THINKING BEYOND THE OBVIOUS

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Pressure Vessel Applications,

Operations and Maintenance
WORKSHOP

30 - 31 October 2012
Global Prospectus Training Centre,
366 Pretoria Avenue, Randburg

Endorsed and accredited by Southern African Asset Management Association (SAAMA)

Ref no: SAAMA00469

SETA Accreditation No. 2502

 OVERVIEW
The design of pressure vessels is a specialist task that requires a thorough understanding of topics such as: strength of materials,
stress analysis and relevant design codes. Pressure vessel design also necessitates a logical, planned approach to the documentation
of all relevant calculations as in many cases; these design calculations can be quite extensive. Given that pressure differential is
dangerous and that fatal accidents have occurred in the development and operation of pressure vessels, standards have been
established and applied to ensure safety governing the design, fabrication, and inspection of boilers and pressure vessels such as
the ASME BPVC Section VIII Div. 1 (Code).

It is therefore appropriate that South African engineers should be provided with an opportunity to formally receive instruction
in the area of pressure vessel design in the context of the relevant South African standard. This 2-day intensive practical training
course will offer insight into the requirements outlined in designing, operating and maintaining pressure vessels. Delegates will
be awarded with an opportunity to understand how to apply the standard to common scenarios they face in the design and
fabrication of the equipment they work with.

WORKSHOP OBJECTIVES
At the completion of this workshop, each delegate should be able to:
Thoroughly understand how strength of materials theory forms the basis of all international pressure vessel codes
and standards
Understand the most commonly used terms and jargon within the area of pressure vessel design
Recognize and compare the different methods of stress analysis available for pressure vessel design purpose
Appreciate the intent and instruction contained within the most commonly employed clauses of the Code and the
South Africa standard
Have a basic understanding of topics relating to: Vessel Manufacturing Methods, Vessel Testing, Marking and Qualification,
and Relief Devices.

WHO SHOULD ATTEND

Process Design Engineers Mechanical Engineers
Process Engineers Technical Engineers
Head of Maintenance or Operations Operations Engineers
Project Engineers Production Engineers
Line Managers and Supervisors Plant Engineers
Maintenance Technicians Consulting Engineers
Maintenance Engineers Pump Sales Representatives
Inspections Engineers Anyone who needs to select, specify, commission, install
Reliability Engineers and/or maintain pumping equipment

EXPERT FACILITATOR

Ntozelizwe Benjamin Mqenebe

Ntozelizwe Benjamin Mqenebe, is a seasoned reliability and maintenance consultant and advisor with 8 years of solid experience in
the field. He had been invited in different maintenance and reliability trainings in South Africa, Nepal, India and USA. His portfolio of
maintenance trainings include Maintenance Management courses on TPM, Lubrication, Tribology, Condition-Based Maintenance,
RCM, RCFA, Planned Maintenance, World Class Maintenance Management, The 12 Disciplines, Oil Contamination Control, Life Cycle
Management, Maintenance Indices and KPIs, Maintenance Strategies and much more. Ntozelizwe previously worked with Umgeni
Water, as Engineer-In Training, System Administrator and later Reliability Engineer. He worked for Engineering & Projects Company
as their Mechanical Engineer on the Ghana Tarkwa CIL Project, and later on the Namibian Langer Heinrich Uranium Project. He
joined VWS Envig on the RBMR project and Madagascar project in Ambatovy. Worked as a Systems Engineer for Port Elizabeth
Metropolitan Municipality on their Operations & Maintenance module for EDAMS. He joined Arcelormittal Newcastle (Sinter Plant)
as a Senior Engineer responsible for Reliability and Maintenance services. Ntozelizwe is currently working for Lizwe Engineers as
the CEO since 2009.

GLOBAL PROSPECTUS TRAINING (PTY) LTD. Chief Executive OIFer - Dhevaraj Pillay
Johannesburg - Tel: +27 11 781 6222 Fax: +27 11 781 6044 Marketing - [email protected] Auditors - Russell Bedford SA (Jhb) Inc.
Pietermaritzburg - Tel: +27 33 391 4229 Fax: +27 33 391 5722 Design - www.designmaster.co.za (071 018 8355) Legal - DA Morris & Associates
 DAY 1 DAY 2

