Rolling stock technical forum

Standards development

Michael Uhlig, Lead Engineer Rolling Stock, ASA

November
Presentation heading 2015 | 1
Sub-heading
Welcome

Administrative issues
Attendance sheet
Mobile phones to silent please
Information folder including presentations
Questions and discussions

Interface standards Minimum operating standards for rolling stock | 2

Agenda
Welcome Michael Uhlig 0900 0920
Introduction to the ASA Nicholas Berry 0930 0945
Interface standards Minimum operating
Jakub Zawada 0945 1000
standards for rolling stock
Signal interference testing Dave Nolan 1000 1015
Morning tea break 1015 1030
A standard for freight wagon steering David Hanson 1030 1050
Roy Laurie
Rolling stock electrical standards 1050 1110
Greg Paraan
Passenger rolling stock standards Vladimir Milan 1110 1130
External noise limits for passenger EMU Harry Snaith 1130 1140
Environmental conditions for rolling stock Harry Snaith 1140 1150
Passenger rolling stock driver safety Harry Snaith 1150 1200
systems Kenelm Wong
General feedback and close All 1200 1230
Interface standards Minimum operating standards for rolling stock | 3
Asset Standards Authority
Purpose, priorities and progress

Nick Berry, Manager Industry Engagement

November
Asset Standards Authority Purpose, priorities April
and 2015 | 4
progress
Emergency evacuation

Asset Standards Authority Purpose, priorities and progress | 5

Emergency evacuation

Main fire evacuation assembly area

Asset Standards Authority Purpose, priorities and progress | 6

Technical forums housekeeping

ASA Technical Forums

collaborative open sessions
share knowledge / experience sharing
grow the technical capability of Industry and Transport
not conferences or training/development events
Participate and contribute we need input and
feedback
Consider outcomes and reasoning rather than
checklists
Amenities
Mobiles off / silent please

Asset Standards Authority Purpose, priorities and progress | 7

TfNSW Operating Model

Asset Standards Authority Purpose, priorities and progress | 8

ASA beyond standards to whole of life assurance

Asset Standards Authority Purpose, priorities and progress | 9

Consulting and advising across asset life cycle

Asset Standards Authority Purpose, priorities and progress | 10

Questions?

Asset Standards Authority Purpose, priorities andJuly 2015 | 11

progress
ASA Industry Engagement - Sharing & Listening
Industry Updates, guidance, thought leadership and
awareness
Briefings Two to four per year to 150+

Industry Discuss and dissect key topics from industry

briefings
Round Tables Two to four per year to approx. 60+

Industry Large technical audiences

Detailed and application-specific technical
Seminars learnings and contemporary subject matter

Technical Capture and share knowledge and experience

20-30 attendees tailored to the subject matter
Forums

Asset Standards Authority Purpose, priorities and progress | 12

 ASA website - asa.transport.nsw.gov.au

List of
AEOs

All TfNSW
Standards

All ASA Frequently

Communications searched
presentations quick links / hot
and forum documents
material

Asset Standards Authority Purpose, priorities and progress | 13

Looking ahead

Supporting procurement and delivery

Assurance across all modes how?... not
why?
Industry capability and capacity

Asset Standards Authority Purpose, priorities and progress | 14

Many pieces to build.but do they make sense?

Asset Standards Authority Purpose, priorities and progress | 15

The complete picture a work in progress

YOU?

Asset Standards Authority Purpose, priorities and progress | 16

Assuring TfNSW across all modes

Asset Standards Authority Purpose, priorities and progress | 17

Nick Berry
Manager, Industry Engagement
02 9422 7356
[email protected]

Asset Standards Authority Purpose, priorities and progress | 18

Interface standards
Minimum operating standards for rolling stock
Jakub Zawada, Principal Engineer Rolling Stock, ASA

