ID FLX Lite OperatorGuide r3

Compact controller for Industrial Applications
InteliDrive FLX Lite

Modular Engine Controller
with electronic engine support
ID-FLX-Lite
January 2013
Operator Guide
Copyright 2012 ComAp a.s ComAp, a.s.

Written by LK, JURJ Kundratka 2359/17, 180 00 Praha 8,
Prague, Czech Republic Czech Republic
Tel: +420 2 66316661,
Fax: +420 2 66316647
E-mail: [email protected],
www.comap.cz
Table of Contents
Table of Contents ..................................................................................................................................... 2
Conformity declaration ......................................................................................................................... 3
Adjust set points .................................................................................................................................. 3
General description .................................................................................................................................. 4
Description of the controller system (with all options) ......................................................................... 4
Expandable modules ........................................................................................................................... 4
Operator interface .................................................................................................................................... 5
Pushbuttons and LEDs ........................................................................................................................ 5
Display menus ..................................................................................................................................... 6
How to select the engine mode? ......................................................................................................... 6
How to view measured data? .............................................................................................................. 7
How to view and edit setpoints? .......................................................................................................... 7
How to find active alarms?................................................................................................................... 8
How to list History records? ................................................................................................................. 8
MEASUREMENT screens description ................................................................................................. 8
Chart guide to menus and pushbuttons operation ............................................................................ 11
Function description ............................................................................................................................... 12
OFF mode .......................................................................................................................................... 12
MAN mode ......................................................................................................................................... 12
AUT mode .......................................................................................................................................... 13
Alarm management ................................................................................................................................ 14
Sensor fail (FLS) ................................................................................................................................ 14
Warning (WRN) ................................................................................................................................. 14
Shut down (SD) ................................................................................................................................. 14
Engine operation states ......................................................................................................................... 15
List of possible alarms ....................................................................................................................... 15
Direct connection to the PC ............................................................................................................... 16
PC software - LiteEdit (4.6 or higher) ................................................................................................ 17
Modbus protocol ................................................................................................................................ 17
Technical data ........................................................................................................................................ 18
Power supply ..................................................................................................................................... 18
Operating conditions .......................................................................................................................... 18
Dimensions and weight...................................................................................................................... 18
Binary inputs and outputs .................................................................................................................. 18
Analog inputs ..................................................................................................................................... 19
Speed pick-up input ........................................................................................................................... 19
D+ function......................................................................................................................................... 19
CAN bus interface.............................................................................................................................. 19
ID-FLX-Lite-Operator guide ComAp January 2013 2

ID-FLX-Lite-Operator guide.pdf
Conformity declaration
Following described machine complies with the appropriate basic safety and health
requirement of the EC Low Voltage Directive No: 73/23 / EEC and EC
Electromagnetic Compatibility Directive 89/336 / EEC based on its design and type,
as brought into circulation by us.
!!!CAUTION!!!
Always properly connect grounding terminals!
Adjust set points

All parameters are preadjusted to their typical values. But the set points in the Basic settings
settings group !!must!! be adjusted before the first startup of the gen-set.
!!! WRONG ADJUSTMENT OF BASIC PARAMETERS
CAN DESTROY THE ENGINE!!!
The following instructions are for qualified personnel only.

To avoid personal injury do not perform any action not specified in the User guides for ID-
FLX-Lite!!!
WARNING VERY IMPORTANT!!!

Be aware that the binary outputs can change state during and after software reprogramming.
Before the controller is used again ensure that the proper configuration and setpoint settings
are set in the controller.
Disconnect the Binary outputs Starter and Fuel or press EMERGENCY STOP button to avoid
unexpected automatic start of engine during any work or maintenance on the engine or switchboard.
Note:
ComAp believes that all information provided herein is correct and reliable and reserves the right to
update at any time. ComAp does not assume any responsibility for its use unless otherwise expressly
undertaken.

General description
Description of the controller system (with all options)
InteliDrive FLX Lite is a comprehensive controller for single engines with extended support of
electronic engines and extension modules.
InteliDrive FLX Lite controllers are equipped with a powerful graphic display showing icons, symbols
and bar-graphs for intuitive operation, which sets, together with high functionality, new standards in
engine controls.
InteliDrive FLX Lite provides gas engine support without ventilation.

