m28 Service Manual

SERVICEMANUALM28SUPERONECHIP
TCL OVERSEAS HOLDINGS CO.,LTD

URL://WWW.TCL.COM
TCL OVERSEAS HOLDINGS LIMITED Service Manual 1
Editors
Yu Guanghui Wu Dongju Qian Cheng
Yang Fujun Wang Xiehong Xu Fuming
Li Peiren Zhou Songming Wen Zi (Ms.)
Duncan Zhai Fu Yong Proton Sun
Overseas After-Sales Service
Tel: +86-752-2603986, 2607965, 2607897, 2605260, 2612763

Fax: +86-752-2608382
E-mail: [email protected]
2 Service Manual TCL OVERSEAS HOLDINGS LIMITED
CONTENTS
I. Servicing Precautions3
II. Product Specification4
III. Brief Introduction On Chassis...6
IV. IC Pin Description....10
V. Adjusting Description...39
VI. Troubleshooting46
VII. PCB Layout Diagram...58
VIII. Schematic Circuit Diagram..60
IX. Exploded View.61
X. Spare Parts List62
XI. Safety & EMC Components74
XII. Change Record75
* FOR INFORMATION ONLY

SERVICE MANUAL FOR M28 ONE-CHIP CHASSIS

PART I. Servicing Precautions
When working, the unit is with high voltage about 25KV inside. So, to avoid the risk of electric shock,
be careful to adjust the chassis!
1. Only qualified personnel should perform service procedures.
2. All specification must be met over line voltage ranger of 110V AC to 240V AC 50Hz/60Hz.
3. Do not operate in WET/DAMP conditions.
4. Portions of the power supply board are hot ground. The remaining boards are cold ground.
5. Discharge of CRT anode should be done only to CRT ground strap.
6. When fuse blow, ensure to replace a fuse with the same type and specification.
7. Keep the wires away from the components with high temperature or high voltage.
8. When replacing the resister with high power, keep it over the PCB about 10mm.
9. The CRT anode high voltage has been adjusted and set in the factory. When repairing the chassis,
do not make the high voltage exceed 27.5KV (The beam current is 0uA). Generally, the high voltage
is set on 25.5KV1.5KV (The beam current is 700uA).
* The values of parameters above are for information only.
10. Before return the fixed unit, do check all the covering of wires to ensure that not fold or not short
with any metal components. Check the entire protection units, such as control knobs, rear cabinet &
front panel, insulation resister & capacitor, mechanical insulators and so on.
11. There are some mechanical and electrical parts associating with safety (EMC) features (Generally
related to high voltage or high temperature or electric shock), these features cannot be found out from
the outside. When replace these components, perhaps the voltage and power suit the requirements, but
efficient X-ray protection may not be provided. All these components are marked with in the
schematic diagram. When replace these, youd better look up the components listed in this manual. If
the component you replaced not has the same safety (EMC) performance, harmful X-ray may be
produced.
PART II -Product Specification

1. Ambient Conditions:
1.1 Ambient Temperatures:
a. Operating: -10 ~ +40
b. Storage: -15 ~ +45
1.2 Humidity
a. Operation: <80%
b. Storage: <90%
1.3 Air Pressure: 86kpa ~ 106kpa
2. GENERAL SPECIFICATION
2.1 MPU & Chroma IC: TMPA8803CSN (One-Chip)
2.2 TV Broadcasting System

PAL DK/BG
SECAM DK/BG
NTSC 3.579/4.43 AV MODE
2.3 Scanning Lines & Frequencies

525/625 lines
15.625KHz/15.75KHz
50/60Hz
2.4 Color Sub-Carrier: 4.433MHz/3.579MHz
2.5 IF: Picture 38.9MHz Sound 5.5/6.5MHz
2.6 Power Consumption: 80W
2.7 Power Supply: AC 220V 50Hz10%
2.8 Audio Output Power (7%THD): 4W + 4W
2.9 Aerial Input Impedance: 75 Unbalanced Din Jack Ant.Input
2.10 Product Safety Requirement: VDE Approval
2.11 Product EMC/EMI Requirement: FTZ Approval
3. Basic Features of Controller

3.1 Channel Tuning Method: Voltage Synthesizer
3.2 Presettable Program: 100 Programs
3.3 Tuning for VHF and UHF Bands: Auto/Manual/Fine Tuning
3.4 Picture and Sound Adjustment

Bright, Contrast, Color and Volume Control
TINT Control (NTSC)
Sharpness Control
3.5 OSD
General Features (Volume, Brightness, Contrast, Color, Program, Band, Auto Search, Manual,
Tune, Muting, AV and Sleep Timer)
NICAM and Dual Language
German Stereo Indicator
3.6 Sleep Timer: 10-120 Minutes with 10Min.Increment
3.7 Auto Off When No Broadcasting Signal: 15 min
3.8 Full Function Infrared Remote Control
3.9 Remote Effective Distance: 8m
4. Construction of Front Panel

Main Power Switch
Remote Sensor
Standby Indicator
Menu Select
TV/AV Select
Program and Volume Up/Down
5. Construction of Real Panel

75 Aerial Terminal
RCA Socket Audio-R+L In/Out, Video- In/Out
Y/U/V Input
6. Other Information
6.1 Colour Temperature: 9300K X=284 Y=299
6.2 Magnetic Field: Bv=0.2~0.5Gs

PART III. Brief Introduction on Chassis
AV INPUT/
OUTPUT
RF IN
TUNER SAW NICAM BD AUDIO AMP
R/G/B
XTAL CRT
TMPA8803CPN(M28) DRIVE
OSC
I2C BUS
E2PROM
V OUTPUT
INFRARED REMOTE
REMOTE CONTROL
DPC
CONTROL RECEIVER
H OUTPUT
H DRIVE
FBT
SWITCH POWER
MC44608
The TV signal is amplified by the frequency mixing circuit of the tuner. Then the tuner output PIF and
SIF signals. The IF signals are amplified about 20dB by the pre IF amplifier (Q101). Having passed
the SAW, the IF signals go into the TMP8803CPN from pin 42 ,
41 . The IF signal pass the video
detect circuit to generate CVBS signal. Then the processor deals the signal with luminance and
chroma separation. The processor deals the luminance signal with Y-Delay, Y-Gamma correction, Y-hf
compensation and black strength, all which ensure that there are enough bandwidth and gain with Y
signal, so that the resolution of picture detail is improved and the Y signal is well timed with chroma
signal. The processor also deals the chroma signal with chroma sub-carrier recovery, color system
recognition and color signal decoding, then outputs B-Y and R-Y color difference signal. A matrix
circuit converts the color difference signal (Y, B-Y and R-Y) into primary color signal (R/G/B). On the
other hand, the processor separated the horizontal and vertical sync signal from the CVBS signal
which was generated by video detect circuit. Having passed the horizontal (or vertical) frequency
dividing circuit, the H (or V) OSC signal, which be generated by H-AFC (or V-AFC), is changed to H
(or V) drive signal. The H/V drive signal make the horizontal/vertical circuits and scan output circuit
to generate H/V saw tooth wave
1.Channel Section
The RF signal is converted into IF signal by the tuner. Then the IF signal cross the IF amplifier circuit
(pre IF amplifier) to get a gain about 15dB. By the coupling capacitance (c110) and the match
resistance (R114 56), the input resistance of the pre-IF amplifier match with the tuner. The signals
pass a parallel connection circuit with voltage NFB, which combines the advantages of low output
impedance, of wide dynamic range and of less components. R116 is a voltage NFB component, which
is used to adjust the gain in the pass band. Having been amplified by the IF amplifier, the IF signal
pass a SAW, and then come into TMPA8803CSN from pin41 and pin42 with balance. The processor
deal the IF signal with IF detection, PLL demodulation, IF AGC, AFC, video peak detection, and color
system recognition etc., then output a AGC signal from pin 43 to the tuner to adjust the input
amplitude of IF signal. R217, C218 and C219 make up of picture IF PLL circuit, which is used to
control IF detection. IC201 output a sound IF signal from pin 31 and a video signal, which will be
amplified by Q209, from pin30. The processor output a sound system control signal to Q208. If the
processor output a high level from pin59 (sound detection), Q208 is on, and a video signal is separated
from the IF signal by a trap. With capacitance coupling, the video signal comes into IC201 from pin26,
and then it is selected by inner switches and output from pin45. Having come out, the video signal will
be amplified by Q210, and a sync signal will be separated by a sync separate circuit which is made up
by C208, Q202 and Q203. Then the video come into inner 870X CPU module from IC201 pin62 to
detect whether the signal is live signal.
Tuning control and band switch control circuits

The processor output a tuning control signal from pin60. The control signal will pass Q103 common
emitter amplifying circuit, then an integrating circuit. Finally, it is added to the VT terminal to provide
all channels tuning voltage for the tuner to stabilize the channels.
2.Vertical Output Section

TMPA8803CSN outputs vertical saw-tooth wave from pin 16. It come to pin5 of LA7840 with DC
coupling, and is amplified by inner difference amplifier. Pin4 of LA7840 is the same phase input
terminal. R307 and R308 are DC offset resistances. C305 is a filter capacitor. In application to M28,
pin4 of la7840 is fixed as the DC amplify ref terminal. The amplified saw tooth wave come out la7840
from pin2 and make the deflect coil to generate the deflect current. R314 and C301 filtrate the
inductive interference from the horizontal deflect coil. R317 and C309 are used to eliminate spurious
oscillation generated by the deflect coil and distributed capacitance resonance. C308, R313, C307 and
accessory circuit are in charge of draw AC saw tooth wave out at the deflect coil terminal connected
with R315 & R316, and feedback to the input terminal of la7840 (pin5) to correct the linearity of
horizontal scan. C306 is a high frequency decoupling capacitor. D301 and C303 make up of a voltage
pump up circuit. La7840 output a vertical kickback impulse from pin7 to locate the OSD characters.
3.Horizontal Output Section

The processor outputs horizontal drive impulse from pin 13. The drive impulse is done with voltage
division by R238 and R401, and then comes to the base of the drive triode (Q401). C401 is used to
eliminate the noise in the H drive impulse. T401 is a horizontal drive transformer. Q402 is a horizontal
output triode with a damper inside. L402 is connected with the emitter of the horizontal output diode
to eliminate the radiation and to improve the distortions at the cross of vertical and horizontal white
lines. C406 and C402 are retrace capacitors and C421 is an s-correct capacitor. L441 and L442 are
horizontal linear inductors. R441 is used to eliminate the parasitic oscillation caused by horizontal
linear inductors. C420, R413 and D411 are used to correct the M-distortion in horizontal direction.
C422, R415 and R415A are coupling components for the horizontal retrace impulse, which are feed
back to pin 12 of TMPA8803CSN. D404 is a negative peak-killer diode.
Horizontal scanning distortion and the method to compensate it

The deflect coil and the horizontal output triode have some resistance R while they are ducting. The
resistance R will cause the non-linear distortion, which means that the right direction scanning speed
of the electron beam becomes slower, and the right of the raster is compressed to generate distortion.
We use a horizontal linear adjuster to compensate this kind of distortion. We use L412 and L411 as the
H linear adjusters in H scanning section of M28 chassis. R411, which is parallel connected with L411
and L412, is a despiking resistance for preventing the oscillation by compensating inductor and the
stray capacitance. The linear adjuster is a transductor coil with a magnetic core inside. If the current,
which pass the linear adjuster coil, increase to a certain value, the magnetic core becomes saturated to
decrease the inductance of the linear adjustment inductor. If the +B is steady, the increase speed of Iy
is faster to compensate the reducing of deflecting current by the resistance R mention above.
We can adjust the magnetic core to chang the inductance of the linear compensate inductor to adjust
the H linearity.
The EHT generation circuit

The FBT supply the anode high voltage, focus voltage and screen voltage for M28 chassis. D401 and
C408 are in charge of regulating the primary impulse of the transformer to output a voltage of 190V
for the video amplifiers. The ( 10 ) ~ ( 8 ) coils of the FBT supply the heater with power. Having
passed the divider and clipping circuits, which are maded up by R415, R415A, C422 and D404, the
H retrace impulses getting out from ( 3 ) ~ ( 10 ) coils are inputed to pin12 of TMPA8803CSN to
generate sand castle impulse.
To limit the beam current in a safe range, we add a ABL circuit in M28 chassis. We add two sampling
resistances (R414, R415) between +24V power supply and pin7 of the FBT. The voltage at the joint of
the two resistances is feed back to pin27 of TMPA8803CSN to control bright and contrast to limit the
beam current. It is also in charge of regulating EHT. C410 is a fliter capacitor for ABL voltage.
The impulses, which are induced by secondary coil 5, are changed to 12V once passed the regulating
and fliting circuit made up by D402 and C413. IC401 change 12V power supply to 9V for many
circuits, such as R/G/B output circuit of TMPA8803CSN, IC4053, pre IF-amplifier circuit, bright dots
killer circuit and S terminal circuit. IC402 outputs a 5V power supply for the keyboard circuit. C418,
C417, C423 and C425 are fliter capacitors. D402 and C413 are incharge of regulating and flitering for
the output of coil6 to supply the V scanning output section with 24V power. The 24V is added to the
upper terminal of the V deflecting yoke as the DC bias for the movement of V center.
Extension distortion and compensation

This kind of distortion is mainly caused by the structure of CRT. Due to the srcreen of SF CRT is not a
ture flat screen, the distances from the deflecting center to the screen are not the same. The scanning
speed of the electron beam is uniform. If the electron beam scannning the screen equally with the
effect of ture linear sawtooth current, the E-W sides of the picture are stretched. That is the extension
distortion. Usually, we add a S-correct capacitor in series with the deflecting coil to compensate this
kind of distortion. The integral character of S-correct capacitor make the current waveform S shape.
So the scanning speed of electron beam at the center of screen is faster than the one at the side. So this
action can correct the extension distortion. C421 is a S-correct capacitor. The capacitance is inverse
ratio with the correcting effect.
PART IV. IC Pin Description
1. MC44608-High Voltage PWM Controller
Pin Name Description

