Protection, Monitoring

and Control Components

for Low Voltage Equipment
SELECTION GUIDE: INTERNATIONAL EDITION
[Telehouse Data Centre, London. 199 TemPower 2 ACBs, 423 TemBreak 2 MCCBs.]

Terasaki supply circuit breakers which protect

people and equipment from electrical faults.
Safety and protection are the prime purposes
of our products.
We supply products to switchboard builders,
shipbuilders and equipment manufacturers.
We are global market leaders for switchgear
in the marine market. Terasaki have worldwide
export experience and the necessary
professional skills to support your business. [Terasaki is the world leader for circuit breakers and switchgear in the marine market.]
 CONTENTS

Terasaki Profile 4

Moulded Case Circuit Breakers 7

Electronic Protection Including Types with Monitoring and Communication 8
Adjustable Thermal and Adjustable Magnetic Protection 10
TemBreak 2 Lite 12
Circuit Breakers with Integral Residual Current Protection (CBR) 13
Moulded Case Circuit Breakers for Special Applications 14
MCCB Accessories 15

Air Circuit Breakers 16

ACB Selection Guide 17
Protection Relay Guide 18
ACB Accessories 19

Retrofit 20
Retrofit Concept 20
Retrofit Services 21

Advanced External Display and Protection Products 22

Monitoring and Communication: T2ED 22
Multi-Protection Relay: TemTrip 2 22

Contactors and Manual Motor Starters 23

Contactor Selection Guide 3P 24
Contactor Selection Guide 4P 26
MMS Selection Guide 28

DIN Modular Protection 29

Accessories 29
DIN Modular Protection Selection Guide 30

Automatic Transfer Controller 31

Contents | 3
R&D
We are meeting the needs of customers with a complete system of
development, design and manufacture based on the know-how we
have accumulated with electrics, electronics and control over the
decades since our founding.

We have DEKRA (formerly KEMA) -approved test systems and two

generators in house to carry out the necessary development tests.

Terasaki realises optimised products through 3D CAD, software

development, mould and sheet metal design, structural design and 1985
resin flow analysis.

HISTORY 1970

Established our first

overseas subsidiary
83
in the UK 19
1963

73
PATENTED! 19
Successfully developed
the worlds first current-
limiting breaker
63
19
1923

1923 53
19
Terasaki Electric
Works founded in
Konohana-ku Osaka
43
19

33
19

23
19

CAPABILITIES
23 Safety & Reliability
19 High MTBF; Low MTTR; temperature monitoring, double control circuits

Approvals
ISO 9001; ISO 14001; OHSAS 18001; Lloyds; BV; GL; GOST; SABS;
DEKRA (KEMA); ASTA; IEC 60947-2; IEC 61439; IEC 60898

Asset Management
Retrofits; Preventative Maintenance; Lifecycle Management

Special Protection Solutions

DC; PV; UPS; 1000V AC; Integrated residual protection; 100kA and above
 PRODUCTS & SERVICES
2007

PATENTED! Residual
current protection is an
integrated feature of the
2000 TemBreak 2 CBR the
first in the world to meet
IEC 60947-2, Annex B Air Circuit Breakers
PATENTED!
Double contacts, double
opening coils, double 23
closing coils are unique 20
to the TemPower 2 ACB

13
20
23 Moulded Case Circuit
20 Breakers
PATENTED!
The TemTrip relay
03
was the first to offer 20
true RMS protection 13
20

93
19 100 Years
Din Modular Protection

90 Years

Automatic Transfer
Controller

Contactors

SUSTAINABILITY
Din External
ModularDisplay
Protection
It makes good environmental sense to install a product with a
long life expectancy. If you install a Terasaki circuit breaker
you can expect it to stay in service for a high number of
electrical and mechanical operations.

The modular design of our Terasaki breakers allows component

parts and accessories to be easily disassembled and separately Asset Management
disposed of. Moulded parts of MCCBs do not contain any
embedded metal parts and are clearly marked to allow future
identification for easy recycling.

Components with low weight and volume make life easy for
users, but high performance from smaller products also means
less material used and less waste produced. Retrofit
 TERASAKI PROFILE

Foundation:
October 1, 1923

Established:
April 1, 1980

Capital:
Mr. Taizo Terasaki Mr. Masakazu Fujita 1236640 thousands of yen
President Chairman
Chairman:
Masakazu Fujita

President:
We want to meet the Taizo Terasaki

needs of more customers Number of Employees:

1914 (consolidated) 593 (non-consolidated)
around the world in our
Consolidated net sales:
circuit breaker and lifecycle 36975 million yen

service businesses. Non-consolidated net sales:

Mr. Taizo Terasaki, President 24680 million yen

Consolidated subsidiaries:
5 domestics and 8 overseas

Non-consolidated subsidiaries:
1 domestic and 2 overseas

Affiliated companies:
2 domestic

Listing:
Tokyo Stock Exchange (Jasdaq)
Mr. Yasuhiko Terasaki Mr. Yasutaro Terasaki [Security code 6637]
Late chairman of the company Founder of the company

NUCLEAR POWER:
Ringhals, Sweden

DATA CENTRE: OIL PRODUCTION:

Telehouse Sakhalin Island,
London, UK Russia

SOLAR POWER: ALUMINIUM

South Italy SMELTER:
ALBA, Bahrain

AUTOMOTIVE:
Toyota Manufacturing
Plant, Argentina MARINE: Oil Tanker MINING:
Belokamenka, BHP Billiton,
DESALINATION
Russia Australia
PLANT:
Spain

6 | Terasaki Profile
 Moulded Case Circuit Breakers

5 Reasons to Use TemBreak 2 MCCBs

1. Electronic Versions with 4. Circuit breaker with integral

integrated monitoring and residual current protection
communication (CBRs) [see page 13]
Data can be sent to integrated We offer integrated protection from
display, local display and earth leakage faults, overloads and
Modbus network simultaneously. short-circuits in one device.
*See T2ED on page 22

2 Smaller 1000A MCCB 5. Direct opening action

It is only 273mm high and 210mm The robust mechanism ensures that
wide - same size as 800A MCCB the force you apply to the toggle is
transmitted directly to the contacts.
Direct opening action is
Previous New recommended by IEC 60204-1,
1000A 1000A Safety of Machinery: Electrical
MCCB MCCB
Equipment for Machinery
3. Superior temperature
performance
We offer MCCBs for use up to
50C without derating from 20A CUSTOMER ENDORSEMENT
to 1600A Terasaki Electric have supplied circuit breakers for
a number of high resilience projects that we have
designed, through the selected switchgear suppliers.
They have always provided excellent support to
our projects and we have found them to be a good
company to partner with on component supply; the
selected products provided the ideal solution for our
mission critical environments.
We have no hesitation in including Terasaki Electric
devices in our designs.
Karl Luck, WSP (Engineering Consultancy, UK)

Moulded Case Circuit Breakers | 7

 Electronic Protection Including Types with Monitoring and Communication
Electrical Characteristics to IEC 60947-2, EN 60947-2, JIS C 8201-2-1 ANN.1, AS/NZS 3947-2, NEMA AB-1
Frame Reference Quantity Unit Condition TB2 S/H/L 250
Model S250 S250 S250 H250
Type NE GE PE NE
Number of Poles 3,4 3,4 3,4 3,4
Nominal current ratings In (A) 50C 40,125,160,250 40,125,160,250 40,125,160, 250 40,125,160, 250
Monitoring and Communication l l l l
Electrical characteristics
Rated Operational voltage Ue (V) AC 50/60 HZ 690 690 690 690
Rated insulation voltage Ui (V) 800 800 800 800
Rated impulse withstand voltage Uimp (kV) 8 8 8 8
Ultimate breaking capacity Icu (kA) 690V AC 7.5 7.5 20 20
(IEC, JIS, AS/NZS) 525V AC 25 25 35 45
440V AC 25 50 50 120
400/415V AC 36 65 70 125
220/240V AC 65 85 125 150
Service breaking capacity Ics (kA) 690V AC 7.5 7.5 15 15
(IEC, JIS, AS/NZS) 525V AC 25 25 35 45
440V AC 25 25 50 80
400/415V AC 36 36 70 85
220/240V AC 65 85 125 150
Rated breaking capacity (NEMA) (kA) 480V AC 25 25 35 45
240V AC 65 65 125 150
Rated short-time withstand current Icw (kA) 0.3 sec
Utilisation category A A A A
Dimensions
Height (mm) 165 165 165 165
Width (mm) 3 Pole 105 105 105 105
4 Pole 140 140 140 140
Depth (mm) 103 103 103 103
Weight (kg) 3 Pole 2.5 2.5 2.5 2.5
4 Pole 3.3 3.3 3.3 3.3
Operation
Endurance Electrical cycles 415V AC 10,000
Mechanical cycles 30,000

