ZF 5HP19HL PDF

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ZF5HP19 HL iss 2

JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922) ZF 61


ZF 5HP19 HL Please quote the full transmission code when ordering parts
1050 060 1997 on - 5 speed rear wheel drive transaxle. Porsche
Iss 01/05/98

Illus Description Part No. Illus Description Part No

KITS 91 "E" clutch steel 5 213 12 19


Overhaul 213 02 06 92 "E" clutch spring steel 1 213 12 10
93 "E" clutch outer steel 1 213 12 08
94 "E" clutch diaphram spring 1 213 24 03

100 "F" clutch friction 135 X 1.6 X 30T 6 157 11 03


GASKETS 101 "F" clutch steel 5 213 12 24
NI Pan 213 25 03 102 "F" clutch spring steel 1 213 12 13
2 Transfer case to main case 213 25 06 104 "F" clutch diaphram spring 119 X 74 X 12T 1 213 24 04
NI Valve body to plate 213 25 05
110 "D" clutch friction 147 X 1.6 X 30T 6 183 11 05
111 "D" clutch steel 6 183 12 02
112 "D" clutch spring steel 1 183 12 04
RUBBER COMPONENTS 113 "D" clutch outer steel 1 183 13 01
10 Pump to stator support flange "O" 213 16 01 114 "D" clutch diaphram spring 1 213 12 21
11 Stator support flange to case "O" 213 16 09
12 "C" clutch piston outer "O" ring 137 16 05 120 "G" clutch friction 135 X 1.6 X 30T 4 157 11 03
13 "C" clutch piston inner "O" ring 208 16 04 121 "G" clutch steel 4 213 12 14
122 "G" clutch spring steel 1 213 12 13
16 "B" clutch piston inner "O" ring 213 16 02 123 "G" clutch outer steel 1 213 12 23
17 "B" clutch piston outer "O" ring 180 16 11 124 "G" clutch diaphram spring 1 213 24 06

20 "A" clutch piston outer "O" ring 157 16 01 FILTER


21 "A" clutch piston inner "O" ring 183 16 05 NI Main pick up 213 27 03
22 "A" clutch "O" ring 213 16 03 NI Valve body thimble screen 208 27 02

25 "E" clutch inner "O" ring 213 16 04


26 "E" clutch outer "O" ring 180 16 05 BUSHES & BEARINGS
27 "E" clutch oil dam "O" ring 137 16 06 131 Sun gear needle bush 30.8 x 50 x 5 1 213 21 01
132 "F" cyl eared bush 1 157 21 01
28 Input shaft "O" ring 213 16 05 133 Transfer gear bearing 46 x 75 x 18 4 212 21 02
29 Input shaft "O" ring 213 16 06 134 Transfer gear bearing 34.9 x 65 x 18 2 212 21 04

32 "D" clutch inner "O" ring 137 16 06 135 Output flange bearing 35 x 62 x 14 1 213 21 02
33 "D" clutch outer "O" ring 137 16 05 136 Diff bearing 41x 68 x17.5 1 213 21 02
137 Diff bearing 53.9 x 88.9 x 19 1 213 21 03
34 "G" clutch outer "O" ring 213 16 02 138 Trans shaft bearing 41.2 x 82.5 x 63.1 1 213 21 04
35 "G" clutch inner "O" ring 180 16 09 139 Drive shaft bearing

