POWER MOTOR & COUNTER WEIGHT CALCULATOR

PROJECT : PT Newmont

Belt width 750 mm Friction Factor (f)

Tensile strength of belt EP 500/4 f 0.03
Horizontal length of conveyor 42 m Lo 49
C to C conveyor length L 43 m
Height of level head pulley H 7m Slope, Radiant 0.2
Belt speed V 30 m/min 11.5
Material to handled Fly Ash
Material density 0.72 T/Cu.m
Calculation Conveyor Capacity Q' 77.76 Ton/hours = 60 min/jam x Area (A) x Material Dens
0.06 Sq.m

Weight of moving parts without materi

Conveyor Capacity Q 150 Ton/hours W 53

P1 = Power required to move empty belt (kW)

= 0.06 x f x W x V (L + Lo)
367
= 0.72 kW

P2 = Power required to move load on level (kW)

= f x Q (L + Lo)
367
= 1.13 kW

P3 = Power to Lift load (kW)

= HxQ ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 2.87 kW

Effective tension (Te) = 6120 x P

FP V FRICTION FACTOR
= 1503.48 kg 0.2

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR
F2 0.5
= 751.74 kg

Slope Tension (T3) = W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)

 F3 = 107.77 kg 13 kg/m

Sag Tension (T4) = 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)

F4 3m
= 243.75 kg
CARRY IDLER SPACING (Lc)
1m

Counter Weight Calculation (Wt) ~ 2 x T2 = 1503.48 kg Choise the Larger Tension

~ 2 x T4 = 487.5 kg

Safety factor (SF) = 7 5 ~ 10

Maximum Tension (FM) ~ 2751.54 kg = Fp + F4c - Fr
or 2034.88 kg = Fp + F4r - Fr
or 2255.22 kg = Fp + F2
or 487.50 kg = Fp + F4r

Choice Bigest Tension = 2255.22 kg

Belt Width (BW) = 75 cm

Number of ply (n) = 4 nos

Breaking Strength of tension layer = FM x SF

BW x n

= 52.6218 kg/cm.ply

= 210.4872 kg/cm

CHOICE EP 500/4 Table Tensile Strength

 460
3.1666666667

Density Table
TABEL 1
TABEL 2

Degree K Value 0.625

0.0625

m x Area (A) x Material Density x Belt Speed (m/min)

0.72 T/cum 30 m/min A=K(0.9B-0.05)2 = 0.060078 m2

f moving parts without material carried

Pt = Power to move Tripper (kW)

2.65

1.6666666667
628

P = Total Power
= P1 + P2 + P3 + Pt
= 7.37 kW

11.06 kW Safety factor 1.5

Choice = 12.00 kW Safety factor 1.63
17.00 hp

WEIGHT OF ROTATING PARTS OFCARRIER

Wc = 13.9 kg/set

COEFFECIENT FACTOR WEIGHT OF ROTATING PARTS OF RETURN ROLLER

Wr = 12.2 kg/set
TABEL

EIGHT STANDART (W1) WEIGHT OF MATERIAL PER METER LOADED ON CONVEYOR

 Wm = Qt
0.06 x V
IDLER SPACING (Lr)
= 83.33 kg/m

DLER SPACING (Lc)

MINIMUM TENSION OF CARRIER SIDE

he Larger Tension F4c = 12.5 Lc ( Wm + W1 )

= 1204.17 kg

MINIMUM TENSION OF RETURN SIDE

F4r = 12.5 Lr . W1

= 487.50 kg

Fr = f ( L + Lo)(w1 + Wr/Lr) - (H.W1)

= -43.896 kg
COUNTER WEIGHT CALCULATOR

PROJECT : PT. CAMCO OMYA

Belt width 450 mm Friction Factor (f)

Tensile strength of belt EP500 f 0.03
Horizontal length of conveyor 200 m Lo 49
C to C conveyor length L 250 m
Height of level head pulley H 30 m
Belt speed V 45 m/min
Material to handled Calcium Carbonate Weight of moving parts without materia
Conveyor Capacity Q 60 Ton/hours W 28

P1 = Power required to move empty belt (kW)

= 0.06 x f x W x V (L + Lo)
367
= 1.85 kW

P2 = Power required to move load on level (kW)

= f x Q (L + Lo)
367
= 1.47 kW

P3 = Power to Lift load (kW)

= HxQ ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 4.91 kW

Effective tension (Te) = 6120 x P

V FRICTION FACTOR
= 1119.28 kg 0.2

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR
0.418
= 467.86 kg

Slope Tension (T3) = W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)

= 337.5 kg 9 kg/m

Sag Tension (T4) = 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)

