Commander GP2
Commander GP2
Commander GP2
COMMANDER
Gp
General Purpose Variable Speed Drive
for induction motors
0.75kW to 110kW
(1HP to 150HP)
Important...
Drive software version
This product is supplied with the latest version of
user-interface and machine-control software. If this
product is to be used with other Control Techniques
variable speed drives in an existing system, there
may be some differences between their software
and the software in this product. These differences
will cause a difference in functions. This may also
apply to variable speed drives returned from a
Control Techniques Service Centre.
Author: RFD
1.1 How this User Guide Model size Model code Nominal
rating for
can help you standard AC
motors
If this is your first encounter with a kW HP
Commander GP Drive, read this User Guide at at
before referring to the accompanying 380V 460V
Installation Guide. GPD 1401 0.75 1.0
This User Guide is arranged on a step-by-step basis GPD 1402 1.1 1.5
to lead you through the following: GPD 1403 1.5 2.0
1. Default configuration
2. User-interface mode
3. Macro configuration
Keypad mode
Manual operation of the keypad on the front
panel of the Drive. Minimal signal connections
are made to the Drive.
Analog frequency control for general-purpose The macro configuration can be used in Terminal
applications. mode only.
The output frequency of the Drive is controlled by a The principles of controlling motor speed are the
frequency reference. The motor speed will follow the same as for Macro 0.
frequency reference so long as the maximum
permissible output current of the Drive is not Macro 4
exceeded. These principles also apply to Macros 1, Torque control
2, 3 and 5.
The motor torque is defined by a torque demand.
The macro configuration can be used in either The motor speed will vary continuously as a result
Keypad or Terminal mode. of the difference between the load torque and the
torque demand up to a maximum speed which is
The frequency can be controlled in either of the defined by a speed over-ride level.
following ways...
The torque demand is supplied by an analog torque
Terminal mode: An analog frequency or
reference signal that is applied to the Drive.
speed reference signal applied to the Drive
Keypad mode: By a user pressing keys on The macro configuration can be used in Terminal
the front panel of the Drive mode only.
Macro 1 Macro 5
Easy mode PID control
Frequency control for basic applications. This is The Drive is operated with a frequency reference
similar to Macro 0, except, for simplicity, fewer and an analog feedback device in order to
adjustments are required.
dynamically maintain the speed to a user-defined
The macro configuration can be used in either set-point under PID control.
Keypad or Terminal mode.
The macro configuration can be used in Terminal
The principles of controlling motor speed are the mode only.
same as for Macro 0. The principles of controlling motor speed are the
same as for Macro 0.
Skip frequencies
Acceleration and
deceleration ramps
User
control
S-ramp
Monitoring
Current limit
Stop mode
Spinning motor sync.
External
control and
monitoring
(analog and Voltage control
digital)
Motor parameters
PWM switching
frequency
Control
Monitoring
A A
AAAAA A
DC bus AAAAA
AAAAAAA
AC supply
AAAA
AA
A
AAA AA
AAAA
AAAA
A
AA A
AAA
AAA AA
A A
AA
Optional braking
Power circuits resistor
Figure 11 Block diagram of the Drive showing the main functions of the software,
and power connections (signal connections vary according to the
macro configuration)
Notes
Keep a note of changes
When changing the values of parameters,
make a note of the new values in case they
need to be entered again.
Continent User-interface
mode
EUR Terminal
USA Keypad
Status relay
Drive healthy Optional
RFI filter
Analog frequency reference 1 Signal
(remote) connector
Connections for
single-ended input
signal Thermal
protection
device
0V common
Connections for
differential input signal Stop Start /
Reset
0V common
Analog frequency
reference 2 Optional braking resistor
(local)
Refer to the Installation Guide for sizing
of the optional braking resistor
Power
0V common terminals
SPEED
TORQUE
0V common
AT SPEED
RESET
JOG SELECT
RUN FORWARD
RUN REVERSE
LOCAL
External trip
0V common
Figure 25 Power connections, and signal connections for Terminal mode (Macro 1 only)
Status relay
Drive healthy Optional
RFI filter
Signal
connector
Thermal
protection
device
Stop Start /
Reset
SPEED
TORQUE
0V common
AT SPEED
RESET
External trip
0V common
Figure 26 Power connections, and signal connections for Keypad mode (Macro 1 only)
Select a parameter
Increase the value of a digit
Upper display
Lower display Select a parameter
Decrease the value of a digit
Programming keys
Control keys
Figure 27 Display and keypad
The functions of the control keys are as follows:
Display
(RUN) Start the Drive running.
The display has three display modes as follows...
The RUN key is active only when the Drive is
Status mode operating in Keypad mode (parameter 0.05
Used to indicate the status of the Drive Reference select set at 4).