The Demag pin offers 3 different functions: Zero voltage crossing detection
(50mV), 24A current detection and 120A current detection. The 24A
1 Demag
level is used to detect the secondary reconfiguration status and the 120A level
to detect an Over Voltage status called Quick OVP.
The Current Sense pin senses the voltage developed on the series resistor
inserted in the source of the power MOSFET. When Isense reaches 1V, the
Driver output (pin 5) is disabled. This is known as the Over Current Protection
Isense function. A 200A current source is flowing out of the pin 3 during the
2
startup phase and during the switching phase in case of the Pulsed Mode of
operation. A resistor can be inserted between the sense resistor and the pin 3,
thus a programmable peak current detection can be performed during the SMPS
standby mode.
A feedback current from the secondary side of the SMPS via the optocoupler is
Control Input
3 injected into this pin. A resistor can be connected between this pin and GND to
allow the programming of the Burst duty cycle during the Standby mode.
4 Ground This pin is the ground of the primary side of the SMPS.
The current and slew rate capability of this pin are suited to drive Power
5 Driver
MOSFETs.
This pin is the positive supply of the IC. The driver output gets disabled when
VCC the voltage becomes higher than 15V and the operating range is between 6.6V
6
and 13V. An intermediate voltage level of 10V creates a disabling condition
called Latched Off phase.
7 This pin is to provide isolation between the Vi pin 8 and the VCC pin 6.
This pin can be directly connected to a 500V voltage source for startup
function of the IC. During the Startup phase a 9 mA current source is internally
8 Vi
delivered to the VCC pin 6 allowing a rapid charge of the VCC capacitor. As
soon as the IC startsup, this current source is disabled.
TCL OVERSEAS HOLDINGS LIMITED Service Manual11
OPERATING DESCRIPTION
Regulation
The pin 3 senses the feedback current provided by the opto-coupler. During the switching phase the
switch S2 is closed and the shunt regulator is accessible by the pin 3. The shunt regulator voltage is
typically 5V. The dynamic resistance of the shunt regulator represented by the zener diode is 20:.
The gain of the Control input is given on Figure 10 which shows the duty cycle as a function of the
current injected into the pin 3.
A 4KHz filter network is inserted

between the shunt regulator and the
PWM comparator to cancel the high
frequency residual noise.
The switch S3 is closed in Standby

mode during the Latched Off Phase
while the switch S2 remains open. (See
section PULSED MODE DUTY
CYCLE CONTROL).
The resistor Rdpulsed (Rduty cycle

burst) has no effect on the regulation
process. This resistor is used to
determine the burst duty cycle described in the chapter Pulsed Duty Cycle Control on page 8.
PWM Latch
The MC44608 works in voltage mode. The ontime is controlled by the PWM comparator that
compares the oscillator sawtooth with the regulation block output.
The PWM latch is initialized by the

oscillator and is reset by the PWM
comparator or by the current sense
comparator in case of an over current.
This configuration ensures that only a
single pulse appears at the circuit
output during an oscillator cycle.
Current Sense
The inductor current is converted to a
positive voltage by inserting a ground
reference sense resistor RSense in series
with the power switch.
The maximum current sense threshold is fixed at 1V. The peak current is given by the following
equation:
Ipkmax = 1/Rsense(:) (A)
In standby mode, this current can be lowered as due to the activation of a 200PA current source:
IpkMAX-STBY
The current sense input consists of a filter (6k:, 4pF) and of a leading edge blanking. Thanks to that,
this pin is not sensitive to the power switch turn on noise and spikes and practically in most
applications, no filtering network is required to sense the current.
Finally, this pin is used:

as a protection against over currents (Isense > I)
as a reduction of the peak current during a Pulsed Mode switching phase.
The overcurrent propagation delay is reduced by producing a sharp output turn off (high slew rate).
This results in an abrupt output turn off in the event of an over current and in the majority of the
pulsed mode switching sequence.
Demagnetization Section
The MC44608 demagnetization
detection consists of a
comparator designed to compare
the VCC winding voltage to a
reference that is typically equal
to 50mV.
This reference is chosen low to

increase effectiveness of the
demagnetization detection even
during startup.
A latch is incorporated to turn

the demagnetization block
output into a low level as soon
as a voltage less than 50 mV is
detected, and to keep it in this
state until a new pulse is
generated on the output. This
avoids any ringing on the input
signal which may alter the
demagnetization detection.
For a higher safety, the

demagnetization block output is
also directly connected to the
output, which is disabled during the demagnetization phase.
The demagnetization pin is also used for the quick, programmable OVP. In fact, the demagnetization
input current is sensed so that the circuit output is latched off when this current is detected as higher
than 120PA.
This function can be inhibited by grounding it but in this case, the quick and programmable OVP is
also disabled.
Oscillator
The MC44608 contains a fixed frequency oscillator. It is built around a fixed value capacitor CT
succesively charged and discharged by two distinct current sources ICH and IDCH. The window
comparator senses the CT voltage value and activates the sources when the voltage is reaching the
2.4V/4V levels.
The complete
demagnetization status
DMG is used to inhibit the
recharge of the CT capacitor.
Thus in case of incomplete
transformer demagnetization
the next switching cycle is
postpone until the DMG
signal appears. The
oscillator remains at 2.4V
corresponding to the
sawtooth valley voltage. In
this way the SMPS is
working in the so called SOPS mode (Self Oscillating Power Supply). In that case the effective
switching frequency is variable and no longer depends on the oscillator timing but on the external
working conditions (Refer to DMG signal in the Figure 5).
The OSC and Clock signals are provided according to the Figure 5. The Clock signals correspond to
the CT capacitor discharge. The bottom curve represents the current flowing in the sense resistor Rcs.
It starts from zero and stops when the sawtooth value is equal to the control voltage Vcont. In this way
the SMPS is regulated with a voltage mode control.
Overvoltage Protection
The MC44608 offers two OVP functions:
a fixed function that detects when VCC is higher than 15.4V
a programmable function that uses the demag pin. The current flowing into the demag pin is
mirrored and compared to the reference current Iovp (120PA). Thus this OVP is quicker as it is not
impacted by the VCC inertia and is called QOVP.
In both cases, once an OVP condition is detected, the output is latched off until a new circuit
STARTUP.
Startup Management
The Vi pin 8 is directly connected to the HV DC rail Vin. This high voltage current source is
internally connected to the
VCC pin and thus is used to
charge the VCC capacitor. The
VCC capacitor charge period
corresponds to the Startup
phase. When the VCC voltage
reaches 13V, the high voltage
9mA current source is
disabled and the device starts
working. The device enters
into the switching phase.
It is to be noticed that the maximum rating of the Vi pin 8 is 700V. ESD protection circuitry is not
currently added to this pin due to size limitations and technology constraints. Protection is limited by
the drainsubstrate junction in avalanche breakdown. To help increase the application safety against
high voltage spike on that pin it is possible to insert a small wattage 1k: series resistor between the
Vin rail and pin 8.
The Figure 6 shows the VCC voltage evolution in case of no external current source providing current
into the VCC pin during the switching phase. This case can be encountered in SMPS when the self
supply through an auxiliary winding is not present (strong overload on the SMPS output for example).
The Figure 16 also depicts this working configuration.
In case of the hiccup mode, the duty cycle of the switching phase is in the range of 10%.
Mode Transition
The LW latch Figure

7 is the memory of
the working status at
the end of every
switching sequence.
Two different cases
must be considered
for the logic at the
termination of the
SWITCHING
PHASE:
1. No Over Current
was observed
2. An Over Current was observed
These 2 cases are corresponding to the signal labeled NOC in case of No Over Current and OC in
case of Over Current. So the effective working status at the end of the ON time memorized in LW
corresponds to Q=1 for no over current and Q=0 for over current.
This sequence is repeated during the Switching phase.
Several events can occur:

1. SMPS switch OFF
2. SMPS output overload
3. Transition from Normal to Pulsed Mode
4. Transition from Pulsed Mode to Normal Mode

1. SMPS SWITCH OFF
When the mains is switched OFF, so long as the bulk electrolithic bulk capacitor provides energy to
the SMPS, the controller remains in the switching phase. Then the peak current reaches its maximum
peak value, the switching frequency decreases and all the secondary voltages are reduced. The VCC
voltage is also reduced. When VCC is equal to 10V, the SMPS stops working.
2. Overload
In the hiccup mode the 3 distinct phases are described as follows (refer to Figure 6):
The SWITCHING PHASE: The SMPS output is low and the regulation block reacts by increasing the
ON time (dmax = 80%). The OC is reached at the end of every switching cycle. The LW latch (Figure
7) is reset before the VPWM signal appears. The SMPS output voltage is low. The VCC voltage cannot
be maintained at a normal level as the auxiliary winding provides a voltage which is also reduced in a
ratio similar to the one on the output (i.e. Vout nominal / Vout shortcircuit). Consequently the VCC
voltage is reduced at an operating rate given by the combination VCC capacitor value together with the
ICC working consumption (3.2mA) according to the equation 2. When VCC crosses 10V the
WORKING PHASE gets terminated. The LW latch remains in the reset status.
The LATCHEDOFF PHASE: The VCC capacitor voltage continues to drop. When it reaches 6.5V
this phase is terminated. Its duration is governed by equation 3.
The STARTUP PHASE is reinitiated. The high voltage startup current source (ICC1 = 9mA) is
activated and the MODE latch is reset. The VCC voltage ramps up according to the equation 1. When it
reaches 13V, the IC enters into the SWITCHING PHASE.
The NEXT SWITCHING PHASE: The high voltage current source is inhibited, the MODE latch
(Q=0) activates the NORMAL mode of operation. Figure 2 shows that no current is injected out pin 2.
The over current sense level corresponds to 1V.
As long as the overload is present, this sequence repeats. The SWITCHING PHASE duty cycle is in
the range of 10%.
3. Transition from Normal to Pulsed Mode

In this sequence the secondary side is reconfigured (refer to the typical application schematic on page
13). The high voltage output value becomes lower than the NORMAL mode regulated value. The
TL431 shunt regulator is fully OFF. In the SMPS standby mode all the SMPS outputs are lowered
except for the low voltage output that supply the wakeup circuit located at the isolated side of the
power supply. In that mode the secondary regulation is performed by the zener diode connected in
parallel to the TL431.
The secondary reconfiguration status can be detected on the SMPS primary side by measuring the
voltage level present on the auxiliary winding Laux. (Refer to the Demagnetization Section). In the
reconfigured status, the Laux voltage is also reduced. The VCC selfpowering is no longer possible
thus the SMPS enters in a hiccup mode similar to the one described under the Overload condition.
In the SMPS standby mode the 3 distinct phases are:

The SWITCHING PHASE: Similar to the Overload mode. The current sense clamping level is
reduced according to the equation of the current sense section, page 5. The C.S. clamping level
depends on the power to be delivered to the load during the SMPS standby mode. Every switching
sequence ON/OFF is terminated by an OC as long as the secondary Zener diode voltage has not been
reached. When the Zener voltage is reached the ON cycle is terminated by a true PWM action. The
proper SWITCHING PHASE termination must correspond to a NOC condition. The LW latch stores
this NOC status.
The LATCHED OFF PHASE: The MODE latch is set.
The STARTUP PHASE is similar to the Overload Mode. The MODE latch remains in its set status
(Q=1).
The SWITCHING PHASE: The Standby signal is validated and the 200PA is sourced out of the
Current Sense pin 2.

4. Transition from Standby to Normal
The secondary reconfiguration is removed. The regulation on the low voltage secondary rail can no
longer be achieved, thus at the end of the SWITCHING PHASE, no PWM condition can be
encountered. The LW latch is reset.
At the next WORKING PHASE a NORMAL mode status takes place.
In order to become independent of the recovery time SWITCHING PHASE constant on the secondary
side of the SMPS an additional reset input R2 is provided on the MODE latch. The condition
Idemag<24PA corresponds to the activation of the secondary reconfiguration status. The R2 reset
insures a return into the NORMAL mode following the first corresponds to 1V. STARTUP PHASE.
Pulsed Mode Duty Cycle Control

During the sleep mode of the SMPS the switch S3 is closed and the control input pin 3 is connected to
a 4.6V voltage source thru a 500: resistor. The discharge rate of the VCC capacitor is given by
ICClatch (device consumption during the LATCHED OFF phase) in addition to the current drawn out
of the pin 3. Connecting a resistor between the Pin 3 and GND (RDPULSED) a programmable current is
drawn from the VCC through pin 3. The duration of the LATCHED OFF phase is impacted by the
presence of the resistor RDPULSED. The equation 3 shows the relation to the pin 3 current.
Pulsed Mode Phases

Equations 1 through 8 define and predict the effective behavior during the PULSED MODE operation.
The equations 6, 7, and 8 contain K, Y, and D factors. These factors are combinations of measured
parameters. They appear in the parameter section K factors for pulsed mode operation page 4. In
equations 3 through 8 the pin 3 current is the current defined in the above section Pulsed Mode Duty
Cycle Control.
2. TDA9801-Single standard VIF-PLL demodulator and FM-PLL detector
FUNCTIONAL DESCRIPTION
SYMBOL PIN DESCRIPTION

VIF1 1 VIF differential input 1
VIF2 2 VIF differential input 2

TOP 3 tuner AGC TakeOver Point (TOP) connection
ADJ 4 phase adjust connection
MUTE 5 sound mute switch connection
TPLL 6 PLL time constant connection
CVBS 7 CVBS (positive) video output
n.c. 8 not connected
AF 9 AF output
DAF 10 AF amplifier decoupling capacitor connection
SI 11 sound intercarrier input
TAGC 12 tuner AGC output
VSO 13 video and sound intercarrier output
VI 14 buffer amplifier video input
AFC 15 AFC output
VCO1 16 VCO1 reference circuit for 2fPC
VCO2 17 VCO2 reference circuit for 2fPC
GND 18 ground supply (0 V)
AGC 19 AGC detector capacitor connection
VP 20 supply voltage (+5 V)
Stage IF amplifier
The VIF amplifier consists of three AC-coupled differential amplifier stages. Each differential stage
comprises a feedback network controlled by emitter degeneration.
AGC detector, IF AGC and tuner AGC

The automatic control voltage to maintain the video output signal at a constant level is generated in
accordance with the transmission standard. Since the TDA9801 is suitable for negative modulation
only the peak sync pulse level is detected.
The AGC detector charges and discharges capacitor CAGC to set the IF amplifier and tuner gain. The
voltage on capacitor CAGC is transferred to an internal IF control signal, and is fed to the tuner AGC to
generate the tuner AGC output current on pin TAGC (open-collector output). The tuner AGC takeover
point level is set at pin TOP. This allows the tuner to be matched to the SAW filter in order to achieve
the optimum IF input level.
Frequency detector and phase detector

The VIF amplifier output signal is fed into a frequency detector and into a phase detector. During
acquisition the frequency detector produces a DC current proportional to the frequency difference
between the input and the VCO signal. After frequency lock-in the phase detector produces a DC
current proportional to the phase difference between the VCO and the input signal. The DC current of
either frequency detector or phase detector is converted into a DC voltage via the loop filter which
controls the VCO frequency.
Video demodulator
The true synchronous video demodulator is realized by a linear multiplier which is designed for low
distortion and wide bandwidth. The vision IF input signal is multiplied with the in phase component
of the VCO output. The demodulator output signal is fed via an integrated low-pass filter (fg = 12
MHz) for suppression of the carrier harmonics to the video amplifier.
VCO, AFC detector and travelling wave divider

The VCO operates with a symmetrically connected reference LC circuit, operating at the double
vision carrier frequency. Frequency control is performed by an internal variable capacitor diode.
The voltage to set the VCO frequency to the actual double vision carrier frequency is also amplified
and converted for the AFC output current.
The VCO signal is divided-by-2 with a Travelling Wave Divider (TWD) which generates two
differential output signals with a 90 degree phase difference independent of the frequency.
Video amplifier
The composite video amplifier is a wide bandwidth operational amplifier with internal feedback. A
nominal positive video signal of 1 V (p-p) is present at pin VSO.
Buffer amplifier and noise clipper

The input impedance of the 7 dB wideband CVBS buffer amplifier (with internal feedback) is suitable
for ceramic sound trap filters. Pin CVBS provides a positive video signal of 2 V (p-p). Noise clipping
is provided internally.
Sound demodulation
LIMITER AMPLIFIER
The FM sound intercarrier signal is fed to pin SI and through a limiter amplifier before it is
demodulated. The result is high sensitivity and AM suppression. The limiter amplifier consists of 7
stages which areinternally AC-coupled in order to minimizing the DC offset.
FM-PLL DETECTOR
The FM-PLL demodulator consists of an RC oscillator, loop filter and phase detector. The oscillator
frequency is locked on the FM intercarrier signal from the limiter amplifier. As a result of this locking,
the RC oscillator is frequency modulated. The modulating voltage (AF signal) is used to control the
oscillator frequency. By this, the FM-PLL operates as an FM demodulator.
AF AMPLIFIER
The audio frequency amplifier with internal feedback is designed for high gain and high
common-mode rejection. The low-level AF signal output from the FM-PLL demodulator is amplified
and buffered in a low-ohmic audio output stage. An external decoupling capacitor CDAF removes the
DC voltage from the audio amplifier input.