Interface standards Minimum operating standards for rolling stock | 19

Interface standards
T HR RS 00000 ST General update to standards that
T HR RS 00100 ST includes:
T HR RS 00200 ST Format and layout to TfNSW /
T HR RS 00600 ST ASA requirements
T HR RS 00814 ST Addition of TfNSW / ASA
authority as required (in place
T HR RS 00820 00890 ST of RailCorp)
Update of references to RISSB
standards and regulator
information
Generally provide clarity in
requirements

Interface standards Minimum operating standards for rolling stock | 20

Interface standards RSU 100
T HR RS 00100 ST Updates to standard include:
RSU 100 - Minimum Operating Clarification in rolling stock
Standards for Rolling Stock - outlines hopper doors
General Interface Standards (RSU110)
Addition of cant deficiency
(RSU 120)
Addition of bridges and
structures loading requirements
(RSU 120)
Update of the vehicle to vehicle
interface including clearly
defining freight and passenger
requirements (RSU 140)
Update of the noise emission
requirements for electric
passenger rolling stock
(RSU 150)
Interface standards Minimum operating standards for rolling stock | 21
Interface standards RSU 100 (continued)
T HR RS 00100 ST Updates to standard include:
RSU 100 - Minimum Operating Clarification of train stop
Standards for Rolling Stock - braking requirements and
General Interface Standards signal visibility
(RSU 160), including further
clarification on braking
requirements (TN 036:2015)
Update to train radio
requirements - DTRS
(RSU 190)

Interface standards Minimum operating standards for rolling stock | 22

Interface standards RSU 200
T HR RS 00200 ST Updates to standard include:
RSU 200 - Minimum Operating Clarification on brake
Standards for Rolling Stock - equipment for freight and
Common Interface Standards passenger rolling stock
(RSU 271)
Update of twist test, inline with
RISSB AS7509, including A, B
and C twist tests (RSU 283)
Clarification of requirements for
vehicle to vehicle swing test
(RSU 285)
Additional information added for
brake performance tests
(RSU 287)
Clarification of kinematic test
requirements (RSU 289)

Interface standards Minimum operating standards for rolling stock | 23

Interface standards RSU 600
T HR RS 00600 ST Updates to standard include:
RSU 600 - Minimum Operating Clarification of brake equipment
Standards for Rolling Stock and functionality in various
Multiple Unit Train Specific modes (RSU 620) including
Interface Standards further clarification with
TN 035:2015
Structural integrity and
crashworthiness requirements
added (RSU 630)
Door and platform interface
requirements added, marking
and codes clarified (RSU 630)
Brake performance
requirements clarified
(RSU 641)

Interface standards Minimum operating standards for rolling stock | 24

Interface standards RSU 600 (continued)
T HR RS 00600 ST Updates to standard include:
RSU 600 - Minimum Operating Ride performance requirements
Standards for Rolling Stock updated to more appropriate
Multiple Unit Train Specific limits and longitudinal ride
Interface Standards requirements added (RSU 642)
High level traction performance
requirements added (RSU 643
TN036:2015)
Updated data logger
requirements as per RISSB AS
7527 (RSU 650)

Interface standards Minimum operating standards for rolling stock | 25

Interface standards RSU appendices
T HR RS 00814 ST Updates to standard include:
T HR RS 00820 - 00890 ST Update of EMU/DMU
RSU A - I - Minimum Operating information pack (RSU
Standards for Rolling Stock Appendix A4
Appendices New appendix for brake curves
and general information
regarding braking
(RSU Appendix C)
Clarifying driver safety systems
including the functional
requirements
(RSU Appendix D)
1500 V OHW interface aligned
to international standards and
T HR RS 11119 ST
(RSU Appendix E)

Interface standards Minimum operating standards for rolling stock | 26

Interface standards in progress
T HR RS 00300 ST Updates to standard include:
T HR RS 00400 ST General update to locomotive,
T HR RS 00500 ST freight, and locomotive hauled
T HR RS 00700 ST passenger, mainly regarding
ECP, WDP, and braking
requirements (RSU 300, 400,
500)
Investigating bogie warp
stiffness requirements (RSU
400)
General update to road/rail
standards including additions
from major investigations and
incidents (RSU 700 series)

