Read From Drive process. If you wish
to retain the information entered into the Project Drive,
Continue is the appropriate selection.
Illustration 7.8
Illustration 7.9
7 7
Alternatively, access Read From Drive and Write To Drive
by selecting Communication in the main menu:
Illustration 7.10
The actual view can also be made valid for the complete
Adding a Standard bus RS-485 or Profibus to the Network
Project or for the Folder only. This allows the user to
tree, the scan range is per default configured to scan the
adjust his view setting quickly for parts or the complete
entire address range. The Ethernet-TSC bus is added using
Project.
the current IP address settings.
The fieldbus scan range can be configured in three ways: There are two ways to stop polling, for example to freeze
and analyse a particular moment:
Right click on the fieldbus icon in the Network
tree and select Configure Bus
1. Select Stop Polling under Communication on the
Mark the fieldbus icon in the Network tree and
main menu bar
select Configure under Communication on the
main menu bar. 2. Select Stop Polling from the toolbar
Illustration 7.12
7.8 Poll
When in Network mode, MCT 10 Set-up Software will
automatically poll the parameters in the Right View to
continuously update their status to reflect live operation.
8 Saving Data
The Project folder contains those data saved to the users 8.3.2 Save a Project
hard disk, remote from the field. The Project folder
therefore contains offline data.
8 8
Save a project by selecting File from the main menu bar,
then Save. Alternatively, select the Save icon on the
NOTE toolbar, the third icon from the left.
Changes made in the Network folder are not automatically
saved to the Project folder. That is, the user must actively Include Drive Information
save changes to his hard disk. If a project file is open including a firmware version not
supported by MCT 10, it cannot be open. Including the
frequency converter information in the project file, makes
8.2 Changing the Set-up of a Device in the it possible to open in other MCT 10 installations without
Field having the firmware installed. Opening the project file, the
frequency converter information is updated similar to:
In order to change settings for a field device, the user
opens the Network folder and selects the relevant device.
The configuration window will pop up, showing where the Selecting Update Drive Support under Tools on
the main menu bar.
user sets the scan range, scans for frequency converters
and finds the device he is seeking. Downloading the frequency converter
information from an online frequency converter.
The user can stop polling by selecting the stop icon on the The frequency converter information is per default saved in
tool bar, and then make changes to settings directly in the the project file. From Project properties under Options on
set-up columns in the Right View. the main menu bar, the user can setup not the include the
frequency converter information in the project file.
At this point the changes will be implemented online in
the field device, but are not recorded elsewhere.
8 8
Illustration 8.1
8.3.3 Archive/Unarchive
9 SyncPos
Illustration 9.6
Illustration 9.3
9 9
Illustration 9.4
Select the desired file, click Open, and the file will be
Illustration 9.7
imported to the Configuration folder.
Illustration 9.5
9.2.6 Autostart To leave SyncPos, select Exit Program under File in the
menu bar:
If more than one program is stored in the Programs folder,
you can set one of them to start automatically when the
device is turned on.
Illustration 9.11
Illustration 9.12
CAUTION
Use this feature with caution. If incorrectly used, files on
the drive can be permanently lost. The following warning
will appear, explaining that files of the same name can be
permanently overwritten:
Illustration 9.13
Illustration 9.16
CAUTION
Use this feature with caution. Files in the project can be
permanently lost. The following warning will appear, Select the required settings. Then to write, select Yes. For
explaining that files of the same name will be permanently the above settings, the existing programs will first be
overwritten: deleted, and then the SyncPos Program Source Files will
be written to the frequency converter. Once the write is
complete, check the contents for the Network folder to
confirm that the Write to Drive was successful.
9 9
Illustration 9.14
Illustration 9.15
10 Import of Files
10 10
Illustration 10.1
11 Printing
There are two options for printing from MCT 10 Set-up 11.1.4 Groups
Software: Print Project or Print Selected Folders.
Both options are located under File in the main menu bar. It is possible to print only selected parameter groups.
Alternatively, Print Project can be selected by right-clicking Select Groups >> the Print dialog box will expand to look
on the Project icon. Print Selected Folders can be selected like this:
by right-clicking on the icon for a folder within the Project.
Illustration 11.1
Illustration 11.2
All parameters
11.1.3 Options
From Version 2.0, MCT 10 Set-up Software supports the By selecting the + sign the view of the VLT 5000 is
feature of reading out the alarms, warnings and fault logs expanded. In this view the user has the active alarm/
of the online frequency converters. This allows the user to warning icon, which is represented by the double triangle
quickly locate alarms and warnings in the connected drive icon. The single triangle icon indicates no warning/alarms.
system, and investigate the fault log for previous trips. This
feature also allows the user to gather and store events in
the project file for later evaluation or the project file can
be sent to a remote specialist for further investigation.
Illustration 12.2 Active Alarms/Warnings
12 12 Illustration 12.1
130BT674.10
Illustration 12.4
NOTE
Since the frequency converters do not have a built-in real
time clock, the actual time of when a fault occurs can only
be estimated. This requires that the user knows exactly the
total amount of time in which the frequency converter has
been disconnected, between the time the fault occurred
and the time the loggings were read.
Illustration 12.5
Illustration 12.7
12 12
From Version 2.13, MCT 10 Set-up Software supports the Smart Logic Controller Plug-in for the AutomationDrive series. This
feature enables the user to do very quick set-up of logical sequence programs by means of a graphical user interface,
instead of setting up each single parameter by hand.
Illustration 13.1
This plug-in is easy to use, and items can be added, just by frequency converter logically in any application. That is
performing a right-click in the sequence tree area. why Danfoss calls it a logic controller.
It is recommended to consult the AutomationDrives
Design guide to get a full overview of the Smart Logic
Makes the frequency converter act according to
your specific application
Controller features.
Standard feature
One of the great advantages of the built-in Logic Simple to programme
Condition Controller is its easy-to-use programmability.
Easy to correct
13 13 You can easily configure it without previous training and it
enables a host of advanced functionalities. Program via MCT 10 Set-up Software or LCP
Comparators
Logic rules
Events
Actions
Illustration 13.2
13 13
14 Scope Function
Illustration 14.2
130BT786.10
Illustration 14.3
130BT792.10
14 14
Illustration 14.4
The default name for the Scope folder can be renamed via
the Edit menu or by right clicking on the icon and choose
Rename.
The first time the user select the Scope folder, MCT 10 Set-
up Software will pop-up the Add Channel dialog. From this
dialog, the frequency converter to measure, can be
selected among the ones available in the Network. Then
depending on the frequency converter series the user
must select the type of channel to collect samples from.
130BT794.10
130BT793.10
Illustration 14.7
Illustration 14.8
14.4 PC Polling Channel The Marker allows to differentiate the different curves in a
black and white printout. Each curve gets a marker as box,
The channel is supported by all Danfoss released frequency triangle, cross etc.
converters, Softstarter MCD500 and Active Filters. The radio
bottom PC Polling Channel is default enabled when the Color sets the colour of the curve.
frequency converter is selected within the Network- or
Project folder. All parameters available in the list are visible
by ID and Name and are automatically updated according
to the product.
