FC10TE

HYDRAULIC
FLANGE CLOSING TOOL
Operator Instruction Manual

[email protected]
www.equalizerinternational.com

INNOVATION IN ITS MOST FUNCTIONAL FORM

 INDEX

SECTION CONTENTS PAGE NO.

1 INTRODUCTION 1
2 SAFETY INFORMATION 2-3

3 KIT COMPONENTS 4

4 TECHNICAL DATA 5

5 HOW THE FC10TE HYDRAULIC FLANGE PULLERS WORK 6-7

6 INSTALLATION AND OPERATION 8-18

7 EXAMINATION, MAINTENANCE AND STORAGE 19-21

8 PARTS LISTS 22-25

9 WEIGHTS AND DIMENSIONS 26

1. INTRODUCTION

The Equalizer FC10TE Hydraulic Flange Pulling Tools are tools designed to assist in the
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7KH)&7(+\GUDXOLF)ODQJH3XOOLQJ7RROVDUHXVHGWRFORVHDQ\DQJHMRLQWPDGHXSRI
DQJHVZLWKDEROWKROHRIPPRUJUHDWHUSURGXFLQJDSXOOLQJIRUFHRIXSWR7
when used as recomended in pairs. The FC10TE can close from a distance of 600mm.

FC10TE IM REV 05
30.10.12

FC10TE HYDRAULIC FLANGE CLOSING TOOL

OPERATOR INSTRUCTION MANUAL PAGE 1
 2. SAFETY INFORMATION

The operator MUST read this manual prior to using the tools.

Failure to comply with the following cautions and warnings could cause equipment
damage and personal injury; read the manual fully!

Read all the following instructions, warnings and cautions carefully. Follow all safety
SUHFDXWLRQVWRDYRLGSHUVRQDOLQMXU\RUSURSHUW\GDPDJHGXULQJV\VWHPRSHUDWLRQ

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SURGXFW XVH ODFN RI PDLQWHQDQFH RU LQFRUUHFW SURGXFW DQGRU V\VWHP RSHUDWLRQ  &RQWDFW
(TXDOL]HU,QWHUQDWLRQDO/WGZKHQLQGRXEWDVWRWKHVDIHW\SUHFDXWLRQVDQGDSSOLFDWLRQV7R
protect your warranty, use only good quality hydraulic oil of the grade 32cSt.

Only people competent in the use of hydraulic equipment should use these tools.

,QDOOLQVWDOODWLRQVWKHVLWHVDIHW\UHTXLUHPHQWVPXVWEHDGKHUHGWR$/62WKHVDIHW\RIWKH
operator, and when present, any assisting personnel, is of paramount importance along with
WKHVDIHW\RIRWKHUVLQFOXGLQJZKHQSUHVHQWWKHJHQHUDOSXEOLF

These instructions are only to cover the safe operation of THE EQUALIZER FC10TE HYDRAU-
/,&722/6GXULQJQRUPDOPDLQWHQDQFHLQVWDOODWLRQRSHUDWLRQV$OORWKHU
VDIHW\DVSHFWVPXVWEHFRQWUROOHGE\WKHRSHUDWLRQVXSHUYLVRU

FC10TE HYDRAULIC FLANGE CLOSING TOOL

OPERATOR INSTRUCTION MANUAL PAGE 2
 A CAUTION is used to indicate correct operating or maintenance procedures and practices to
prevent damage to, or destruction of equipment or other property.
A WARNING indicates a potential danger that requires correct procedures or practices to avoid
SHUVRQDOLQMXU\
A DANGER LV RQO\ XVHG ZKHQ \RXU DFWLRQ RU ODFN RI DFWLRQ PD\ FDXVH VHULRXV LQMXU\ RU HYHQ
death.

IMPORTANT:2SHUDWRUPXVWEHFRPSHWHQWLQ WARNING: Immediately replace worn

the use of hydraulic equipment. The operator or damaged parts with genuine Equalizer
must have read and understood all instructions, SDUWV  (TXDOL]HU SDUWV DUH GHVLJQHG WR W
VDIHW\ LVVXHV FDXWLRQV DQG ZDUQLQJV EHIRUH properly and withstand rated loads. For
starting to operate the Equalizer equipment. repair or maintenance service contact your
(TXDOL]HUGLVWULEXWRURUVHUYLFHFHQWUH
WARNING: 7R DYRLG SHUVRQDO LQMXU\ DQG
SRVVLEOH HTXLSPHQW GDPDJH PDNH VXUH DOO DANGER: 7R DYRLG SHUVRQDO LQMXU\ NHHS
hydraulic components are rated to a safe hands and feet away from the tool and
ZRUNLQJ SUHVVXUH RI  EDU  SVL workpiece during operation.