Frame Reference Quantity Unit Condition TB2 H/L 800 TB2 1000
Model H800 L800 S800 S800 S1000 S1000
Type NE NE NE RE SE NE
Number of Poles 3,4 3,4 3,4 3,4 3,4 3,4
Nominal current ratings In (A) 50C 630,800 630,800 630,800 630,800 10008 10008
Monitoring and Communication l l l l l l
Electrical characteristics
Rated Operational voltage Ue (V) AC 50/60 HZ 690 690 690 690 690 690
Rated insulation voltage Ui (V) 800 800 800 800 800 800
Rated impulse withstand voltage Uimp (kV) 8 8 8 8 8 8
Ultimate breaking capacity Icu (kA) 690V AC 251 251 201 251 201 251
(IEC, JIS, AS/NZS) 525V AC 40 45 30 35 30 45
440V AC 125 180 50 65 45 65
400/415V AC 125 200 50 70 50 70
220/240V AC 150 200 85 100 85 100
Service breaking capacity Ics (kA) 690V AC 201 201 201 201 151 201
(IEC, JIS, AS/NZS) 525V AC 34 34 30 30 23 34
440V AC 94 135 50 50 34 50
400/415V AC 94 150 50 50 38 50
220/240V AC 150 150 85 75 65 75
Rated breaking capacity (NEMA) (kA) 480V AC 40 45 30 35 30 45
240V AC 150 200 85 100 85 100
Rated short-time withstand current Icw (kA) 0.3 sec 10 10 10 10
Utilisation category B B B B A A
Dimensions
Height (mm) 273 273 273 273 273 273
Width (mm) 3 Pole 210 210 210 210 210 210
4 Pole 280 280 280 280 280 280
Depth (mm) 140 140 103 103 103 103
Weight (kg) 3 Pole 6 6 4 4 11.0 11.0
4 Pole 7 7 5 5 14.8 14.8
Operation
Endurance Electrical cycles 415V AC 4,000 4,000
Mechanical cycles 10,000 10,000
Not available Optional 1 MCCB cannot be used in IT systems at this voltage 2100KA at 400V 375KA at 400V 48.7kg 630A, 9.1kg 800A 511.9kg 630A, 12.3kg 800A
613.3kg 630A, 14.8kg 800A 716.8kg 630A, 18.8kg 800A 8Not fully rated at 50oC. Contact Terasaki

8 | Moulded Case Circuit Breakers

 TB2 H/L 400 TB2 E/S 630
H400 L400 S400 S400 S400 E630 S630 S630
NE NE NE GE PE NE CE GE
3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4
250, 400 250, 400 250,400 250,400 250,400 630 630 630
l l l l l l l l

690 690 690 690 690 690 1 690 1 690 1

800 800 800 800 800 800 800 800
8 8 8 8 8 8 8 8
35 50 20 20 20 10 1 20 1 20 1
45 65 30 30 30 15 30 30
120 180 45 65 80 25 45 65
125 200 50 70 85 36 50 70
150 200 85 100 100 50 85 100
35 50 15 15 15 10 1 15 1 15 1
45 65 30 30 30 15 30 30 Electronic overload protection
80 135 45 50 80 25 45 50 is adjustable from 40% to
85 150 50 50 85 36 50 50 100% of rated current.
150 150 85 85 85 50 85 85
45 65 25 30 30 15 25 30
150 200 85 100 100 50 85 100
5 5 5 5 5
B B B B B A A A

260 260 260 260 260 260 260 260

140 140 140 140 140 140 140 140
185 185 185 185 185 185 185 185
140 140 103 103 103 103 103 103
7.1 7.1 4.3 4.3 4.3 5.0 5.0 5.0
9.4 9.4 5.7 5.7 5.7 6.5 6.5 6.5

4,500 4,500
15,000 15,000

TB2 1250 TB21600

S1250 S1250 S1250 S1600 S1600
SE NE GE SE NE
3,4 3,4 3,4 3,4 3,4
1250 1250 1250 1600 1600

690 690 690 690 690

800 800 800 800 800
8 8 8 8 8
201 251 451 201 451
30 45 65 30 65
45 65 85 45 85
MCCBS up to 3200A are available. Contact Terasaki for details.

50 70 100/852 50 100/852
85 100 125 85 125
151 201 341 151 341
23 34 50 23 50
34 50 65 34 65
38 50 75/653 38 75/653
65 75 94 65 94
30 45 65 30 65
85 100 125 85 125
15 15 15 20 20
B B B B B

370 370 370 370 370

210 210 210 210 210
280 280 280 280 280
120 120 120 140 140
19.8 19.8 19.8 27.0 27.0
25.0 25.0 25.0 35.0 35.0

4,000 2,000
5,000 5,000
Not available Optional 1 MCCB cannot be used in IT systems at this voltage 2100KA at 400V 375KA at 400V 48.7kg 630A, 9.1kg 800A
511.9kg 630A, 12.3kg 800A 613.3kg 630A, 14.8kg 800A 716.8kg 630A, 18.8kg 800A

Moulded Case Circuit Breakers | 9

 Adjustable Thermal and Adjustable Magnetic Protection
Electrical Characteristics to IEC 60947-2, EN 60947-2, JIS C 8201-2-1 ANN.1, AS/NZS 3947-2, NEMA AB-1
Frame Reference Quantity Unit Condition TB2 S125 TB2 S250
Model S125 S125 S160 S160
Type NJ GJ NJ GJ
Number of Poles 3,4 3,4 3,4 3,4
Nominal current ratings In (A) 50C 20,32,50,63,100,125 20,32,50,63,100,125 20,32,50,63,100,125,160 50,63,100,125,160
Electrical characteristics
Rated Operational voltage Ue (V) AC 50/60 Hz 690 690 690 690
DC 250 250 250 250
Rated insulation voltage Ui (V) 800 800 800 800
Rated impulse withstand voltage Uimp (kV) 8 8 8 8
Ultimate breaking capacity Icu (kA) 690V AC 6 6 7.5 (5*) 7.5
(IEC, JIS, AS/NZS) 525V AC 22 25 25(18*) 25
440V AC 25 50 25(18*) 50
400/415V AC 36 65 36 (30*) 65
220/240V AC 50 85 65 (42*) 85
250V DC 25 40 40 (30*) 40
Service breaking capacity Ics (kA) 690V AC 6 6 7.5 (5*) 7.5
(IEC, JIS, AS/NZS) 525V AC 22 22 25(18*) 25
440V AC 25 25 25(18*) 25
400/415V AC 36/30 36/33 36 (25*) 36
220/240V AC 50 85 65 (35*) 85
250V DC 19 40 40 (25*) 40
Rated breaking capacity (NEMA) (kA) 480V AC 22 25 22(18*) 25
240V AC 50 85 65(42*) 85
Utilisation category A A A A
Dimensions
Height (mm) 155 155 165 165
Width (mm) 3 Pole 90 90 105 105
4 Pole 120 120 140 140
Depth (mm) 68 68 68 68
Weight (kg) 3 Pole 1.1 1.1 1.5 1.5
4 Pole 1.4 1.4 1.9 1.9
Operation
Endurance Electrical cycles 415V AC 30,000 20,000
Mechanical cycles 30,000 30,000

