Eco 100 +
Eco 100 +
Eco 100 +
ECO 100 +
CD Dawn (Mar, 2005)
E-1
CYLINDER HEAD COVER / INLET PIPE
Service Item F.R.T. BOM Of Group Number: E-1 Model :: CD Dawn (Mar, 2005)
* COVER, CYLINDER HEAD 0.3 Ref No. Part Number Description Req.
* GASKET, CYLINDER HEAD COVER -- 1 12301-GB6-900 COVER, CYLINDER HEAD 1
* COVER, R CYLINDER HEAD SIDE 0.1 2 12331-GB0-910 COVER 'R' CYLINDER HEAD SIDE 1
* COVER, L CYLINDER HEAD SIDE 0.2 3 12341-GB6-910 COVER 'L' CYLINDER HEAD SIDE 1
* SPARK PLUG 0.1 4 12361-035-000 CAP, TAPPET ADJUSTING HOLE 2
* INSULATOR, CARBURETTOR 0.2 5 12391-KRS-C10 GASKET, CYLINDER HEAD COVER 1
* PIPE, INLET 0.3 6 12394-KRS-C10 GASKET 'R' CYL. HEAD SIDE COVER 1
7 12395-KRS-C10 GASKET 'L' CYL. HEAD SIDE COVER 1
8 16211-459-750 INSULATOR, CARBURETTOR 1
9 17111-198-900 PIPE, INLET 1
9A 31916-KST-920A SPARK, PLUG 1
10 90201-GF6-000R NUT, CAP, 7 MM 4
11 90442-GF6-000 WASHER, SEALING, 7 MM 3
12 90443-GF6-000 WASHER, 'A' SEALING, 7 MM 1
13 90461-357-000 WASHER, SEALING, 12 MM 1
14 91301-GK4-871 O-RING, 27 X 2 1
15 91302-KEV-900 O-RING, 30.8 X 3 2
16 91304-GB1-900 O-RING, 25 X 2.4 1
17 95701-06110-00 BOLT, FLANGE, 6 X 110 1
18 96001-06020-00 BOLT, FLANGE, SH. 6 X 20 2
19 96001-06025-00 BOLT, FLANGE, SH. 6 X 25 4
1
E-2
CYLINDER / CYLINDER HEAD
Service Item F.R.T. BOM Of Group Number: E-2 Model :: CD Dawn (Mar, 2005)
* CYLINDER 1.2 Ref No. Part Number Description Req.
* GASKET, CYLINDER 1.1 1 12101-KCC-940 CYLINDER 1
* HEAD, COMP., CYLINDER 1.6 12102-KCC-940 CYLINDER(I-OVER SIZE) 1
(INC. REAMING) -- 12103-KCC-940 CYLINDER(II- OVERSIZE) 1
* GUIDE, VALVE -- 2 12191-KRS-C10 GASKET, CYLINDER 1
(ADD 0.3 FOR EACH) -- 3 12200-KST-900 HEAD COMP., CYLINDER 1
(EXC. VALVE REFACING) -- 4 12237-GB4-305 GUIDE,IN. VALVE 1
(ADD MORE 0.2 IF PERFORMED) -- 5 12245-GB4-305 GUIDE, EXH. VALVE 1
* GASKET, CYLINDER HEAD 0.9 6 12250-GF6-000 GASKET, ASSY., CYLINDER HEAD 1
* BOLT, STUD, 6 X 32 0.3 7 12251-GF6-004 GASKET, CYLINDER HEAD 1
(ADD 0.1 FOR EACH) -- 8 12255-GF6-000 SEAL, CAM CHAIN CHAMBER 1
9 90033-041-020 BOLT, STUD, 6 X 32 2
10 90082-035-000 BOLT,HS. 6MM 2
11 90602-GB0-900 COLLAR, 9.5 MM 1
12 90603-GF6-000 COLLAR ,14.8MM 1
13 90701-GF6-000 PIN, DOWEL, 8 X 14 4
14 91301-GF6-000 O- RING,14.5MM 1
15 91303-GF6-000 PACKING ,RUBBER ,16MM 1
16 91305-028-150 `O'- RING, 9 X1.6 2
17 91306-GF6-000 GASKET,RUBBER, 9MM 1
2
E-3
CAM SHAFT / VALVE
Service Item F.R.T. BOM Of Group Number: E-3 Model :: CD Dawn (Mar, 2005)
* CAM SHAFT COMP 0.7 Ref No. Part Number Description Req.
* ARM, VALVE ROCKER 1.1 1 12209-GB4-685 SEAL, VALVE STEM 2
(ONE OR ALL) -- 2 14100-GB6-910 CAM SHAFT COMP. 1
* VALVE 1.4 3 14431-035-020R ARM,VALVE ROCKER 2
(ADD 0.2 FOR EACH) -- 4 14451-035-000 SHAFT, VALVE ROCKER ARM 2
(INC. REFACING) -- 5 14711-GN5-910L VALVE INLET 1
(EXC. VALVE GUIDE REPLACEMENT) -- 6 14721-GF6-010L VALVE EXHAUST 1
* SPRING, VALVE INNER 1.2 7 14751-GBG-900 SPRING, VALVE OUTER 2
(ADD 0.1 FOR EACH) -- 8 14761-GBG-900 SPRING, VALVE INNER 2
(INC. RELATIVE PART) -- 9 14771-GB4-680 RETAINER, VALVE SPRING 2
10 14775-MA6-000 SEAT, VALVE SPRING OUTER 2
11 14781-MA6-000 COTTER, VALVE 4
12 90012-333-000R SCREW, TAPPET ADJUSTING 2
13 90206-001-000 NUT, TAPPET ADJUSTING 2
3
E-4
CAM CHAIN TENSIONER
Service Item F.R.T. BOM Of Group Number: E-4 Model :: CD Dawn (Mar, 2005)
* SPROCKET, CAM (28T) 0.4 Ref No. Part Number Description Req.
* ARM COMP., CAM CHAIN TENSIONER -- 1 14321-GB6-900 SPROCKET, CAM (28T) 1
* ROLLER, CAM CHAIN TENSIONER -- 2 14401-178-000 CHAIN, CAM (84L) 1
* CHAIN, CAM (84L) 1.4 3 14500-035-020 ARM COMP. ,CAM CHAIN TENSIONER 1
* PUSH ROD COMP., TENSIONER 0.3 4 14502-086-000R ROLLER, CAM CHAIN TENSIONER 1
* ROLLER COMP., CAM CHAIN GUIDE 1.0 5 14531-035-000 PIVOT, CAM CHAIN TENSIONER 1
*SPROCKET, CAM CHAIN GUIDE 1.6 6 14541-GB4-680 SPRING, CAM CHAIN TENSIONER 1
* SPINDLE, CAM CHAIN GUIDE -- 7 14550-GB0-910 PUSH ROD, COMP., TENSIONER 1
8 14566-086-030 HEAD, CAM CHAIN TENSIONER, PUSH ROD 1
9 14610-086-000R ROLLER COMP., CAM CHAIN GUIDE 1
10 14615-035-000 PIN, CAM CHAIN GUIDE ROLLER 1
11 14670-035-030L SPROCKET, CAM CHAIN GUIDE 1
12 14675-178-000 SPINDLE, CAM CHAIN GUIDE SPROCKET 1
13 90081-035-000 BOLT, SEALING, 14 MM 1
14 90083-GB6-900 BOLT, KNOCK, 5 MM 2
15 90441-035-000 WASHER, SEALING, 14 MM 1
16 90461-357-000 WASHER, SEALING, 12 MM 1
17 90481-035-000 WASHER, 8 MM 1
18 90702-GB6-910 PIN, DOWEL,8 X 12 1
19 95701-06018-08 BOLT, FLANGE, 6 X 18 1
4
E-5
RIGHT CRANK CASE COVER
Service Item F.R.T. BOM Of Group Number: E-5 Model :: CD Dawn (Mar, 2005)
* COVER COMP., R CRANK CASE 0.8 Ref No. Part Number Description Req.
* GASKET, R CRANK CASE COVER 0.6 1 11330-KST-901 COVER COMP,'R' CRANKCASE(NH-3M) 1
* LEVER COMP., CLUTCH 0.7 2 11394-GW8-681 GASKET, R CRANK CASE COVER 1
(INC. RELATIVE PART) -- 3 15651-198-900 GAUGE,OIL LEVEL 1
* OIL SEAL, 13.8 X 24 X 5 -- 4 22810-198-000 LEVER COMP.,CLUTCH 1
5 22815-166-000 SPRING, CLUTCH LEVER 1
6 90702-GB6-910 PIN, DOWEL,8 X 12 2
7 91202-302-010 OIL SEAL, 13.8 X 24 X 5 1
8 91303-719-000 O-RING,9 MM 1
9 91307-035-000 O-RING,18 X 3 1
10 96001-06040-00 BOLT, FLANGE, SH. 6 X 40 5
11 96001-06065-00 BOLT, FLANGE, SH. 6 X 65 2
12 96001-06080-00 BOLT, FLANGE, SH. 6 X 80 1
5
E-6
CLUTCH
Service Item F.R.T. BOM Of Group Number: E-6 Model :: CD Dawn (Mar, 2005)
* ROTOR, OIL FILTER 0.9 Ref No. Part Number Description Req.
* COVER, OIL FILTER ROTOR 0.7 1 15431-198-000 ROTOR, OIL FILTER 1
* PLATE, OIL SEPERATOR 1.1 2 15439-198-691 GASKET, OIL FILTER ROTOR 1
* OUTER COMP., CLUTCH 1.2 3 15441-198-000 COVER, OIL FILTER ROTOR 1
* CENTER CLUTCH -- 4 15661-198-000 PLATE, OIL SEPARATOR 1
* DISC, CLUTCH FRICTION -- 5 22110-KST-900 OUTER COMP., CLUTCH 1
(ONE OR ALL) -- 6 22121-198-900 CENTER, CLUTCH 1
(INC. RELATIVE PART) -- 7 22201-GF6-000 DISC, CLUTCH FRICTION 4
* PLATE, CLUTCH PRESSURE -- 8 22311-107-000 PLATE, CLUTCH 3
* PLATE, CLUTCH LIFTER -- 9 22350-115-020 PLATE, CLUTCH PRESSURE 1
* SPRING CLUTCH (ONE OR ALL) -- 10 22361-KCC-900 PLATE, CLUTCH LIFTER 1
11 22401-GF6-000 SPRING, CLUTCH 4
12 22847-166-000 ROD, CLUTCH LIFTER 1
13 23112-198-010 COLLAR, DRIVEN GEAR 1
14 23121-KST-901 GEAR , PRIMARY DRIVE (18T) 1
15 23216-GF6-000 COTTER, MAINSHAFT 2
16 23217-GF6-000L SET RING MAIN SHAFT 1
17 90001-HN0-670 BOLT, HEX., 6 X 25 4
18 90231-087-000 NUT, LOCK, 14 MM 1
19 90231-198-000 NUT 'B' LOCK ,14MM 1
20 90432-086-000 WASHER `B' LOCK 2
6
E-6
CLUTCH
Service Item F.R.T. BOM Of Group Number: E-6 Model :: CD Dawn (Mar, 2005)
* ROTOR, OIL FILTER 0.9 Ref No. Part Number Description Req.
* COVER, OIL FILTER ROTOR 0.7 21 90461-GF6-000 WASHER, SPLINE, 17 MM 1
* PLATE, OIL SEPERATOR 1.1 22 91205-350-000 OIL SEAL , 6 X 25 X 6 1
* OUTER COMP., CLUTCH 1.2 23 92020-06020-0A BOLT, HEX., 6 X 20 2
* CENTER CLUTCH -- 24 93600-05012-1H SCREW, FLAT, 5 X 12 4
* DISC, CLUTCH FRICTION -- 25 94101-06000 WASHER, PLAIN, 6 MM 4
(ONE OR ALL) -- 26 96100-60010-00 BEARING , RADIAL BALL , 6001 1
(INC. RELATIVE PART) --
* PLATE, CLUTCH PRESSURE --
* PLATE, CLUTCH LIFTER --
* SPRING CLUTCH (ONE OR ALL) --
7
E-7
LEFT CRANK CASE COVER / A.C. GEN.ASSY.
Service Item F.R.T. BOM Of Group Number: E-7 Model :: CD Dawn (Mar, 2005)
* COVER L CRANK CASE 0.1 Ref No. Part Number Description Req.