130BT503.12
Illustration 14.9
130BT502.12
14 14
Illustration 14.10
This will open the Add Channel dialog again, following the
same procedure like the previous channel insert.
Illustration 14.11
14 14
Illustration 14.12
14.4.1.1 General
The General tab holds four basic settings for the Scope:
1. Seconds per division (SEC/DIV)
2. Time Format
3. Buffer Size in samples
4. Polling Rate in milliseconds
Illustration 14.14
The last of the General setting for the Scope is the Polling
Rate. Polling rate is the time in milliseconds between two
14.4.1.3 Cursor
samples. For systems with large inertia a low sampling
(small time between the samples) rate may be used, since The Style defines the functionality of the curser. 5 different
the value changes slowly. For systems with low inertia a cursors can be selected measuring on either on the X-axis,
high sampling rate is needed. Setting the Polling Rate to As Y-axis, both axes or delta values from the X-axe or Y-axe.
fast as possible, lets MCT 10 Set-up Software without a
fixed sample time between each sample. By doing so, MCT
The style contains five different possibilities:
130BT782.10
Often the same settings are used when measuring with
the PC Polling Channel on more than one frequency
converter. Those can be reused either by copying an
existing Scope folder or by reusing an existing one.
130BT803.10
Illustration 14.16
130BT785.10
14 14 Illustration 14.15
Illustration 14.20
First it is required to set up a Comparator in the Smart
Logic Control in order to be able to have a trigger signal
when the motor speed exceeds a certain limit.
130BT783.10
Illustration 14.18
130BT796.10
14 14
Illustration 14.19
Illustration 14.22
14.5.1.2 Appearance
Illustration 14.26
130BT804.10
Illustration 14.27
Illustration 14.23
Export to Excel
The export to Excel enables the user to have the scope
14.7 Additional Functionality data stored in a file which Microsoft Excel can open. A
Knowing the first four buttons in the scope menu bar save file dialog will appear, so the user can store the file in
allows the user to generate one or several curves. By an appropriate location.
selecting the Resume Poll button, MCT 10 Set-up
Softwarestarts tracing. To stop the tracing press the Stop
Poll button or Pause All Tracking. It will continue until the
buffer is filled (default 1000 samples). If the tracing stops
due to a filled buffer, the buffer has to be emptied before Illustration 14.32
a new trace can be activated. To clear the buffer and to
reset the Scope, the following two buttons are defined:
Zoom
Clear all buffer for the channel: The zoom functions allows the user to zoom in or out on
all axes or to zoom in within a box. Last one works using
the mouse left bottom to mark the start position, hold left
bottom in and drag down and release to bottom at the
appropriate position.
Illustration 14.29
By selecting the trace with: The buffer for this channel can
Illustration 14.33
be individually emptied
Illustration 14.34
Cursor
Used to add in one or two cursors to point out the actual
values on the curve(s) depending on the Properties config-
uration.
Illustration 14.30
Reset Scope
The reset Scope works in the same way in that it clears all
Illustration 14.35
14 14
buffers for the channel. The difference is that it clears all
buffers at once. This is more convenient if many channels
are activated at the same time, or if a new channel is
added to an existing track. Before new values can be
added to a track all channel buffers must be emptied,
sinceMCT 10 Set-up Software requires that all buffers have
the same amount of data.
Illustration 14.31
MCT 10 Set-up Software can be updated, regarding what on local disk drive. It is also possible to find video training
firmware versions of frequency converters are supported. material on this site for operating MCT 10 Set-up Software.
Illustration 15.1
The update files can be installed without the user having The example in the illustration below visualises a version
administrator rights in Microsoft operating systems, which 2.00 of MCT 10 Set-up Software supporting offline the
has been a major disadvantage for standard users which firmware version 2.01 of FC 302. This file can be used by
were not allowed to install software on their computers the newer version 2.02 of MCT 10 Set-up Software.
(laptops). However, if a project file from the newer version 2.02 of
MCT 10 Set-up Software containing firmware version 2.51
of FC 302 cannot be opened or used offline by the legacy
15.1 Background Details version 2.00 of MCT 10 Set-up Software, since the firmware
MCT 10 Set-up Software project files are in principle is unknown.
having the same features as Microsoft Office Word. Newer
versions of MCT 10 Set-up Software can open legacy
version project files.
15 15
Illustration 15.2
Illustration 15.3
15 15
To establish connectivity to a FC-202 with firmware version Start the MS Explore and open the path "C:
1.10, it is required to modify the MCT 10 Set-up Software \Program Files\Common Files\Danfoss Drives
drive database mapping to firmware version 1.05 as \SharedSource\"
reference.
Open the text file "ss_version_mapping.txt" in
Notepad by right clicking on the file and choose
Edit.
Change
"Series="FC-202",AOC="01.10",Database="01.10" to
Series="FC-202",AOC="01.10",Database="01.03"
Illustration 15.4
15 15
130BT790.10
Step7, or alternatively Simatic NET, to establish connec-
tivity via the supported Master Class 2 cards like e.g.
CP5511 or CP5512. Be aware not to install the STEP7 Lite
version since it is not supporting the SoftNet driver!
Illustration 16.2
Station Parameters
The checkbox PG/PC is the only master on the bus should
only be set active if no PLC is active on the bus. Use the
Diagnostics described later to choose a valid Profibus
address.
130BT791.10
Illustration 16.3
16 16
17 17
Illustration 17.1
In this group the user can select how to get date and time Enable Clock Fault
presented on the local control panel on the FC 102. In If the clock is not set up, the frequency converter shows a
MCT 10 Set-up Software parameters Date and Time format specific warning. (Also MCT 10 Set-up Software shows
depends on PC Regional Options (Date and Time format). warning in Warnings folder). If the user does not want to
set up clock or can not set up clock then he probably also
Set Date and Time does not want to see this warning all the time. For that
In this group the user can actively select to change the case is the parameter Clock Fault. If Clock fault is enabled,
date and time in the FC 102 from the PC. Normally it the user can see this specific warning and if clock fault is
should be set to use the local PCs date and time, disabled then user can not see the warning.
connected. When the connected PCs time is in another
time zone, then it can be beneficial to set the date and Enable Clock Fault is checked - frequency converter is
time manually. showing warning.
Date and time will be changed in MCT 10 Set-up Software Enable Clock Fault is unchecked - frequency converter is
project file or in drive only when "Change" check box is not showing warning.
checked.
17.1.3 Working Days
Setting the date and time manually, this dialog appears.
In the Working days dialog, the user can easily define the
working days for time based actions.
Illustration 17.2
Illustration 17.4
The clock parameters (parameters in the Clock Functions have a possibility to define time of day and which day(s) of
folder) must be correctly programmed for Preventive the week, when the frequency converter automatically
Maintenance to function correctly. must perform a selected action.