Interface standards Minimum operating standards for rolling stock | 27

Road/rail standards in progress
T HR RS 30020 ST Updates to standard include:
T HR RS 30030 ST General update to
T HR RS 30040 ST recertification and engineering
requirements for road/rail
vehicles in line with RSU 700
Road/rail, trolley, trailer, support series (T HR RS 30020/30/40
frame, quadricycle certification, ST)
recertification and engineering
requirements

Interface standards Minimum operating standards for rolling stock | 28

Signal Interference testing
Dave Nolan, Principal Engineer Signalling Systems, ASA

November
Interface standards Minimum operating standards 2015 | 29
for rolling stock
Current State

Changes to Appendix C T HR SC 00006 SP

Signalling compliance testing of rolling stock

Before any rolling stock is permitted to operate on the

network it shall first be tested by an authorised and
accredited body to be compliant with the details as listed
in this and other standards. A test program shall aim to
prove the following

Interface standards Minimum operating standards for rolling stock | 30

Future

T HR SC 00006 SP Technical Note

ASA will soon publish a Technical note allowing AEOs
to Test Rolling stock

To facilitate the transfer of this testing ASA will;

Conduct a round table forum in Q1 2016 to
establish the process by which testing from 3rd
parties is recognised
Conduct a number of technical forums on the
subject

Interface standards Minimum operating standards for rolling stock | 31

A standard for freight wagon steering
David Hanson, A/Senior Manager, Rail Noise Program

November
Interface standards Minimum operating standards 2015 | 32
for rolling stock
Angle of attack

AoA = angle between wheel set and rail Normal AoA

tangent Leading Wheel Set = Wheelbase
/ Curve Radius
Warp = angle between side frame and Trailing Wheel Set = zero
bolster
High AoA
Increased wheel wear (50%) AoA
Warp angle

Increased rail wear (50%)

Increased fuel consumption (10%)
Wheel squeal and flanging noise
High AoA is caused by:
Poor bogie rotation (centre plate
friction)
Bogie warp (low warp stiffness) Bogie rotation
Bogie steering
Scheffel bogie
Leading Bogie - Leading Axle Leading Bogie - Trailing Axle
Steering performance Trailing Bogie - Leading Axle Trailing Bogie - Trailing Axle

Related to bogie design 50

NOT maintenance 40

High warp stiffness = proper Tight grouping of

AoA and warp
30

bogie steering 20

Bogie Warp (mrad)

10

0
-50 -30 -10 10 30 50
-10

-20

-30

-40

-50
Angle of Attack (mrad)
Most bogies steer properly

Typical Week only 10% of wheels with

abnormal AoA
Bogies that always steer properly Poor
One Piece / Two Piece Steering
3-Piece with Cross Bracing 9%
3-Piece with Steering Arms
Bogies that Frequently Steer Poorly
Bogies that rely on wedges for Warp
Stiffness
Basic 3-Piece
3-Piece with Split Wedges
3-Piece with Wider Wedges
Proper
Steering
91%
The process from here

Work through a process to develop a

workshop test of bogie warp stiffness
The test will be easy and
inexpensive to perform
The results will be used to update to
T HR RS 00400 ST Minimum
Operating Standards for Rolling
Stock Freight Vehicle Specific
Interface Requirements
The process will be evidence based
so that the rationale is clear
We will consult the industry
throughout
Rolling stock electrical standards
Roy Laurie, Principal Engineer, Rolling Stock Electrical
Systems and Greg Paraan, Senior Engineer Rolling
Stock Electrical Systems

November 2015
Electrical standards
T HR RS 00117 ST Following the receipt of industry
Electric Circuits and Equipment for comments regarding the need to comply
Passenger Rolling Stock with AS/NZS 3000.
T HR RS 00126 ST New standards produced replacing
Electronic Equipment Supplied for FE117, FE126, FE164 and SPP1701
Passenger Rolling Stock (FE116).
T HR RS 00164 ST Qualifying the level of compliance with
AS/NZS 3000 required by TfNSW.
Cable for Passenger Rolling Stock
Statement of compliance with AS/NZS
T HR RS 01701 ST 3000 Part 1 (non-prescriptive req.)
Mounting and Installation of Advising the need for compliance with
Electrical Equipment EN50153 Protective Provisions Relating
to Electrical Hazards, EN50343 Rules
for Installation of Cables and IEC 60077
Electric Equipment for Rolling Stock