3m
= 168.75 kg

Counter Weight Calculation (Wt) ~ 2 x T2 = 935.72 kg Choise the Larger Tension

~ 2 x T4 = 337.5 kg
f moving parts without material carried

Pt = Power to move Tripper (kW)

P = Total Power
= P1 + P2 + P3 + Pt
= 8.23 kW

COEFFECIENT FACTOR

EIGHT STANDART (W1)

IDLER SPACING (Lr)

he Larger Tension
COUNTER WEIGHT CALCULATOR

PROJECT : EMOMI

Belt width 450 mm Friction Factor (f)

Tensile strength of belt EP500 f 0.03
Horizontal length of conveyor 201.7 m Lo 49
C to C conveyor length L 98.7 m
Height of level head pulley H 21.3 m
Belt speed V 90 m/min
Material to handled ASH WASTE Weight of moving parts without materia
Conveyor Capacity Q 5 Ton/hours W 28

P1 = Power required to move empty belt (kW)

= 0.06 x f x W x V (L + Lo)
367
= 1.83 kW

P2 = Power required to move load on level (kW)

= f x Q (L + Lo)
367
= 0.07 kW

P3 = Power to Lift load (kW)

= HxQ ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 0.3 kW

Effective tension (Te) = 6120 x P

V FRICTION FACTOR
= 149.6 kg 0.2

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR
1.14
= 170.55 kg

Slope Tension (T3) = W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)

= 169.83 kg 7 kg/m

Sag Tension (T4) = 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)

3m
= 131.25 kg

Counter Weight Calculation (Wt) ~ 2 x T2 = 341.1 kg Choise the Larger Tension

~ 2 x T4 = 262.5 kg
 Belt Spesification : Scandura PN150 x 3 x 5 + 1.5

f moving parts without material carried

Pt = Power to move Tripper (kW)

P = Total Power
= P1 + P2 + P3 + Pt
= 2.2 kW

COEFFECIENT FACTOR

EIGHT STANDART (W1)

IDLER SPACING (Lr)

he Larger Tension
COUNTER WEIGHT CALCULATOR

PROJECT : EMOMI

Belt width 450 mm Friction Factor (f)

Tensile strength of belt PN150 x 3 f 0.03
Horizontal length of conveyor 93.647 m Lo 49
C to C conveyor length L 98.7 m
Height of level head pulley H 22.133 m
Belt speed V 60 m/min
Material to handled ASH WASTE Weight of moving parts without materia
Conveyor Capacity Q 10 Ton/hours W 28

P1 = Power required to move empty belt (kW)

= 0.06 x f x W x V (L + Lo)
367
= 1.22 kW

P2 = Power required to move load on level (kW)

= f x Q (L + Lo)
367
= 0.13 kW

P3 = Power to Lift load (kW)

= HxQ ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 0.61 kW

Effective tension (Te) = 6120 x P

V FRICTION FACTOR
= 199.92 kg 0.2

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR
1.14
= 227.91 kg

Slope Tension (T3) = W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)

= 175.66 kg 7 kg

Sag Tension (T4) = 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)

3m
= 131.25 kg

Counter Weight Calculation (Wt) ~ 2 x T2 = 455.82 kg Choise the Larger Tension

~ 2 x T4 = 262.5 kg
 Belt Spesification : Scandura PN150 x 3 x 5 + 1.5

f moving parts without material carried

Pt = Power to move Tripper (kW)

P = Total Power
= P1 + P2 + P3 + Pt
= 1.96 kW

COEFFECIENT FACTOR

EIGHT STANDART (W1)

IDLER SPACING (Lr)

he Larger Tension
COUNTER WEIGHT CALCULATOR

PROJECT : EMOMI

Belt width 450 mm Friction Factor (f)

Tensile strength of belt PN150 x 3 f 0.03
Horizontal length of conveyor 93.647 m Lo 49
C to C conveyor length L 97.947 m
Height of level head pulley H 22.133 m
Belt speed V 72 m/min
Material to handled ASH WASTE Weight of moving parts without materia
Conveyor Capacity Q 10 Ton/hours W 28

P1 = Power required to move empty belt (kW)

= 0.06 x f x W x V (L + Lo)
367
= 1.46 kW

P2 = Power required to move load on level (kW)

= f x Q (L + Lo)
367
= 0.13 kW

P3 = Power to Lift load (kW)

= HxQ ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 0.61 kW

Effective tension (Te) = 6120 x P

V FRICTION FACTOR
= 187 kg 0.2

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR
1.14
= 213.18 kg

Slope Tension (T3) = W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)

= 175.5 kg 7 kg/m

Sag Tension (T4) = 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)