Frame Reference Quantity Unit Condition TB2 S/H/L 250 TB2 E/S 630
Model H250 L250 E400 S400
Type NJ NJ NJ CJ
Number of Poles 3,4 3,4 3,4 3,4
Nominal current ratings In (A) 50C 160,250 160,250 250,400 250,400
Electrical characteristics
Rated Operational voltage Ue (V) AC 50/60 Hz 690 690 525 690
DC 250 250 250 250
Rated insulation voltage Ui (V) 800 800 800 800
Rated impulse withstand voltage Uimp (kV) 8 8 8 8
Ultimate breaking capacity Icu (kA) 690V AC 20 25 15
(IEC, JIS, AS/NZS) 525V AC 45 65 15 22
440V AC 120 180 22 30
400/415V AC 125 200 25 36
220/240V AC 150 200 35 50
250V DC 40 40 25 40
Service breaking capacity Ics (kA) 690V AC 15 20 15
(IEC, JIS, AS/NZS) 525V AC 45 65 15 22
440V AC 80 135 22 30
400/415V AC 85 150 25 36
220/240V AC 150 150 35 50
250V DC 40 40 19 40
Rated breaking capacity (NEMA) (kA) 480V AC 45 65 15 22
240V AC 150 200 35 50
Utilisation category A A A A
Dimensions
Height (mm) 165 165 260 260
Width (mm) 3 Pole 105 105 140 140
4 Pole 140 140 185 185
Depth (mm) 103 103 103 103
Weight (kg) 3 Pole 2.4 2.4 4.2 4.3
4 Pole 3.2 3.2 5.6 5.6
Operation
Endurance Electrical cycles 415V AC 10,000 4,500
Mechanical cycles 30,000 15,000
1 MCCB cannot be used in IT systems at this voltage *Applies only to 20A and 32A models Not available

10 | Moulded Case Circuit Breakers

 TB2 S250 TB2 S/H/L 250
S250 S250 H125 L125 H160 L160
NJ GJ NJ NJ NJ NJ
3,4 3,4 3,4 3,4 3,4 3,4
160,200,250 160,200,250 20,32,50,63,100,125 20,32,50,63,100,125 160 160

690 690 690 690 690 690

250 250 250 250 250 250
800 800 800 800 800 800
8 8 8 8 Thermal protection is adjustable from
8 8
63% to 100% of rated current.
7.5 7.5 20 25 20 25
25 25 45 65 45 65
25 50 120 180 120 180
36 65 125 200 125 200
65 85 150 200 150 200
40 40 40 40 40 40
7.5 7.5 15 20 15 20
25 25 45 65 45 65
25 25 80 135 80 135
36 36 85 150 85 150
65 85 150 150 150 150
40 40 40 40 40 40
22 25 45 65 45 65
65 85 150 200 150 200
A A A A A A

165 165 165 165 165 165

105 105 105 105 105 105
140 140 140 140 140 140
68 68 103 103 103 103
1.5 1.5 2.4 2.4 2.5 2.5
1.9 1.9 3.2 3.2 3.3 3.3

10,000 30,000 20,000

30,000 30,000 30,000

TB2 E/S 630 TB2 1000

S400 S400 S400 S800 S800 S800
NJ GJ PJ CJ NJ PJ
3,4 3,4 3,4 3,4 3,4 3,4
250,400 250,400 250,400 630,800 630,800 630,800

690 690 690 690 690 690

250 250 250 250 250 250
800 800 800 800 800 800
8 8 8 8 8 8
2O 20 20 101 201 251
30 30 30 151 30 45
45 65 80 30 50 65
50 70 85 36 50 70
85 100 100 50 85 100
40 40 40 50 50 50
15 15 15 101 201 201
30 30 30 151 30 34
45 50 80 30 50 50
50 50 85 36 50 50
85 85 85 50 85 75
40 40 40 50 50 50
25 30 30 15 30 65
85 100 100 50 85 200
A A A A A A

260 260 260 273 273 273

140 140 140 210 210 210
185 185 185 280 280 280
103 103 103 103 103 103
4.2 4.2 4.2 8.5 8.5 8.5
5.6 5.6 5.6 11.5 11.5 11.5

4,500 4,000
15,000 10,000

Moulded Case Circuit Breakers | 11

 TemBreak 2 Lite
Electrical Characteristics to IEC 60947-2, EN 60947-2, JIS C 8201-2-1 ANN.1, AS/NZS 3947-2, NEMA AB-1
Frame Reference Quantity Condition TB2 Lite 160
Model E160 E160 E160 S160 S160 S160 S160 S160
Type SF SF SJ SCF SCJ SHJ SF SJ
Number of Poles 1 3,4 3,4 3,4 3, 4 3, 4 3, 4 3, 4
Nominal current ratings In (A) 50C 16,20,25,32, 16,20,25,32, 20,40,63, 16,20,25,32, 25,40,63,80, 25,40,63, 16,20,25, 32, 25,40,63,80,
40,50, 63,80, 40,50,63,80, 80,100, 40,50,63,80, 100,125, 160 80,100, 40,50,63,80, 100,125, 160
100,125 100,125,160 125,160 100,125,160 125,160 100,125,160
Electrical characteristics
Rated Operational voltage Ue (V) AC 50/60 Hz 240 525 525 525 525 525 690 690
DC 250 250 250 250 250 250 250
Rated insulation voltage Ui (V) 690 690 690 690 690 690 690 690
Rated impulse withstand voltage Uimp (kV) 8 8 8 8 8 8 8 8
Ultimate breaking capacity (IEC, JIS, Icu (kA) 690V AC 6 6
AS/NZS) 525V AC 6 6 7.5 7.5 7.5 10 10
440V AC 10 10 15 15 7.5 25 25
400/415V AC 16 16 25 25 25 40 40
220/240V AC 25 25 25 35 35 35 50 50
250V DC 13 13 20 20 20 25 25
Service Breaking Capacity (IEC, JIS, Ics (kA) 690V AC 3 3
AS/NZS) 525V AC 3 3 4 4 4 7.5 7.5
440V AC 5 5 7.5 7.5 4 13 13
400/415C AC 8 8 13 13 25 20 20
220/240V AC 13 13 13 18 18 25 25 25
250V DC 7 7 10 10 10 13 13
Rated breaking capacity (NEMA) (kA) 480V AC 240V 6 6 7.5 7.5 10 10
AC 25 25 25 35 35 _ 50 50
Protection
Fixed Thermal, fixed magnetic q q q q
Adjustable thermal, fixed magnetic q q q q
Dimensions
Height (mm) 130 130 130 130 130 130 130 130
Width (mm) 3 Pole (4 Pole) 25 (1P) 75, (100) 75, (100) 75, (100) 75, (100) 75, (100) 75, (100) 75, (100)
Depth (mm) 68 68 68 68 68 68 68 68
Weight (kg) 3 Pole (4 Pole) 0.3 (1P) 0.8 (1.0) 0.8 (1.0) 0.8 (1.0) 0.8 (1.0) 0.8 (1.0) 0.8 (1.0) 0.8 (1.0)
Endurance
Electrical 415V 10,000 10,0001
Mechanical 20,000 20,000