* A.C.GEN. ASSY 0.5 1 11341-KST-900 COVER, 'L' CRANK CASE (NH-3M) 1
* STATOR, COMP., -- 2 30301-198-303 COIL, PULSER (ND) 1
* FLYWHEEL, COMP 0.3 3 31100-KST-920 A.C. GEN. FLYWHEEL 1
* OIL SEAL, 18.9 X 30 X 5 -- 4 31110-KST-921 FLYWHEEL, COMP. (ND) 1
* O-RING, 107 X 2 -- 5 31120-KCC-905 STATOR, COMP., (ND) 1
6 31121-198-303 COIL, EXCITER (ND) 1
7 31122-KCC-905 COIL, LAMP (ND) 1
8 32981-GB4-770 GROMMET, NEUTRAL SWITCH CORD 1
9 90308-357-000 NUT, HEX, 10MM 1
10 91202-GE0-005 OIL SEAL ,18.9 X 30 X 5 1
11 91301-035-000 O RING, 107 X2 1
12 91317-171-000 O RING, 6 X 1.7 2
13 93600-06016-1H SCREW , FLAT, 6 X 16 2
14 96001-06028-08 BOLT, FLANGE, SH. 6 X 28 1
15 96001-06035-00 BOLT, FLANGE, SH. 6 X 35 1
16 96001-06050-00 BOLT, FLANGE, SH. 6 X 50 1
8
E-8
CRANK CASE / OIL PUMP
Service Item F.R.T. BOM Of Group Number: E-8 Model :: CD Dawn (Mar, 2005)
* CRANK CASE COMP., R *4.0 Ref No. Part Number Description Req.
* GASKET, CRANK CASE *3.6 1 11100-198-900 CRANK CASE COMP., 'R' 1
* CRANK CASE COMP., L *4.4 2 11191-KRS-C10 GASKET CRANK CASE 1
* SCREEN, OIL FILTER 0.6 3 11200-198-900 CRANK CASE COMP., 'L' 1
* BOLT, CYLINDER STUD 1.1 4 15100-GF6-000 PUMP ASSY., OIL 1
(ADD 0.1 FOR EACH) -- 5 15119-178-000 GASKET, OIL PUMP BODY 1
* PUMP ASSY., OIL -- 6 15384-178-000 PIVOT, OIL PUMP 1
(INC. RELATIVE PART) -- 7 15421-035-010 SCREEN, OIL FILTER 1
8 16236-045-010 CLAMPER, OVER FLOW PIPE 1
9 17371-KCC-940 TUBE,BREATHER 1
10 90031-GF6-000R BOLT 'A', CYLINDER STUD, 6 X 198 X 7 2
11 90032-GF6-000R BOLT 'B', CYLINDER STUD, 6 X 205.5 X 7 2
12 90407-259-000 PACKING,DRAIN COCK, 12.5 X 20 1
13 90704-035-000 PIN , DOWEL 2
14 92800-12000-00 BOLT, DRAIN PLUG, 12MM 1
15 93500-06016-1H SCREW, PAN, 6 X 16 2
16 93500-06022-1H SCREW, PAN, 6 X 22 1
17 95002-02100 CLIP, B-10 TUBE 2
18 96001-06050-00 BOLT, FLANGE, SH. 6 X 50 1
19 96001-06060-00 BOLT, FLANGE, SH. 6 X 60 2
20 96001-06065-00 BOLT, FLANGE, SH. 6 X 65 4
9
E-9
CRANK SHAFT / PISTON
Service Item F.R.T. BOM Of Group Number: E-9 Model :: CD Dawn (Mar, 2005)
* CRANK SHAFT COMP., 4.0 Ref No. Part Number Description Req.
* RING SET, PISTON 1.3 1 13000-KAG-900 CRANK SHAFT COMP. 1
* PISTON -- 2 13011-198-771 RING SET,PISTON (STD) 1
* PIN, PISTON 1.2 13012-198-771 RING SET, PISTON (0.25) 1
* ROD, CONNECTING (ACTUAL TIME) -- 13013-198-771 RING SET, PISTON (0.50) 1
(INC. RELATIVE PART) -- 13014-198-771 RING SET, PISTON (0.75) 1
* BEARING, RADIAL BALL, 6304 4.2 13015-198-771 RING SET, PISTON (1.00) 1
(ADD 0.2 FOR EACH) -- 3 13101-GN5-910 PISTON (STD) 1
13102-GN5-325L PISTON O/S(0.25) 1
13103-GN5-325L PISTON O/S(0.50) 1
13104-GN5-325 PISTON OVER SIZE (0.75) 1
13104-GN5-325L PISTON OVER SIZE (0.75) 1
13105-GN5-325L PISTON O/S(1.00) 1
4 13111-087-000 PIN, PISTON 1
5 13115-001-000 CLIP, PISTON PIN 2
6 13201-GF6-300 ROD, CONECTING 1
7 13381-GF6-300L PIN CRANK 1
8 14311-035-000 SPROCKET, TIMING (14T) 1
9 90741-003-000 KEY, WOODRUFF, 4 MM 1
10 91001-GF6-000 BEARING, RADIAL BALL, 6304 2
11 91102-GF6-000R BEARING, CONNECTING ROD(BLUE) 1
10
E-9
CRANK SHAFT / PISTON
Service Item F.R.T. BOM Of Group Number: E-9 Model :: CD Dawn (Mar, 2005)
* CRANK SHAFT COMP., 4.0 Ref No. Part Number Description Req.
* RING SET, PISTON 1.3 91101-GF6-000R BEARING,CONNECTING ROD (RED) 1
* PISTON -- 91103-GF6-000R BEARING, CONNECTING ROD (WHITE) 1
* PIN, PISTON 1.2
* ROD, CONNECTING (ACTUAL TIME) --
(INC. RELATIVE PART) --
* BEARING, RADIAL BALL, 6304 4.2
(ADD 0.2 FOR EACH) --
11
E-9
CRANK SHAFT / PISTON
Service Item F.R.T. BOM Of Group Number: E-9Model :: CD Dawn (Mar, 2005)
* CRANK SHAFT COMP., 4.0
* RING SET, PISTON 1.3
* PISTON --
* PIN, PISTON 1.2
* ROD, CONNECTING (ACTUAL TIME) --
(INC. RELATIVE PART) --
* BEARING, RADIAL BALL, 6304 4.2
(ADD 0.2 FOR EACH) --
12
E-10
TRANSMISSION
Service Item F.R.T. BOM Of Group Number: E-10 Model :: CD Dawn (Mar, 2005)
* MAIN SHAFT *3.8 Ref No. Part Number Description Req.
(INC. RELATIVE PART) -- 1 23211-GF6-000 MAIN SHAFT (11T) 1
* COUNTER SHAFT -- 2 23221-GF6-000 COUNTER SHAFT 1
(INC. RELATIVE PART) -- 3 23421-GB4-770 GEAR, COUNTER SHAFT LOW (35T) 1
(WHEN SERVICING COMP., UNIT) -- 4 23422-GB4-770 BUSH, 20 X 9 1
F.R.T IS 4.0 -- 5 23431-GF6-000 GEAR, MAIN SHAFT SECOND (17T) 1
* SPROCKET, DRIVE 0.2 6 23441-GB4-770 GEAR, COUNTER SHAFT SECOND (29T) 1
7 23451-GK4-760 GEAR, MAIN SHAFT THIRD (21T) 1
8 23461-GK4-760 GEAR, COUNTER SHAFT THIRD (26T) 1
9 23471-GN5-910 GEAR, MAIN SHAFT FOURTH (24T) 1
10 23481-HF7-000 GEAR, COUNTER SHAFT FOURTH (23T) 1
11 23801-GF6-000 SPROCKET, DRIVE (14T) 1
12 23802-040-000 PLATE, DRIVE SPROCKET FIXING 1
13 90451-GF6-000 WASHER THRUST 12MM 1
14 90451-198-000 WASHER, THRUST, 17 MM 1
15 90452-GB4-770 WASHER, THRUST, 17MM 1
16 90461-GB4-770 WASHER, SPLINE, 20 X 1.2 1
17 90461-035-000 WASHER, SPLINE, 17 MM 2
18 90461-459-000 WASHER, SPLINE, 20 MM 2
19 90601-001-000 CIRCLIP, EXTERNAL, 17MM 2
20 90601-459-000 CIRCLIP, 20 MM 2
13
E-10
TRANSMISSION
Service Item F.R.T. BOM Of Group Number: E-10 Model :: CD Dawn (Mar, 2005)
* MAIN SHAFT *3.8 Ref No. Part Number Description Req.
(INC. RELATIVE PART) -- 21 91203-GB5-760 OIL SEAL, 17 X 29 X 5 1
* COUNTER SHAFT -- 22 92000-06008-0H BOLT HEX., 6 X 8 2
(INC. RELATIVE PART) -- 23 96100-60010-00 BEARING , RADIAL BALL , 6001 1
(WHEN SERVICING COMP., UNIT) -- 24 96100-62010-00 BEARING, RADIAL BALL, 6201 1
F.R.T IS 4.0 -- 25 96100-62030-00 BEARING, RADIAL BALL, 6203 2
* SPROCKET, DRIVE 0.2
14
E-11
KICK STARTER
Service Item F.R.T. BOM Of Group Number: E-11 Model :: CD Dawn (Mar, 2005)
* MAIN SHAFT *3.8 Ref No. Part Number Description Req.
(INC. RELATIVE PART) -- 1 28211-GF6-000 PINION ,KICK STARTER 1
* COUNTER SHAFT -- 2 28221-198-010 RATCHET,KICK STARTER 1
(INC. RELATIVE PART) -- 3 28251-GF6-000 SPINDLE, KICK STARTER 1
(WHEN SERVICING COMP., UNIT) -- 4 28253-397-000 SPRING, KICK STARTER RATCHET 1
F.R.T IS 4.0 -- 5 28254-198-000 RETAINER, RATCHET SPRING 1
* SPROCKET, DRIVE 0.2 6 28256-198-000 PLATE ,RATCHET GUIDE 1
7 28261-198-000 SPRING, KICK STARTER 1
8 28262-198-000 RETAINER, KICK SPRING 1
9 90452-115-000 WASHER ,17MM 1
10 90454-107-000 WASHER ,THRUST, 20MM 1
11 90601-459-000 CIRCLIP, 20 MM 2
12 92020-06020-0A BOLT, HEX., 6 X 20 2
13 94510-16000 CIRCLIP, EXTERNAL, 16 MM 1
15
E-12
GEAR SHIFT
Service Item F.R.T. BOM Of Group Number: E-12 Model :: CD Dawn (Mar, 2005)
* FORK GEAR SHIFT *3.8 Ref No. Part Number Description Req.
(ONE OR ALL) -- 1 24211-GF6-000R FORK, GEARSHIFT 2
* DRUM, GEAR SHIFT -- 2 24261-028-010L PIN, GEARSHIFT FORK GUIDE 2
* PLATE, SHIFT DRUM STOPPER -- 3 24263-028-000 CLIP, GEARSHIFT FORK GUIDE PIN 2
* ARM COMP., SHIFT DRUM STOPPER -- 4 24301-198-900 DRUM ,GEARSHIFT 1
(INC. RELATIVE PART) -- 5 24411-198-900 PLATE, SHIFT DRUM STOPPER 1
* SPINDLE COMP., GEAR SHIFT 1.2 6 24421-200-000 PIN, GEAR SHIFT DRUM 4
(INC. RELATIVE PART) -- 7 24425-198-900 PLATE, SHIFT DRUM SIDE 1
* CONTACT ASSY -- 8 24430-KST-900 ARM COMP., SHIFT DRUM STOPPER 1
NEUTRAL SWITCH 0.2 9 24435-GB4-770 SPRING, GEARSHIFT DRUM STOPPER 1
10 24610-GF6-000 SPINDLE COMP., GEARSHIFT 1
11 24639-035-000 COLLAR 12.2 MM 1
12 24641-041-000 SPRING ,GEAR SHIFT ARM 1
13 24651-035-000L SPRING GEARSHIFT REU 1
14 24652-035-000 PIN, SHIFT RETURN SPRING 1
15 35750-001-000 CONTACT ASSY., NEUTRAL SWITCH 1
16 35753-035-010 ROTOR, NEUTRAL SWITCH 1
17 35755-001-000 PLATE, CONTACT FIXING 1
18 90071-171-000 BOLT, KNOCK ,6MM 1
19 90417-041-000 WASHER, GEAR SHIFT DRUM SIDE 1
20 90801-035-000 PLUG, RUBBER, 19MM 1
16
E-12
GEAR SHIFT
Service Item F.R.T. BOM Of Group Number: E-12 Model :: CD Dawn (Mar, 2005)
* FORK GEAR SHIFT *3.8 Ref No. Part Number Description Req.