WARNING: Do not overload equipment. Over- WARNING: $OZD\V ZHDU VXLWDEOH FORWKLQJ
ORDGLQJ FDXVHV HTXLSPHQW IDLOXUH DQG SRVVLEOH DQG3HUVRQDO3URWHFWLYH(TXLSPHQW33(
SHUVRQDOLQMXU\
7KHULVNRIRYHUORDGLQJFDQEHDYRLGHGE\XVLQJ DANGER: Do not handle pressurised hos-
the Equalizer Hand Pump, which has its safety es. Escaping oil under pressure can pen-
YDOYHVHWWREDUE\WKHIDFWRU\,IDOWHUQDWLYH HWUDWH WKH VNLQ FDXVLQJ VHULRXV LQMXU\  ,I
pumps are used, ensure they are rated at a safe RLOLVLQMHFWHGXQGHUWKHVNLQVHHNPHGLFDO
ZRUNLQJSUHVVXUHRIEDUSVL attention immediately.

CAUTION: Make sure that all system compo- WARNING: Never pressurize unconnected
nents are protected from external sources of couplers. Only use hydraulic equipment in
GDPDJH VXFK DV H[FHVVLYH KHDW DPH PRY- a connected system.
ing machine parts, sharp edges and corrosive
chemicals. IMPORTANT: Do not lift hydraulic equip-
PHQWE\WKHKRVHVRUFRXSOHUV8VHWKHFDU-
CAUTION: $YRLG VKDUS EHQGV DQG NLQNV WKDW rying handle or other means of safe trans-
ZLOO FDXVH VHYHUH EDFNXS SUHVVXUH LQ KRVHV port.
Bends and kinks lead to premature hose failure.
'RQRWGURSKHDY\REMHFWVRQWRKRVHV$VKDUS WARNING: 1HYHU SODFH QJHUV LQ D MRLQW
impact may cause internal damage to hose wire KHOGE\DQDFWLYDWHGWRRO
strands; applying pressure to a damaged hose
may cause it to rupture. Do not place heavy CAUTION: Never hammer of force the tool
weights on the hoses, or allow vehicles to roll LQWRDEROWKROHLILWGRHVQRWWHDVLO\\RX
over the hoses; crush damage will lead to pre- are using the wrong size of tool.
mature hose failure.
CAUTION: Do not operate the equipment
ZLWKRXW OXEULFDWLQJ DOO PRYLQJ SDUWV DV LQ
VHFWLRQ8VHRQO\KLJKSUHVVXUHPRO\EGH-
num disulphide grease.

FC10TE HYDRAULIC FLANGE CLOSING TOOL

OPERATOR INSTRUCTION MANUAL PAGE 3
 3. KIT COMPONENTS

FC10TE STANDARD KIT COMPONENTS

1 x FC10TE Tool
[SVLEDU7+\GUDXOLFF\OLQGHUV
[SVLEDU+366HDOHG+DQG3XPS
with Gauge
[SVLEDU+\GUDXOLF+RVHP
1 x Instruction Manual
1 x Carry-Case with Protective Foam Inserts

Product Code: FC10TESTD

FC10TE MAXI KIT COMPONENTS

2 x FC10TE Tools
[SVLEDU7+\GUDXOLFF\OLQGHUV
[SVLEDU+3'6HDOHG+DQG3XPS
with Gauges
[SVLEDU+\GUDXOLF+RVHP
1 x Instruction Manual
1 x Carry-Case with Protective Foam Inserts

Product Code: FC10TEMAX

FC10TE HYDRAULIC FLANGE CLOSING TOOL

OPERATOR INSTRUCTION MANUAL PAGE 4
 4. TECHNICAL DATA

FC10TE TECHNICAL DATA

Closing force = 10 tonnes per tool

It is recommended that tools are used in pairs, giving 2 x 10 = 20 tonnes

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VSUHDGLQJIRUFHSHUWRROFDQEHGHWHUPLQHGE\WDNLQJDUHDGLQJIURPWKHJDXJH
*DXJHSUHVVXUHVZLOOSURGXFHVSUHDGLQJIRUFHVDVVHWRXWEHORZ