36 Freewheel shaft "O" ring 2 157 16 04 THRUST WASHERS


39 "F" clutch inner "O" ring 137 16 06 144 Pump seal washer 1 212 22 01
40 "F" clutch outer "O" ring 213 16 02 145 Stator needle thrust 57.9 x 88 x 2.8 1 213 23 02
41 "F" cylinder "O" ring 157 16 02
44 RH drive flange cover "O" ring 213 16 12 146 Stator support shim 3.60 AR 183 22 08
146 Stator support shim 3.40 AR 183 22 09
METAL CLAD SEALS 146 Stator support shim 3.20 AR 183 22 10
48 Converter 45 x 58 x 7 212 15 01 146 Stator support shim 3.00 AR 183 22 11
49 Transfer shaft 37.5 x 88 x 16 213 15 04 146 Stator support shim 2.80 AR 183 22 12
NI Selector shaft 12 x 22 x 5 213 15 02
50 Diff to trans 34 x 46/47 x 12/16 213 15 05 146 Stator support shim 2.60 AR 183 22 13
51 Drive shaft 60 x 80 x 7.5 213 15 07 146 Stator support shim 2.40 AR 183 22 14
52 Drive shaft 42 x 55 x 8 213 15 09 146 Stator support shim 2.20 AR 183 22 15
146 Stator support shim 2.00 AR 183 22 16
146 Stator support shim 1.80 AR 183 22 17
SHAFT SEALING RINGS
54 Stator support 2 213 26 01 146 Stator support shim 1.60 AR 183 22 18
55 Stator support 1 213 26 02 146 Stator support shim 1.40 AR 183 22 19
56 Intermediate shaft 1 213 26 03 146 Stator support shim 1.20 AR 183 22 20
57 Intermediate shaft 1 157 26 02 146 Stator support shim 1.00 AR 183 22 21
58 Free wheel shaft 1 157 26 05
59 Free wheel shaft 1 157 26 05 147 "A" cyl needle thrust 57.9x75.5x3.6 1 213 23 02
151 Front inter shaft needle set 1 213 23 03
CLUTCH PLATES 152 Rear inter shaft needle set 1 213 23 04
60 "C" clutch friction 169 X 1.6 X 40T 5 212 11 01 153 Planetary needle set 1 213 23 05
61 "C" clutch steels 5 212 12 12 154 Ring gear needle set 1 213 23 06
62 "C" clutch spring steel 1 213 12 02
63 "C" clutch outer steel 1 213 12 03 157 "G" cyl thrust 1 157 22 14
64 "C" clutch diaphram spring 1 213 24 01 158 Park lock wheel needle set (rear) 1 213 23 07

70 "B" clutch friction 155 X 2.0 X 30T 2 213 11 01 160 Ring gear needle set (rear) 1 213 23 08
71 "B" clutch steel 2 213 12 04 161 Gearset needle set (rear) 1 213 23 08
72 "B" clutch spring steel 1 213 12 05 164 Needle set 33x 52x 5 1 213 23 09
73 "B" clutch outer steel 1 213 12 06
74 "B" clutch diaphram spring 1 213 24 08 165 Selective washer 5.10 AR 213 22 01A
165 Selective washer 4.90 AR 213 22 01B
80 "A" clutch friction 147 X 1.6 X 30T 5 183 11 03 165 Selective washer 4.70 AR 213 22 01C
81 "A" clutch steel 5 213 12 04 165 Selective washer 4.50 AR 213 22 01D
82 "A" clutch spring steel 1 157 12 02 165 Selective washer 4.30 AR 213 22 01E
83 "A" clutch outer steel 1 213 12 06
84 "A" clutch diaphram spring 1 213 24 08 165 Selective washer 4.10 AR 213 22 01F
90 "E" clutch friction 147 X 1.6 X 30T 5 183 11 03 165 Selective washer 3.90 AR 213 22 01G
165 Selective washer 3.70 AR 213 22 01H

ZF 62 JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922)


Please quote the full transmission code when ordering parts ZF 5HP19 HL
1997 on - 5 speed rear wheel drive transaxle. Porsche
Iss 01/05/98 1050 060
Illus Description Part No. Illus Description Part No

165 Selective washer 3.50 AR 213 22 01J 170 Crown wheel to cover shim 1.25 AR 213 22 05P
165 Selective washer 3.30 AR 213 22 01K 170 Crown wheel to cover shim 1.20 AR 213 22 05R

