Ghousia College of Engineering Ramanagaram: I Internal Assessment

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Ghousia College of Engineering Ramanagaram

DEPARTMENT OF MECHANICAL ENGINEERING


IV SEM B.E, B Sec
Sub code: 10ME45 MANUFACTURING PROESS-II Time: 1hr
Date: 16-03-2016 I Internal Assessment Max. Marks: 25

Note: Answer any TWO full Questions.

1.a. With suitable sketches. Explain the different types of chips formed during machining (6Marks)
b. Explain the fallowing with a neat sketch.

i) Back Rake Angle, ii) Side cutting edge angle, iii) End Relief Angle, iii) Nose radius (6Marks)
2. a Explain with sketch Merchants circle of force analysis (6Mark)
b. Explain the differences between Orthogonal and Oblique cutting giving one example

of each. (6Marks)
3. a The fallowing data was obtained during orthogonal cutting on a workpiece material
Chip thickness ratio=0.45mm,width of cut = 8.5mm,feed = 0.25mm/rev,cutting force
= 113kg, Thurst force= 29.5 kg, Cutting speed was 150m/min,Cutting speed was 150m/min
and the rake angle was+100 .Calculate the fallowing
i).Chip thickness ratio ii).Chip reduction coefficient iii).Shear angle iv).Velocity along chip/tool face

v).Frictional force along tool face vi).Shear stress vii).Power required for cutting (12Marks)

Sign of Staff in charge Sign of H.O.D

Ghousia College of Engineering Ramanagaram


DEPARTMENT OF MECHANICAL ENGINEERING
IV SEM B.E, B Sec
Sub code: 10ME45 MANUFACTURING PROESS-II Time: 1hr
Date: 16-03-2016 I Internal Assessment Max. Marks: 25

Note: Answer any TWO full Questions.

1.a. With suitable sketches. Explain the different types of chips formed during machining (6Marks)
b. Explain the fallowing with a neat sketch.

i) Back Rake Angle, ii) Side cutting edge angle, iii) End Relief Angle, iii) Nose radius (6 Marks)

2. a Explain with sketch Merchants circle of force analysis (6Mark)
b. Explain the differences between Orthogonal and Oblique cutting giving one example

of each. (6Marks)
3. a The fallowing data was obtained during orthogonal cutting on a workpiece material
Chip thickness ratio=0.45mm,width of cut = 8.5mm,feed = 0.25mm/rev,cutting force
= 113kg, Thurst force= 29.5 kg, Cutting speed was 150m/min,Cutting speed was 150m/min
and the rake angle was+100 .Calculate the fallowing
i).Chip thickness ratio ii).Chip reduction coefficient iii).Shear angle iv).Velocity along chip/tool face

v).Frictional force along tool face vi).Shear stress vii).Power required for cutting (12Marks)

Sign of Staff in charge Sign of H.O.D

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