Bar 69 207 345 483 690

Pressure
psi 1000 3000 5000 7000 10000
Spreading force T 1 3 5 7 10

Closing distance = 600mm - 0mm (23.5 - 0)

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+\GUDXOLFRLOJUDGHFHQWLVWRNHVF6W#&WHVWHGE\$670'

7KH)&7(KDVQRWEHHQGHVLJQHGRUFHUWLHGDVOLIWLQJ
HTXLSPHQW,IWKHWRROLVEHLQJXVHGWRFORVHDQJHMRLQWVZLWK
D9HUWLFDO$[LVWKH)&7(PXVWEHXVHGLQFRQMXFWLRQZLWK
FHUWLHGOLIWLQJHTXLSPHQW

FC10TE HYDRAULIC FLANGE CLOSING TOOL

OPERATOR INSTRUCTION MANUAL PAGE 5
 5. HOW THE FC10TE HYDRAULIC FLANGE CLOSING TOOL WORKS

PULL ROD

1. The Pull Rod is inserted through

 WKHFRUHVSRQGLQJEROWKROHVLQ
 WKHDQJHV

2. The FC10TE Tool is slid over

FC10TE
TOOL
the pull rod untill the face of
the tool comes into contact with
 WKHDQJH

3. The ratchet nut is slid over

the pull rod and locked into the
tool.
REACTION NUT

4. The hydraulic hand pump and

Hoses are connected

Hand Pump

FC10TE HYDRAULIC FLANGE CLOSING TOOL

OPERATOR INSTRUCTION MANUAL PAGE 6
 5. The Hand Pump is actuated untill
the cylinders reach full stroke.

6. The Hydraulic pressure is

released and the cylinders are
allowed to fully retract.

Release Valve

 The Hand Pump is actuated untill

the cylinders reach full stroke.

 Steps 6 and 7 are repeated untill

 WKHDQJHMRLQWLVFORVHG

FC10TE HYDRAULIC FLANGE CLOSING TOOL

OPERATOR INSTRUCTION MANUAL PAGE 7
 6. INSTALATION AND OPERATION

Note: Prior to attaching the FCT10TE it is important that the location

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EHDWWDFKHGWRWKHEROWKROHVDWWKHSRLQWVZKHUHWKHKLJKHVWORDGLV
H[SHFWHG&RQVLGHUDWLRQVKRXOGDOVREHJLYHQWRWKHDQJH*DVNHW6HDO
ULQJLWPD\EHQHFFHVDU\WRLQVHUWWKH*DVNHW6HDOULQJ3ULRUWRDWWDFKLQJ
the tools.

1. 7KH DQJHV DUH SODFHG ZLWK D

JDSRIQRPRUHWKDQPPEHWZHHQ
WKH EDFNV RI WKH DQJHV DQG ZLWKLQ
UHDVRQDEOHDOOLJQPHQW

2. +DYLQJ GHWHUPLQHG WKH EHVW

ORFDWLRQ IRU WKH WRROV LQVHUW ERWK SXOO
URGV WKURXJK WKH  EROW KROHV LQ RQH
DQJH DQG LQWR WKH FRUUHVSRQGLQJ EROW
KROHVRIWKHPDWLQJDQJH

SHORT
THREADED
SECTION
LONG
THREADED
SECTION

CAUTION: The Pull Rod has a long threaded section and a short threaded
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HQGRIWKH3XOO5RGPXVWEHSDVVHGWKURXJKWKHDQJHVWRPDWHZLWKWKH
pull nut.

FC10TE HYDRAULIC FLANGE CLOSING TOOL

OPERATOR INSTRUCTION MANUAL PAGE 8
 3. The Rod washers are slid over the
Pull Rod and rotated to allign with the
FXUYDWXUHRIWKHDQJH

4. The Pull Nuts are threaded on to the

pull rod.

FC10TE HYDRAULIC FLANGE CLOSING TOOL

OPERATOR INSTRUCTION MANUAL PAGE 9
 5. The FC10TE tools are slid on to the
Pull Rods until the face of the tools are in
FRQWDFWZLWKWKHEDFNRIWKHIODQJH\RXZLOO
IHHOKHDUDFOLFNLQJDVWKH3ULPDU\5DWFKHW
nut slides along the Pull Rod.