(ONE OR ALL) -- 21 91208-KB4-670 OIL SEAL, 11.6 X 24 X 10 1
* DRUM, GEAR SHIFT -- 22 91312-107-000 `O' -RING, 7 X 1.7 1
* PLATE, SHIFT DRUM STOPPER -- 23 92000-06016-0A BOLT, HEX., 6 X 16 1
* ARM COMP., SHIFT DRUM STOPPER -- 24 93500-06012-1H SCREW, PAN, 6 X 12 1
(INC. RELATIVE PART) -- 25 96220-30085 ROLLER, 3 X 8.5 2
* SPINDLE COMP., GEAR SHIFT 1.2
(INC. RELATIVE PART) --
* CONTACT ASSY --
NEUTRAL SWITCH 0.2
17
E-13
CARBURETTOR
Service Item F.R.T. BOM Of Group Number: E-13 Model :: CD Dawn (Mar, 2005)
* NEEDLE SET, JET 0.5 Ref No. Part Number Description Req.
* CARBURETTOR ASSY. -- 1 16010-198-901 GASKET, SET 1
* FLOAT SET 0.4 1A 16011-198-901A O- RING(AIR SCREW) 1
* VALVE COMP., FLOAT JET, MAIN -- 2 16012-KST-921 NEEDLE SET, JET 1
* TOP SET 0.2 3 16013-KST-901 FLOAT SET 1
* CHAMBER SET, FLOAT -- 4 16014-KST-901 TOP SET 1
* VALVE SET, THROTTLE 0.3 5 16015-KST-901 CHAMBER SET, FLOAT 1
6 16016-KST-901 SCREW SET, A 1
7 16022-KST-901 VALVE SET, THROTTLE 1
8 16028-KST-901 SCREW SET, B 1
9 16100-KST-921 CARBURETTOR ASSY. 1
10 16118-KST-901 CAP,CABLE SEALING 1
11 16148-KPL-901 CAP, DUST 1
12 16155-KST-901 VALVE, COMP., FLOAT 1
13 16165-KST-901 HOLDER,NEEDLE JET 1
14 16198-KST-901 TUBE, AIR VENT 1
15 16199-KST-901 TUBE,OVER FLOW 1
16 93892-04014-18 SCREW, WASH, 4 X 14 2
17 95002-02659 CLIP, B-1, 6.5 TUBE 2
18 99101-KST-1000 JET, MAIN#100 1
19 99103-KST-0380 JET COMP., #38X#38 1
18
F-1
HEAD LIGHT
Service Item F.R.T. BOM Of Group Number: F-1 Model :: CD Dawn (Mar, 2005)
* LIGHT ASSY., HEAD 0.1 Ref No. Part Number Description Req.
* RIM COMP., HEADLIGHT -- 1 33100-KST-920 LIGHT ASSY. HEAD 1
* UNIT, HEADLIGHT -- 2 33101-KST-900 RIM COMP., HEAD LIGHT 1
(INC. RELATIVE PART) -- 3 33108-KGA-900 SPRING, UNIT HOLDER 3
* BULB, HEADLIGHT -- 4 33108-KST-900 SPRING, BULB HOLDER 1
* BULB, WEDGE BASE -- 5 33120-KST-900 UNIT, HEADLIGHT 1
* SOCKET COMP., HEADLIGHT 0.2 6 33126-KST-900 COVER, RUBBER 1
7 33130-KST-900 SOCKET COMP., HEADLIGHT 1
8 34901-MJ6-732 BULB,HEAD LIGHT 1
9 6130A-198-D00 CASE COMP., HEADLIGHT 1
10 61302-471-000 COLLAR, HRAD LIGHT CASE 2
11 61303-198-D00 NUT, `R' HEAD LIGHT CASE 1
12 61304-198-D00 NUT, 'L' HEADLIGHT CASE 1
13 91508-GN2-000 SCREW, PAN, 5X10.5 2
14 95701-08020-02 BOLT, FLANGE, 8 X 20 2
19
F-2
SPEEDOMETER / CABLE / KEYSET
Service Item F.R.T. BOM Of Group Number: F-2 Model :: CD Dawn (Mar, 2005)
* KEY SET 1.1 Ref No. Part Number Description Req.
* SWITCH ASSY., COMB. 0.4 1 34908-MB9-800 BULB, WEDGE BASE (12V - 1.7 W) 6
* SPEEDOMETER ASSY 0.3 2 35010-KST-920 KEY SET 1
* SPEEDOMETER COMP., 0.5 3 35100-KST-920 SWITCH ASSY,COMBINATION 1
* CASE, UPPER ASSY., -- 4 35121-KST-920 KEY BLANK (TYPE I) 1
* CASE, UNDER ASSY., -- 5 35122-KST-920 KEY BLANK (TYPE II) 1
* SOCKET COMP., -- 6 37200-KST-920 SPEEDOMETER ASSY., 1
* CABLE COMP., SPEEDOMETER -- 7 37210-KST-920 SPEEDOMETER COMP., 1
* CABLE, COMP., INNER 0.1 8 37215-MB6-830 CLAMP 1
9 37246-198-D00 STAY METER SET 1
10 37610-KST-920 CASE, UPPER ASSY., 1
11 37612-KST-920 CASE, UNDER ASSY. 1
11A 37612-KST-920A SEAL, PACKING, (UNDER CASE) 1
12 37614-KST-900 COVER,UNDER CASE 1
13 37619-KST-920 SOCKET COMP. 1
14 44830-KST-920 CABLE ASSY., SPEEDOMETER 1
15 44831-KST-920 CABLE, INNER 1
16 80101-443-000 RUBBER, RR. FENDER CUSHION 3
17 84706-KST-900 MARK, HERO HONDA 1
18 90035-KST-900 SCREW,WASH,4 X 8 2
19 91352-GAZ-930 O-RING 8.5X11.5 1
20
F-2
SPEEDOMETER / CABLE / KEYSET
Service Item F.R.T. BOM Of Group Number: F-2 Model :: CD Dawn (Mar, 2005)
* KEY SET 1.1 Ref No. Part Number Description Req.
* SWITCH ASSY., COMB. 0.4 20 93500-04010-1H SCREW,PAN,4 X 10 1
* SPEEDOMETER ASSY 0.3 21 93903-24480 SCREW, TAPPING, 4X16 7
* SPEEDOMETER COMP., 0.5 22 94001-06070-0S NUT, HEX., 6 MM 3
* CASE, UPPER ASSY., -- 23 94103-06700 WASHER, PLAIN, 6 MM 3
* CASE, UNDER ASSY., -- 24 96001-06016-07 BOLT, FLANGE, SH. 6 X 16 2
* SOCKET COMP., --
* CABLE COMP., SPEEDOMETER --
* CABLE, COMP., INNER 0.1
21
F-3
HANDLE LEVER / SWITCH / CONTROL CABLE
Service Item F.R.T. BOM Of Group Number: F-3 Model :: CD Dawn (Mar, 2005)
* CABLE COMP., THROTTLE 0.3 Ref No. Part Number Description Req.
* CABLE COMP., CLUTCH 0.2 1 17910-KCC-900 CABLE COMP., THROTTLE 1
* SWITCH ASSY., WINKER 0.5 2 22870-KCC-900 CABLE COMP., CLUTCH 1
* SWITCH ASSY., FR. STOP -- 3 22871-116-670 BOOT, CLUTCH CABLE 1
* CABLE COMP., FR. BRAKE -- 4 32161-404-000 BAND B-1,WIRE 2
* GRIP COMP., R HANDLE 0.6 5 35210-KST-900 SWITCH ASSY., WINKER 1
* GRIP L HANDLE 0.6 6 35340-KCC-900 SWITCH ASSY., FR. STOP 1
* HOUSING UPPER, THROTTLE -- 7 45450-KST-920 CABLE COMP., FR. BRAKE 1
* HOUSING UNDER, THROTTLE -- 8 53140-KST-920 GRIP COMP., RIGHT HANDLE 1
* BRACKET R HANDLE LEVER -- 9 53166-KY0-750 GRIP 'L' HANDLE 1
* BRACKET L HANDLE LEVER -- 10 53167-GE4-000 HOUSING UNDER,THROTTLE 1
* COVER R HANDLE LEVER -- 11 53168-166-000 HOUSING UPPER, THROTTLE 1
* COVER L HANDLE LEVER -- 12 53171-198-900 BRACKET 'R' HANDLE LEVER 1
12A 53171-KCC-900 COVER 'R' HANDLE LEVER 1
13 53172-198-900 BRACKET 'L' HANDLE LEVER 1
13A 53172-KCC-900 COVER 'L' HANDLE LEVER 1
14 53175-198-900 LEVER COMP., 'R' STEERING HANDLE 1
15 53178-198-900 LEVER COMP.,'L' STEERING HANDLE 1
16 88110-KST-900 MIRROR ASSY.,'R' BACK 1
17 88120-KST-900 MIRROR ASSY.,'L' BACK 1
18 90003-KST-900 BOLT ADPT,10MM 2
22
F-3
HANDLE LEVER / SWITCH / CONTROL CABLE
Service Item F.R.T. BOM Of Group Number: F-3 Model :: CD Dawn (Mar, 2005)
* CABLE COMP., THROTTLE 0.3 Ref No. Part Number Description Req.
* CABLE COMP., CLUTCH 0.2 19 90114-310-000 BOLT, HANDLE LEVER PIVOT 2
* SWITCH ASSY., WINKER 0.5 20 90201-KST-900 NUT HEX., 10MM 2
* SWITCH ASSY., FR. STOP -- 21 92101-06025-0G BOLT, HEX 6 X 25 1
* CABLE COMP., FR. BRAKE -- 22 93500-05022-1G SCREW, PAN, 5 X 22 2
* GRIP COMP., R HANDLE 0.6 23 94021-05070-0S NUT,HEX., CAP, 5MM 2
* GRIP L HANDLE 0.6 24 94050-06000 NUT, FLANGE, 6 MM 2
* HOUSING UPPER, THROTTLE --
* HOUSING UNDER, THROTTLE --
* BRACKET R HANDLE LEVER --
* BRACKET L HANDLE LEVER --
* COVER R HANDLE LEVER --
* COVER L HANDLE LEVER --
23
F-4
HANDLE PIPE / TOP BRIDGE
Service Item F.R.T. BOM Of Group Number: F-4 Model :: CD Dawn (Mar, 2005)
* PIPE, STEERING HANDLE 0.5 Ref No. Part Number Description Req.
* BRIDGE COMP., FORK TOP -- 1 53100-KST-920 PIPE, STEERING HANDLE 1
* HOLDER, HANDLE PIPE UNDER 0.2 2 53132-124-000 HOLDER, HANDLE PIPE UNDER 2
(ADD 0.1 FOR EACH) -- 3 53133-198-900 RUBBER, HANDLE CUSHION UPPER 2
4 53134-028-000 RUBBER, HANDLE CUSHION UNDER 2
5 53135-198-900 WASHER, HANDLE CUSHION 2
6 53136-198-900 PLATE, HANDLE CUSHION 2
7 53230-KST-900 BRIDGE COMP,FORK TOP 1
8 90117-065-000 BOLT,HEX., 6X28 4
9 90304-GA6-000 NYLOCK, NUT, 10MM 2
10 90304-159-000 NUT, STEERING STEM 1
11 90503-051-870 WASHER, STEERING STEM 1
12 94101-06000 WASHER, PLAIN, 6 MM 4
13 95014-21101 HOLDER A1, HANDLE PIPE UPPER 2
24
F-5
STEERING STEM
Service Item F.R.T. BOM Of Group Number: F-5 Model :: CD Dawn (Mar, 2005)
* RACE, STEERING BALL 0.8 Ref No. Part Number Description Req.