Frame Reference Quantity Condition TB2 Lite 250

Model E250 E250 E250 E250 S250 S250
Type SCF SCJ SF SJ SF SJ
Number of Poles 3, 4 3, 4 3, 4 3, 4 3, 4 3, 4
Nominal current ratings In 50C 125,150,175, 100,125,160, 125,150,175, 100,125, 160, 125,150,175, 160,200,250
200,225,250 200,250 200,225,250 200,250 200,225,250
Electrical characteristics
Rated Operational voltage UE (V) AC 50/60 Hz 525 250 525 250 525 250 525 250 690 250 690 250
DC
Rated insulation voltage Ui (V) 690 800 690 800 690 800
Rated impulse withstand voltage Uimp (kV) 8 8 8 8 8 8
Ultimate breaking capacity (IEC, JIS, Icu (kA) 690V AC 4 4
AS/NZS) 525V AC 6 6 7.5 7.5 10 10
440V AC 10 10 15 15 30 30
400/415C AC 16 16 25 25 40 40
220/240V AC 25 25 35 35 85 85
250V DC 13 13 15 15 25 25
Service Breaking Capacity (IEC, JIS, Ics (kA) 690V AC 4 4
AS/NZS) 525V AC 3 3 6 6 7.5 7.5
440V AC 5 5 12 12 15 15
400/415C AC 8 8 19 19 20 20
220/240V AC 13 13 27 27 43 43
250V DC 7 7 12 12 13 13
Rated breaking capacity (NEMA) (kA) 480V AC 6 6 10 10 25 25
240V AC 25 25 35 35 85 85
Protection
Fixed Thermal, fixed magnetic q q q
Adjustable thermal, adjustable magnetic q q _ q
Dimensions
Height (mm) 165 165 165 165 165 165
Width (mm) 3 Pole (4 Pole) 105 (140) 105 (140) 105 (140) 105 (140) 105 (140) 105 (140)
Depth (mm) 68 68 68 68 68 68
Weight Weight (kg) 3 Pole (4 Pole) 1.5 (1.9) 1.5 (1.9) 1.5 (1.9) 1.5 (1.9) 1.5 (1.9) 1.5 (1.9)
Endurance
Electrical 415V 6,000
Mechanical 18,000
Not available q Standard 1 14,000<125A

12 | Moulded Case Circuit Breakers

 Circuit Breakers with Integral Residual Current Protection (CBR)
Electrical Characteristics to IEC 60947-1, IEC 60947-2, IEC 60947-2 ANNEXEB, IEC 60755
Frame Reference Quantity Unit Condition TB2 S125 TB2 S250
Model ZE125 ZS125 ZS125 ZE250 ZS250 ZS250
Type NJ NJ GJ NJ NJ GJ
Number of Poles 3,4 3,4 3,4 3,4 3,4 3,4
Nominal current ratings In (A) 50C 20,32,50,63, 20,32,50,63, 20,32,50,63, 160,250 160,250 160,250
100,125 100,125 100,125
Electrical characteristics
Rated Operational voltage Ue (V) AC 50/60 HZ 525 525 525 525 525 525
Rated insulation voltage Ui (V) 525 525 525 525 525 525
Rated impulse withstand voltage Uimp (kV) 8 8 8 8 8 8
Ultimate breaking capacity Icu (kA) 525V AC 8 22 25 10 25 25
(IEC, JIS, AS/NZS) 440V AC 15 25 50 15 25 50
400/415V AC 25 36 65 25 36 65
220/240V AC 35 50 85 35 65 85
Service breaking capacity Ics (kA) 525V AC 6 22 22 7.5 25 25
(IEC, JIS, AS/NZS) 440V AC 12 25 25 12 25 25
400/415V AC 19 36/30 36/33 19 36 36
220/240V AC 27 50 85 27 65 85
Protection
Adjustable thermal, fixed magnetic, q q q q q q
residual/earth leakage
Dimensions
Height (mm) 155 155 155 165 165 165
Width (mm) 3 Pole 90 90 90 105 105 105
4 Pole 120 120 120 140 140 140
Depth (mm) 68 68 68 68 68 68
Weight (kg) 3 Pole 1.1 1.1 1.1 1.5 1.5 1.5
4 Pole 1.4 1.4 1.4 1.9 1.9 1.9
Operation
Endurance Electrical cycles 415V AC 30,000 10,000
Mechanical cycles 30,000 10,000
Not available q Standard

Residual current protection settings:

30mA, 100mA, 300mA, 500mA,
1000mA and 3000mA.

What is a CBR? How can a CBR give

Integral CBR circuit breakers which me a cost advantage?
incorporate the residual current function as an
integrated feature: When CBR is used as the supply connection device
IEC 60947-2 Annex B. and is set to 30 mA, RCBOs are not required on
outgoing load circuits for electric shock protection
In other words a CBR is a moulded-case
(unless discrimination is required).
circuit breaker equivalent of a DIN-modular
The residual current protection provided by the
RCBO it includes overload, short-circuit and
supply connection device covers all load circuits.
residual current protection inside a single
MCBs may be used to protect load circuits and
device. the installation will still meet the requirements for
electric shock protection RCD

Moulded Case Circuit Breakers | 13

 Moulded Case Circuit Breakers for Special Applications

Circuit Breakers with Icu=70kA at 690V AC

High performance at the distribution voltages
found in marine applications. Terasaki supply
more switchgear to ships than any other
manufacturer worldwide.

Circuit Breakers for 1000V AC

1000V AC is used as a distribution voltage where
long cables are necessary. This product range is
ideal for mines and railways.

Circuit Breakers and Switch Disconnectors up to 1000V DC

We have developed special version of MCCBs to
protect systems with DC voltages above 250V.
Our range extends to 1000V DC and are often
used to protect solar energy plants.

Switch-Disconnectors
Every frame size includes a switch-disconnector
version without integral protection. Internal and
external accessories are compatible with switch-
disconnector versions.

Low Instantaneous
The available short-circuit output of generators
is lower than typical transformers. Sometimes
MCCBs with sensitive instantaneous protection
are necessary for use with generators.

14 | Moulded Case Circuit Breakers

 MCCB Accessories

Terminal
Covers
for front
Connection

Terminal Terminal
temperature Covers for Rear
monitor and Connection and
alarm Plug-in

Terminal Covers
for Cable Clamps
Auxiliary
Contacts Plug-in
Alarm Base
Switches Rear
Connections

Extension
Cable
Bars
Clamps

Handle
Lock Neutral
Shunt Link
Trip
Terminal
Motor UVT Block
Door Operator
Door Mounting
Interlocking Handle
Handle
Interpole
Barriers

OCR
Checker

Door Din Rail

Flange Adaptor

Wire Type Link Type Slide Type

Mechanical Mechanical Mechanical
Interlock* Interlock* Interlock

*Compatible with motor operator or either handle.

Moulded Case Circuit Breakers | 15

 Air Circuit Breakers

5 Reasons to use TemPower 2 ACBs

Efficient air convection

1. Patented High Performance 5000A and 6300A ACBs through a pressure valve
The air circuit breaker interrupts the current at two points
on the line side while dissipating heat from contacts or
terminals by efficient air convection through pressure
valve. pressure valve

2 Double opening and closing coils

Double Opening and Closing Coils provides extended
control system redundancy to an ACB. Double coils allow
designers to implement back-up tripping and closing
systems. It provides the end-user with ultimate reliability on
critical UPS circuits connected to critical loads.

3. Fast interruption by unique Double Break system*

The unique DoubleBreak main contact system ensures
extremely fast interruption of short circuit currents and
substantially reduces main contact wear. The internally
symmetrical DoubleBreak structure means the moving
contact is isolated from the supply voltage even when the
ACB is reverse connected. TemPower 2 ACBs up to 4000A CUSTOMER ENDORSEMENT
use DoubleBreak technology.
The performance of
4. Easy Maintenance Terasakis ACBs was
The unique design of TemPower 2 incorporates its isolating proven on site when a main
clusters and main contacts on the ACB body. The main busbar failed in one of the
contacts and isolating clusters may be maintained without switchrooms. The ACB
having to isolate the switchboard. was reclosed on the short-
circuit fault twice during
fault diagnosis and is still in
5. Replacement of the main contacts* operation following a service
The fixed and moving contacts can easily be replaced in by Terasaki.
the field, thus prolonging the life on the circuit breaker.
Andy Oswald, BAA
Changing each pole takes around 15 minutes. (Airport Operating Company, UK)
*Not available on AR6