6. The Secondary Ratchet Nuts are then

slid up the pull rods untill the nut retaining
pins engage in the key holes in the FC10TEs
rear plate.

KEY HOLE
RETAINING
PIN

SECONDARY
RATCHET
NUT

FC10TE HYDRAULIC FLANGE CLOSING TOOL

OPERATOR INSTRUCTION MANUAL PAGE 10
 PULL ON THE
PULL ON THE MAIN BODY TO
RELEASE SLEEVE ADVANCE THE
TO RETRACT THE NUT
NUT

ADVANCE
RETRACT

LOCK

LOAD ON THIS
FACE WILL LOCK
THE NUT

Note: The Ratchet Nut is designed to move freely when advanced along
WKHSXOOURGLQGLFDWHGE\WKHJUHHQDUURZ
7KHQXWFDQRQO\EHDGYDQFHGE\JULSSLQJRQWKHQXWERG\

The nut will lock on to the pull rod when a force is applied to the load face
of the nut.
,WLVQRWSRVVLEOHWRPRYHWKHQXWXQWLOOWKHORDGLVUHPRYHGIURPWKHORDG
face of the nut.

7KHQXWFDQRQO\EHUHWUDFWHGE\SXOOLQJRQWKHUHOHDVHVOHHYHLQWKH
UHWUDFWGLUHFWLRQLQGLFDWHGE\WKH\HOORZDUURZ

FC10TE HYDRAULIC FLANGE CLOSING TOOL

OPERATOR INSTRUCTION MANUAL PAGE 11
  Rotate the secondary ratchet nuts
clockwise 30 degrees to lock them on to the
rear plate.

REAR
PLATE

 Check that the release valves on the

KDQGSXPSVDUHRSHQE\URWDWLQJIXOO\DQWL
clockwise and then connect the Pressure
gauges to the pump ensuring all the couplers
RELEASE
are fully hand tight. VALVE

PRESSURE
GAUGE

HP550S PRESSURE
GAUGE
HP550D

RELEASE
VALVE

RELEASE
VALVE

FC10TE HYDRAULIC FLANGE CLOSING TOOL

OPERATOR INSTRUCTION MANUAL PAGE 12
 9. 7KH3XPSVFDQQRZEHFRQQHFWHGWR
the tools using the Hoses supplied. ensure all
couplers are fully tightened.

HP550S

HP550D

Note: Prior to operating the Equalizer Hydraulic Hand Pumps please read
the Hydraulic Hand Pump Manuall. This is included in all tool kits and is
DOVRDYDLODEOHIRUGRZQORDGIURPZZZHTXDOL]HULQWHUQDWLRQDOFRP

10. Close the release valve on the pump

E\ WXUQLQJ FORFNZLVH 7R FRPPHQFH IODQJH
FORVLQJ JHQWO\ SULPH WKH SXPSV DGMXVWLQJ
the pressure on each tool as neccessary to RELEASE
VALVE
PDLQWDLQ SDUUDOOHOLVP EHWZHHQ IODQJH IDFHV
If the pressure increases to 10,000 PSI with
no movement of the flanges then a greater
QXPEHURIWRROVZLOOEHUHTXLUHGWRFORVHWKH
MRLQW

FC10TE HYDRAULIC FLANGE CLOSING TOOL

OPERATOR INSTRUCTION MANUAL PAGE 13
 11. Continue priming the Hand Pump
untill the actuators have reached full stroke
PP

12. Release the hydraulic pressure from

the system. This will allow the Actuators
to retract and the secondary ratchet nut to
advance along the pull rod automatically.

13. Once the Actuators have fully

retracted close the release valve and continue
priming the hand pump untill the actuators
have reached full stroke.