Parameter mode
Used for selecting a parameter to edit
(STOPRESET) The three functions of
Edit mode this key are as follows:
Used for editing the selected parameter
Stop the Drive
... and shows the following:
Reset the Drive after it has tripped
Display Display mode Make new parameter-values take effect
Status Parameter Edit The STOP-RESET key is active when the Drive
Upper Value of Value of Value of is operating in Keypad mode. This key acts only
parameter (0) parameter (0) parameter (0) as RESET when the Drive is operating in
(selected digit Terminal mode (parameter 0.05 Reference select
flashes) set at 0, 1, 2, 3 or 5).
Lower Status of the Parameter Parameter
Drive number (0.10) number (0.10)
rdY (FWD/REV) Change the direction of
rotation of the motor. (This is not enabled by
Operating instructions for the display and keypad default, and is described later in this chapter in
are given in Appendix A Programming Instructions. Enabling reverse direction in Keypad mode.)
To stop the test at any time, press . 5. Parameter 0.40 is automatically returned
The motor will then coast to a stand-still to zero.
and the test will not be completed.
Saving the values
If the Drive trips 1. Set parameter 0.00 at 1000.
If the Drive trips during the test, note the trip code
2. Press . The display returns to Parameter
that appears on the upper display and refer to
mode. Do not press any keys within eight
Appendix E Diagnostics. The test will not be
seconds; the display then enters Status mode.
completed.
Stored charge
The Drive contains capacitors
Warning
that remain charged to a
potentially lethal voltage after
the AC supply has been
disconnected. If the Drive has
been energized, the AC supply
must be isolated at least
ten minutes before work may
continue.
Note
The main function of parameter 0.05 is a
reference selector which has other settings
that operate the Drive in Terminal mode.
At this stage, do not use any of these other
settings.
9. Ensure parameter 0.10 Motor speed is displayed
Use of parameter 0.05 is described for (default).
Macros 0 and 1 in Chapter 3 Setting Up the
Drive. 10. Close the RUN FORWARD contact. The display
indicates as follows:
Keypad mode
11. Press to increase the speed. The value
Motor direction in Keypad mode of the upper display increases and the motor
speed increases.
In Keypad mode (with Macro 1), (FWD/REV) is 12. Press to decrease the speed. The
disabled by default; the Drive can control the motor value of the upper display decreases and the
in the forward direction only. motor speed decreases.
Variable frequency
13. Press to stop the Drive. The following
1. Ensure the control signal connections shown in
occur:
Figure 26 are made.
The value of the upper display reduces
2. Ensure that the EXTERNAL TRIP contact is to zero
open. The lower display shows dEC, then rdY
3. Connect the Drive to the AC supply. The motor speed reduces to zero
Slip compensation can cause the output If the Drive trips when decelerating the motor and
frequency of the Drive to exceed [0.02]. the display indicates OU, this indicates that the
maximum permissible DC-bus voltage has been
For operation at motor speeds exceeded during braking. Increase the value of
greater than twice base speed, 0.04 Deceleration rate or, if a braking resistor is not
contact the supplier of the currently connected, return to Planning the
motor. installation in Chapter 2 Installing the Drive in the
Caution
Installation Guide for instructions on connecting a
braking resistor.
Default values and range
0.01 Default value Range Unit
Torque-producing current limit
0 0 ~ [0.02] Hz Set parameter 0.06 Current limit at the required
percentage of rated motor torque (or rated active
torque-producing current).
0.02 Default value Range Unit
The current limit is used to protect the motor and
50 Hz (EUR) 0 ~ 1000 Hz Drive from excessive current and applies under
60 Hz (USA)
motoring and regenerating conditions. When the
Drive is operating in torque control, the current
limit limits the value of torque demand.
4. K> Press
T> Close the RUN FORWARD or RUN
REVERSE contact.
Increase the frequency reference to a value
slightly above zero. If the motor shaft does
not rotate, increase the value of parameter
0.08 Boost voltage sufficiently to cause the
shaft to rotate.
Default value: 3%
Range: 0 ~ 25%
Voltage/frequency characteristic
If the motor is to drive a pump or fan where the load
can vary, set parameter 0.09 Dynamic V/f select at 1.
This selects an automatic voltage/frequency
characteristic which reduces power consumption
and acoustic noise in the motor when lightly loaded.
Status relay
Features Drive healthy
Frequency reference 2
(local)
0.38 0.21
0.23
Skip band 2
0.14
Jog
reference
Key
X X Input terminals
The parameters are shown at their default settings.
The logic diagram is valid when all parameters are
at their default settings but may not be valid when X X Output terminals
certain parameters are adjusted.
