Control Valves Two Port
Control Valves Two Port
Control Valves Two Port
Pneumatically actuated
Two Valve Ranges so many options...
The Spirax Sarco range of control valves and
pneumatic actuators are designed to give a
comprehensive selection of valves for use on
steam, water, oils and most industrial fluids.
User benefits
Designed and engineered by Spirax
Sarco, ensuring long life and reliability.
2. Hard facing
Stellite faced seat and plug for high erosion
resistance during cavitation, flashing and 4
2
two phase flow applications
3. Chevron seal
Standard self regulating chevron rings for
constant stem friction and minimum
maintenance
4. Characterized plugs
Equal percentage, linear and fast opening
trim options for process characteristic
matching
1 5
3
Quality is assured
K Series Control Valve with PN5000/6000 Pneumatic Actuator
Spirax Sarcos reputation has been built
on the quality of its knowledge, service
and products. For this reason every
valve and actuator combination is
fully tested prior to dispatch to
ensure installation and
commissioning is quick and
trouble free, and that this trouble
free operation continues during the
service life of the product.
Our testing includes:
n Valve envelope pressure
Low profile
integrity test according to multi springs
DIN 3230 and ANSI B16.34 giving a
n Stem seal emission test Air-to-open or compact
air-to-close by design with
n Seat and plug shut-off test simply inverting high closing
to ANSI B16.104 internals. force.
n Control valve and actuator
assembly function test
Self adjusting
chevron valve
seals giving
longer life and
higher control
Namur mounted: accuracy.
Electro / pneumatic and
pneumatic / pneumatic positioners.
Air and electrical switch boxes.
Feedback potentiometer.
Connections
Screwed to BSP or NPT
Flanged to ANSI 125 and ANSI
250
Flanged to BS 4504 PN16, PN25
and PN40
BST F and BST H
ANSI 150 and ANSI 300
JIS 10 and JIS 20
KS 10 and KS 20
4
L Series Control Valve with PN3000/4000 Pneumatic Actuator
Replaceable screw
in seats for ease of
maintenance and Soft seal option for
reduced capacity bubble tight shut off
for load matching. to ANSI Class VI.
5
For temperature, pressure or flow control,
Spirax Sarco has the answer
Full range of 2-port Control Valves
High temperature
graphite braided rings
Stelite trim
Reduced capacity trim
Noise reducing trim
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Control valve sizing and selection
Cv calculation is an iterative
process requiring knowledge of
valve dynamics, piping geometry
factors, and outlet velocities.
Cv selection example
Steam demand of heat exchanger =
1500 lb/h of saturated steam
Steam pressure upstream of valve =
55 psig or 70 psia
Steam pressure required in
exchanger = 45 psig or 60 psia
Valve pressure drop = 70 -60 = 10 psi
Cv selected is 18.7
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Step 3 Select the control valve
Example - From the previous page, the valve size is Control valve selection guide
determined as 1-1/2. Reference to the technical literature
below allows selection by pressure and temperature. Valve size Specified from page 7 1 1/2
Reference to the control valve selection guide opposite
allows selection of the valve depending on the available Valve series K series - 2-port K
choices as shown.
This example shows a 1-1/2 KE73, Cvs 19, E = Equal percentage
Valve E
Flanged to ANSI125. L = Linear
characteristics
F = Quick opening
8
Step 4 Select a spring to close actuator
Actuator selection example:
Valve Cv = 18.7
Maximum differential pressure = 55 psig
Air pressure available = 50 psig
Control signal is 4 - 20 mA
Move vertically downwards from the 1-1/4 valve. The K S E R I E S C O N T R O L VA LV E S
smallest actuator, which will effect closure is a PN5123 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4"
actuator with 30 to 60 spring rating. Air pressure 20 mm (.75") 30 mm (1.25")
required is 65 psig and a positioner is recommended.