3m
= 131.25 kg

Counter Weight Calculation (Wt) ~ 2 x T2 = 426.36 kg Choise the Larger Tension

~ 2 x T4 = 262.5 kg
 Belt Spesification : Scandura PN150 x 3 x 5 + 1.5

f moving parts without material carried

Pt = Power to move Tripper (kW)

P = Total Power
= P1 + P2 + P3 + Pt
= 2.2 kW

COEFFECIENT FACTOR

EIGHT STANDART (W1)

IDLER SPACING (Lr)

he Larger Tension
 COUNTER WEIGHT CALCULATOR

PROJECT : PT. FREEPORT Mc.MORRAN INDONESIA

Belt width 750 mm Friction Factor (f)

Tensile strength of belt NN200 x 5 X 5/1.5 f 0.03
Horizontal length of conveyor 13 m Lo 49
C to C conveyor length L 12.76 m
Height of level head pulley H 0m
Belt speed V 142 m/min
Material to handled SPLIT STONE Weight of moving parts without materia
Conveyor Capacity Q 200 Ton/hours W 154

P1 = Power required to move empty belt (kW)

= 0.06 x f x W x V (L + Lo)
367
= 6.63 kW

P2 = Power required to move load on level (kW)

= f x Q (L + Lo)
367
= 1.01 kW

P3 = Power to Lift load (kW)

= HxQ ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 0 kW

Effective tension (Te) = 6120 x P

V FRICTION FACTOR
= 329.28 kg 0.2

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR
1.14
= 375.38 kg

Slope Tension (T3) = W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)

= 4.98 kg 13 kg/m

Sag Tension (T4) = 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)

3m
= 243.75 kg

Counter Weight Calculation (Wt) ~ 2 x T2 = 750.76 kg Choise the Larger Tension

~ 2 x T4 = 487.5 kg
f moving parts without material carried

Pt = Power to move Tripper (kW)

P = Total Power
= P1 + P2 + P3 + Pt
= 7.64 kW

COEFFECIENT FACTOR

EIGHT STANDART (W1)

IDLER SPACING (Lr)

he Larger Tension
 COUNTER WEIGHT CALCULATOR

PROJECT : PT. Krakatau Bandar Samudra

Belt width 1000 mm Friction Factor (f)

Tensile strength of belt EP800/4 f 0.03
Horizontal length of conveyor 25.5 m Lo 49
C to C conveyor length L 25 m
Height of level head pulley H 0m
Belt speed V 142 m/min
Material to handled SOYBEANS Weight of moving parts without materia
Conveyor Capacity Q 600 Ton/hours W 154

P1 = Power required to move empty belt (kW)

= 0.06 x f x W x V (L + Lo)
367
= 7.94 kW

P2 = Power required to move load on level (kW)

= f x Q (L + Lo)
367
= 3.63 kW

P3 = Power to Lift load (kW)

= HxQ ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 0 kW

Effective tension (Te) = 6120 x P

V FRICTION FACTOR
= 498.66 kg 0.2

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR
1.14
= 568.48 kg

Slope Tension (T3) = W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)

= 9.75 kg 13 kg/m

Sag Tension (T4) = 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)

3m
= 243.75 kg

Counter Weight Calculation (Wt) ~ 2 x T2 = 1136.96 kg Choise the Larger Tension

~ 2 x T4 = 487.5 kg
f moving parts without material carried

Pt = Power to move Tripper (kW)

P = Total Power
= P1 + P2 + P3 + Pt
= 11.57 kW

COEFFECIENT FACTOR

EIGHT STANDART (W1)

IDLER SPACING (Lr)

he Larger Tension
 COUNTER WEIGHT CALCULATOR

PROJECT : PT. FREEPORT Mc.MORRAN INDONESIA

Belt width 750 mm Friction Factor (f)

Tensile strength of belt NN200 x 5 X 5/1.5 f 0.03
Horizontal length of conveyor 25.5 m Lo 49
C to C conveyor length L 28.3 m
Height of level head pulley H 9.3 m
Belt speed V 142 m/min
Material to handled SPLIT STONE Weight of moving parts without materia
Conveyor Capacity Q 200 Ton/hours W 154

P1 = Power required to move empty belt (kW)

= 0.06 x f x W x V (L + Lo)
367
= 8.3 kW

P2 = Power required to move load on level (kW)

= f x Q (L + Lo)
367
= 1.27 kW

P3 = Power to Lift load (kW)

= HxQ ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 5.07 kW

Effective tension (Te) = 6120 x P

V FRICTION FACTOR
= 630.97 kg 0.2

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR
1.14
= 719.31 kg

Slope Tension (T3) = W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)

= 131.94 kg 13 kg/m

Sag Tension (T4) = 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)

3m
= 243.75 kg

Counter Weight Calculation (Wt) ~ 2 x T2 = 1438.62 kg Choise the Larger Tension

~ 2 x T4 = 487.5 kg
f moving parts without material carried

Pt = Power to move Tripper (kW)

