Aluminium Doors Windows and Ventilators
Aluminium Doors Windows and Ventilators
Aluminium Doors Windows and Ventilators
( Reaffirmed 2001 )
( Rea1Ylrmed1996 1
Indian Standard
SPECIFICATION FOR ALUMINIUM DOORS,
WINDOWS .AND VENTILATORS
8 Copyright 1973
Gr 8 April 1962
IS: 1948 - 1961
Indian Standard
SPECIFICATION FOR ALUMINIUM DOORS,
WINDOWS AND VENTILATORS
Indian Standard
SPECIFICATION FOR ALUMINIUM DOORS,
WINDOWS AND VENTILATORS
0. F 0 R E \V 0 R D
0.1 This Indian Standard was adopted by the. standards in the series are:
Indian Standards Institution on 2 November *IS: 1038-1957 SPECIFICAT:OK FOR STEEL
1961, after the draft finalized by the Doors, DOORS, WINDOWS ASD VESTILATORS
\Cindows and Building Furniture Sectional Com- IS: 1081-1960 CODE OF PRACTICE FOR FIXIKG
mittee had been approved by the Building Divi- AND GLAZIXG OF METAL (STEEL AND ALU-.
sion Council. MISILW) DOORS, WIXDOW~ AKD VESTI-
LATORS
0.2 This Specification is an adjunct to IS: 103% SPECIFIC4TIOS FOR STEEL
IS:1361-1959
1957 Specification for Steel Doors, Windows and WIXDOWS FOR IKDUSTRIAL BUILDINS
Ventilators, which covers requirements of steel
iS:1949-1961 SPECIFICATION FOR ALU~II~IUM
doors, windows and ventilators for use in build-
WISDOWS FOR INDUSTRIAL BUILDINGS
ings. \Vith the increasing use of aluminium
alloy extruded sections in the manufacture of 0.6 Wherever a reference to any Indian Stan-
aluminium doors, windows and ventilators, it dard appears in this specification, it shall be
was felt that the requirements of such units be taken as a reference to the latest version of the
covered in a separate standard. standard.
0.3 The sizes of aluminium doors, windows and 6.7 Metric system has been adopted in India and
ventilators and other requirements and details all quantities and dimensions appearing in this
are identical&o those of steel doors, windows and standard have been given in this system.
ventilators unless otherwise indicated. 0.8 For the purpose of deciding whether a parti-
cular requirement of this standard is complied
0.4 The Sectional Committee responsible for the with, the final value, observed or calculated,
preparation of this standard has taken into consi- expressing the result of a test, shall be rounded
drration the views of producers, consumers and off in accordance with IS: 2-1960 Rules for
technologists and has related the standard to the Rounding Off Numerical Values @ecised). The
manufacturing and trade practices followed in number of significant places retained in the
the country in this field. Due weightage has rounded off value should be the same as that
also been given to the need for international co- of the specified value in this standard.
ordination among standards prevailing in dif-
ferent countries of the-world in this field. 0.9 This standard is intended chiefly to cover the
technical provisions relating to aluminium doors,
0.5 This standard is one of a series of Indian windows and ventilators, and it does not include
Standards on metal doors and windows. Other all the necessary provisions of a coxitract.
*Since rcvisd.
1. SCOPE 3. HANDING
1.1 Tllis standard covers the requirements re- 3.1 The side-hung opening position of all doors
garding material, fabrication and dimensions and windows shall be said to be right. hand or
of aluminium doors, windows and ventilators left hand according to the side on which they are
manufactured from extruded aluminium allov hinged looking from the inside (see Fig. 2).
sections of standard sizes and designs, completk
with fittings, read\- for being fixed into the build- 4. STANDARD SIZES, TOLERANCES AND
inni This standard does not cover the require- DESIGNATIONS
mF11;h for industrial doors, windows and venti-
lators. 4.1 Sizes -The types and the overall sizes of
aluminium doors, windows and ventilators shall
be as given in Fig. 3 (see P 4).
