Sabp A 074 PDF
Sabp A 074 PDF
Sabp A 074 PDF
Contents
1 Introduction............................................................ 2
1.1 Purpose........................................................... 2
1.2 Scope.............................................................. 2
1.3 Disclaimer....................................................... 2
1.4 Conflicts with Mandatory Standards................ 3
2 References............................................................ 3
2.1 Saudi Aramco References.............................. 3
2.2 Industry Codes and Standards........................ 3
2.3 Other References............................................ 4
3 Dynamic Replacement
Ground Improvement Concept...................... 4
4 Dynamic Replacement Process............................ 5
5 Material.................................................................. 6
6 Dynamic Replacement Design.............................. 7
6.1 Depth of Treatment......................................... 7
6.2 Spacing........................................................... 7
7 Performance Control............................................. 8
8 Key Features of Dynamic Replacement................ 9
9 Specifications Compliance....................................10
9.1 Bearing Capacity Due to Vertical Load........... 11
9.2 Load Induced Settlement of Foundations....... 11
9.3 Liquefaction Analysis...................................... 12
10 Procedures for Dynamic Replacement................ 12
10.1 Before Dynamic Replacement...................... 12
10.2 Dynamic Replacement Installation................ 12
10.3 Dynamic Replacement Trials........................ 13
10.4 Surface Compaction..................................... 14
10.5 Performance Evaluation................................ 15
11 Quality Control and Quality Assurance................ 15
11.1 Responsibilities............................................. 16
11.2 Quality Procedure......................................... 16
Contents (cont'd)
12 Quality Control (QC) Documents......................... 21
12.1 Documentation Before.................................. 21
12.2 Documentation During.................................. 21
12.3 Documentation After..................................... 21
12.4 QA/QC to Minimize Re-Compaction............. 22
12.5 Reporting...................................................... 23
12.6 Reporting Sequence..................................... 23
13 Acronyms............................................................. 24
Appendix 1 - Dynamic Replacement Daily Report.......25
Appendix 2 - Example of Inspection Test Plan............ 26
1 Introduction
1.1 Purpose
This Best Practice establishes guidelines and recommendations of the design and
quality control activities required for dynamic replacement ground improvement
works. This Best Practice is intended for Saudi Aramco engineers (mostly
Project Management Team and Project Inspection Team) and engineers working
on Saudi Aramco projects.
1.2 Scope
The plan performance program summaries the procedures for the dynamic
replacement work, and the Quality Control program documents these procedures
as well as the testing conducted. Quality Assurance involves reviewing the
work and testing and addresses any conformance issues.
1.3 Disclaimer
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Document Responsibility: Geotechnical Standards Committee SABP-A-074
Issue Date: 15 June 2016
Next Planned Update: TBD Dynamic Replacement Design and Quality Control
In the event of a conflict between this Best Practice and other mandatory Saudi
Aramco engineering requirements such as procedures and standards, the
requirement documents shall govern.
2 References
This Best Practice is based on the latest edition of the references below, unless
otherwise noted.
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Document Responsibility: Geotechnical Standards Committee SABP-A-074
Issue Date: 15 June 2016
Next Planned Update: TBD Dynamic Replacement Design and Quality Control
The spacing configuration of the dynamic replacement points and the other associated
parameters (such as energy to be applied, number of phases, and number of drops per
point, resting period between phases) depend on the characteristics of the in situ soils,
and the improvement required to support the future facilities within the settlement
tolerances. Typical pillars grid spacing having values ranged between 3.5 m to 6 m.
The dynamic replacement method can be used for achieving the following:
Improving the bearing capacity/stiffness of the subsurface soils since a composite
ground structure is developed.
Reducing the total and differential settlements.
Decreasing the liquefaction potential.
Accelerating the consolidation process due to the dissipation of the excess pore
pressure through the pillars which act as a drainage path.
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Document Responsibility: Geotechnical Standards Committee SABP-A-074
Issue Date: 15 June 2016
Next Planned Update: TBD Dynamic Replacement Design and Quality Control
Dynamic replacement is typically carried out from a granular nature working platform
with thickness varying from 0.5 m to 1 m. The dynamic replacement procedures are
established through trials, based on which, the optimum installation/construction
parameters are defined.
Dynamic replacement technique is mostly applicable for cohesive soils, and very loose
granular formations. Hence, an ample period should be provided in between the
execution of the various phases for permitting the adequate dissipation of the excess
pore water pressure which is developed due to the weight pounder repetitive effects.