165 Selective washer 3.10 AR 213 22 01L 170 Crown wheel to cover shim 1.15 AR 213 22 05S
165 Selective washer 2.90 AR 213 22 01M 170 Crown wheel to cover shim 1.10 AR 213 22 05T
165 Selective washer 2.70 AR 213 22 01N 170 Crown wheel to cover shim 1.05 AR 213 22 05U
170 Crown wheel to cover shim 1.00 AR 213 22 05V
167 Shim 2.00 AR 213 22 02A
167 Shim 1.95 AR 213 22 02B 171 Crown wheel inside shim 1.95 AR 213 22 06A
167 Shim 1.90 AR 213 22 02C 171 Crown wheel inside shim 1.90 AR 213 22 06B
167 Shim 1.85 AR 213 22 02D 171 Crown wheel inside shim 1.85 AR 213 22 06C
167 Shim 1.80 AR 213 22 02E 171 Crown wheel inside shim 1.80 AR 213 22 06D
171 Crown wheel inside shim 1.75 AR 213 22 06E
167 Shim 1.75 AR 213 22 02F
167 Shim 1.70 AR 213 22 02G 171 Crown wheel inside shim 1.70 AR 213 22 06F
167 Shim 1.65 AR 213 22 02H 171 Crown wheel inside shim 1.65 AR 213 22 06G
167 Shim 1.60 AR 213 22 02J 171 Crown wheel inside shim 1.60 AR 213 22 06H
167 Shim 1.55 AR 213 22 02K 171 Crown wheel inside shim 1.55 AR 213 22 06J
171 Crown wheel inside shim 1.50 AR 213 22 06K
167 Shim 1.50 AR 213 22 02L
167 Shim 1.45 AR 213 22 02M 171 Crown wheel inside shim 1.45 AR 213 22 06L
167 Shim 1.40 AR 213 22 02N 171 Crown wheel inside shim 1.40 AR 213 22 06M
167 Shim 1.35 AR 213 22 02P 171 Crown wheel inside shim 1.35 AR 213 22 06N
167 Shim 1.30 AR 213 22 02R 171 Crown wheel inside shim 1.30 AR 213 22 06P
171 Crown wheel inside shim 1.25 AR 213 22 06R
167 Shim 1.25 AR 213 22 02S
167 Shim 1.20 AR 213 22 02T 171 Crown wheel inside shim 1.20 AR 213 22 06S
167 Shim 1.15 AR 213 22 02U 171 Crown wheel inside shim 1.15 AR 213 22 06T
167 Shim 1.10 AR 213 22 02V 171 Crown wheel inside shim 1.10 AR 213 22 06U
167 Shim 1.05 AR 213 22 02W 171 Crown wheel inside shim 1.05 AR 213 22 06V
171 Crown wheel inside shim 1.00 AR 213 22 06W
167 Shim 1.00 AR 213 22 02X