If Preventive Maintenance item Date and Time is passed In this way the user doesnt have to execute the actions
then the line is marked as red. defined manually, instead the frequency converter
automatically does the job on the days needed.
Before writing new Preventive items to FC 102 do not
forgot to reset Maintenance Word (par 23-15). The programmed actions will be repeated on a weekly
basis. Additional working days and additional non-working
days can be programmed.
17.3 Times Actions
MCT 10 Set-up Software can by means of an intuitive user The clock parameters (parameters in the Clock Functions
interface, easily setup the possible time based actions folder) must be correctly programmed for Timed Actions to
supported in the FC 102. function correctly.
The purpose of Time-based Actions is to automate the Actions, which can be programmed, are the same as
frequency converter by giving the user the possibility to
define real-time controlled events. The basic idea is to
known from the SLC (Smart Logic Controller).
17 17
Illustration 17.5
By double clicking in the cells the dialogs are activated frequency converter output and on/off control
and the required data can then easily be entered. devices by means of using the two relays on the
Power Card.
17 17
Cascade Controller
Function
Basic Extended Advanced
Available relays, Power Card 2 2 2
Number of relays on option card - 3 8+31
Number of relays controlled by cascade controller 2 5 8
Basic functionality (all features, except the cells below left empty) yes yes yes
Master-slave yes yes
Alternating lead pump with one relay per pump yes (2) yes (5)2
Alternating lead pump with two relays per pump yes (2) yes (6)3
Alternating lead pump at staging or an internal4/external signal yes yes yes
Control of unequal sized pumps yes yes
Operation hours counter for relays yes yes yes
Operation hours counter for pumps yes yes yes
Table 17.1
1By using the MCB 105 relay card. Extended mode. Basic mode supports the Basic cascade
2Byusing Basic Cascade parameter group 25-**, just extend the controller, were Extended mode supports the Extended/
number of relays. Advanced cascade option MCO 101/MCO 102.
3Using 1 relays on control card + 8 on MCO 102 + 2 on MCB 105.
4Ex. Time of day etc. The MCT 10 Cascade Controller custom view is divided
into four tabs equivalent in both cascade modes:
The cascade controller can be configured in MCT 10 from
the plugin named Cascade Controller, supporting Basic and
Preconditions
Setup
System Optimizing
Service
Changes can be applied to one Setup with the Save additional fixed speed motors on and off. Staging motors
button to the offline project or directly to the online on or off is done cyclically in accordance with the relay on
frequency converter. The Cancel button restores all the time. This function assures equal use over time and
unsaved settings. eliminates concern about starting a seldom-used motor.
Two basic cascade modes are available.
17.4.1 Basic Cascade Controller
17.4.2 Preconditions
The preconditions tab contains the general setup required General Configuration
for the cascade controller to operate in an application. It
can also be used in general to setup the closed loop for
Setpoint and Feedback
other applications without the need for the cascade Digital Input
control. In the view the user can configure:
Illustration 17.6
17.4.3 General Configuration frequency to increase, when the feedback is greater than
mbar
bar
Pa
kPa
m WG
Illustration 17.7 psi
Ib/in2
17 17
Off
Freeze Output
Stop
Jogging
Max. speed
Select setup 1
Select setup 2
Select setup 3
Select setup 4
Illustration 17.9
The function will be activated if the signal on terminal
AI53 or AI54 is below 50% of the value defined in AI53
It is required to configure the Signal type in accordance Low or AI54 Low. Default Live Zero timeout time is 10
with the hardware switches. seconds and can be reconfigured in par. 6-00.
Table 17.4
by the user. The type of pulse to trigger, can be Alternation Only. Last item is only configurable in the FC
configured from the Digital I/O Mode dropdown. 202.
The Set-up tab contains the configuration interface for the
cascade controller parameter group 25-**. The cascade
principle can be configured to Basic Cascade Ctrl or Motor
Illustration 17.12
Motor start
Pump configuration
17 17
Illustration 17.13
Alternation Time Interval is the time period between speed pump deceleration. It can be configured between
automatic alternation of the lead pump. It can be Quick or Slow.
configured from 1 to 999.9 hours. When it expires the lead
pump alternates. Delay before cutting in next pump is for setting the time
between stopping the old lead pump and starting another
Alternation Timer Value contains the actual value of the one as the lead pump. It can be configured between 0.1 to
alternation timer. 5.0 seconds.
Alternation Predefined Time is for setting the time of day Delay before cutting in on mains, is the time delay before
to perform an alternation. The time format is depending of a fixed speed pump is staged on according to normal
the setting configured in the frequency converter. staging sequence. When it expires, a fixed speed pump
must be staged on according to Normal Staging. The
If Alternate if load < 50% is enabled in the drop down, the resolution can be configured between 0.1 to 5.0 seconds.
pump alternation will be carried out only if the capacity is
equal or below 50%. With the botton Staging/Destaging settings the user can
configure when to add and remove a stage from a running
Staging Mode at Alternation configures the staging mode application. One stage is a representation of a 100% pump,
at alternation and determines the time of the variable as this is what is supported in the Basic Cascade Controller.
Illustration 17.15
Staging Bandwidth (SBW) defines the band around the High Limit after a start command, to avoid unintended
head set point and it is configured as a percentage of the staging, until the head has settled after start. The value
maximum reference. If the actual head exceeds the can be configured between SBW to 100%.
bandwidth for a specified time and the speed is at Motor
speed high limit, a stage is added, if the speed is at Motor Fixed Speed Pumps Staging Bandwidth (FSBW) is used to
speed low limit, a stage is removed. It can be configured make sure the cascade controller continues, if the
from 1 to 100%. frequency converter issues an alarm. To keep the head on 17 17
the setpoint requires a frequent staging and destaging
Override Bandwidth (OBW) is to preserve a stable head in when only fixed speed pumps are running, a wider
the application when quick changes in the system bandwidth (FSBW) is used instead of SBW. FSBW is config-
demands occur, the override bandwidth must add/remove urable in the range between SBW to OBW.
a stage immediately, when the actual exceeds override
bandwidth. Override bandwidth has a delay until the lead OBW timer is for avoiding frequent staging/destaging. The
pump has reached Motor Nominal Speed or Motor Speed OBW timer prevents staging a pump until the application
pressure is stabilized. It can be configured from 0 to 300 17.4.6 Motor Alternation Only
seconds.
In Motor Alternation Only one frequency converter and
SBW Staging Delay is the delay between when the two pumps are connected through contactors to both the
feedback signal is below the staging bandwidth and when frequency converter and to mains. The functionality is used
a lag pump is added. SBW Destaging Delay is the time to allow the alternation between pumps that share a
between when the feedback signal is above the staging frequency converter. The alternation will take place at an
bandwidth and when a lag pump is removed. Both delays external command signal or a pre-programmed event.
are configurable from 0 to 3000 seconds.
