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    Petronas/Ucc JV Malaysia Project: Painting and Coatings Epoxy-Phenolic Paint System (Inhibitive Primer) Ep-Pr/Ep/Ep

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    khairur
    This document provides specifications for an epoxy-phenolic paint system to be used as an inhibitive primer on carbon steel surfaces for a PETRONAS/UCC joint venture project in Malaysia. The system involves applying one coat of an epoxy-phenolic primer and two finish coats. It specifies surface preparation, paint materials, application methods, drying times, and other details for the proper application of the coating system. Revisions to the specifications are noted on the first page with the date and pages affected.

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    Petronas/Ucc JV Malaysia Project: Painting and Coatings Epoxy-Phenolic Paint System (Inhibitive Primer) Ep-Pr/Ep/Ep

    Uploaded by

    khairur
    177 views6 pages
    This document provides specifications for an epoxy-phenolic paint system to be used as an inhibitive primer on carbon steel surfaces for a PETRONAS/UCC joint venture project in Malaysia. The system involves applying one coat of an epoxy-phenolic primer and two finish coats. It specifies surface preparation, paint materials, application methods, drying times, and other details for the proper application of the coating system. Revisions to the specifications are noted on the first page with the date and pages affected.

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    painting

    Original Title

    MPCM-213

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    This document provides specifications for an epoxy-phenolic paint system to be used as an inhibitive primer on carbon steel surfaces for a PETRONAS/UCC joint venture project in Malaysia. The system involves applying one coat of an epoxy-phenolic primer and two finish coats. It specifies surface preparation, paint materials, application methods, drying times, and other details for the proper application of the coating system. Revisions to the specifications are noted on the first page with the date and pages affected.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    177 views6 pages

    Petronas/Ucc JV Malaysia Project: Painting and Coatings Epoxy-Phenolic Paint System (Inhibitive Primer) Ep-Pr/Ep/Ep

    Uploaded by

    khairur
    This document provides specifications for an epoxy-phenolic paint system to be used as an inhibitive primer on carbon steel surfaces for a PETRONAS/UCC joint venture project in Malaysia. The system involves applying one coat of an epoxy-phenolic primer and two finish coats. It specifies surface preparation, paint materials, application methods, drying times, and other details for the proper application of the coating system. Revisions to the specifications are noted on the first page with the date and pages affected.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6

    PETRONAS/UCC JV

    MALAYSIA PROJECT

    TECHNICAL SPECIFICATION

    PAINTING AND COATINGS

    EPOXY-PHENOLIC PAINT SYSTEM (INHIBITIVE PRIMER)


    EP-PR/EP/EP

    MPCM - 213

    JUNE 1998
    MPCM-213
    PAINTING AND PAGE 0 OF 4
    COATING PETRONAS/UCC JV - MALAYSIA PROJECT JUNE 1998
    Revision 1

    EPOXY-PHENOLIC PAINT SYSTEM (INHIBITIVE PRIMER)


    EP-PR/EP/EP

    NOTE: Revisions in subsequent issues will be noted on Page 0 of this standard.

    REVISION DATE PAGE(S) REVISED

    0 22-May-98 Review and Comment


    (Pre-Endorsement)

    1 26-Jun-98 Issued for Engineering


    (Endorsement Issue)

    PMC APPROVAL

    SIGNATURE ON FILE SIGNATURE ON FILE


    Name:
    Title: Originating Engineer/Engineering Manager Title: Engineering Representative
    (PMC) (PMT)

    PMT AUTHORISATION

    SIGNATURE ON FILE SIGNATURE ON FILE


    Name:
    Title: Skills Area Lead Engineer Title: Engineering Representative
    (Union Carbide Corporation) (PETRONAS)
    MPCM-213
    PAINTING AND PAGE 1 OF 4
    COATING PETRONAS/UCC JV - MALAYSIA PROJECT JUNE 1998
    Revision 1

    EPOXY-PHENOLIC PAINT SYSTEM (INHIBITIVE PRIMER)


    EP-PR/EP/EP

    TABLE OF CONTENTS

    1 DESCRIPTION
    2 SURFACES
    3 SURFACE PREPARATION
    TABLE 1 - SYSTEM - SCHEDULE AND APPLICATION DATA
    4 MIXING AND THINNING
    5 APPLICATION
    6 PAINT MATERIALS
    7 COLOURS
    TABLE 2 - SIGMA PHENGUARD 7409/7436 - TIME/TEMPERATURE CHART
    8 JOB STENCIL
    9 REFERENCES
    9.1 RELATED TMS DOCUMENTS IN THIS MANUAL AVAILABLE FOR
    REFERENCE
    9.2 STEEL STRUCTURES PAINTING COUNCIL (SSPC)
    MPCM-213
    PAINTING AND PAGE 2 OF 4
    COATING PETRONAS/UCC JV - MALAYSIA PROJECT JUNE 1998
    Revision 1

    EPOXY-PHENOLIC PAINT SYSTEM (INHIBITIVE PRIMER)


    EP-PR/EP/EP

    1 DESCRIPTION

    Catalysed epoxy-phenolic system for corrosive environments. One coat primer (EP-PR) and
    two coats finish (EP).