0.06
S-ramp Torque Current
mode limit
S-ramp selector
Ramps enable
0.17 0.16
0.18
Stop mode
selector
0.39
Synchronize
to a spinning
0.03 motor
Acceleration
rate
Motor parameters
0.04
0.19
Deceleration 0.42 ~ 0.47
rate S-ramp
da/dt limit No. of poles
Power factor
0.15 Rated voltage
Rated speed
Ramp mode Rated current
selector Rated frequency
Other parameters
Motor-voltage control
0.31 Macro number
0.32 Serial comms. mode 0.07
0.33 Drive rated current Voltage mode
0.34 User security code selector
0.36 Serial comms. baud rate
0.10 0.08
0.37 Serial comms. address
0.40 Autotune Boost voltage
Estimated
0.48 Drive software build number motor
0.09
0.49 Security status speed
Dynamic V/f
0.50 Software version number select
Motor
active-current
Power stage
0.13 0.41
PWM switching
frequency
0.36 Serial comms. baud rate 0.28 EUR> Current-loop proportional gain
USA> Frequency demand
0.37 Serial comms. address
0.29 EUR> Current-loop integral gain
0.38 Initial parameter displayed USA> Terminal-29
0.39 Synchronize to a spinning motor destination parameter
0.40 Autotune 0.30 FWD/REV key enable
0.41 PWM switching frequency selector
0.42 Motor number of poles
0.43 Motor power factor
0.44 Motor rated voltage
0.45 Motor rated speed
0.46 Motor rated current
0.47 Motor rated frequency
0.48 Drive software build number [M]
0.49 Security status [M]
0.50 Drive software version [M]
JOG
Forward and reverse direction RUN
in Keypad mode
REVERSE SELECT
STOP
The Drive is supplied with the (FWD/REV) key
disabled to ensure the Drive is run only in the
forward direction. To enable this key, set 0.30
FWD/REV enable at 1. 0V common
uni-directional only
Fixed analog input modes RESET
29 26 27 28 25 30
Reference selection Reference
selector 0.02 Maximum
Frequency reference 1 frequency
(remote) 0.05
Minimum
5 frequency
6 0.01
Frequency reference 2
(local)
Preset references
(use Macro 3)
0.38
0.35 Initial
parameter
displayed
Keypad
reference
Key
X X Input terminals
The parameters are shown at their default settings.
The logic diagram is valid when all parameters are
at their default settings but may not be valid when X X Output terminals
certain parameters are adjusted.
Motor control
0.06
Current
limit
Ramps
0.39
Synchronize
to a spinning
motor
0.03
Acceleration
rate
Motor parameters
0.04
Deceleration 0.42 ~ 0.47
rate No. of poles
Power factor
Rated voltage
Rated speed
Rated current
Rated frequency
Other parameters
Motor-voltage control
0.31 Macro number
0.32 Serial comms. mode 0.07
0.33 Drive rated current Voltage mode
0.34 User security code selector
0.36 Serial comms. baud rate
0.10 0.08
0.37 Serial comms. address
0.40 Autotune Boost voltage
Estimated
0.48 Drive software build number motor
0.09
0.49 Security status speed
Dynamic V/f
0.50 Software version number select
Power stage
0.41
PWM switching
frequency
Reference selection
Use 0.05 Reference selector to select the required
frequency source, as follows:
Frequency references
Keypad mode
The value of the keypad reference can be read by
displaying the value of 0.35 Keypad reference.
Terminal mode
Frequency reference 1 (terminals 5, 6) is configured
for 0 to 10V signal.
Jog
To use jog, close the JOG SELECT contact
(terminal 26) before closing the RUN FORWARD
contact (terminal 27) or RUN REVERSE contact
(terminal 28).
29 25 27 28 30
Reference selection Reference
selector Maximum
0.02
Frequency reference 1 frequency
(remote) 0.05
Analog input 1
mode selector Minimum
5 frequency
0.24
6 0.01
Skip
frequencies
0.20
0.25 Motorized pot.
reset indicator Skip
frequency 1
Motorized pot.
0.30
output scale factor
0.38
Initial
parameter
displayed
Key
X X Input terminals
The parameters are shown at their default settings.
The logic diagram is valid when all parameters are
X X Output terminals
at their default settings but may not be valid when
certain parameters are adjusted.
0.06
S-ramp Current
limit
S-ramp
Ramps enable
0.16
0.18
Stop mode
selector
0.39
Synchronize
to a spinning
0.03 motor
Acceleration
rate
Motor parameters
0.04
0.19
Deceleration 0.42 ~ 0.47
rate S-ramp
da/dt limit No. of poles
Power factor
0.15 Rated voltage
Rated speed
Ramp mode Rated current
selector Rated frequency
Other parameters
Motor-voltage control
0.17 Status relay invert
0.31 Macro number 0.07
0.32 Serial comms. mode
Voltage mode
0.33 Drive rated current selector
0.34 User security code
0.10 0.08
0.36 Serial comms. baud rate
0.37 Serial comms. address Boost voltage
Estimated
0.40 Autotune motor
0.09
0.48 Drive software build number speed
Dynamic V/f
0.49 Security status select
0.50 Software version number
Motor
active-current
Power stage
0.13 0.41
PWM switching
frequency
The following may require attention in addition to For correct operation of this macro configuration,
the settings made in Chapter 2. the setting of parameter of 0.05 Reference selection
should be at 0.