The key feature of InteliDrive FLX Lite is its easy-to-use operation and installation. Predefined
configurations for typical applications are available as well as user-defined configurations for special
applications.
Controller supports WebSupervisor system. This system enables engine drive management and
assets management as well as pure monitoring. Visit www.comap.cz and
http://websupervisor.comap.cz/ for more details read WebSupervisor Reference Guide.
Expandable modules
Accessories Description Optional / Obligatory

ID-FLX-Lite InteliDrive FLX Lite central unit Obligatory
IL-NT RS232 RS232 communication card Optional
IL-NT RS232-485 RS232-485 communication card Optional
IL-NT USB USB communication card Optional
IL-NT GPRS GPRS communication card Optional
IL-NT AOUT8 Analog outputs extension card Optional
IL-NT AIO Analog inputs-output extension card Optional
IL-NT IO1 Binary inputs analog outputs extension card Optional
IL-NT BIO8 Binary inputs-outputs extension card Optional
IL-NT RD Remote display Optional
IGL-RA15 Remote annunciator Optional
IG-IOM/PTM I/O extension module Optional
IB-Lite Internet communication bridge Optional
See the InteliDrive Communication guide for further details.

Operator interface
Pushbuttons and LEDs
Pushbuttons
3 1 2 4
5
14
10
13
11
12 8 15
POSITION BUTTON DESCRIPTION

MODE LEFT button. Use this button to change the mode. The button
works only if the main screen with the indicator of currently selected
mode is displayed.
1 NOTE:
This button will not work if the controller mode is forced by one of
binary inputs Remote OFF, Remote MAN, Remote AUT, Remote
TEST.
MODE RIGHT button. Use this button to change the mode. The
button works only if the main screen with the indicator of currently
selected mode is displayed.
2 NOTE:
This button will not work if the controller mode is forced by one of
binary inputs Remote OFF, Remote MAN, Remote AUT, Remote
TEST.
HORN RESET button. Use this button to deactivate the horn output
3
without acknowledging the alarms.

FAULT RESET button. Use this button to acknowledge alarms and
deactivate the horn output. Inactive alarms will disappear immediately
4
and status of active alarms will be changed to "confirmed" so they will
disappear as soon as their reasons dismiss.
START button. Works in MAN mode only. Press this button to initiate
5
the start sequence of the engine.
STOP button. Works in MAN mode only. Press this button to initiate
6
the stop sequence.
Engine running
7 RUNNING LED
8 WARNING LED A failure but engine keeps running
PAGE button. Use this button to switch over display pages. See
9 Display Screens and Pages Structure chapter below this table for
more details.
UP button. Use this buttonto select the set point, select the screen or
10
increase set point value
DOWN button. Use this button to select the set point, select the
11
screen or decrease set point value
ENTER button. Use this button to finish editing a setpoint or moving

12
right in the history page.
ON/OFF button: according to the user setup, the button switches the
13
chosed parameter (speed, mecahnical load etc.)
14 I/0 LED Status of I/0 button:

15 SHUT-DOWN LED Engin is stopped because of a red alarm.
Display menus
There are 3 display menus available: MEASUREMENT and ADJUSTMENT and HISTORY.
Each menu consists of several screens. Press repeatedly PAGE button to select requested menu.
How to select the engine mode?

Use MODE or MODE to select requested engine operation mode
(OFF MAN AUT)

How to view measured data?
1. Use repeatedly PAGE button to select the MEASUREMENT menu.
2. Use and to select the screen with requested data.
How to view and edit setpoints?

1. Use repeatedly PAGE button to select the ADJUSTMENT menu.
2. Use or to select requested set points group.
3. Press ENTER to confirm.
4. Use or to select requested set point.
5. Set points marked * are password protected.
6. Press ENTER to edit.
7. Use or to modify the set point. When or is pressed for 2 sec, auto repeat function is
activated.
8. Press ENTER to confirm or PAGE to leave without change.
9. Press PAGE to leave selected set points group.
How to change the display contrast?

Press ENTER and or at the same time to adjust the best display contrast
Hint:
Only in MEASUREMENT menu.
How to check software revision?

Hold ENTER and then PAGE. This activates the panel LED test. On the display you can see (for 10
seconds) ID-FLX-Lite INFO screen containing:
1) Controller name (see Basic setting group)
2) SW version: the first is the firmware version number
the second is configuration table number
3) Application: DCU
4) Branch: DCU
Hint:
How to check the serial number and choose interface?