P = Total Power
= P1 + P2 + P3 + Pt
= 14.64 kW

COEFFECIENT FACTOR

EIGHT STANDART (W1)

IDLER SPACING (Lr)

he Larger Tension
 COUNTER WEIGHT CALCULATOR

PROJECT : PLN SURALAYA

Belt width 1800 mm Friction Factor (f)

Tensile strength of belt NN200 x 5 X 5/1.5 f 0.03
Horizontal length of conveyor 528.8 m Lo 49
C to C conveyor length L 548.5 m
Height of level head pulley H 9.8 m
Belt speed V 198 m/min
Material to handled COAL Weight of moving parts without materia
Conveyor Capacity Q 2400 Ton/hours W 154

P1 = Power required to move empty belt (kW)

= 0.06 x f x W x V (L + Lo)
367
= 89.36 kW

P2 = Power required to move load on level (kW)

= f x Q (L + Lo)
367
= 117.23 kW

P3 = Power to Lift load (kW)

= HxQ ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 64.09 kW

Effective tension (Te) = 6120 x P

V FRICTION FACTOR
= 8366.48 kg 0.2

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR
1.14
= 9537.79 kg

Slope Tension (T3) = W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)

= 1207.73 kg 46 kg/m

Sag Tension (T4) = 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)

3m
= 862.5 kg

Counter Weight Calculation (Wt) ~ 2 x T2 = 19075.58 kg Choise the Larger Tension

~ 2 x T4 = 1725 kg
f moving parts without material carried

Pt = Power to move Tripper (kW)

P = Total Power
= P1 + P2 + P3 + Pt
= 270.68 kW

COEFFECIENT FACTOR

EIGHT STANDART (W1)

IDLER SPACING (Lr)

he Larger Tension
COUNTER WEIGHT CALCULATOR

PROJECT : EMOMI

Belt width 450 mm Friction Factor (f)

Tensile strength of belt PN150 x 3 f 0.03
Horizontal length of conveyor 93.647 m Lo 49
C to C conveyor length L 98.7 m
Height of level head pulley H 22.133 m
Belt speed V 72 m/min
Material to handled ASH WASTE Weight of moving parts without materia
Conveyor Capacity Q 10 Ton/hours W 28

P1 = Power required to move empty belt (kW)

= 0.06 x f x W x V (L + Lo)
367
= 1.47 kW

P2 = Power required to move load on level (kW)

= f x Q (L + Lo)
367
= 0.13 kW

P3 = Power to Lift load (kW)

= HxQ ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 0.61 kW

Effective tension (Te) = 6120 x P

V FRICTION FACTOR
= 187.85 kg 0.2

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR
1.14
= 214.15 kg

Slope Tension (T3) = W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)

= 175.66 kg 7 kg/m

Sag Tension (T4) = 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)

3m
= 131.25 kg

Counter Weight Calculation (Wt) ~ 2 x T2 = 428.3 kg Choise the Larger Tension

~ 2 x T4 = 262.5 kg
 Belt Spesification : Scandura PN150 x 3 x 5 + 1.5

f moving parts without material carried

Pt = Power to move Tripper (kW)

P = Total Power
= P1 + P2 + P3 + Pt
= 2.21 kW

COEFFECIENT FACTOR

EIGHT STANDART (W1)

IDLER SPACING (Lr)

he Larger Tension
 COUNTER WEIGHT CALCULATOR

PROJECT : MODIFIKASI CONV. BF11 / BF.12 PLN SURALAYA

Belt width 1400 mm Friction Factor (f)

Tensile strength of belt EP500/4 f 0.03
Horizontal length of conveyor 9.5 m Lo 49
C to C conveyor length L 8.5 m
Height of level head pulley H 0m
Belt speed V 165 m/min
Material to handled COAL Weight of moving parts without ma
Conveyor Capacity Q 2000 Ton/hours W 154

P1 = Power required to move empty belt (kW)

= 0.06 x f x W x V (L + Lo)
367
= 7.17 kW

P2 = Power required to move load on level (kW)

= f x Q (L + Lo)
367
= 9.41 kW

P3 = Power to Lift load (kW)

= HxQ ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 0 kW

Effective tension (Te) = 6120 x P

FP V FRICTION FACTOR
= 614.97 kg 0.2

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTO
F2 0.638
= 392.36 kg

Slope Tension (T3) = W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)

F3 = 8.42 kg 33

Sag Tension (T4) = 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)

