What Is Circuit Breaker?
What Is Circuit Breaker?
What Is Circuit Breaker?
1. High voltage circuit breaker. The breakers which are rated for use at
voltages greater than 2KV are called as high voltage circuit breakers. High voltage circuit
breakers are further subdivided in to transmission class breakers which are rated 123KV
and above and distribution or medium voltage class (lesser than 72KV) circuit breakers.
3. Low voltage circuit breaker. The breakers which are rated for use at low
voltages up to 2kV are called low voltage circuit breakers. These are mostly used in small
scale industries.
The arc temperature may reach up to 5000 K. Due to this high temperature
the gas is liberated surround the arc very rapidly and forms an excessively
fast growing gas bubble around the arc. It is found that the mixture of gases
occupies a volume about one thousand times that of the oil decomposed. If
this growing gas bubble around the arc is compressed by any means then
rate of de ionization process of ionized gaseous media in between the
contacts will accelerate which rapidly increase the dielectric strength
between the contacts and consequently the arc will be quenched at zero
crossing of the current cycle. This is the basic operation of oil circuit breaker.
In addition to that cooling effect of hydrogen gas surround the arc path also
helps, the quick arc quenching in oil circuit breaker.
1. It may increase the arc voltage by cooling the arc plasma. As the
temperature of arc plasma is decreased, the mobility of the particle in arc
plasma is reduced; hence more voltage gradient is required to maintain the
arc.
2. It may increase the arc voltage by lengthening the arc path. As the length
of arc path is increased, the resistance of the path is increased, and hence to
maintain the same arc current more voltage is required to be applied across
the arc path. That means arc voltage is increased.
3. Splitting up the arc into a number of series arcs also increases the arc
voltage.
working principle of air circuit breaker .
The air circuit breaker, operated within the voltage level 1 KV, does not
require any arc control device. Mainly for heavy fault current on low voltages
(low voltage level above 1 KV) ABCs with appropriate arc control device, are
good choice. These breakers normally have two pairs of contacts. The main
pair of contacts carries the current at normal load and these contacts are
made of copper. The additional pair is the arcing contact and is made of
carbon. When circuit breaker is being opened, the main contacts open first
and during opening of main contacts the arcing contacts are still in touch
with each other. As the current gets, a parallel low resistive path through the
arcing contact during opening of main contacts, there will not be any arcing
in the main contact. The arcing is only initiated when finally the arcing
contacts are separated. The each of the arc contacts is fitted with an arc
runner which helps, the arc discharge to move upward due to both thermal
and electromagnetic effects as shown in the figure. As the arc is driven
upward it enters in the arc chute, consisting of splitters. The arc in chute will
become colder, lengthen and split hence arc voltage becomes much larger
than system voltage at the time of operation of air circuit breaker, and
therefore the arc is quenched finally during the current zero.
These negative ions obviously much heavier than a free electron and
therefore over all mobility of the charged particle in the SF6 gas is much less
as compared to other common gases. We know that mobility of charged
particle is majorly responsible for conducting current through a gas. Hence,
for heavier and less mobile charged particles in SF6 gas, it acquires very
high dielectric strength.
Not only the gas has a good dielectric strength but also it has the unique
property of fast recombination after the source energizing the spark is
removed. The gas has also very good heat transfer property. Due to its low
gaseous viscosity (because of less molecular mobility) SF6 gas can efficiently
transfer heat by convection. So due to its high dielectric strength and high
cooling effect SF6 gas is approximately 100 times more effective arc
quenching media than air. Due to these unique properties of this gas, SF6
circuit breaker is used in complete range of medium voltage and high
voltage electrical power system. These circuit breakers are available for the
voltage ranges from 33KV to 800 KV and even more.
Disadvantages of SF6 CB
The SF6 gas is identified as a greenhouse gas, safety regulation are being
introduced in many countries in order to prevent its release into atmosphere.
Puffer type design of SF6 CB needs a high mechanical energy which is
almost five times greater than that of oil circuit breaker.
during the movement of the cylinder. As the piston is fixed and cylinder is
movable or sliding, the internal volume of the cylinder changes when the
cylinder slides. During opening of the breaker the cylinder moves downwards
against position of the fixed piston hence the volume inside the cylinder is
reduced which produces compressed SF6 gas inside the cylinder. The
cylinder has numbers of side vents which were blocked by upper fixed
contact body during closed position. As the cylinder move further
downwards, these vent openings cross the upper fixed contact, and become
unblocked and then compressed SF6 gas inside the cylinder will come out
through this vents in high speed towards the arc and passes through the
axial hole of the both fixed contacts. The arc is quenched during this flow of
SF6 gas. During closing of the circuit breaker, the sliding cylinder moves
upwards and as the position of piston remains at fixed height, the volume of
the cylinder increases which introduces low pressure inside the cylinder
compared to the surrounding. Due to this pressure difference SF6 gas from
surrounding will try to enter in the cylinder. The higher pressure gas will
come through the axial hole of both fixed contact and enters into cylinder
via vent and during this flow; the gas will quench the arc.