The dynamic replacement method involves the development of granular columns within
the treated soils. Such technique is using pounders with weights ranging from 15 tn to
40 tn which are dropped in free fall from heights ranging from 10 m to 30 m resulting
on the densification of the imported granular materials within the craters/pillars formed.
Compact pillars within the in situ subsurface formations are developed (having
diameters mainly varying between 1.5 m to 3 m) which act as an interface for
transferring the imposed loads to a competent underlying ground. The soils in between
the formed pillars are partially treated because of the horizontal strength produced
during the installation/compaction procedures within the pillars.
There are instances where the pre-excavation of the column to the design depth is
desirable due to the presence of dense materials at the surface which need to be
penetrated for adequately reaching the soft soils to be treated. At such cases, the
pre-excavation places are partially filled to the required granular material and the
development sequence, above described, is followed.
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Document Responsibility: Geotechnical Standards Committee SABP-A-074
Issue Date: 15 June 2016
Next Planned Update: TBD Dynamic Replacement Design and Quality Control
5 Material
Within the dynamic replacement technique the main objective to be achieved is:
Cohesive soil strengthening by importing/compacting granular fill.
Granular soil densification.
The working platform granular material shall have the following characteristics:
Hard, inert, free of clay and organic materials, and be well graded.
Containing not more than 10% by weight passing the No. 200 sieve.
Have a maximum particle size of 200 mm.
Both the thickness and bearing capacity of the working platform should be sufficient
enough to support the dynamic replacement equipment.
The material out of which dynamic replacement pillars are formed should be well-defined
through acceptable criteria for type, grading, and chemical stability. The following
material characteristics are to be evaluated through laboratory test procedures:
Containing not more than 15% by weight passing the No. 200 sieve.
Particle size ranging from 0.075 mm to 200 mm. Materials having sizes ranging
from 200 mm to 400 mm are also suitable subject that fines content not exceeding
10%.
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Document Responsibility: Geotechnical Standards Committee SABP-A-074
Issue Date: 15 June 2016
Next Planned Update: TBD Dynamic Replacement Design and Quality Control
Above mentioned parameters may be changed depending on the trial test results.
Pillars spacing and diameter, satisfying the project requirements of bearing capacity and
settlement criteria for the structure to be supported, should be established through
design calculations.
As the depth of treatment can differ across a project site, parameters in relation
to the pounder weight and drop height can be changed accordingly in order for
the performance criteria of settlement, bearing capacity, and liquefaction to be
met. Dynamic replacement treatment should also be extended to at least the
length of the developed pillar outside the facility area.
6.2 Spacing
The important feature included within the dynamic replacement design is the
amount of soil which is replaced by the suitable granular nature material.
Replacement of weak soils can reach replacement ratios up to 30% depending
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Document Responsibility: Geotechnical Standards Committee SABP-A-074
Issue Date: 15 June 2016
Next Planned Update: TBD Dynamic Replacement Design and Quality Control
Very soft soils exhibit increased diameter compared to stiffer ground, and at
such cases material feeding is recommended to be closely monitored.
7 Performance Control
Cohesive soils are in general not densified through the tamping processes. However,
cohesive formations are being strengthened by the insertion of the granular dense pillars
which act as drainage paths accelerating the consolidation. Appropriate test approaches
should be used to confirm that the dynamic replacement treatment has achieved
pre-determined criteria in relation to bearing capacity and settlement.
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Document Responsibility: Geotechnical Standards Committee SABP-A-074
Issue Date: 15 June 2016
Next Planned Update: TBD Dynamic Replacement Design and Quality Control
Composite pillar-soil properties are to be included within calculations for verifying that
project acceptance criteria are met. Furthermore, excavation tests can be performed in
order to determine the variation pillars diameter over depth and hence the average pillar
diameter.
The grading/particle size of the materials to be used within the pillars should be tested
in accordance to ASTM standards.
The key features within a dynamic replacement scheme are summarized below:
Dynamic replacement is mostly applicable for improving soils having high fines
percentage.
Cohesive soils especially below the groundwater table are not effectively compacted
through the dynamic replacement processes; however, a reinforcement effect of the
overall ground is achieved due to the insertion of suitable granular material.
Dynamic replacement method is applicable to depths up to 7 m.
A resting period between the various phases of tamping should be allowed for
permitting an adequate dissipation of pore water pressure from the low permeability
cohesive formations.
Dynamic replacement technique is able to achieve replacement ratios of up to 30%.
Imposed loads of up to 1500 kN are able to be taken through the installed pillars.