Rolling stock electrical standards | 38

Electrical standards T HR RS 10001 ST
Electric auxiliary power supply and Safety requirements i.e. galvanic
battery system for passenger isolation, earthing and isolation system,
rolling stock GPOs, battery handling, emergency
load durations
Equipment protection requirements i.e.
overcurrent circuit breakers, under-
voltage, BMS
Interface requirements i.e. shore supply
Redundancy requirements i.e.
equivalent to existing TfNSW rolling
stock, failure of EAPS modules
Battery systems requirements i.e.
mechanical, electrical, battery
technology
Technical Note

Rolling stock electrical standards | 39

Electrical standards T HR RS 11001 ST
Electric passenger rolling stock Safety requirements i.e. earthing, earth-
onboard main power supply switch system, isolation
system 1500 V dc Equipment protection requirements, i.e.
HSCB, surge arrester, 50Hz detectors,
excessive resets
Interface requirements i.e. OHW voltage
characteristics, current limits
Redundancy requirements i.e. traction
current return, loss of pantograph,
equivalent to existing TfNSW rolling stock
References interface requirements as
defined in;
T HR EL 90002 & 90003 ST Voltage
and current ratings
T HR RS 11119 ST Power supply
interface
T HR RS 00850 ST RSU supply inter.
Rolling stock electrical standards | 40
Electrical standards T HR RS 11119 ST
Passenger rolling stock 1500 V dc Safety requirements
overhead power supply interface Equipment protection
requirements requirements
Interface requirements
Redundancy requirements
equivalent to existing TfNSW
rolling stock
Alignment with T HR RS 00850
ST RSU Appendix E Rolling
stock 1500V dc overhead
power supply interface
requirements
Adoption of international
standards to replace, out of
date standard references

Rolling stock electrical standards | 41

Electrical standards T HR RS 12001 ST
Interior and exterior lighting for Specifies the minimum internal
passenger rolling stock and external lighting levels
required by TfNSW
Ensures DSAPT compliance
Aligned with, EN 13272 Railway
Applications - Electrical lighting
for rolling stock in public
transport systems

Rolling stock electrical standards | 42

Electrical standards T HR RS 13002 ST
Passenger rolling stock Specifies the minimum CCTV
surveillance systems and surveillance functional
requirements expected by
TfNSW
Qualifies rolling stock
requirements in relation to,
T MU SY 10001 ST - Public
Transport Closed Circuit
Television (CCTV) Functional
Requirements Standard

Rolling stock electrical standards | 43

Electrical standards Potential future
developments

Diesel fleet related standards,

including;
Auxiliary power
Battery management
systems
Main power

Rolling stock electrical standards | 44

Passenger rolling stock standards
Vladimir Milan Principal Engineer Rolling Stock Technical
Specialist and Michael Butler, Senior Engineer Rolling
Stock Technical Specialist

November
Rolling stock electrical 2015 | 45
standards
Passenger rolling stock standards

T MU RS 01000 ST Structural Integrity and Crash Worthiness of

Passenger Rolling Stock V 2.0
T MU RS 04001 ST Prohibited and Restricted Materials V1.0

T HR RS 17010 ST Rolling Stock Fire Safety work in progress

T HR RS 04001 ST Passenger Rolling Stock Access and Egress work in
progress

Rolling Stock Car Body Material Selection standard new standard

Rolling Stock Signage new standard
Passenger Rolling Stock Interiors - new standard

Passenger rolling stock standards | 46

Structural Integrity and Crash Worthiness of
Passenger Rolling Stock

T MU RS 01000 ST Version 2.0

Draws on EN 12663-1, EN 15227 and GM/RT 2100
This second version clarifies the freight 80 t wagon reference
obstacle definition for the collision scenarios between a train and
a freight wagon to be used in the place of 80 t wagon definition
provided in EN 15227: 2008.

