Technology Shears Introduction Doku v321 e PDF
Technology Shears Introduction Doku v321 e PDF
Technology Shears Introduction Doku v321 e PDF
Technology CPU
Flying Shears Based on Gearing
Introduction
Warranty, liability and support
Note The Application Examples are not binding and do not claim to be complete
regarding the circuits shown, equipping and any eventuality. The Application
Examples do not represent customer-specific solutions. They are only intended
to provide support for typical applications. You are responsible for ensuring that
the described products are correctly used. These Application Examples do not
relieve you of the responsibility of safely and professionally using, installing,
operating and servicing equipment. When using these Application Examples, you
recognize that Siemens cannot be made liable for any damage/claims beyond
the liability clause described. We reserve the right to make changes to these
Application Examples at any time without prior notice. If there are any deviations
between the recommendations provided in these Application Examples and
other Siemens publications e.g. Catalogs then the contents of the other
documents have priority.
21063352_Technology_Shears_Introduction_DOKU_v321_e.d
Copyright Siemens AG 2007 All rights reserved
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For questions about this document please use the following e-mail address:
mailto:[email protected]
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Foreword
The application described in this document deals with flying shears. It shows how
an axis can be synchronized to another axis with the aid of the technology CPU so
that processing on the fly (cutting, drilling, printing, welding, ...) is enabled.
The core element is the Flying Shears technology template which implements the
technological functions such as gearing and positioning of an axis.
If you want to obtain further information on the technology template, a separate
documentation is available. The reference data for this documentation is listed in
the appendix of this document.
Delimitation
This application does not include a description of
basic knowledge when using STEP 7
basic knowledge in the field of motion control
...the use of technology functions of the technology CPU
...the general handling of the technology CPU
Basic knowledge of these topics is required.
Document structure
The documentation of this application is divided into three documents:
Introduction
Extension
Demonstration
In addition, the STEP7 code is available.
The first document, Introduction, which you are reading right now, is intended
for persons who are interested in a quick overview.
Part Description
Introduction This part provides a general overview of the contents.
Application Description and You are informed on the used components (standard
Principles of Operation hardware and software components and the specially
created user software).
Extension This part describes the detailed functional sequences of
21063352_Technology_Shears_Introduction_DOKU_v321_e.d
Table of Contents
Warranty, liability and support ................................................................................... 3
Foreword....................................................................................................................... 4
Table of Contents......................................................................................................... 6
Application Description............................................................................................... 7
1 Essential Information on Processing on the Fly ............................................ 7
2 Automation Problem ......................................................................................... 9
2.1 Flying shears with length selection ...................................................... 9
2.2 Operator control of the process............................................................ 9
3 Process Analysis ............................................................................................. 11
3.1 Process sequence.............................................................................. 11
3.2 Core functions .................................................................................... 11
3.3 Solution structure ............................................................................... 12
21063352_Technology_Shears_Introduction_DOKU_v321_e.d
Application Description
stopping the material line is not reasonable due to the expenditure of energy
because of the respective forces of deceleration and acceleration.
the individual processing steps are too different so that a uniform waiting
time is economically unacceptable.
2 Automation Problem
To display the application of processing on the fly, flying shears for cutting an
endless product to selectable length were selected.
Synchronization position
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100mm
Axis 1
Shears slide drive
Cut mark
Axis 2
Material line drive
In this application, the cutting process of the shears is simulated with the aid of the
HMI.
Note For details on operating and presenting the application, please refer to the
Demonstration document.
21063352_Technology_Shears_Introduction_DOKU_v321_e.d
Copyright Siemens AG 2007 All rights reserved
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3 Process Analysis
This chapter illustrates the technological basics of the flying shears independently
of the possible hardware.
Process sequence
21063352_Technology_Shears_Introduction_DOKU_v321_e.d
Once the flying shears have been started in automatic mode, they pass the
following cycle until they are deactivated:
Copyright Siemens AG 2007 All rights reserved
Synchronizing the shears slide to the velocity of the material line and the
cutting position
Closing the shear blades
The actual cutting process
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Figure 3-1 Positions of material line and shears slide during a cycle
Material line
position
Shears slide
position
Time
21063352_Technology_Shears_Introduction_DOKU_v321_e.d
To achieve this mode, the shears axis is connected to the material axis in gearing,
i.e. the shears axis directly follows the position information of the material line.
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Failures are detected and corrected. The simple motion at the same velocity in
velocity gearing is inadequate for this application since failures may cause
differences in position which cannot be detected and corrected.
Selecting the appropriate synchronization mode ensures that the shear blades are
located exactly above the cutting position when reaching the material line velocity.
This solution ensures that modifications of the material line velocity do not affect
the actual cutting length and the cutting quality.