F4 3
= 618.75 kg
CARRY IDLER SPACING (Lc)
0.7

Counter Weight Calculation (Wt) ~ 2 x T2 = 784.72 kg Choise the Larger Tension

~ 2 x T4 = 1237.5 kg
 Safety factor (SF) = 7 5 ~ 10
Maximum Tension (FM) ~ 2598.66 kg = Fp + F4c - Fr
or 1779.73 kg = Fp + F4r - Fr
or 1007.33 kg = Fp + F2
or 1237.50 kg = Fp + F4r

Choice Bigest Tension = 2598.66 kg

Belt Width (BW) = 140 cm

Number of ply (n) = 4 nos

Breaking Strength of tension layer = FM x SF

BW x n

= 32.483240846 kg/cm.ply

= 129.9329633838 kg/cm

CHOICE EP 500/4 Table Tensile Strength

 Friction Factor (f)
Density Table
TABEL 1
TABEL 2

K Value
Weight of moving parts without material carried

Pt = Power to move Tripper (kW)

P = Total Power
scent conveyor = P1 + P2 + P3 + Pt
escent conveyor = 16.58 kW

20.73 kW Safety factor 25%

21.00 kW Round up

FRICTION FACTOR WEIGHT OF ROTATING PARTS OFCARRIER

Wc = 90 kg/set

DRIVING COEFFECIENT FACTOR WEIGHT OF ROTATING PARTS OF RETURN ROLLER

Wr = 27.5 kg/set
TABEL

BELT WEIGHT STANDART (W1) WEIGHT OF MATERIAL PER METER LOADED ON CONVEYOR
kg/m Wm = Qt
0.06 x V
RETURN IDLER SPACING (Lr)
m = 202.02 kg/m

CARRY IDLER SPACING (Lc)

m
MINIMUM TENSION OF CARRIER SIDE
Choise the Larger Tension F4c = 12.5 Lc ( Wm + W1 )
 = 2056.43 kg

MINIMUM TENSION OF RETURN SIDE

Fp + F4c - Fr F4r = 12.5 Lr . W1
Fp + F4r - Fr
= 1237.50 kg

Fr = f ( L + Lo)(w1 + Wr/Lr) - (H.W1)

= 72.7375 kg
 COUNTER WEIGHT CALCULATOR

PROJECT : MODIFIKASI CON-1014, PLANT FEED CONVEYOR

Belt width 750 mm Friction Factor (f)

Tensile strength of belt PN450/3 f 0.03
Horizontal length of conveyor 74 m Lo 49
C to C conveyor length L 85 m
Height of level head pulley H 10.5 m
Belt speed V 102 m/min
Material to handled COAL Weight of moving parts without ma
Conveyor Capacity Q 360 Ton/hours W 154

P1 = Power required to move empty belt (kW)

= 0.06 x f x W x V (L + Lo)
367
= 10.33 kW

P2 = Power required to move load on level (kW)

= f x Q (L + Lo)
367
= 3.95 kW

P3 = Power to Lift load (kW)

= HxQ ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 10.3 kW

Effective tension (Te) = 6120 x P

FP V FRICTION FACTOR
= 1474.8 kg 0.2

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTO
F2 0.638
= 940.93 kg

Slope Tension (T3) = W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)

F3 = 430.65 kg 33

Sag Tension (T4) = 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)

F4 3
= 618.75 kg
CARRY IDLER SPACING (Lc)
0.7

Counter Weight Calculation (Wt) ~ 2 x T2 = 1881.86 kg Choise the Larger Tension

~ 2 x T4 = 1237.5 kg
 Safety factor (SF) = 7 5 ~ 10
Maximum Tension (FM) ~ 2455.25 kg = Fp + F4c - Fr
or 2889.29 kg = Fp + F4r - Fr
or 2415.73 kg = Fp + F2
or 1237.50 kg = Fp + F4r

Choice Bigest Tension = 2889.29 kg

Belt Width (BW) = 75 cm

Number of ply (n) = 4 nos

Breaking Strength of tension layer = FM x SF

BW x n

= 67.4167666667 kg/cm.ply

= 269.6670666667 kg/cm

CHOICE EP 500/4 Table Tensile Strength

 Friction Factor (f)
Density Table
TABEL 1
TABEL 2

K Value
Weight of moving parts without material carried

Pt = Power to move Tripper (kW)

P = Total Power
scent conveyor = P1 + P2 + P3 + Pt
escent conveyor = 24.58 kW

30.73 kW Safety factor 25%

15.00 kW Round up

FRICTION FACTOR WEIGHT OF ROTATING PARTS OFCARRIER

Wc = 90 kg/set

DRIVING COEFFECIENT FACTOR WEIGHT OF ROTATING PARTS OF RETURN ROLLER

Wr = 27.5 kg/set
TABEL

BELT WEIGHT STANDART (W1) WEIGHT OF MATERIAL PER METER LOADED ON CONVEYOR
kg/m Wm = Qt
0.06 x V
RETURN IDLER SPACING (Lr)
m = 58.82 kg/m

