Astm B 135-02
Astm B 135-02
Astm B 135-02
This standard has been approved for use by agencies of the Department of Defense.
1
B 135 02
6. Chemical Composition NOTE 2Tube of Copper Alloy UNS No. C23000, when specified to
meet the requirements of the ASME Boiler and Pressure Vessel Code, shall
6.1 The material shall conform to the chemical requirements have in the annealed condition a minimum tensile strength of 40 ksi and
specified in Table 1. a minimum yield strength of 12 ksi at 0.5 % extension under load, in
6.2 These specification limits do not preclude the presence which case the provisions for grain size and Rockwell hardness in 8.2 do
of other elements. Limits for unnamed elements are to be not apply.
established by agreement between manufacturer or supplier
and purchaser. 8. Mechanical Properties
6.2.1 For copper alloys in which zinc is specified as the 8.1 Drawn TemperTube shall conform to the mechanical
remainder, either copper or zinc shall be taken as the difference properties prescribed in Table 2. Tension tests are required for
between the sum of all the elements analyzed and 100 %. tubes with a wall thickness under 0.020 in. and for round tubes
6.2.1.1 When all the elements in Table 1 are analyzed, their having an inside diameter under 516 in. and for rectangular
sum shall be as shown in the following table. including square tubes having a major distance between inside
Copper Plus Named parallel surfaces under 316 in. The tension test for other sizes of
Copper Alloy UNS No. Elements, % min tubes need not be made except when indicated by the purchaser
at the time of placing the order. A convenient method of
C22000 99.8
C23000 99.8 indicating that the tension test is required is to specify that
C26000 99.7 Test procedure T is required (see 4.1.3). When agreement
C27000 99.7
on the Rockwell hardness tests cannot be reached, the tensile
C27200 99.7
C27400 99.7 strength requirements of Table 2 shall be the basis for accep-
C28000 99.7 tance or rejection.
C33000 99.6
C33200 99.6
8.2 Annealed TemperTube shall conform to the grain size
C37000 99.6 and Rockwell hardness limits prescribed in Table 3.
C44300 99.6
9. Expansion Test for Round Tube
7. Temper 9.1 Tube ordered in the annealed (O) condition, selected for
7.1 Drawn Tempers, HThe tempers of drawn tube shall be test, shall be capable of withstanding in accordance with Test
designated as light-drawn (H55), drawn (H58), and hard-drawn Method B 153 an expansion of the outside diameter in the
(H80) (see Table 2). Light-drawn (bending) temper is used only following amount:
when a tube of some stiffness but yet capable of being bent is Expansion of Outside
Outside Diameter, in.
needed. Drawn temper is for general purposes and is most Diameter, %
commonly used where there is no specific requirement for high 34 and under 20
strength on the one hand or for bending qualities on the other. Over 34 15
Hard-drawn temper is used only where there is need for a tube
The expanded tube shall show no cracking or rupture visible
as strong as is commercially feasible for the sizes indicated.
to the unaided eye. Tube ordered in the drawn (H) condition is
For any combination of diameter and wall thickness not
not subject to this test.
covered under hard-drawn temper, the values given for drawn
temper shall be used. Rectangular including square tubes shall NOTE 3The term unaided eye, as used herein, permits the use of
normally be supplied only in drawn (general-purpose) temper. corrective spectacles necessary to obtain normal vision.
When there is a need for light-drawn or hard-drawn tempers 9.2 As an alternative to the expansion test for tube over 4 in.