Motorized potentiometer settings
Analog input modes
1. By default, the Drive operates in frequency
control. To disable this and enable the The analog input can be configured for the
motorized potentiometer, close the MOT. POT. following input signals:
ENABLE contact (terminal 29). 0 ~ 20mA, 4 ~ 20mA or 0 ~ 10V
2. If required, change the value of 0.29 Motorized Refer to the following parameter in Appendix D
pot. rate to change the rate of increase and Menu 0 Parameters for selecting the required mode:
decrease. Increasing the value reduces the rate
of change of frequency. Analog Terminal(s) Parameter
input
Default value: 20 s
1 5, 6 0.24
Range: 0 ~ 250 s
Analog input 1 mode selector
3. If bipolar operation is required, set 0.28
Motorized pot. bipolar select at 1. Jog frequency
4. By default, every time the Drive is powered-up There is no need to adjust 0.14 Jog reference since
and enabled, the frequency will return under the jog function cannot be used.
ramp control to the last setting of the
motorized potentiometer. If the Drive is Stopping and braking modes
required to start at zero, set 0.27 Motorized
pot. zero-start select at 1. Refer to the following parameters in Appendix D
Menu 0 Parameters:
5. To reset the motorized potentiometer,
momentarily close the RESET contact. (This Parameter Setting Function
also resets the Drive.) 0.15 Stnd.Ct (Standard controlled)
Ramp mode selector Deceleration time is
6. If required, change the scaling of the extended if the DC-bus
motorized potentiometer outout by adjusting voltage reaches its
0.30 Motorized pot. output scale factor. maximum permissible
value during braking.
7. If required, monitor the output value of the
0.16 rP Ramp to stop then the
potentiometer by reading 0.26 Motorized pot. Stop mode selector Drive is disabled
output indicator.
Status relay
Special features Drive healthy
29 27 28 25 30
Reference selection Reference
selector Maximum
0.02
Frequency reference 1 frequency
(remote) 0.05
Analog input 1
mode selector Minimum
5 frequency
0.24
6 0.01
Skip
frequencies
0.25 Preset
reference 1 0.20
Skip
Preset frequency 1
PRESET 0.26
24 reference 2
SELECT A
0.21
Preset Skip band 1
0.27
reference 3
PRESET 26
SELECT B 0.22
0.28 Preset
reference 4 Skip
frequency 2
A B Preset 0.23
frequency Skip band 2
0 0 1
0 1 2
1 0 3
1 1 4
0.38
Initial
parameter
displayed
Key
X X Input terminals
The parameters are shown at their default settings.
The logic diagram is valid when all parameters are
X X Output terminals
at their default settings but may not be valid when
certain parameters are adjusted.
0.06
S-ramp Current
limit
S-ramp
Ramps enable
0.16
0.18
Stop mode
selector
0.39
Synchronize
to a spinning
0.03 motor
Acceleration
rate
Motor parameters
0.04
0.19
Deceleration 0.42 ~ 0.47
rate S-ramp
da/dt limit No. of poles
Power factor
0.15 Rated voltage
Rated speed
Ramp mode Rated current
selector Rated frequency
Other parameters
Motor-voltage control
0.17 Status relay invert
0.31 Macro number 0.07
0.32 Serial comms. mode
Voltage mode
0.33 Drive rated current selector
0.34 User security code
0.10 0.08
0.36 Serial comms. baud rate
0.37 Serial comms. address Boost voltage
Estimated
0.40 Autotune motor
0.09
0.48 Drive software build number speed
Dynamic V/f
0.49 Security status select
0.50 Software version number
Motor
active-current
Power stage
0.13 0.41
PWM switching
frequency
The following may require attention in addition to For correct operation of this macro configuration,
the settings made in Chapter 2. the setting of parameter of 0.05 Reference selection
should be at 0.
Preset references
Analog input modes
1. By default, the Drive operates in frequency
control. To disable this and enable the preset The analog input can be configured for the
references, close the PRESET ENABLE contact following input signals:
(terminal 29). 0 ~ 20mA, 4 ~ 20mA or 0 ~ 10V
2. Enter the required values in the following Refer to the following parameter in Appendix D
parameters: Menu 0 Parameters for selecting the required mode:
0.25 Preset frequency 1 Analog Terminal(s) Parameter
0.26 Preset frequency 2 input
27 28 25 30
Reference selection Reference
selector 0.02 Frequency over-ride
Analog torque Analog
reference input 1 Analog 0.05
mode input 1
selector scaling Minimum
5 frequency
0.24 0.29
6 0.01
Skip
Analog
0.25 frequencies
input 1 0.30
Analog
input 2
7 0.26 scaling
Analog
Frequency control: input 2
Frequency reference mode
Torque control: selector
(Not used)
0.20
Analog Skip
0.27 input 2 frequency 1
0.21
Skip band 1
0.22
Skip
frequency 2
0.23
Skip band 2
0.38
Initial
parameter
displayed
Key
X X Input terminals
The parameters are shown at their default settings.