2. TERMINOLOGY
4.1.1 The diniensions shown are overall heights
2.1 For the purpose of this standard, the compo- and widths to the outside of frames of alummium
n?nts of doors, windows and I-entilators shall be doors, windows and ventilators. These sizes are
defined as illustrated in Fig. 1. derived after allowing 1.25 cm clearance on all
2
IS : 1948 - 1961
VENTILATOR
I
IIba---;-llIb .__ OF WINDOk
FRAME
OVEd
OF
FLOOR LEVEL
-----_--
-- - - -
l-- OVER
OF
ALL
DOOR
WIDTH
SECTION XX
OF
ALL
WINDOW
WIDTH
t
Ed IEa
117-S J t-- 147-s +
I
I I
6H~6 lOHF6 12 HF6 15HF6 l6HF6
L
cl 1 /
(;. . 1.
m
l EEi I c-31 1
-?---6HT6 lOHT6 12HT6 15HT6 16HT6
I lixl 1
. /
. .
lEaI EEEI
lOHC6 12HC6 15HC6 18HC 6
q
I I _
.
EB
6HF9 lOHF9 12HF9 15HF9 18HF9
x \ I
IizEI IiiiBzI
6HS9 lOHS9 12HS9 15HS9 18HS9 6HT3
Eu Eu
6HF12 10 HF 12 12 HF 12 15 HF 12 18 HF 12
EIiI BEEI
SW15 10 HF 15 12 HF 15 15 HF 15 18HFl5
, e,
Ii!izi
6HS15 12 HS 15 15HS15 18HS15
I 8HF6 8HT6
- -
8HC6 -r
NOTE I - Windows without horizontal glnzinbbars shall be desi;nate3
by I N in placeof 'H in the range shown.
NoTs ?:-Doors and side liqhts shatl only be coupled with 12
6HF21 12 HS 21 module (1175 cm) high window
4 Height - It shall be indicated by the num- Alloys, Extruded Round Tube and Hollow
ber of modules in the height of opening. Sections ( For General Engineering Purposes).
They shall conform to the dimensions shown
Example: in Fig. 5.
A window of a width of 10 modules 5.3 Glass Panes-Glass panes shall weigh at
(97.5 cm) and height 9 modules least 7.5 kg/ma and shall be free from flaws,
(87.5 cm), having horizontal glaz- specks, or bubbles. All panes shall have properly
ing bars and side-hung shutters is squared comers and straight edges. The sizes
designated by lOHS9. of the glass panes for use in doors, windows and
ventilators shall be as given in Table I.
4.3.1 Composite doors, windows or ventilators
shall be designated in the following manner:
NOTE Y The metal doors and windows industry has
4 A 12 module wide and 21 module high followed the practice of the glazing industry in ape&
horizontally glazed side-hung door coupled fying size of glass. Accordingly, in the metal doors
and windows, the practice hitherto has been to specify
on its two sides with two side-hung hori- the height first and the \vidth afterwards. In the
zontally glazed windows 6 module wide and building industry and in the case of timber doors and
12 module high is designated by 6HS12/ windows the practice is to specify width first and height
12HS21/6HS12. afterwards. The Committee responsible for the pre-
paration of this standard has considered it desirable
b) Two 10 module wide and 12 module high to unify the practice in this regard and has adopted the
horizontally glazed side-hung windows building industry practice, that is, to specify Jvidth
first and height afterwards.
coupled side by side with two fixed glass
pane ventilators at top, each 10 module 5.4 Screws - Screw threads of machine screws
wide and 6 module high, is designated by used in the manufacture of aluminium doors,
lOHF6/10HF6 windows and ventilators shall conform to the
lOHS12/10HS12 requirements of *IS: 1362-1959 Dimensions for
Screw Threads for General Purposes (Diameter
5. MATERIALS Range 0.25 to 39 mm). Other threads shall be
permissible if agreed to between the- purchaser
5.1 Alumifiium Alloy Extruded Sections and the vendor.
5.1.1 Aluminium alloy used in the manufacture
of extrude& window sections shall correspond 6. FABRICATION
to IS Designation HE9-\VP of *IS: 733-1956 6.1 Frames - Frames shall be square and flat,
Specification for Wrought Aluminium and Alu- the corners of the frame being fabricated to a
minium Allvys, Bars, Rods and Sections (For true right angle. Both the fixed. and opening
General Engineering Purposes). Hollow aluminium frames shall ti constructed of sections which
alloy sections used shall conform to IS Designa- have been cut to length, iitred and welded at
tion HVS-WP of IS : 1285-l 958 Specification for the corners. Where hollow sections are used
Wrought Aluminium and Aluminium Alloys, with welded joints, argon-arc welding or flash
Extruded Round Tube and Hollow Sections butt welding shall be employed ( gas welding or
( For General Engineering Purposes ). brazing not to be done ). Subdividing bars of
5i1.2 Dimensions and weight per metre run of units shall be tenoned and riveted into the
the extruded sections shall be as given in Fig. 5 frame.