4.7 7.4 11.7 18.7 29 42 74 117 187
L Series Control Va l v e s
1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4"
20 mm (.75") 30 mm (1.25")
4.7 7.4 11.7 18.7 29 42 74 117 187
PN 3000 S E R I E S A C T U ATO R S (Spring extend Spindle)
For complete actuator range offering see Spirax Sarco Technical Info Sheet TIS 1.515
Spring Range Minimum Positioner
Actuator Air Required Maximum Differential Pressure (psi)
PN 3220 Closed Open Pressure
3 15 20 Optional 235 165 85 40
PN 3320 6 30 35 Optional 235 235 200 100 55 30
PN 3325 3 15 20 Optional 235 235 195 95 50 30
PN 3326 6 30 35 Optional 235 235 235 210 120 70
PN 3420 15 45 50 Yes 235 235 235 235 235 200
PN 3425 3 15 20 Optional 235 150 85 50
PN 3326 6 30 35 Optional 235 235 190 115
PN 3430 15 45 50 Yes 235 235 235 235
PN 3435 3 15 20 Optional 25
PN 3436
6 30 35 Optional 60 40 25
15 45 50 Yes 180 115 70
Actuator Note:
For all spring ranges, actuators must be operated from a self relieving controller, 3-way solenoid valve or a positioner. Consult factory for actuator
selections on valves with high temperature graphite seals.
Actuator Technical Data Air Supply Connection
Temperature range PN 3000 14F to 390F PN 3000 1/4" NPT
PN 5000 4F to 230F PN 5100/PN 5200 1/8" NPT
Maximum Operating Pressure PN 3200 and PN 3300 90 psi PN 5300 to PN 5600 1/4" NPT
PN 3400 60 psi
PN3500 and PN 3600 40 psi
PN5100 to PN 5400 90 psi Compressed Air Consumption
PN 5500 and PN 5600 35 psi Travel Volume (cu.in.)
Linearity 2% PN 3200 3/4" 36.6
Hysteresis 3% Maximum PN 3300 3/4" 61
PN 3400 3/4 / 1-3/16" 85.4 / 128.1
Materials PN 3500 3/4 / 1-3/16" 146.5 / 219.7
Diaphragm Housing Pressed Steel PN 3600 3/4 / 1-3/16" 231.9 / 347.8
Diaphragm Fabric reinforced nitrile rubber PN 5100 3/4" 20.1
Spring Spring Steel PN 5200 3/4" 60.4
Yoke (PN 5120) Aluminum PN 5300 3/4 / 1-3/16" 84.8 / 100.69
(PN 3000 & PN 4000) Cast iron PN 5400 3/4 / 1-3/16" 144 / 169.6
Pillars Steel PN 5500 3/4 / 1-3/16" 378.3 / 433.3
Spindle Stainless Steel PN 5600 3/4 / 1-3/16" 512.6 / 585.8
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Step 4 Select a spring to open actuator
Actuator selection example:
Valve Cv = 29
Maximum differential pressure = 55 psig
Air pressure available = 90 psig
Control signal 4-20mA
Move vertically downwards from the 1 1/2 valve. The K S E R I E S C O N T R O L VA LV E S
smallest actuator to close against differential pressure is 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4"
a PN6120 actuator with 3 to 15 spring rating. Air 20 mm (.75) 30 mm (1.25)
pressure required is 60 psig and a positioner is required. 4.7 7.4 11.7 18.7 29 42 74 117 187
PN 6000 S E R I E S A C T U ATO R S (Spring extend Spindle) For complete actuator range offering see Spirax Sarco Technical Info Sheet TIS 1.513
Spring Min. Air Pressure Positioner
Type Model Range Required Required Maximum Valve Differential Pressure ( P) psi
psig psig For soft seated valves reduce AP by 40%
6120 3 15 18 Optional 110 70 15
3 15 20 Optional 255 145 60
PN6100 Series
3 15 60 Yes 580 580 580 330 215 115
6121 39 20 Yes 110 70 15
6122 9 15 20 Yes 110 70 15
6220 3 15 18 Optional 305 175 80 30 25 10
3 15 20 Optional 580 355 190 85 65 30
PN6200 Series
3 15 60 Yes 305 175 80 30 25 10
6221 39 20 Yes 580 580 580 550 370 200
6320 3 15 18 Optional 495 275 145 60 45 20