The logic diagram is valid when all parameters are
X X Output terminals
at their default settings but may not be valid when
certain parameters are adjusted.
0.06
S-ramp Current
limit
S-ramp
Ramps enable
0.16
0.18
Stop mode
selector
0.39
Synchronize
to a spinning
0.03 motor
Acceleration
rate
Motor parameters
0.04
0.19
Deceleration 0.42 ~ 0.47
rate S-ramp
da/dt limit No. of poles
Power factor
0.15 Rated voltage
Rated speed
Ramp mode Rated current
selector Rated frequency
Other parameters
Motor-voltage control
0.17 Status relay invert
0.28 Over-speed threshold 0.07
0.31 Macro number
Voltage mode
0.32 Serial comms. mode selector
0.33 Drive rated current
0.10 0.08
0.34 User security code
0.36 Serial comms. baud rate Boost voltage
Estimated
0.37 Serial comms. address motor
0.09
0.40 Autotune speed
Dynamic V/f
0.48 Drive software build number select
0.49 Security status
0.50 Software version number
Motor
active-current
Power stage
0.13 0.41
PWM switching
frequency
4. If required, adjust 0.29 Analog input 1 scaling to 2. Set up slave Drive(s) in Macro 4.
change the scaling of the torque reference
input (see Torque slaving below). 3. Make connections between the Drives as shown
in Figure 312.
5. If required, adjust 0.30 Analog input 2 scaling to
change the scaling of the frequency reference
input. Master Drive Slave Drive
The analog inputs can be configured for the 0.15 Stnd.Ct (Standard controlled)
Ramp mode selector Deceleration time is
following input signals:
extended if the DC-bus
0 ~ 20mA, 4 ~ 20mA or 0 ~ 10V voltage reaches its
maximum permissible
value during braking.
0.16 rP Ramp to stop then the
Stop mode selector Drive is disabled
29 25 27 28 30
Reference selection Reference
selector Maximum
0.02
Frequency reference Analog frequency
input 1 0.05
mode
selector Minimum
5 frequency
0.14
6 0.01
0.17
Analog
input 2 Analog
input 1
0.18 PID
0.20
PID PID proportional
reference Analog input 2 gain
mode selector
0.15 0.21
7
PID integral
Analog gain
input 2 0.28
scaling 0.22
PID derivative
gain 0.38
Initial
0.23 parameter
Analog displayed
input 3 0.29 PID output high
scaling limit
8 0.16 0.24
Analog input 3 PID output
PID mode selector low limit
feedback
0.25
Analog
input 3
Key
X X Input terminals
The parameters are shown at their default settings.
The logic diagram is valid when all parameters are
at their default settings but may not be valid when X X Output terminals
certain parameters are adjusted.
9 10 24
Pre-ramp Post-ramp
reference reference
Motor control
0.11 0.12
0.06
Current
limit
Ramps
0.39
Synchronize
to a spinning
motor
0.03
Acceleration
rate
Motor parameters
0.04
Deceleration 0.42 ~ 0.47
rate No. of poles
Power factor
Rated voltage
Rated speed
Rated current
Rated frequency
Other parameters
Motor-voltage control
0.31 Macro number
0.32 Serial comms. mode
0.07
0.33 Drive rated current
Voltage mode
0.34 User security code selector
0.36 Serial comms. baud rate
0.37 Serial comms. address 0.10 0.08
Motor
active-current
Power stage
0.13 0.41
PWM switching
frequency
The limiter is used for applying minimum and Analog input modes
maximum limits to the PID error. The minimum
The analog inputs can be configured for the
error can be a negative value.
following input signals:
The final scaling stage is used for adjusting the
0 ~ 20mA, 4 ~ 20mA or 0 ~ 10V
degree of change to the frequency reference.
Refer to the following parameters in Appendix D
After these two stages, the error is added to the Menu 0 Parameters for selecting the required mode:
frequency reference.
Analog Terminal(s) Parameter
1. The default scaling for analog inputs 2 and 3 input
is 1. If required, adjust the following
1 5, 6 0.14
parameters to alter the scaling: Analog input 1 mode selector
0.28 Analog input 2 scaling (PID reference) 2 7 0.15
0.29 Analog input 3 scaling (PID feedback) Analog input 2 mode selector
3 8 0.16
2. To limit the maximum value of PID error, set Analog input 3 mode selector
0.23 PID high limit at the required value.
Default value: 100 %
Range: 0 ~ 100 %
or
and
Parameter 0.00 is displayed.