(see P 6).
6.1.1 The location of the parts of the doors,
5.2 Coupling Sections - Aluminium alloy windows and ventilators for which details of
coupling sections used shall conform to IS fabrication are described under 6.1.2 are in-
Designation HVS-WP of *IS : 1285-1958 Specifi- dicated in Fig. 6 (see P 9).
cation for Wrought Aluminium and Aluminium
*Since revised. *Since revised and withdrawn.
5
GLAZING BAR AL -T6 GLAZING BAR Al -T7 GLAZING BAR Al -TB MULLION BAR Al -F4B OPENING FRAME AL -CF6
0.306 kg/m O-334 kg/m 0*363 kg/m 0.837 kg/m 0*614 kg/m
- p--2tb6-j r-3a2
/=-44*4-1
INSIDE FRAME Al -HFXS INSIDE FRAME Al -HFX6 INSIDE FRAME BAR AL-FX5 INSIDE FRAME BAR Al -FX6
0.73 kg/m 0.73 kgb 1.033 kg/m l-033 kg/m
I-1 t--l
- 42~9
6.4J
I
VENTILATOR BAR OUTSIDE FRAME
OUTER
BAR FoR COUPLING Al -HKI IB COUPLING WITH WEATHER
AL-F5 Al -FXB VENTILATOR Al -F8
0,614 kg/m 0.805 kg/m 0+63 kg/m I.15 kg/m BAR Al -HKIZB I*61 kg/m
NOTE 1 - All radii d= I.6 mm
7
IS : 1948 - 1951
Horizontal Glazing Bar Fixed Type Horizontal Glazing Bar Top-Hung Type
4 55-0x 26.0 lOHC6 4 42,5x 22.5
lSHF6
2 57.5 x 26.0 12HC6 4 52.5 x 22.5
43.5 x 26-O
1 41 57.5
55.0xx 26.0
27.5 47.5 x 27.5
lSHS9
55.0x 26.0
lSHF9 47,s x 26.0
;
6 52.5 x 26-O
lSHS9 2 57.5 x 27.5
6HF12 4 53.0x 27.5 1 57.5 x 26.0
lOHF12 45.0 x 27.5
12HF12 ;a 550x 27.5 50.0x 26.0
6HSl2 SO.0 x
15HF12 { : 4.5.0x 27.5 CI 27.5
47.5 x 27.5 lOHS12 C3 43.5 x 26.0
43.5 x 27.5
lSHF12 8 5.5.0x 27.5
4 57.5 x 27.5 52.5 x 26.0
6HF15
:;.CC& I;;
12HS12 t
=l 52.5 x 27.5
: 43.5 x 26.0
15HSl2 :: 43.5 x 27.5
45.0x 27.0 4 47.5 x 27.5
10HFlS
{ I 45.0x 27.5
52.5 x 26-O
55.0x 27.0 52.5 x 27.5
12HFLS
s 55.0x 27.5 lSHS12 f :
14 57.5 x 27.5
2 45.0x 27.0 53.0x 27.0
15HFl5 k 47.5 x 27.0 6HS15 :. 50.0x 26.0
45.0 x 27.5 2 50.0~ 27.5
4 47.5 x 27.5
2 ss.; ; ;;.;
55.0x 27.0
4
lSHF15 i : 57.5 x 27.0
I 57.5
55.0xx 27.5 lOHSl5 C4 43.5 x 27.5
55.0x 27.0
12HSl5 52.5 x 26.0
SHF6 5 73.0x 26.0 52.5 x 27.5
6HF21 53.0x 27.5
15HT6
{ 2
4 45.0x 26.0
44.5 x 24.5
lSHS15
Y4
4 550x 26.0
lSHT6
C2 54.5 x 24.5 i :
6HT9
r: 50.0x
50.0x
26.0
24.5 SHS21 4 66.0 x 27.5
1 56.0 x 27.5
I 1 53.0x 27.5
ICot7ld)
8
IS : 1948 - 1961
F
.
/
.