17.4.7 System Optimizing
Ramp Down- and Up Delay is for use with Sofstarters. The
Ramp Down Delay is for setting the lead pump ramp The System Optimizing tab provides a simple way to start
down delay before staging a fixed speed pump on. Ramp and stop the Cascade Controller run. The user can
Up Delay is for setting the lead pump ramp up delay configure:
before a fixed speed pump is destaged.
PID Controller
Stage- and Destage Threshold is the percentage of Feedback low pass filter
maximum pump speed to stage on and to destage fixed
speed pump. The thresholds must be configured as a
percentage of Motor Speed High limit.
PID Proportional Gain adjusts the output of the frequency Terminal 54 Filter Time Constant is a first order digital low
converters PID controller based on the error between the pass filter constant for suppressing electrical noise from
feedback and the set-point reference. Quick PID Controller terminal 54. A high time constant improves the
response is obtained using a large value. If too large, the dampening, but also increases the time delay through the
frequency converter output frequency may become filter. The value can only be adjusted, while the frequency
unstable. The value is configurable from 0 to 10.00. converter is stopped. The time constant can be configured
from 0.001 to 10.000 seconds.
PID Integral Time is the duration of integration the error
between the feedback and the set-point reference, to 17.4.8 Service
ensure the error approaches zero. Quick speed adjustments
is obtained using a short duration. A too short value. the The Service tab provides a simple way to make Cascade
frequency converter output frequency may become Controller service. This view shows the:
unstable. The time is configurable from 0.01 to 10000.00
seconds. Cascade Status
Pump Status
PID Differentiation Time is the duration the differentiator Lead Pump
monitors the rate of change of the feedback. If its quickly
changing, it will adjust the output of the PID Controller to Relay Status
reduce the rate of change of the feedback. Quick PID Relay on Time
controller responses is obtained using a large duration.
Pump Interlock
However, if too large value, the frequency converter
output frequency may become unstable. Differential time
is useful in situations where very fast responses and
precise speed control is required. The time is configurable
from 0.00 to 10.00 seconds.
Illustration 17.17
17 17
Cascade Status is the readout of the Cascade Controller. 1:D Pump 1 Running on frequency converter.
The status can be:
2:O Pump 2 Off.
17.4.11 Set-up
Illustration 17.18
17.4.12 Master/Follower
Motor Start
Pump Configuration
Connections
Staging/Destaging
Runtime Balancing
17 17
Illustration 17.19
Illustration 17.20
17 17 each relay, double click on the Value field and select the
item among the dropdown list. If add-on option MCO 102
is installed the relay option MCB 105 may also be used as
an expansion.
Illustration 17.21
Motor Start
Pump configuration
Pump Size
Connections
Alternation Details
Staging/Destaging settings
Runtime Balancing
Illustration 17.23
The Motor Start dropdown list is similar Basic Cascade with
the additional item to configure Star/Delta.
Opening the Runtime balancing dialog from the botton,
the user can configure to balance of running hours Mixed Pumps cascade mode can be configured to:
between the available pumps. Each pump can be Mixed pump a mix of variable speed pumps
configured among three balancing priorities. connected to frequency converters as well as
additional fixed speed pumps.
Illustration 17.24
17 17
Illustration 17.25
Alternation Details configuration is similar the Basic Destage Delay. The value configured is the time in seconds
Cascade. that the lead pump must be running at minimum speed
while the system feedback is still inside the normal
The dialog Staging/Destaging settings is similar the Basic operating band before the pump will be turned off to save
Cascade with the additional option to configure Min speed energy.
Illustration 17.26
The Ramp Down- and Ramp Up Delay is only configurable From the view the user can monitor:
when the Motor Start is configured to Softstarter or Star/
Delta.
Cascade Status similar the Basic Cascade
17.4.15 Service
17 17
Illustration 17.27
17.5.1 Quick Menus The quick menus allow easy access to the relevant
parameters for specific application set-up. The user should
The quick menus can be viewed in MCT 10 Set-up just follow the steps through the tree-view in MCT 10 Set-
Software. up Software as on the LCP on the frequency converter.
Illustration 17.29
17 17
18 Conversion Wizard
If the parameter database of a source frequency converter Easy conversion of multiple drives:
is different or contains differences compared to destination
frequency converter, it cannot be written without errors
Select the Tools menu and activate the Drive
Conversion Wizard item
signalled during write to drive. Writing parameters, it is
required the database versions, power size, voltage range In the following dialogs select the drives for
and option configuration to match between the source- conversion.
and destination frequency converter. Any differences can When converted a new FC302 frequency
be converted using one of the two conversion wizards converter will be created in the project folder.
available in MCT 10 Set-up Software:
FC to FC series conversion
Illustration 18.1
18 18
Illustration 18.3
Illustration 18.4
Default the conversion tables are stored locally on the Distributing to other MCT 10 Set-up Software installations,
hard disk. Using the database non distributed, the path to the user can select a number of tables in the database to
the network location can be reconfigured from the be exported to a *.cvt file. The Preview pane list the
Converter Tool Settings dialog. conversion table source and destination frequency
converter info and can be converted among the following
18.2.1 Conversion Table Manager combinations:
Voltage range
Option A
Option B
Option C0
Option C1
Illustration 18.7
18 18
Double clicking on an alert opens the Formula Editor Destination parameter = destination choice list or
dialog to specify the destination parameter mapping. The numerical value.
following configurations are possible:
Ignore this parameter. Is the default setting for
Destination parameter is set to default value alerts coloured in blue.
corresponding to the frequency converter factory
configuration. Is the default setting for alerts Each formula applied can be associated with a comment
coloured in read. containing a user defined text. The comment is optional to
Destination parameter = source parameter ID. each alert.
Illustration 18.8
18 18
Illustration 18.10
18 18
Pasting the parameters to destination frequency converter, automatically applies a conversion table, if a matching one
MCT 10 Set-up Software will recognize the difference and is available in the database.
Illustration 18.11
Writing between two online frequency converters is done Writing from online to an offline frequency converter is
by copy and paste the appropriate number of set-ups done by right clicking on the offline frequency converter
similar the way writing between two offline frequency and chose to read from frequency converter. MCT 10 Set-
converters. up Software will recognize the difference and automatically
applies a conversion table if a matching one is available in
the database.
18 18
Illustration 18.12
18 18
Illustration 18.13
NOTE
Make sure the offline frequency converter connection
properties corresponds with the online frequency
converter.
18 18
limit values
Setting of
130BC961.10
FC 302 + MCB 15x MCT 10 + Safe Plug- in Commissioning Report
Rev.Sequence: A, 3
Report
MCT 10
Commisioning report
3 February 2012
Property of Danfoss A/S. Not to be handed over to, copied, or used by third party. Two - or three - dimensional
reproduction of contents to be authorized by Danfoss A/S.
