Industrial Lab - Nata de Coco Final Report

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September 2, 2011

Nata De Coco Production


I. Objectives:

Qualitatively describe the effect of substrate and growth conditions of bacteria on nata
production
Identify the different applications of Nata
Prepare 500 grams of nata appropriately packed for presentation

II. Historical Background:

There is no exact date when the nata industries started. There were claims that it originated in Laguna,
Philippines where the juice of pineapple waste was used as the bleaching agent for Pia (pinya) cloth.
From the rotten waste, floated slimy substances have been observed. This phenomenon resulted into
further studies, using coconut milk or water as a medium for the starter. The experiment proved
successful and hence the nata industry came to be.

The industry then flourished in Laguna, Batangas, Quezon, Iloilo, Cagayan de Oro, Cavite and many other
places in the Philippines. Through the years, nata de coco enjoy the fair share of the local and
international market but it was only during the last couple of years that nata de coco had surprising
boom in the export market.

III. Theoretical Background:

Nata de coco is a gel-like material (gelatin). It is basically a cellulose specifically acetobacter cellulose. It is
produced from coconut water through fermentation process involving microorganism, hereinafter
known as the nata starter. The nata starter is actually a type of bacteria called Acetobacter xylinum.

Nata contains about 98% water, 0.2% fat, 0.12% calcium, 0.002% phosphorus and 0.017% vitamin B 3 and
the rest are mostly cellulose. This product is classified as a low-calorie food, but has high fiber content.

Under aerobic conditions, Acetobacter xylinum cells under static culture can assimilate as much as 50%
of the supplied carbon substrate and convert it into cellulose (Benziman and Eisen 1971). Acetobacter
xylinum can only form cellulose on glucose, mannitol, fructose, sorbitol, glycerol, galactose, lactose,
sucrose, and maltose (Hestrin, Aschner, And Mager 1947). On the other hand, Acetobacter xylinum fails
to form cellulose on sorbose, mannose, cellobiose, erythritol, ethanol, and acetate. However, the
presence of glucose, ethanol, and acetate exerts a stimulatory effect in increasing cellulose synthesis
(Tarr and Hibbert 1931; Minor et al. 1954)

How do A. Xylinum form the nata? A. Xylinum will be able to form nata if grown in a medium where
there a source of carbon and nitrogen, in a suitable conditions. The bacteria will produce extra cellular
enzymes that can polymerize the sugars (glucose and fructose) into cellulose. The enzymes that are
responsible are: Di-guanylate cyclase and phosphodiesterase.

The optimal conditions in making nata de coco are:

8% - 10% by wt. sugar content of the medium


Coconut Milk, raw (liquid expressed from
pH of 3.5 4.0. This can be adjusted
by adding glacial acetic acid grated meat and water)
Temperature of 28 to 32 degrees Celsius
Good supply of nitrogen. 0.7% by wt. Nutrient Units Value per 100
Ammonium sulfate. grams
Water g 67.62
Increasing the sucrose concentration will cause Energy Kcal 230
the media become to viscous and inhibit the Energy` Kj 962
Protein g 2.29
organism to grow
Total lipid (fat) g 23.84
3.5 4.0 pH acidic conditions are evaluated to
Ash g 0.772
have good quality in terms of various sensory
Carbohydrate g 5.54
attributes Fiber, total dietary g 2.2
Temperature higher than 32 degrees could kill Sugars, total g 3.34
your bacteria Source: http://www.coconutresearchcenter.org/nutrition-
The nitrogen will help to stimulate the growth 2.pdf
of bacteria and nata.

Source: Priscilla C. Sanchez. Philippine fermented foods:


Principles and technology. Chapter XVI,Nata, a Cellulosic
product. Page 341 352

IV. Materials
Fresh coconut, grated 500g
Glacial acetic acid 162.5mL (food grade)
Refined sugar 600g
Tap water 6L
Nata starter 1L, 3 5 days old
Cheese cloth 9 pieces (10x6)
Ammonium sulfate 50g (food grade)
Glass bottles 4 pieces, approximately .5L capacity

V. Equipment and Apparatus

Plastics trays 1L capacity, 7 pieces (9x5x3)


Casserole 8L capacity (stainless steel)
Wooden mixing spoon
Glass containers w/ cover 3 pieces w/ 500 capacity
Rubber bands 10 pieces
Knife 2 pieces
Tablespoon 3 pieces

