JFE Tinplate
JFE Tinplate
JFE Tinplate
Features 3
Coating Structure 7
Manufacturing Process 12
Usage Precautions 18
Introduction
Tinplate is used for making all types of containers such as
food cans, beverage cans, 18-liter cans, and artistic cans. Its
applications are not limited to containers; recently, tinplate
has also been used for making electrical machinery parts and
many other products.
Tin Free Steel (TFS) is produced by applying electrolytic
chromic acid treatment over steel sheets. This steel product
was developed to meet economic requirements, and excels
tinplate in paintability, paint adhesion, and economy. It is
widely used for making beverage cans and 18-liter cans. It is
also used for making photographic film cases and as a
protective material for optical fiber cables.
As new TFS products, JFE BRITE have been launched, which
allow welding without grinding in contrast to conventional
TFS products that require grinding before welding to remove
the metallic coating layers.
Today, social concerns over the global environment are
intensifying throughout the world. Prioritizing the
environmental friendliness in its business operations, JFE
developed UNIVERSAL BRITE (UBT), a TFS product on which
PET or polypropylene films are laminated in order to
eliminate the painting and cleaning processes when using
TFS, thus suppressing the emissions of off-gas and the
amount of water used.
JFE manufactures the tinplate and TFS products under the
ISO9001-based integral quality management system, which
covers every step from materials to final finishing processes,
earning high regard from its customers on product quality.
JFE will continue to exert utmost efforts on the quality
improvement and new product development in order to meet
customer requirements, and hopes to be favored with your
continued patronage.
1
List of Tinplate &
TFS (Tin Free Steel) Products
,
JFE s tinplate & TFS (Tin Free Steel) products include the following.
New and Former Names & Designations
2
Features
Features
1. Beautiful Appearance
TIN PLATE is characterized by its beautiful metallic luster. Products with
various kinds of surface roughness are produced by selecting the surface
finish of the substrate steel sheet.
3
Features
Features of TFS
Features
4
Features of JFE BRITE
Features
1. Features That Excel TFS
5
Features
Comparison of Properties
Features
Rust Resistance
Solderability
(3) (4) (6) (6)
Weldability
(7)
Heat Resistance
: excellent : good : fair : poor
(1) Bare corrosion resistance is evaluated under tightly sealed conditions. Evaluation of each product may
change according to the contents actually packed. Please consult us in advance.
(2) Corrosion resistance after painting is evaluated by crosshatching corrosion tests. Evaluation of each
product may change according to actual use conditions.
(3) The evaluation is for the case where welding is performed without grinding the surface to remove the
metallic coating layer.
(4) The evaluation is for the case where welding is performed without grinding the surface to remove the
metallic coating layer. Evaluation may change according to the type of welding machine and actual
welding conditions.
(5) The evaluation of performance of UNIVERSAL BRITE may change according to the actual use conditions.
Please consult us in advance.
(6) Weldability of UNIVERSAL BRITE is evaluated at no varnishing areas where there is no laminate coating.
Therefore, the evaluation may change according to the type of welding machine and actual welding
conditions.
(7) High-temperature baking after painting and printing may cause changes in material properties.
6
Coating Structure
Tinplate Products
TIN PLATE
Coating Structure
Oil film
Chromium oxide
Tin
Iron-tin alloy
Base steel
TFS Products
TFS
Oil film
Chromium oxide
Metallic chromium
Base steel
JFE BRITE
Oil film
Chromium oxide
Metallic chromium
Base steel
Chromium oxide
Metallic chromium
Base steel
7
Typical Applications of Tinplate
8 9
Typical Applications of Tin Free Steel
Typical Applications of Tin Free Steel
Ironmaking Cold Rolling Cleaning & Annealing Temper Rolling & Finishing Surface Coating Products
Manufacturing Process
Manufacturing Process
Electrolytic Tinning Line
Coil Preparation Electrostatic Oiling
Cleaning Line Temper Mill Line Pre-treatment
Hot coil
Batch Annealing
Furnace
Coil
Double Cold
Reduction Mill Tin Free Line
Chromium
Coating
Coil
Cold Rolling Mill Continuous Annealing Line
Entry Accumulator Pre-treatment Chemical
Treatment Electrostatic Oiling
Coil
Note: Major control items in the main manufacturing steps Temper Rolling: Shape, surface roughness. In manufacturing TFS that is used for making adhesive
Tinplate and TFS products are manufactured are as follows: Electrolytic Plating: Coating weight, chemical bonded cans that are subjected to hot-packing or retorting
under strict quality control all through the treatment, oiling amount.
Steelmaking: Chemical composition, treatment, the quality and thickness of chromium oxide
manufacturing process to provide the excellent minimization of inclusions. In particular, inclusions are thoroughly layer are strictly controlled in the TFS line.
corrosion resistance and uniform material Hot Rolling: Finishing temperature, coiling minimized during steelmaking and
temperature, gage profile. then the steel undergoes strict gage
properties required of can-making materials. In the laminating line, the substrate steel is continuously
Cold Rolling: Gage, flatness. control in hot and cold rolling to obtain
Annealing: Heating temperature, soaking chromium-plated and film-laminated.
substrate for manufacturing tinplate
temperature, cooling
temperature, atmospheric gas for DI cans and easy-open lids, and
composition. TFS for DRD cans.