CARRY IDLER SPACING (Lc)

m
MINIMUM TENSION OF CARRIER SIDE
Choise the Larger Tension F4c = 12.5 Lc ( Wm + W1 )
 = 803.46 kg

MINIMUM TENSION OF RETURN SIDE

Fp + F4c - Fr F4r = 12.5 Lr . W1
Fp + F4r - Fr
= 1237.50 kg

Fr = f ( L + Lo)(w1 + Wr/Lr) - (H.W1)

= -176.99 kg
 COUNTER WEIGHT CALCULATOR

PROJECT : PT. SELAT NASIK INDOKWARSA

Belt width 750 mm Friction Factor (f)

Tensile strength of belt EP 400/3 f 0.03
Horizontal length of conveyor 47.5 m Lo 49
C to C conveyor length L 50 m
Height of level head pulley H 15.5 m
Belt speed V 65 m/min
Material to handled PASIR KWARSA
Calculation Conveyor Capacity Q' 9.009 Ton/hours = Area (A) x Material Density x Belt Spe
0.066 Sq.m

Weight of moving parts without materi

Conveyor Capacity Q 20 Ton/hours W 154

P1 = Power required to move empty belt (kW)

= 0.06 x f x W x V (L + Lo)
367
= 4.87 kW

P2 = Power required to move load on level (kW)

= f x Q (L + Lo)
367
= 0.17 kW

P3 = Power to Lift load (kW)

= HxQ ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 0.85 kW

Effective tension (Te) = 6120 x P

FP V FRICTION FACTOR
= 554.57 kg 0.2

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR
F2 1.14
= 632.21 kg

Slope Tension (T3) = W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)

F3 = 391 kg 23 kg/m
 Sag Tension (T4) = 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)
F4 3m
= 431.25 kg
CARRY IDLER SPACING (Lc)
1m

Counter Weight Calculation (Wt) ~ 2 x T2 = 1264.42 kg Choise the Larger Tension

~ 2 x T4 = 862.5 kg

Safety factor (SF) = 7 5 ~ 10

Maximum Tension (FM) ~ 1182.28 kg = Fp + F4c - Fr
or 1693.18 kg = Fp + F4r - Fr
or 1186.78 kg = Fp + F2
or 862.50 kg = Fp + F4r

Choice Bigest Tension = 1182.28 kg

Belt Width (BW) = 75 cm

Number of ply (n) = 4 nos

Breaking Strength of tension layer = FM x SF

BW x n

= 27.5866398291 kg/cm.ply

= 110.3465593162 kg/cm

CHOICE EP 400/3 Table Tensile Strength

 Density Table
TABEL 1
TABEL 2

K Value

x Material Density x Belt Speed (m/min)

2.1 T/cum 65 m/min

f moving parts without material carried

Pt = Power to move Tripper (kW)

P = Total Power
= P1 + P2 + P3 + Pt
= 5.89 kW

8.84 kW Safety factor 1.5

Choice = 9.20 kW Safety factor 1.57

WEIGHT OF ROTATING PARTS OFCARRIER

Wc = 13.9 kg/set

COEFFECIENT FACTOR WEIGHT OF ROTATING PARTS OF RETURN ROLLER

Wr = 12.2 kg/set
TABEL

EIGHT STANDART (W1) WEIGHT OF MATERIAL PER METER LOADED ON CONVEYOR

Wm = Qt
0.06 x V
 IDLER SPACING (Lr)
= 5.13 kg/m

DLER SPACING (Lc)

MINIMUM TENSION OF CARRIER SIDE

he Larger Tension F4c = 12.5 Lc ( Wm + W1 )

= 351.60 kg

MINIMUM TENSION OF RETURN SIDE

F4r = 12.5 Lr . W1

= 862.50 kg

Fr = f ( L + Lo)(w1 + Wr/Lr) - (H.W1)

= -276.112 kg
 COUNTER WEIGHT CALCULATOR

PROJECT : PT.PURABARUTAMA - KUDUS

Belt width 1000 mm Friction Factor (f)

Tensile strength of belt EP 400/3 f 0.03
Horizontal length of conveyor 10 m Lo 49
C to C conveyor length L 10 m
Height of level head pulley H 0m
Belt speed V 65 m/min
Material to handled PULP PAPER
Calculation Conveyor Capacity Q' 15.288 Ton/hours = Area (A) x Material Density x Belt Spe
0.112 Sq.m

Weight of moving parts without materi

Conveyor Capacity Q 20 Ton/hours W 154

P1 = Power required to move empty belt (kW)