Hold ENTER and then three times press PAGE. On the display you can see ID-FLX-Lite INFO screen
containing:
1) User interface: can choose User(block adjustment function of controller) or Engineer interface
2) Serial: 8 character number
3) Pwd. dec: 10 character number
4) DiagData: 1 character number
Hint:
How to change language?

Hold ENTER and then two times press PAGE to get to Languages selection screen. Use or to
select desired langue and press ENTER to confirm selection.

How to find active alarms?
Active alarm list is the last screen in the MEASUREMENT menu.
Select MEASUREMENT menu. Press you will see the list of all active alarms with the number of
alarms at the top-right corner three state alarms are introduced:
Description
*Wrn Water temp Active not accepted alarm
Wrn water temp Active accepted alarm
*Wrn Water temp Inactive not accepted alarm
Inactive accepted alarm
Press FAULT RESET accepts all alarms. Non-active alarms immediately disappear from the list.
Active alarm list appears on the screen when a new alarm comes up and Main MEASUREMENT
screen is active.
Hint:
Alarm list does not activate when you are reviewing the values or setpoints.
Second alarm list for ECU alarms is also available. It is displayed one screen above the standard
alarm list on the controller display or under the standard alarm list in Control window of LiteEdit. If an
alarm appears in this alarm list, it is signalized in the standard alarm list and by exclamation mark on
the main measure screen.
Control from the front panel:
One screen up/down

Enter Cursor move within the ECU alarm list
Enter + Fault reset ECU fault code reset
How to list History records?

1. Use repeatedly PAGE button to select the History menu.
2. Use or to select requested History line see Reason, Date and Time.
3. Press ENTER to go-on line to right see recorded values.
4. Use repeatedly PAGE button to go back to Measurement screen.
MEASUREMENT screens description

Main measure screen
1
2
6 4
5
1. Operation mode of the engine
2. Indication: L = Access lock, ! = active Alarm
3. Status of the engine
4. Run hrs - events counting Running hours of the engine
5. Timer - events counting time (e.g. prestart, cooling, etc.)
6. Engine RPM
ID-FLX-Lite Analog inputs screens

First screen:

Oil pressure (AI1 bargraph with protection limits indication)
Water temperature (AI2 bargraph with protection limits indication)
Fuel level (AI3 bargraph with protection limits indication)
Battery voltage (Power supply bargraph with protection limits indication)
Second screen:
AIN4 (Voltage bar graph)
AIN5 (Voltage bar graph)
AIN6 (Displayed only if is configured)
Third screen: (Displayed only if is at least one of following AIN configured)

AnInIOM Analog inputs screen

AnInIOM1 (AI1 bargraph with protection limits indication)
Hint:
This screen is shown/hidden depending on whether the IGS-PTM is configured or not.
ID-FLX-Lite Binary inputs

BI1 to BI7
ID-FLX-Lite Binary outputs

BO1 to BO7
ECU State
ECU YellowLamp
ECU RedLamp
WaitToStart
Hint:
This screen is shown/hidden depending on whether the ECU is configured or not.
ECU Values
Oil pressure Bar or psi
Water temp C or F
PercLoadAtCS % (Percentual load at current speed)
Boost pressure Bar or psi
ManifoldTemp C or F
Fuel rate L/h or gph
Hint:
This screen is shown/hidden depending on whether the ECU is configured or not.
BInpIOM Binary inputs screen

Bin 1 IOM
Bin 2 IOM
Bin 3 IOM
Bin 4 IOM
BInpIOM Binary inputs screen

Bin 5 IOM
Bin 6 IOM
Bin 7 IOM
Bin 8 IOM

BOutIOM Binary outputs screen
Bout 1 IOM
Bout 2 IOM
Bout 3 IOM
Bout 4 IOM
BOutIOM Binary outputs screen