(ONE OR ALL) -- 1 50301-041-010 RACE, STEERING BALL 2
* STEM COMP. STEERING 0.9 2 53200-KST-920 STEM, COMP., STEERING 1
* RACE, STEERING TOP CONE 0.5 3 53211-028-010 RACE, STEERING TOP CONE 1
* THRED, STEERING HEAD TOP -- 4 53212-030-010 RACE, STEERING BOTTOM CONE 1
* PLATE FR., NUMBER -- 5 53214-001-010 DUST SEAL, STEERING HEAD 1
* BASE, FR. NUMBER PLATE -- 6 53222-KCC-900 MUD GUARD, STEERING HEAD TOP 1
7 53229-028-310 THREAD, STEERING HEAD TOP 1
8 53600-KST-920 LOCK,STEERING. HANDLE 1
9 64310-198-D20A PLATE, FRONT NUMBER 1
10 64311-198-D20 BRKT.COMP.FR.NO.PLATE 1
11 93500-05010-1A SCREW, PAN, 5X10 2
12 93600-06012-1H SCREW,FLAT,6 X 12 2
13 94101-05000 WASHER , PLAIN, 5MM 2
14 94101-08000 WASHER, PLAIN, 8MM 2
15 95301-08045-00 BOLT HEX., 8X45 2
16 95701-06022-07 BOLT,FLANGE,6 X 22 2
17 96211-06000 BALL, STEEL, 6 MM 42
25
F-6
FENDER FRONT
Service Item F.R.T. BOM Of Group Number: F-6 Model :: CD Dawn (Mar, 2005)
* FENDER COMP., FRONT 0.2 Ref No. Part Number Description Req.
1 45451-KCC-900 GUIDE, FR. FENDER CABLE 1
2 61100-KCC-940ZV FENDER COMP., FRONT (BOON SILVER METALLIC) 1
61100-KCC-940ZA FENDER COMP., FRONT (HP.CANDY RED) 1
61100-KCC-940ZB FENDER COMP., FRONT (BLACK) 1
61100-KST-930ZA FENDER COMP., FRONT (CLASSY MAROON ME.) 1
61100-KST-930ZB FENDER COMP., FRONT (SUPERIOR GREEN ME.) 1
61100-KST-930ZC FENDER COMP., FRONT (EXCELLENT BLUE ME.) 1
3 61104-KCC-940 COLLAR FR. FENDER SET 4
4 95701-06020-00 BOLT, FLANGE, 6X20 4
26
F-7
FRONT FORK
Service Item F.R.T. BOM Of Group Number: F-7 Model :: CD Dawn (Mar, 2005)
* FORK ASSY. R/L FR. 0.5 Ref No. Part Number Description Req.
(ADD 0.2 FOR EACH) -- 1 51400-KTC-901 FORK ASSY., `R' FR. (NH-35M) 1
* SPRING, FR. FORK -- 2 51401-KTC-901 SPRING, FR. FORK 2
(ADD 0.2 FOR EACH) -- 3 51403-KCC-900 COLLAR, SPRING 2
* PIPE COMP., FR. FORK 0.8 4 51403-447-730 JOINT, SPRING 2
(ADD 0.5 FOR EACH) -- 5 51410-KTC-901 PIPE COMP., FR. FORK 2
* CASE R/L FR. BOTTOM 0.9 6 51412-KAG-900 SPRING, REBOUND 2
(ADD 0.5 FOR EACH) -- 7 51420-KTC-901 CASE, `R' FR. BOTTOM (NH-35M) 1
8 51425-KST-901 SEAL, DUST 2
9 51432-KST-901 PIECE, OIL LOCK 2
10 51437-KTC-901 RING, PISTON 2
11 51440-KTC-901 PIPE, SEAT 2
12 51455-198-900 BOLT, FR. FORK 2
14 51500-KTC-901 FORK ASSY., 'L' FR. (NH-35M) 1
15 51520-KTC-901 CASE, `L' FR. BOTTOM (NH-35M) 1
16 51601-KAG-900 MOUNT RUBBER,FORK COVER UP 2
17 51602-KST-920ZA COVER COMP., 'R' FR. FORK UP (BLACK) 1
51602-KST-920ZC COVER COMP., 'R' FR. FORK UP (HP CANDY RED) 1
51602-KST-920ZD COVER COMP., 'R' FR. FORK UP (BOON SILV ME.) 1
51602-KST-920ZE COVER COMP., 'R' FR. FORK UP (EXCELLENT BLUE ME.) 1
51602-KST-920ZF COVER COMP., 'R' FR. FORK UP (CLASSY MAROON ME.) 1
27
F-7
FRONT FORK
Service Item F.R.T. BOM Of Group Number: F-7 Model :: CD Dawn (Mar, 2005)
* FORK ASSY. R/L FR. 0.5 Ref No. Part Number Description Req.
(ADD 0.2 FOR EACH) -- 51602-KST-920ZG COVER COMP., 'R' FR. FORK UP (SUPERIOR GREEN ME.) 1
* SPRING, FR. FORK -- 18 51606-KST-920ZA COVER COMP., 'L' FR. FORK UP (BLACK) 1
(ADD 0.2 FOR EACH) -- 51606-KST-920ZC COVER COMP., 'L' FR. FORK UP (HP CANDY RED) 1
* PIPE COMP., FR. FORK 0.8 51606-KST-920ZD COVER COMP., 'L' FR. FORK UP (BOON SILVER ME.) 1
(ADD 0.5 FOR EACH) -- 51606-KST-920ZE COVER COMP., 'L' FR. FORK UP (EXCELLENT BLUE ME.) 1
* CASE R/L FR. BOTTOM 0.9 51606-KST-920ZF COVER COMP., 'L' FR. FORK UP (CLASSY MAROON ME.) 1
(ADD 0.5 FOR EACH) -- 51606-KST-920ZG COVER COMP., 'L' FR. FORK UP (SUPERIOR GREEN ME.) 1
19 51622-KAG-900 RUBBER FORK COVER UNDER MTG. 2
20 90116-KAG-900 BOLT, SOCKET, 8 MM 2
21 90123-KAG-900 BOLT, `A' FR. FORK 2
22 90521-292-000 WASHER, PLAIN, 10.3 MM 2
23 90544-439-930 WASHER, SPECIAL, 8 MM 2
24 90601-GF5-730 RING, OIL SEAL STOPPER 2
25 91255-169-000R OIL SEAL, 30 X 42 X 11 2
26 91356-KAG-900 O - RING 2
28
F-8
FR. BRAKE PANEL
Service Item F.R.T. BOM Of Group Number: F-8 Model :: CD Dawn (Mar, 2005)
* GEAR, SPEEDOMETER 0.3 Ref No. Part Number Description Req.
* PINION, SPEEDOMETER 0.6 1 43125-KRP-981 SHOE COMP., BRAKE 2
* PANEL SUB COMP., FR. BRAKE 0.4 2 44805-KTC-900 PINION, SPEEDOMETER 1
(INC. RELATIVE PART) -- 3 44806-KST-900 GEAR, SPEEDOMETER 1
* SHOE COMP., BRAKE -- 4 44809-170-000 WASHER, SPEEDOMETER GEAR 2
(ONE OR ALL) -- 5 44810-KTC-900 BUSH, PINION 1
* ARM. FR. BRAKE 0.1 6 45010-KTC-900 PANEL SUB COMP., FR. BRK . 1
(INC. RELATIVE PART) -- 7 45133-KCC-900 SPRING, FR. BRAKE SHOE 2
8 45134-250-000 DUST SEAL, BRAKE CAM 1
9 45141-KTC-900 CAM FR. BRAKE 1
10 45145-096-650 INDICATOR, FR. BRAKE 1
11 45410-KCC-900 ARM, FR. BRAKE 1
12 45435-GB2-720 SPRING, BRAKE ARM RETURN 1
13 91251-GK4-000 OIL SEAL, 47X60X7 1
14 94050-06000 NUT, FLANGE, 6 MM 1
15 95015-32001 JOINT 'B' BRAKE ARM 1
16 95015-42000 NUT `B' BRAKE ROD ADJUSTING 1
17 95701-06032-00 BOLT, FLANGE, 6 X 32 1
29
F-9
FRONT WHEEL
Service Item F.R.T. BOM Of Group Number: F-9 Model :: CD Dawn (Mar, 2005)
* TUBE, TYRE 0.9 Ref No. Part Number Description Req.
* TYRE, FR. (2.75 X 18-4 PR) -- 1 42603-198-900 NIPPLE, SPOKE-9 36
* AXLE, FR. WHEEL 0.2 2 42712-168-000 TUBE, TYRE (2.75-18) 1
* HUB, FR. WHEEL 2.5 3 42713-198-900 FLAP, TYRE (1.40-18) 1
* COLLAR, FR. AXLE DISTANCE 0.4 4 44301-198-900 AXLE, FR. WHEEL 1
* BEARING RADIAL BALL, 6301U -- 5 44311-KRC-900 COLLAR, FR. WHEEL SIDE 1
(ADD 0.1 FOR EACH) -- 6 44601-KTC-900 HUB, FRONT WHEEL 1
* RIM, FR. WHEEL 2.2 7 44620-KTC-900 COLLAR, FRONT DISTANCE 1
* OIL SEAL, 21 X 37 X 7 0.3 8 44701-KCC-900 RIM,FR. WHEEL (1.60 X 18) 1
9 44711-GE3-610 TYRE, FRONT (2.75-18-4PR) 1
10 90305-169-000 NUT, AXLE, 12 MM 1
11 90755-229-000 OIL SEAL, 21 X 37 X 7 1
12 94201-30250 PIN, SPLIT, 3.0 X 25 1
13 96140-63010-10 BEARING, RADIAL BALL, 6301U 2
14 97252-51162-10 SPOKE,A 9 X161 18
15 97603-51162-10 SPOKE, A 9 X 161 18
30
F-10
REAR BRAKE PANEL
Service Item F.R.T. BOM Of Group Number: F-10 Model :: CD Dawn (Mar, 2005)
* PANEL COMP., RR. BRAKE 0.5 Ref No. Part Number Description Req.
* SHOE COMP., BRAKE 0.4 1 40543-198-770 ADJUSTER, 'R' CHAIN 1
(ONE OR ALL) -- 2 42313-198-900 COLLAR, RR. BRAKE PANEL SIDE 1
* ARM, RR. BRAKE 0.1 3 43100-153-600 PANEL COMP., RR. BRAKE 1
(INC. RELATIVE PART) -- 4 43125-KST-921 SHOE COMP. BRAKE 2
5 43141-KST-920 CAM , RR. BRAKE 1
6 43145-GC5-000 INDICATOR, RR. BRAKE 1
7 43151-110-000 SPRING, BRAKE SHOE 2
8 43410-KCC-900 ARM, RR. BRAKE 1
9 43434-286-000 RUBBER, STOPPER ARM CUSHION 1
10 45134-250-000 DUST SEAL, BRAKE CAM 1
11 90505-425-000 WASHER, 8 MM 1
12 92811-10000 BOLT `A' BRAKE STOPPER 1
13 94001-06000-0S NUT, HEX., 6 MM 2
14 94001-08000-0S NUT, HEX., 8 MM 1
15 94011-12000 NUT, CASTLE, 12 MM 1
16 90301-473-000 NUT,'U' 6MM 1
17 94201-20150 PIN, SPLIT, 2.0 X 15 1
18 94201-30250 PIN, SPLIT, 3.0 X 25 1
19 95701-06035-00 BOLT, FLANGE, 6X35 1
31
F-11
REAR WHEEL
Service Item F.R.T. BOM Of Group Number: F-11 Model :: CD Dawn (Mar, 2005)
* AXLE, RR. WHEEL 0.2 Ref No. Part Number Description Req.
* SPROCKET, FINAL DRIVEN 0.7 1 40544-198-770 ADJUSTER, 'L' CHAIN 1
* DAMPER, RR. WHEEL 0.4 2 41201-198-770 SPROCKET, FINAL DRIVEN (42T) 1
(ONE OR ALL) -- 3 41241-GB4-770 DAMPER, RR .WHEEL 4
* COLLAR, RR. AXLE DISTANCE -- 4 42301-198-900 AXLE,RR.WHEEL 1
* BEARING, RADIAL BALL, 6301 -- 5 42303-GBG-850 SLEEVE, RR. WHEEL 1
(ADD 0.1 FOR EACH) -- 6 42304-198-900 COLLAR, RR.AXLE SLEEVE 1
* SLEEVE, RR. WHEEL 0.5 7 42601-198-900 HUB, RR. WHEEL (NH-35M) 1
* HUB, RR. WHEEL 2.5 8 42603-198-900 NIPPLE, SPOKE-9 36
* FLANGE, FINAL DRIVEN 0.8 9 42610-198-900 FLANGE, FINAL DRIVEN 1
* TYRE, RR (2.75-18-6 PR) 0.9 10 42615-198-900 BOLT, STUD., 8 X 42 4
* RIM, WHEEL (1.60 X 18) 2.3 11 42620-198-900 COLLAR, RR AXLE DISTANCE 1
* BEARING, RADIAL BALL, 6203 0.6 12 42653-001-000 O-RING 40.5 X 3 1
13 42711-GE2-650 TYRE, RR (2.75 X 18 - 6PR) 1
14 42712-168-000 TUBE, TYRE (2.75-18) 1
15 42713-198-900 FLAP, TYRE (1.40-18) 1
16 44701-GE6-750 RIM, WHEEL (1.60 X 18) 1
17 90307-001-000 NUT ,RR. AXLE SLEEVE 1
18 90309-357-000 NUT, HEX .,8MM 4
19 90753-029-000 OIL SEAL, 27 X 40 X 6 1
20 94001-06000-0S NUT, HEX., 6 MM 2
32
F-11
REAR WHEEL
Service Item F.R.T. BOM Of Group Number: F-11 Model :: CD Dawn (Mar, 2005)
* AXLE, RR. WHEEL 0.2 Ref No. Part Number Description Req.