= 0.06 x f x W x V (L + Lo)
367
= 2.9 kW

P2 = Power required to move load on level (kW)

= f x Q (L + Lo)
367
= 0.1 kW

P3 = Power to Lift load (kW)

= HxQ ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 0 kW

Effective tension (Te) = 6120 x P

FP V FRICTION FACTOR
= 282.47 kg 0.2

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR
F2 1.14
= 322.02 kg

Slope Tension (T3) = W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)

F3 = 6.9 kg 23 kg/m
 Sag Tension (T4) = 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)
F4 3m
= 431.25 kg
CARRY IDLER SPACING (Lc)
1m

Counter Weight Calculation (Wt) ~ 2 x T2 = 644.04 kg Choise the Larger Tension

~ 2 x T4 = 862.5 kg

Safety factor (SF) = 7 5 ~ 10

Maximum Tension (FM) ~ 586.16 kg = Fp + F4c - Fr
or 1097.06 kg = Fp + F4r - Fr
or 604.49 kg = Fp + F2
or 862.50 kg = Fp + F4r

Choice Bigest Tension = 1097.06 kg

Belt Width (BW) = 100 cm

Number of ply (n) = 3 nos

Breaking Strength of tension layer = FM x SF

BW x n

= 25.5980666667 kg/cm.ply

= 76.7942 kg/cm

CHOICE EP 400/3 Table Tensile Strength

 Density Table
TABEL 1
TABEL 2

K Value

x Material Density x Belt Speed (m/min)

2.1 T/cum 65 m/min

f moving parts without material carried

Pt = Power to move Tripper (kW)

P = Total Power
= P1 + P2 + P3 + Pt
= 3 kW

4.50 kW Safety factor 1.5

Choice = 4.50 kW Safety factor 1.5

WEIGHT OF ROTATING PARTS OFCARRIER

Wc = 13.9 kg/set

COEFFECIENT FACTOR WEIGHT OF ROTATING PARTS OF RETURN ROLLER

Wr = 12.2 kg/set
TABEL

EIGHT STANDART (W1) WEIGHT OF MATERIAL PER METER LOADED ON CONVEYOR

Wm = Qt
 0.06 x V
IDLER SPACING (Lr)
= 5.13 kg/m

DLER SPACING (Lc)

MINIMUM TENSION OF CARRIER SIDE

he Larger Tension F4c = 12.5 Lc ( Wm + W1 )

= 351.60 kg

MINIMUM TENSION OF RETURN SIDE

F4r = 12.5 Lr . W1

= 862.50 kg

Fr = f ( L + Lo)(w1 + Wr/Lr) - (H.W1)

= 47.908 kg
 COUNTER WEIGHT CALCULATOR

PROJECT : PT. SUMATERA PRIMA FIBREBOARD

Belt width 1200 mm Friction Factor (f)

Tensile strength of belt EP 400/3 f 0.03
Horizontal length of conveyor 47.5 m Lo 49
C to C conveyor length L 70 m
Height of level head pulley H 5m Slope, Radiant 0.104877
Belt speed V 65 m/min 6.1
Material to handled WOOD CHIP
Calculation Conveyor Capacity Q' 120 Ton/hours = Area (A) x Material Density x Belt Spe
Sq.m

Weight of moving parts without materi

Conveyor Capacity Q 120 Ton/hours W 154

P1 = Power required to move empty belt (kW)

= 0.06 x f x W x V (L + Lo)
367
= 5.85 kW

P2 = Power required to move load on level (kW)

= f x Q (L + Lo)
367
= 1.17 kW

P3 = Power to Lift load (kW)

= HxQ ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 1.64 kW

Effective tension (Te) = 6120 x P

FP V FRICTION FACTOR
= 815.38 kg 0.2

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR
F2 1.14
= 929.54 kg

Slope Tension (T3) = W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)

F3 = 163.3 kg 23 kg/m
 Sag Tension (T4) = 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)
F4 3m
= 431.25 kg
CARRY IDLER SPACING (Lc)
1m

Counter Weight Calculation (Wt) ~ 2 x T2 = 1859.08 kg Choise the Larger Tension

~ 2 x T4 = 862.5 kg

Safety factor (SF) = 7 5 ~ 10

Maximum Tension (FM) ~ 1505.87 kg = Fp + F4c - Fr
or 1696.25 kg = Fp + F4r - Fr
or 1744.92 kg = Fp + F2
or 862.50 kg = Fp + F4r

Choice Bigest Tension = 1505.87 kg

Belt Width (BW) = 120 cm

Number of ply (n) = 4 nos

Breaking Strength of tension layer = FM x SF

BW x n

= 21.9605660256 kg/cm.ply

= 87.8422641026 kg/cm

CHOICE EP 400/3 Table Tensile Strength

 Density Table
TABEL 1
TABEL 2

Degree K Value

x Material Density x Belt Speed (m/min)