these are to be supplied as agreed upon between the manufac- in diameter in the annealed condition, a 4 in. in length shall be
turer and the purchaser. cut from the end of one of the lengths for a flattening test. This
7.2 Annealed Tempers, OThe tempers of annealed tube 4-in. test specimen shall be flattened so that a gage set at three
shall be designated as light anneal (O50) and soft anneal (O60) times the wall thickness will pass over the tube freely through-
(Table 3). out the flattened part. The tube so tested shall develop no
2
B 135 02
TABLE 2 Mechanical Property Requirements of Drawn Temper Tube
C26000, C27000, C27200, H58 drawn (general purpose) all all 54 min 53 min
C27400, C33000,
and C33200
C26000, C27000, C27200, H80 hard drawnD up to 1, incl 0.020 to 0.120, incl 66 min 70 min
C27400, C33000,
and C33200
C26000, C27000, C27200, H80 hard drawnD over 1 to 2, incl 0.035 to 0.180, incl 66 min 70 min
C27400, C33000,
and C33200
C26000, C27000, C27200, H80 hard drawnD over 2 to 4, incl 0.060 to 0.250, incl 66 min 70 min
C27400, C33000,
and C33200
C28000 and H58 drawn (general purpose) all all 54 min 55 min
C37000
cracks or flaws visible to the unaided eye (Note 3) as a result 11.1.1 Eddy-current testing is the standard nondestructive
of this test. In making the flattening test the elements shall be test, and all tubes of appropriate size shall be eddy-current
slowly flattened by one stroke of the press. tested in accordance with 11.2.
9.3 Drawn temper tube shall not be required to withstand 11.1.2 Tubes that are not of a size suitable for eddy-current
these tests. test capabilities shall be tested by the hydrostatic test as
10. Mercurous Nitrate Test described in 11.3.1, or by the pneumatic test as described in
11.3.2.
10.1 WarningMercury is a definite health hazard. Use
equipment for the detection and removal of mercury vapor. 11.2 Eddy-Current TestEach tube up to 318 in. in outside
Wear rubber gloves when conducting the test. diameter shall be subjected to an eddy-current test. Testing
10.2 When specifically required, test specimens 6 in. in shall follow the procedure of Practice E 243, except the
length of both annealed and drawn tempers shall withstand, determination of end effect is not required. Tubes shall be
after proper cleaning, an immersion for 30 min without passed through an eddy-current test unit adjusted to provide
cracking in the standard mercurous nitrate solution prescribed information on the suitability of the tube for the intended
in Test Method B 154. Immediately after removal from the application.
solution, the specimen shall be wiped free of excess mercury 11.2.1 Notch-depth standards rounded to the nearest 0.001
and examined for cracks. in. shall be 22 % of the nominal wall thickness. The notch-
depth tolerance shall be 60.0005 in. Alternatively, if the
11. Nondestructive Testing
manufacturer uses speed-insensitive eddy-current units that are
11.1 Unless nondestructive testing has been waived, tubes equipped so that a fraction of the maximum unbalance signal is
shall be subjected to a nondestructive test. The manufacturer able to be selected, the following percent maximum unbalance
shall select the nondestructive test that is most suitable for the
signals shall be used.
tube size and the application.
3
B 135 02
TABLE 3 Mechanical Property Requirements of Annealed Temper Tube
Rockwell Average Grain
Temper DesignationA
Copper Alloy UNS No. Wall Thickness, in. HardnessB Size, mm
Standard Former Scale Max Min Max
C22000 O60 soft anneal up to 0.045, incl 30T 30 0.025 0.060
C22000 O60 soft anneal over 0.045 F 70 0.025 0.060
C
C22000 O50 light anneal up to 0.045, incl 30T 37 0.035
C
C22000 O50 light anneal over 0.045 F 78 0.035
C26000, C33000, and O60 soft anneal up to 0.030, incl 30T 40 0.025 0.060
C33200
C26000, C33000, and O60 soft anneal over 0.030 F 80 0.025 0.060
C33200
C
C26000, C28000, C33000, O50 light anneal up to 0.030, incl 30T 60 0.035
C332000, and C37000
C
C26000, C28000, C33000, O50 light anneal over 0.030 F 90 0.035
C332000, and C37000
C27000, C27200, and O60 soft anneal up to 0.030, incl 30T 40 0.025 0.060
C27400
C27000, C27200, and O60 soft anneal over 0.030 F 80 0.025 0.060
C27400
C
C27000, C27200, and O50 light anneal up to 0.030, incl 30T 60 0.035
C27400
C
C27000, C27200, and O50 light anneal over 0.030 F 90 0.035
C27400
Maximum Percent Unbalance static pressure sufficient to subject the material to a fiber stress
Standard Tube Size, inch
Signal Magnitude of 7000 psi, determined by the following equation for thin
Up to and including 38 0.2
hollow cylinders under tension:
to 2 incl 0.3 P 5 2St/~D 2 0.8t!
