Sitescan D Series: Lightweight Digital Ultrasonic Flaw Detectors

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SITESCAN D SERIES

LIGHTWEIGHT DIGITAL ULTRASONIC FLAW DETECTORS


THE SITESCAN D SERIES
Quality, performance and reliability repackaged.
For over 20 years the Sitescan name has meant highly reliable, technician focussed flaw detectors and the new range continues this tradi-

tion. The Sitescan delivers high performance and advanced features, yet our engineer's experience in user interface design has ensured

it is easy and quick to use. The acknowledged ease of use of previous generation Sitescans has been enhanced with the menu navigation

scroll-wheel, providing easy access to functions. The menu structure has been designed to guide the user through their task with operation

quickly becoming second nature.

The Sitescan D-10 has a broad band amplifier compatible with a wide range of transducers whilst the D-20 model has several narrow bands

for improved performance. The analogue feel from the high quality broadband amplifier shows all the detail required to identify defect types

such as holes or cracks, and sufficient resolution for identifying small signals. Typical applications are weld inspection, corrosion testing, small

castings, forgings and delamination checking.

Lightweight
Ergonomics
The Sitescan D Series represents a new generation of

portable digital flaw detectors. Its ground breaking

ergonomic design has been evolved to make it com-

fortable for day-long use. Display size has not been

sacrificed to achieve compact dimensions giving

the Sitescan one of the highest display to size ratios

of any field instrument.

Flaw Sizing (DGS/AVG, AWS, API) Optional


Optional advanced flaw sizing techniques include DAC, AVG, API 5UE and AWS standards; ensuring accurate and rapid sizing and reporting of indications.

DAC AVG
Up to 10 points can be used to construct a digital DAC curve, with AVG/DGS software can be configured for any transducer and
selectable JIS/ASME and EN1714 curves. Selected DAC curve acts as gives accurate sizing of flaws with direct readout of Equivalent
a monitor gate for alarm outputs. Gate 1 can be used to measure defect Reflector Size. The visible ERS curve can be adjusted to display
height as either % DAC, DAC+dB or %Full Screen Height. the desired acceptance level and used to trigger the alarm and
measurement reading.
High Visibility Display
For any flaw detector the display is a crucial element. The Sitescan has a colour trans-

flective TFT display as standard, providing high visibility at any light level. The choice

of colours for menus and waveform display enhance clarity, with the LCD simulation

mode giving direct sunlight readability. The TFT does not suffer the typical black out

problems or temperature limitations of LCD giving full weather capability. The Full Screen

mode maximizes the A-scan area to improve readability further whilst testing and its fast

response and peak capture functionality ensure any indication is clearly displayed, even

if it only appears for one cycle of the PRF.

Robust and Adaptable


Sonatest's reputation for robust design and proven reliability is an important aspect of

flaw detector ownership. Down time is expensive and should be minimized to ensure

maximum productivity. The Sitescan D Series is constructed to high standards using

engineered polymers and sealed to IP67, and is designed to incorporate many features

to make site work easier. The integrated pipe stand is adjustable to give easy positioning,

whilst the standard camera mount fixing on the back opens up a wide variety of useful
accessories such as magnetic hooks, tripod mounts and body harnesses. The Sitescan

D series can be easily attached to pipe work, metal plates or hung from the nearest fixing,

giving the user both hands free for scanning.

SDMS Lite (Data Management Software)tware)


This Windows based data management tool interfaces the Sitescan D-series to a PC.

The Lite version comes as standard, with the capability to capture the displayed A-scan

and transfer it Microsoft Word. This is useful for producing application notes or reporting

indications. The optional full version uploads and downloads panel settings and A-scans,

which can also be transferred into Microsoft Word for customised reporting. Thickness

readings can be transferred into Excel for more advanced analysis such as charts for B
& C-scans.