    2 SURFACES

    Carbon steel, usually under insulation. May be used for mixed carbon steel/stainless
    steel/nickel alloys installations when economical.

    3 SURFACE PREPARATION

    Provide a near-white metal finish with a profile of approximately 2 mils per Steel Structures
    Painting Council (SSPC) Surface Preparation Specification, SSPC-SP-10.1 Remove all dirt, oil,
    grease, salts, moisture, chemicals, and other contamination prior to abrasive blast cleaning.
    Alternative surface preparation methods such as hand or power tool cleaning may be used for touch-
    up.
    TABLE 1
    SYSTEM - SCHEDULE AND APPLICATION DATA
    Film Thickness, Mils Drying Time at
    21-24C (70-75F)
    Coat Paint Application Wet Dry Dry Approximate Pot Life Touch Handle Recoat4
    No. Type Method Max Min Max Coverage 2 Hours3 Hours Hours Hours
    W/S W/S
    Spray or Airless
    1 EP-PR Spray 5 9 3 4 145 8/4 2-4 8-12/8
    Spray or Airless
    2 EP Spray 7 2-1/2 4 180 8/4 2-4 8-12/8
    Spray or Airless
    3 EP Spray 7 2-1/2 4 180 8/4 2-4 8-12/8
    Totals 8 12

    1 The appropriate type and mesh size of the abrasive shall be used to meet the specified anchor
    profile or pattern. The use of Testex replica tape and micrometer to determine anchor profile is
    recommended.
    2 Coverage is practical coverage at 20% loss - square feet/gallon at average thickness.
    3 Pot life varies with the paint material. W/S indicates that the recommended pot life for the
    Wisconsin product is shown on the left. The pot life for the Sigma products at 20C (68F) is
    shown on the right. See Table 2 for the pot life for the Sigma products at other temperatures.
    4 Recoat time of 8-12 hours at 21C (70F) for the Wisconsin products is shown on the left. Recoat
    time of 8 hours at 68F for the Sigma products is shown on the right. See Table 2 for the recoat
    time for the Sigma products at other temperatures. Application of Plasite 7100 AC Primer and
    Plasite 7122 finish coats must follow manufacturer's curing instructions. It is required that the
    substrate temperature be brought to a minimum of 21C (70F) for 2 to 5 hours within 24 hours
    after application to ensure proper polymerization.
    5 Primer may be brushed if steel condition requires.
    MPCM-213
    PAINTING AND PAGE 3 OF 4
    COATING PETRONAS/UCC JV - MALAYSIA PROJECT JUNE 1998
    Revision 1

    EPOXY-PHENOLIC PAINT SYSTEM (INHIBITIVE PRIMER)


    EP-PR/EP/EP

    4 MIXING AND THINNING

    According to manufacturer's instructions and SSPC-PA-1, only Manufacturer's recommended


    thinners may be used. The amount of thinner required shall be measured, not estimated, to ensure
    consistency during coating application. Mix pigment into paint, add catalyst (curing agent), and mix
    thoroughly with mechanical agitation only. Allow 30 minutes "sweat-in" at 24C (75F), for the
    Wisconsin products. Allow 10 minutes "sweat-in at 25C (77F) for the Sigma products. See Table 2
    of this specification for "sweat-in" for the Sigma products at other temperatures.

    5 APPLICATION

    According to manufacturer's instructions and SSPC-PA-1, typical set-ups for application


    equipment items such as spray gun types, as well as tips, needles, and caps shall follow the paint
    manufacturer's recommendations. Use "mist coat" technique followed by cross-pass application.
    Heated facilities must be used when temperatures are under 10C (50F).

    6 PAINT MATERIALS

    MANUFACTURER PRIMER FINISH


    Wisconsin Plasite 7100 AC Plasite 7122 or Plasite 7122L
    Sigma Phenguard 7409 Phenguard 7436

    7 COLOURS

    As specified or to match existing unit. Colours of intermediate coats to contrast that of


    primer and finish. When used under insulation, final Color shall be green.

    TABLE 2
    SIGMA PHENGUARD 7409/7436 - TIME/TEMPERATURE CHART

    Recoat
    T "Sweat-in" Pot Life drying time
    (F) (minutes) (hours) (hours)
    50 30 6 18
    59 20 5 12
    68 15 4 8
    77 10 3 6
    86 - 1.5 4
    95 - 1 3
    104 - 0.5 2

    8 JOB STENCIL

    After painting and prior to delivery to the job site, a stencil will be applied in prominent
    location to pipe or equipment by the fabricator or paint contractor to identify the paint.
    MPCM-213
    PAINTING AND PAGE 4 OF 4
    COATING PETRONAS/UCC JV - MALAYSIA PROJECT JUNE 1998
    Revision 1

    EPOXY-PHENOLIC PAINT SYSTEM (INHIBITIVE PRIMER)


    EP-PR/EP/EP

    9 REFERENCES

    9.1 RELATED TMS DOCUMENTS IN THIS MANUAL AVAILABLE FOR REFERENCE


    MPCM-500, General Painting Criteria

    9.2 STEEL STRUCTURES PAINTING COUNCIL (SSPC)


    SSPC-PA-1, Paint Application - Shop, Field, and Maintenance Painting
    SSPC-SP-10, Near White Blast Cleaning

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