T/cum 65 m/min

f moving parts without material carried

Pt = Power to move Tripper (kW)

P = Total Power
= P1 + P2 + P3 + Pt
= 8.66 kW

12.99 kW Safety factor 1.5

Choice = 22.00 kW Safety factor 2.55

WEIGHT OF ROTATING PARTS OFCARRIER

Wc = 13.9 kg/set

COEFFECIENT FACTOR WEIGHT OF ROTATING PARTS OF RETURN ROLLER

Wr = 12.2 kg/set
TABEL

EIGHT STANDART (W1) WEIGHT OF MATERIAL PER METER LOADED ON CONVEYOR

Wm = Qt
 0.06 x V
IDLER SPACING (Lr)
= 30.77 kg/m

DLER SPACING (Lc)

MINIMUM TENSION OF CARRIER SIDE

he Larger Tension F4c = 12.5 Lc ( Wm + W1 )

= 672.12 kg

MINIMUM TENSION OF RETURN SIDE

F4r = 12.5 Lr . W1

= 862.50 kg

Fr = f ( L + Lo)(w1 + Wr/Lr) - (H.W1)

= -18.372 kg
 POWER MOTOR & COUNTER WEIGHT CALCULATOR

PROJECT : PT. ABC

Belt width 1200 mm Friction Factor (f)

Tensile strength of belt EP 630/4 f 0.03
Horizontal length of conveyor 200 m Lo 49
C to C conveyor length L 200 m
Height of level head pulley H 4m Slope, Radiant 0.02
Belt speed V 120 m/min 1.2
Material to handled BATUBARA
Material density 0.95 T/Cu.m
Calculation Conveyor Capacity Q' 1012.32 Ton/hours = 60 min/jam x Area (A) x Material Dens
0.148 Sq.m

Weight of moving parts without materi

Conveyor Capacity Q 1000 Ton/hours W 154

P1 = Power required to move empty belt (kW)

= 0.06 x f x W x V (L + Lo)
367
= 22.57 kW

P2 = Power required to move load on level (kW)

= f x Q (L + Lo)
367
= 20.36 kW

P3 = Power to Lift load (kW)

= HxQ ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 10.9 kW

Effective tension (Te) = 6120 x P

FP V FRICTION FACTOR
= 2745.33 kg 0.2

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR
F2 1.14
= 3129.68 kg

Slope Tension (T3) = W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)

 F3 = 230 kg 23 kg/m

Sag Tension (T4) = 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)

F4 3m
= 431.25 kg
CARRY IDLER SPACING (Lc)
1m

Counter Weight Calculation (Wt) ~ 2 x T2 = 6259.36 kg Choise the Larger Tension

~ 2 x T4 = 862.5 kg

Safety factor (SF) = 7 5 ~ 10

Maximum Tension (FM) ~ 4658.75 kg = Fp + F4c - Fr
or 3497.64 kg = Fp + F4r - Fr
or 5875.01 kg = Fp + F2
or 862.50 kg = Fp + F4r

Choice Bigest Tension = 5875.01 kg

Belt Width (BW) = 120 cm

Number of ply (n) = 4 nos

Breaking Strength of tension layer = FM x SF

BW x n

= 85.6772291667 kg/cm.ply

= 342.7089166667 kg/cm

CHOICE EP 630/4 Table Tensile Strength

 Density Table
TABEL 1
TABEL 2

Degree K Value

m x Area (A) x Material Density x Belt Speed (m/min)

0.95 T/cum 120 m/min

f moving parts without material carried

Pt = Power to move Tripper (kW)

P = Total Power
= P1 + P2 + P3 + Pt
= 53.83 kW

80.75 kW Safety factor 1.5

Choice = 80.00 kW Safety factor 1.49

WEIGHT OF ROTATING PARTS OFCARRIER

Wc = 13.9 kg/set

COEFFECIENT FACTOR WEIGHT OF ROTATING PARTS OF RETURN ROLLER

Wr = 12.2 kg/set
TABEL

EIGHT STANDART (W1) WEIGHT OF MATERIAL PER METER LOADED ON CONVEYOR

 Wm = Qt
0.06 x V
IDLER SPACING (Lr)
= 138.89 kg/m

DLER SPACING (Lc)

MINIMUM TENSION OF CARRIER SIDE

he Larger Tension F4c = 12.5 Lc ( Wm + W1 )

= 2023.61 kg

MINIMUM TENSION OF RETURN SIDE

F4r = 12.5 Lr . W1

= 862.50 kg

Fr = f ( L + Lo)(w1 + Wr/Lr) - (H.W1)

= 110.188 kg