08:00 08:20 Early morning refreshments 08:00 08:20 Early morning refreshments
and registration
08:20 08:30 Opening address
08:20 08:30 Opening address
08:30 10:30 Loads, Shells & Joints Continued ...
08:30 10:30 Background information Advanced shell design pressure and
Industry terms and jargon defined combined loadings
Examples of pressure vessel failures Advanced shell design stiffening rings
Tensile tests and stress-stain diagrams End design thickness, shape, attachment
Stresses: Primary, secondary, peak and allowable Design of doors, stays and manholes, etc.
Failure theories Worked example problems
Thin walled versus thick-walled pressure vessels
Roarks, Shigleys and Timoshenkos formulas 10:30 10:45 Mid-morning Break
versus Finite Element (FEA) methods
Background information to ASME Code
and its rules 10:45 11:30 Openings, Connections,
Vessel classes Branches & Supports
Worked example problems Design of openings un-reinforced and reinforced
Design of connections and branches
10:30 10:45 Mid-morning Break Design of vessels supports
Worked example problems

10:45 12:45 Layout

Pressure vessel parts and components: Shell, head, 11:30 12:45 Ancillaries
legs, skirt, internals, etc. Level gauges
Pressure Vessel Orientation Arrestors
Examples of industry standard pressure vessels for Relief valves
various selected applications
Worked example problems 12:45 13:45 Lunch Break

12:45 13:45 Lunch Break 13:45 15:00 Manufacturing

Pressure vessel fabrication
13:45 15:00 Materials Pressure vessel inspection
Materials selection and specification Testing and documentation
Commonly used materials and their applications
Material identification 15:00 15:15 Afternoon Break
Materials testing
Corrosion allowances
15:15 16:45 ASME BPVC Section VIII Div. 1
15:00 15:15 Afternoon Break Comparison with AS 1210
ASME pressure vessel code history and structure
A brief summary of design rules and equations
15: 15 16:45 Loads, Shells & Joints A brief comparison between ASME BPVC
Design pressure, temperature, load factors and Section VIII Div. 1 and AS1210
combined loadings A basic worked example problem to ASME BPV
Joint Design Welded, Brazed, Soldered, etc. Section VIII Div. 1
Basic shell design internal pressure only
Advanced shell design pressure and 16:45 End of Day Two
combined loadings
Worked example problems

16:45 End of Day One

GLOBAL PROSPECTUS TRAINING (PTY) LTD. Chief Executive OIFer - Dhevaraj Pillay
Johannesburg - Tel: +27 11 781 6222 Fax: +27 11 781 6044 Marketing - [email protected] Auditors - Russell Bedford SA (Jhb) Inc.
Pietermaritzburg - Tel: +27 33 391 4229 Fax: +27 33 391 5722 Design - www.designmaster.co.za (071 018 8355) Legal - DA Morris & Associates
 Pressure Vessel
Applications, Operations ONLY
and Maintenance
R749
30 - 31 October 2012 Per D
eleg
0
Registration Form Global Prospectus Training Centre, ex. VA ate,
T.
366 Pretoria Avenue, Randburg
GPW Marketing

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TERMS & CONDITIONS

The following terms and conditions will apply: Substitutions
Payment is required in full 5 days from date of invoice Delegates must inform Global Prospectus Training (PTY) Ltd in writing
 All payments to be made directly to Global Prospectus Training (PTY) Ltd. of any substitutions.
No seats will be reserved, unless Global Prospectus Training (PTY) Ltd. receives a signed registration form. There is no charge for substitutions.
Global Prospectus Training (PTY) Ltd. reserves the right, due to circumstances beyond our control, to change Global Prospectus Training (PTY) Ltd will not be held liable for incorrect
speakers, program content, date & venue. Delegate details on CertiFDWHs, etc. in the event of substitutions being
The signed registration form is a legally binding contract. made on the day of the conference. In the event of Global Prospectus
Training (PTY) Ltd having to cancel or postpone an event due to circum-
Cancellations stances beyond our control, delegates will be issued with a credit voucher,
All cancellations will be subject to approval by the management of Global Prospectus
- Training (PTY) Ltd. which may be used at another of our events.
All cancellations made 7 days prior to date of the above mentioned event will be subject to a 50% cancellation fee.
Cancellations made within 7 days of date of the above mentioned event, will be
- subject to a 100% cancellation fee. Global Prospectus Training (PTY) Ltd will not be held liable for travel and accommoda
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The will be no refunds or credit vouchers. tion costs. The conference fee includes: conference material, lunches and refreshments, but
excludes travel & accommodation.

GLOBAL PROSPECTUS TRAINING (PTY) LTD. Chief Executive OIFer - Dhevaraj Pillay
Johannesburg - Tel: +27 11 781 6222 Fax: +27 11 781 6044 Marketing - [email protected] Auditors - Russell Bedford SA (Jhb) Inc.
Pietermaritzburg - Tel: +27 33 391 4229 Fax: +27 33 391 5722 Design - www.designmaster.co.za (071 018 8355) Legal - DA Morris & Associates