FC10TE HYDRAULIC FLANGE CLOSING TOOL

OPERATOR INSTRUCTION MANUAL PAGE 14
 14. Repeat steps 12 and 13 to continue
FORVLQJWKHJDSEHWZHHQDQJHIDFHV$GMXVW
the pressure on each tool as neccesary to
PDLQWDLQDQHYHQJDSDURXQGWKHMRLQW

1RWH,I\RXDUHH[SHULHQFLQJPLVVDOOLJQPHQWRIWKHDQJHVGXULQJWKH
QDOVWDJHVRIFORVLQJWKHMRLQW(TXDOL]HU,QWHUQDWLRQDOV)ODQJH$OOLJQPHQW
WRROVFDQEHXVHGLQFRQMXFWLRQZLWKWKH)&7()RULQIRUPDWLRQRQWKHVH
WRROVSOHDVHYLVWZZZHTXDOL]HULQWHUQDWLRQDOFRP

15. 2QFHWKHDQJHMRLQWKDVEHHQIXOO\ FLANGE

BOLTS
FORVHG LQVHUW DQG WLJKWHQ DV PDQ\ EROWV DV
SRVVLEOHZLWKWKH)&7(VWLOOLQSRVLWLRQ

CAUTION: The FC10TE Ratchet Nuts will not release untill they are fullly
XQORDGHGWKLVLVDFKLHYHGE\WLJKWHQLQJWKHDQJHEROWVXQWLOODOOWKHORDG
KDVEHHQWUDQIHUHGRQWRWKHP

FC10TE HYDRAULIC FLANGE CLOSING TOOL

OPERATOR INSTRUCTION MANUAL PAGE 15
 16. 2QFH WKH DQJH EROWV KDYH EHHQ
WLJKWHQHG VXIFLHQWO\ WR UHPRYH DQ\ ORDG
from the FC10TE turn the release valves on
WKH SXPSV DQWLFORFNZLVH WR UHOHDVH WKH
pressure from the hydraulic system.

 1RZ WKDW WKH SUHVVXUH KDV EHHQ

released from the system the hydraulic
3XPS DQG +RVHV FDQ EH GHWDFKHG

FC10TE HYDRAULIC FLANGE CLOSING TOOL

OPERATOR INSTRUCTION MANUAL PAGE 16
  1RZWKDWWKHORDGKDVEHHQUHOHDVHG
from the tools, the secondary ratchet nut can
EH UHPRYHG 5RWDWH WKH QXW DQWLFORFN ZLVH
through 30 degrees to disengage it from the
UHDUSODWHWKHQVOLGHWKHQXWRIIE\JULSSLQJ
and pulling on the pull sleeve section of the
nut. SECONDARY
RATCHET
NUT

PULL
SLEEVE

19. 7KH )&7( FDQ QRZ EH UHPRYHG

E\ JULSSLQJ DQG SXOOLQJ RQ WKH SXOO VOHHYH
section of the primary nut.
PULL
SLEEVE PRIMARY
RATCHET
NUT

20. The Pull Rod complete with pull nut

DQGZDVKHUFDQQRZEHZLWKGUDZQIURPWKH
DQJHMRLQW

FC10TE HYDRAULIC FLANGE CLOSING TOOL

OPERATOR INSTRUCTION MANUAL PAGE 17
 21. 1RZWKDWWKHWRROKDVEHHQUHPRYHG
DOO WKH DQJH EROWV FDQ EH LQVHUWHG DQG
tightened in accordance with the relevant
procedure.

FC10TE HYDRAULIC FLANGE CLOSING TOOL

OPERATOR INSTRUCTION MANUAL PAGE 18
 7. EXAMINATION, MAINTENANCE AND STORAGE

2QUHWXUQIURPHDFKMREDQGEHIRUHDOORFDWLRQDJDLQVWVXEVHTXHQWZRUNWKHFRPSOHWHQHVVRI
WKH(TXDOL]HU)&7(K\GUDXOLFWRRONLWVPXVWEHHVWDEOLVKHGDQGLWHPVH[DPLQHGWRHQVXUH
WKDWWKH\DUHVHUYLFHDEOH7KH)&7(WRROVVKRXOGEHVWRUHGLQDFRROGU\SODFH

$WUHJXODULQWHUYDOVDQGVSHFLFDOO\DIWHUH[SRVXUHWRVDOWZDWHU(TXDOL]HU)&7(WRROVVKRXOG
EHGLVPDQWOHGDQGDOOSDUWVFOHDQHGZLWKDFOHDQUDJDQG:'RUVLPLODUWRUHPRYHGLUW
DQGROGJUHDVHDQGWKHQUHOXEULFDWHG7KHIROORZLQJSURFHGXUHVKRXOGEHIROORZHGZKHQ
GLVWPDQWOLQJDQGUHEXLOGLQJWKHWRROV