On the first press, the display will re-enter 3. Press and hold down
Parameter mode where parameter 0.06 will The value scrolls downward. Release the key
again be displayed; on the second press, the when the required value is reached.
display will enter Edit mode.)
The upper display still shows the value of the To increase the value, press
parameter, but the least-significant digit
4. When the required value is displayed, press:
flashes. (The value shown is the default value
for 0.06; the value displayed may be different if
the Drive has been used previously.)
5. The display returns to Parameter mode. If no
keys are pressed within eight seconds, the
display enters Status mode.
Making large changes in value quickly
So far, you have changed the value by incrementing
or decrementing the least significant digit. The
speed of change can be increased by selecting, then
scrolling either of the more significant digits, as
follows:
and
A.10 Negative values
When the value of a bipolar variable parameter is
negative, a minus sign appears at the left of the
displayed value.
and
The new parameter-value(s) are now saved.
The code number used to unlock User-defined All readwrite parameters can now be edited.
Security is defined by the user. This gives
protection against unauthorized editing of
parameters. The code number can be read and B.4 Summary
edited only when User Security has been unlocked.
Condition User Security
Locked Only parameter 0.00 can be edited; all
B.2 Setting-up User Security other parameters can be read
Drive as None
Set-up User Security as follows: despatched
from the
1. Select parameter 0.34 User security code. The factory
default value 149 is displayed.
Setting up Set 0.34 at 0 ~ 255 (but not 149); the
security display reverts to 149 hiding the true
2. Change the value to the required User Security
value
number which must be within the range 0 to
255. Do not use the default value 149. Saving the code Occurs automatically at power-down
number
3. When the display is returned to Parameter Locking Occurs automatically at power-down or
mode, the displayed value reverts to 149. This when parameter 0.00 is set at 2000
hides the new User Security number.
Unlocking Set parameter 0.00 at the user security
4. Follow the procedure in Saving new code; the display reverts to 0, hiding the
true value
parameter-values in Appendix A Operating
Instructions. Changing the Set 0.34 at the required value
code
User Security is now set-up. Disabling Set 0.34 at 149 (this value is always
security displayed; just enter Edit mode and
return to Parameter mode)
Restoring a No change
default
configuration
3 0V common (analog)
Logic levels of the digital inputs
Common connection for external analog devices.
Logic sense Logic Voltage Action
state
4 +10V reference voltage
Negative 0 15V Open-circuit
Function Supply for external analog
1 5V Connected to 0V
signal devices
Positive 0 5V Open-circuit
Voltage tolerance 1%
1 15V Connected to +24V
Maximum output current 10mA
For positive logic, the supply can be obtained from Protection Current limit and
terminal 22 +24V output. thermal trip
Equivalent input resistance 200 at 20mA * If a motor thermistor is not fitted, short terminal
Resolution 12-bit plus sign 8 to 0V.
Sampling period 2ms 9 FREQUENCY output signal
10 TORQUE output signal
7 Analog input 2 Type of output Single-ended analog voltage
Function 01 Frequency reference 2 Bipolar
(local)
Maximum output voltage 10V ~ +10V
5 PID reference
Maximum output current 10mA peak
Type of input Bipolar single-ended analog
Load resistance 1k minimum
Operating in voltage mode
Protection Short-circuit proof
Voltage range 10V ~ +10V
Resolution 10-bit plus sign
Absolute maximum 24V relative to 0V
voltage range Update period 8ms
Overload output current 240mA (total including Maximum output current 200mA (total including
terminal 24) terminal 22)
24 Macro Function
0145 AT-SPEED output
2 UP input
3 PRESET SELECT A input
25 RESET input
26 Macro Function
01 JOG SELECT input
2 DOWN input
3 PRESET SELECT B input
4 AT MIN. SPEED output
27 RUN FORWARD input
28 RUN REVERSE input
29 Macro Function
01 LOCAL/REMOTE input
2 MOT. POT. ENABLE input
3 PRESET ENABLE input
4 TORQUE ENABLE input
5 PID ENABLE input
30 EXTERNAL TRIP input
Inputs
Input Negative-logic digital
Voltage range 0V ~ +24V
Absolute maximum 3V ~ +30V
voltage range
Input current when 3.2mA
0V applied
Negative-logic levels Inactive state
(input open-circuit): > +15V
Active state: < +5V
Positive-logic levels Inactive state
(input open-circuit): < +5V
Active state: > +15V
R The Drive must be reset for a new value to 0.36 ~ 0.38 Serial communications
take effect. Parameter displayed at power-up
S The new parameter-value is saved when the
0.39 ~ 0.41 Spinning motor
AC supply is disconnected from the Drive.