16 | Air Circuit Breakers

 Air Circuit Breakers Selection Guide

TemPower 2 ACB
Frame Reference Quantity Unit Condition AR2 AR3 AR4 AR6
ACB Model AR208, AR212, AR208, AR212, AR212, AR216, AR325, AR325, AR440 AR650,
AR216 AR216, AR220 AR220 AR332 AR332 AR663
Type D S H S H SB S
Number of Poles 3, 4 3, 4 3, 4 3, 4 3, 4 3, 4 3, 4
Nominal Current Ratings
In A 800,1000,1250, 800,1000,1250, 1250,1600, 2500,2000 2500,2000 4000 5000,6300
1600 1600,2000 2000
Electrical Characteristics
Rated Operational Ue V 690 690 690 690 690 690 690
Voltage

Rated Insulation Ui V 1000 1000 1000 1000 1000 1000 1000

Voltage
Rated Impulse Uimp kV 12 12 12 12 12 12 12
Withstand Voltage
Ultimate Breaking Icu kA 690V AC 422 502 55 652 85 852 852
Capacity
440V AC 50 65 80 85 100 100 120
400/415V AC 50 65 80 85 100 100 120
250V DC1 40 40 40 40 40 40 40
Service Breaking Ics kA 690V AC 322 502 55 652 85 852 852
Capacity
440V AC 36 65 80 85 100 100 120
400/415V AC 36 65 80 85 100 100 120
250V DC1 40 40 40 40 40 40 40
Making Capacity Icm kA 690V AC 882 1052 121 143 187 1872 1872
440V AC 105 143 176 187 220 220 264
400/415V AC 105 143 176 187 220 220 264
Rated Short-time Icw kA 1 Second 50 65 80 85 100 100 120
Withstand Current
3 Seconds 36 50 55 65 75 75 85
Breaking Time seconds 0.03 0.03 0.03 0.03 0.03 0.03 0.05
Spring Charging Time seconds 10 10 10 10 10 10 10
Closing Time seconds 0.08 0.08 0.08 0.08 0.08 0.08 0.08
Utilisation Category B B B B B B B
Dimensions
Fixed Type Height mm 460 460 460 460 460
Width mm 3 pole 360 360 360 466 466
Width mm 4 Pole 445 445 445 586 586
Depth mm 290 290 290 290 290
Weight kg 3 pole 53 54 54 80 80
Weight kg 4 Pole 59 60 60 92 92
Drawout Type Height mm 460 460 460 460 460 460 460
Width mm 3 pole 354 354 354 460 460 460 799
Width mm 4 Pole 439 439 439 580 580 580 1034
Depth mm 345 345 345 345 345 345 380
Weight kg 3 pole 73 79 79 105 105 126 200
Drawout
Weight kg 4 Pole 86 94 94 125 125 158 285
Drawout
Endurance
Mechanical Cycles With 26000 30000 30000 20000 20000 15000 10000
maintenance
Mechanical Cycles Without 12500 15000 15000 10000 10000 8000 5000
maintenance
Electrical Cycles Without 11000 12000 12000 7000 7000 3000 1000
maintenance
at 440V AC
Electrical Cycles With 26000 30000 30000 20000 20000 15000 10000
maintenance at
440V AC
Notes
1. Special versions are available for use at 600V and 800V DC. Contact us for details
2. Not applicable in unearthed (IT) systems

Air Circuit Breakers | 17

 Protection Relay Guide

AGR-11B AGR-21B AGR-31B

Protection Functions Protection Functions Protection Functions

Dial Adjustment LCD Ammeter Back-Lit Energy Meter
L Long Time L Long Time L Long Time
S Short Time S Short Time S Short Time
I Instantaneous I Instantaneous I Instantaneous
Pre-Trip (load shedding) Pre-Trip (load shedding)
Fault Indication Contacts Fault Indication Contacts
Optional Protection Functions Optional Protection Functions Optional Protection Functions
Unrestricted Ground Fault Ground Fault (Unrestricted or Restricted) Ground Fault (Unrestricted or Restricted)
Neutral Protection Neutral Protection Neutral Protection
Communication Under/Over Voltage Alarm
Phase Rotation Protection Reverse Power
Generator Protection Curves Zone Interlocking
IDMT Protection Curves Contact Temperature Monitoring
Field Test Communication
Phase Rotation Protection
Under/Over Frequency
Earth Leakage
Harmonic Monitoring
Generator Protection Curves
IDMT Protection Curves
Field Test
Non-Automatic (switch-disconnector) versions without protection are available in every frame size.

TemPower 2 is available TemPower 2 may Communication network

t
with a choice of flexible be equipped with an
IDMT protection curves optional communication Host PC
to assist in selectivity interface unit that allows
Host Network
applications. data exchange with a
host PC via a Modbus
S.I. open network. Data
S.I. Standard Inverse
communicated includes Commercial gateway or PLC
V.I. Very Inverse
V.I.
measurements, fault log,
E.I. Extremely Inverse
E.I.
maintenance information, RS485
I3t ON/OFF status, settings
All these curves are user I4t and control (ON/OFF/
definable and comply with RESET) signals.
IEC 60255-3. Inverse Definite Minimum Time (I.D.M.T)

18 | Air Circuit Breakers

 ACB Accessories

Position Switches

UndervoltageTrip Open / Close Counter

Interpole Barriers

IP55 Transparent Cover

Auxiliary Switches

Capacitor Shunt Trip 48V DC

Lifting Plates IP3X Chassis Protection Cover

IP31 Door Flange

Shunt Trip
Closing Coil

Fixing Bolts (For Draw Out ACBs)

Trip Indicator Switch

Spring Status Switch

Auto Spring Storage Draw Out Handle

Discharge Device

Motor Operator

Lifter Loader Protection Relay Tropicalisation, Anti-Corrosion, Test Jumper Step Down Mechanical Interlock,
Checker Cold Climate treatments Transformer Key Interlock,
440V to 220V Castell Interlock

Air Circuit Breakers | 19

 The Perfect Fit
Retrofit Concept

Mounting brackets are designed and manufactured from site

measurements to ensure a perfect mechanical interface. Where
possible our designs pick up original switchboard fitting locations,
thereby avoiding cutting and drilling on site.

Retrofitting refers to the addition of new technology

Reliable Connection
to older systems. Retrofit ACBs can replace ageing,
unsafe switches and circuit breakers.

Top 5 reasons to use Retrofit

1. Improve safety and functionality

Modern circuit breakers offer safer interlocks, remote
switching and circuit monitoring.

2 Optimise existing plant

Static components in a switchboard (the steelwork
and busbar system) can be retained. Only the
functional, moving parts (the circuit breakers) are Copperwork interfaces are designed using short-circuit evaluation
replaced. Retrofitting is typically 80% cheaper than software. Electrical connection busbars and supports can be tested
switchboard replacement with minimum downtime. to IEC 61439 (busbar withstand test).

3. Guaranteed spares availability Full Functionality

Terasaki guarantee spare parts availability for at least
10 years after the withdrawal from sale of a circuit
breaker.

4. Modernise the protection system

Old protection relays can be removed and replaced
with modern microprocessor protection which is
integral to the ACB. It is then easier to interface the
ACB with automatic plc controls.

5. Reduce arc flash hazard

Modern ACBs clear short-circuits much faster than
older types. This means that the incident arc energy is
correspondingly lower.

Withdrawable functionality and safety interlocks of original devices

can be retained and improved. Fixed pattern devices can even be
replaced with withdrawable devices.

