Slitter Rewinders

for Film & Flexible

Materials

Technology and
Performance in Harmony
A history of success
Atlas Converting Equipment Ltd. metres wide. The fastest machines
was established in 1976 and run at up to 1500 metres per minute
specialises in the design and (m/min).
manufacture of primary and
secondary slitter rewinders for a There are more than 200 Atlas
wide range of flexible materials primary film slitters in production
including plain and metallized worldwide exceeding 6 metres in
plastic film, labelstock, paper & width and more 2 metre wide Atlas
board. slitter rewinders in the global
labelstock industry than from any
The company's dramatic success has other manufacturer.
made it one of the most successful
manufacturers and a world leader in Atlas can also provide bespoke
slitting & rewinding technology for solutions for automated parent roll
the global converting industry, with and finished roll handling systems,
an installed base of over 1000 with turn-key systems including
machines. conveying and robotic palletisation
to meet customers specific
The majority of Atlas slitting requirements.
machines are sold to customers
outside the UK and as a result, the Over many years, Atlas expanded its
company has twice won the operations with several company
prestigious Queens Award for acquisitions in the converting industry,
Export Achievement. including Titan slitter rewinders. This
added a highly successful range of
Atlas is the only company to have
secondary slitter rewinders to its
designed and successfully installed
portfolio with machines less than 2m
the world's largest film slitters at 10

Atlas Converting Equipment Ltd., Kempston, Bedford, UK

 World Leader in Slitting Technology
Atlas has installed
more than 200
primary film slitters
world-wide,
exceeding 6 metres
in width.
This includes the
widest machines at
10 metres and the
fastest at 1500
metres per minute.

Atlas 8m wide primary film slitter

wide for processing a wide range of

substrates including plain, printed and
laminated flexible packaging materials.

The most successful product in the

Titan range of equipment has been the
renowned SR series of highly versatile,
twin-shaft cantilever slitter rewinder,
now in its 8th generation. Other
successful machine models have
included a more recently introduced
compact cantilever slitter and fully
Titan CT610 automatic
automated twin-turret rewinders for twin-turret slitter rewinder
very high production volume
applications. Titan now has more than
2,500 installations in over 80 countries.

Today, Atlas and Titan together employ

approx. 200 personnel at the purpose-
built production site in Kempston, near
Bedford (UK) and continue to enjoy
worldwide recognition as leading
suppliers of primary & secondary slitter
rewinder technology for a wide range
of plastic film, labelstock, laminates,
paper and other types of flexible
materials, mainly destined for use in
the global packaging industry.

Atlas secondary slitter rewinder for plain & metallized film

3
Solutions for bi-oriented films (BOPP & BOPET)

There are more Atlas slitter rewinders in the polypropylene

& polyester film production industry worldwide than from
any other manufacturer.

Features

Atlas 8.2m wide primary film slitter

Centre winder

Computer control

Automatic knife
positioning
Large rolls on an 8m wide film slitter
Automatic rewind arm
positioning

Automatic cut-off at
rewinds (option)

Automatic rewind core

presentation (option)

Finished roll handling

systems (option)

AC motor technology

Improved operator
ergonomics

Offline trim spoolers

Choice of unwind options

4
 Primary Film Slitters
Atlas is the only company to
have supplied 10m wide
primary slitter rewinders for
BOPP film.

Finished rolls on a 10m wide Atlas primary film slitter

AC direct drives to pull rolls enhances

performance & reliability

Heavy duty rewind arms for optimum

performance

Radial tracking of rewind arms for

consistent roll quality

Improved ergonomics for operator

access to machine

Latest AC inverter controlled drives for

efficient, accurate operation

Compact drive technology requires Atlas 8.2m wide primary film slitter
much reduced space

New geometric layon arms with quick

release roller change
Specification
Self centering layon rollers ensure
contact alignment
Web widths 4,200 10,000 mm
Unwind diameter up to 1500 mm
Rewind diameter up to 1400 mm

Atlas has always maintained a highly pro- Machine speed up to 1500 m/min
active approach in developing its slitting and Slit widths 350 4,500 mm
rewinding technology to improve machine
Material thickness: 10 80 micron
performance, increase productivity and
provide the highest quality finished reels, Edge trim widths 50 - 200 mm
irrespective of width or rewind diameter.

5
Secondary film slitters
Atlas centre or centre-surface slitter rewinders
in widths up to approx. 5m have provided
solutions in secondary slitting technology for
many years for many types of plain, metallized
or coated films.