Passenger rolling stock standards | 47

Rolling Stock Fire Safety T HR RS 17010 ST

Currently in development
Comparison of EN45545, BS6853 and AS7529.3
Peak Heat Release Rate
Estimated publish date Jan 2016

Passenger rolling stock standards | 48

Prohibited and restricted materials T MU RS
17002 ST

Developed to ensure usage of materials over the rolling stock life

cycle throughout the entire supply chain minimises the risk of
harm to the environment and people. Specifies:
The UNIFE Railway Industry Substance List
Legislation on materials prohibited or restricted in Australia
Current requirements on prohibited and restricted materials

Passenger rolling stock standards | 49

Passenger Rolling Stock Access
and Egress T MU RS 17002 ST

In development
Policy based on Waterfall incident
Comparisons with EN14752, TSI, GM/RT 2473 and AS7522.3
with a view to leveraging one of these

Passenger rolling stock standards | 50

 Future standards

Rolling stock car body material selection

Based on T HR RS 00010 TI Rolling Stock Car
Body Material Selection position paper
Aids in the selection of materials for use in the
design/manufacture of rolling stock
Rolling stock signage
Customer experience wayfinding initiative
workshop
Integrate/standardise signage across the
rolling stock assets
Integrate current practice including other
transport modes

Passenger rolling stock standards | 51

Future standards

Passenger rolling stock interiors a high level standard to

capture in one place
Customer experience functional requirements associated
with ride quality, illumination, comfort, internal noise,
infotainment, toilets, signage, emergency, etc.
Reference to relevant standards
Integrate current practice considering other transport modes

Passenger rolling stock standards | 52

ASA rolling stock standards
External noise limits for passenger EMU
Harry Snaith, Principal Engineer, Rolling Stock Mechanical Systems

Passenger rolling November 2015 | 53

stock standards
External noise limits for passenger EMU

T HR RS 00100 ST Minimum Operating Standards for Rollingstock

RSU 100 series general requirements for all rollingstock

RSU 150 Environmental Requirements (noise only)

New Section (6.3.2 page 49) for external noise limits for Electric Multiple
Unit (EMU) Passenger Trains

External noise limits for passenger EMU | 54

 External noise limits for passenger EMU
Comply with noise emission limits for the whole of asset operational life
ISO 3095:2013 except where specified otherwise
Stationary tests conducted in accordance with (iaw) Section 5 measure:
LpAeq, LpAFmax, tonality, frequency spectrum and impulsiveness
Constant speed tests conducted iaw Section 6, at V=80 km/h and Vmax
measure: LpAeq, LpAFmax, tonality, frequency spectrum and
impulsiveness
Acceleration tests conducted iaw Section 7 measure: LpAeq, LpAFmax,
tonality, frequency spectrum and impulsiveness
Braking tests: LpAeq, LpAFmax, tonality, frequency spectrum and
impulsiveness
Additional measurements as necessary to determine vehicle
maximum noise operating condition and individual items of equipment

External noise limits for passenger EMU | 55

 External noise limits for passenger EMU
Test Test Condition Metric ASA TSI Existing
* Adjusted to 7.5m Fleet
Specs*
Stationary 1 section 5.4.2 'normal operating LAFmax 65 - -
conditions' with additional
quantities LAeq 62 65 -
Stationary 2 section 5.4.3 configured to give LAFmax 71 85 65
maximum noise operating
condition [impulsive noise LAeq 65 68 -
included]

Stationary 3 section 5.4.3 configured to LAFmax - - 62

vehicle presentation (cleaning)
mode LAeq 59 65 -
V=80km/h section 6 (with additional LAFmax 83 - 83 - 85
quantities)
LAeq 80 80 -
Accelerating section 7 (with additional LAFmax 82 80 83 - 85
quantities)
LAeq 80 - -
Braking section 8 (with additional LAFmax 82 - 83 - 85
quantities)
LAeq 80 - -
External noise limits for passenger EMU | 56
 External noise limits for passenger EMU