Bout 5 IOM
Bout 6 IOM
Bout 7 IOM
Bout 8 IOM
Hint:
Those screens are shown/hidden depending on whether the IGS-PTM is configured or not.
Statistic
Run hours
Number of starts
E-Stop Number of engine Emergency stops (without Shut-downs)
ShutDown Number of engine Shut down stops (without Emergency stops)
NextServTime
Hint:
Running time is measured in complete minutes, displayed in complete hours. Values are stored in
nonvolatile memory.
ECU AlarmList
Diagnostic messages are read from ECU and displayed in this second alarm list. For Standard J1939
engines SPN (Suspect Parameter Number), FMI (Failure Mode Identifier) and OC (Occurrence
Counter) are shown together with verbal description if available.
Following image shows displaying of ECU alarms in the second alarm list. The additional information
for the row selected by cursor is on the last row (SPN, OC and FMI codes).
If the verbal description of alarm is not available, the SPN (decimal and hexadecimal) is displayed.
EngOilPress WRN
BoostPress FLS
EngOilTemp FLS
629(275h) FLS
Controller#1
EngCoolTemp WRN
_____________________
SPN:110 OC:7 FMI:3
Hint:
For FMI = 0 and 1, WRN is displayed. For other FMI codes, FLS is displayed.
Alarm list
Displays active or inactive alarms configured on ID-FLX-Lite Binary or analog outputs.
ID-FLX-Lite controller automatically switches to the Alarm list screen when any new Alarm appears,
but from Main measure screen only.

Chart guide to menus and pushbuttons operation
PAGE PAGE
PAGE
Measure Screens Setpoints Edit Screens History listing

OFF MAN AUTO No. Reason
500 ENGINE BASIC 0 FlsEngine Temp
ENGINE PROT -1 Fls Fuel level
0 1000 GEN BASIC -2 Sd IOM fail
GEN PROTECT -3 Switched On
MAINS FAIL
-4 Wrn Engine Temp
586 RPM -5 Emergency stop
09:41:32 25/10/2007
PAGE ENTER ENTER
GEAR TEETH
150 150 -
Next NOM RPM

1500
START RPM
1500 RPM ENTER key lists all values
in History record
Screen 30
CRANK TIME
10
30%
10s
Parameter setting:
1. Set cursor by buttons
2. Press ENTER
to editing mode
3. Adjust parameter by buttons
Next 4. Press ENTER

to write parameter into memory
Screen Press PAGE to cancel of editing mode

Function description
OFF mode
No start of the engine is possible. Outputs STARTER and FUEL SOLENOID are not energized.
No reaction if START, STOP buttons are pressed.
MAN mode
START - starts the engine.
STOP - stops the engine.
Hint:
The engine can run without load unlimited time.
The controller does not automatically stop the running engine in MAN mode.
The controller does not start the engine when binary input REM START/STOP is closed.
Start-stop sequence (simplified)

MODE = MAN (Engine start/stop request is given by pressing buttons START and STOP)
MODE = AUT (Engine start/stop request is given by binary input REM START/STOP)
State Condition of the transition Action Next state
Ready Start request PRESTART on Prestart
Prestart time counter
started
RPM > 2 or Oil pressure detected or D+ is Stop (Stop fail)
active
OFF mode selected or Shut down alarm Not Ready

active
Not Ready RPM < 2, Oil pressure not detected, D+ not Ready
Active, no shutdown alarm active, other
than OFF mode selected
1
Prestart Prestart time elapsed STARTER on Cranking
2
FUEL SOLENOID on
MaxCrank time counter
started
1
Cranking RPM > Start RPM AND BI: Nominal/Idle is STARTER off Starting
active PRESTART off
RPM > Start RPM AND BI: Nominal/Idle is STARTER off Running
not active PRESTART off
READY TO LOAD on
D+ input activated for 1s or oil pressure STARTER off Cranking
detected PRESTART off
MaxCrank time elapsed, 1st attempt STARTER off Crank pause
FUEL SOLENOID off
STOP SOLENOID on
CrankFail pause timer
started
MaxCrank time elapsed, last attempt STARTER off Shutdown (Start
PRESTART off fail)