By using the sound mute switch (pin MUTE) the AF amplifier is set in the mute state.
3. TDA9874A Digital TV sound demodulator/decoder

EXTIR 1 external audio input right channel
EXTIL 2 external audio input left channel
Vref2 3 analog reference voltage for DAC and operational amplifiers
P2 4 second general purpose I/O pin
OUTM 5 analog output mono
VSSA4 6 analog ground supply 4 for analog back-end circuitry
OUTL 7 analog output left
OUTR 8 analog output right
VDDA1 9 analog supply voltage 1; back-end circuitry 5 V
VSSA1 10 analog ground supply 1; back-end circuitry
VSSD1 11 digital ground supply 1; core circuitry
VDDD1 12 digital supply voltage 1; core voltage regulator circuitry
VSSD2 13 digital ground supply 2; core circuitry
TP2 14 additional test pin 2; connected to VSSD for normal operation
NICAM 15 serial NICAM data output (at 728 kHz)
TP1 16 additional test pin 1; connected to VSSD for normal operation
PCLK 17 NICAM clock output (at 728 kHz)
ADDR1 18 first I2C-bus slave address modifier input
XTALO 19 crystal oscillator output
XTALI 20 crystal oscillator input
TEST2 21 test pin 2; connected to VSSD for normal operation
Iref 22 resistor for reference current generation; front-end circuitry
ADDR2 23 second I2C-bus slave address modifier input
VSSA2 24 analog ground supply 2; analog front-end circuitry
VDEC 25 analog front-end circuitry supply voltage decoupling
TEST1 26 test pin 1; connected to VSSD for normal operation
SIF2 27 sound IF input 2
Vref1 28 reference voltage; for analog front-end circuitry
SIF1 29 sound IF input 1
CRESET 30 capacitor for Power-on reset
VSSA3 31 digital ground supply 3; front-end circuitry
VDDA3 32 analog front-end circuitry regulator supply voltage 3 (5 V)
SCL 33 I2C-bus serial clock input
SDA 34 I2C-bus serial data input/output
SDO 35 I2S-bus serial data output
WS 36 I2S-bus word select input/output
SCK 37 I2S-bus clock input/output
SYSCLK 38 system clock output

VDDD3 39 digital supply voltage 3; digital I/O pads
VSSD3 40 digital ground supply 3; digital I/O pads
P1 41 first general purpose I/O pin
MONOIN 42 analog mono input
Description of the demodulator and decoder section
1. SIF INPUTS
Two inputs are provided, pin SIF1 and pin SIF2. For higher SIF
signal levels the SIF input can be attenuated with an internal
switchable 10 dB resistor divider. As no specific filters are
integrated, both inputs have the same specification giving
flexibility in application. The selected signal is passed through
an AGC circuit and then digitized by an 8-bit ADC operating at
24.576 MHz.
2. AGC
The gain of the AGC amplifier is controlled from the ADC
output by means of a digital control loop employing hysteresis.
The AGC has a fast attack behaviour to prevent ADC overloads,
and a slow decay behaviour to prevent AGC oscillations. For
AM demodulation the AGC must be switched off. When
switched off, the control loop is reset and fixed gain settings can
be chosen. The AGC can be controlled via the I2C-bus.
3. MIXER
The digitized input signal is fed to the mixers, which mix one or
both input sound carriers down to zero IF. A 24-bit control word
for each carrier sets the required frequency. Access to the mixer
2
control word registers is via the I C-bus or via Easy Standard Programming (ESP). When receiving
NICAM programs, a feedback signal is added to the control word of the second carrier mixer to
establish a carrier-frequency loop.
4. FM AND AM DEMODULATION
An FM or AM input signal is fed through a switchable band-limiting filter into a demodulator that can
be used for either FM or AM demodulation. Apart from the standard (fixed) de-emphasis
characteristic, an adaptive de-emphasis is available for Wegener-Panda 1 encoded satellite programs.
5. FM DECODING
A 2-carrier stereo decoder recovers the left and right signal channels from the demodulated sound
carriers. Both the European and Korean stereo systems are supported.
Automatic FM dematrixing is also supported, which means that the FM sound mode identification
(mono, stereo or dual) switches the FM dematrix directly. No loop via the microcontroller is needed.
For highly overmodulated signals, a high deviation mode for monaural audio sound single carrier
demodulation can be selected.
NICAM decoding is still possible in high deviation mode.
6. FM IDENTIFICATION
The identification of the FM sound mode is performed by AM synchronous demodulation of the pilot
and narrow-band detection of the identification frequencies. The result is available via the I2C-bus
interface. A selection can be made via the I2C-bus for B/G, D/K and M standards, and for three
different time constants that represent different trade-offs between speed and reliability of
identification. A pilot detector allows the control software to identify an analog 2-carrier (A2)
transmission within approximately 0.1 s.
Automatic FM dematrixing, depending on the identification, is possible.

7. NICAM DEMODULATION
The NICAM signal is transmitted in a DQPSK code at a bit rate of 728 kbits/s. The NICAM
demodulator performs DQPSK demodulation and passes the resulting bitstream and clock signal to the
NICAM decoder and, for evaluation purposes, to various pins.
A timing loop controls the frequency of the crystal oscillator to lock the sampling instants to the
symbol timing of the NICAM data.
8. NICAM DECODING
The device performs all decoding functions in accordance with the EBU NICAM 728 specification.
After locking to the frame alignment word, the data is descrambled by applying the defined
pseudo-random binary sequence. The device then synchronizes to the periodic frame flag bit C0.
The status of the NICAM decoder can be read out from the NICAM status register by the user. The
OSB bit indicates that the decoder has locked to the NICAM data. The VDSP bit indicates that the
decoder has locked to the NICAM data and that the data is valid sound data. The C4 bit indicates that
the sound conveyed by the FM mono channel is identical to the sound conveyed by the NICAM
channel.
The error byte contains the number of sound sample errors (resulting from parity checking) that
occurred in the past 128 ms period. The Bit Error Rate (BER) can be calculated using the following
equation:
BER = bit errors / total bits error byte h 1.74 h10-5
9. NICAM AUTO-MUTE
This function is enabled by setting bit AMUTE to logic 0. Upper and lower error limits may be
defined by writing appropriate values to two registers in the I2C-bus section. When the number of
errors in a 128 ms period exceeds the upper error limit, the auto-mute function will switch the output
sound from NICAM to whatever sound is on the first sound carrier (FM or AM) or to the analog mono
input. When the error count is smaller than the lower error limit, the NICAM sound is restored.
The auto-mute function can be disabled by setting bit AMUTE to logic 1. In this case clicks become
audible when the error count increases. The user will hear a signal of degrading quality.
If no NICAM sound is received, the outputs are switched from the NICAM channel to the 1st sound
carrier.
A decision to enable or disable the auto-mute is taken by the microprocessor based on an

interpretation of the application control bits C1, C2, C3 and C4, and possibly any additional strategy
implemented by the user in the microcontroller software.
When the AM sound in NICAM L systems is demodulated in the 1st sound IF and the audio signal
connected to the mono input of the TDA9874A, the controlling microprocessor has to ensure
switching from NICAM reception to mono input, if auto-muting is desired. This can be achieved by
setting bit AMSEL = 1 and bit AMUTE = 0.

10. CRYSTAL OSCILLATOR
The digital controlled crystal oscillator (DCXO) is fully integrated. Only an external 24.576 MHz
crystal is required.
11. TEST PINS

All test pins are active HIGH. In normal operation of the device they can be left open-circuit, as they
have internal pull-down resistors. Test functions are for manufacturing tests only and are not available
to customers.
12. POWER FAIL DETECTOR

The power fail detector monitors the internal power supply for the digital part of the device. If the
supply has temporarily been lower than the specified lower limit, the power failure register bit PFR in
subaddress 0, will be set to logic 1. Bit CLRPFR, slave register subaddress 1, resets the Power-on
reset flip-flop to logic 0. If this is detected, an initialization of the TDA9874A has to be performed to
ensure reliable operation.
13. POWER-ON RESET

The reset is active LOW. In order to perform a reset at power-up, a simple RC circuit may be used
which consists of an integrated passive pull-up resistor and an external capacitor connected to ground.
The pull-up resistor has a nominal value of 50 k, which can easily be measured between pins
CRESET and VDDD3. Before the supply voltage has reached a certain minimum level, the state of
the circuit is completely undefined and remains in this undefined state until a reset is applied.
The reset is guaranteed to be active

when:
The power supply is within the
specified limits (4.5 to 5.5 V)
The crystal oscillator (DCXO) is
functioning
The voltage at pin CRESET is
below 0.3VDDD (1.5 V if VDDD
= 5.0 V, typically below 1.8 V).
The required capacitor value
depends on the gradient of the
rising power supply voltage. The time constant of the RC circuit should be clearly larger than the rise
time of the power supply (to make sure that the reset condition is always satisfied), even when
considering tolerance spreading. To avoid problems with a too slow discharging of the capacitor at
power-down, it may be helpful to add a diode from pin CRESET to VDDD.
It should be noted that the internal ESD protection diode does not help here as it only conducts at
higher voltages. Under difficult power supply conditions (e.g. very slow or non-monotonic ramp-up),
it is recommended to drive the reset line from a microcontroller port or the like.
Description of the DSP
1. LEVEL SCALING
All input channels to the digital crossbar switch are equipped with a level adjustment facility to
change the signal level in a range of 15 dB. Adjusting the signal level is intended to compensate for
the different modulation parameters of the various TV standards. Under nominal conditions it is
recommended to scale all input channels to be 15 dB below full-scale. This will create sufficient
headroom to cope with overmodulation and avoids changes of the volume impression when switching
from FM to NICAM or vice versa.
2. NICAM PATH
The NICAM path has a switchable J17 de-emphasis.
3. NICAM AUTO-MUTE
If NICAM is received, the auto-mute is enabled and the signal quality becomes poor. The digital
crossbar switches automatically to FM, channel 1 or the analog mono input, as selected by bit AMSEL.
This automatic switching depends on the NICAM bit error rate. The auto-mute function can be
disabled via the I2C-bus.
4. FM (AM) PATH
A high-pass filter suppresses DC offsets from the FM demodulator that may occur due to carrier
frequency offsets, and supplies the FM monitor function with DC values, e.g. for the purpose of
microprocessor controlled carrier search or fine tuning functions.
An adaptive de-emphasis is available for Wegener-Panda 1 encoded satellite programs.
The de-emphasis stage offers a choice of settings for the supported TV standards.
The 2-channel decoder performs the dematrixing of (L + R), R to L and R signals of (L + R) and
(L R) to L and R signals or of channel 1 and channel 2 to L and R signals, as demanded by the
different TV standards or user preferences.
Automatic FM dematrixing is also supported.

Using the high deviation mode, only channel 1 (mono) can be demodulated. The scaling is 6 dB
compared to 2-channel decoding.
5. MONITOR
This function provides data words from the FM demodulator outputs and FM and NICAM signals for
external use, such as carrier search or fine tuning. The peak level of these signals can also be observed.
Source selection and data read out are performed via the I2C-bus.
6. DIGITAL CROSSBAR SWITCH

The input channels are derived from the FM and NICAM paths, while the output channels comprise
I2S-bus and the audio DACs to the analog crossbar switch. It should be noted that there is no
connection from the external analog audio inputs to the digital crossbar switch.
7. DIGITAL AUDIO OUTPUT

The digital audio output interface comprises an I2S-bus output port and a system clock output. The
I2S-bus port is equipped with a level adjustment facility that can change the signal level in a 15 dB
range in 1 dB steps. Muting is possible, too, and outputs can be disabled to improve EMC
performance.
The I2S-bus output matrix provides the functions for forced mono, stereo, channel swap, channel 1 or
channel 2.
Automatic selection for TV applications is possible. In this case the microcontroller program only has
to provide a user controlled sound A or sound B selection.
8. STEREO CHANNEL TO THE ANALOG CROSSBAR PATH

A level adjustment function is provided with control positions of 0 dB, +3 dB, +6 dB and +9 dB in
combination with the audio DACs. The Automatic Volume Level (AVL) function provides a constant
output level of 20 dB (full-scale) for input levels between 0 dB (full-scale) and 26 dB (full-scale).
There are some fixed decay time constants to choose from, i.e. 2, 4 or 8 seconds.
Automatic selection for TV applications is possible. In this case the microcontroller program only has
to provide a user controlled sound A or sound B selection.
9. GENERAL
The level adjustment functions can provide signal gain at multiple locations. Great care has to be
taken when using gain with large input signals, e.g., due to overmodulation, in order not to exceed the
maximum possible signal swing, which would cause severe signal distortion. The nominal signal level
of the various signal sources to the digital crossbar switch should be 15 dB below digital full-scale (15
dB full-scale).
Description of the analog audio section
1. ANALOG CROSSBAR SWITCH AND ANALOG MATRIX
The TDA9874A has one external analog stereo input, one mono input, one 2-channel and one
single-channel output port. Analog source selector switches are employed to provide the desired
analog signal routing capability, which is done by the analog crossbar switch section.
The basic signal routing philosophy of the TDA9874A is that each switch handles two signal channels
at the same time (e.g. left and right, language A and B) directly at the source.
Each source selector switch is followed by an analog matrix to perform further selection tasks, such as
putting a signal from one input channel, say language A, to both output channels or for swapping left
and right channels. The analog matrix provides the functions given in the follow table. Automatic
matrixing for TV applications is also supported.
All switches and matrices are controlled via the I2C-bus.
Analog matrix functions

MATRIX OUTPUT 2. EXTERNAL AND MONO INPUTS
MODE
L OUTPUT R OUTPUT The external and mono inputs accept signal levels of up
1 L input R input to 1.4 V (RMS). By adding external series resistors to
2 R input L input provide suitable attenuation, the external input could be
3 L input L input used as a SCART input. Whenever the external or mono
4 R input R input input is selected, the output of the DAC is muted to
improve the crosstalk performance.
3. AUDIO DACS
The TDA9874A comprises a 2-channel audio DAC and an additional single-channel audio DAC for
feeding signals from the DSP section to the analog crossbar switch. These DACs have a resolution of
15 bits and employ four-times oversampling and noise shaping.
4. AUDIO OUTPUT BUFFERS

The output buffers provide a gain of 0 dB and offer a muting possibility. The post filter capacitors of
the audio DACs are connected to the buffer outputs.
5. STANDBY MODE
Switch diagram for the analog audio section

The standby mode disables most functions and reduces power dissipation of the TDA9874A. It
provides no other function.