169 Transfer shaft washer 2.20 AR 213 22 08A


CIRCLIPS
180 "C" clutch selective 2.80 AR 213 32 01A
169 Transfer shaft washer 2.15 AR 213 22 08B
180 "C" clutch selective 2.60 AR 213 32 01B
169 Transfer shaft washer 2.10 AR 213 22 08C
180 "C" clutch selective 2.40 AR 213 32 01C
169 Transfer shaft washer 2.05 AR 213 22 08D
180 "C" clutch selective 2.20 AR 213 32 01D
169 Transfer shaft washer 2.00 AR 213 22 08E
180 "C" clutch selective 2.00 AR 213 32 01E
169 Transfer shaft washer 1.95 AR 213 22 08F
180 "C" clutch selective 1.80 AR 213 32 01F
169 Transfer shaft washer 1.90 AR 213 22 08G
180 "C" clutch selective 1.60 AR 213 32 01G
169 Transfer shaft washer 1.85 AR 213 22 08H
180 "C" clutch selective 1.40 AR 213 32 01H
169 Transfer shaft washer 1.80 AR 213 22 08J
169 Transfer shaft washer 1.75 AR 213 22 08K
181 "B" clutch selective 2.00 AR 213 32 02A
169 Transfer shaft washer 1.70 AR 213 22 08L
181 "B" clutch selective 1.80 AR 213 32 02B
169 Transfer shaft washer 1.65 AR 213 22 08M
181 "B" clutch selective 1.60 AR 213 32 02C
181 "B" clutch selective 1.40 AR 213 32 02D
169 Transfer shaft washer 1.60 AR 213 22 08N
181 "B" clutch selective 1.20 AR 213 32 02E
169 Transfer shaft washer 1.55 AR 213 22 08P
181 "B" clutch selective 1.00 AR 213 32 02F
169 Transfer shaft washer 1.50 AR 213 22 08R
169 Transfer shaft washer 1.45 AR 213 22 08S
182 "A" clutch selective 2.80 AR 183 32 01
169 Transfer shaft washer 1.40 AR 213 22 08T
182 "A" clutch selective 2.60 AR 157 32 07
182 "A" clutch selective 2.40 AR 183 32 03
169 Transfer shaft washer 1.35 AR 213 22 08U
182 "A" clutch selective 2.20 183 32 04
169 Transfer shaft washer 1.30 AR 213 22 08V
182 "A" clutch selective 2.00 183 32 05
169 Transfer shaft washer 1.25 AR 213 22 08W
169 Transfer shaft washer 1.20 AR 213 22 08X
182 "A" clutch selective 1.80 183 32 05
169 Transfer shaft washer 1.15 AR 213 22 08Y
182 "A" clutch selective 1.60 183 32 07
182 "A" clutch selective 1.40 183 32 08
169 Transfer shaft washer 1.10 AR 213 22 08Z
182 "A" clutch selective 1.20 183 32 09
169 Transfer shaft washer 1.05 AR 213 22 08AA
182 "A" clutch selective 1.00 183 32 10
169 Transfer shaft washer 1.00 AR 213 22 08AB
169 Transfer shaft washer 0.95 AR 213 22 08AC
183 Input shaft retaining ring 213 32 03
169 Transfer shaft washer 0.90 AR 213 22 08AD
184 "E" clutch oil dam retainer 213 32 04
169 Transfer shaft washer 0.85 AR 213 22 08AE
185 "E" clutch oil retainer 2.80 157 32 18
169 Transfer shaft washer 0.80 AR 213 22 08AF
185 "E" clutch oil retainer 2.60 157 32 19
185 "E" clutch oil retainer 2.40 157 32 20
170 Crown wheel to cover shim 1.90 AR 213 22 05A
185 "E" clutch oil retainer 2.20 157 32 21
170 Crown wheel to cover shim 1.85 AR 213 22 05B
185 "E" clutch oil retainer 2.00 157 32 22
170 Crown wheel to cover shim 1.80 AR 213 22 05C
185 "E" clutch oil retainer 1.80 157 32 23
170 Crown wheel to cover shim 1.75 AR 213 22 05D
170 Crown wheel to cover shim 1.70 AR 213 22 05E
185 "E" clutch oil retainer 1.60 157 32 24
185 "E" clutch oil retainer 1.50 213 32 05
170 Crown wheel to cover shim 1.65 AR 213 22 05F
185 "E" clutch oil retainer 1.40 157 32 25
170 Crown wheel to cover shim 1.60 AR 213 22 05G
185 "E" clutch oil retainer 1.20 157 32 26
170 Crown wheel to cover shim 1.55 AR 213 22 05H
185 "E" clutch oil retainer 1.00 157 32 27
170 Crown wheel to cover shim 1.50 AR 213 22 05J
170 Crown wheel to cover shim 1.45 AR 213 22 05K
186 Shaft to ring gear retainer 183 32 24
190 Freewheel shaft 213 32 11
170 Crown wheel to cover shim 1.40 AR 213 22 05L
170 Crown wheel to cover shim 1.35 AR 213 22 05M
191 "D" clutch plate retainer sel 4.20 AR 213 32 06A
170 Crown wheel to cover shim 1.30 AR 213 22 05N

JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922) ZF 63


ZF 5HP19 HL Please quote the full transmission code when ordering parts
1050 060 1997 on - 5 speed rear wheel drive transaxle. Porsche Iss 10/08/98