* SPROCKET, FINAL DRIVEN 0.7 21 96100-62030-10 BEARING, RADIAL BALL, 6203 1
* DAMPER, RR. WHEEL 0.4 22 96140-63010-10 BEARING, RADIAL BALL, 6301U 2
(ONE OR ALL) -- 23 97338-51179-10 SPOKE, A 9 X 169.5 18
* COLLAR, RR. AXLE DISTANCE -- 24 97604-51178-10 SPOKE A9 X 169 18
* BEARING, RADIAL BALL, 6301 --
(ADD 0.1 FOR EACH) --
* SLEEVE, RR. WHEEL 0.5
* HUB, RR. WHEEL 2.5
* FLANGE, FINAL DRIVEN 0.8
* TYRE, RR (2.75-18-6 PR) 0.9
* RIM, WHEEL (1.60 X 18) 2.3
* BEARING, RADIAL BALL, 6203 0.6
33
F-12
SEAT ASSY. / CARRIER REAR
Service Item F.R.T. BOM Of Group Number: F-12 Model :: CD Dawn (Mar, 2005)
* SEAT ASSY., DOUBLE 0.1 Ref No. Part Number Description Req.
* CARRIER COMP., REAR -- 1 77200-KST-920 SEAT COMP., DOUBLE 1
2 77202-KCC-900 RUBBER, SEAT MOUNTING 2
3 77204-KCC-900 RUBBER, `A' SEAT SETTING 5
4 77206-KCC-900 RUBBER, SEAT CUSHION 2
5 77230-KST-920 COVER, SEAT ASSY. 1
6 81200-KST-920 CARRIER COMP., REAR 1
7 84702-KCC-900 COLLAR, STAY NO. PLATE SET 2
8 90501-KST-920 WASHER, SEAT MTG. 6 MM 2
9 94101-08000 WASHER, PLAIN, 8MM 1
10 95701-06020-07 BOLT, FLANGE, 6 X 20 2
11 95701-08016-00 BOLT, FLANGE, 8X16 2
34
F-13
FUEL TANK
Service Item F.R.T. BOM Of Group Number: F-13 Model :: CD Dawn (Mar, 2005)
* COCK ASSY., FUEL 0.2 Ref No. Part Number Description Req.
* SCREEN, FUEL STRAINER -- 1 16950-KCC-900 COCK ASSY., FUEL 1
* TANK SET, FUEL 0.3 2 16952-KCC-900 SCREEN, FUEL STRAINER 1
3 16958-397-770 O-RING 1
4 17500-KST-920ZA TANK SET, FUEL (BLACK NH-1N) 1
17500-KST-920ZB TANK SET, FUEL (BLACK NH-1V) 1
17500-KST-920ZC TANK SET, FUEL (HP CANDY RED) 1
17500-KST-920ZD TANK SET, FUEL (BOON SILVER METALLIC) 1
17500-KST-920ZE TANK SET, FUEL (EXCELLENT BLUE METALLIC) 1
17500-KST-920ZF TANK SET, FUEL (CLASSY MAROON METALLIC) 1
17500-KST-920ZG TANK SET, FUEL (SUPERIOR GREEN METALLIC) 1
5 17611-KCC-900 CUSHION, FR. FUEL TANK 2
6 17613-KCC-900 CUSHION, RR. TANK 1
7 17620-KCC-870A CAP COMP., FUEL FILLER 1
8 83551-300-000 GROMMET, AIR CLEANER CASE 2
9 87501-KCC-900 MARK, CAUTION ASSY. 1
10 90324-KCC-870 COLLAR, 8 MM 1
11 90325-KCC-900 WASHER, PLAIN, 8 MM 1
12 95001-45150-40 TUBE FUEL, 4.5 X 150 1
13 95002-02080 CLIP, TUBE 2
14 95701-08035-08 BOLT, FLANGE, 8 X 35 1
35
F-14
SIDE COVER
Service Item F.R.T. BOM Of Group Number: F-14 Model :: CD Dawn (Mar, 2005)
* SET, RIGHT SIDE COVER 0.1 Ref No. Part Number Description Req.
* SET, LEFT SIDE COVER 0.1 1 83502-KCC-900 GROMMET, SIDE COVER 2
2 83505-KST-920ZA SET, R. SIDE COVER (BLACK-NH-1N) 1
83505-KST-920ZB SET, R. SIDE COVER (BLACK-1H-1V) 1
83505-KST-920ZC SET, R. SIDE COVER (HP CANDY RED) 1
83505-KST-920ZD SET, R. SIDE COVER (BOON SILVER ME.) 1
83505-KST-920ZE SET, R. SIDE COVER (EXCELLENT BLUE ME.) 1
83505-KST-920ZF SET, R. SIDE COVER (CLASSY MAROON ME.) 1
83505-KST-920ZG SET, R. SIDE COVER (SUPERIOR GREEN ME.) 1
3 83605-KST-920ZA SET, L. SIDE COVER (BLACK-NH-1N) 1
83605-KST-920ZB SET, L. SIDE COVER (BLACK-NH-1V) 1
83605-KST-920ZC SET, L. SIDE COVER (HP CANDY RED) 1
83605-KST-920ZD SET, L. SIDE COVER (BOON SILVER ME.) 1
83605-KST-920ZE SET, L. SIDE COVER (EXCELLENT BLUE ME.) 1
83605-KST-920ZF SET, L. SIDE COVER (CLASSY MAROON ME.) 1
83605-KST-920ZG SET, L. SIDE COVER (SUPERIOR GREEN ME.) 1
4 90113-GS6-010 SCREW, PAN, 6 MM 2
36
F-15
AIR CLEANER
Service Item F.R.T. BOM Of Group Number: F-15 Model :: CD Dawn (Mar, 2005)
* CASE COMP., AIR CLEANER 0.3 Ref No. Part Number Description Req.
* ELEMENT A AIR CLEANER 0.2 1 17210-198-D00 CASE COMP,AIR CLEANER 1
* HOLDER, ELEMENT -- 2 17211-KCC-900L ELEMENT A, AIR CLEANER 1
* ELEMENT B AIR CLEANER -- 3 17212-KCC-900 HOLDER ELEMENT 1
* COVER, AIR CLEANER CASE -- 4 17212-KCC-902 RUBBER ELEMENT SEAL 1
* WATER GUARD, FRONT -- 5 17213-KCC-900L ELEMENT B, AIR CLEANER 1
* DUCT, AIR CLEANER INLET -- 6 17219-KCC-940 SEAL,AIR CLEANER CASE 1
* TUBE, AIR CLEANER CONNECTING -- 7 17222-KCC-902 FILTER 1
8 17222-KCC-940 COVER,AIR CLEANER CASE 1
9 17224-KCC-940 WATER GUARD, FRONT 1
10 17234-KCC-940 TUBE AIR CLEANER DRAIN 1
11 17251-KCC-940 DUST AIR CLEANER INLET 1
12 17253-KCC-900 TUBE AIR CLEANER CONNECTING 1
13 1725A-323-000 BAND 'A' CONNECTING TUBE 1
14 17369-198-770 CLIP BREATHER TUBE 1
15 18651-KCC-940 TUBE 'A' ASV 1
16 61312-149-300 BOOT, HEADLIGHT BRACKET 1
17 83407-KCC-901 CUSHION BAND BATTERY 1
18 90111-187-010 BOLT, HEX SPL. 6MM 2
19 90111-187-020 WASHER, SPL. 8.5MM (DIA 16) 2
20 93500-04025-0A SCREW PAN, 4 X 25 1
37
F-15
AIR CLEANER
Service Item F.R.T. BOM Of Group Number: F-15 Model :: CD Dawn (Mar, 2005)
* CASE COMP., AIR CLEANER 0.3 Ref No. Part Number Description Req.
* ELEMENT A AIR CLEANER 0.2 21 93500-05012-0A SCREW PAN, 5 X 12 5
* HOLDER, ELEMENT -- 22 94101-05000 WASHER , PLAIN, 5MM 5
* ELEMENT B AIR CLEANER -- 23 95002-02130 CLIP B 12.5 TUBE 1
* COVER, AIR CLEANER CASE -- 24 95701-06012-08 BOLT, FLANGE, 6 X 12 1
* WATER GUARD, FRONT --
* DUCT, AIR CLEANER INLET --
* TUBE, AIR CLEANER CONNECTING --
38
F-16
MUFFLER
Service Item F.R.T. BOM Of Group Number: F-16 Model :: CD Dawn (Mar, 2005)
* COVER, EXH. PIPE 0.1 Ref No. Part Number Description Req.
* GASKET, EXH. PIPE -- 1 18241-KCC-900 COVER, EXH. PIPE 1
* MUFFLER COMP., EXH. 0.3 2 18291-KTC-900 GASKET, EXHAUST PIPE 1
3 18292-KTC-900 PKG., MUFFLER PROTECTOR 2
4 18300-198-770A WASHER, PLAIN SPECIAL, 5 MM 2
5 18350-KST-920 MUFFLER COMP., EXH 1
6 50505-KCC-900 STOPPER RUBBER, 'A' STAND 1
7 90304-438-000 NUT, HEX. CAP, 6 MM 2
8 93500-05010-4J SCREW PAN, 5 X 10 2
9 94111-05000 WASHER, SPRING, 5 MM 2
10 95701-08016-00 BOLT, FLANGE, 8X16 1
39
F-17
STEP ASSY. / KICK STARTER / GEAR CHANGE PEDAL / SIDE
STAND / PILLION STEP
Service Item F.R.T. BOM Of Group Number: F-17 Model :: CD Dawn (Mar, 2005)
* PEDAL, GEAR CHANGE 0.1 Ref No. Part Number Description Req.
* ARM, KICK STARTER -- 1 24700-KST-900 PEDAL ASSY., GEAR CHANGE 1
* BAR COMP., SIDE STAND -- 2 28293-124-000 CLIP, KICK STARTER ARM 1
* BRACKET COMP., R/L P./ STEP -- 3 28300-KST-920 ARM ASSY. COMP. , KICK STARTER 1
* STEP, RUBBER PILLION -- 4 28302-KST-920 JOINT, KICK ARM 1
5 28321-355-000 PIN, KICK STARTER 1
6 28333-124-000 SPRING, KICK STARTER STOPPER 1
7 37243-323-000 COLLAR , METER SET 2
8 50160-KCC-900 BRACKET COMP., 'R' STEP 1
9 50530-KCC-900 BAR COMP. SIDE STAND 1
10 50603-KB4-000 PIN, MAIN STEP BAR JOINT 2
11 50614-413-000 WASHER, MAIN STEP 2
12 50618-KCC-000 BAR 'R' STEP 1
13 50619-KCC-000 BAR 'L' STEP 1
14 50619-425-010 STOPPER, STEP RUBBER 2
15 50661-425-670 RUBBER STEP 2
16 50701-198-910 PIN,PILLION STEP 2
17 50701-KST-920 BRACKET COMP. 'R' PILLION STEP 1
18 50702-KCC-870 BRACKET COMP. 'L' PILLION STEP 1
19 50702-KST-900A COVER, 'L' PILLION STEP BRKT. 1
20 50705-KST-920 GUIDE, TUBE 1
40
F-17
STEP ASSY. / KICK STARTER / GEAR CHANGE PEDAL / SIDE
STAND / PILLION STEP
Service Item F.R.T. BOM Of Group Number: F-17 Model :: CD Dawn (Mar, 2005)
* PEDAL, GEAR CHANGE 0.1 Ref No. Part Number Description Req.
