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    Gating Ratio Students

    Uploaded by

    Mohd Babar
    1. The document discusses calculating the optimum pouring time for castings based on factors like weight, thickness, and metal fluidity. 2. It also covers topics like gating system design, riser sizing methods, and solidification rules to ensure proper metal flow and filling of the mold cavity. 3. Different casting methods are discussed like sand casting, investment casting, and die casting, each suited to different alloy types, geometries, and required surface finishes.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Gating Ratio Students

    Uploaded by

    Mohd Babar
    167 views60 pages
    1. The document discusses calculating the optimum pouring time for castings based on factors like weight, thickness, and metal fluidity. 2. It also covers topics like gating system design, riser sizing methods, and solidification rules to ensure proper metal flow and filling of the mold cavity. 3. Different casting methods are discussed like sand casting, investment casting, and die casting, each suited to different alloy types, geometries, and required surface finishes.

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    Gating Ratio slides

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    1. The document discusses calculating the optimum pouring time for castings based on factors like weight, thickness, and metal fluidity. 2. It also covers topics like gating system design, riser sizing methods, and solidification rules to ensure proper metal flow and filling of the mold cavity. 3. Different casting methods are discussed like sand casting, investment casting, and die casting, each suited to different alloy types, geometries, and required surface finishes.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    167 views60 pages

    Gating Ratio Students

    Uploaded by

    Mohd Babar
    1. The document discusses calculating the optimum pouring time for castings based on factors like weight, thickness, and metal fluidity. 2. It also covers topics like gating system design, riser sizing methods, and solidification rules to ensure proper metal flow and filling of the mold cavity. 3. Different casting methods are discussed like sand casting, investment casting, and die casting, each suited to different alloy types, geometries, and required surface finishes.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 60

    Gatingratio

    g
    Sprue:Runner:ingate
    Gating system
    Gatingsystem
    Mouldcavityshouldbecompletelyfilledwithin
    shortest possible time (Neitherrisemetaltemperaturenor
    shortestpossibletime (Neither rise metal temperature nor
    usehighermetalhead)
    Metal
    Metalflowshouldbesmooth
    flow should be smooth
    Slaganddrossshouldnotbeallowedtoenterthe
    cavity
    Noaspirationisallowed
    Nomouldorgateerosion
    p g p
    Properthermalgradienttopromotedirectional
    solidification
    Pouringtimecalculations
    Pouring time calculations
    Pouringtimecalculations
    Calculatetheoptimumpouringtimeforacasting
    p p g g
    having20Kgweightwithanaveragesection
    y
    thicknessof15mm.Fluidityofcastironis28
    inches.
    1.Castiron
    2.steel
    Calculatetheoptimumpouringtimeforacastinghaving100Kg
    C l l h i i i f i h i 100
    weightwithanaveragesectionthicknessof25mm.Fluidityofcast
    ironis32inches.
    1. Castiron
    2. steel
    Whyspruesaretaper
    Why sprues are taper
    ISITCORRECT?
    IsItCorrect?
    C ?
    Pouring basin
    Pouringbasin

    0.25R
    Strainer core and ceramic filter
    Strainercoreandceramicfilter
    Bottom,partingandtopgates

    TopGate

    PartingGate BottomGate
    Step gate
    Stepgate
    Solidification rule
    Solidificationrule
    Solidification time = K ( V/SA)2
    Solidificationtime=K(V/SA)
    1:2:4
    1:2:2
    PressurizedandNonpressurizedgatingsystems

    Nonpressurizedgatingsystem
    i d i :
    Sprue:Runner:ingate
    1:
    1:4:4
    4 :4

    Pressurizedgatingsystem
    backpressureexists
    Ingateareaisthesmallest;flowsfull;
    Highercastingyield
    Time (Ts) = K ( V/SA)2
    SolidificationTime(Ts)=K(V/SA)
    Solidification
    RiserDesign
    Caine'smethod
    FreezingRatio(X):SA/V(CASTING)
    Freezing Ratio (X) : SA /V (CASTING)
    SA/V(Riser)

    Y=RiserVolume/Castingvolume
    a,b &careconstants
    & c are constants
    Calculatethesizeofacylindricalrisernecessaryto
    feedasteelslabcasting25cmX25cmX5cm
    (Assumeatopriser,havingdiameterequaltoits
    height)

    a=0.1
    b=0.03
    C=1.0
    casting
    3125 cm3
    Volume: 25X25X5 =3125cm
    Volume:25X25X5

    Surfaceareaofthecasting:2X25X25+4X25X5
    Surface area of the casting:2X25X25 + 4X25X5
    1750cm2
    Riser
    Ri
    DIAMETERD=H
    Volume:D3/4
    D2 +D
    Surface Area =D
    SurfaceArea D2/4
    /4
    Modulus method (M)
    Modulusmethod(M)

    Modulusisinverseofcoolingcharacteristic
    Surfaceareatovolumeratioiscooling
    characteristic
    Volumeofriser=D3/4
    /
    SurfaceArea=D2 +D2/4

    MRISER =1.2MCASTING
    Naval research laboratory method
    Navalresearchlaboratorymethod
    Shapefactor:(Length+Width)/Thickness
    Shape factor: (Length +Width)/ Thickness
    Shapefactor=25+25/5=10
    Industrialcomponents
    Industrial components
    Casting
    g Methods

    Sand Casting Investment Casting Die Casting


    High Temperature Alloy, High Temperature Alloy, High Temperature Alloy,
    Complex Geometry, Complex Geometry, y,
    Moderate Geometry,
    Rough Surface Finish Moderately Smooth Surface Smooth Surface
    Finish
    Machining/core

    Orientation
    Insulating sleeve
    connector
    Magnesium
    g Fluidity

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