Illus Description Part No. Illus Description Part No

191 "D" clutch plate retainer sel 4.00 AR 157 32 04 256 "F" clutch pressure plate 213 29 20
191 "D" clutch plate retainer sel 3.80 AR 213 32 06B 257 "F" clutch stop ring 213 29 21
191 "D" clutch plate retainer sel 3.60 AR 213 32 06C 258 Ring gear carrier shaft 157 29 33
191 "D" clutch plate retainer sel 3.40 AR 213 32 06D 259 Ring gear 157 29 24
191 "D" clutch plate retainer sel 3.20 AR 213 32 06E
260 Planet carrier 213 66 02
191 "D" clutch plate retainer sel 3.00 157 32 06 261 Sun gear & flange 213 65 02
191 "D" clutch plate retainer sel 2.80 183 32 01 265 Drive pinion 213 29 61
191 "D" clutch plate retainer sel 2.60 157 32 07 266 Driven pinion 213 29 62
191 "D" clutch plate retainer sel 2.40 183 32 03 268 Transfer shaft bearing ring 213 29 32
191 "D" clutch plate retainer sel 2.20 183 32 04
269 Park lock spring 213 29 33
192 Circlip 157 32 12 270 Park lock wheel 213 29 34
275 Transfer shaft nut 213 29 35
193 "G" clutch plate retainer sel 3.40 157 32 09 276 Crown wheel, pinion & shaft 213 68 05
193 "G" clutch plate retainer sel 3.20 157 32 10 277 Differential 213 68 06
193 "G" clutch plate retainer sel 3.00 157 32 11
193 "G" clutch plate retainer sel 2.80 180 32 03 278 Differential cover 213 29 63
193 "G" clutch plate retainer sel 2.60 180 32 05 279 Oil baffle plate 213 29 64
280 Output flange 213 29 65
193 "G" clutch plate retainer sel 2.40 180 32 07 285 Sealing ring 213 29 54
193 "G" clutch plate retainer sel 2.20 180 32 09 286 Drive shaft support 213 29 66
193 "G" clutch plate retainer sel 2.00 180 32 11
193 "G" clutch plate retainer sel 1.80 180 32 13 288 Drive shaft

194 "F" cyl bush retainer 180 32 17 ELECTRICAL


NI Inhibitor switch 213 35 12
195 "F" clutch plate retainer sel 2.80 180 32 03
NI Valve body wire harness 213 35 13
195 "F" clutch plate retainer sel 2.60 180 32 05
NI Pressure regulator 1 213 35 09
195 "F" clutch plate retainer sel 2.40 180 32 07
NI Pressure regulator 3 213 35 10
195 "F" clutch plate retainer sel 2.20 180 32 09
NI Solenoid valve 3 213 35 11
195 "F" clutch plate retainer sel 2.00 180 32 11

195 "F" clutch plate retainer sel 1.80 180 32 13


195 "F" clutch plate retainer sel 1.60 180 32 15 CONVERTERS
195 "F" clutch plate retainer sel 1.40 180 32 17 Code 002 213 30 10
195 "F" clutch plate retainer sel 1.20 180 32 19
TOOLS
198 Ring gear to shaft retainer 157 32 13 Wallchart 213 33 13

199 Transfer shaft 213 32 09


200 LH drive shaft 213 32 10

HARD PARTS
210 Pump 213 38 04
211 Pump wear plate 213 38 05
212 Stator support assembly 213 39 03
213 "C" clutch cyl 213 29 58
214 "C" clutch piston 213 45 01

215 "C" clutch stop ring 213 29 03


220 "B" clutch cyl 213 29 04
221 "B" clutch piston 213 45 07
222 "B" clutch stop ring 213 29 03
223 "A" clutch cyl 213 29 05

224 "A" clutch piston 213 45 03


225 "A" clutch stop ring 213 29 06
229 Collar - input shaft 213 29 07
230 Input shaft 213 64 01
231 "E" clutch piston 213 45 08

232 "E" clutch oil dam 213 29 08


233 Intermediate shaft 213 29 09
234 Sun gear shaft 157 65 01
235 Sun gear & shell 213 65 03
240 Planet carrier 213 66 03

241 Ring gear 213 29 59


242 Ring gear shaft 213 29 11
243 Spider clutch bell 213 29 27
244 Free wheel shaft 213 44 01
245 Free wheel 213 44 02

246 Free wheel washer 157 22 08


247 "D" clutch piston 157 45 09
248 "D" & "G" clutch cyl complete assly 1060 273 019 213 29 43
249 "G" clutch piston 213 45 05
250 "F" clutch cyl 213 29 60

255 "F" clutch piston 213 45 06

ZF 64 JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922)

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