* ARM, KICK STARTER -- 21 50711-198-720 RUBBER, STEP PILLION 2
* BAR COMP., SIDE STAND -- 22 50712-405-000 WASHER, PILLION STEP 2
* BRACKET COMP., R/L P./ STEP -- 23 50715-405-000 BAR COMP., STEP PILLION 2
* STEP, RUBBER PILLION -- 24 90108-223-000 SCREW ,SIDE STAND PIVOT 1
25 90351-268-000 NYLOCK NUT , 'A' 10MM 1
26 92000-06016-0A BOLT, HEX., 6 X 16 2
27 92000-06020-0H BOLT HEX., 6 X 20 1
28 92101-06032-0A BOLT, FLANGE, 6 X 32 1
29 94030-10000 NUT HEX., 10MM 1
30 94050-05000 NUT FLANGE, 5 MM 1
31 94101-06000 WASHER, PLAIN, 6 MM 2
32 94101-08000 WASHER, PLAIN, 8MM 2
33 94101-10000 WASHER, PLAIN, 10 MM 1
34 94201-16120 PIN, SPLIT, 1.6 X 12 2
35 94201-16150 PIN, SPLIT, 1.6 X 15 2
36 95011-40000 RUBBER, CHANGE PEDAL 1
37 95011-51000 RUBBER,' A' KICK STARTER 1
38 95014-72302 SPRING, 'C' SIDE STAND 1
39 95701-08016-07 BOLT FLANGE, 8 X 16 2
40 95701-10045-07 BOLT FLANGE, 10 X 45 2
41 96211-08000 BALL STEEL 8 MM 1
41
F-18
MAIN STAND / PEDAL BRAKE
Service Item F.R.T. BOM Of Group Number: F-18 Model :: CD Dawn (Mar, 2005)
* SWITCH ASSY., RR. STOP 0.2 Ref No. Part Number Description Req.
* ROD COMP., RR. BRAKE 0.3 1 35350-KCC-900 SWITCH ASSY., RR. STOP 1
* PEDAL, BRAKE 0.5 2 35357-KCC-900 SPRING STOP SWITCH 1
* SPRING, BRAKE PEDAL 0.1 3 43451-KCC-900 ROD COMP. RR. BRAKE 1
* STAND COMP., MAIN 0.4 4 46500-KCC-900 PEDAL, BRAKE 1
5 46514-KCC-900 SPRING , BRAKE PEDAL 1
6 46515-KB9-000 TUBE , BRAKE PEDAL SPRING 1
7 50500-KCC-870 STAND COMP. MAIN 1
8 50512-087-820 PIPE, RR. BRAKE PIVOT 1
9 90502-198-900 WASHER , BRAKE ROD 1
10 94201-20150 PIN, SPLIT, 2.0 X 15 1
11 94201-30250 PIN, SPLIT, 3.0 X 25 1
12 95014-71702 SPRING 'G' MAIN STAND 1
13 95014-73100 SPRING 'A' BRAKE ROD 1
14 95015-32001 JOINT 'B' BRAKE ARM 1
15 95015-42000 NUT `B' BRAKE ROD ADJUSTING 1
16 95015-53000 PIN, 'C' JOINT 1
42
F-19
SWINGARM / CHAIN CASE
Service Item F.R.T. BOM Of Group Number: F-19 Model :: CD Dawn (Mar, 2005)
* CASE, UPP./UND. (HALF) 0.1 Ref No. Part Number Description Req.
DRIVE CHAIN -- 1 40510-198-900 CASE, UPPER (HALF) DRIVE CHAIN (NH-35M) 1
(ONE OR ALL) -- 2 40520-198-900 CASE, UNDER(HALF) DRIVE CHAIN (NH-35M) 1
* CHAIN DRIVE 0.3 3 40530-KE6-830 CHAIN, DRIVE 1
* ARM, RR BRAKE STOPPER 0.2 4 40531-205-013 JOINT,RJ DRIVE CHAIN' 1
* SWING ARM COMP., RR 0.7 5 40545-001-000 CAP, CHAIN PEEP HOLE 1
* RUBBER BUSH, RR. FORK PIVOT 1.0 6 40591-KCC-900 PACKING DRIVE CHAIN CASE 1
* PACKING, DRIVE CHAIN CASE -- 7 43431-198-900 ARM,RR. BRAKE STOPPER 1
8 52101-KST-920 BOLT, SWING ARM PIVOT 1
9 52110-KST-900 SWINGARM COMP.,RR 1
10 52181-001-300 RUBBER BUSH, RR. FORK PIVOT 2
11 90118-383-000 BOLT, WASHER, 6 X6 3
12 90133-331-770 BOLT, HEX., 8MM 1
13 90183-KR8-000 WASHER SPL. 10 MM 2
14 90551-178-000 WASHER,SPL., 10MM 1
15 92000-06012-0A BOLT,HEX.,6X12 1
16 94001-08000-0S NUT, HEX., 8 MM 1
17 94030-10000 NUT HEX., 10MM 1
18 94101-06000 WASHER, PLAIN, 6 MM 1
19 94101-08000 WASHER, PLAIN, 8MM 1
20 94111-10800 WASHER SPRING, 10 MM 1
21 94201-20150 PIN, SPLIT, 2.0 X 15 1
43
F-20
REAR CUSHION
Service Item F.R.T. BOM Of Group Number: F-20 Model :: CD Dawn (Mar, 2005)
* CUSHION ASSY., RR. 0.2 Ref No. Part Number Description Req.
1 52400-KST-920ZA CUSHION ASSY. REAR. (BLACK) 2
52400-KST-920ZC CUSHION ASSY. REAR. (HP CANDY RED) 2
52400-KST-920ZD CUSHION ASSY. REAR. (BOON SILVER ME.) 2
52400-KST-920ZE CUSHION ASSY. REAR. (EXCELLENT BLUE ME.) 2
52400-KST-920ZF CUSHION ASSY. REAR. (CLASSY MAROON ME.) 2
52400-KST-920ZG CUSHION ASSY. REAR. (SUPERIOR GREEN ME.) 2
2 52410-KST-921 DAMPER COMP. , RR 2
3 52486-KAG-900 COLLAR ,RUBBER BUSH (UNDER) 2
4 52486-056-000 COLLAR, RUBBER BUSH (UPPER) 2
5 52489-399-600 BUSH ,RUBBER (UPPER) 2
6 52495-098-000 BUSH, RUBBER (UNDER) 2
7 90551-178-000 WASHER,SPL., 10MM 4
8 90551-KST-900 WASHER, SPL, 10MM 2
9 94021-10000-0S NUT, HEX., CAP, 10MM 4
10 94101-12800 WASHER,PLAIN ,12 MM 2
44
F-21
REAR FENDER
Service Item F.R.T. BOM Of Group Number: F-21 Model :: CD Dawn (Mar, 2005)
* FENDER COMP., RR. 0.6 Ref No. Part Number Description Req.
* BRACKET, NO. PLATE -- 1 33741-KST-920 REFLEX REFLECTOR 1
* STAY, REAR WINKER -- 2 77202-KCC-900 RUBBER, SEAT MOUNTING 2
3 80100-KST-920 FENDER COMP., RR 1
4 80151-KST-920 STAY, REAR WINKER 1
5 84701-KCC-860 BRACKET, NUMBER PLATE 1
6 84701-P26-D00A NUMBER, PLATE REAR 1
7 84702-KCC-900 COLLAR, STAY NO. PLATE SET 2
8 90501-KST-920 WASHER, SEAT MTG. 6 MM 2
9 92000-06012-0A BOLT,HEX.,6X12 2
10 94001-06000-0S NUT, HEX., 6 MM 1
10A 94050-06000 NUT, FLANGE, 6 MM 1
11 94101-06000 WASHER, PLAIN, 6 MM 2
12 95701-06016-08 BOLT , FLANGE 6 X 16 2
13 95701-06020-07 BOLT, FLANGE, 6 X 20 2
45
F-22
WINKERS
Service Item F.R.T. BOM Of Group Number: F-22 Model :: CD Dawn (Mar, 2005)
* WINKER ASSY., R/L FR. 0.2 Ref No. Part Number Description Req.
(ADD 0.1 FOR EACH) -- 1 33400-KST-920 WINKER ASSY. R `FRONT 1
* STAY COMP., WINKER -- 2 33401-KAF-010 BASE, WINKER RIGHT (LEFT REAR) 2
(ADD 0.1 FOR EACH) -- 3 33420-KFN-960 LENS, COMP 4
* WINKER ASSY., R/L RR. -- 4 33421-KST-920 SOCKET COMP., R REAR 1
(ADD 0.1 FOR EACH) -- 5 33450-KST-920 WINKER ASSY., L FRONT 1
* BULB, WINKER LIGHT 0.1 6 33451-KAF-010 BASE, WINKER LEFT (RIGHT REAR) 2
7 33471-KST-920 SOCKET COMP., R REAR 1
8 33491-KST-920 STAY COMP., WINKER 4
9 33600-KST-920 WINKER ASSY. `R' REAR 1
10 33621-KST-920 SOCKET COMP., R REAR 1
11 33650-KAF-000 COLLAR FR. WINKER LIGHT 2
12 33650-KST-920 WINKER ASSY. `L' REAR 1
13 33671-KST-920 SOCKET COMP., R REAR 1
14 34904-KST-920 BULB, WINKER LIGHT (R10W) 4
15 90380-MB2-000 SCREW, SPECIAL, 6 X 8 4
16 93903-34380 SCREW, TAPPING, 4X12 4
17 94050-10000 NUT, FLANGE, 10MM 4
46
F-23
TAIL LIGHT
Service Item F.R.T. BOM Of Group Number: F-23 Model :: CD Dawn (Mar, 2005)
* UNIT, TAIL LIGHT 0.4 Ref No. Part Number Description Req.
* LENS, TAIL LIGHT -- 1 33701-KST-920 UNIT, TAIL LIGHT 1
* BASE COMP., RR. -- 2 33702-KST-920 LENS, TAIL LIGHT 1
* BULB, TAIL LIGHT 0.1 3 33704-KST-920 BASE COMP., RR. 1
* BASE, TAIL LIGHT -- 4 33705-KW7-900 RUBBER 'A' TAIL LIGHT MOUNT 2
5 34906-KST-920 BULB, TAIL LIGHT (R10/5W) 1
6 61103-357-000 RUBBER FR. FENDER MOUNT 1
7 61104-KM7-910 COLLAR,FAIRING 2
8 61107-KK6-000 WASHER, 6MM 4
9 61317-KCC-900 GUIDE `A' 1
10 80102-KST-920 BASE, TAIL LIGHT 1
11 84700-KST-920 SET TAIL LIGHT COVER 1
12 84705-KST-920 MARK, TAIL LIGHT COVER 1
13 90101-GE0-000 SCREW, HINGE PATCH 2
14 90111-KST-930 BOLT, FLANGE 6 MM 2
15 90116-ME9-000 BOLT,FLANGE, 6MM 2
16 92000-05022-0H BOLT, HEX., 5 X 22 2
17 93901-24420 SCREW, TAPPING, 4X16 2
18 94021-06000-0S NUT, HEX CAP 6MM 4
19 94050-06000 NUT, FLANGE, 6 MM 2
20 94103-05800 WASHER,PLAIN, 5.5MM 2
47
F-23
TAIL LIGHT
Service Item F.R.T. BOM Of Group Number: F-23 Model :: CD Dawn (Mar, 2005)
* UNIT, TAIL LIGHT 0.4 Ref No. Part Number Description Req.
* LENS, TAIL LIGHT -- 21 94103-06000 WASHER PLAIN,6MM 4
* BASE COMP., RR. -- 22 96001-06014-00 BOLT, FLANGE, SH. 6 X 14 4
* BULB, TAIL LIGHT 0.1
* BASE, TAIL LIGHT --
48
F-24
WIRE HARNESS / BATTERY
Service Item F.R.T. BOM Of Group Number: F-24 Model :: CD Dawn (Mar, 2005)
* UNIT COMP., C.D.I 0.4 Ref No. Part Number Description Req.