4. Vacuum circuit breaker-
A vacuum circuit breaker is such kind of circuit breaker where the arc
quenching takes place in vacuum. The technology is suitable for mainly
medium voltage application. For higher voltage vacuum technology has been
developed but not commercially viable. The operation of opening and closing
of current carrying contacts and associated arc interruption take place in a
vacuum chamber in the breaker which is called vacuum interrupter. The
vacuum interrupter consists of a steel arc chamber in the centre
symmetrically arranged ceramic insulators. The vacuum pressure inside a
vacuum interrupter is normally maintained at 10- 6 bar. The material used
for current carrying contacts plays an important role in the performance of
the vacuum circuit breaker. Cu/Cr is the most ideal material to make VCB
contacts. Vacuum interrupter technology was first introduced in the year of
1960. But still it is a developing technology. As time goes on, the size of the
vacuum interrupter is being reducing from its early 1960s size due to
different technical developments in this field of engineering. The contact
geometry is also improving with time, from butt contact of early days it
gradually changes to spiral shape, cup shape and axial magnetic field
contact. The vacuum circuit breaker is today recognized as most reliable
current interruption technology for medium voltage switchgear. It requires
minimum maintenance compared to other circuit breaker technologies.
There are two types of arc shapes. For interrupting current up to 10 kA, the
arc remains diffused and the form of vapor discharge and cover the entire
contact surface. Above 10 kA the diffused arc is constricted considerably by
its own magnetic field and it contracts. The phenomenon gives rise over
heating of contact at its center. In order to prevent this, the design of the
contacts should be such that the arc does not remain stationary but keeps
travelling by its own magnetic field. Specially designed contact shape of
vacuum circuit breaker make the constricted stationary arc travel along the
surface of the contacts, thereby causing minimum and uniform contact
erosion.
Includes-
1.Rated short circuit breaking current.
1. Because of the high electric current, there may be high thermal stress in
the insulation and conducting parts of CB.
What is an Arc ?
During opening of current carrying contacts in a circuit breaker the medium
in between opening contacts become highly ionized through which the
interrupting current gets low resistive path and continues to flow through
this path even the contacts are physically separated. During the flowing of
current from one contact to other the path becomes so heated that it glows.
This is called arc.
Deionization of Gas
If all the causes of ionization of gas are removed from an ionized gas it
rapidly comes back to its neutral state by recombination of the positive and
negative charges. The process of recombination of positive and negative
charges is known as deionization process. In deionization by diffusion, the
negative ions or electrons and positive ions move to the walls under the
influence of concentration gradients and thus completing the process of
recombination.
Before going in details about these theories, we should know the following
terms.
2.Voltage Race Theory : The arc is due to the ionization of the gap
between the contact of the circuit breaker. Thus the resistance at the initial
stage is very small i.e. when the contact are closed and as the contact
separates the resistance starts increasing. If we remove ions at the initial
stage either by recombining them into neutral molecules or inserting
insulation at a rate faster than the rate of ionization, the arc can be
interrupted. The ionization at zero current depends on the voltage known as
restriking voltage.
According to the operating mechanism of circuit breaker they can be divided as-
SPRING MECHANISM
A spring operated mechanism uses a motor to charge (compress) one or more closing springs,
which are held in the compressed condition by a closing latch. When a close signal is provided
(through a manual switch or automated control system), a closing solenoid releases the closing
latch. The springs push against a mechanical linkage to force the breaker contacts closed. The
closing springs also compress the opening springs to prepare for opening the breaker. Once the
breaker is closed, a prop latch holds the linkage in position. The motor then compresses the
closing springs again to prepare for another closing operation.
When a trip signal is provided, a trip solenoid knocks the prop latch out of position, collapsing
the linkage. The opening springs push against the linkage to force the breaker contacts apart. The
linkage is designed to return to a condition where it is ready for the breaker to close again.
PNEUMATIC
In a pneumatic system, an air compressor replaces the charging motor, and a piston and storage
tank replace the closing springs. The compresssor charges the storage tank, typically to about
100 PSI (700 kPa). The close signal, instead of releasing a latch, opens a valve to allow
pressurized air to the piston. The piston pushes against the linkage to force the breaker contacts
closed. Again, a prop latch holds the linkage in place, and the piston returns to the ready position.
The trip signal again energizes a trip solenoid to knock the prop latch out from under the linkage,
and the opening springs separate the contacts.
HYDRAULIC
Replace the air compressor and tank with a hydraulic pump and accumulator.