3 15 20 Optional 580 470 320 150 105 55
6321 3 15 60 Yes 495 275 145 60 45 20
6322 9 15 20 Yes 580 580 500 245 170 90
PN6300 Series
6323 3 15 20 Yes 580 580 580 580 440 320
6330 3 15 20 Optional 10
3 15 60 Yes 165 105 65
3 15 18 Optional 580 450 250 120 85 40
L S E R I E S C O N T R O L VA LV E S
1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4"
20 mm (.75") 30 mm (1.25")
4.7 7.4 11.7 18.7 29 42 74 117 187
PN 4000 S E R I E S A C T U ATO R S (Spring extend Spindle) For complete actuator range offering see Spirax Sarco Technical Info Sheet TIS 1.516
Spring Range Minimum Positioner
Actuator Air Required Maximum Differential Pressure (psi)
Closed Open Pressure
15 3 20 Optional 230 135 75 30
15 3 30 Yes 230 230 230 225 130 75
15 3 45 Yes 230 230 230 230 230 165
PN 4220
15 3 60 Yes 230 230 230 230 230 230
15 3 75 Yes 230 230 230 230 230 230
15 3 90 Yes 230 230 230 230 230 230
15 3 20 Optional 230 230 165 80 40 20
15 3 30 Yes 230 230 230 230 230 170
15 3 45 Yes 230 230 230 230 230 230
PN 4320 15 3 60 Yes 230 230 230 230 230 230
15 3 75 Yes 230 230 230 230 230 230
15 3 90 Yes 230 230 230 230 230 230
Actuator Note:
For all spring ranges, actuators must be operated from a self relieving controller, 3-way solenoid valve or a positioner. Consult factory for actuator
selections on valves with high temperature graphite seals.
Actuator Technical Data Air Supply Connection
Temperature range PN 4000 14F to 390F PN 4000 1/4" NPT
PN 6000 4F to 230F PN 6100/PN 6200 1/8" NPT
Maximum Operating Pressure PN 4200 and PN 4300 90 psi PN 6300 to PN 6600 1/4" NPT
PN 4400 60 psi
Compressed Air Consumption
PN4500 and PN 4600 40 psi
Travel Volume (sq.in.)
PN6100 to PN 56400 90 psi
PN 4200 3/4" 36.6
PN 6500 and PN 6600 35 psi
PN 4300 3/4" 61
Linearity 2%
PN 4400 3/4" / 1-3/16" 85.4 / 128.1
Hysteresis 3% Maximum
PN 4500 3/4" / 1-3/16" 146.5 / 219.7
Materials PN 4600 3/4" / 1-3/16" 231.9 / 347.8
Diaphragm Housing Pressed Steel PN 6100 3/4" 20.1
Diaphragm Fabric reinforced nitrile rubber PN 6200 3/4" 60.4
Spring Spring Steel PN 6300 3/4" / 1-3/16" 84.8 / 100.69
Yoke (PN4000 and PN 6120) Aluminum 10 PN 6400 3/4" / 1-3/16" 144 / 169.6
Pillars Steel PN 6500 3/4" / 1-3/16" 378.3 / 433.3
Spindle Stainless Steel PN 6600 3/4" / 1-3/16" 512.6 / 585.8
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Step 5 Select the positioner
A positioner provides quick response, accurate control, repeatability and higher closing forces for optimum solution.
Technical specification
PP5 Positioner EP5 Positioner
Operating mode Pneumatic/Pneumatic Electro / Pneumatic
Case material Cast aluminium with anti-corrosive paint
Enclosure rating IP54 IP54 (ISP5 to EEx-ia-IIC-T6, T5, T4 CESI)
Air connections 1/4" NPT 1/4" NPT
Maximum air supply pressure 90 psig 90 psig
Air consumption 13.06 ft3/h at 90 psig 13.06 ft3/h at 90 psig
Electrical connections - PG13.5
Input signal 3-15 psi 4 - 20 mA
Impedance - 200 ohm
Hysteresis 0.5 % 0.5 %
Sensitivity - Less than 0.2 % of span
Ambient temperature
-4 to + 250F 0 to + 175F
operating range
B B
C C
User benefits
Provides increased valve closing force
independent of the control signal on
applications where pipeline pressures dictate
Positioner selected is: EP5 the need for actuators with large closing
(Nominal) in inches and millimeters forces.