* COIL ASSY., IGNITION -- 1 30401-GBG-850 CUSHION, C.D.I UNIT 1
* REC. COMP. REGULATOR -- 2 30410-KST-921 UNIT COMP., C.D.I. 1
* BATTERY ASSY 0.1 3 30500-KST-920 COIL ASSY., IGNITION 1
* RELAY COMP., WINKER -- 4 30604-KFL-D21 CAP,CORD WATER PROOF 1
* HARNESS, WIRE 0.9 5 30605-KE2-940 SEAL, HIGH TENSION TERMINAL 1
* RESISTER ASSY -- 6 30700-KJ9-020 CAP,ASSY.,NOISE SUPPRESSOR 1
7 31500-KC5-000 BATTERY ASSY. 1
8 31502-KST-900 TUBE, BATTERY BREATHER 1
9 31600-GBL-870L REGULATOR RECTIFIER COMP. 1
10 32100-KST-920 HARNESS,WIRE 1
11 32121-196-000 CASE ,FUSE 1
12 35400-KST-920 RESISTOR ASSY. 1
13 38301-KK4-010 RELAY COMP., WINKER 1
14 38306-GE7-000 SUSPENSION, WINKER RELAY 1
15 91547-SF4-003 BAND,HARN 1
16 93500-06020-1H SCREW PAN, 6 X 20 2
17 95701-06012-08 BOLT, FLANGE, 6 X 12 2
18 98200-10700 FUSE (7A) 2
49
F-25
FRAME BODY / UTILITY BOX
Service Item F.R.T. BOM Of Group Number: F-25 Model :: CD Dawn (Mar, 2005)
* BODY COMP., FRAME 5.0 Ref No. Part Number Description Req.
* UTILITY BOX COMP., -- 1 32712-ZA0-000 GROMMET, TERM/C 1
(INC. RELATIVE PART) -- 2 38110-KST-900 HORN COMP 1
3 46500-KCC-901 BOLT, PEDAL BRAKE STOPPER 1
4 50100-KST-920 BODY COMP. FRAME 1
5 50211-KST-920 PLATE, ENGINE HANGER 1
6 61107-KK6-000 WASHER, 6MM 2
7 75581-673-000 SET SPRING, LOCK KEY 1
8 83510-KCC-940 UTILITY BOX COMP. 1
9 83512-KCC-940 COVER R UTILITY BOX 1
10 83515-KCC-940 COVER L UTILITY BOX 1
11 83516-KCC-900 GROMMET , UTILITY BOX 1
12 83550-KCC-900 LOCK , SIDE COVER 1
13 90116-KCC-900 BOLT FLANGE, 8 X 97 1
14 90117-KCC-900 BOLT, FLANGE, 8 X 110 1
15 93913-24320 SCREW TAPPING, 4 X 14 2
16 94001-06000-0S NUT, HEX., 6 MM 1
17 94030-08000 NUT, HEX., 8 MM 2
18 94111-08000 WASHER, SPRING, 8MM 2
19 95701-06012-08 BOLT, FLANGE, 6 X 12 1
20 95701-06016-08 BOLT , FLANGE 6 X 16 2
21 95701-08016-00 BOLT, FLANGE, 8X16 4
50
F-26
TOOLS
Service Item F.R.T. BOM Of Group Number: F-26 Model :: CD Dawn (Mar, 2005)
Ref No. Part Number Description Req.
1 89010-KCC-940 TOOL SET 1
2 89102-538-000 SCREW, DRIVER PLUS/MINUS 1
3 89103-538-000 GRIP, SCREW DRIVER 1
4 89215-KAG-910 BOX WRENCH, P16 X 14 1
5 89216-KAG-910 BAG, TOOL 1
6 89218-KAG-910 SPANNER, 13 X 17 1
7 99001-10120 SPANNER, 10 X 12 1
51
F-27
STRIPES
Service Item F.R.T. BOM Of Group Number: F-27 Model :: CD Dawn (Mar, 2005)
Ref No. Part Number Description Req.
1 17508-KST-920ZA STRIPE, 'R' FUEL TANK *TYPE-1* 1
17508-KST-920ZB STRIPE, 'R' FUEL TANK *TYPE-2* 1
17508-KST-920ZC STRIPE, 'R' FUEL TANK *TYPE-3* 1
17508-KST-920ZD STRIPE, 'R' FUEL TANK *TYPE-4* 1
17508-KST-920ZE STRIPE, 'R' FUEL TANK *TYPE-5* 1
17508-KST-920ZF STRIPE, 'R' FUEL TANK *TYPE-6* 1
17508-KST-920ZG STRIPE, 'R' FUEL TANK *TYPE-7* 1
52
F-27
STRIPES
Service Item F.R.T. BOM Of Group Number: F-27 Model :: CD Dawn (Mar, 2005)
Ref No. Part Number Description Req.
2 17509-KST-920ZA STRIPE, 'L' FUEL TANK *TYPE-1* 1
17509-KST-920ZB STRIPE, 'L' FUEL TANK *TYPE-2* 1
17509-KST-920ZC STRIPE, 'L' FUEL TANK *TYPE-3* 1
17509-KST-920ZD STRIPE, 'L' FUEL TANK *TYPE-4* 1
17509-KST-920ZE STRIPE, 'L' FUEL TANK *TYPE-5* 1
17509-KST-920ZF STRIPE, 'L' FUEL TANK *TYPE-6* 1
17509-KST-920ZG STRIPE, 'L' FUEL TANK *TYPE-7* 1
53
F-27
STRIPES
Service Item F.R.T. BOM Of Group Number: F-27 Model :: CD Dawn (Mar, 2005)
Ref No. Part Number Description Req.
3 87115-KST-920ZA STRIPE, 'R' SIDE COVER *TYPE-1* 1
87115-KST-920ZB STRIPE, 'R' SIDE COVER *TYPE-2* 1
87115-KST-920ZC STRIPE, 'R' SIDE COVER *TYPE-3* 1
87115-KST-920ZD STRIPE, 'R' SIDE COVER *TYPE-4* 1
87115-KST-920ZE STRIPE, 'R' SIDE COVER *TYPE-5* 1
87115-KST-920ZF STRIPE, 'R' SIDE COVER *TYPE-6* 1
87115-KST-920ZG STRIPE, 'R' SIDE COVER *TYPE-7* 1
54
F-27
STRIPES
Service Item F.R.T. BOM Of Group Number: F-27 Model :: CD Dawn (Mar, 2005)
Ref No. Part Number Description Req.
4 87116-KST-920ZA STRIPE, 'L' SIDE COVER *TYPE-1* 1
87116-KST-920ZB STRIPE, 'L' SIDE COVER *TYPE-2* 1
87116-KST-920ZC STRIPE, 'L' SIDE COVER *TYPE-3* 1
87116-KST-920ZD STRIPE, 'L' SIDE COVER *TYPE-4* 1
87116-KST-920ZE STRIPE, 'L' SIDE COVER *TYPE-5* 1
87116-KST-920ZF STRIPE, 'L' SIDE COVER *TYPE-6* 1
87116-KST-920ZG STRIPE, 'L' SIDE COVER *TYPE-7* 1
55
PARTS INDEX
PART NO BLOCK PART NO BLOCK PART NO BLOCK
11100-198-900 E-8 14401-178-000 E-4 16198-KST-901 E-13
11191-KRS-C10 E-8 14431-035-020R E-3 16199-KST-901 E-13
11200-198-900 E-8 14451-035-000 E-3 16211-459-750 E-1
11330-KST-901 E-5 14500-035-020 E-4 16236-045-010 E-8
11341-KST-900 E-7 14502-086-000R E-4 16950-KCC-900 F-13
11394-GW8-681 E-5 14531-035-000 E-4 16952-KCC-900 F-13
12101-KCC-940 E-2 14541-GB4-680 E-4 16958-397-770 F-13
12102-KCC-940 E-2 14550-GB0-910 E-4 17111-198-900 E-1
12103-KCC-940 E-2 14566-086-030 E-4 17210-198-D00 F-15
12191-KRS-C10 E-2 14610-086-000R E-4 17211-KCC-900L F-15
12200-KST-900 E-2 14615-035-000 E-4 17212-KCC-900 F-15
12209-GB4-685 E-3 14670-035-030L E-4 17212-KCC-902 F-15
12237-GB4-305 E-2 14675-178-000 E-4 17213-KCC-900L F-15
12245-GB4-305 E-2 14711-GN5-910L E-3 17219-KCC-940 F-15
12250-GF6-000 E-2 14721-GF6-010L E-3 17222-KCC-902 F-15
12251-GF6-004 E-2 14751-GBG-900 E-3 17222-KCC-940 F-15
12255-GF6-000 E-2 14761-GBG-900 E-3 17224-KCC-940 F-15
12301-GB6-900 E-1 14771-GB4-680 E-3 17234-KCC-940 F-15
12331-GB0-910 E-1 14775-MA6-000 E-3 17251-KCC-940 F-15
12341-GB6-910 E-1 14781-MA6-000 E-3 17253-KCC-900 F-15
12361-035-000 E-1 15100-GF6-000 E-8 1725A-323-000 F-15
12391-KRS-C10 E-1 15119-178-000 E-8 17369-198-770 F-15
12394-KRS-C10 E-1 15384-178-000 E-8 17371-KCC-940 E-8
12395-KRS-C10 E-1 15421-035-010 E-8 17500-KST-920ZA F-13
13000-KAG-900 E-9 15431-198-000 E-6 17500-KST-920ZB F-13
13011-198-771 E-9 15439-198-691 E-6 17500-KST-920ZC F-13
13012-198-771 E-9 15441-198-000 E-6 17500-KST-920ZD F-13
13013-198-771 E-9 15651-198-900 E-5 17500-KST-920ZE F-13
13014-198-771 E-9 15661-198-000 E-6 17500-KST-920ZF F-13
13015-198-771 E-9 16010-198-901 E-13 17500-KST-920ZG F-13
13101-GN5-910 E-9 16011-198-901A E-13 17508-KST-920ZA F-27
13102-GN5-325L E-9 16012-KST-921 E-13 17508-KST-920ZB F-27
13103-GN5-325L E-9 16013-KST-901 E-13 17508-KST-920ZC F-27
13104-GN5-325 E-9 16014-KST-901 E-13 17508-KST-920ZD F-27
13104-GN5-325L E-9 16015-KST-901 E-13 17508-KST-920ZE F-27
13105-GN5-325L E-9 16016-KST-901 E-13 17508-KST-920ZF F-27
13111-087-000 E-9 16022-KST-901 E-13 17508-KST-920ZG F-27
13115-001-000 E-9 16028-KST-901 E-13 17509-KST-920ZA F-27
13201-GF6-300 E-9 16100-KST-921 E-13 17509-KST-920ZB F-27
13381-GF6-300L E-9 16118-KST-901 E-13 17509-KST-920ZC F-27
14100-GB6-910 E-3 16148-KPL-901 E-13 17509-KST-920ZD F-27
14311-035-000 E-9 16155-KST-901 E-13 17509-KST-920ZE F-27
14321-GB6-900 E-4 16165-KST-901 E-13 17509-KST-920ZF F-27
PART NO BLOCK PART NO BLOCK PART NO BLOCK
24411-198-900 E-12 32712-ZA0-000 F-25 37200-KST-920 F-2
24421-200-000 E-12 32981-GB4-770 E-7 37210-KST-920 F-2
24425-198-900 E-12 33100-KST-920 F-1 37215-MB6-830 F-2
24430-KST-900 E-12 33101-KST-900 F-1 37243-323-000 F-17
24435-GB4-770 E-12 33108-KGA-900 F-1 37246-198-D00 F-2
24610-GF6-000 E-12 33108-KST-900 F-1 37610-KST-920 F-2
24639-035-000 E-12 33120-KST-900 F-1 37612-KST-920 F-2
24641-041-000 E-12 33126-KST-900 F-1 37612-KST-920A F-2
24651-035-000L E-12 33130-KST-900 F-1 37614-KST-900 F-2
24652-035-000 E-12 33400-KST-920 F-22 37619-KST-920 F-2
24700-KST-900 F-17 33401-KAF-010 F-22 38110-KST-900 F-25
28211-GF6-000 E-11 33420-KFN-960 F-22 38301-KK4-010 F-24
28221-198-010 E-11 33421-KST-920 F-22 38306-GE7-000 F-24
28251-GF6-000 E-11 33450-KST-920 F-22 40510-198-900 F-19
28253-397-000 E-11 33451-KAF-010 F-22 40520-198-900 F-19
28254-198-000 E-11 33471-KST-920 F-22 40530-KE6-830 F-19
28256-198-000 E-11 33491-KST-920 F-22 40531-205-013 F-19
28261-198-000 E-11 33600-KST-920 F-22 40543-198-770 F-10
28262-198-000 E-11 33621-KST-920 F-22 40544-198-770 F-11
28293-124-000 F-17 33650-KAF-000 F-22 40545-001-000 F-19
28300-KST-920 F-17 33650-KST-920 F-22 40591-KCC-900 F-19
28302-KST-920 F-17 33671-KST-920 F-22 41201-198-770 F-11
28321-355-000 F-17 33701-KST-920 F-23 41241-GB4-770 F-11