12 13
Specifications and Available Sizes
1. Standard Specifications
Specifications and Available Sizes
2. Available Sizes
(1) Sheet T1 T5 DR8 DR10
Available Size Size Range for Available Size Size Range for
Range Normal Production Range Normal Production
DR8
0.13 0.60 0.15 0.25
Thickness mm 0.15 0.60 0.18 0.50 DR9
DR10 0.13 0.60 0.20 0.36
Width mm 457 1,067 650 950 457 1,067 690 950
Length mm 406 1,110 500 1,050 406 1,110 500 1,050
(2) Coil T1 T5 DR8 DR10
Available Size Size Range for Available Size Size Range for
Range Normal Production Range Normal Production
DR8
0.13 0.60 0.15 0.25
Thickness mm 0.15 0.60 0.15 0.50 DR9
DR10 0.13 0.60 0.20 0.36
Width mm 457 1,067 650 950 457 1,067 690 950
Inside Dia. mm 406, 420, 508 406, 420, 508
( in.) (16, 16.5, 20.0) (16, 16.5, 20.0)
Outside Dia. mm 2,130 max. 2,130 max.
Coil Weight mt 1.0 18.0 3.0 15.0 1.0 18.0 3.0 15.0
(1) Coils may include welded portions.
(2) When ordering a product that is outside the size range for normal production but
inside the available size range, please consult us.
3. Temper Grade
Temper Hardness
Grade Aim HR30T Applications
T-1 49 3 Cans, nozzles and other applications involving deep drawing that requires large flexibility.
T-2 53 3 Items that require moderate drawability and some stiffness.
14
4. Coating Weight
The tin coating weight is determined in accordance with specific end use applications. Tinplate
with a heavy coating weight is used for making cans that require a high corrosion resistance or
those used bare. Tinplate with a light coating weight is used for making cans that do not
require so high a corrosion resistance or those used after painting or printing.
Differential Markings
A white line (differential marking) is painted along the edge of a differentially coated product in
order to clearly indicate that it is differentially coated, and "D" is added after the coating
designation symbol for the marked side (e.g., 2.8D/5.6).
With regard to other types of differential markings, please consult us.
TFS
Minimum Average Coating Maximum Average Coating
Weight Weight
15
Specifications and Available Sizes
5. Surface Finishes
Specifications and Available Sizes
6. Steel Types
Continuously cast, aluminum-killed steel is used except where otherwise specified.
Type Description
Base steel low in residual elements that has excellent corrosion resistance,
MR
widely used in general applications.
Base steel extremely low in residual elements such as Cu, Ni, Co, and Mo
L
that has excellent corrosion resistance to certain types of food products.
Remark : With regard to steel types other than those listed above, please consult us.
16
Packaging and Marking
The products are packaged in the manners shown below in order to prevent them from
being damaged.
A label that indicates the manufacturing history is affixed to the outside of the
packaging. In addition, a service card is contained inside.
Sheets Coils
Outside View
Cross seal
Metal cap Metal band strapping
Metal cap
Angle
Rustproof paper
Cutaway View
Metal cap
Rustproof Angle
paper
Steel cover
Wooden skid
Wooden skid
Angle
17
Usage Precautions
1. As TIN PLATE is covered by soft metallic tin coatings, due precautions should be
taken not to cause scratches by rough handling or vibration during transportation.
3. Although TIN PLATE has excellent corrosion resistance, it tends to rust in a humid
atmosphere. Use as soon as possible after unpacking.
4. Tin is dissolved by a strongly alkaline solution. When using TIN PLATE for making
cans for alkaline contents, paint the internal surface.
5. As contents that contain sulfur cause blackening of the TIN PLATE surface, paint the
internal surface.
1. TFS is not compatible with soldering and DI forming. However, once painted, it can
be used in almost all applications where TIN PLATE is used.
2. The metallic coating layer of TFS has a high electrical resistance. When welding it,
the metallic coating layers in the welded areas should be removed in advance.
3. TFS tends to rust in a humid atmosphere. Use as soon as possible after unpacking.
The external surfaces of cans should be painted to prevent corrosion.
4. The internal surfaces should also be painted to prevent corrosion except when the
content is motor oil or cooking oil.
5. TFS does not provide sacrificial protection like TIN PLATE. Due precautions should be
taken not to cause scratches on the surface of TFS after it is formed into cans and
painted.
18
Usage Precautions for JFE BRITE
Usage Precautions
1. As JFE BRITE is a TFS product with no grinding weldability, its basic characteristics
are the same as TFS.
2. Although JFE BRITE is a material that allows welding operations without grinding,
the metallic coating layers in the welded areas need to be removed in advance under
certain welding conditions depending on such factors as the type of welding
machine, welding speed, power frequency, and welding pressure.
1. Although UBT has excellent bare corrosion resistance, base steel is exposed at
cut ends. Due precautions should be taken when handling and storing it like other
products.
2. When UBT is cut, the laminated film may generate chips. Due attention should be
paid to wear, clearance, and other conditions of the cutting tools.
19
Information Required with Orders and Inquiries
2. Coating weight (for tinplate only), temper grade, finish, and product size.
3. Rolling direction.
4. Quantity.
7. Inner diameter and maximum acceptable unit coil weight (for coiled products).
20
Packaging and Marking
21
Information Required with Ordersand Inquiries
Cat.No.B1E-006-01
http://www.jfe-steel.co.jp/en/
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Notice
While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at
the readers risk and no warranty is implied or expressed by JFE Steel Corporation with respect to the use of information contained herein.
The information in this publication is subject to change or modification without notice. Please contact the JFE Steel office for the latest information.