State Condition of the transition Action Next state
Crank CrankFail pause elapsed STARTER on Cranking
1 2
pause FUEL SOLENOID on
STOP SOLENOID off
MaxCrank time counter
started
1 2
Starting BI: Nominal/Idle is active FUEL SOLENOID on Starting
STOP SOLENOID off
READY TO LOAD off
RPM = 0 or any other shutdown condition FUEL SOLENOID off Shutdown
STOP SOLENOID on
60 sec. Elapsed FUEL SOLENOID off Shutdown (Start
STOP SOLENOID on fail)
Running Stop request READY TO LOAD off Cooling
Cooling time timer started
BI: Nominal/Idle is active FUEL SOLENOID on Running
STOP SOLENOID off
READY TO LOAD off
STOP SOLENOID on
READY TO LOAD off
Cooling Cooling time elapsed FUEL SOLENOID off Stop
STOP SOLENOID on
STOP SOLENOID on
Start request READY TO LOAD on Running
Stop RPM = 0, Oil pressure not detected, D+ not Ready
active
60 sec. Elapsed Stop (Stop fail)
1
The start-up sequence can be interrupted in any time by coming stop request
2
Fuel solenoid is switched on with time advance of 1s fixed before starter motor is switched on.
Hint:
Threshold level for D+ input is 80% supply voltage; activation delay is 1s (to override short firings
during cranking for example in cold conditions).
AUT mode
The controller does not respond to START, STOP buttons. Engine start/stop request is given by
binary input REM START/STOP.
Engine speed request is sourced from 3-PI function in AUT mode.
PI loop and Hysteresis comparator functions can be used both for Engine Load Limitation or any other
control function.
Speed request
Engine speed is adjusted automatically by internal PID loops (when active) Regulator setpoints
group.

Alarm management
Sensor fail (FLS)
Sensor fail is detected when measured value is 6% out of selected sensor characteristic. Sensor fail is
indicated by ##### symbol instead measured value.
Warning (WRN)
When warning comes up, only alarm outputs and common warning output are closed.
Possible warnings:
See List of possible events
Shut down (SD)

When the shut-down alarm comes up, ID-Lite opens outputs FUEL SOLENOID, STARTER and
PRESTART to stop the engine immediately. Alarm outputs and common shutdown output are closed.
Active or not reset protection disables start.
Hint:
Engine running only alarms are activated Engine protect: Eng prot del after the engine RPM >
Engine params: Starting RPM during the engine starting procedure.
Possible shut-down alarms:

See List of possible events
Sensor fail detection

Sensor fail Fls is detected when measured value is 6 percent out of range. Controller screen displays
in this case string #### instead measured value.

Engine operation states
Engine state machine
Init Auto test during controller power on
Not ready Engine is not ready to start
Prestart Prestart sequence in process, Prestart output is closed
Cranking Engine is cranking
Pause Pause between start attempts
Starting Starting speed is reached and the Idle timer is running
Running Engine is running at nominal speed
Stop Stop
Shutdown Shut-down alarm activated
Ready Engine is ready to run
Cooling Engine is cooling before stop
EmergMan Emergency Manual engine operation
AfterCool Engine after cooling - Cooling Pump output is closed
List of possible alarms
Information on binary
Protection
Events specification output available (See Description
type
list of Binary outputs)
Wrn Oil Press WRN YES Oil pressure is smaller than Wrn Oil
press setpoint.
Sd Oil Press SD NO Oil pressure is smaller than Sd Oil
press setpoint.
Wrn Engine Temp WRN YES Water temperature is greater than
Wrn Water temp setpoint.
Sd Engine Temp SD NO Water temperature is greater than Sd
Water temp setpoint.
Wrn Fuel Level WRN YES Fuel level is smaller than Wrn Fuel
Level setpoint.
Sd Fuel Level SD NO Fuel level is smaller than Sd Fuel
Level setpoint.
Ubat WRN YES Battery voltage is out of limits given by
Batt overvolt and Batt undervolt
setpoints.
Wrn AnInIOM WRN YES Warning alarm configurable on the
input of IG-IOM/IGS-PTM.
Sd AnInIOM SD YES Shutdown alarm configurable on the
input of IG-IOM/IGS-PTM.
Binary input Configurable YES Configurable Warning/Shutdown
alarms on the inputs of ID-Lite.
Battery flat SD YES If the controller switches off during
starting sequence due to bad battery
condition it doesnt try to start again
and activates this protection.
Start failed SD YES Engine start failed.
ParamFail NONE NO Wrong checksum of parameters.
Happens typically after downloading
new firmware or changing of the
parameter. The controller stays in
INIT mode. Check all parameters,