Internal registers may lose their information in standby mode. Therefore, the device needs to be
initialized on returning to normal operation. This can be accomplished in the same way as after a
Power-on reset.
Audio signal flow.

4. TDA7057AQ 2u8 W stereo BTL audio output amplifier with DC volume
control
Pinning
VC1 1 DC volume control 1
n.c. 2 not connected
Vl (1) 3 voltage input 1
VP 4 positive supply voltage
Vl (2) 5 voltage input 2
SGND 6 signal ground
VC2 7 DC volume control 2
OUT2+ 8 positive output 2
PGND2 9 power ground 2
OUT2 10 negative output 2
OUT1 11 negative output 1
PGND1 12 power ground 1
OUT1 13 positive output 1
The TDA7057AQ is a stereo output amplifier with two DC
volume control stages. The device is designed for TVs and
monitors, but is also suitable for battery-fed portable
recorders and radios.
In conventional DC volume control circuits the control or input stage is AC-coupled to the output
stage via external capacitors to keep the offset voltage low.
In the TDA7057AQ the two DC volume control stages are integrated into the input stages so that no
coupling capacitors are required and a low offset voltage is still maintained. The minimum supply
voltage also remains low.
The BTL principle offers the following advantages:

Lower peak value of the supply current
The frequency of the ripple on the supply voltage is twice the signal frequency.
Consequently, a reduced power supply with smaller capacitors can be used which results in cost
reductions.
For portable applications there is a trend to decrease the supply voltage, resulting in a reduction of
output power at conventional output stages. Using the BTL principle increases the output power.
The maximum gain of the amplifier is fixed at 40.5 dB. The DC volume control stages have a
logarithmic control characteristic. Therefore, the total gain can be controlled from +40.5 dB to 33 dB.
If the DC volume control voltage falls below 0.4 V, the device will switch to the mute mode.
The amplifier is a
short-circuit
protected to ground,
VP and across the
load. A thermal
protection circuit is
also implemented.
If the crystal
temperature rises
above +150 C
the gain will be
reduced, thereby
reducing the output
power.
Special attention is
given to switch-on
and switch-off
clicks, low HF
radiation and a
good overall
stability.
Block diagram.
5. TMPA8803CSN
The TMPA8803CSN is an integrated circuit for a PAL/NTSC
TV. It consists of two pieces of IC chip in one package, using
Multi-Chip-Package (MCP) technology. One is a micro
controller (MCU) and the other one is a signal processor (SP) for a color TV. The TV signal processor
contains PIF, SIF, Video, multi-standard chroma, Sync, RGB processors.
PINNING
SYMBOL PIN DESCRIPTION SYMBOL PIN DESCRIPTION
Input terminal for H correction and
BAND2 1 Band selector SIF in 33
2nd SIF.
Terminal to be connected capacitor
TV/AV 2 TV/AV switch DC NF 34 for DC Negative Feedback from SIF
Det output.
Terminal to be connected with loop
filter for PIF PLL. This terminal
KEY 3 Panel key input PIF PLL 35
voltage is controlled PIF VCO
frequency.
Vcc terminal for IF circuit. Supply
GND 4 GND IF vcc(5V) 36
5V.
Terminal to be
RESET 5 System clock reset output S-reg 37 connected capacitor for stabilizing
internal bias.
Terminal to be connected capacitor
X-TAL 6 Deepmph 38
for SIF Det De-Emphasis.
Xtal connecting pins
Terminal to be connected with IF
X-TAL 7 IF AGC 39
AGC filter.
Test pin for out-going test. Be tied to
TEST 8 IF GND 40 GND terminal for IF circuit.
low.
5V 9 Vdd Supply 5V IF in 41 Input terminals for IF signals. Pin41
and Pin42 are both input poles of
GND 10 GND for Slicer circuit IF in 42
differential amplifier.
Output terminal for RF AGC control
GND 11 GND terminal for Analog block. RF AGC 43
level.
FBP in Vcc terminal for Y/C circuit. Supply
12 Input terminal for FBP. Y/C 5V 44
/SCP out 5V.
Output terminal for Horizontal driving Output terminal for CVBS or Y signal
H out 13 AV out 45
pulse. selected by BUS (Video SW).
Terminal to be connected capacitor for
BLACK Terminal to be connected with Black
H-AFC 14 H AFC filter. This terminal voltage 46
DET Det filter for black stretch.
controls H VCO frequency.
Terminal to be connected capacitor to Terminal to be connected with APC
generate V saw signal. V saw filter for Chroma demodulation. This
V saw 15 APC FIL 47
amplitude is kept constant by V AGC terminal voltage controls frequency of
function. VCXO
Output terminal for Vertical driving Input terminal to sense ACB cathode
V out 16 IK in 48
pulse. current.
Vcc terminal for DEF circuit. Supply Vcc terminal for RGB circuit. Supply
H vcc 17 RGB 9V 49
9V. 9V.
N.C. 18 N.C. R out 50 Output terminals for R /G/B signal.
Cb 19 Input terminal for Cb signal. G out 51
Y in 20 Input terminal for Y signal. B out 52

Cr 21 Input terminal for Cr signal. GND 53 GND terminal for Analog block.
TV-GND 22 GND terminal for Digital block. GND 54 GND for Oscillator circuit
C in 23 Input terminal for Chroma signal. 5V 55 Vdd for Oscillator circuit Supply 5V
EXT in 24 Input terminal for Video signal. 50/60 56 PAL/NTSC selector
Vcc terminal for Digital block. This
DIG 5V 25 terminal voltage is clipped about 3.3V SDA 57 I2C bus serial data input /output
by regulator circuit.
TV in 26 Input terminal for Video signal. SCL 58 I2C bus serial clock input /output
ABCL in 27 Input terminal for ABL/ACL control. VOL 59 Volume control signal output
Audio out 28 Output terminal for Audio signal. VT 60 Tune voltage controller
IF vcc(9V) 29 Vcc terminal for IF circuit. Supply 9V. BAND1 61 Band selector
Output terminal for detected PIF
TV out 30 TV sync 62 Sync signal input
signal.
Output terminal for detected SIF Remote control signal preprocessor
SIF out 31 RMT in 63
signal. input
Input terminal for External Audio
EXT audio 32 POWER 64 LED output
signal.
SIGNAL PROCESSOR DESCRIPTIONS

1. Tank-coil-less PIF VCO
TMPA8803 adopts a tank-coil-less PIF VCO circuit, which has advantages of cost, performance of
weak IF input and easy to design PCB layout. The PIF PLL system has self-alignment circuit, so that
the micro controller needs only to order the PIF PLL system to start self-alignment through the IIC
bus. The self-alignment finishes within 50 msec.
2. Built-in Sound Band Pass Filter

A sound band pass filter is integrated on the chip for multi frequency SIF systems. The 1st SIF
demodulator multiplies PIF input signal and regenerated PIF carrier from VCO with 90-degree angle,
and gets multi-frequency SIF signal as 6.5MHz, 6.0MHz, 5.5MHz and 4.5MHz according to the SIF
system. A frequency converter converts one of those four SIF signals into 1 MHz-SIF signal by
selecting the converting frequency through the IIC bus. The built-in sound BPF rejects undesired
frequency components of 1MHz-SIF signal. A narrow-band 1 MHz PLL FM demodulator with no
external tank-coil achieves to output sound signal with better S/N ratio.
3. AFT
A recent IF system adopts a digital AFT circuit. But analog DC voltage is used as interface between
an IF system and a micro controller in the AFT control loop. TMPA8803 adopts a digital interface
through IIC bus shown as below.
4. Non-standard IF signals
TMPA8803 prepares ways for non-standard IF inputs. The OVER MOD switch is available for
over-modulated PIF signals in the condition of more than 87.5% modulation at 100 IRE, which is the
maximum modulation Standard of PAL and NTSC. In addition, TMPA8803 has capability to
modulate more than 400% over-modulated SIF signal without undesired voltage turning over also.
5. AV switch
The audio switch has one input for an external audio, and another for internal demodulated audio
signal. The switched audio signal goes into the audio attenuator, which has controllability of audio
gain from 0 dB to 80dB or less with near log curve characteristic.
The video switch has one input for an external CVBS or S-VHS signal, the other for the demodulated
TV video signal and the last for an external YCbCr signal, mainly coming form a DVD player. The
Cin terminal for the external S-VHS signal has capability to detect DC level of the input signal, and
the micro controller can read the result as Cin DC through the IIC bus. This function may prepare a
way for automatic switching, when inserting S-VHS connection, by means of software control.
A monitor output is available with the selected video signal. In the case of selecting S-VHS input, Y
and C signals are mixed for the monitor output. This output is useful for signal detecting by the TC3
counting of the micro controller through an external LPF circuit for strict signal detecting
performance.
6. Asymmetric Sharpness
External analog circuits are likely to generate over-shoot signal. The asymmetric sharpness circuit is
provided to compensate this undesired signal. It is possible to get more gain of pre-shoot than
over-shoot by using the asymmetric sharpness, instead of that a conventional sharpness function
generates both pre-shoot and over-shoot symmetrically.
7. Scan Velocity Modulation (SVM)

The SVM output is available for a large screen size TV. The SVM or the monitor output is selectable
at pin45 through the IIC bus. The SVM gain and timing is also selectable to match an external SVM
drive circuit.
8. Chroma demodulator
The multi-color chroma demodulator is integrated with the automatic color system detection. The
1H-delay line is integrated on the chip for PAL chroma demodulation. The 1H-delay line can acts as a
chroma comb filter on NTSC chroma system.
9. Base Band Color System

TMPA8803 features a base band color system for a YCbCr inputs capability for a DVD and a SDTV
signals. Those signals are demodulated out side of TMPA8803, so that color signals (Cb, Cr) has
different color level, different demodulation angle and different relative amplitude from the color
signals demodulated by the internal chroma demodulator of TMPA8803. The base band color system
is required to have control functions of color saturation, TINT and relative amplitude, and TMPA8803
has all of these functions in it. Because of base band TINT function, TMPA8803 has capability to
control PAL TINT, which is basically hard to control on a conventional signal processor IC. Of course
the control software can inhibit the PAL TINT function.
YCbCr inputs are also available for PIP operation with Ys input at pin18. In case of no PIP application,
connecting the pin18 to GND via a 10k-ohm resister is recommended.
10. AKB (Auto-Kine-Bias) system

TMPA8803 provides AKB capability with the software control, for automatic dark and bright level
control at the manufactures factory. TMPA8803 includes circuits below as hardware on the chip.
(1) AKB reference pulse generator

(2) IK feedback input
(3) comparaters to check feedback level
(4) read bus to know the result of comparison
The software can achieve AKB functionality by

(5) analyzing the comparison result
(6) controlling cutoff and drive through the IIC bus.
11. Transparent OSD interface

TMPA8803 provides a transparent OSD capability. A conventional OSD system provides a half-tone
function for OSD interface, by reducing the gain of a main picture signal during high period of Ym
signal from the micro controller. TMPA8803 has one more control line as I for OSD from the micro
controller, which enables to put a color on the same area of half-tone, so that software can achieve a
see-through color menu by using the transparent OSD.
12. Noise Level Detection

The Noise level detector is integrated. The result can be read through the IIC bus. According to the
result, the micro controller can adjust level of some controls in the signal processor. For example,
(1)When a noisy signal comes in, horizontal synchronization is influenced and the picture on the
screen looks bad. Selecting less H-AFC gain makes the picture looks better.
(2)When a noisy signal comes in, SECAM system causes very strong color noise. Reducing color
saturation level makes noisy impression better.
(3)When a very noisy signal comes in, the vertical frequency detector sometimes makes
miss-detection, and causes vertical jittering. Selecting the auto-50Hz mode or auto-60Hz mode,
according to the vertical frequency information just before, may solves the vertical jittering.
13. Signal Detection Flags

There are some flags on the READ BUS registers. They indicate that a certain signal is detected at the
moment. But reliability of a detection result is not so accurate if checking only one flag, so that
confirming several flags, which means similar result by each other, at the same time is recommended.
14. Control the Signal Processor

The signal processor is connected with the micro controller by means of internal wiring. All functions
of the signal processor can be controlled through IIC bus, which is a part of the internal connections.
15. Color system: Automatic mode for Southern-America

The Automatic color identification system for SA AUTO mode may not work well. In order to
make sure automatic color system identification in South America are, design the control software
with following algorithm.
6. HEF4066BP-Quadruple bilateral switches

DESCRIPTION
The HEF4066BP has four independent bilateral analogue switches (transmission gates). Each switch
has two input/output terminals (Y/Z) and an active HIGH enable input (E). When E is connected to
VDD a low impedance bidirectional path between Y and Z is established (ON condition). When E is
connected to VSS the switch is disabled and a high impedance between Y and Z is established (OFF
condition). Pinning diagram.
The HEF4066BP is pin compatible with the

HEF4016B but exhibits a much lower ON resistance.
In addition the ON resistance is relatively constant
over the full input signal range.
7. TC9028F-INFRARED REMOTE Functional diagram

CONTROL TRANSMITTING CHIP E0 to E3 enable inputs
TC9028F is CMOS LSI for Infrared Remote Y0 to Y3 input/output terminals
Control Transmitting suitable for Remote Z0 to Z3 input/output terminals
Controlling TV, VCR, Video Disk, CD-Player etc.
Using a 4bit Microcontroller, various transmittings
are structured by a programming.
PIN CONNECTION (TOP VIEW)
PIN NAME PIN DESCRIPTION

Power 1 VDD=~.O-~.OV, 3V (Typ.)
Supply 20
Output for 2 Resonator connecting pins. Connects
Osc. ceramic resonator with capacitor. Built-in
Input for Osc. 3 feedback resistance.
Reset Input 4 RST for going reset. Be held to "L" ( 3
instruction cycles)
Input Port PO 5~8 4bit input port. Built-in pulldown
resistance.
I/O Port P1 9~12 4bit I/0 ports with latch. Built-in pulldown
I/O Port P2 13~16 resistance.
Output Port 17 Pch open drain output port.
P51
Output Port 18 Hiah current output port. For drivina
P52 indication LED.
Output Port 19 High current output port. For driving
P53 infrared LED.
8. M24C08-8Kbit Serial IC Bus EEPROM

Logic Diagram
NC
NC
E2
Vss
Pin Connections
Signal Names
E2 Chip Enable Inputs
SDA Serial Data/Address Input/Output
SCL Serial Clock
WC Write Control
Vcc Supply Voltage
Vss Ground
SIGNAL DESCRIPTION
Serial Clock (SCL)
The SCL input pin is used to strobe all data in and out of the memory. In applications where this line
is used by slaves to synchronize the bus to a slower clock, the master must have an open drain output,
and a pull-up resistor must be connected from the SCL line to VCC. In most applications, though, this
method of synchronization is not employed, and so the pull-up resistor is not necessary, provided that
the master has a push-pull (rather than open drain) output.
Serial Data (SDA)

The SDA pin is bi-directional, and is used to transfer data in or out of the memory. It is an open drain
output that may be wire-ORed with other open drain or open collector signals on the bus. A pull up
resistor must be connected from the SDA bus to VCC.
Chip Enable (E2)

These chip enable inputs are used to set the value that is to be looked for on the three least significant
bits (b3, b2, b1) of the 7-bit device select code. These inputs may be driven dynamically or tied to
VCC or VSS to establish the device select code.
Write Control ( WC )
The hardware Write Control pin( WC ) is useful for protecting the entire contents of the memory from
inadvertent erase/write. The Write Control signal is used to enable ( WC =VIL) or disable ( WC =VIH)
write instructions to the entire memory area. When unconnected, the WC input is internally read as
VIL, and write operations are allowed.