A B C Depth
Combines the intelligence of electronics with
6.5" (165) 4.3" (110) 6.9" (175) 4.3" (110) the strength and simplicity of pneumatics
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Ancillary Equipment
IPC4A Electro-Pneumatic Transducer Model Type
User benefits
Fast response time resulting in faster loop
control and savings in process materials.
User benefits
Perfect air quality for precision control.
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Series 600 Pneumatic Controllers
This family of Spirax Sarco Controllers are and manual reset or proportional plus
assembled in a die cast aluminum splash integral (PI) control with 5 to 200%
proof housing suitable for wall or flush panel adjustable proportional and 0.1 to 20 repeat
mounting. per minute adjustable reset action.
Controllers are available for pressure or The range of pneumatic controllers can
temperature control for proportional (P) control be used in conjuction with Spirax Sarco
with 5 to 200% adjustable proportional band pneumatic actuators and positoners.
User benefits
Provides increased valve closing force
independent of the control signal on applica
tions where pipeline pressures dictate the
need for actuators with large closing forces.
Available Range
Model Application Control Function Scale Ranges
662-T5-M5 Temperature Proportional & Manual Reset (P) 0-50F, 0-100F, 50F-150F,
622 Pressure Proportional & Manual Reset (P) 0-25 psi, 0-50 psi, 25-100 psi, 50-150 psi,
623 Pressure Proportional & Integral (PI) 100-200psi, 150-250 psi, 100-300 psi
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Typical applications
Temperature control
To control the flow of primary heating fluid,
whether steam or hot water, to provide
constant secondary temperature. Application
shows the use of pneumatic power and
electronic intelligence on a steam to liquid
heat exchanger.
Pressure control
To control steam, water or air distribution
lines at precise operating levels. The
system shown is a complete pneumatic
controls package using a controller with
pneumatic valve and positioner.
Flow control
Used in conjunction with flow meters to
accurately control the flow of steam, gases
or fluids. The example shows the use of an
electonic controller signalled from a DP
cell. The controller delivers an electronic
output to an electro-pneumatic positoner on
the valve actuator.
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Typical control valve station
MPC2 Air Filter MPC2 Air Filter
Regulator Regulator
PN600 Series
Controller
Pressure
Gauge
Safety
Isolation Valve
Valve
(globe type)
Separator
Check Valve
& Sight Glass
Isolation
Valve Spira-tec Trap Float & Thermostatic
(ball type) Trap
Monitoring Chamber
Typical specification
The pneumatic control shall be a 1 1/2" Spirax Sarco KEA73 ductile iron two port control valve
with all stainless steel internals and equal percentage flow characteristics flanged to ANSI CL250
and coupled to a Spirax Sarco PN5123 actuator.
The actuator shall incorporate low profile springs and rolling diaphragm and be designed to
provide on site conversion from fail open to fail close operation.
An electric to pneumatic EP5 positioner shall be provided with NAMUR standard mountings and
MPC2 air coalescing, filter regulator.