20 | Retrofit
 Retrofit Services We design retrofit ACBs on request.
If you are interested in a brand which
is not shown below we would be
happy to examine it. New designs are
Terasakis Retrofit Services
continually added to our portfolio.
We prefer to conduct a site survey for every retrofit project - even if the breaker to Check the latest list on the Terasaki
be replaced is already on our design database. This ensures that the installation is website: www.terasaki.co.uk
as quick as possible, with minimum disruption to the clients supply.
Mechanical and electrical interfaces are modelled using state-of-the-art 3-D CAD.
Terasaki
Ellison
We can arrange for busbar interface connections to the switchboard to be
independently short-circuit tested. This provides reassurance to the client that GEC
the fault capability of the retrofitted circuit breakers and connections will equal or Merlin Gerin
exceed that of the original system. Siemens
Manufacture, assembly and routine testing is carried out at Terasakis facility in Unelec
Glasgow, Scotland. The factory and processes are certified to the ISO 9001 quality
Square D
management standard.
Mitsubishi
Our engineers are renowned for fast and efficient working. Some of our Retrofit
designs can be installed without a shutdown. Where this is not possible, our team
Sace
will ensure that disruption is minimised. ABB
Hyundai
AEG
English Electric
MEM
Klockner Moeller

Tested to current Low voltage arc Modern protection

standard hazard reduction The AGR Protection relay
ASTA tested to 1. Remove switching can replace the functions
IEC 61439 for short- using umbilical cord of several devices in an
circuit withstand (lcw) controller existing switchboard to
GEC MPact 2. Faster opening time provide:
Ellison reduces incident arc restricted earth fault
English Electric energy. TemPower protection
2 ACB can be set to overcurrent protection
open a short-circuit data communication
in less than 30 to BMS or SCADA
milliseconds (typically
plc control
at least twice as fast
as the device it will
replace).

Retrofit | 21
 Advanced External Display and Protection Products

Monitoring and Communication: T2ED

T2ED is a new Terasaki external display for TemPower 2 ACBs and TemBreak 2 MCCBs. It displays circuit measurements
and information about the installed breaker in an easily readable way. T2ED may be used as a stand-alone local display.
T2ED is also able to transfer all this information directly to a Modbus network.

Host Network / Commercial Gateway

Special Features:
View circuit values and breakers data safely from
the outside
Easy direct connection from breaker to T2ED Address 1 Address 2 Address 3 Address 127
(no need for communication module)
Easy direct connection from T2ED to Modbus
(no need for communication module)
Analogue, numerical and bar graph views

T2ED
Technical Characteristics:
Rated voltage: DC24V (Applicable range of voltage:
DC18 to DC 31V)
Consumption (at DC24V): 50mA
Dimensions
(96 x 96 x 50) mm
Serial Interface: RS485
Protocol: Modbus-RTU
Transmission method: Two-wire half duplex

Multi-Protection Relay: TemTrip 2

TemTrip2 is a multi-protection relay for medium or low voltage circuit breakers that is capable of
indicating via LEDs that the load current is picked up or the breaker trips open and showing various
information including the phase current, line voltage and fault current on the LCD.
The relay is available in three types: for generator protection, feeder circuit protection and transformer protection.

PRR-1H-G PRR-1H-F PRR-1H-T Special Features:

Generator protection Feeder circuit Transformer protection Multi-protection
Adjustable long time-delay trip LT m m m Ground fault
Adjustable short time-delay trip ST m m m detection via zero-
Adjustable instantaneous trip INST m m m phase voltage
Adjustable undervoltage trip UV(27) m Directional ground
fault detection
Adjustable overvoltage trip OV(59) m
Ratio differential
Adjustable reverse power trip RP(67R) m
characteristic
Adjustable Overvoltage ground OVGR(64) m m m
ground fault trip Reverse power trip
Directional ground DGR(67G) m m m
Readout of trip/
Ratio differential trip DIFF(87G) m alarm cause
(87T) m Internal clock
Pre-trip alarm (PTA) m m m Self-diagnostic
PTA2 m
m Standard Optional

22 | Advanced External Display and Protection Products

 Contactors and Manual Motor Starters
TemContact 2 Contactors

TemContact 2 is a range of magnetic contactors and thermal overload relays. Current ratings from 6A to 800A are available
in 9 frame sizes and in 3 or 4 pole versions.
TemContact 2 has upgraded insulation voltage (increased from 690 to 1000V AC) impulse withstand voltage (increased
from 6 to 8kV) in contactors over 40A.
Optional Accessories:
Auxiliary contacts
Surge absorption unit
Reversing connection kit
Mechanical interlock
Safety cover for front of mechanism
Overload relays
Remote mounting kit for overload relay
Pre-loading resistors for capacitor switching
Mechanical latch
Remote reset device for overload relays

TemContact 2 Manual Motor Starters

TemContact 2 Manual Motor Starters have integrated short-circuit and overload protection for motors of up to 45kW at
400V AC.
There are three frame sizes, each with three versions which cover the range:
TMS32S, TMS63S, TMS100S standard short-circuit performance
TMS32H, TMS63H, TMS100H high short-circuit performance
TMS32HI, TMS63HI, TMS100HI high short-circuit performance, without overload protection
Optional Accessories:
Auxiliary switches for front- and side-mounting
Alarm switches
Shunt trip
Undervoltage Trip
Direct connection adapter for TemContact 2 contactors up to 100A

Contactors and Manual Motor Starters | 23

 Contactor Selection Guide 3P

Model Parameter Unit TC-9b TC-12b TC-18b TC-22b TC-32a TC-40a TC-50a TC-65a
Frame size 22 AF 40 AF 65 AF
Current and power ratings
Thermal current AC1 A 25 25 40 40 50 60 70 100
Switching power 200/240V AC3 kW 2.5 3.5 4.5 5.5 7.5 11 15 18.5
Switching current 200/240V AC3 A 11 13 18 22 32 40 55 65
Switching power 380/440V AC3 kW 4 5.5 7.5 11 15 18.5 22 30
Switching current 380/440V AC3 A 9 12 18 22 32 40 50 65
Switching power 500/550 AC3 kW 4 7.5 7.5 15 18.5 22 30 33
Switching current 500/550 AC3 A 7 12 13 20 28 32 43 60
Switching power 690V AC3 kW 4 7.5 7.5 15 18.5 22 30 33
Switching current 690V AC3 A 6 9 9 18 20 23 28 35
Electrical characteristics
Rated operational voltage Ue V 690 690 690
Rated insulation voltage Ui V 690 1000 1000
Rated frequency f Hz 50/60 50/60 50/60
Rated impulse withstand voltage Uimp kV 6 8 8
Operation
Maximum operating rate AC3 ops/hr 1800 1800 1800
Endurance
Mechanical million 15 15 12
Electrical million 2.5 2.5 2
Dimensions
AC Control Weight kg 0.34 0.55 1.05
Size (WxHxD) mm 45 x 73.5 x 86 69 x 83 x 93 79 x 106 x 119
DC Control Weight kg 0.51 0.77 1.3
Size (WxHxD) mm 45 x 73.5 x 104 69 x 83 x 120 79 x 106 x 147
Nema size 00 00 0 1 1 1 2 2
Auxiliary Contacts
Auxiliary Contacts (included as 1N0 1NC 2N0 2NC 2N0 2NC
Standard)

TK Type Thermal Overload relays

Model Parameter Unit TK-32 TK-32 TK-63

Electrical Characteristics
Rated operational voltage, Ue V 690 690 690
Rated insulation voltage Ui V 690 690 690
Rated impulse withstand voltage Uimp kV 6 6 6
Setting range
Setting range A 0.1~40 0.1~40 4~65
Trip class 10A,20 10A,20 10A,20
Dimensions
Weight kg 0.17 0.17 0.31/0.33
Size (WxHxD) mm 45 x 75 x 90 45 x 75 x 90 55 x 81 x 100

24 | Contactors and Manual Motor Starters

TC-75a TC-85a TC-100a TC-130a TC-150a TC-185a TC-225a TC-265a TC-330a TC-400a TC-500a TC-630a TC-800a
100 AF 150 AF 225 AF 400 AF 800 AF

110 135 160 160 210 230 275 300 350 450 580 660 900
22 25 30 37 45 55 75 80 90 125 147 190 220
75 85 105 130 150 185 225 265 330 400 500 630 800
37 45 55 60 75 90 132 147 160 200 265 330 440
75 85 105 130 150 185 225 265 330 400 500 630 800
37 45 55 60 70 110 132 147 160 225 265 330 500
64 75 85 90 100 180 200 225 280 350 400 500 720
37 45 55 55 55 110 140 160 200 250 300 400 500
42 45 65 60 60 120 150 185 225 300 380 420 630