VI. Definition of terms


Sterilize - to free from living microorganisms by applying sterilization
Sterilization Heat processing at high temperatures (above 100C) with objective of
destroying all forms of microorganism.
Glacial Acetic acid anhydrous (water free) acetic acid
Refined sugar another term for white sugar
Grated coconut another term for desiccated coconut

VII. Procedure

A. English Version

Pre lab:
1. Prepare for all of the equipment and materials needed
2. Sanitize all the equipment that will be used

Actual Lab:
1. Mix the grated coconut with water
2. Strain through cheesecloth
3. Mix the extracted coconut milk with glacial acetic acid, refined sugar and nata
starter
4. Stir until all the sugar dissolve
5. Pour into a clean, sterile plastic ray. Cover with cheesecloth
6. Ferment for 12 14 days
Post lab:
1. After 14 days, the nata layer will be formed
2. Cut the nata into 1x1x1 cm
3. Boil ins several changes of water until acidic taste or smell is completely
removed
4. Cook in sugar at 1:1 ratio until the nata becomes transparent
5. Package the nata de coco into the glass containers
6. Prepare the brochure

B. Bisaya Version
Pre lab:
1. Andama tanan mga gamit og materials na gamiton
2. Isanitize tanan mga gamit

Actual Lab:
1. Isagol ang kinagud na lubi sa tubig
2. Isala gamit ang katsa
3. Isagol ang nakuha na gatas sa lubi, glacial acetic acid, asukar og nata starter
4. Ikutaw hantod matunaw tanan asukar
5. Iyabo sa us aka limpyo na plastic stray. Kubire og cheesecloth
6. Ipaferment og 12 14 ka adlaw
Post lab:
1. Human sa 14 ka adlaw, naa nay mahimo na nata layer
2. Putla ang nata og ika 1x1x1 cm
3. Pabukali og ikadaghan na tubig hantod mawa ang pagka aslum na baho og lasa
4. Iluto sa asukar na naay 1:1 ratio hantod ang nata kay mahimong tin-aw
5. Ipackage ang nata sa mga glass kontainers
6. Andama ang brochure

VIII. Schematic Diagram

Mix the extracted coconut milk


Mix grated coconut Strain through with glacial acetic acid, refined
with water cheesecloth sugar and nata starter
Ferment for 12- 14 Cover with Pour into a clean, Stir until all the sugar
days cheesecloth sterile plastic tray. dissolve

Boil in several changes of


After 14 days, Cut the nata into water until acidic taste or
Harvest the nata 1x1x1cm smell is completely removed

Package the nata de coco into Cook in sugar at 1:1 ratio until the
the glass containers nata becomes transparent

Prepare the brochure

IX. Product Yield/Costing

Materials/Utilities Quantity PRICE(Php)/Quantity Total cost (php)


Coconut 500 g 30/500 g 30
Glacial acetic acid 162.5 mL 70/1000 mL 11.375
Refined sugar 600 grams 49/1000grams 29.4
Nata starter 1L 60/liter 60
Cheesecloth 1.5 meter 50/meter 75
Ammonium sulfate 50 grams 250/1000g 11.25
Plastic Tray 7 pieces 127/5 pieces 177.5
Labor fee 10 pesos
Overall total cost: 504.525 pesos
Produce: 2 kilogram
Cost per 250g Nata de Coco: 65 pesos

Percent Yield:

2kilogram
X 100 = 66.66 % yield
3 kilogram
X. Marketing Strategy

A classic, elegant packaging to caught the attention of the people


Make a brochure
Make an advertisement
Offer promos Buy 3 take 1
Offer free taste

XI. Reference:

Priscilla C. Sanchez. Philippine fermented foods: Principles and technology


http://pustaka.ictsleman.net/pertanian/agro_industri_pangan/3_memproduksi_nata_decoco.pd
f [September 1, 2011]
Ch. Lilies Sutarminingsih. Teknologi Pengolahan Pangan PELUANG USAHA NATA DE COCO
Rindit Pambayun. TTG.Teknologi Pengolahan Nata De Coco
[PDF FILE] Fritz Ullmann. Ullmanns Encyclopedia of Industrial Chemistry. Cellulose
David Holmes. Bacterial Cellulose. http://www.docstoc.com/docs/40771870/Bacterial-Cellulose

Note: Sources that are in Indonesian language are translated using http://translate.google.com/

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