TYPE 6F6
6HSI2
r
FOR DETAIL SEE FIG.12
FOR DETA
SEE FIGsI
l2HT6
TYPE --
IZHS21
TYPE 6HSlS
FIG. 6 LOCATION OF PARTS OF ALUMINIUM DOORS, WINDOWS AND
VENTILATORS FOR WHICH DETAILS ARE SHOWN
9
IS : 1948 - 1961
+------ SOmm 4
Al-f48
PUSH
WEATMR
FIT
BAR
/
r
I
FIG. 8 MUI.LION WITH SIDE-HUNG SHUTTER BOTH SIDES FIG. 12 \VEATHER BAR
SHUTTER
OVER EXTERNAL
WITH FIXED LIGHT ABOVE
u\
OPENING
-Al-CE6
MASTIC CEMENT
6.2.2 The handle for side-hung. shutters shall
be of cast aluminium conforming to IS Designa-
tion A-S-M of IS: 617-1959 Specification for
Aluminium and Aluminium Alloy Ingots and
EATHER BAR
Castings for General Engineering Purposes (Re-
AND WINDOW hsrd) and mounted on a handle plate welded or
riveted to the opening frame in such a way that
it could be fixed before the shutter is glazed.
The handle should have anodized finish with
minimum anodic film thi&kness of 0.015 mm.
The handle shall have a two-point nose which
FIG. 11 CO~FUNC SECTION EXTRUDED HAVING
WEATHER BAR FITTED ~ITII \ENTILAToR~ 0~ TOP
shall engage with an aluminium striking plate on
OF WINDOWS *Since revised.
10
IS : 1948 - l%l
/
/
FIG. 14 TYPICAL PROJECTING TYPE HINGE FOR FXG. 15 TYPICAL XOX-PROJECTING TYPE HINGE FOR
SIDE-HUSG SIWTIE& SIDE-HUSG SHUTTER
11
FIG. 16 ILLUSTRATION SHOW~NGWORKING
FRICTION HINGES
PRINCIPLE OF
-I?
9 MODULE (0705cm)
HIGH WINDOWS
T-
WEDGE
STRKING
FIG. 17
SHAPE
PLATE
I
P~sxrror OI
ToH~IG~ISO~'~
B
12 MODULE (117-5 cm)
HIGH WINDOWS
HAID- PXATBS
TYPE OF
IN RELATION
WINDOWS
FIG. 19 A TYPICAL PEG STAY FOR SIDE-HUNG SHUTTERS AND TOP-HUNG VENTILATO&
the fiseclframe in a slightlv open position as well Aluminium Alloy Ingots and Castings for General
as in a fast position (see Pig. 17 on P 12). The Engineering Purposes (&z&cd), or folded from IS
height of the handles in each type of side-hung Designation NS4 aluminium alloy sheet conform-
shutters shall be fixtd in approximate positions as ing to IS: 737-1955 Specification for Wrought
indicated in Fig. 18 (SLY P 12). Aluminium and Aluminium Alloys, Sheet and
6.2.3 Thr peg stay shall bc either of cast alu- Strip (For General Engineering Purposes). It
minium ronfornnng to IS Designation A-5-M of shall be 300 mm long, complete with peg and lock-
IS: 617-1959 Specilicatiou for Ahuninium and l Second revisron in 1974.
12
IS : 1948 - 1961
P4mm---i
f-l --Ii
I v-1, I
;i i
I -
&__~ --m-q
i
:
LDRILL AND
TAP Mb
Sheet and Strip (For General Engineering Pur- ferably screwed or riveted) to the frame and
poses) and IS Designation A-S-M of IS: 617-1959 shall close into an aluminium catch plate riveted
Specification for Aluminium and Aluminium Alloy or welded to the outside of the outer ventilator
Ingots and Castings for General Engineering Pur- frame bar (see Fig. 23).
poses (Revised) or on brass or bronze cup pivots 6.4.2 Aluminium- or cadmium-plated brass cord
which should be either chromium or cadmium pulley-wheel in an aluminium bracket shall be
plated and riveted to the inner and outer frames fitted at the sill of the ventilator with aluminium
of the ventilator to permit the ventilator to swing or glavanized or cadmium-plated steel screws or,
through an angle of approximately 85. The alternatively, welded together with an aluminium
opening portion of the ventilator shall be so cord eye riveted or welded to the bottom inner
balanced that it remains open at any desired frame bar of the ventilator in a position corre-
angle under normal weather condition. sponding to that of pulley (see Fig. 24).