Dynamic replacement should not be undertaken to a distance of, at least, 30 m from
the closest existing structure.
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Document Responsibility: Geotechnical Standards Committee SABP-A-074
Issue Date: 15 June 2016
Next Planned Update: TBD Dynamic Replacement Design and Quality Control
9 Specifications Compliance
Bearing capacity and load-settlement behavior of the soils due to the application of the
imposed foundation loads having completed the dynamic replacement treatment can be
decided by utilizing several design methods ranging from experience based methods to
complex software analysis.
Composite soil properties such as deformation modulus, cohesion, and friction angle in
each layer are essential for the design being not conservative. Those composite soil
properties can be estimated as follows:
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Document Responsibility: Geotechnical Standards Committee SABP-A-074
Issue Date: 15 June 2016
Next Planned Update: TBD Dynamic Replacement Design and Quality Control
Cc = composite cohesion
Ep = deformation modulus within the pillar
Esoil = deformation modulus measured in the soil between the pillars
Cp = cohesion within the pillar
Csoil = cohesion measured in the soil between the pillars
p = friction angle of the pillar
soil = measured friction angle in the soil between the pillars
= area replacement ratio of the pillar = Ap/A
Ap = cross-sectional area of pillar
A = cross-sectional area, e.g., in case of 2x2 m square grid = 4 m
The soil properties used in the calculation of long-term bearing capacity are the
cohesion and friction angle. The first is conservatively considered to be zero in
non-cohesive material. The effective friction angle (for both pillars and soils in
between) can be derived from laboratory testing or from relations with the data
acquired from the penetration tests. The shear strength of the native cohesive
material can be also acquired through either laboratory procedures or
correlations to various field penetration tests.
The bearing capacity for the ground structure is calculated using the composite
properties of deformation modulus, cohesion, and friction angle.
In general, both the primary consolidation and creep components are mostly be
existent in cohesive soils. Within soils having low permeability and substantial
thickness characteristics those settlement contributions are fairly important
compared to immediate settlement component. This is attributed to the
procedures of slow dissipation of the excess pore water pressures induced by the
static load.
The resulting static settlements can be calculated using the composite properties
of deformation modulus, cohesion, and friction angle.
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Document Responsibility: Geotechnical Standards Committee SABP-A-074
Issue Date: 15 June 2016
Next Planned Update: TBD Dynamic Replacement Design and Quality Control
The following steps are guidance prior of the execution of dynamic replacement
works:
Shop drawings of the soil treatment scheme should be prepared including
Universal Transverse Mercator (UTM) coordinates for each pillar taking into
account the specified design grid spacing, pillars depth/diameter, the
applied compaction energy (corresponding mass, drop height), and the
number of drops through each phase all of which to be decided having
completed the trial execution/assessment.
Working platforms should be developed providing appropriate safety of the
dynamic replacement crane.
Pillars should be located at the field within 100 mm tolerances of the
positions shown on the shop drawings.
If pre-boring of the pillars is required due to the presence of surface dense
materials, then guidelines provided within SAES-A-113 should be followed.
Dynamic replacement pillars should be developed vertical as much as possible.
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Document Responsibility: Geotechnical Standards Committee SABP-A-074
Issue Date: 15 June 2016
Next Planned Update: TBD Dynamic Replacement Design and Quality Control
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Document Responsibility: Geotechnical Standards Committee SABP-A-074
Issue Date: 15 June 2016
Next Planned Update: TBD Dynamic Replacement Design and Quality Control
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Document Responsibility: Geotechnical Standards Committee SABP-A-074
Issue Date: 15 June 2016
Next Planned Update: TBD Dynamic Replacement Design and Quality Control
The quality control (QC) process ensures the work will deliver a ground arrangement
that will meet the requirements.
The project execution program outlines the procedures for the work, and the QC
program documents these procedures as well as the testing conducted. During dynamic
replacement works monitoring of essential parameters will be performed. The quality
assurance (QA) program defines the review of aspects of the work and testing as well as
addressing any conformance issues.
The QA/QC procedures cover inspection and relevant quality records related to
dynamic replacement works.