Parameterize Test
Install
Use Manual for Use Commissioning
Use Manual for FC 302
MCT 10 Safe Report generated via
Use Manual for MCB 15x MCT 10 Safe Plug-in
Plug-in
RS232 to RS485
USB to RS485
USB
PROFIBUS DP.V1
The MCT 10 safe plug-in for the MCB15x safe option offers 19 19
the following features
130BC933.10
To review the P42 group in All Parameters view, expand
the All Parameters group beneath the desired frequency
converter and select the 42-** Safety Functions entity. The
parameter grid is displayed on the right.
Illustration 19.2 The Safe Plug-In for MCB 15x (Safe) shown with
Functional Safety Icon in Project Tree
To access the Safe plug-in for MCB 15x for the desired
frequency converter, expand the frequency converters
Network or Project view, then expand the relevant
frequency converter to display its contents. Press the Safe
component title to display the Safe plug-in for MCB 15x
plug-in interface in the right hand working area of MCT 10
application.
19 19
130BC934.10
Illustration 19.3 The Opening Tab of the Safe Plug-In for MCB 15x Plug-in Interface (Operating in Offline Mode).
The Safe plug-in for MCB 15x Safe Option features tooltips
for all plug-in interface components. Briefly hovering the 130BC935.10
mouse cursor over any interface component will reveal a
tooltip detailing the current option, LED or tab header.
Refer to these tooltips for quick and easy help information.
Illustration 19.5 Safe Plug-In for MCB15x Information and Administration Area
The information area at the top of the plug-in interface Depending on mode, further options are available in the
displays the current Safe plug-in for MCB 15x profile name information area.
and notifies the user of pending changes.
19 19
Online mode: Two more buttons are present in (flashing Pending state the option is pending. This applies
the information area: Administration and Change green) only to DI1 and DI2 LEDs
password. (yellow) Active state the option is active
(flashing Warning state the option has encountered a
The notification icon is displayed whenever there are
red) warning state
changes pending for the frequency converter that have
(red) Error state the option has encountered an error
not yet been written to the it. This icon is displayed
Off state the option is either disabled, offline or
whenever the user updates the configuration. The icon is
(grey) inactive
removed from view only after a successful commissioning
procedure.
Table 19.1 LED Status Information
Safe Input
Safe Stop 1
19 19 Safely Limited Speed
The last tab is Parameters that contains a table layout of all 19.3.4 General Speed Monitoring
configuration options, intended for advanced users.
The general speed monitoring tab contains primary and
general information regarding the encoder/proximity
switch feedback setup details.
130BC938.10
Illustration 19.7 General Speed Monitoring configuration tab.
19 19
Option Description
This option defines the measured speed feedback source. The following options are available:
Measured
Safe plug-in for MCB 15x the feedback source is Safe plug-in for MCB 15x
speed source None no feedback source is used
This option defines the frequency converter mounting type. The following options are available:
Mounting Gear mounted the frequency converter is mounted using a gear system
type
Motor shaft mounted the frequency converter is mounted directly to the application
This option defines the ratio between motor shaft and the encoder speed.
Gear ratio Range: 0.0001 and 32.0000
Factory default: 1.0000
MCB150 This option defines the encoder resolution connected to the Safe plug-in for MCB 15x.
encoder Range: 1 and 4096 PPR for HTL and 1 and 10,000 PPR for TTL
resolution Factory default is 1024 PPR.
This option provides the option to change the detected encoder rotation direction without altering the wiring to the
encoder itself. The following options are available:
Encoder Clockwise i.e. positive feedback when the encoder rotates clockwise
direction
Counter clockwise i.e. positive feedback when the encoder rotates counter clockwise
Feedback With direction info the feedback provides direction information, e.g. an encoder
type Without direction info the feedback does not provide direction information (proximity switch configuration)
19 19
130BC940.10
19 19
Function:
Option Description
This option defines the safe function used by DI1. The following options are available:
STO safe torque off is used as the safe function by DI1
SS1-A safe stop 1 A is used as the safe function by DI1
DI1 Safe SS1-B safe stop 1 B is used as the safe function by DI1
Function SLS-A safe limited speed A is used as the safe function by DI1
19 19
Option Description
This option defines the time for the DI1 signal discrepancy.
DI1 Discrepancy time Range: 0-5000 ms
Factory default: 10 ms
This option defines the time for the DI1 signal to become stable.
DI1 Stable signal time Range: 0-5000 ms
Factory default: 10 ms
This option defines the time for the DI2 signal discrepancy.
DI2 Discrepancy time Range: 0-5000 ms
Factory default: 10 ms
This option defines the time for the DI2 signal to become stable.
DI2 Stable signal time Range: 0-5000 ms
Factory default: 10 ms
Option Description
This option defines the reaction that will be executed in the case of an external failure. The following
options are available:
STO STO is executed
External failure reaction
SS1-A SS1-A is executed
Option Description
This option defines the source for the reset signal for Safe plug-in for MCB 15x. The following options are available:
Drive Reset source is a frequency converter reset
Reset source Drive Safe Reset source is a safe drive reset
19 19
130BC941.10
19 19
Option Description
This option defines the type of the safe stopping configuration. The following options are available:
Delay a delay is used to safely stop the frequency converter
Type
Ramp a ramp is used to safely stop the frequency converter
This option is configurable only when Slope is selected for the Ramping set-up. This option
defines the deceleration rate for the SS1 slope based ramp style.
Deceleration rate
Range: 1-30.000 RPM/s
Factory default: [1.500 RPM/s]
Type: Ramp
This option is configurable only when Time is selected for the Ramping setup. Itdefines the
Ramp time
time after which Safe plug-in for MCB 15x will engage the STO.
This option defines the tolerance between the calculated speed and the actual speed that
Safe plug-in for MCB 15x allows.
Delta V
Range: 1-10.000 RPM
Factory default: [120 RPM]
This option defines the speed at which Safe plug-in for MCB 15x engages STO.
Zero speed Range: 1-600 RPM
The factory default: [10 RPM]
19 19
Option Description
This option defines the type of the safe stopping configuration. The following options are available:
Delay a delay is used to safely stop the frequency converter
Type
Ramp a ramp is used to safely stop the frequency converter
This option is configurable only when Slope is selected for the Ramping setup. This option
defines the deceleration rate for the SS1 slope based ramp style.
Range: 1-30.000 RPM/s
Deceleration rate Factory default: [1.500]
Type: Ramp
This option is configurable only when Time is selected for the Ramping setup. It defines the
Ramp time time after which Safe plug-in for MCB 15x engages the STO.
This option defines the tolerance between the calculated speed and the actual speed that
Safe plug-in for MCB 15x allows.
Range: 1-10.000 RPM
Delta V Factory default: [120 RPM]
This option defines the speed at which Safe plug-in for MCB 15x will engage STO.
Range: 1-600 RPM
Zero speed Factory default: [10 RPM]
19 19
130BC942.10
19 19
Option Description
This option defines the type of the safe limited speed setup. The following options are available:
This option is configurable only when the SLS with ramp is selected in SLS setup. It defines the time ramp down
time for start ramp.