1. Unscrew and remove the

primary ratchet nut retaining RETAINING
VFUHZV 7KLV ZLOO DOORZ WKH EDOO SCREWS

ZDVKHU DQG UDWFKHW QXW WR EH

UHPRYHGIURPWKHDVVHQEO\

CONE PRIMARY BALL

RATCHET WASHER
NUT

2. Unscrew and remove the

three lock screws and remove the END
end cap from the ratchet nut. LOCK
CAP
SCREWS

3. %HIRUHGLVDVHPEOLQJWKHQXW
any further, take note of the three
CENTRE DAB
FHQWUH GDE PDUNV RQ WKH FDJH MARKS

...
rear ring, the lock washer, and the
QXW FDS 7KHVH PDUNV VKRXOG EH
alligned.

FC10TE HYDRAULIC FLANGE CLOSING TOOL

OPERATOR INSTRUCTION MANUAL PAGE 19
 4. Unscrew the lock screws and remove CAGE
LOCK
CIRCLIP
the cage circlip. The lock washer can now WASHER
EH UHPRYHG WR H[SRVH WKH 1XW &DS 5HWXUQ
Screws. LOCK
SCREWS

5. Unscrew and remove the Nut Cap RETURN

SPRINGS
Return Screws and return springs this will
DOORZWKH1XW&DSWREHUHPRYHGIURPWKH RETURN
SCREWS
Rathet Nut Body.
NUT CAP

REACTION
6. Having removed the Nut Cap you CIRCLIPS

can then remove the upper Reaction Circlip,

the Reation Plate and the lower Reaction
NUT CAP
Circlip.

REACTION
PLATE

 Unscrew and remove complete collet

DVVHPEO\IURPWKHQXWERG\

EXTERNAL
 +DYLQJUHPRYHGWKHFROOHWDVVHPEO\ RIDGES
SOHDVHQRWHWKHFHQWUHGDEPDUNVLQGLFDWLQJ CENTRE DAB
WKHSRVLWLRQRIWKHUVWFROOHWVHFWLRQ3OHDVH MARKS

also note that the collet segments are

.
arranged on the cage such that the external
ridges form one continuous thread.
.

CAGE

FC10TE HYDRAULIC FLANGE CLOSING TOOL

OPERATOR INSTRUCTION MANUAL PAGE 20
 COLLET
9. Unclip the Collet Retaining Springs RETAINING
SPRING
and remove the Collet Segments from the
Cage.

COLLET
RETAINING
SPRING

10. Clean all components with a rag and

:'RUVLPLODUUHPRYLQJDQ\YLVLEOHGLUW
RU JULW SD\LQJ SDUWLFXODU DWWHQWLRQ WR WKH
&ROOHW6HJPHQWV&DJHDQG1XW%RG\

Smear all mating surfaces with a high

SHUIRUPDQFHPRO\EGHQXPGLVXOSKLGHJUHDVH
such as Rocol Sapphire Hi-Load 2.

Inspect all components for wear

and damage. Replace all worn and
damaged components with genuine
Equalizer spares.

11. 5HDVVHPEOHE\UHYHUVLQJVWHSV

FC10TE HYDRAULIC FLANGE CLOSING TOOL

OPERATOR INSTRUCTION MANUAL PAGE 21
 8. PARTS LISTS
FC10TE PART LIST

ITEM
PART NO DESCRIPTION QTY.
NO.
01  READ INSTR. STICKER 01 each
02 300901-01 HYDRAULIC COUPLER 01 each
03  FRONT PLATE 01 each
04  REAR PLATE 01 each
05  SCKT HEAD SCREW 04 each
06  SCKT HEAD SCREW 04 each
07  CYLINDER NOSE SCREW 02 each
08  CYLINDER NOSE ADAPTOR 02 each
09  5T H. CYLINDER 02 each
10  SET SCREW 01 each
11  COUPLING HOSE 01 each
12  BALL WASHER 01 each
13  PULL ROD 01 each
14  ROD WASHER 01 each
15  NUT RETAINING SLEEVE 02 each
16  RATCHET NUT 02 each
17  PULL NUT 01 each
18  CYLINDER REAPAIR KIT 01 kit
,OOXVWUDWHGRQQH[WSDJH