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Document Responsibility: Geotechnical Standards Committee SABP-A-074
Issue Date: 15 June 2016
Next Planned Update: TBD Dynamic Replacement Design and Quality Control
11.1 Responsibilities
Title or organization
Action or task
accountable
Overall responsibility of the project
Responsible for the implementation of safety measures
and procedures
Project Manager
Focal point for all interfaces and other communications as
required before and during execution of all related
activities
Determines the soil improvement procedures and
Geotechnical parameters for the site
engineer Supervises and approves all quality testing verifications
and documentation
Monitors the works to ensure full compliance with HSE
HSE engineer
requirements and procedures
Ensures that all inspections and testing procedures are in
full compliance with specifications
QA/QC engineer
Reviews all post quality control tests QA/QC verifications
and documentation
Ensures that all workforce and operators are inducted
Site engineer prior to execution of the relevant treatment works
Ensures that safe work procedures are strictly followed
Ensures compliance with notes on installation operation
Explains method statement and quality requirements to
Site supervisor the workforce
Ensures compliance with any site-specific safety
requirements
Responsible for sampling and testing in accordance with
Saudi Aramco third
project specification. To be included within SA approved
party
list of geotechnical contractors
Responsible for setting-out, checking level before and
Surveyor
after conducting the treatment scheme
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Document Responsibility: Geotechnical Standards Committee SABP-A-074
Issue Date: 15 June 2016
Next Planned Update: TBD Dynamic Replacement Design and Quality Control
Working Platform
Based on the existing geotechnical data the suitable treatment technique should
be selected and the appropriate improvement parameters should be defined.
Such parameters should be verified within the treatment trials before
commencing the production works.
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Document Responsibility: Geotechnical Standards Committee SABP-A-074
Issue Date: 15 June 2016
Next Planned Update: TBD Dynamic Replacement Design and Quality Control
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Document Responsibility: Geotechnical Standards Committee SABP-A-074
Issue Date: 15 June 2016
Next Planned Update: TBD Dynamic Replacement Design and Quality Control
Testing Procedures
Proposed Testing Procedure for Dynamic Replacement
Survey, and pre-treatment geotechnical tests.
Post treatment quality control tests including penetration, excavation,
and Plate Load tests (PLT).
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Document Responsibility: Geotechnical Standards Committee SABP-A-074
Issue Date: 15 June 2016
Next Planned Update: TBD Dynamic Replacement Design and Quality Control
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Document Responsibility: Geotechnical Standards Committee SABP-A-074
Issue Date: 15 June 2016
Next Planned Update: TBD Dynamic Replacement Design and Quality Control
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Document Responsibility: Geotechnical Standards Committee SABP-A-074
Issue Date: 15 June 2016
Next Planned Update: TBD Dynamic Replacement Design and Quality Control
Prior of any site activities the relevant soil treatment equipment should be
checked for the following:
Dynamic replacement equipment should be compatible to the information
provided within the specifications.
The compaction result rest on the well-organized application of the
compaction energy which is subjective to the type and use of the pounder
release system. Such system should guarantee free fall of the pounder
resulting on flat depressions on the ground surface, and avoidance of
pounder rotation prior to or during pounder release.
The pounders should be weighed on the site prior to the start of the works.
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Document Responsibility: Geotechnical Standards Committee SABP-A-074
Issue Date: 15 June 2016
Next Planned Update: TBD Dynamic Replacement Design and Quality Control
Soil properties should be adequately assessed prior, during, and after the soil
treatment scheme including the following measures:
Pre-treatment geotechnical campaigns should be undertaken for accurate
evaluating the initial soil properties.
Based on such initial soil properties/type and by bearing in mind the required
criteria to be achieved then adequate treatment methods/parameters should
be selected.
In case of unexpected soil conditions additional field/laboratory assessments
should be carried out.
12.5 Reporting
The following documents should be developed before starting the main works of
dynamic replacement:
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Document Responsibility: Geotechnical Standards Committee SABP-A-074
Issue Date: 15 June 2016
Next Planned Update: TBD Dynamic Replacement Design and Quality Control
13 Acronyms
Revision Summary
15 June 2016 New Saudi Aramco Best Practice that establishes guidelines and recommendations of the
design and quality control activities required for dynamic replacement ground improvement
works.
Page 24 of 26
Document Responsibility: Geotechnical Standards Committee SABP-A-074
Issue Date: 15 June 2016
Next Planned Update: TBD Dynamic Replacement Design and Quality Control
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Document Responsibility: Geotechnical Standards Committee SABP-A-074
Issue Date: 15 June 2016
Next Planned Update: TBD Dynamic Replacement Design and Quality Control
1 Document Review
1.1 Dynamic Replacement
H R
Method Statement
1.2 Materials source review and
H R
approval
2 Material Inspection
2.1 Material sampling and
H R
testing inspection
4 Trial
4.1 Trial Report H R
S Surveillance Inspection
R Review
H Hold for Inspection
W Witness of Inspection
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