HMI Main
Control start material
move velo
PLC start shears
homing
Template next cut
Control
synchronizing repositioning
synchronous positioning
operation
start
21063352_Technology_Shears_Introduction_DOKU_v321_e.d
cutting
Copyright Siemens AG 2007 All rights reserved
axis axis
shears material
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axis 1
shears
axis 2
material
Cutting simulation M G M G
Gearing
Gearing is the moving of a group of at least two axes with a fixed reference to
speed and rotation angle. The axis providing the master value is the master axis.
All further axes of the group of axes are slave axes. The slave axes follow the
position selection of the master axis in a fixed but adjustable ratio. Individual slave
axes can be included in or excluded from the group of axes by means of
synchronization or desynchronization processes.
Positioning
Positioning is moving an axis from position A to position B. A travel profile is
generated from the specifications target position, velocity and acceleration. The
axis accelerates to the specified velocity and exactly at that time starts decelerating
to come to a standstill at the target position. During this process the deceleration is
performed with the absolute value of the specified acceleration.
21063352_Technology_Shears_Introduction_DOKU_v321_e.d
Copyright Siemens AG 2007 All rights reserved
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4 Automation Solution
This chapter shows the reader how the automation problem can be solved using
the technology CPU.
Technological tasks with medium to high PLC performance and medium motion
control requirements can easily be realized using the technology CPU.
Figure 4-1 Overview of the hardware configuration
WinCC flexible
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or alternatively
CPU 315T-2 DP 6ES7315-6TG10-0AB0
4MB 6ES7953-8LM11-0AA0
Micro Memory Card The S7 program is stored on the MMC.
Drive (optional)
SINAMICS S120 training 6ZB2480-0BA00
case The SINAMICS S120 training case
consists of standard components (drives
and motors) and offers two axes. They are
used to demonstrate the application.
The case is completely configured and
wired and is connected to the controller via
21063352_Technology_Shears_Introduction_DOKU_v321_e.d
PROFIBUS.
Copyright Siemens AG 2007 All rights reserved
Standard software
If the technological functions of the application are to be reconstructed, the
following SIEMENS standard software components are necessary:
Table 4-2 Software components
Component MLFB / order number Functions
STEP7 6ES7810-4CC08-0YA7 STEP 7 is the basic package for the other
V5.4 SP1 software packages and used for programming
the SIMATIC S7
S7 Technology 6ES7864-1CC30-0YX0 Tool for parameterizing and programming the
V3.0 SP2 technology objects of the technology CPU
WinCC flexible 2005 6AV6613-0AA01-1CA5 WinCC flexible is used to program the HMI.
Advanced incl. Without this software, it is not possible to
incl. ServicePack 1 S79220-A7890-F modify the HMI.
and Hotfix 7
WinCC flexible 2005 6AV6613-1DA01-1CA0 WinCC flexible Runtime enables the use of a
Runtime incl. PG/PC as an operator panel.
incl. ServicePack 1 S79220-A7890-F
and Hotfix 7
with 256 PowerTags
Application software
The application software is an archived Step 7 project that contains the code of the
application for the respective technology CPU.
21063352_Technology_Shears_Introduction_DOKU_v321_e.d
File Functions
21063352_CPU315T_Shears_v_CODE_v30.zip Archived Step 7 project for the
CPU 315T-2 DP with virtual
axes, does not require drives
21063352_CPU317T_Shears_v_CODE_v30.zip Archived Step 7 project for the
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4.2 Functions
PG/PC
Operator control and monitoring of the flying shears is performed via a WinCC
flexible 2005 user interface on the PG/PC.
This platform can also be used for loading the programs for the technology CPU
and for parameterizing the optional SINAMICS S120 training case.
Technology CPU
The technology CPU features a control unit like each conventional CPU and an
integrated technology. The following tasks are realized in the control unit:
Realization of the program flow with a step sequence
Management of the modes
Communication with HMI
Management and coordination of the technology jobs
21063352_Technology_Shears_Introduction_DOKU_v321_e.d
Call of the technology jobs via motion control blocks according to the
PLCopen standard
Copyright Siemens AG 2007 All rights reserved
Drive
As a drive system for tests, the optional SINAMICS S120 training case with two
axes takes over the axis functions. It is completely wired so that it can be directly
used for this application example.
The training case is equipped with a clocked Profibus interface via which the drive
is connected to the controller.
5 Bibliographic References
5.1 Bibliographic references
This list is by no means complete and only provides a selection of appropriate
sources.