When WC =1, Device Select and Address bytes are acknowledged, Data bytes are not acknowledged.
9. LA7840 -Vertical Deflection Output Circuit

The LA7840 is a vertical deflection
output IC for TVs and CRT displays
with excellent image quality that use a
BUS control system signal processing
IC. This IC can drive the direct (even
including a DC component) deflection
yoke with the sawtooth wave output
from the BUS control system signal
processing IC. Because the maximum
deflection current is 1.8 Ap-p, the
LA7840 is suited for small and medium
screen sets.
Pin Name
1. GND
2. Ver OUTPUT
3. OUTPUT STAGE Vcc
4. NON INV.INPUT
5. INVERTING INPUT
6. Vcc
7. PUMP UP OUT
PART V. Adjusting Description

Flowchart chart of alignment procedure for M28 chassis:
B+ NICAM Electrical properties RF AGC

adjustment Adjustment checking for chassis adjustment
Sub-brightnes White balance Adjustment of screen Sub-color & Sub-tint

s Adjustment Adjustment Aging voltage and focus adjustment
Pincushion and screen Screen center & size Screen center & size QC
width adjustment adjustment (PAL) adjustment (NTSC) Checking
ALIGNMENT PROCEDURE FOR M28 CHASSIS:
I) Adjustment of +B Voltage
1. Apply 110-240VAC(5V) to mains power input, and Philips standard testing pattern to RF
input.
2. Adjust VR830 in STANDARD mode until voltage at (B+) is 112V 0.25V.
II) NICAM Adjustment (for NICAM model only)

1. Apply a 38.9MHz color bar with NICAM signal to the IF input.
2. Monitor the DC voltage at pin 15 of IC1101.
3. Adjust T1101 until the voltage at pin 15 of IC1101 becomes 2.5 +/- 0.1V.
4. Then check the waveform at pin 4 and 6 of P1103 and it must show correct audio signal.
III) The alignment of RFAGC (choose A or B)

A)
1. Connect the detector shown below to collector of Q101.
2. Receive a grey scale signal with 70dB V amplitude.
3. Adjust RFAGC item until the output of the detector becomes 0.8Vpp
B)
1. Receive a grey scale signal with 60dB V amplitude.
2. Adjust RFAGC data until the noise of the picture just disappear.
IV) Adjustment of Sub-contrast, Sub-tint and Sub-colour for NSTC and PAL signal.
1. Enter D-mode, and connect the probe of Oscilloscope to the conjunction between R201 and P201
(B-out).
2. Apply the Grey-scale/Colour-bar (NTSC signal) to the AV input, in STANDARD status.

3. Select CNTC to adjust the sub-contrast, until that the amplitude A is 2.2VP-P as shown below.
4. Select COLC to adjust the sub-colour by tuning the amplitude of a and d to the same.
5. Select TNTC to adjust the sub-tint by tuning the amplitude of b and c to the same.
6. Apply the Grey-scale/Colour-bar (PAL signal) to the AV input, in STANDARD status.
7. Select COLP to adjust the sub-colour by tuning the amplitude of a, b, c and d to the
same.
V) Adjustment of Focus, Screen Voltage and Sub-brightness

1. Receive a crosshatch pattern.
2. Adjust the FOCUS VR on the flyback to make the picture clear.
3. Enter D-mode and press MUTE key and the screen will become a horizontal line. Then adjust
the SCREEN VR on the flyback transformer to set the intensity of the line to a minimum visible
level (the line can just be seen).
4. Press MUTE key again and the TV will become full raster.
5. Select BRTC to adjust the sub-brightness, until that the 2nd dark bar of 8 level grey scales just
can be seen.
VI) Adjustment of White balance

1. Receive a black and white pattern at STANDARD status.
2. Use a color analyzer to measure the black side of the screen. By changing the value of GB and
BB, set the reading of the color analyzer to x=284, y=299.
3. Then measure the white side of the screen. By changing the value of GD and BD, set the reading
of the color analyzer to x=284, y=299.
4. Repeat step 2&3 until you can get the correct reading for both black and white sides.
VII) Adjustment of Pincushion and Picture Width (for pure flat model only)
1. Receive a crosshatch pattern.
2. Adjust VR1024 until the vertical line become straight.
3. Adjust VR1023 for horizontal size.
VIII) Adjustment of Picture Geometry (PAL)

1. Apply the crosshatch pattern (PAL signal) to the RF input, in STANDARD status.
2. Select HPOS to adjust the Horizontal center.

3. Select VP50 to adjust the Vertical center.
4. Select HIT to adjust the Vertical amplitude.
5. Select VLIN to adjust the vertical linearity.
6. Select VSC to adjust the vertical S-correction.
IX) Adjustment of Picture Geometry (NTSC)

1. Apply the crosshatch pattern (NTSC signal) to the RF input, in STANDARD status.
2. Select HPS to adjust the Horizontal center.
3. Select VP60 to adjust the Vertical center.
4. Select HITS to adjust the Vertical amplitude.
5. Select VLIS to adjust the vertical linearity.
6. Select VSS to adjust the vertical S-correction.
X) Adjustment of OSD position

1. Enter D-mode and press key NOTE.
2. Select OSD1 to adjust OSD horizontal position (volumebar picturebar half blue panel OSD ).
3. Select OSDF1 to adjust OSD PLL DATA (volumebar picturebar half blue panel OSD ).
4. Select OSD2 to adjust OSD horizontal position except OSD1 items.
5. Select OSDF2 to adjust OSD PLL DATA except OSDF1 items.
XI) D-mode
Enter D-mode by press D-mode key, then you can adjust the setting according CPU specification.
System setting of M28

ITEM Description Initial
GROUP1 KEY 0
RB R CUT OFF 80
GB G CUT OFF 80
BB B CUT OFF 80
GD G DRIVE 40
BD B DRIVE 40
GROUP2 KEY 1
HPOS/ Horizontal Position 50HZ 0D
HPS Horizontal Position 60HZ 10
HIT/ Hight 50Hz 29
HTTS Hight 60Hz 26
VP50 Vertical Position 50Hz 05
VP60 Vertical Position 60Hz 01
VLIN V Linearity 50Hz 07
VLIS V Linearity 60Hz 07
VSC VS Correction 50Hz 03
VSS VS Correction 60Hz 00
VBLK V BLK Start / Stop 00

VCEN V CENTERING 16
OSDH OSD vertical position 50HZ 25
OSDHS OSD vertical position 60HZ 1F
GROUP 3 KEY 3
CNTX CONTRAST MAX. 59
CNTN CONTRAST MIN. 08
BRTX BRIGHT MAX.(difference from center) 20
BRTN BRIGHT MIN.(difference from center) 25
COLX COLOR MAX.(difference from center) 4F
COLN COLOR MIN. 00
TNTX TINT MAX.(difference from center) 28
TNTN TINT MIN.(difference from center) 28
GROUP 4 KEY 4
BRTC BRIGHT CENTER 50
COLC COLOR CENTER NTSC 4F
COLS COLOR CENTER SECAM 40
COLP COLOR CENTER PAL(shift data from COLC) 00
SCOL SUB COLOR ( Cr input (#21) gain up) 04
SCNT SUB CONTRAST 0F
CNTC CONTRAST CENTER 40
TNTC TINT CENTER 40
GROUP 5 KEY 5
ST3 SHARP CENTER 3.58NTSC TV 20
SV3 SHARP CENTER 3.58NTSC VIDEO 20
ST4 SHARP CENTER OTHER TV 18
SV4 SHARP CENTER OTHER VIDEO 18
SVD SHARP CENTER DVD 19
ASSH ASYMMETRY-SHARPNESS 04
SHPX SHARP MAX.(difference from center) 1A
SHPN SHARP MIN.(difference from center) 1A
GROUP 6 KEY 6
OPT OPTION DATA C6
0 adjust mode 0: engineer 1:factory 0
1 0:normal 1: mute sound when no sync in TV 1
2 0:NORMAL 1: mute video during change channle 1
3 au gain 0:50khz 1: 25khz 0
4 when no sync 1: AFT 0: no AFT 0
5 AV change 1: mute 0: no mute sound 0
6 1
7 standby state 0: high standby 1: low standby 1
FLG0 06
0 OVER MOD 0
1 N Buzz Cancel 1
2 1
3 SLO f0 shift 0
4 hotel mode TV mode enter 0
5 hotel mode AV mode enter 0
6 hotel mode 0
7 Vco readjust when position select 0:enable 1:disable 0
FLG1 34
0 0
1 Secam 0:disable 1:enable 0
2 LOGO 0:disable 1:enable 1
3 TINT por 0
4 PIF SELECT 01:45.75 MHZ 1
5 011 :38.9MHZ 1
6 100 :38MHZ 0
7 APC 1:AUTO 0:PRESET 0
STBY 1F
0 1
1 1
hd kill timer set *40us
2 1
3 1
4 when STBY.1 =1 ,after AC on 0: standby 1: power on 1
5 after AC power on, 1: ref STBY.1 0: last state 0
6 auto sleep function 0
7 0
MODE0 12
0 NICAM 0:DISABLE 1:ENABLE 0
1 English language select 1
2 Russia language select 0
3 vietnam language select 0
4 mute type 0: y mute 1: RGB mute 1
5 when mode0.7 = 1 ; preset sound system after ASM 0
6 00: BG 01 :I 10:DK 11: M 0
7 preset sound system after ASM 0:disable 1:enable 0
MODE1 D5
0 BG system enable 1
1 I system enable 0
2 DK system enable 0
3 M system enable 1
4 VIDEO2 enable 1
5 video3 enable 0
6 YUV enable 1
7 pos num select 0:238 1:100 1
MUTT standby -->wake time 00
STAT contrast up timer afer standy off 00
GROUP 7 KEY 7
RF AGC RF AGC 20
SBY SECAM B-Y BLACK ADJUST 08
SRY SECAM R-Y BLACK ADJUST 08
BRTS SUB BRIGHT shift data of BRTC 00
TXTS TEXT RGB CONTRAST MAX. 1F
RGCN TEXT RGB CONTRAST MIN. 00
SECD SECAM MODE 08
GROUP 9 KEY 8
V25 VOLUME 25 32
V50 VOLUME 50 4B
V100 VOLUME 100 64
GROUP 10 KEY 9
SVM SVM 00
PYNX Normal H.SYNC max 28
PYNN Normal H.SYNC min 18
PYXS Search H.SYNC max 22
PYNS Search H.SYNC min 1E
GROUP 11 KEY CALENDAR

CLTO TV mode & SOUND SYS != M 4B
CLTM TV mode & SOUND SYS = M 4C
CLVO VIDEO 4D
CLVD YUV MODE 48
CLTO CLTM CLVO CLVD bit setting
7 KILLER OFF
6 P/N ID
5 C GAMMA
4
NTSC-MATRIX
3
2
1 YDL
0
ABL ABL SETUP 27
5 TB1254N RGB ABL 1

4 TB1254N WPS 0
3 0
2 1
ABL point setup
1 1
0 1
DCBS VIDEO DATA SETUP 33
0~3 Y GAMMA BLACK STRETCH 3
4~5 OSD LEVEL 3
DEF V AGC SELECT 01
0 V AGC reference, 0:depends on YC Vcc
1: Depends on integrated regulator
GROUP 14 KEY NOTE-BOOK

OSD 1 OSD Horizontal Position (volume bar, picture bar, half blue panel OSD) 0B
OSDF 1 OSD PLL DATA (volume bar, picture bar, half blue panel OSD) 55
OSD 2 OSD Horizontal Position except OSD1 items 48
OSDF 2 OSD PLL DATA except OSD1 items 75
HAFC 09
0 When nois.2=1 ; TV hafc gain
1 If nois.2=0 TV hafc gain depend on noise (0~1)
2
In video mode hafc gain
3
NOIS HAFC DATA 01
0
Noise det
1
2 Fix the hafc gain
UCOM MCU DATA 00
PART VI. Troubleshooting

Flow chart
No PIC, No
raster
No Sound, Fuse
Blown
Is L804 (+B) NO Is the drain of

NO NO
shorted to Q801 shorted to Is DB801 OK? Replace DB801
earth? earth?
Yes Yes Yes

Check the load
Check IC801 and
of +B, such as
Check Q801 its peripheral
the collector of
components
Q402
Fig.1 No picture, no raster, no sound, Fuse Blown
No PIC , No
r ast er
No sou nd,
ab norma l +B
voltage
Check IC802,
Is the +B Yes Is the working Yes Q832 and their
resistance to voltage of Q831
peripheral
earth ok? ok?
components
NO NO
Check VR830 and

Check the load
the bias circuit
of +B
of Q831
Fig.2 No picture, no raster, no sound, abnormal +B voltage

No PIC, No
raster Is the H-out Check the
No sound, +B OK waveform at YES waveform and OK Check Q402 and
Pin13 of IC201 static working FBT
OK? point of Q401
NO NG
Is the voltage
YES
of pin25 of
IC201 5V? Replace Q401 and
Replace IC201
R402
NO
Is the
resistance to YES Can IC401 output YES Check R233, C231
earth of pin25 a voltage of 9V? and C233
of IC201 OK?
NO NO
Check IC401 and