28333-124-000 F-17 33702-KST-920 F-23 42301-198-900 F-11
30301-198-303 E-7 33704-KST-920 F-23 42303-GBG-850 F-11
30401-GBG-850 F-24 33705-KW7-900 F-23 42304-198-900 F-11
30410-KST-921 F-24 33741-KST-920 F-21 42313-198-900 F-10
30500-KST-920 F-24 34901-MJ6-732 F-1 42601-198-900 F-11
30604-KFL-D21 F-24 34904-KST-920 F-22 42603-198-900 F-11
30605-KE2-940 F-24 34906-KST-920 F-23 42603-198-900 F-9
30700-KJ9-020 F-24 34908-MB9-800 F-2 42610-198-900 F-11
31100-KST-920 E-7 35010-KST-920 F-2 42615-198-900 F-11
31110-KST-921 E-7 35100-KST-920 F-2 42620-198-900 F-11
31120-KCC-905 E-7 35121-KST-920 F-2 42653-001-000 F-11
31121-198-303 E-7 35122-KST-920 F-2 42711-GE2-650 F-11
31122-KCC-905 E-7 35210-KST-900 F-3 42712-168-000 F-11
31500-KC5-000 F-24 35340-KCC-900 F-3 42712-168-000 F-9
31502-KST-900 F-24 35350-KCC-900 F-18 42713-198-900 F-11
31600-GBL-870L F-24 35357-KCC-900 F-18 42713-198-900 F-9
31916-KST-920A E-1 35400-KST-920 F-24 43100-153-600 F-10
32100-KST-920 F-24 35750-001-000 E-12 43125-KRP-981 F-8
32121-196-000 F-24 35753-035-010 E-12 43125-KST-921 F-10
32161-404-000 F-3 35755-001-000 E-12 43141-KST-920 F-10
PART NO BLOCK PART NO BLOCK PART NO BLOCK
50618-KCC-000 F-17 52110-KST-900 F-19 61103-357-000 F-23
50619-425-010 F-17 52181-001-300 F-19 61104-KCC-940 F-6
50619-KCC-000 F-17 52400-KST-920ZA F-20 61104-KM7-910 F-23
50661-425-670 F-17 52400-KST-920ZC F-20 61107-KK6-000 F-25
50701-198-910 F-17 52400-KST-920ZD F-20 61107-KK6-000 F-23
50701-KST-920 F-17 52400-KST-920ZE F-20 61302-471-000 F-1
50702-KCC-870 F-17 52400-KST-920ZF F-20 61303-198-D00 F-1
50702-KST-900A F-17 52400-KST-920ZG F-20 61304-198-D00 F-1
50705-KST-920 F-17 52410-KST-921 F-20 6130A-198-D00 F-1
50711-198-720 F-17 52486-056-000 F-20 61312-149-300 F-15
50712-405-000 F-17 52486-KAG-900 F-20 61317-KCC-900 F-23
50715-405-000 F-17 52489-399-600 F-20 64310-198-D20A F-5
51103-KST-920 F-29 52495-098-000 F-20 64311-198-D20 F-5
51106-KCC-900 F-29 53100-KST-920 F-4 75581-673-000 F-25
51400-KTC-901 F-7 53132-124-000 F-4 77200-KST-920 F-12
51401-KTC-901 F-7 53133-198-900 F-4 77202-KCC-900 F-21
51403-447-730 F-7 53134-028-000 F-4 77202-KCC-900 F-12
51403-KCC-900 F-7 53135-198-900 F-4 77204-KCC-900 F-12
51410-KTC-901 F-7 53136-198-900 F-4 77206-KCC-900 F-12
51412-KAG-900 F-7 53140-KST-920 F-3 77230-KST-920 F-12
51420-KTC-901 F-7 53166-KY0-750 F-3 80100-KST-920 F-21
51425-KST-901 F-7 53167-GE4-000 F-3 80101-443-000 F-2
51432-KST-901 F-7 53168-166-000 F-3 80102-KST-920 F-23
51437-KTC-901 F-7 53171-198-900 F-3 80151-KST-920 F-21
51440-KTC-901 F-7 53171-KCC-900 F-3 81200-KST-920 F-12
51455-198-900 F-7 53172-198-900 F-3 83407-KCC-901 F-15
51500-KTC-901 F-7 53172-KCC-900 F-3 83502-KCC-900 F-14
51520-KTC-901 F-7 53175-198-900 F-3 83505-KST-920ZA F-14
51601-KAG-900 F-7 53178-198-900 F-3 83505-KST-920ZB F-14
51602-KST-920ZA F-7 53200-KST-920 F-5 83505-KST-920ZC F-14
51602-KST-920ZC F-7 53211-028-010 F-5 83505-KST-920ZD F-14
51602-KST-920ZD F-7 53212-030-010 F-5 83505-KST-920ZE F-14
51602-KST-920ZE F-7 53214-001-010 F-5 83505-KST-920ZF F-14
51602-KST-920ZF F-7 53222-KCC-900 F-5 83505-KST-920ZG F-14
51602-KST-920ZG F-7 53229-028-310 F-5 83510-KCC-940 F-25
51606-KST-920ZA F-7 53230-KST-900 F-4 83512-KCC-940 F-25
51606-KST-920ZC F-7 53600-KST-920 F-5 83515-KCC-940 F-25
51606-KST-920ZD F-7 61100-KCC-940ZA F-6 83516-KCC-900 F-25
51606-KST-920ZE F-7 61100-KCC-940ZB F-6 83550-KCC-900 F-25
51606-KST-920ZF F-7 61100-KCC-940ZV F-6 83551-300-000 F-13
51606-KST-920ZG F-7 61100-KST-930ZA F-6 83605-KST-920ZA F-14
51622-KAG-900 F-7 61100-KST-930ZB F-6 83605-KST-920ZB F-14
52101-KST-920 F-19 61100-KST-930ZC F-6 83605-KST-920ZC F-14
PART NO BLOCK PART NO BLOCK PART NO BLOCK
90082-035-000 E-2 90452-115-000 E-11 91251-GK4-000 F-8
90083-GB6-900 E-4 90452-GB4-770 E-10 91255-169-000R F-7
90101-GE0-000 F-23 90454-107-000 E-11 91301-035-000 E-7
90108-223-000 F-17 90461-035-000 E-10 91301-GF6-000 E-2
90111-187-010 F-15 90461-357-000 E-4 91301-GK4-871 E-1
90111-187-020 F-15 90461-357-000 E-1 91302-KEV-900 E-1
90111-KST-930 F-23 90461-459-000 E-10 91303-719-000 E-5
90113-GS6-010 F-14 90461-GB4-770 E-10 91303-GF6-000 E-2
90114-310-000 F-3 90461-GF6-000 E-6 91304-GB1-900 E-1
90116-KAG-900 F-7 90481-035-000 E-4 91305-028-150 E-2
90116-KCC-900 F-25 90501-KST-920 F-21 91306-GF6-000 E-2
90116-ME9-000 F-23 90501-KST-920 F-12 91307-035-000 E-5
90117-065-000 F-4 90502-198-900 F-18 91312-107-000 E-12
90117-KCC-900 F-25 90503-051-870 F-4 91317-171-000 E-7
90118-383-000 F-19 90505-425-000 F-10 91352-GAZ-930 F-2
90123-KAG-900 F-7 90521-292-000 F-7 91356-KAG-900 F-7
90133-331-770 F-19 90544-439-930 F-7 91508-GN2-000 F-1
90183-KR8-000 F-19 90551-178-000 F-19 91547-SF4-003 F-24
90201-GF6-000R E-1 90551-178-000 F-20 92000-05022-0H F-23
90201-KST-900 F-3 90551-KST-900 F-20 92000-06008-0H E-10
90206-001-000 E-3 90601-001-000 E-10 92000-06012-0A F-19
90231-087-000 E-6 90601-459-000 E-10 92000-06012-0A F-21
90231-198-000 E-6 90601-459-000 E-11 92000-06016-0A F-17
90301-473-000 F-10 90601-GF5-730 F-7 92000-06016-0A E-12
90304-159-000 F-4 90602-GB0-900 E-2 92000-06020-0H F-17
90304-438-000 F-16 90603-GF6-000 E-2 92020-06020-0A E-6
90304-GA6-000 F-4 90701-GF6-000 E-2 92020-06020-0A E-11
90305-169-000 F-9 90702-GB6-910 E-4 92101-06025-0G F-3
90307-001-000 F-11 90702-GB6-910 E-5 92101-06032-0A F-17
90308-357-000 E-7 90704-035-000 E-8 92800-12000-00 E-8
90309-357-000 F-11 90741-003-000 E-9 92811-10000 F-10
90324-KCC-870 F-13 90753-029-000 F-11 93500-04010-1H F-2
90325-KCC-900 F-13 90755-229-000 F-9 93500-04025-0A F-15
90351-268-000 F-17 90801-035-000 E-12 93500-05010-1A F-5
90380-MB2-000 F-22 91001-GF6-000 E-9 93500-05010-4J F-16
90407-259-000 E-8 91101-GF6-000R E-9 93500-05012-0A F-15
90417-041-000 E-12 91102-GF6-000R E-9 93500-05022-1G F-3
90432-086-000 E-6 91103-GF6-000R E-9 93500-06012-1H E-12
90441-035-000 E-4 91202-302-010 E-5 93500-06016-1H E-8
90442-GF6-000 E-1 91202-GE0-005 E-7 93500-06020-1H F-24
90443-GF6-000 E-1 91203-GB5-760 E-10 93500-06022-1H E-8
90451-198-000 E-10 91205-350-000 E-6 93600-05012-1H E-6
90451-GF6-000 E-10 91208-KB4-670 E-12 93600-06012-1H F-5
PART NO BLOCK PART NO BLOCK PART NO BLOCK
94111-08000 F-25 95701-08016-00 F-25
94111-10800 F-19 95701-08016-00 F-12
94201-16120 F-17 95701-08016-07 F-17
94201-16150 F-17 95701-08020-02 F-1
94201-20150 F-19 95701-08030-00 F-29
94201-20150 F-18 95701-08035-08 F-13
94201-20150 F-10 95701-10045-07 F-17
94201-30250 F-18 96001-06014-00 F-23
94201-30250 F-9 96001-06016-07 F-2
94201-30250 F-10 96001-06020-00 E-1
94510-16000 E-11 96001-06025-00 E-1
95001-45150-40 F-13 96001-06028-08 E-7
95002-02080 F-13 96001-06035-00 E-7
95002-02100 E-8 96001-06040-00 E-5
95002-02130 F-15 96001-06050-00 E-8
95002-02659 E-13 96001-06050-00 E-7
95011-40000 F-17 96001-06060-00 E-8
95011-51000 F-17 96001-06065-00 E-8
95014-21101 F-4 96001-06065-00 E-5
95014-71702 F-18 96001-06080-00 E-5
95014-72302 F-17 96100-60010-00 E-6
95014-73100 F-18 96100-60010-00 E-10
95015-32001 F-18 96100-62010-00 E-10
95015-32001 F-8 96100-62030-00 E-10
95015-42000 F-18 96100-62030-10 F-11
95015-42000 F-8 96140-63010-10 F-11
95015-53000 F-18 96140-63010-10 F-9
95301-08045-00 F-5 96211-06000 F-5
95701-06012-08 F-15 96211-08000 F-17
95701-06012-08 F-24 96220-30085 E-12
95701-06012-08 F-25 97252-51162-10 F-9
95701-06016-08 F-21 97338-51179-10 F-11
95701-06016-08 F-25 97603-51162-10 F-9
95701-06018-08 E-4 97604-51178-10 F-11
95701-06020-00 F-6 98200-10700 F-24
95701-06020-07 F-21 99001-10120 F-26
95701-06020-07 F-12 99101-KST-1000 E-13
95701-06022-07 F-5 99103-KST-0380 E-13
95701-06032-00 F-8
95701-06035-00 F-10
95701-06110-00 E-1
95701-08016-00 F-16
95701-08016-00 F-29
BLOCK INDEX - GROUP Engine - CD Dawn (Mar, 2005).
E-1 CYLINDER HEAD COVER / INLET PIPE 1
E-6 CLUTCH 6
E-10 TRANSMISSION 13
E-13 CARBURETTOR 18
BLOCK INDEX - GROUP Frame - CD Dawn (Mar, 2005).
F-1 HEAD LIGHT 19
F-16 MUFFLER 39
STEP ASSY. / KICK STARTER / GEAR CHANGE PEDAL / SIDE
F-17 STAND / PILLION STEP 40
F-22 WINKERS 46
F-26 TOOLS 51
F-27 STRIPES 52