Ramp Down Time
Range: 0.1-3.600 s
Factory default: [1 s]
This option defines the speed at which the Fail Safe Reaction is activated. This setting should equal the value of
Cut off speed the Speed Limit parameter plus tolerance.
Range: 1-10.000 RPM
This option defines the maximum allowed speed when the SLS function is engaged. This is a speed unit measured
Speed limit
in RPM.
This option defines the safety function that is engaged when the maximum speed is exceeded. The following
options are available:
Failsafe reaction
STO safe torque off is used
SS1-A safe stop 1-A is used
Option Description
This option defines the type of the safe limited speed setup. The following options are available:
This option is configurable only when the SLS with ramp is selected in SLS setup. It defines the time ramp
down time for start ramp.
Ramp Down Time
Range: 0.1-3.600 s
Factory default: [1 s]
This option defines the speed at which the Fail Safe Reaction is activated. This setting should equal the value
Cut off speed of the Speed Limit parameter plus tolerance.
Range: 1-10.000 RPM
This option defines the maximum allowed speed when the SLS function is engaged. This is a speed unit
Speed limit
measured in RPM.
This option defines the safety function that is engaged when the maximum speed is exceeded. The following
options are available:
Failsafe reaction
STO safe torque off is used
SS1-A safe stop 1-A is used
19 19
130BC939.10
To apply a recommended value to a field, press the
underlined Apply link as it appears below the desired field.
Offline Configuration
When configuring the MCB 15x Safe Option in an offline
project mode, the configuration is stored in the project.
After completing the configuration, connect to the PC and
write to the frequency converter.
NOTE
The LED status icons are not active in offline mode. Illustration 19.11 Dependencies Confirmation Dialog.
Online Configuration
Changed settings within Safe plug-in for MCB 15x Safe When accepting the dependency dialog, both the change
Option are not applied before they are written to the that caused the dependency dialog and all other configu-
device by pressing Write to drive in the upper right hand ration items listed in the dependency dialog are applied.
corner of the plug-in interface. Writing the values to the
device always updates the entire device package and not
19.4.2 Advanced Configuration Parameters
just the changed values.
1. Connect the Safe Plug-in for MCB 15x to the In the configuration area, the parameters section is a table
frequency converter. format value entry for all configuration settings intended
2. Press Write to drive to apply changed settings in for advanced users.
the Safe Plug-in. Writing the values to the
19 19
130BC943.10
Illustration 19.12 Parameters Configuration Tab
NOTE NOTE
Prepare complete list of all configuration items and their Parameters ending with .0 are used for either SS1-A or SLS-
respective values before commissioning. A. The parameters ending with .1 are used for either SS1-b
or SLS-B in the groups 42-4 and 42-5.
19.4.3 Parameter Lists For group 42-2 .0, refer to DI1 and .1 to DI2.
NOTE
19.5 Commissioning When writing to a device in blank state, the user is
prompted to provide a new password for the device. Have
1. Configure a Safe plug-in for MCB 15x. the appropriate default password available at hand.
2. Press Write to drive to upload to the frequency
converter
130BC946.10
The following status window will open:
130BC944.10
3. Enter the password, when the Confirm password Illustration 19.15 Configuration Approval Dialog and Summary
dialog pops up (Default password : 12345678).
For more information on changing password,
refer to 19.6.3 Change Password
130BC945.10
19 19
Drives The top section of the summary displays all frequency 9. When the commissioning process is complete,
converters affected by the write procedure. In case of press [Reset] on the frequency converter to
multiple frequency converters, press the frequency reboot.
converter titles in the window to update Parameters
and CRC below accordingly. 19.5.1 Commission Report
Paramet This section details all the updated parameters that
ers were written to the frequency converter. During the commission process, the commission report is
ID The parameter ID written. generated based on a fixed template within the MCT10
Name The name of the parameter written. application. The report contains all data written to the
New The value of the parameter that was designated to be frequency converter.
values written to the frequency converter. This column must
have the same value as Received values. If not, an error The report is generated during the write to drive
is displayed. procedure and the data are gathered at the moment the
Received The value that was received from the frequency report is generated. This report contains the functions that
values converter after the update procedure. This column need to be tested, see more details in MCB 15x Safety
must have the same value as New values. If not, an Option Operating Instructions, MG34W.
error is displayed.
CRC This section displays the CRC values that were
The contents and structure of the commissioning report
generated from the application side and the
are as follows:
frequency converter side. These values must match. If
not, an error is displayed.
General Introduction general information and
Table 19.13 details about the report itself.
19.6.1 Diagnostics
7. Press Save to save the commission report in Rich Illustration 19.17 Safe Plug-in for MCB 15x Administration
Text Format. Window
8. Press Print to print the report. 19 19
3. Enter the Safe plug-in for MCB 15x password 19.6.3 Change Password
configured for the frequency converter.
4. Press Download to download the Safe plug-in for When working with the Safe plug-in for MCB 15x plug-in
MCB 15x event log. in network online mode, Change password is displayed in
the information area of the plug-in interface.
5. Choose a location to save the log file. The log is
presented in simple text file format.
130BC950.10
19.6.2 Reset
NOTE
Resetting the device restores factory settings and erases
any customized configuration on the device. To ensure
rollback possibility, back up the contents of the device
before resetting
4. Select the option Yes, I want to reset Safe plug-in 6. Press Cancel to discard the procedure.
for MCB 15x Configuration for the frequency
converter to continue
5. Enter the master password configured for the
frequency converter to continue.
6. Press Reset to reset the frequency converter
password and configuration.
7. Press [Reset] on the frequency converter to
reboot.
19 19
Provides the functionality to download files containing commissioning. Files can only be flashed via the serial bus
Customer Specific Initialization Values, language files and RS-485 with the frequency converter serial address
LCP application wizard files to the frequency converter. configured to 1.
CSIV files contain parameter sets that can be used to
initialise the frequency converter to reduce the time for The features available are listed in Table 20.1
View Drive Download CSIV Delete CSIV Download Delete Download Delete
Flash File Files Files Language Files Language Files application application
System wizard files wizard files
FC 51 N/A N/A N/A N/A N/A N/A N/A
FC 101 N/A N/A N/A N/A N/A N/A N/A
MCB 102 Yes Yes Yes Yes Yes N/A N/A
Yes Yes Yes Yes Yes N/A N/A
FC 300 Yes Yes Yes Yes Yes Yes* Yes*
Table 20.1
* Only FC 302 from firmware version 6.6x.
Illustration 20.1
20 20 20.1 Creating CSIV files view with the default name starting from 1. Additionally
existing CSIV files or language files can be imported to the
New CSIV files can be created by right clicking from the list choosing Import File from the menu.