Autotune
PWM switching frequency
Range
Bi Variable parameter having bipolar value 0.42 ~ 0.47 Motor parameters
range.
0.48 Drive software build number
Uni Variable parameter having unipolar value
range. 0.49 ~ 0.50 Security and software information
Txt Variable parameter having text displayed. A
number is stated alongside the setting; this is
displayed on the system controller when the
Drive is accessed by serial communications
Bit Bit parameter
FLC Full-load current (maximum continuous
output current) (see Appendix C Data in the
Installation Guide)
Symbols
Default value
Range of values
RW Uni
Configuration 0 ~ [0.02] 0 Hz
Ramps,
Press after setting parameter 0.00 at the
required value.
Frequency reference selection,
Current limit
RW Uni
0 ~ 3200.0 5 s/100Hz
The default setting of 0.05 depends on the default Alternatively, set 0.06 at the required maximum
configuration of the Drive, as follows: active (torque-producing) current as a percentage
of the rated active current of the motor, as follows:
EUR 0 Terminal mode
IR
USA 4 Keypad mode [0.06] = 100 (%)
I RATED
Note Where:
Do not change the setting of parameter IR Required maximum active current
0.05 when one of the macros 2 to 5 is IRATED Motor rated active current
enabled.
Refer to Setting the torque-producing current limit in
Chapter 3 Setting up the Drive.
Use 0.05 to select the required frequency
reference, as follows:
Voltage boost
Setting User- Function
interface
mode 0.07 Voltage mode selector
0 Terminal Analog frequency reference
selected by LOCAL/REMOTE Voltage mode selector RW Uni
contact (See below) Ur_I
1 Terminal Analog frequency
reference 1 selected
2 Terminal Analog frequency Setting Function
reference 2 selected
Vector modes
3 Terminal Preset frequency references
selected (used with Ur_S 0 Motor stator resistance is measured each
Macro 3) time the Drive is started.
Motor
voltage
AC supply
voltage
IMOTOR
[0.08] Frequency
Voltage boost
Frequency
Figure D1 Effect of fixed voltage boost on
the voltage-to-frequency
characteristic
Figure D2 Fixed and variable
V/f characteristics
Vector control causes the voltage boost to be
automatically regulated according to the load on
the motor. Speed indication
Vector control requires the value of stator winding
resistance to be stored in a parameter in the Drive. 0.10 Estimated motor speed
The three Vector modes allow the resistance to be
measured under different circumstances. Estimated motor speed RO Bi
6000 RPM
RW Uni
RW Uni
0 ~ FLC FLC A
RW Uni
0 ~ 1000.0 50 (EUR) Hz
60 (USA)
RO Bi Note
1000.0 HZ
So that jog can be selected, the Drive must
be operated in either Macro 0 or Macro 1
Applicable to Macros... and in Terminal mode.
0 1 2 3 4 5
0.14 Analog input 1 mode selector
When the frequency is constant, [0.12] = [0.11]. 0.15 Analog input 2 mode selector
During acceleration and deceleration, the two 0.16 Analog input 3 mode selector
values may differ.
RO Bi
FLC A
Applicable to Macros...
0 1 2 3 4 5
When the motor is being driven below its rated
speed, the torque is proportional to [0.13].
0.15 Ramp mode selector necessary, this extends the deceleration time.
(2.04)
RW Uni RW Bit
0~1 0 0~1 0
Set 0.17 as follows: Set at 1 to enable S-ramp. See 0.19 S-ramp da/dt
limit.
Setting Open-loop
0 Frequency control 0.19 S-ramp da/dt limit
1 Torque control
RW Uni
For operation in setting 1 Torque control, see Macro 4 0 ~ 3000.0 3.1
2
s /100Hz
in Chapter 3 Setting Up the Drive.
RO Bi
100 %
Applicable to Macros...
0 1 2 3 4 5
These parameters indicate the values of the
Actual speed Time
following inputs as percentages of the full-scale
values:
0.17 Frequency reference Figure D3 S-ramp time durations
0.18 PID reference
0.19 PID feedback
RW Uni
0 ~ 1000.0 0 Hz
With skip frequency
Without skip frequency
Applicable to Macros...
0 1 2 3 4 5 Input reference
Figure D4 Action of skip frequency 1
See 0.21 and 0.23 Skip bands. and skip band 1
0.20 PID proportional gain When the frequency (input) reference ascends into a
skip band, the resulting (output) reference remains
RW Uni at the lower edge of the band until the input
0~4 1 reference has reached the upper edge of the band.
The output reference then jumps to the value of the
input reference.
Applicable to Macros...
When the frequency (input) reference descends into
0 1 2 3 4 5
a skip band, the resulting (output) reference jumps
immediately to the lower edge of the band.
Refer to the setting up instructions for Macro 5 in Example
Chapter 3 Setting Up the Drive.