Replace IC201 its peripheral
circuits
Fig.3 No picture, no raster, no sound, B+ OK

Check the RGB

OK Check Q501,
Sound OK, Raster waveform at the
Q502, Q503 and
OK, No PIC point of pin4,
their peripheral
pin 5, pin6 of
components
P201
NG
Check the OK Check the H sync OK Check IC201 and

waveform at waveform at its peripheral
pin26 of IC201 pin62 of IC201 components
NG NG
Check Q208, Q209

OK Check the Check the NG
and their
waveform at waveform at
peripheral
pin30 of IC201 pin45 of IC201
components
NG OK
Check Q202,
Replace IC201 Q203, Q210 and
their peripheral
components
Fig.4 No picture, raster OK, sound OK

No raster,No
PIC,Sound OK
Check the heater No Check the NG

voltage. Is it voltage of pin10 Replace the FBT
6.3V? of the FBT
Yes OK
Check the No Is the NG

horizontal horizontal Check R407 Replace R407
section circuit. circuit OK?
Yes OK
NG
Check the video Check the R/G/B
Replace the CPT
amplying section cathode voltage.
OK
NG Re-adjust the
Check the screen
screen knob on
voltage.
the FBT
OK
Replace the CPT
Fig.5 No raster, no picture, sound OK

Pic OK, No Sound
Check the
Check the Vcc
NG peripheral
voltage at pin4
supply circuits
of IC601
of pin4 of IC601
OK
Check the vol NG Check the NG

control voltage waveform at Replace IC201
at pin1 of IC601 pin59 of IC201
OK OK
Check the Check the

Check the OK peripheral
waveforms
speakers and the components of
between pin8&10
leads connected pin1 of IC601
and pin11&13 of
with them
IC601
NG
Check the input

OK Check the
signal waveforms NG Check IC603, NG
waveform od Replace IC201
at pin3&5 of Q606,Q607
pin38 of IC201
IC601
OK
OK
Check Q609 and

Replace IC601 its peripheral
components
Fig.6 Picture OK, no sound

Tuning control
not work
Can the VT Check the tuner,

Is the voltage Yes Yes
voltage vary Q101, IC201 and
of BM terminal
from 0 to 30V IF section
of the tuner 5V?
while tuning? circuit.
No
No
Check the 9V Check the

power supply circuit from
circuit for the pin60 of IC201
tuner to VT terminal
of the tuner
Fig.7 Tuning control not work
The channels
cannot be stored
Check the IF and

Check the H sync Check waveform at Check Q202, Q203
NG OK OK AFT section of
impulse waveform pin45 of IC201 and their
IC201 and its
at pin62 of with video signal peripheral
peripheral
IC201 input components
circuits
OK
NG NG
Check IC001 and Replace the fail

Check IC201
IC201 components
Fig.8 The channel can not be stored

No Color
OK NO Check the NG
Check the color Does the TV Check
waveform at
system setting signal too weak? X001,C021,C022
pin6&7 of IC201
NG Yes OK
Check the
Check the peripheral
Re-setting
antenna components of
pin47 of IC201
Fig.9 No color
The channel
cannot be
switched
Check the
Check the
NG Check the OK peripheral
voltages of pin4
voltage of pin1 components of
& pin5 of the
& pin61 of IC201 pin 1 & pin61 of
tuner
IC201
OK NG
Replace the
Replace IC201
tuner
Fig.10 The channel can not be switched

One Horizontal
Line
Check the
deflect yoke NG
Correct it
junction
terminal
OK
Check the 24V NG Check the 24V

voltage at pin2 power supply
of IC301 circuit
OK
Check the V Check IC201 and

sawtooth NG the peripheral
waveform at pin1 circuit of pin16
of IC301 of IC201
OK
Check IC301and
its peripheral
components
Fig.11 One horizontal line

No PIC, No
Sound, Noise
dots
Check the Check the 5V

Check the AGC OK Check the VT OK OK
voltages of band power supply
voltage of the voltage of the
select terminals terminal of the
tuner tuner
of the tuner tuner
NG NG NG NG
Check band
Check the AGC Check the VT Check 5V power
select section
section circuit section circuit supply circuit
circuit
Check Q101 and OK

its peripheral Check the tuner
components
NG
Replace the
tuner
Fig.12 No picture, no sound, snow dots

Examples
1. The indicator is always light. Cannot turn it on by remote handset or local key.
Analysis: We can draw a conclusion that the MCU section is not working. So the remote / local key
cannot wake up the machine. Perhaps the reset circuit of MCU or the crystal oscillator causes the
failure. Having checked the circuit, we find that all components of the reset section of MCU are OK.
So we have a suspicion that the crystal oscillator is failure. We replace it with a new crystal oscillator,
so the machine can work normally.
2. No sound, no picture blue screen in TV status

The blue screen indicates that the video output and scanning circuit and MPU are all ok. The failure
may exit in the section from the tuner to pin26 of TMPA8803CSN. We use an oscilloscope to observe
the waveform of pin30, and the waveform is ok, but no signal input from the pin26. We check the
circuit carefully and we find the emitter of Q209 is cold joint. So the TV signal cannot pass the Q209.
That is the failure.
3. Power is switched on, and makes noises. No sound, no picture.

First, we disconnect the power supply circuit in the position of +B and switch the machine on. We use
a multi meter to measure of +B terminal. The voltage of +B terminal is OK. While connect the +B
power supply, we measure the +B again, and we found the voltage is 0V. There must be something
wrong with the horizontal power supply circuit, which is supplied by the +B voltage. Having checked
the horizontal output triode, we find that there is a short between the collector and the emitter of Q402.
The defective horizontal output triode is replaced and the machine is OK.
4. The horizontal output triode is too hot.

The low or heavy drive current can cause this phenomenon. The resolution of right area of the raster is
low. So we make a suspicion that the low drive current for horizontal output triode make the current
linearity worse.
We check the horizontal drive section. The power supply for it is OK. Two 1.5W resisters in parallel
compose R402. One of the twos is cold soldering, and the resistance of R402 is changed from 2.4K to
4.8K. The voltage that is added to T401 drop down, and therefore the driver current is weak. The work
temperature of horizontal output triode is rising. Having re-soldering R402, the temperature of
horizontal output triode is OK.
5. Sound Ok, no picture (Black Screen)

The standby and working status can be changed freely. But the screen is black. Menu or picture is
invisible. The heater is lighting, so the horizontal scanning circuit is ok. Retrace lines are visible if we
adjust the screen voltage.
All these above indicate that RGB level is cut off, and this is a kind of protection method of Toshiba
chassis for the CRT. If there is something wrong, which make TMPA8803 not receive the FBP
impulse through pin12, with the scanning section. TMPA8803 will change the RGB output to black
level via the I2C bus automatically. At the same time, TMPA8803CSN will make the beam current
smallest to prevent the screen of the CRT not be hurt by the electron beam.
We check the circuit according to the clew above and find that D404 is breakdown, so the FBP
impulses disappear and screen is black.
6. Screen is white with visible retrace lines

Generally, this kind of failure may occur at the section of the end video amplifying. The cathode
current cannot be cut off during the traceback time because the three cathodes current is too large and
the three cathodes voltage is too low.
Only the failure of bias circuit can make the three cathodes not be cut off at the same time because the
fail probability of the three video amplifying circuits is very small. We find that there is a short at the
collector of Q510. This matter makes the emitters of Q501/502/503 on the lower voltage. The retrace
lines appear on the screen for the lower cathode voltage. We replace Q510 with good one and all is ok.
7. One vertical line on the screen

The failure means that there is something wrong with the horizontal deflecting circuit and the
horizontal scanning has stopped. For the traceback impulses from the primary coil of the FBT still
exist, the heater voltage and EHT voltage affect the display of vertical line in the screen.
We check the horizontal deflecting section, and we find that R411 has been breakdown, and the
terminal pad of L412 has been damaged by high temperature.
The L412 is heavier than the other small components, and it is supported by two legs. So the legs are
easy to loose to cause the cold soldering. And the deflecting current all pass R411, and R411 is blew.
8. No AV signal input
First, we we checked the AV input circuit but not find anything abnormal. So we exchange TV input
channel and AV input channel. The AV signal can be displayed normally. So there is something wrong
with the inner circuit of Pin24 of IC201. Having replaced TMPA8803CSN, all is OK.
9. Fuse blew once switch the set on

If the failure happen, first we should check the rectifier circuit and the switch power circuit to find
whether there are some short components. Second, we should check whether there are shorts at the
horizontal output section. While we did with this failure, we found a short at the load section of +B
power supply. We checked the horizontal output triode. In addition a short happened between the
collector and the emitter, there was an open inside the retrace cap C406. We can draw a conclusion
that the open make the retrace time less, so the amplitude of retrace impulse increased, and broke the
horizontal output triode down.
10. Some channel cannot be searched out

This is a defect of tuning function not the failure of MCU or the tuner. Perhaps, the input channel
signal cannot reach the MCU.
Besides the AFA/AFB circuits intergrated inside the TMPA8803, M117 includes a horizontal sync
separation circuit, which is composed by Q202 and Q203. This circuit can separate the horizontal sync
signal from the composite signal which is output from pin45 of TMPA8803. And the H sync signal
input to MCU from pin62. This is a mark for MCU to judge whether the set has received a channel.
11. No PIC, no sound, no raster, remote and local key unavailable

First we should check the power section. As this example, the switch power supply circuit can work
normally, and can output a main power of 112V. We checked the second voltage regulation section,
and we found that the H-Vcc ( 9V ) was about 4.5V only. As the 18V power supply was OK, we
suppose that there should be a short in the load section.
We found a short at pin17 of IC201. Q207 and Q206 were not damaged. C030 was broken down.
Once we havd replaced C030 and IC201, H-Vcc was OK. Because C030 as short, the base voltage of
Q206 became higer. And the voltage of H-Vcc became higher also. So IC201 was damaged.
PART VII. PCB Layout Diagram
(CRT) PCB Layout Diagram

(Main Board) PCB Layout Diagram

PART VIII Schematic Circuit Diagram

PART IX Exploded view

PART X. Spare Parts List

CMPITM ITMDSC AH QTYPER REMAR1 REMAR2 REMAR3 REMAR4 REMAR5
03-2135MH-SC1 P/S BG DK NTSC-AV RCA-2 0
08-2135MH-MAN ASS'Y - MAIN BDAI 1
10-05W162-DBX DIODE ZENER 15V7-16V5 1/2W AI 1 D838
10-05W6C2-DBX DIODE ZENER 6V-6V3 1/2W AI 1 D840
10-05W9A3-DBX DIODE ZENER 8V1-8V5 1/2W AI 1 D839
10-1N4001-EBX DIODE 1N4001 (RECTIFIER) AI 1 D301
10-1N4002-EB1 DIODE 1N4002 (RECTIFIER) AI 1 D405
10-1N4148-AB1 DIODE 1N4148 (SWITCHING) AI 5 D005 D406 D206 D006 D007
10-1N4148-AB1 DIODE 1N4148 (SWITCHING) AI 3 D601 D008 D002
10-1N4148-AB1 DIODE 1N4148 (SWITCHING) AI 1 D805
10-1SS136-AB1 DIODE 1SS136 AI 2 D804 D835
10-79C5V1-DB1 DIODE ZENER 5V1 1/2W 5% AI 1 D001
10-79C6V2-DB1 DIODE ZENER 6V2 1/2W 5% AI 1 D404
10-TFR104-EB3 DIODE TFR104 (FAST RECOVER) AI 2 D402 D401
10-TFR104-EB3 DIODE TFR104 (FAST RECOVER) AI 1 D802
11-2N3904-0B1 TRANSISTOR 2N3904 AI 1 Q103
11-SA1015-YB1 TRANSISTOR 2SA1015Y AI 5 Q003 Q202 Q005 Q209 Q210
11-SA1015-YB1 TRANSISTOR 2SA1015Y AI 1 Q605
11-SC1815-YB1 TRANSISTOR 2SC1815Y AI 5 Q203 Q004 Q001 Q002 Q208
11-SC1815-YB1 TRANSISTOR 2SC1815Y AI 3 Q609 Q905 Q906
11-SC1815-YB1 TRANSISTOR 2SC1815Y AI 2 Q832 Q831
11-SC2482-0B1 TRANSISTOR 2SC2482 AI 1 Q401
11-SC3779-DB1 TRANSISTOR 2SC3779D (RF AMPL) AI 1 Q101
11-TC124E-SB1 TRANSISTOR DTC124ES (TP) AI 1 Q604
11-TC144E-SB1 TRANSISTOR DTC144ES (TP) AI 3 Q606 Q607 Q211
18-CB0101-JNX RES. C.F. 100 OHM 1/6W +/-5% AI 5 R915 R916 R008 R012 R218
18-CB0101-JNX RES. C.F. 100 OHM 1/6W +/-5% AI 4 R001A R047 R033 R034
18-CB0102-JNX RES. C.F. 1K OHM 1/6W +/-5% AI 5 R415 R013 R029 R005 R015
18-CB0102-JNX RES. C.F. 1K OHM 1/6W +/-5% AI 3 R962 R604A C226
18-CB0102-JNX RES. C.F. 1K OHM 1/6W +/-5% AI 1 R809
18-CB0103-JNX RES. C.F. 10K OHM 1/6W +/-5% AI 4 R913 R017 R021 R006
18-CB0104-JNX RES. C.F. 100K OHM 1/6W +/-5% AI 2 R232 R031
18-CB0122-JNX RES. C.F. 1.2K OHM 1/6W +/-5% AI 1 R010
18-CB0151-JNX RES. C.F. 150 OHM 1/6W +/-5% AI 3 R217 R115 R117
18-CB0153-JNX RES. C.F. 15K OHM 1/6W +/-5% AI 3 R413 R111 R112
18-CB0183-JNX RES. C.F. 18K OHM 1/6W +/-5% AI 2 R414 R922A
18-CB0223-JNX RES. C.F. 22K OHM 1/6W +/-5% AI 4 R014 R215 R633 R636
18-CB0271-JNX RES. C.F. 270 OHM 1/6W +/-5% AI 2 R227 R233
18-CB0332-JNX RES. C.F. 3.3K OHM 1/6W +/-5% AI 2 R218A R046
18-CB0392-JNX RES. C.F. 3.9K OHM 1/6W +/-5% AI 4 R213 R307 R214 R007
18-CB0471-JNX RES. C.F. 470 OHM 1/6W +/-5% AI 1 R020
18-CB0471-JNX RES. C.F. 470 OHM 1/6W +/-5% AI 1 R807A
18-CB0472-JNX RES. C.F. 4.7K OHM 1/6W +/-5% AI 4 R244 R308 R612 R613