690 690 690 690 690

1000 1000 1000 1000 1000
50/60 50/60 50/60 50/60 50/60
8 8 8 8 8

1800 1200 1200 1200 1200

12 5 5 5 2.5 2.5
2 1 1 1 0.5 0.5

1.9 2.4 5.4 9.2 22.4

94 x 140 x 137 119 x 158 x 132 138 x 203 x 185 163 x 243 x 205 285 x 312 x 245
2.8 2.3 5.4 9.2 22.4
94 x 140 x 172.3 119 x 158.5 x 132 138 x 203 x 185 163 x 243 x 205 285 x 312 x 245
2 3 3 3 4 4 4 5 5 5 6 6 7

2N0 2NC 2N0 2NC 2N0 2NC 2N0 2NC 2N0 2NC

TK-95 TK-150 TK-225 TK-400 TK-800

690 690 690 690 690

690 690 690 690 690
6 6 6 6 6

7~100 34~150 64~240 85~400 200~800A

10A,20 10A,20 10A,20 10A,20 10A,20

0.48/0.5 0.67 2.5 2.6 11.5

70 x 97 x 110 95 x 109 x 113 147 x 141 x 184 151 x 171 x 198 860 x 530 x 212

Contactors and Manual Motor Starters | 25

 Contactor Selection Guide 4P

Model Parameter Unit TC-6a/4 TC-9a/4 TC-12a/4 TC-18a/4 TC-22a/4 TC-32a/4 TC-40a/4 TC-50a/4 TC-65a/4 TC-75a/4 TC-85a/4
Frame size 18 AF 22 AF 40 AF 85 AF
Current and power ratings
Thermal current A 25 25 25 40 40 50 60 80 100 110 135
Switching power 200/240V AC1 kW 9 9 9 15 15 18 22 30 37 41 51
Switching current 200/240V AC1 A 25 25 25 40 40 50 60 80 100 110 135
Switching power 380/440V AC1 kW 17 17 17 27 27 35 42 56 70 76 95
Switching current 380/440V AC1 A 25 25 25 40 40 50 60 80 100 110 135
Switching power 200/240V AC3 kW 2.2 2.5 3.5 4.5 5.5 7.5 11 15 18.5 22 25
Switching current 200/240V AC3 A 9 11 13 18 22 32 40 55 65 75 85
Switching power 380/440V AC3 kW 3 4 5.5 7.5 11 15 18.5 22 30 37 45
Switching current 380/440V AC3 A 7 9 12 18 22 32 40 50 65 75 85
Electrical characteristics
Rated operational voltage Ue V 690 690 690 690
Rated insulation voltage Ui V 690 690 690 1000
Rated frequency f Hz 50/60 50/60 50/60 50/60
Rated impulse withstand Uimp kV 6 6 6 8
voltage
Operation
Maximum operating rate AC3 ops/hr 1800 1800 1800 1800
Endurance
Mechanical million 15 15 15 12
Electrical million 2.5 1 1 1
Dimensions
AC Control Weight kg 0.33 0.4 0.59 1.2
Size (WxHxD) mm 45 x 73.5 x 82 47.2 x 59 x 83.5 x 94.5 91 x 123.5 x 117.8
80 x
86.8
DC Control Weight kg 0.5 0.5 0.7 1.29
Size (WxHxD) mm 45 x 73.5 x 97 47.2 x 59 x 83.5 x 121 91 x 123.5 x 117.8
80 x
113.2
Nema size 00 00 0 0 1 1 1 2 2 2 3
TK Type Thermal Overload relays
Aux Contacts
Aux Contacts (Standard)

26 | Contactors and Manual Motor Starters

TC-100/4 TC-130a/4 TC-150a/4 TC-185a/4 TC-225a/4 TC-265a/4 TC-330a/4 TC-400a/4 TC-500a/4 TC-630a/4 TC-800a/4
225 AF 400 AF 800 AF

160 165 250 300 330 360 420 500 650 750 900
57 60 76 87 100 115 135 160 245 255 310
150 155 200 230 260 300 350 420 630 660 800
106 110 142 165 185 215 250 300 450 470 570
150 155 200 230 260 300 350 420 630 660 800
30 37 95 55 75 80 90 125 147 190 220
105 125 150 185 225 265 330 400 500 630 800
55 60 75 90 132 147 160 200 265 330 440
105 120 150 185 225 265 330 400 500 630 800

690 690 690

1000 1000 1000
50/60 50/60 50/60
8 8 8

1200 1200 1200

15 15 12
0.8 0.5 2.5

5.6 9.9 26.3

175 x 203 x 185 206 x 243 x 205 346 x 310 x 244

5.6 9.9 26.3

175 x 203 x 185 206 x 243 x 205 346 x 310 x 244

3 3 4 4 4 5 5 5 6 6 7

2N02NC 2N02NC 2N02NC

Contactors and Manual Motor Starters | 27

 Manual Motor Starters Selection Guide
In accordance with IEC 60947 - 2 & IEC 60947 - 4 - 1
Manual Motor Starters
Model Parameter Unit Power rating TMS -32S Breaking Breaking TMS -63S Breaking Breaking TMS -100S Breaking Breaking
at 400V AC TMS -32H Capacity @ Capacity @ TMS -63H Capacity @ Capacity @ TMS -100H Capacity @ Capacity @
(kW) TMS -32HI* 400/415V AC 400/415V AC TMS -63HI* 400/415V AC 400/415V AC TMS -100HI* 400/415V AC 400/415V AC
Icu / Ics (kA) Icu / Ics (kA) Icu / Ics (kA) Icu/Ics (kA) Icu / Ics (kA) Icu / Ics (kA)
TMS -32S TMS -32H/HI TMS -63S TMS -63H/HI TMS -100S TMS -100H/HI
Number of poles 3 3 3
Frame size 32AF 63AF 100AF
Current and Power
Rated operational current Ie (A) 0.02 0.1 ~ 0.16 100/100 100/100
(underlined) and 0.06 0.16 ~ 0.25 100/100 100/100
protection setting range 0.09 0.25 ~ 0.4 100/100 100/100
0.12 0.4 ~ 0.63 100/100 100/100
0.25 0.63 ~ 1.0 100/100 100/100
0.55 1.0 ~ 1.6 100/100 100/100
0.75 1.6 ~ 2.5 100/100 100/100
1.5 2.5 ~ 4 100/100 100/100
2.2 4~6 100/100 100/100
3 5~8 100/100 100/100
4 6 ~ 10 50/38 100/100 6 ~ 10 100/100 100/100
5.5 9 ~ 13 50/38 100/100 9 ~ 13 50/38 100/100
7.5 11 ~ 17 20/15 50/38 11 ~ 17 25/19 50/50 11 ~ 17 50/38 100/100
7.5 14 ~ 22 15/11 50/38 14 ~ 22 25/19 50/50 14 ~ 22 50/38 100/50
11 18 ~ 26 15/11 50/38 18 ~ 26 25/19 50/50 18 ~ 26 50/38 100/50
15 22 ~ 32 15/11 50/38 22 ~ 32 25/19 50/50 22 ~ 32 50/38 100/50
18.5 28 ~ 40 10/8 40/30 28 ~ 40 25/19 50/50 28 ~ 40 50/38 100/50
22 34 ~ 50 25/19 50/50 34 ~ 50 50/38 100/50
30 45 ~ 63 25/19 50/50 45 ~ 63 50/38 100/50
30 47 ~ 65 25/19 35/27
37 55 ~ 75 50/38 75/50
45 70 ~ 90 50/38 75/50
45 80 ~ 100 50/38 75/50
Electrical Characteristics
Rated operational voltage Ue V 690 690 690
Rated insulation voltage Ui V 690 690 1000
Rated frequency f Hz 50/60 50/60 50/60
Rated impulse withstand Uimp kV 6 8 8
Utilisation category IEC 60 947 - 2 (Breaker) Cat. A Cat. A Cat. A
IEC 60 947 - 4 (Motor Starter) AC 3 AC 3 AC 3
Protection
Thermal magnetic (Except HI = Magnetic only)
Operation
Endurance Mechanical 100,000 50,000 50,000
Electrical 100,000 25,000 25,000
Max operating frequency 25 25 25
per hour
Weight g 320 360 1000
Handle Type Rocker Rotary Rotary Rotary
Terminal Screw Lug Lug
Accessories
Optional ( auxiliary , alarm contacts) yes yes yes
* TMS-**HI models have no overload protection or protection setting range. Rated operational current, Ie, (underlined) applies to TMS-**HI models

28 | Contactors and Manual Motor Starters

 Din Modular Protection

Safety and protection are the prime purposes of Terasaki products. Our range of DIN modular Protection products
covers ratings from 0.5A to 125A and includes:

- Circuit breakers for overload and short-circuit protection,

- Residual current devices for the prevention of electric shock and fires,
- Circuit breakers combining overload, short-circuit and residual current protection.