Skip frequency 1 = 20HZ
Enter 20 in parameter 0.20
0.21 Skip band 1
Required skip band = 4Hz
0.23 Skip band 2 Enter 2 in parameter 0.21
Applicable to Macros...
0 1 2 3 4 5
Use skip frequencies and skip bands to prevent the
motor from running at speeds that cause mechanical
resonances in the machine. During acceleration and
RW Uni RW Uni
0~4 0.5 0~4 1
Refer to the setting up instructions for Macro 5 in Refer to the setting up instructions for Macro 5 in
Chapter 3 Setting Up the Drive. Chapter 3 Setting Up the Drive.
Applicable to Macros...
0 1 2 3 4 5
Refer to the setting up instructions for Macro 5 in
Chapter 3 Setting Up the Drive.
RO Bit RO Bi S
0~1 100 %
Applicable to Macros...
0 1 2 3 4 5
Applicable to Macros...
Applicable to Macros...
0 1 2 3 4 5
0 1 2 3 4 5
Set 0.27 for the motorized potentiometer to
These parameters are used as preset references for
behave at power-up of the Drive as follows:
the Frequency reference and PID reference. Refer to
Macro 5 in Chapter 3 Setting Up the Drive. 0 The motorized-potentiometer output returns to
the value it held when the Drive was previously
powered-down
0.27 EUR> Positive logic select
1 The motorized-potentiometer output starts at
USA> Sequencing mode selector zero
Applicable to Macros...
0 1 2 3 4 5 0.27 Analog input 2
RO Bi
mode.
Applicable to Macros...
The default setting (4) gives the functions shown in
the signal connection diagrams in Chapter 3 Setting 0 1 2 3 4 5
up the Drive.
Set 0.27 at 0 for digital control by momentary Do not adjust this parameter.
contacts. See Macro 0 in Chapter 3 Setting up the
Drive.
Applicable to Macros...
0 1 2 3 4 5
Do not adjust this parameter.
0.28 Motorized potentiometer USA configuration
bipolar select
Use 0.29 to change the function of the digital input
RW Bit on terminal 29.
0~1 0 The default setting (1.41) gives LOCAL/REMOTE
switching.
Applicable to Macros... When 0.27 Sequencing mode selector is set at 0, it is
0 1 2 3 4 5 essential that you set 0.29 at 6.34. This makes
terminal 29 function as a stop input
(RUN PERMIT / STOP).
Set 0.28 as follows:
0.29 Motorized potentiometer rate
0 Unipolar output (0 ~ 100%)
1 Bipolar output (100%) RW Uni
0 ~ 250 20 s
Applicable to Macros...
0 1 2 3 4 5
If required, change the scaling of the PID reference
and feedback inputs by entering appropriate values
in these parameters.
Applicable to Macros...
0.30 is used for selecting a source parameter as a
0 1 2 3 4 5
software enable for PID control. This software
enable is AND-gated with the PID enable signal
applied to terminal 29. Refer to Menu 14 in the
If required, change the scaling of the torque Unidrive Advanced User Guide.
reference and frequency reference inputs by
entering appropriate values in these parameters.
RW Bit
0~1 0
Applicable to Macros...
0 1 2 3 4 5
RW Uni
0~4 1
Applicable to Macros...
0 1 2 3 4 5
By default, when the motorized potentiometer
output is 100%, the frequency is set at 100%. If
required, enter the required value to reduce the
frequency range.
dc
When the Drive display is in Status mode, it is used
for displaying coded messages. These are The Drive is applying DC injection braking. Enabled
categorized as follows: POS
The Drive is positioning the motor shaft. Enabled
Status indications
triP
When the Drive is in normal operation, the
The Drive has tripped and is no longer Enabled
lower display shows a code which indicates the controlling the motor. The trip code
status of the Drive. appears on the upper display.
Alarm indications
If a critical condition is detected, the Drive E.2 Alarm indications
continues operating and the lower display
shows an alarm code in place of the status Lower Conditions
code. If the condition is not rectified, the Drive display
could trip. br.rS
The alarm message flashes alternately with the The braking-resistor [I x t] accumulator in the Drive has
normal display indication. reached 75% of the value at which the Drive will be
tripped.
Trip codes
OVLd
If the Drive trips, the output is disabled so that
The motor [I x t] accumulator in the Drive has reached 75%
the Drive stops controlling the motor. The
of the value at which the Drive will be tripped.
lower display indicates that a trip has occurred
and the upper display shows a trip code. hot
The Drive heatsink has reached 95C (203F) and the
output current has not been reduced (sufficiently).
Air
The temperature of the air around the control circuits is
near the maximum permissible.
PS 5 cL3 29
Internal power supply fault. When configured for current signal, loss of signal current
at terminal 8 (Analog input 3).
Remove and re-connect the AC supply. If the trip persists,
contact the supplier of the Drive. EEF 31