6.4.1 Cast aluminium conforming to IS Desig- 6.5 Doors -The outer fixed frame shall be of
nation A-S-M of IS: 617-1957 Specification for section Al-FX8. The shutter frame shall be of
Aluminium and Aluminium Alloy Ingots and either hollow sections Al-HFX5 and Al-HFX6
Castings for Geheral Engineering Purposes (Re- or of solid sections Al-FX5 and AI-FX6 shown
vised) or bronze (gunmetal) which shall be in Fig. 5. Details of construction shall be as
either chromium-plated or cadmium-plated spring shown in Fig. .13.
catch shall be fitted in the centre of the top bar 6.5.1 The kick panels shall be of 1.25 mm alu-
of the ventilator for the operation of the venti- minium alloy sheet conforming to IS Designation
lator. This spring catch shall be secured (pre- NS3-1/2H of *IS: 737-1955 Specification for
Wrought Xluminium and Aluminium AlToys,
Sheet and Strip (For General Engineering Pur-
poses) and shall be screwed to the frame and the
glazing bar.
T 90 mm
6.5.2 Hinges - Cast or extruded aluminium
alloy hinges for doors shall be of the same type
as in the windows but of larger size. The hinges
shall normally be of the 50mm projecting type
(see Fig. 25). Non-projecting
(see Fig. 26) may also be used.
type of hinges
UPPER LOCK
STRP- TRPdRWTED TO PLATE
LOCKING STRIP
7
LEVER -\
I
SLOT FOR
LEVERS
70 mm
GUIDE PIN RI
To THE SEC 1
AT THE RAN
STRIP% RIVETED TO
LOCKING STRP
16
IS : 1948 - 1961
7. POSITION OF BOLTS,
FIXING SCREWS AND LUGS
7.1 Outer frames shall be provided with king
holes centrally in the web of the sections in the
position indicated in Fig. 31 (see.P 17). Moreover,
any steel lugs coming in contact with aluminium
should be either galvanized or given one coat of
bituminous paint.
FIG. 30 COUPLING SBCTION EXTRUDED FOR COIJPLZXG 7.2 The fising screws and lugs shall be as given in
DOOR TO WINDOW OR SIDE LIGHT Table 11 fsce P 18).
,
##rn m
8. FINISH
8.1 _~lumiriium doors, windows and ventilators
*may be supplied in either matt, scratch-brush or
polished finish. Thev may, additionally, also be
anodized, if so required by the purchaser. If
colour anodizing is to be done then only approved
light-fast shades should bc used.
8.2 A thick laver of clear transparent lacquer
based on methacrylates or cellulose butyrate,
shall be applied on aluminium doors, windows
and ventilators by the suppliers to protect the
surface from wet cement during instal!ation.
This lacquer coating shall be removed after mstal-
19.1 0
lation is completed.
15,5 1 *17.52Fg"
9. GLAZING
All dimensions in centimetres.
9.1 Glazing shall be provided on the outside of
FIG. 31 CHART SHOWING APPROXIM+TE POSITIONS OF the frames.
FIXDIG HOLES AID NUMBER OF FI.XISG LUGS
17
FIG. 32 FIXING SCREW FOR WOODEN FRAMES OR PLUGS
IN COXCVETE
-2-2
All dimensions in millimetres.
PUTTY
PUTTY
18
IS : 1948 - 1961
despatched with the opening parts suitably 11.1.1 The units may also be marked with the
secured to preserve alignment when fixing and ISI Certification Mark.
glazing. NOTE- The use of the IS1 Certific8tion hiark is
la.2 Fixing lugs, coupling fittings and all hard- governed by the provisions of the Indian Standa&
Institution ( Certification Marks) Act, abd the Rules
ware shall be despatched separately. and Rcgutitions nmde chereurider. YPraence of this
mark on products covered by an Indian Staridarc!
10.3 Composite windows shall be despatched coriveya the assurance that they have been produced to
uncoupled. comply with the requirements of that standard, unda
1 well-defined system of inspection, resting and qualitv
conrrol durinn oroduction. This nstcm. which &
d&&d and s~p&viscd by -IS1 and &t&&d by the
produca, has the further roteguud that the products
11. MARKING ;i ac!uaUy marketed arc contih~u~ly chcckcd~ by 1SI
for conformity to the standard. Dctaib of conditions,,
11.1 All doors, windows and ventilators shall be under which a licence for the use of the IS1 Certification
suitably marked on the frames with a mark Mark may be granted to manuf8ctura3 or
identifying the manufacturer and the type. may be obtained from the Indian Standards P- nstitutim.
19
Bureau of Indian Standards
BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods and
attending to connected matters in the country.
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implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publication), BIS.
Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue
of BIS Handbook and Standards Monthly Additions.