With more than 500 items in the range, there is a solution for most applications.

Accessories

A B C D E F G H I

A Auxiliary contact 1NO, 1NC. 6A, 230V AC. Not suitable for TD3RCCB
B Alarm contact, 1NO, 1NC. 6A, 230V AC. Not suitable for TD3RCCB
C RCCB switch. Combined auxiliary contact (1NO, 1NC, 6A, 230V AC) + Alarm contact (1NO, 1NC, 6A, 230V AC)
D Shunt trip. RCCB switch (C) must be fitted before fitting the shunt trip to the TD3RCCB
E Undervoltage trip. RCCB switch (C) must be fitted before fitting the shunt trip to the TD3RCCB
F Overvoltage trip. Rated voltage, Un, 230V AC. Opens the circuit breaker if supply voltage exceeds 280V AC. RCCB switch (C) must be fitted
before fitting the shunt trip to the TD3RCCB
G Padlock. Suitable for TD3 M06, M10, XA (open and closed) and for TD31P1M (in open position only)
H Residual current block for TD3 M06 and M10
I Rotary handle for TD3 ICP

DIN Modular Protection | 29

 Din Modular Protection Selection Guide

Miniature Circuit Breakers

Type MCB MCB MCB MCB MCB

Model Quantity Unit TD3 M06 TD3 M10 TD3 1P1M TD3 XA TD3 ICP

Poles (Modules) 1 (1), 1+N (2), 2 (2), 1 (1), 1+N (2), 2 (2), 1+N (1) 1 (1.5), 2 (3), 3 (4.5), 1 (1), 2 (2), 3 (3), 4 (4)
3 (3), 3+N(4), 4 (4) 3 (3), 3+N(4), 4 (4) 4 (6)

Electrical Characteristics

Standard IEC/EN 60898 IEC/EN 60898 IEC/EN 60898 IEC/EN 60898 UNE EN 20317
IEC/EN 60947-2

Nominal Rated Current In A 6, 10, 16, 20, 25, 32, 40, 0.5*, 1*, 2*, 3*, 4*, 6, 10, 6, 10, 16, 20, 25, 32, 40 80, 100, 125 5, 7.5, 10, 15, 20, 25, 30, 35, 40,
50, 63 16, 20, 25, 32, 40, 50, 63 45, 50, 63

Rated Voltage Ue V 230/400 - 240/415 230/400 - 240/415 230/400 - 240/415 230/400 - 240/415 230/400 - 240/415

Rated Frequency Hz 50/60 50/60 50/60 50/60 50/60

Breaking Capacity Icn (Icu) kA 6 10 6 10 (10) 6

Protection

Thermal- Magnetic Characteristic Type B, C B, C, D B, C C, D UNE EN 20317

Connection

Rigid Conductor Terminal mm2 25 35 16 70 25

Flexible Conductor Size 16 25 10 35 16

Dimensions

Per Module HxDxW mm 85 x 74 x 17.5 84 x 74 x 17.5 84 x 74 x 17.5 90 x 72 x 26.5 85 x 74 x 17.5

*Only for D type

Residual Current Devices and Modular Switches

Type RCCB RCCB RCBO RCBO Modular Switch

Model Quantity Unit TD3 RCCB TD3 RCCB TD3 RCBO TD3 RCBO TD3 MS

Poles (Modules) 2 (2) 4 (4) 1+N (1) 1+N (2) 1 (1), 2 (2), 3 (3), 4 (4)

Electrical Characteristics

Standard IEC/EN 61008 IEC/EN 61008 IEC/EN 61009 IEC/EN 61009 IEC EN 60947-3

Rated Sensitivity (I n) mA 30 100 300 30 100 300 30 30

Nominal Rated Current In A AC 25, 40, 40, 25, 40, 25, 40, 63, 25, 40, 6 - 40 6 - 40 32 63 100 125
type 63, 100 63 63 63, 80, 100 63, 80,
100 100
In A A 25, 40, 40,
type 63 100
In A S 40,
type 100
In A Ai 25, 40, 40
type 63
In A S-Ai 40, 63 40,
type 100

Rated Voltage Un V 230/ 400 - 240/ 415 230/400 - 240/415 230 - 240 230/400 - 240/415 230/400 - 240/415

Breaking Capacity Icn (Im) (1.5) (1.5) 10 10

Energy Withstand (EN 61008) I2t kA2s > 22.5 > 22.5

Peak Current Withstand (EN 61008) I peak kA > 3.3 > 3.3

Short-circuit Withstand Capacity Icw (rms) kA 0.48 0.94 1.2 1.5

Rated Frequency Hz 50 50 50/60 50 50/60

Protection

Thermal-Magnetic Characteristic Type B, C C

Connection

Rigid Conductor Terminal mm2 25 25 16 25 25 50 50 50

Flexible Conductor Size mm2 16 16 10 16 16 35 35 35

Dimensions

Per module HxDxW mm 87.5 x 71 x 17.5 87.5 x 71 x 17.5 115 x 72 x 17.5 85.4 x 72 x 17.5 83 x 72 x 17.5

30 | DIN Modular Protection

 Automatic Transfer Controller

TemTransfer 2 Automatic Changeover Controller for TemPower 2 ACBs,

TemBreak 2 MCCBs and TemContact 2 Contactors
TemTransfer 2 is fully configurable Automatic Changeover Controller (ACC) for use in standby power applications. The
module will monitor the voltage and frequency of the incoming AC mains (utility) supply and in the event of a failure will
issue a start command to the generator control system.
The controller (ACC) is designed to monitor the incoming AC mains supply (1 or 3 phases) for under/over voltage and
under/over frequency. Should any of the parameters fall out of limit, the module will issue a command to the generating
set controller. Once the generator set is available and producing an output within limits, TemTransfer 2 will control the
circuit breaker or contactor and switch the load from the mains (utility) to the generating set.
When the mains (utility) supply returns to within limits, the module will command a return to the mains (utility) supply
and shut down the generator after a suitable cooling run. Various timing sequences are available to prevent nuisance
starting unnecessary supply breaks.

TemTransfer 2 Product Features

TemTransfer 2s back-lit LCD shows system status and indicates any system warnings via a 4 line text display. Red and
green LEDs indicate the operational status of the network. The module can be easily configured by using TemTransfer 2
Configuration Suite PC Software, via an interface kit (optional).
Back-lit LCD with 4 line text display 5 configurable outputs
Real time clock 10 configurable outputs
PC / Front panel Event log
Volt-free relays Auto start inhibit
Configurable timers Load inhibit

Supporting many different topologies, configurable timers, volt-free digital inputs and outputs
make the TemTransfer 2 controller a fully flexible solution to suit a wide variety of applications.

TemTransfer 2 Specifications

Generator STATUS Mains

STATUS
START

STATUS ON/OFF

Schematic Diagram: Automatic

Changeover with TemTransfer 2
and TemBreak 2 Interlocked MCCBs

Automatic Transfer Controller | 31

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CAT REF. 15-G00EN
Copyright Terasaki Electric (Europe) Ltd 2015
Ratings and specifications are subject to change without notice.