RATCHET NUT PART LIST

ITEM
PART NO DESCRIPTION QTY.
NO.
01  CAGE REAR RING 01 each
02  CAGE FRONT RING 01 each
03  CAGE SIDE BAR 03 each
04  COLLET SEGMENT 1 01 each
05  COLLET SEGMENT 2 01 each
06  COLLET SEGMENT 3 01 each
07  NUT BODY 01 each
08  NUT CAP 01 each
09  LOCK WASHER 01 each
10  REACTION PLATE 01 each
11  END CAP 01 each
12  COLLET RETAINING SPRING 02 each
13  CAP RETAINING SPRING 03 each
14  CAP RETAINING SCREW 03 each
15  BUTTON HEAD SCREW 03 each
16  BUTTON HEAD SCREW 03 each
17  CIRCLIP INTERNAL 02 each
18  CIRCILIP EXTERNAL 01 each

FC10TE HYDRAULIC FLANGE CLOSING TOOL

OPERATOR INSTRUCTION MANUAL PAGE 22
5TE HYDRAULI CYLINDER PART LIST

ITEM
PART NO DESCRIPTION QTY.
NO.
01 300901-01 HYDRAULIC COUPLER 01 each
02  SCREW 01 each
03  CYLINDER BASE 01 each
04  PISTON ROD 01 each
05  SPRING 01 each
06  SPRING LOCK 01 each
07  SET SCREW 01 each
08  FASTE NUT 01 each
09  SCREW M5X16 01 each
10  5T. CYLINDER SERVICE KIT 01 kit
11 GASKET SEAL 01 each
12 O-RING 01 each
13 BACK-UP RING 01 each
14 WIPER 01 each

FC10TE HYDRAULIC FLANGE CLOSING TOOL

OPERATOR INSTRUCTION MANUAL PAGE 23
HP550S HYDRAULIC SINGE PORT SEALED HAND PUMP

KIT PUMP KIT PUMP

ITEM PART No. DESCRIPTION ITEM PART No. DESCRIPTION
QUANTITY QUANTITY QUANTITY QUANTITY
01 710101-01 PUMP HOUSING 01 716300-01 SERVICE KIT M:
02 730601-01 RESERVOIR 01 41 - GAUGE COUPLER 01 01
715300-01 SERVICE KIT C: FEMALE
03 - O-RING 01 01 42 - COUPLER 01 01
04 - BACK-UP RING 01 01 43 - PORT GAUGE 01 01
05 - H.P. PISTON 01 01 ADAPTOR
06 - SNAP RING 01 01 735100-01 SERVICE KIT N:
07 - O-RING 01 01 44 - RESERVOIR BLADDER 01 01
08 - BACK-UP RING 01 01 45 - OIL FILTER 01 01
09 - L.P. PISTON 01 01 46 - O-RING 01 01
715500-01 SERVICE KIT E: 47 - REFILLING PLUG 01 01
10 - YOKE BASE 01 01 735300-01 SERVICE KIT O:
11 - SPRING PIN 01 01 48 - HANDLE 01 01
715600-01 SERVICE KIT F: 49 - YOKE 01 01
12 - SEAL 01 01 50 - PISTON PIN 01 01
13 - WASHER 01 01 51 - YOKE PIN 01 01
14 - RELEASE VALVE 01 01 52 - RETAINING RING 01 01
SCREW 53 - HANDLE GRIP 01 01
15 - SCREW 01 01 54 - SCREW 01 01
16 - RELEASE KNOB 01 01 735200-01 SERVICE KIT P:
17 - COUPLERS 01 01 55 - SCREW 04 04
37 - CHECK BALL 01 01 56 - TAIL BASE 01 01
715700-01 SERVICE KIT G: 57 - SPRING WASHER 04 04
18 - SPRING 02 02 58 - NUT 04 04
19 - STEEL BALL 02 02
20 - OUTLET BALL SPRING 02 02
21 - COPPER WASHER 02 02
22 - VALVE COVER SCREW 02 02
23 - STEEL BALL 02 02
715800-01 SERVICE KIT H:
24 - STEEL BALL 01 01
25 - SPRING END CAP 01 01
26 - L.P. SPRING 01 01
27 - O-RING 02 02
28 - OVERLOAD COVER 01 01
SCREW
29 - CAP 02 02
30 - CONE SEAT 01 01
31 - CONE 01 01
32 - LONG SEPARATOR 01 01
SPRING
33 - OVERLOAD COVER 01 01
SCREW
715900-01 SERVICE KIT I:
34 - BASE PLATE 01 01
35 - SCREW 02 02
716100-01 SERVICE KIT K:
36 - SCREW 04 03
37 - CHECK BALL 04 03
38 - SCREW 01 01
54 - SCREW 01 01
716200-01 SERVICE KIT L:
39 - GAUGE COUPLER 01 01
MALE
40 - GAUGE 01 01