Drive File Manager right pane and choosing New File->CSIV
File. An empty CSIV file is created and listed in the right
130BT806.10
Illustration 20.2
130BT817.10
Illustration 20.3
Left view contains the parameter settings imported from Revert parameters to project drive settings applies the
the Project. Right view lists the actual CSIV file content. initialisation values to CSIV file contents corresponding to
the original project.
The CSIV file content is auto generated based on the Reset to default values - resets all parameters to Factory
settings configured in the File menu. configuration and erases the CSIV file content.
Full Change set builds up the CSIV file content based on
the changes made by the user in the project including all Press Save to save the parameter settings from the File
the dependant parameters. content to the CSIV file.
Minimal change set - builds up the CSIV file content based Press Cancel to discard all changes and close the CSIV
on changes made by the user only. Choosing this option editor.
the CSIV file will be independently from the frequency
converter firmware version, except if one of the user As part of the CSIV content, the frequency converter
configured parameters is not available. information is also saved to the file. When opening the file
in the CSIV editor a validation is made in order to check
The CSIV file editor additionally provides the feature to for compatibility.
change the parameter settings similar the MCT 10 Set-up
Software general parameter handling.
130BT818.10
the second time - validation.
Illustration 20.4
130BT819.10
Illustration 20.5
Illustration 20.6
130BT821.10
Illustration 20.7
Illustration 20.8
Illustration 20.9
Illustration 20.10
21 Troubleshooting
21 21
21.1 Save Error Dialog 21.2 Common Problems and Solutions
When an error dialog appears on the screen MCT 10 Set- 21.2.1 Changes Are Not Saved to PC
up Software has a facility for saving to a text file to record
the error message for later reference, for example to Checks that changes made in the Network folder have
obtain help from Support. Within the error dialog window, been copied over to the Project folder, and then saved to
select the option Save As and you will be able to record a directory on the users hard disk. Changes made in the
the error message as a text file with free choice of file Network folder are implemented in the field device only,
name and location. and are not automatically saved to a PC.
For example, when scanning the network for frequency 21.2.2 Error Message Whilst Installing MCT
converters, an error dialog will appear showing the 10 Set-up Software
frequency converters not detected:
Message such as "MCT 10 Set-up Software SET UP
SOFTWARE ERROR OPENING FC DRIVER" This error may
occur if there is a second PC program installed, using the
same COM port of the PC. Such a program could be a PLC
programming tool, Palm pilot driver or Cellular Phone
driver etc. Investigate whether other programs use the
same COM port. If this is the case make sure that the other
PC tool does not lock or reserve the COM port.
Illustration 21.2
21 21
Illustration 21.3
If an erroneous/illegal action has been attempted, an error When a communications error arises, the status bar at the
highlight will appear in the status bar at the bottom of the bottom of the MCT 10 Set-up Software window will be
MCT 10 Set-up Software window. highlighted and display a Communications Failed error
message, as shown in the following example:
Illustration 21.4
21 21
Illustration 21.5
Communications errors typically occur due to inadequate 21.3.2 Troubleshooting CRC Errors
screening of cables, i.e. cable is not installed in accordance
with installation instructions. CRC errors can occur during the write to drive procedure.
Should a CRC error occur, try to write to the frequency
21.3 Safe Plug-In
converter again.
This section contains common troubleshooting and known
error descriptions. When the CRC errors persist, verify the integrity of the
devices and communication.
21.3.1 Troubleshooting Communication
Errors 21.3.3 Device Error Codes
During commission, the communication between MCT 10 The following is a complete list of all error codes that can
Set-up Software and the frequency converter can fail. The appear within the Safe plug-in for MCB15x plugin and their
user is notified of this failure via a message. respective descriptions.
21 21
Green
Internal failure Reason Action Constant
1 Diagnostic in Green
progress Constant
67 Int Fail Check that data for Make a re-customi- Red Constant
tolerance error feedback (ppr., Type of sation with correct
exceeded: feedback and gear data if needed
Reaction STO ratio) are entered
Set 42-12 Encoder
correctly
Direction to the
Direction of feedback opposite value.
is wrong.
Decrease ramping
Due to use of time on frequency
feedback filter the converter
dynamic of the system
Try to run the
does not match with
system at e.g. 60
dynamic of feedback
RPM. If error nr. 99
filter (42-15 Feedback
now occurs, this is
Filter). System is
the reason.
ramping too fast.
Improve shielding
Feedback signals are
of feedback cables
not received at all.
and motor cables.
No correction Status of LED 1 and LED2 depends on safety
shielding of feedback function state assigned to DI1 and DI2
cables. respectively
Table 21.1
21 21
Internal failure Reason Action Green Constant
70 Int fail speed Happens during ramping Change 42-53 Start Red Constant
limit SLSa : to SLS limit, see 68. Ramp to Yes and set
Reaction STO Happens during speed 42-54 Ramp Down
below SLS limit: Time accordingly.
If speed is above Cut Increase 42-50 Cut Off
Off speed at activation
Speed or decrease
point and 42-53 Start
42-51 Speed Limit to
Ramp is set to No,
get a larger tolerance
this error occurs.
If the problem
persists, contact
Danfoss
Table 21.2
21 21
Green
Internal failure Reason Action Constant
73 Int Fail safe Diagnostic of safe output First power cycle Red Constant
output switch1: of CPU 1 fails. frequency converter
Reaction STO or restart the MCB
15x by 42-90 Restart
Safe Option.
If the problem
persists, contact
Danfoss
74 Int Fail safe Diagnostic of safe output First power cycle Red Constant
output switch2: of CPU 2 fails. frequency converter
Reaction STO or restart the option
by 42-90 Restart Safe
Option.
If the problem
persists, contact
Danfoss
75 Int Fail DI2 in Safety input Check that configu- Red Constant
PUST: Reaction connected to DI2 has ration of DI2
STO illegal signal level. (42-21 Type sub index
[1] is set correctly or
Sensor is broken Status of LED 1 and LED2 depends on
the connected sensor
safety function state assigned to DI1 and
is installed according
DI2 respectively
to specification.
76 Int Fail DI1 in Safety input Check that the Red Constant
PUST: Reaction connected to DI1 has configuration of DI1
STO illegal signal level. (42-21 Type sub index
[1] is set correctly or
Sensor is broken
the connected sensor
is installed according
to specification.
77 Int Fail failsafe The CRC of the MCB 15x Configure the MCB 15x Red Constant
data CRC does not match the with MCT 10 safe plug-in
mismatch: stored CRC value on the or by CRC select/LCP
Reaction STO frequency converter. copy
78 Int Fail The communication First power cycle Red Constant
S1S2CommChan between CPU 1 and CPU frequency converter
nel: Reaction 2 fails. or restart the MCB
STO 15x by 42-90 Restart
Safe Option.
Table 21.3
21 21
Green
Internal failure Reason Action Constant
80 Int Fail No CAN Contact Danfoss Red Constant
comm: Reaction
STO
81 Int Fail under Voltage for CPU 1 is too First power cycle Red Constant
voltage Vuc1: low. frequency
Reaction STO converter.