The most successful machine has been the

Atlas CW800 slitter rewinder which is an
individual station centre winder.

Its modular design enables easy change of

unwind options, slitting systems and
accessories like edge trim and finished reel
handling.

Running speeds can generally be up to 1000

m/min with slit widths as narrow as 350 mm
and rewind/unwind diameters up to
1200 mm.

Superior design of the CW800 film slitter gives maximum versatility

There are more than 100 Atlas CW800 slitters
working with metallizers, CPP & BOPP film
lines worldwide and it has become the
benchmark secondary slitter rewinder for plain
and metallized film producers globally.

Typical operator desk with touchscreen Atlas CW800 rewinding full width rolls

Features Specification CW800

Centre winder Maximum web width 3500 mm
Computer control Maximum unwind diameter 1200 mm
Razor or rotary knives Maximum rewind diameter 1000 mm
AC drive technology Minimum slit width 350 mm
Manual or electrical arm positioning Maximum slit width 2500 mm
Finished roll handling system Maximum speed 1000 m/min

6
 Secondary Film Slitters
Narrow width slitters
Secondary film slitters providing narrower slit widths are
widely used in the tobacco industry for both cigarette
carton overwrap and film for individual cigarette packs.
The Atlas CW500 slitter rewinder has been the most
successful machine sold in this market sector.

Full automation on a 5.5m wide slitter for cigarette film

Atlas CW500 centre winding cigarette film

Features

Centre or centre surface winder

Computer control Automated unloading and core re-loading on a cigarette film slitter

Manual or fully automatic

Various knife options

Finished roll handling systems Specification CW500

Weighing station
Web width 5000 mm
Finished roll labelling
Unwind diameter 1200 mm
Robot palletising Rewind diameter up to 500 mm
Improved operator ergonomics Machine speeds up to 800 m/min
Underfloor or overhead web path Minimum slit width (tobacco) 90 mm

Choice of unwind options Slit width (overwrap) 220 mm

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OCS-2 slitter rewinder
A progressive and innovative product development strategy
to increase machine productivity and to constantly improve
the quality of rewind reels has enabled Atlas to install more
slitter rewinders in the labelstock industry worldwide than
any other manufacturer.

Atlas slitting & rewinding technology has become a

benchmark process in converting 2 metre wide pressure
sensitive adhesive (PSA) substrates, in all formats including
the latest paper and filmic materials in various
combinations.

Computer control technology combined with automated

Internal rewind section of the Atlas OCS-2 slitter rewinder
roll handling systems both in to and out of the machine for
both centre and centre-surface winding, has been a major The Atlas OCS-2 is the most successful 2 metre wide
strength of the company and an important factor in its slitter rewinder, designed and developed specifically
success. for the labelstock industry.

Key reasons for the machines success are:

ease of operation
clear access to both male and female knives
quick changeover of slit widths
linear tracking for good winding conditions (weight
of rewind roll does not affect rewind tension)
Atlas developed linear differential rewind shafts
automation system
.

Atlas OCS-2 slitter rewinders in full production

Features

Centre surface winder

Computer control More than 50 Atlas OCS-2 slitter rewinders are in

operation world-wide
Fully automatic - cut-off, tape down,
unloading, core loading Specification
Automatic knife setting
Maximum web width 2100 mm
Choice of two differential systems Maximum rewind diameter 1150 mm
Core sizes 70 to 152mm ID
Maximum unwind diameter 1600 mm
Choice of unwinds
Maximum speed (standard) 500 m/min
Advanced male blade cleaner Minimum slit width 65 mm

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 Slitter Rewinders for Labelstock
Universal LS slitter rewinder
The Universal LS is the latest generation of Atlas centre
surface slitter rewinders for pressure sensitive, self-
adhesive materials and especially for all types of filmic
labelstock. The machine features fully automated rewind
stations (internal and external) - each station using two
individual rewind arms. The rewind stations have
electrically driven individual AC servo motors and a
cylinder to provide contact pressure against the winding
drum.

The unique design of the rewinding technology provided

by Atlas includes a linear tracking system on the Universal The rewind arms remain in a constant vertical
LS slitter which is of particular benefit in rewinding filmic orientation with the roll of material being
labelstock materials. The rewind contact pressure and supported through the rewind arm pivot point.
winding tension is accurately controlled and not This system enables perfect rewinding geometry
influenced by the increasing weight and diameter of the and helps to minimise adhesive bleed with the
roll during rewinding. additional benefit of winding softer rolls.