Information on binary
Protection
Events specification output available (See Description
type
list of Binary outputs)
write at least one new parameter.
Overspeed SD YES The protection comes active if the
speed is greater than Overspeed
setpoint.
Underspeed SD YES During starting of the engine when the
RPM reached the value of Starting
RPM setpoint the starter is switched
off and the speed of the engine can
drop under Start RPM again. Then the
Underspeed protection becomes
active. Protection evaluation starts 5
seconds after reaching StartingRPM.
EmergencyStop SD NO If the input Emergency stop is opened
shutdown is immediately activated.
PickupFault SD NO Failure of magnetic pick-up sensor for
speed measurement.
Stop fail SD YES Engine stop failed.
WrnServiceTime WRN NO The period for servicing is set by the
NextServTime setpoint. The
protection comes active if the running
hours of the engine reach this value.
ChrgAlternFail WRN YES Failure of alternator for charging the
battery.
SprinklActive WRN NO The protection is active if the output
Sprinkler is closed.
Wrn RA15 fail WRN NO Warning alarm in case of lost
connection to IGL-RA15 module.
Sd IOM fail SD NO Shutdown alarm in case of lost
connection to IG-IOM/IGS-PTM
module.
Wrn ECU Alarm WRN NO ECU alarm list is not empty
Low BackupBatt WRN NO RTC backup battery is flat
Direct connection to the PC

ID-FLX-Lite can be connected directly with PC via optional IL-NT RS232 interface.
Use the standard serial cable to connect PC with ID-FLX-Lite.
Hint:
Make sure the grounding system on controller and PC COM port (negative of the PC DC supply) are
identical before the first direct connection. There must not be any voltage between these two points
otherwise the internal reversible fuse in controller burns out. The simple solution is to assure, that the
PC supply 240/20V is ground free (GND terminal is not connected).
PC CONTROLLER
2 - RxD 2 - RxD
RS232
RS232
3 - TxD RS 232 3 - TxD

230 VAC 5 - GND 5 - GND
Required the same

voltage potential
between GNDs
0 VDC
- +
Battery

PC software - LiteEdit (4.6 or higher)
On the PC (for direct or modem connection) has to be installed the ComAps software package
LiteEdit. (based on Windows 95 or newer platform)
LiteEdit enables:
read the quantities
adjust all set points
control the engine
configure the controller
select software configuration
modify alarm inputs and outputs
modify password, commands protections
direct, modem or Internet communication
language translator
Language translator
Default archive contains English and Chinesse languages. To change default Chinesse (Unicode) to
any latin language use Remove and Add buttons in LiteEdit Translator-Language window.
Modbus protocol
Select the ID-FLX-Lite serial ports function in the Basic settings: COM1 mode or COM2 mode =
MODEM.
Use LiteEdit: Controller - Generate Cfg image (Modbus registers) command to get registers list.
9600 bps, 8 data bits, 1 stop bit, no parity

Transfer mode RTU
Function 3 (Read Multiply Registers) max length of block is 127 registers
Function 6 (Write Single Register)
Function 16 (Write Multiply Registers) max 16 registers
The response to an incoming message is sent with minimum 4.096 ms delay after message
reception
The complete description of Modbus communication protocol can be found in Modbus Protocol
Reference Guide PI-MBUS-300 and Open Modbus Specification Release 1.0. Both documents are
available from web site at http://www.modicon.com/openmbus/ .
Details of Modbus implementation and Modbus command examples see in

InteliDrive Communication Guide.pdf chapter Modbus protocol description.
Hint:
Download the actual controller Modbus registers list from controller or from (ail) archive - use
Controller-Generate Cfg image command from LiteEdit software.

Technical data
Power supply
Voltage supply 8-36V DC
Consumption 40-440mA depend on supply voltage and temperature
Consumption depends on supply voltage 0,104A at 8VDC

0,080A at 12VDC
0,051A at 24VDC
0,044A at 30VDC
0,040A at 36VDC
Allowed supply voltage drop-out: 100ms from min. 10V return to min. 8V
Battery voltage measurement tolerance 2 % at 24V
Hint:
For the supply voltage less than 7V the backlight of the display is switched off.
Short-term voltage drops (e.g. during the engine cranking) do not affect the operation at all.
Operating conditions
o
Operating temperature ID-FLX Lite -20..+70 C
# o
Operating temperature ID-FLX Lite LT -40..+70 C (with LT kit)
o
Storage temperature -30..+80 C
Protection front panel IP65
Humidity 95% without condensation
Standard conformity
Low Voltage Directive EN 61010-1:95 +A1:97
Electromagnetic Compatibility EN 50081-1:94, EN 50081-2:96
EN 50082-1:99, EN 50082-2:97
Vibration 5 - 25 Hz, 1,6mm
25 - 100 Hz, a = 4 g
2
Shocks a = 200 m/s
Dimensions and weight