18-CB0750-JNX RES. C.F. 75 OHM 1/6W +/-5% AI 4 R909 R910 R904 R917
18-CD0100-JNX RES. C.F. 10 OHM 1/4W +/-5% AI 1 R027
18-CD0220-JNX RES. C.F. 22 OHM 1/4W +/-5% AI 1 R811A
18-CD0392-JNX RES. C.F. 3.9K OHM 1/4W +/-5% AI 1 R835
18-CE0152-JNX RES. C.F. 1.5K OHM 1/2W +/-5% AI 1 R314
18-CE0331-JNX RES. C.F. 330 OHM 1/2W +/-5% AI 1 R409
18-CE0479-JNX RES. C.F. 4.7 OHM 1/2W +/-5% AI 1 R640
18-CE0479-JNX RES. C.F. 4.7 OHM 1/2W +/-5% AI 1 R832
18-CE0560-JNX RES. C.F. 56 OHM 1/2W +/-5% AI 1 R317
18-CE0563-JNX RES. C.F. 56K OHM 1/2W +/-5% AI 1 R831
18-DD0104-FNX RES. M.F. 0.1M OHM 1/4W +/-1% AI 1 R804
18-DD0912-FNX RES. M.F. 9.1K OHM 1/4W +/-1% AI 1 R804A
18-KE0105-JNX RES. H. VOLT. CC 1M OHM 1/2W AI 1 R802
25-BCB100-M1X CAP. ELEC 10 UF 16V +/-20% AI 5 C004 C220 C023 C227 C231
25-BCB100-M1X CAP. ELEC 10 UF 16V +/-20% AI 3 C242 C907 C908
25-BCB220-M1X CAP. ELEC 22 UF 16V +/-20% AI 3 C903 C909 C305
25-BCB221-M1X CAP. ELEC 220 UF 16V +/-20% AI 2 C232 C635
25-BCB471-M1X CAP. ELEC 470 UF 16V +/-20% AI 1 C009
25-BEB101-M1X CAP. ELEC 100 UF 35V +/-20% AI 1 C303
25-BFB109-M1X CAP. ELEC 1 UF 50V +/-20% AI 5 C208 C622 C624 C203 C910
25-BFB109-M1X CAP. ELEC 1 UF 50V +/-20% AI 3 C911 C912 C916
25-BFB228-M1X CAP. ELEC 0.22 UF 50V +/-20% AI 2 C214 C205
25-BFB229-M1X CAP. ELEC 2.2 UF 50V +/-20% AI 1 C008A
25-BFB478-M1X CAP. ELEC 0.47 UF 50V +/-20% AI 3 C218 C234 C236

25-BFB479-M1X CAP. ELEC 4.7 UF 50V +/-20% AI 5 C307 C101 C103 C216 C601
25-BFB479-M1X CAP. ELEC 4.7 UF 50V +/-20% AI 2 C602 C603
25-BHB100-M11 CAP. ELEC 10 UF 100V +/-20% AI 1 C420
25-DFB229-M1X CAP. ELEC 2.2 UF 50V +/-20% BP AI 1 R041
26-ABC101-JZX CAP. CER 100 PF 50V +/-5% SL AI 2 C001 C002
26-ABC101-JZX CAP. CER 100 PF 50V +/-5% SL AI 1 C814
26-ABC104-ZFX CAP. CER 0.1 UF 50V +80-20% F AI 3 C813 C831 C842
26-ABC300-JZX CAP. CER 30 PF 50V +/-5% SL AI 2 C021 C022
26-ABC471-KBX CAP. CER 470 PF 50V +/-10% B AI 1 C008
26-AIC102-KBX CAP. CER 1000 PF 500V +/-10% B AI 2 C401 C404
26-EBP100-JC1 CAP. CER 10 PF 50V +/-5% CH AI 1 C304
26-EBP102-KB1 CAP. CER 1000 PF 50V +/-10% B AI 4 C915 C112 C219 C306
26-EBP102-KB1 CAP. CER 1000 PF 50V +/-10% B AI 2 C848 C804A
26-EBP103-ZF1 CAP. CER 0.01 UF 50V +80-20%F AI 5 C212 C109 C019 C114 C024
26-EBP103-ZF1 CAP. CER 0.01 UF 50V +80-20%F AI 3 C931 C135 C081
26-EBP181-JC1 CAP. CER 180 PF 50V +/-5% CH AI 1 C207
26-EBP221-JC1 CAP. CER 220 PF 50V +/-5% CH AI 3 C007 C104 C427
26-EBP270-JC1 CAP. CER 27 PF 50V +/-5% CH AI 2 C010 C011
26-EBP331-JC1 CAP. CER 330 PF 50V +/-5% CH AI 2 C006 C003
27-MBC103-J03 CAP. M.P.E. 0.01 UF 50V +/-5% AI 1 C215
27-MBC104-J01 CAP. M.P.E. 0.1 UF 50V +/-5% AI 1 C850
27-MBC104-J03 CAP. M.P.E. 0.1 UF 50V +/-5% AI 5 C106 C301 C309 C610 C451
27-MBC104-J0X CAP. M.P.E.0.1 UF 50V +/-5% AI 1 C836
27-PBC152-J0X CAP. P.E. 1500 PF 50V +/-5% AI 1 C209
27-PBC154-J03 CAP. P.E. 0.15 UF 50V +/-5% AI 1 C426
27-PBC222-J03 CAP. P.E. 2200 PF 50V +/-5% AI 2 C213 C204
27-PBC272-J0X CAP. P.E. 2700 PF 50V +/-5% AI 1 C210
27-PBC472-J0X CAP. P.E. 4700PF 50V +/-5% AI 2 C607 C608
27-PBC473-J03 CAP. P.E 0.047UF 50V +/-5% AI 1 C107

27-PBC562-J03 CAP. P.E. 5600 PF 50V +/-5% AI 1 C422
27-PBC822-J03 CAP. P.E. 8200 PF 50V +/-5% AI 1 C235
34-A109K0-1IX COIL CHOKE 1 UH +/-10% AI 1 L103
34-R100J2-0EX COIL PL - 10 UH +/-5% AI 2 L002 L204
34-R220J2-0EX COIL PL - 22 UH +/-5% AI 3 L208 L201 L207
34-R330J2-0EX COIL PL - 33 UH +/-5% AI 2 L080 L202
34-R330J2-0EX COIL PL - 33 UH +/-5% AI 1 L843
40-21068S-MAC01 P.C.B. MAIN BD AI 1
41-WJ0050-B00 WIRE BARE JUMPER 5MM AI 5 J025 J411 J412 J606 J607
41-WJ0050-B00 WIRE BARE JUMPER 5MM AI 5 J418 J419 J420 J424 L101
41-WJ0050-B00 WIRE BARE JUMPER 5MM AI 1 L209
41-WJ0050-B00 WIRE BARE JUMPER 5MM AI 5 J800A J800B J800C J800D J801A
41-WJ0050-B00 WIRE BARE JUMPER 5MM AI 3 J801B J801C J801D
41-WJ0060-B00 WIRE BARE JUMPER 6MM AI 3 R311 J406 J605
41-WJ0060-B00 WIRE BARE JUMPER 6MM AI 1 J810
41-WJ0065-B00 WIRE BARE JUMPER 6.5MM AI 5 J011 J015 J022 J108 J208
41-WJ0065-B00 WIRE BARE JUMPER 6.5MM AI 1 J913
41-WJ0070-B00 WIRE BARE JUMPER 7MM AI 3 J104 J307 J906
41-WJ0080-B00 WIRE BARE JUMPER 8 MM AI 2 J014 J901
41-WJ0085-B00 WIRE BARE JUMPER 8.5MM AI 3 J009 J219 J227
41-WJ0095-B00 WIRE BARE JUMPER 9.5MM AI 2 J404 J601
41-WJ0100-B00 WIRE BARE JUMPER 10MM AI 4 J012 J221 J223 J224
41-WJ0100-B00 WIRE BARE JUMPER 10MM AI 3 R804B J822 J827

41-WJ0125-B00 WIRE BARE JUMPER 12.5MM AI 4 J105 J106 J215 J216
41-WJ0125-B00 WIRE BARE JUMPER 12.5MM AI 4 J804 J806 J808 J832
41-WJ0130-B00 WIRE BARE JUMPER 13MM AI 3 J204 J211 J405
41-WJ0150-B00 WIRE BARE JUMPER 15MM AI 2 J302 C406A
41-WJ0150-B00 WIRE BARE JUMPER 15MM AI 2 J802 J821
41-WJ0180-B00 WIRE BARE JUMPER 18MM AI 1 R045
66-343730-0B0 HOLLOW RIVET 1.6X3.0XL3.2 AI 4 FOR T402
66-343730-0B0 HOLLOW RIVET 1.6X3.0XL3.2 AI 2 FOR L412
66-343730-0B0 HOLLOW RIVET 1.6X3.0XL3.2 AI 4 FOR T802
66-343730-0B0 HOLLOW RIVET 1.6X3.0XL3.2 AI 2 FOR S801
08-2135MH-MAN ASS'Y - MAIN BD HI 1
07-UV1355-BK2 TUNER UV1355-BK2(BG/HB/IEC/5V) HI 1 TU101
10-0FR104-EB1 DIODE FR104 (FAST RECOVERY) HI 1 D830
10-HER108-FBX DIODE HER108 HI 2 D806 D831
10-PC574J-DJ1 DIODE ZENER UPC 574J HI 1 D102
10-T3SB60-H73 DIODE T3SB60 BRIDGE RECTIFIER HI 1 DB801
10-TFR104-EB3 DIODE TFR104 (FAST RECOVER) HI 1 D833
11-SC2611-0A0 TRANSISTOR 2SC2611 HI 1 Q830
13-000040-66P IC 4066 (ANALOG SW.) HI 1 IC603
13-000L78-05S IC L7805 CV 5V 1A (REGUALTOR) HI 1 IC402

13-00MC78-09S IC MC7809C LINEAR +9V 1A HI 1 IC401
13-24C08C-B1P IC 24C08CB1 EEPROM 8K ST HI 1 IC001
13-44608P-40P IC MC44608P40 HI 1 IC801
13-A8803C-PNP IC TMPA8803CPN HI 1 IC201
15-00TLP6-21C PHOTO COUPLER TLP621 (GRH) HI 1 IC802
18-EF0109-JGX RES. FUS. 1 OHM 1W +/-5% HI 3 R403 R405 R418
18-FF0103-JGX RES. M.O. 10K OHM 1W +/-5% HI 1 R410
18-FF0122-JGX RES. M.O. 1.2K OHM 1W +/-5% HI 1 R441
18-FF0123-JGX RES. M.O. 12K OHM 1W +/-5% HI 1 R408
18-FF0221-JGX RES. M.O. 220 OHM 1W +/-5% HI 1 R336
18-FF0560-JGX RES. M.O. 56 OHM 1W +/-5% HI 1 R108
18-FG0129-JHX RES. M.O. 1.2 OHM 2W +/-5% HI 1 R313
18-FG0153-JHX RES. M.O. 15K OHM 2W +/-5% HI 1 R404
18-FG0153-JHX RES. M.O. 15K OHM 2W +/-5% HI 1 R837
18-FG0229-JHX RES. M.O. 2.2 OHM 2W +/-5% HI 1 R407
18-GG0109-JHX RES WIRE ROUND 1 OHM 2W +/-5% HI 1 R306
18-GG0228-JHX RES WIRE ROUND 0.22 OHM 2W 5% HI 1 R620
18-GG0228-JHX RES WIRE ROUND 0.22 OHM 2W 5% HI 1 R810
18-GJ0103-KTX RES. CEMENT 10K OHM 5W +/-10% HI 1 R836
18-GJ0223-KUX RES. CEMENT 22K OHM 5W +/-10% HI 1 R808
18-GJ0332-JTX RES. CEMENT 3.3K OHM 5W +/-5% HI 1 R402
18-KF0825-JGX VOLTAGE RES. 8.2M OHM 1W +/-5% HI 1 R812
20-TR502H-5CX TRIMMER B5K HORIZ TYPE HI 1 VR830
22-NTC479-XX0 NTC 4.7 OHM +/-18% NTC4.7D2-14 HI 1 RT802
22-PTC200-XX1 PTC 20 OHM +/-20% HI 1 RT801
25-343460-M1X CAP. ELEC 47 UF 160V +/-20% HI 1 C835
25-BCA102-M1X CAP. ELEC 1000 UF 16V +/-20% HI 1 C849
25-BCA471-M1X CAP. ELEC 470 UF 16V +/-20% HI 1 C843
25-BDA102-M1X CAP. ELEC 1000 UF 25V +/-20% HI 1 C308
25-BDA471-M1X CAP. ELEC 470 UF 25V +/-20% HI 2 C217 C604
25-BDG222-M1X CAP. ELEC 2200 UF 25V +/-20% HI 1 C832
25-BEA100-M1X CAP. ELEC 10 UF 35V +/-20% HI 1 C812
25-BJA470-M11 CAP. ELEC 47 UF 160V +/-20% HI 1 C411
25-BLA100-M1X CAP. ELEC 10 UF 250V +/-20% HI 1 C408
25-BMJ221-M1X CAP. ELEC 220 UF 400V +/-20% HI 1 C806