Table 5-1
Topic Title
/1/ STEP7 Automating with STEP7 in STL and SCL
Hans Berger
Publicis MCD Verlag - 2004
ISBN 3-89578-242-4
/2/ Technology CPU SIMATIC S7-300 CPU Data: CPU 315T-2DP
21063352_Technology_Shears_Introduction_DOKU_v321_e.d
Siemens Manual
Copyright Siemens AG 2007 All rights reserved
Edition 11/2006
MLFB: A5E00427932-03
/3/ Technology CPU SIMATIC S7-300 CPU Data: CPU 317T-2DP
Siemens Manual
Edition 11/2006
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MLFB: A5E00251769-05
/4/ Technology CPU SIMATIC S7 Technology
Siemens Manual
Edition 11/2006
MLFB: A5E00251797-05
/5/ Technology CPU CPU 317T-2DP: Controlling a SINAMICS S120
Getting Started
Edition 11/2006
MLFB: A5E00480390-02
/6/ Technology CPU CPU 317T-2DP: Controlling a virtual axis
Getting Started
Edition 11/2006
MLFB: A5E00266283-04
/7/ Technology CPU CPU 317T-2DP: Controlling a physical axis
Getting Started
Edition 11/2006
MLFB: A5E00251785-04
/8/ SINAMICS S120 SINAMICS S120 Installation and Start-Up Manual (IH1)
Manufacturer / Service Documentation
Edition 04/2006
MLFB: 6SL3 097-2AF00-0AP5
Topic Title
/9/ SINAMICS S120 SINAMICS S120 Equipment Manual (GH1)
Control Units and Additional System Components
Edition 03/2006
MLFB: 6SL3097-2AH00-0AP3
/10/ SINAMICS S120 SINAMICS S120 Equipment Manual (GH2)
Booksize Power Sections
Edition 03/2006
MLFB: 6SL3097-2AC00-0AP3
/11/ SINAMICS S120 SINAMICS S List Manual (LH1)
Manual
Edition 03/2006
MLFB: 6SL3 097-2AP00-0AP4
/12/ SINAMICS S120 SINAMICS S120 Function Manual (FH1)
Function Manual Drive Functions
Manufacturer / Service Documentation
Edition 03/2006
21063352_Technology_Shears_Introduction_DOKU_v321_e.d
sources.
Table 5-2
Topic Title
\1\ Reference to the http://support.automation.siemens.com/WW/view/en/21
entry 063352
\2\ Siemens A&D www.ad.siemens.de/support
Customer Support
\3\ Siemens A&D http://support.automation.siemens.com/WW/view/en/20
Applications & 208582
Tools
Topic Title
\4\ Application Palletizer with simply Interpolating Axes:
examples for the http://support.automation.siemens.com/WW/view/en/21
technology CPU 062269
(a selection) Feeder for a Press:
http://support.automation.siemens.com/WW/view/en/21
363677
\5\ Technology CPU http://www.ad.siemens.de/support
manual Select Product Support
Open the following directories in the
Product Information tree:
Automation systems
SIMATIC Industrial Automation Systems
PLC
SIMATIC S7
S7-300/S7-300F
CPUs
21063352_Technology_Shears_Introduction_DOKU_v321_e.d
S7 Technology:
http://support.automation.siemens.com/WW/view/en/22
639716
CPU manual 317T-2 DP:
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http://support.automation.siemens.com/WW/view/en/17
993483
CPU manual 315T-2 DP:
http://support.automation.siemens.com/WW/view/en/21
362915
\6\ SINAMICS http://www.ad.siemens.de/support
S120 Select Product Support
instruction manual
Open the following directories in the
Product Information tree:
Drive technology
AC Converter
Low voltage converters
Built-in and cabinet system SINAMICS S120
Click the Manual tab in the right window to open a list with
related documents
or select the following link:
http://www.automation.siemens.com/doconweb
Topic Title
\7\ FAQ Applicable encoders for the technology CPU 31xT in
CPU 317T-2 DP connection with the drive systems
applicable SIMODRIVE 611U, MASTERDRIVES MC
encoders
http://support.automation.siemens.com/WW/view/en/19
968954
\8\ FAQ Which versions of the S7 Technology option package are
technology CPU available and which SINAMICS S120 drive firmware can you
version overview use with which of these versions?
http://support.automation.siemens.com/WW/view/en/23
411204
Table 5-3
Copyright Siemens AG 2007 All rights reserved
Topic Title
/A/ Technology Flying Shears Technology Template
template Technology CPU Documentation
ID number: 21062270
http://support.automation.siemens.com/WW/view/en/21
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062270
6 History
Table 6-1 History
Version Date Modification
V3.2 06/05/07 Adaptation of the documentation to the S7 Technology V3.0
SP2 technology package.
Added Microbox 420-T.
Added Runtime.
V3.21 08/2010 Removed Microbox 420-T