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OPERATOR INSTRUCTION MANUAL PAGE 24
 HP350D HYDRAULIC TWIN PORT SEALED HAND PUMP

KIT PUMP KIT PUMP

ITEM PART No. DESCRIPTION ITEM PART No. DESCRIPTION
QUANTITY QUANTITY QUANTITY QUANTITY
01 720101-01 PUMP HOUSING 01 716300-01 SERVICE KIT M:
02 710601-01 RESERVOIR 01 44 - PORT GAUGE 01 02
715300-01 SERVICE KIT C: ADAPTOR
03 - O-RING 01 01 45 - GAUGE COUPLER 01 02
04 - BACK-UP RING 01 01 FEMALE
05 - H.P. PISTON 01 01 46 - COUPLER 01 02
06 - SNAP RING 01 01 735100-01 SERVICE KIT N:
07 - O-RING 01 01 47 - RESERVOIR 01 01
08 - BACK-UP RING 01 01 BLADDER
09 - L.P. PISTON 01 01 48 - OIL FILTER 01 01
715500-01 SERVICE KIT E: 49 - O-RING 01 01
10 - YOKE BASE 01 01 50 - REFILLING PLUG 01 01
11 - SPRING PIN 01 01 735300-01 SERVICE KIT O:
715600-01 SERVICE KIT F: - HANDLE 01
51 01
12 - RELEASE VALVE 01 01
52 - HANDLE GRIP 01 01
SCREW 53 - YOKE 01 01
13 - WASHER 01 01 54 - PISTON PIN 01 01
14 - SEAL 01 01 55 - YOKE PIN 01 01
15 - RELEASE KNOB 01 01 56 - RETAINING RING 01 01
16 - SCREW 01 01 57 - SCREW 01 01
17 - COUPLERS 01 01 735200-01 SERVICE KIT P:
18 - CHECK BALL 01 01 58 - SCREW 04 04
715700-01 SERVICE KIT G: 59 - TAIL BASE 01 01
19 - SPRING 02 02 60 - SPRING WASHER 04 04
20 - STEEL BALL 02 02 61 - NUT 04 04
21 - OUTLET BALL 02 02
SPRING
22 - COPPER WASHER 02 02
23 - VALVE COVER SCREW 02 02
24 - STEEL BALL 02 02
715800-01 SERVICE KIT H:
25 - STEEL BALL 01 01
26 - SPRING END CAP 01 01
27 - L.P. SPRING 01 01
28 - O-RING 02 02
29 - OVERLOAD COVER 01 01
SCREW
30 - CAP 02 02
31 - OVERLOAD COVER 01 01
SCREW
32 - CONE SEAT 01 01
33 - CONE 01 01
34 - LONG SEPARATOR 01 01
SPRING
715900-01 SERVICE KIT I:
35 - BASE PLATE 01 01
36 - SCREW 02 02
726000-01 SERVICE KIT J:
37 - VALVE SCREW 01 02
38 - BACK-UP RING 01 02
39 - O-RING 01 02
15 - RELEASE KNOB 01 02
16 - SCREW 01 02
17 - COUPLERS 01 02
716100-01 SERVICE KIT K:
40 - SCREW 04 04
41 - SCREW 01 01
18 - CHECK BALL 04 04
57 - SCREW 01 01
716200-01 SERVICE KIT L:
42 - GAUGE COUPLER 01 02
MALE
43 - GAUGE 01 02

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OPERATOR INSTRUCTION MANUAL PAGE 25
 9. WEIGHTS AND DIMENSIONS

FC10TESTD WEIGHTS AND DIMENSIONS

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FC10TEMAX WEIGHTS AND DIMENSIONS

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FC10TE HYDRAULIC FLANGE CLOSING TOOL

OPERATOR INSTRUCTION MANUAL PAGE 26