ISO 3095:2013 except where specified otherwise

Aligned testing requirements with ISO 3095, including test track and
conditions
Standardised measuring distance at L = 7.5m
Standardised the rolling stock operating conditions for testing
Criteria and limits for maximum and time-averaged measurements and
maintains existing (Australian/NSW) tonal limits
Introduces criteria for treating impulsive noise
additional measurements to determine vehicle maximum noise operating
condition and individual items of equipment, including treatment for
impulsive noise
Standardisation for asset procurement, type-testing and easier
comparison between rolling stock types eg Euro/Aus/Int/TSI

External noise limits for passenger EMU | 57

Environmental conditions for rolling stock
T MU RS 17001 ST
Harry Snaith, Principal Engineer, Rolling Stock Mechanical Systems

External noise limits forNovember

passenger 2015
EMU | 58
Environmental conditions for rolling stock
Defines environmental conditions that prevail across geographical
areas of rail networks on which TfNSW operates rolling stock.
Section 5 provides information about the environmental conditions
that will be encountered in NSW and interstate rail networks
Section 7 requires the Purchaser to specify the rollingstock RAMS
performance referencing NSW conditions and the Supplier to meet the
RAMS performance and maintain safety.
The environmental conditions defined in Section 5 can be expected to
occur on a regular basis the RS to operate in normal or degraded
mode.
Guidance on temperature rise due to climate change
Extreme environmental events, with conditions exceeding those
defined in Section 5 are likely to occur on occasions.
Geographical areas covering Sydney metropolitan, NSW rural &
Sydney-Brisbane-Melbourne interstate rail networks

External noise limits for passenger EMU | 59

Environmental conditions for rolling stock
Parameter Metric Limits / Range
Altitude m (amsl) -32 to + 1102
Temperature C -11 to +50
Humidity & Condensation RH <18% to 98%
Wind Speed (3s gust) m/s 30 - 42
Rain mm/min 13
Hail (diameter) mm >20
Frost (N days) days/ann 0 to 65
Solar Radiation (max irradiance) W/m2 1129
Lightning freq Table 17
Air Pollution (ozone, dust, SOx, NOx, NaCl) - Tables 18 - 21
Flora & Fauna - Tables 23 -24
Track Ballast (diameter) mm 75
Rail Contamination - S5.14
Fire & Smoke - S5.15
Cleaning, Washplant & Graffiti - S8

External noise limits for passenger EMU | 60

Passenger rolling stock driver safety systems
(specification)
T HR RS 20003 SP
Kenelm Wong, Senior Engineer Rolling Stock Mechanical Systems and
Harry Snaith, Principal Engineer, Rolling Stock Mechanical Systems

External noise limits forNovember

passenger 2015
EMU | 61
Passenger rolling stock driver safety systems

Passenger Rollingstock Driver Safety Systems (Specification)

T HR RS 20003 SP

Supercedes the legacy Fleet Engineering Specifications (FE) FE 158

Operator Enable System and FE 152 Vigilance System

Interim document to facilitate new RS procurement while a new Train

Safety System Standard is developed

Specifies the existing SFAIRP solution fitted to recent passenger fleets

Permits the Supplier to provide new technology or variations /

improvements on the existing design solutions - requires a Concession
if non-compliant

Specification represents a move towards functional performance based

specifications / standards but is a half-way house as it is required to
specify the existing design solution which is prescriptive.

Passenger rolling stock driver safety systems | 62

Existing solution driver-centred controls

Vigilance Operator
System Enable
System

Driver
Safety
System

Trip
Gear

Passenger rolling stock driver safety systems | 63

Direction for new train safety systems

Human Infrastructure
Centred Centred
Controls Controls

Train
Safety
System

Train
Centred
Controls

Passenger rolling stock driver safety systems | 64

General feedback and questions

Passenger rolling stock driver safety systems | 65