26-AGK221-KR1 CAP. CER 220PF 250V +/-10% R HI 1 C830
26-AIM103-KBX CAP. CER 0.01 UF 500V +/-10% B HI 2 C834 C805
26-AKK221-KR4 CAP. CER 220 PF 1KV +/-10% R HI 1 C833
26-AMK102-KRX CAP. CER 1000 PF 2KV +/-10% R HI 1 C815
26-APK471-KBX CAP. CER 470PF 400VAC +/-10% B HI 2 C803 C804
26-ATK222-MEJ CAP. CER 2200PF 400VAC +/-20%E HI 1 C816
27-AGQ394-J0X CAP. M.PP 0.39UF 250V +/-5% HI 1 C421
27-ALR103-J0X CAP. M.PP 0.01 UF 1.6KV +/-5% HI 1 C402
27-AQT224-MV3 CAP. M.PP 0.22UF 250VAC +/-20% HI 2 C802 C801
27-PBA224-J03 CAP. P.E 0.22UF 50V +/-5% HI 1 C105
27-RHQ563-J0X CAP. PP 0.056 UF 400V +/-5% HI 1 C410
27-RJP472-J0X CAP. PP 4700 PF 630V +/-5% HI 1 C809
34-A608K6-1BX COIL CHOKE 0.6 UH +/-10% HI 1 L402
34-R101K2-1B3 COIL CHOKE 100 UH +/-10% HI 1 L804
35-139730-00X FERR. BEAD BF60 HI 8
35-139730-00X FERR. BEAD BF60 HI 2 FOR D830
36-284180-002 LINE FILTER TB1231 (LCL-2821) HI 1 T801
36-HDR001-XX1 TRANSFORMER HORIZ DRIVE HI 1 T401
36-LIN500-XX1 COIL LINEARITY 50 UH HI 1 L412
36-TRF048-XX0 TRANSFORMER CONV. BCK-4001-72A HI 1 T803
36-WID960-XX1 COIL WIDTH 96 UH HI 1 L411
45-OSC8M0-0Y0 CRYSTAL 8.0MHZ HI 1 X001
45-SAW296-6M0 SAW FILTER K2966M 38.9MHZ HI 1 Z101
45-TRA5M5-0Y0 CER TRAP TPS 5.5MHZ HI 1 X203
45-TRA6M5-0Y0 CER TRAP TPS 6.5MHZ HI 1 X201
46-10962W-02X PIN BASE *2 TJC2-2A HI 1 P801
46-20598W-04X PIN BASE *4 TJC1-4A HI 1 P401 FOR DY COMMECTOR
46-33079W-02X PIN BASE *2 TJC3-2A HI 1 P601 FOR F.CAB(SPK)
46-33079W-02X PIN BASE *2 TJC3-2A HI 1 P602 FOR F.CAB(SPK)
46-27733H-06X HS 6P24 F/W 500 TJC3-6Y/SCN-6Y HI 1 P201
46-30615H-04X HS 4P24 460 F/W TJC3-4Y/SCN-4 HI 1 P402
48-231010-00X SW. TACT VERT. (H=4MM L=6.4MM) HI 5 S001 S002 S003 S004 S005
48-231010-00X SW. TACT VERT. (H=4MM L=6.4MM) HI 1 S006
48-256460-00X SW. POWER SDDF3 (PCB MOUNTING) HI 1 S801
64-P30060-104 M/C SCREW 3 X 6 (ZINC) HI 1 FOR IC401
64-P30060-104 M/C SCREW 3 X 6 (ZINC) HI 1 FOR IC402
66-20516X-0B0 FUSE HOLDER HI 2 FOR FUSE
67-H24249-2M2 HEAT SINK HI 1 FOR IC401
67-H24249-2M2 HEAT SINK HI 1 FOR IC402
90-269080-000 CLEAN COATING TC-131L 14KG/BAR HI 0.0001
08-2135MH-MAN ASS'Y - MAIN BD SKD 1
02-270090-002 IR RECEIVER MODULE HS0038A2 S 1 IR001
11-DD1555-0A2 TRANSISTOR 3DD1555 (HORIZ) S 1 Q402
11-SK3298-0AX TRANSISTOR 2SK3298 (MOS) S 1 Q801
13-LA7840-00S IC LA7840 S 1 IC301
13-TDA705-7AS IC TDA7057AQ (R/L AUDIO O/P) S 1 IC601
14-255670-LRX LED HFR105 (5MM) S 1 D051
37-BSC250-2111X FLYBACK BSC25-0273F S 1 T402
47-271260-004 Y/C SOCKET DSW-14 S 1 P902
47-RCA040-XX0 RCA SOCKET AV-3.2-9W-H S 1 P901
50-03150D-10X FUSE 3.15AT 250V 5 X 20MM S 1 F801
62-226920-0HA LED HOLDER S 1
64-B30100-104 M/C SCREW B 3 X 10 S 1 FOR Q801
64-P30100-104 M/C SCREW P 3 X 10 S 2 FOR IC601
64-P30100-104 M/C SCREW P 3 X 10 S 1 FOR Q402
64-P30100-104 M/C SCREW P 3 X 10 S 1 FOR IC301
65-Z3005X-23M NUT M 3 S 1 FOR IC301
65-Z3005X-23M NUT M 3 S 1 FOR Q402
67-H30752-3A0 HEAT SINK S 1 FOR IC301
67-H30752-3A0 HEAT SINK S 1 FOR Q402
67-H34410-1A0 HEAT SINK S 1 FOR Q801
67-H34423-4A0 HEAT SINK S 1 FOR IC601
70-271510-00A SERVICE CARD S 1
71-270870-0A9 LABEL S 2
71-DYP000-WX1 LABEL S 1 STICK NO H.SINK(Q801)
90-209770-000 SILICONE GREASE G-746 (1KG/CAN S 0.0006
08-2135MH-CRY ASS'Y - CRT BDAI 1
18-CB0101-JNX RES. C.F. 100 OHM 1/6W +/-5% AI 3 R501 R504 R507

18-CB0471-JNX RES. C.F. 470 OHM 1/6W +/-5% AI 4 R503 R506 R509 R513
18-CB0472-JNX RES. C.F. 4.7K OHM 1/6W +/-5% AI 3 R502 R505 R508
18-CD0153-JNX RES. C.F. 15K OHM 1/4W +/-5% AI 3 R510 R511 R512
18-CE0272-JNX RES. C.F. 2.7K OHM 1/2W +/-5% AI 3 R514 R515 R518
40-02135S-CRD P.C.B CRT BD AI 1
08-2135MH-CRY ASS'Y - CRT BDHI 1
11-0BF422-0B1 TRANSISTOR BF422 HI 5 Q501 Q502 Q503 Q504 Q506
11-0BF422-0B1 TRANSISTOR BF422 HI 1 Q508
11-0BF423-0B1 TRANSISTOR BF423 HI 3 Q505 Q507 Q509
18-FF0221-JGX RES. M.O. 220 OHM 1W +/-5% HI 3 R517 R519 R520
25-BCB221-M1X CAP. ELEC 220 UF 16V +/-20% HI 1 C508
26-ABC103-ZFX CAP. CER 0.01 UF 50V +80-20% F HI 2 C514 C507
26-ABC181-JZX CAP. CER 180 PF 50V +/-5% SL HI 3 C510 C511 C512
26-ABC331-JZX CAP. CER 330 PF 50V +/-5% SL HI 3 C501 C502 C503
26-AIM103-KBX CAP. CER 0.01 UF 500V +/-10% B HI 1 C504
26-AMK102-KBX CAP. CER 1000 PF 2KV +/-10% B HI 1 C505
35-139730-00X FERR. BEAD BF60 HI 1 L505 (FOR C514)
35-139730-00X FERR. BEAD BF60 HI 1 L506 (FOR C514)
46-33079W-06X PIN BASE *6 TJC3-6A HI 1 P501 TO M.BD P201
46-35179W-04X PIN BASE TJC3-4A HI 1 P502 TO M.BD P402
47-265540-0U7 SOCKET CRT GZS10-2-4 (C.B.) HI 1 FOR CRT
08-2135MH-SIY ASS'Y - SIDE AV BD 1
40-2135MU-SIA P.C.B. SIDE AV BD HI 1
46-30790H-06X HS 6P24 400 TJC3-6Y/SCN-6Y HI 1 P1104B FOR M.BD
47-RCA022-XX0 RCA SOCKET HI 1 P1101
08-2135MH-FCN ASS'Y - FRONT CABINET 1
02-271360-00X ASS'Y CRT GND WIRE & HOUS 21" 1
36-DEG210-XX3 DEGAUSSING COIL 2500MM 1
42-51208E-XX0 SPEAKER 50MMX120MM 8 OHM 6W 2 W601 W602
44-21OFLN-SZ1A CRT A51KQK99X01 (ASCH) 1 CRT01
46-14026H-02X HS 2P24 570/7 F/W S11-02H 1 P601H FOR M.BD
46-27688H-04X HS 4P A/B 400/13 RBGW TJC1/4Y 1 FOR DY COIL
46-35196H-02X HS 2P22 570/7 TJC3-2Y 1 P602H FOR M.BD
51-GC0220-0HB01 POWER CORD 2.2M TJC1-2Y 1

54-205140-000 SPACER CRT MOUNTING T=2MM 4 MTG CRT & F.CAB
54-314740-0X0 CRT FIBRE SHEET T=0.8MM 4 MTG CRT & F.CAB
55-2135FC-0CN9A FRONT CABINET 1
56-2135FB-0HAAC PUSH BUTTON 1
56-2135LS-0HCAA LENS 1
56-2135PK-0HAAC POWER KNOB 1
56-360670-0HAAC DECORATIVE LENS 1
58-2135SI-2UIAB INLAY SIDE AV 1
59-130460-00X RUBBER PAD (25MMX7MM) 2 FOR FOOTING
62-10654X-00F UNI - TIE (2.5MMX95MM) 10
62-227680-0UA HOLDER CABLE FOR FBT (2) 1
62-216340-0UA HOLDER POWER CORD 1
62-312090-0HA ADAPTER-POWER KNOB (NEW PCB) 1
62-345690-0UN ATTACHMENT RAIL 1 FOR M.BD TRACK(F.CAB)
63-B30100-AB4 S/T SCREW B 3 X 10 AB 3 MTG PUSH BUTTOM & F.CAB
63-B30100-AB4 S/T SCREW B 3 X 10 AB 1 MTG LENS & F.CAB
63-H60250-AB4 S/T SCREW H 6 X 25 AB 4 MTG CRT & F.CAB
63-W30100-AB4 S/T SCREW W 3 X 10 AB 2 MTG M.BD TRACK & F.CAB
63-W30100-AB4 S/T SCREW W 3 X 10 AB 8 MTG SPK & F.CAB
63-W30100-AB4 S/T SCREW W 3 X 10 AB 2 MTG SIDE AV BD & F.CAB
65-A6020X-20E WASHER 6 X 20 X 2MM 4 MTG CRT & F.CAB
67-126680-0E0 SPRING CRT 6MMX40MMX0.5MM 1
67-228980-0E0 SPRING - KNOB 1
90-266360-000 INSULATING GREASE KS650N 0.002 FOR CRT ANODE
08-2135MH-PAN ASS'Y - PACKING 1
49-267710-BAT BATT. AASIZE 1.5V (5# CARBON) 2
62-377580-0HD SAFEGUARD SLEEVE 2
70-TV0000-B02 WARRANTY CARD 1
70-TV0000-W02 SERVICE INDEX 1
71-TV0000-H02 QA PASS 1
72-2135MH-E129A OPERATION MANUAL 1
74-022032-6WE POLYBAG (22CMX32CMX0.06MM) 1 FOR OPERATION MANUAL
74-104097-3WD POLYBAG (104CMX97CM) 1
75-2135LL-CC0 POLYFOAM (LL) 1
75-2135LR-CC0 POLYFOAM (LR) 1
75-2135UL-CC0 POLYFOAM (UL) 1
75-2135UR-CC0 POLYFOAM (UR) 1

76-A2135S-0AT CARTON BOX 1
89-26772S-000AA PACKING TAPE (TCL) 7.2CMX30M 0.028
89-26772S-000AB TRANSPARENT PACKING TAPE 7.2CM 0.028
08-2135MH-RCN ASS'Y - REAR CABINET 1
54-114000-00X FELT TAPE 150X19MM 7 STICK ON REAR CAB.
55-2135RC-0CNAC REAR CABINET 1
58-2106RI-BUI9A INLAY REAR AV 1
58-2135MP-JKT9A PLATE MODEL NO. 1
62-314340-0UN FBT SUPPORTER 1
62-345700-0UN ATTACHMENT RAIL 1 M.BD TRACK(R.CAB)
63-B40200-AB3 S/T SCREW B 4 X 20 AB 6 MTG F.CAB & R.CAB
63-F30100-BT3 S/T SCREW F 3 X 10 BT (BLACK) 2 MTG RCA JACK & R.CAB
63-W30100-AB4 S/T SCREW W 3 X 10 AB 2 MTG M.BD TRACK & R.CAB
63-W30120-AB3 S/T SCREW W 3 X 12 AB 2 MTG SUPPORTOR & R.CAB

PART XI. Safety & EMC Components

In order to guarantee the safety & EMC of the product, ensure to replace the following components
with ones that have the same type and specification.
Safety Components
No. Name Location No.
1. Isolating Resistor R812
2. Isolating Capacitor C816
3. Degaussing Coil L803
4. Switch Transformer T803
5. Flyback Transformer T402
6. Socket CRT S501
7. Fuse F801
8. Power Switch S801
9. PCB
10. Rear Cabinet
11. Power Cord
12. CRT
EMC Components
No. Name Location No.
1 Tuner TU101
2 Rectifier Diode DB801
3 Power Filter T801
4 SAW Filter Z101Z1101
5 Switch Transformer T803
6 Ferrite Bead L805
PART XII. Change Record

CHANGE RECORD
REV DATE PAGE ITEM CHANGE CONTENT REASON APPLY
SEP 2002
PRINTED IN CHINA

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SERVICEMANUALM28SUPERONECHIP

TCL OVERSEAS HOLDINGS CO.,LTD

Yu Guanghui Wu Dongju Qian Cheng

Yang Fujun Wang Xiehong Xu Fuming

Li Peiren Zhou Songming Wen Zi (Ms.)

Duncan Zhai Fu Yong Proton Sun

Overseas After-Sales Service

Tel: +86-752-2603986, 2607965, 2607897, 2605260, 2612763

II. Product Specification4

III. Brief Introduction On Chassis...6

IV. IC Pin Description....10

VII. PCB Layout Diagram...58

VIII. Schematic Circuit Diagram..60

IX. Exploded View.61

X. Spare Parts List62

XI. Safety & EMC Components74

XII. Change Record75

* FOR INFORMATION ONLY

SERVICE MANUAL FOR M28 ONE-CHIP CHASSIS

1. Only qualified personnel should perform service procedures.

3. Do not operate in WET/DAMP conditions.

5. Discharge of CRT anode should be done only to CRT ground strap.

PART II -Product Specification

1.3 Air Pressure: 86kpa ~ 106kpa

2.2 TV Broadcasting System

2.3 Scanning Lines & Frequencies

2.4 Color Sub-Carrier: 4.433MHz/3.579MHz

2.5 IF: Picture 38.9MHz Sound 5.5/6.5MHz

2.6 Power Consumption: 80W

2.7 Power Supply: AC 220V 50Hz10%

2.8 Audio Output Power (7%THD): 4W + 4W

2.9 Aerial Input Impedance: 75 Unbalanced Din Jack Ant.Input

2.10 Product Safety Requirement: VDE Approval

2.11 Product EMC/EMI Requirement: FTZ Approval

3. Basic Features of Controller

3.2 Presettable Program: 100 Programs

3.3 Tuning for VHF and UHF Bands: Auto/Manual/Fine Tuning

3.4 Picture and Sound Adjustment

3.6 Sleep Timer: 10-120 Minutes with 10Min.Increment

3.7 Auto Off When No Broadcasting Signal: 15 min

3.8 Full Function Infrared Remote Control

3.9 Remote Effective Distance: 8m

4. Construction of Front Panel

5. Construction of Real Panel

6.2 Magnetic Field: Bv=0.2~0.5Gs

PART III. Brief Introduction on Chassis

Tuning control and band switch control circuits

2.Vertical Output Section

3.Horizontal Output Section

Horizontal scanning distortion and the method to compensate it

The EHT generation circuit

Extension distortion and compensation

PART IV. IC Pin Description

1. MC44608-High Voltage PWM Controller

Pin Name Description

A 4KHz filter network is inserted

The switch S3 is closed in Standby

The resistor Rdpulsed (Rduty cycle

The PWM latch is initialized by the