The fully automatic knife positioning system is able to re-

set up to 21 male and 30 female blades in less than 3
minutes.

The automatic, computer controlled rewind arm

positioning system for typical job changeovers can re-set
the rewind arms in approx. 30 seconds which makes the
machine particularly versatile for short production runs
with reduced machine downtime.

External rewind section of the Atlas Universal LS slitter rewinder

Features

Shaftless Unwind

Anti-telescoping control

Specification Pivoting static eliminator

Vacuum splice table

Machine width: 2100 mm Web edge guiding system
Machine speed: 750 m/min.
Full width male knife cleaning system
Max. rewind diameter: 1250 mm
Advanced machine diagnostics
Max. unwind diameter: 1600 mm (5000 kg)
Min. slit width: 65 mm Automatic knife positioning

Material thickness range: 30 350 micron Automatic rewind arm positioning

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Computer Control Systems

Standard control desk

Main operator screen

Trending screen
Drawings for fault diagnostics

Features

Touch screen computer control

technology for easy operation & set-up

Siemens S7 PLC technology

Windows XP Operating System

Rewind configuration screen Fully programmable system software

Modem for remote fault diagnostics

Data retrieval for shift monitoring

& analysis

Recipe driven product & machine

parameters

Slitting patterns, rewind arm &

knife positioning

Product data file Operator & machine manuals on CD

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 Computer Control & Roll Handling
Automated Roll Handling Solutions

Finished rolls leaving the slitter via conveyors and turntables

Atlas provides the latest technology in fully automated roll

handling solutions for various types of flexible materials. A
range of custom-built systems are available to complement
both primary & secondary slitting operations to meet the
specific requirements of the converter.

Slit reels being unloaded automatically on to trolleys

Transporting large rewind rolls of film

Fully automated robotic vertical roll packing and palletising

Systems can include numerous processes including reel

weighing, automatic internal core and external labelling of
packages, hygienic reel bagging, robot palletising and
pallet wrapping systems which together provide the
ultimate solution in fully automated slit reel production.

Modular designs enable the future development and

upgrading of existing installations to meet increasing
production volumes. Such levels of automation, when
combined with a fully automated slitter provide maximum
productivity for high volume slitting lines for flexible
Labelstock reel transfer on automated trolleys
materials.

11
Service & Customer Support
The principle in providing Spare Parts
service and support Atlas has a dedicated team of technical sales engineers for
packages is not only to providing spare parts and giving a rapid response to spare
improve customers' parts enquiries. Machine parts are delivered either from the
productivity but also to UK Service Centre or from regional locations globally.
improve process quality. Upgrades & Retrofits
Standard machine upgrades are available across the range
These packages will also
of equipment, as well as replacements for obsolete parts. In
help maintain trouble-
addition, customised machine upgrades and retrofits can be
free machine operation provided, including computer control and hardware to meet
with Product Support customers' specific production requirements.
Engineers based in the
Service Centre to offer In-house & On-site Training
Customer training
advice on technical difficulties.
packages will not only
In addition to machine installation & commissioning the improve the operating
global customer service organisation can also provide the performance of
following service products:- production staff, but also
enhance their skills in
Machine Inspections basic machine
Machine inspections are available to establish the current maintenance thereby
machine status and efficiency of the converting operation. relieving pressure on the
After inspection, technicians give recommendations for customer's maintenance
additional maintenance and advise customers on available team. Training can be
upgrades and retrofits. Information can also be provided on provided in conjunction
enhancing older equipment to meet the demanding with machine trials &
production requirements of today. testing at the Atlas UK production facility or service centre,
Annual Service Contracts (ASC's) or at the customers own premises.
The ASC is intended to be an integral part of a preventative Machine Re-location
maintenance programme, designed to keep a machine Atlas can provide machine relocation services including
running efficiently machine de-commissioning, removal and transportation to
throughout the year. The a new site, re-installation, re-commissioning and training of
contract provides for new operators.
planned interventions by
e x p e r i e n c e d ,
professional engineers
to meet specific
requirements and ensure
machine reliability and
minimum downtime.

Atlas Converting Equipment Ltd.

Wolseley Road, Kempston, Bedford MK42 7XT, UK
Tel: +44 1234 852553 Fax: +44 1234 851151
[email protected]
[email protected]

www.atlasconverting.com
Your contact

Subject to modifications Atlas Converting Equipment Ltd. 2010