If the problem
persists, contact
Danfoss
82 Int Fail Voltage for CPU 1 is too First power cycle Red Constant
overvoltage high. frequency
Vuc1: Reaction converter.
STO
If the problem
persists, contact
Danfoss
83 Int Fail Voltage for terminal 12 First power cycle Red Constant
undervoltage 24 safe output is too low. frequency
V IO: Reaction converter.
STO
If the problem
persists, contact
Danfoss
Status of LED 1 and LED2 depends on safety
84 Int Fail Voltage for terminal 12 First power cycle function state assigned to DI1 and DI2 Red Constant
overvoltage 24v safe output is too high. frequency respectively
IO: Reaction converter.
STO
If the problem
persists, contact
Danfoss
85 Int Fail Voltage for CPU 2 (GPIO) First power cycle Red Constant
undervoltage is too low. frequency
Vuc2: Reaction converter.
STO
If the problem
persists, contact
Danfoss
86 Int Fail Voltage for CPU 2 (GPIO) First power cycle Red Constant
overvoltage is too high. frequency
Vuc2: Reaction converter.
STO
If the problem
persists, contact
Danfoss
87 Int Fail Voltage used for other First power cycle Red Constant
undervoltage circuits than CPU is too frequency
int5v: Reaction low. converter.
STO
If the problem
persists, contact
Danfoss
Table 21.4
21 21
Green
Internal failure Reason Action Constant
88 Int Fail Voltage used for other First power cycle Red Constant
overvoltage circuits than CPU is too frequency
int5v: Reaction high. converter.
STO
If the problem
persists, contact
Danfoss
89 Int Fail Memory Data in EEPROM for Try to perform a Red Constant
Fail S2: Reaction CPU 2 is corrupted. general reset of
STO the MCB 15x with
The Flash memory
the Adminis-
fails.
tration button.
If the problem
persists, contact
Danfoss
90 Int Fail Memory Data in EEPROM for Try to perform a Red Constant
Fail S1: Reaction CPU 1 is corrupted. general reset of
STO the MCB 15x with
The Flash memory
the Adminis-
fails.
tration button.
If the problem
persists, contact
Danfoss Status of LED 1 and LED2 depends on safety
91 Int Fail Voltage for CPU2 (PLL) s First power cycle function state assigned to DI1 and DI2 Red Constant
undervoltage too low. frequency respectively
Vuc2 PLL: converter.
Reaction STO
If the problem
persists, contact
Danfoss
92 Int Fail Voltage for CPU2 (PLL) is First power cycle Red Constant
overvoltage too high. frequency
Vuc2 PLL: converter.
Reaction STO
If the problem
persists, contact
Danfoss
93 Int Fail Voltage for CPU2 (Core) s First power cycle Red Constant
undervoltage too low. frequency
Vuc2 Core: converter.
Reaction STO
If the problem
persists, contact
Danfoss
94 Int Fail Voltage for CPU2 (Core) is First power cycle Red Constant
overvoltage too high. frequency
Vuc2 Core: converter.
Reaction STO
If the problem
persists, contact
Danfoss
Table 21.5
21 21
Green
Internal failure Reason Action Constant
95 Int Fail Voltage for CPU2 (SDRAM) First power cycle Red Constant
undervoltage s too low. frequency
Vuc2 SDRAM: converter.
Reaction STO
If the problem
persists, contact
Danfoss
96 Int Fail Voltage for CPU2 (SDRAM) First power cycle Red Constant
overvoltage is too high. frequency
Vuc2 SDRAM: converter.
Reaction STO
If the problem
persists, contact Status of LED 1 and LED2 depends on safety
Danfoss function state assigned to DI1 and DI2
97 Int Fail MOC Fail Contact Danfoss respectively Red Constant
S1: Reaction
STO
98 Int fail invalid Version of customisation Do a new configu-
customer file file of MCB 15x stored in ration with MCT 10
version EEPROM does not match safe plug-in which
the customisation file supports the SW
supported by the SW version of MCB 15x.
version of MCB 15x.
99 Int Fail The connected feedback Check to connection is Red
Feedback error source does not give any done according to the
signal. specification or if the
feedback source is
broken.
113 Ext Fail DI1 : Safety input connected Check that configu- Red Constant Red flashing,
Reaction STO to DI1 has illegal ration of DI1 cycle (on 500
signal level. (42-21 Type sub index ms, off 500
[0] is set correctly or ms)
Sensor is broken.
the connected sensor
is installed according
to specification Status depends on
177 Ext Fail See 113 See 113 Red Constant safety function state Red flashing,
DI1 :Reaction assigned to DI2 cycle (on 500
SS1a ms, off 500
ms)
241 Ext Fail See 113 See 113 Red Constant Red flashing,
DI1 :Reaction cycle (on 500
SS1b ms, off 500
ms)
114 Ext Fail DI2 : Safety input connected Check that configu- Status depends on Red Constant Red flashing,
Reaction STO to DI2 has illegal ration of DI2 Safety function state cycle (on 500
signal level. (42-21 Type sub index assigned to DI1 ms, off 500
[1] is set correctly or ms)
Sensor is broken
the connected sensor
is installed according
to specification
21 21
178 Ext Fail See 114 See 114 Status depends on Red Constant Red flashing,
DI2 :Reaction Safety function state cycle (on 500
SS1a assigned to DI1 ms, off 500
ms)
242 Ext Fail See 114 See 114 Status depends on Red Constant Red flashing,
DI2 :Reaction Safety function state cycle (on 500
SS1b assigned to DI1 ms, off 500
ms)
115 Ext Fail Prec The frequency converter Increase speed to Red flashing,
Thresh Timer has been running below above 120 RPM. cycle (on 500
Elapsed : 120 RPM for more than ms, off 500
Reaction STO the time entered in ms)
parameter 42-18 Zero
Speed Timer with safe
function SLS active.
179 Ext Fail Prec See 115 See 115 Red flashing,
Thresh Timer cycle (on 500
Elapsed ms, off 500
:Reaction SS1a ms)
243 Ext Fail Prec See 115 See 115 Red flashing,
Thresh Timer cycle (on 500
Elapsed ms, off 500
:Reaction SS1b Status of LED 1 and LED2 depends on Safety ms)
116 Ext Fail SF The frequency converter Increase speed to function state assigned to DI1 and DI2 Red flashing,
activation has been running below above 120 RPM. respectively cycle (on 500
Speed 120 RPM for more that 1 ms, off 500
Suspension : year and a safety function ms)
Reaction STO that need speed feedback
is activated.
180 Ext Fail SF See 116 See 116 Red flashing,
activation cycle (on 500
Speed ms, off 500
Suspension: ms)
Reaction SS1a
244 Ext Fail SF See 116 See 116 Red flashing,
activation cycle (on 500
Speed ms, off 500
Suspension ms)
:Reaction SS1b
Table 21.6
*MG10R902*