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Dimensions
K & L valve bodies C
Size 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4
A screwed 6.5 6.5 7.8 8.5 9.3 10.5
flanged 7.3 8.8 10 10.9 11.8 13.9
PN3200 and PN4200 series actuator - multi-spring (Total weight (lb) valve / actuator)
B LEA31 / 33 12.8 12.9 13.3 13.5 13.5 13.7
C 8.2 8.2 8.2 8.2 8.2 8.2
LEA31 (lb) 23.1 23.8 26.7 31.4 32.6 38.4
LEA33 (lb) 29.1 35.7 44.4 B
PN3300 and PN4300 series actuator - multi-spring (Total weight (lb) valve / actuator)
B LEA31 / 33 13.7 13.8 14.2 14.4 14.4 14.6
C 11.2 11.2 11.2 11.2 11.2 11.2
LEA31 (lb) 31.9 32.6 35.5 40.2 41.2 47.2
LEA33 (lb) 37.9 44.5 53.2
PN3400 and PN4400 series actuator - multi-spring (Total weight (lb) valve / actuator)
B LEA31 / 33 16.1 16.2 16.6 16.8 16.8 17 18.2 18.4 19.3
C 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2
A
LEA31 (lb) 51.7 52.4 55.3 60 61.2 67 Single spring actuator
LEA33 (lb) 57.7 64.3 73 97 110 141
PN3500 and PN4500 series actuator - multi-spring (Total weight (lb) valve / actuator)
B LEA31 / 33 18.6 18.8 20 20.2 21.2
C 15.9 15.9 15.9 15.9 15.9
LEA31 (lb) 65.7 71.5 C
LEA33 (lb) 68.8 77.5 101.5 114.5 145.5
PN3600 and PN6500 series actuator - multi-spring (Total weight (lb) valve / actuator)
B LEA31 / 33 19.7 19.9 21.1 21.3 22.2
C 18.3 18.3 18.3 18.3 18.3
LEA31 (lb) 100.9 106.7
LEA33 (lb) 104 112.7 136.7 149.7 180.7
B
PN5100 and PN6100 series actuator - single spring (Total weight (lb) valve / actuator)
B KEA71 / 73 14.8 14.9 15.3 15.5 15.5 15.7
C 5.8 5.8 5.8 5.8 5.8 5.8
KEA71 (lb) 16.8 17 19 29.1 28.2 34
KEA73 (lb) 20.7 22.1 52.1 35.3 45.5
PN5200 and PN6200 series actuator - multi-spring (Total weight (lb) valve / actuator)
B KEA71 / 73 16.3 16.4 16.8 17 17 17.2
8.6 8.6 8.6 8.6 8.6 8.6
KEA71 (lb) 22.5 22.7 24.7 30.8 33.9 39.7 A
KEA73 (lb) 26.4 27.8 35.7 41 51.2 Multi-spring actuator
PN5300 and PN6300 series actuator - multi-spring (Total weight (lb) valve / actuator)
B KEA71 / 73 16.5 16.6 17 17.2 17.2 17.4 18.6 18.8 19.7 Dimensions
C 10 10 10 10 10 10 10 10 10
KEA71 (lb) 29.7 29.9 31.9 38 41.1 46.9
approximate
KEA73 (lb) 12.9 13.5 16.3 18.3 19.5 21.8 28.8 34.6 45.3 in inches.
PN5400 and PN6400 series actuator - multi-spring (Total weight lb) valve / actuator)
B KEA71 /73 18 18.1 18.5 18.7 18.7 18.9 20.1 20.3 21.2
C 12.2 1.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2
KEA71 (lb) 65.7 44.7 46.7 52.8 55.9 61.7
KEA73 (lb) 48.4 49.8 57.7 63 73.2
PN5500 and PN6500 series actuator - multi-spring (Total weight (lb) valve / actuator)
B KEA71 / 73 19 19.1 19.5 19.7 19.7 19.9 21.1 21.3 22.2
C 15.4 15.4 15.4 15.4 15.4 15.4 15.4 15.4 15.4
KEA71 (lb) 66.3 66.5 68.5 74.6 77.7 83.5
KEA73 (lb) 70.2 71.6 79.5 84.8 95
PN5600 and PN6600 series actuator - multi-spring (Total weight (kg) valve / actuator)
B KEA71 / 73 19 19.1 19.5 19.7 19.7 19.9 21.1 21.3 22.2
C 18.3 18.3 18.3 18.3 18.3 18.3 18.3 18.3 18.3
KEA71 (lb) 88.6 88.8 90.8 96.9 100 105.8
KEA73 (lb) 92.5 93.9 101.8 107.1 117.3
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