12
(1)
Over 2 to 3 incl 0.4
11.2.2 Tubes that do not actuate the signalling device of the where:
eddy-current testers shall be considered as conforming to the P = hydrostatic pressure, psi;
requirements of this test. If reexamined or retested, tubes with t = wall thickness of the material, in.;
signals that are found to have been caused by minor mechani- D = outside diameter of the material, in.; and
S = allowable stress of the material.
cal damage, soil, or moisture, shall not be cause for rejection of
the tubes provided the tube dimensions are still within pre- 11.3.2 Pneumatic TestWhen specified, the tube shall be
scribed limits and the tube is suitable for its intended applica- subjected to an internal air pressure of 60 psig minimum for 5
tion. s without showing evidence of leakage. The test method used
11.3 A pressure test shall be specified for tube sizes over 318 shall provide for easy visual detection of any leakage, such as
in. in outside diameter or tube of dimensions beyond the by immersion of the tube under water or by the pressure
capabilities of the eddy-current test apparatus or as an alterna- differential method. Any evidence of leakage shall be cause for
tive to the eddy-current test. The purchaser shall have the rejection.
option to specify either a hydrostatic test in 11.3.1 or the
pneumatic test in 11.3.2. When, in the case where subsequent 12. Dimensions and Permissible Variations
testing by the purchaser establishes that the material does not 12.1 The dimensions and tolerances for material covered by
meet these requirements, then the tubes shall be subject to this specification shall be as prescribed in the current edition of
rejection. Specification B 251, with particular reference to Section 5 and
11.3.1 Hydrostatic TestWhen specified, the tube shall the following tables of that specification:
stand, without showing evidence of leakage an internal hydro- 12.2 Wall Thickness TolerancesSee 5.2, Tables 1 and 6.
4
B 135 02
12.3 Tolerances for Diameter or Distance Between Parallel 2 to 8 Entire lot
SurfacesSee 5.3, Tables 2 and 7. 9 to 90 8
91 to 150 12
12.4 Length TolerancesSee 5.5, Tables 3 and 4. 151 to 280 19
12.5 RoundnessSee 5.4. 281 to 500 21
12.6 Squareness of CutSee 5.6 501 to 1200 27
1201 to 3200 35
12.7 Straightness TolerancesFor round tubes see 5.7.1, 3201 to 10 000 38
Table 5. For rectangular including square tubes see 5.7.2. 10 001 to 35 000 46
12.8 Corner Radius for Rectangular Including Square 13.2 In all cases, the acceptance number is zero and the
TubesSee 5.8, Table 8. rejection number is one. Screening and resubmittal of samples
12.9 Twist Tolerances for Rectangular and Square Tubes from rejected lots for visual and dimensional examination is
See 5.9. acceptable. All defective items shall be replaced with accept-
13. Sampling for Visual and Dimensional Examination able items before lot acceptance.
13.1 Minimum sampling for visual and dimensional exami- 14. Workmanship, Finish, and Appearance
nation shall be as follows when specified by the purchaser in 14.1 Annealed tube shall be either bright annealed or acid
the inquiry, contract or order, for agencies of the U.S. Govern- cleaned after final annealing operations.
ment:
Lot Size (Pieces Per Lot) Sample Size 15. Keywords
15.1 brass tube; seamless brass tube; seamless tube
SUPPLEMENTARY REQUIREMENTS
The following supplementary requirements shall apply only when specified by the purchaser in the
inquiry, contract, or order, for agencies of the U. S. Government. Supplementary requirement S5 shall
apply only when specified.