Dimensions 180x120x55mm
Weight 450g
Binary inputs and outputs

Binary inputs
Number of inputs 7
Input resistance 4.2 k
Input range 0-36 VDC
Switching voltage level for close contact indication 0-2 V
Max voltage level for open contact indication 8-36 V
Binary open collector outputs

Number of outputs 7
Maximum current 0.5 A
Maximum switching voltage 36 VDC

Analog inputs
Not electrically separated
Number of inputs 9 (3 resistive up to 2500 Ohm, 2 voltage up to 50 V, 4
voltage up to 10 V)
Resolution 10 bits
Input impedance > 100 k for V measuring
Resistance measurement tolerance 2 % 2 out of measured value
Voltage measurement tolerance 1 % 1mV out of measured value
Speed pick-up input

Type of sensor magnetic pick-up (connection by shielded cable is
recommended)
Minimum input voltage 2 Vpk-pk (from 4 Hz to 4 kHz)
Maximum input voltage 50 Veff
Minimum measured frequency 4 Hz
Maximum measured frequency 10 kHz (min. input voltage 6Vpk-pk)
Frequency measurement tolerance 0.2 %
D+ function
Max. D+ output current 300 mA
Guaranteed level for signal Charging OK 80% of supply voltage
CAN bus interface

Galvanically separated
Maximal CAN bus length 200m
Speed 250kBd
Nominal impedance 120
Cable type twisted pair (shielded)
Following dynamic cable parameters are important especially for maximal 200 meters CAN bus length
and 32 iS-COM units connected:
Nominal Velocity of Propagation min. 75% (max. 4,4 ns/m)
Wire crosscut min. 0,25 mm 2
Maximal attenuation (at 1 MHz) 2 dB / 100m


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Compact controller for Industrial Applications

InteliDrive FLX Lite

Copyright 2012 ComAp a.s ComAp, a.s.

ID-FLX-Lite-Operator guide ComAp January 2013 2

Adjust set points

The following instructions are for qualified personnel only.

WARNING VERY IMPORTANT!!!

ID-FLX-Lite-Operator guide ComAp January 2013 3

InteliDrive FLX Lite provides gas engine support without ventilation.

Accessories Description Optional / Obligatory

See the InteliDrive Communication guide for further details.

ID-FLX-Lite-Operator guide ComAp January 2013 4

POSITION BUTTON DESCRIPTION

ID-FLX-Lite-Operator guide ComAp January 2013 5

8 WARNING LED A failure but engine keeps running

ENTER button. Use this button to finish editing a setpoint or moving

14 I/0 LED Status of I/0 button:

How to select the engine mode?

ID-FLX-Lite-Operator guide ComAp January 2013 6

How to view and edit setpoints?

How to change the display contrast?

How to check software revision?

How to check the serial number and choose interface?

How to change language?

ID-FLX-Lite-Operator guide ComAp January 2013 7

One screen up/down

How to list History records?

MEASUREMENT screens description

ID-FLX-Lite Analog inputs screens

ID-FLX-Lite-Operator guide ComAp January 2013 8

Third screen: (Displayed only if is at least one of following AIN configured)

AnInIOM Analog inputs screen

ID-FLX-Lite Binary inputs

ID-FLX-Lite Binary outputs

BInpIOM Binary inputs screen

BInpIOM Binary inputs screen

ID-FLX-Lite-Operator guide ComAp January 2013 9

BOutIOM Binary outputs screen

ID-FLX-Lite-Operator guide ComAp January 2013 10

Measure Screens Setpoints Edit Screens History listing

PAGE ENTER ENTER

Next NOM RPM

1. Set cursor by buttons

3. Adjust parameter by buttons

Next 4. Press ENTER

ID-FLX-Lite-Operator guide ComAp January 2013 11

Start-stop sequence (simplified)

OFF mode selected or Shut down alarm Not Ready

ID-FLX-Lite-Operator guide ComAp January 2013 12

Engine speed request is sourced from 3-PI function in AUT mode.

ID-FLX-Lite-Operator guide ComAp January 2013 13

Shut down (SD)

Possible shut-down alarms:

Sensor fail detection

ID-FLX-Lite-Operator guide ComAp January 2013 14

List of possible alarms

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Direct connection to the PC

3 - TxD RS 232 3 - TxD

Required the same