Advanced Thickness Logging B-Scan


Thickness measurement is a major application of the Sitescan D series The optional B-scan display function shows the cross section of the
and good data logging tools are essential to productivity. As standard, material based on its wall thickness. The B-scan has selected update
Sitescan has the capability to store readings in a 2 or 3 dimensional grid rates from 3 to 10 times per second, and can be stored with the thick-
format, or download test sequence files from asset management soft- ness readings and transferred to the PC via SDMS.
ware. In addition to the basic thickness reading, the user can store the
A-Scan and user defined notes, or with the B-Scan option, a full B-Scan
image. Reviewing readings is easy using the scroll wheel and the USB
connection enables fast transfer of data.
Navigation
The Sitescan D series uses an innovative rotary control for fast,

single handed menu selection and setting changes. The keypad uses

new technology to increase resistance to water and improve tactile

feel, along with mechanical switches for enhanced lifetime. Simply

slide your thumb or finger around the unique scroll-wheel to quickly

access menu items, or change parameters. The scroll wheel offers

the advantages of a rotary knob, but has no moving parts to become

damaged, or blocked by couplants.

Direct Access Keys


From Sonatests experience of flaw detector design we know users

want direct access to the essential parameters of gate adjustment

and gain control. These are positioned close to the scroll wheel, so

it is easy to switch between gain, gates and the menu with one hand.

There are also direct keys for freezing the scan and switching to full
screen mode.

User Buttons
The Sitescan D series has unique User Keys that can be assigned

directly to menu items or actions. The system works in the same way

as the preset radio buttons in your car. Highlight the menu item you

want and hold the User button for a few seconds, to assign the key.

Using the four keys operators can define their own direct access

functions based on the application. The keys can also be assigned

actions, such as one press storing of A-scans and auto 80% adjust-

ment of echoes.

Active Peak Customisable Menu


The Active Peak function shows the echo dynamic envelope along with The user can configure the menu to only show those functions required,
the live A-Scan. This is particularly useful for defect classification in this enables the Sitescan to adapt to the application and level of user.
applications such as weld inspections. The peak signal can also be For example, when thickness checking the DAC and AVG functions can
held as a reference to show the natural reflectors of a part, helping to be disabled.
distinguish defect indications.
SITESCAN D SERIES Specifications D-10 and D-20
(specifications are subject to change)

Test Range 5mm (0.2in) up to 5,000 mm (200 in.) in steel. Video Composite video (PAL & NTSC)
Variable in sequence 10mm or 1mm. Transducer Sockets BNC or LEMO1 (factory option)

Velocity 1000 - 9999 m/s.


Battery Lithium Ion 14.4V. Minimum 9.5 hours use, typically 12
Probe Zero 0 to 999.999 s. hours, maximum 18 hrs indication of battery charge.
Recharge time 3 hours. Battery can be charged separately.
Delay 0-5,000m at steel velocity in 0.05 steps (0-200 in 0.002 in.
steps) Charger 100-240 VAC, 50-60 Hz.

Gain 0 to 110dB in 0.5, 1, 2, 6, 10, 14 and 20dB steps. Environmental Meets IP67

Test Modes Pulse echo and transmit/receive. Temperature Operating -10oC to 55oC (14oF - 131oF).

Gate Start & Width adjustable over full range. Amplitude 0-100%, Size H172mm x W238mm x D70mm (6.77in x 9.37in x 2.75in).
0.5% steps visual and audible alarms. Positive triggering.
Weight 1.7kg (2.4lbs) with battery.
Measurement Modes
Warranty 1 year.

Depth Depth and amplitude of first signal in gate. Calibration Standard EN12668.

Echo-Echo Echo-to-Echo distance measurement. (single gate) Sitescan D-20 Additional Specification (Sitescan D-20 only)
Frequency Bands 1 MHz, 2.25 MHz, 5 MHz. Wide (1-20 MHz).
Trig Trigonometric display of beam path, depth and surface distance.
Calculation of skip depth and curved surface compensation, X- Square Wave Pulser Optimised for each band (spike on wide).
offset for transducer.
TCG Time Corrected Gain 40dB dynamic range, 30dB per
microsecond, up to 10 points for curve definition.
T-Min Holds minimum thickness in depth mode.