S1. Referenced Documents unless disapproved by the purchaser at the time the order is
S1.1 The following documents of the issue in effect on date placed. The purchaser shall have the right to perform any of the
of material purchase form a part of this specification to the inspections or tests set forth when such inspections and tests
extent referenced herein: are deemed necessary to assure that the material conforms to
S1.1.1 Federal Standards:6 prescribed requirements.
Fed. Std. No. 102 Preservation, Packaging and Packing S3. Identification Marking
Levels
Fed. Std. No. 123 Marking for Shipment (Civil Agencies) S3.1 All material shall be properly marked for identification
Fed. Std. No. 185 Identification Marking of Copper and in accordance with Fed. Std. No. 185 except that the ASTM
Copper-Base Alloy Mill Products specification number and the alloy number shall be used.
S1.1.2 Military Standard:6 S4. Preparation for Delivery
MIL-STD-129 Marking for Shipment and Storage
S4.1 Preservation, Packaging, Packing:
S1.1.3 Military Specification:6
S4.1.1 Military AgenciesThe material shall be separated
MIL-C-3993 Packaging of Copper and Copper-Base Alloy
by size, composition, grade or class and shall be preserved and
Mill Products
packaged, Level A or C, packed, Level A, B, or C as specified
S2. Quality Assurance in the contract or purchase order, in accordance with the
S2.1 Responsibility for Inspection: requirements of MIL-C-3993.
S2.1.1 Unless otherwise specified in the contract or pur- S4.1.2 Civil AgenciesThe requirements of Fed. Std. No.
chase order, the manufacturer is responsible for the perfor- 102 shall be referenced for definitions of the various levels of
mance of all inspection and test requirements specified. Except packaging protection.
as otherwise specified in the contract or purchase order, the S4.2 Marking:
manufacturer shall use his own or any other suitable facilities S4.2.1 Military AgenciesIn addition to any special mark-
for the performance of the inspection and test requirements ing required by the contract or purchase order, marking for
shipment shall be in accordance with MIL-STD-129.
S4.2.2 Civil AgenciesIn addition to any special marking
6
Available from Standardization Documents Order Desk, Bldg. 4 Section D, 700 required by the contract or purchase order, marking for
Robbins Ave., Philadelphia, PA 19111-5098, Attn: NPODS. shipment shall be in accordance with Fed. Std. No. 123.
5
B 135 02
S5. Tubes for Voice and Pneumatic Service TABLE S5.1 Tubes for Voice and Pneumatic Service
Outside Inside Average Wall
S5.1 Tubes ordered to this supplement for voice and pneu- Size Diame- Diame- Diameter Thickness, Temper
matic service shall have dimensions, tolerances, and tempers as ter, in. ter, in. Tolerance, in. in.
specified in Table S5.1. For these tubes, the mercurous nitrate A 2.000 ... + 0.000 0.049 H80
test shall be required and nondestructive testing shall not be 0.004
B 2.000 ... + 0.000 0.109 H58
required. Copper plus sum of all named elements shall be 0.004
98.85 %. C ... 2.000 + 0.004 0.049 H80
0.000
D 2.250 ... + 0.000 0.065 H80
0.004
E ... 2.250 + 0.004 0.049 H80
0.000
F 3.000 ... + 0.000 0.049 H80
0.004
G 3.000 ... + 0.000 0.109 H58
0.004
H ... 3.000 + 0.004 0.049 H80
0.000
SUMMARY OF CHANGES
Committee B05 has identified the location of selected changes to this standard since the last issue (B 135 00)
that may impact the use of this standard.
ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentioned
in this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the risk
of infringement of such rights, are entirely their own responsibility.
This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and
if not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standards
and should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of the
responsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should
make your views known to the ASTM Committee on Standards, at the address shown below.
This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,
United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the above
address or at 610-832-9585 (phone), 610-832-9555 (fax), or [email protected] (e-mail); or through the ASTM website
(www.astm.org).