Pulser Voltage Spike - 200 Volt peak amplitude, rise/fall time <10ns into 50
Sitescan D-10 & D-20 Options (Available in all variants)
ohm. DAC Option Up to 10 points may be entered and used to digitally draw
Fixed 20nS spike width. a DAC curve; reference -2, -6, -10, -12,-14 dB curves can
be selected for JIS, ASME and EN 1714 codes.
P.R.F Selectable 35 to 500 Hz, in 5Hz steps.
DAC plus AVG/DGS Automatic Defect Sizing using probe data.
Display Colour Transflective TFT: Display area 111.4 x 83.5 mm (4.39 x DAC plus AWS & API
3.29 in). A-Scan Area 315 x 200 pixels max sunlight viewable. AWS Automatic Defect Sizing in accordance with AWS D1.1
Structural Welding.
Screen Update Rate 50 or 60Hz. API Automatic Defect sizing in accordance with API 5UE.

Rectification Full wave, positive, negative, RF. DAC plus DGS, AWS & API (functionaltiy as above)

Frequency Bands Broadband 1.0 - 15MHz - 3dB. GATE 2 Optional second gate allows Gate-to-Gate measurement
mode.

Vertical Linearity Vertical = 1% Full Screen Height (FSH). B-Scan Displays profile of thickness. Selectable rates of 3, 5, 10
updates per second.
Amplifier Linearity 0.1dB.
Standard D-Series Kit
Horizontal Linearity 0.33% Full Screen Width (FSW). Sitescan D10 or D20.
Battery, Charger, Mains Cable.
User Guide.
Reject 50%. (LED warning light when selected).
Carry Bag.
SDMS Lite & USB cable.
Units Metric (mm) or inch (in). Display Window Cover.
Couplant.
A-Scan Memory 5,000 waveforms.

Application Packs
Panel Memory 100 stores for calibration settings.
All kits include the Site Pack option, transducers, cables and test blocks.

Thickness Logging Storage for 100,000 thickness readings configured either by D-10 Weld Test Kit-EU
Block/Location/Number mode or alphanumeric pre-program- D-10 Weld Test Kit -US
mable worksheets. Readings can be exported to MS Excel D-10 Weld Test Kit-Universal
using optional SDMS software. D-20 Weld Test Kit-EU
D-20 Weld Test Kit-US
D-20 Weld Test Kit-Universal
Thickness Logging D-10 Thickness Testing Kit - EU
with A-Scan 5,000 A-Scans and Thickness readings. D-10 Thickness Testing Kit - US

Auto-Cal Automatic calibration with two echoes.


Site Pack
Rugged Shipping Case
Display Freeze Holds current waveform on screen.
Hanging Brackets and Hooks
Active Peak Memory For echo-dynamic pattern capture.
Accessories
Online Help Instant Operator guidance on functions accessed from direct Support Stands Pack
keys. Body Harness

Language Support Six user selectable languages from: English, German, French,
Spanish, Dutch, Italian, Russian, Polish, Czech, Chinese.
USB For connection to PC & printer. Q5306
SITESCAN D Series Accessories
Site Pack
Rugged Shipping Case.
Airplane carry on size:
488 mm x 386 mm x 229 mm.
19.2 in x 15.2 in x 9.0 in.
Centre of gravity bracket (magnetic hook supplied).
Webbing bracket.
Magnetic bracket.
Webbing / two Karabiners strap hook.

Support Stands Pack


An articulated arm and fitting with 3 bases:
Vacuum
Magnetic
Clamp

Body Harness
This unique body harness gives the end user the
opportunity to work hands-free with the Sitescan D
series units. The patented harness design has been
developed considering both function and good carry-
ing ergonomics and is very lightweight.
The wide shoulder plate, with body centred positioning,
will make the carrying of the Sitescan D unit a joy for the
user. The harness itself is very stable but can be supple-
mented with a waist strap if the work task involves a lot
of movement and is easy to take off and store. This body
harness is ideal for extended periods of use and the
front plate is adjustable to fit all back lengths. The mount
plate can be locked in place with a ball and socket joint
to present the instrument in an ideal position for use,
whilst distributing the load across the body, avoiding
fatigue and strain to wrists and arms.

SONATEST LTD
Distributed by:
Dickens Road, Old Wolverton
Milton Keynes, MK12 5QQ, UK.
Tel: +44 (0)1908 316345
Fax: +44 (0)1908 321323
www.sonatest.com
[email protected]
Part No: 147359

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