Kooltherm K7 Pitched Roof Board
Kooltherm K7 Pitched Roof Board
Kooltherm K7 Pitched Roof Board
CI/Sfb
(27.9) Rn7 M2
Tenth Issue March 2011
Low Energy
Low Carbon Buildings
Typical Constructions and Uvalues
NB Calculations assume that the insulation core of Kingspan Kooltherm K18 Insulated 3 mm skim coated Kingspan Kooltherm K18
Plasterboard has a thermal conductivity of 0.021 W/m.K (insulant thickness 2544 mm) Insulated Plasterboard under rafters 2/3
or 0.020 W/m.K (insulant thickness 45 mm).
NB When calculating Uvalues to BS / I.S. EN ISO 6946: 2007, the type of mechanical fixing
Figure 1a
used may change the thickness of insulation required. The effect of fixings for Kingspan
Kooltherm K18 Insulated Plasterboard in the Uvalue calculations for Figures 1a, 1b, 1c, 1d, Uvalues (W/m2.K) for Various Thicknesses of Kingspan Kooltherm
2a, 2b, 4a & 4c is insignificant as the insulation layer penetrated is not the main insulation K18 Insulated Plasterboard Assuming Rafters of Depth Shown Fully
layer. The Uvalue calculations for Figures 3a & 3b assume that over rafter layers of insulation
Filled with Kingspan Kooltherm K7 Pitched Roof Board
are fixed using stainless steel fixings with a cross sectional area 7.45 mm2, with 3.7 fasteners
per m2 (insulant thickness 040 mm), 6.2 per m2 (insulant thickness 4160 mm), 8.3 per m2 Rafter Product Thickness of Kingspan Kooltherm K18
(insulant thickness 6180 mm) and 10.0 per m2 (insulant thickness > 80 mm). Please contact Insulated Plasterboard* (mm)
the Kingspan Insulation Technical Service Department (see rear cover) for project calculations.
Depth
NB For the purposes of these calculations the standard of workmanship has been assumed
(mm) 37.5 62.5 82.5
good, and therefore the correction factor for air gaps has been ignored. 100 0.19 0.15 0.13
NB The figures quoted are for guidance only. A detailed Uvalue calculation and a 125 0.16 0.13 0.12
condensation risk analysis should be completed for each project.
150 0.14 0.12 0.11
NB If your construction is different from those specified, and / or to gain a comprehensive
Uvalue calculation along with a condensation risk analysis of your project, please consult the
Kingspan Insulation Technical Service Department for assistance (see rear cover). Fully Filled Insulation Between Rafters
18 mm Sarking Board
Image Key 18 mm sarking board
Horizontal lap between runs of
1 In Figures 1a & 3a the breathable sarking membrane can be placed over the breathable sarking membrane sealed Natural
counterbattens, draped to provide for drainage and overlain with tile / slate battens. (if required) with 75 mm wide double slates 4
This will yield a marginally better Uvalue but it will be more difficult to seal the breathable sided acrylic adhesive tape
sarking membrane effectively.
2 The requirement for a vapour control layer and / or under tile ventilation should be assessed
to BS 5250: 2002. Vapour check plasterboard or a separate vapour control layer can be
47 mm wide rafters
used as preferred (see Design Considerations Vapour Control Layer). at 600 mm centres
3 Kingspan Kooltherm K18 Insulated Plasterboard contains an integral vapour control layer
Technical Guidance Documents L* (Republic of Ireland). Rafter Product Thickness of Kingspan Kooltherm K18
Depth Insulated Plasterboard* (mm)
* Excluding Change of Use and Material Alterations.
(mm)
Where an is shown, the combination of insulation
37.5 62.5 82.5
100 0.19 0.15 0.13
products may result in an interstitial condensation risk and 125 0.16 0.13 0.12
150 0.14 0.12 0.10
so the calculations have been excluded.
* Product thickness = insulant thickness + 12.5 mm plasterboard.
2
at 600 mm Centres (Recommended for New Build or Reroofing)
Partially Filled Insulation Between Rafters Partially Filled Insulation Between Rafters
No Sarking Board 18 mm Sarking Board
100 mm vertical lap between runs Tiles / slate batten Horizontal lap between runs of 18 mm sarking board
of Kingspan nilvent sealed breathable sarking membrane sealed Natural
by the placement of the Tiles / slates (if required) with 75 mm wide double slates 4
counterbatten*** sided acrylic adhesive tape
Breathable sarking
membrane e.g.
Kingspan nilvent *** 47 mm wide rafters
at 600 mm centres
Air space*
Timber batten
47 mm wide
Breathable sarking
rafter at 600 centres
membrane e.g.
Timber batten Kingspan nilvent
38 x 38 mm Air space*
counterbatten*** Kingspan Kooltherm K7
3 mm skim coated Kingspan
Kooltherm K18 Insulated Pitched Roof Board between rafters
Plasterboard under rafters 2/3
3 mm skim coated Kingspan Kooltherm K18
Kingspan Kooltherm K7 Pitched Roof Board between rafters Insulated Plasterboard under rafters 2/3
Figure 1c Figure 1d
Uvalues (W/m2.K) for Various Thicknesses of Kingspan Kooltherm Uvalues (W/m2.K) for Various Thicknesses of Kingspan Kooltherm
K18 Insulated Plasterboard Assuming Rafters of Depth Shown K18 Insulated Plasterboard Assuming Rafters of Depth Shown
Partially Filled with Kingspan Kooltherm K7 Pitched Roof Board Partially Filled with Kingspan Kooltherm K7 Pitched Roof Board
Thickness of Product Thickness of Kingspan Thickness of Product Thickness of Kingspan
Kingspan Kooltherm K18 Insulated Plasterboard** Kingspan Kooltherm K18 Insulated Plasterboard**
Kooltherm K7 (mm) Kooltherm K7 (mm)
Pitched Roof Pitched Roof
Board (mm) 37.5 62.5 82.5 Board (mm) 37.5 62.5 82.5
50 0.19 50 0.25 0.19
55 0.25 0.19 60 0.23 0.18
60 0.24 0.18 65 0.23 0.17
65 0.23 0.17 70 0.22 0.17 0.14
70 0.22 0.17 0.14 75 0.21 0.16 0.14
75 0.21 0.16 0.14 80 0.20 0.16 0.14
125 mm Deep Rafters 90 0.19 0.15 0.13
125 mm Deep Rafters
45
50 0.19 45
55 0.25 0.19 50 0.25 0.19
60 0.24 0.18 60 0.23 0.18
65 0.23 0.17 65 0.22 0.17
70 0.22 0.17 0.14 70 0.21 0.17 0.14
75 0.21 0.16 0.14 75 0.21 0.16 0.14
80 0.20 0.16 0.14 80 0.20 0.16 0.14
90 0.19 0.15 0.13 90 0.19 0.15 0.13
100 0.18 0.14 0.12 100 0.18 0.14 0.12
150 mm Deep Rafters 110 0.17 0.13 0.12
120 0.16 0.13 0.12
45
150 mm Deep Rafters
50 0.19
55 0.24 0.18 45
60 0.23 0.18 50 0.25 0.19
65 0.23 0.17 60 0.23 0.18
70 0.22 0.17 0.14 65 0.22 0.17
75 0.21 0.16 0.14 70 0.21 0.17 0.14
80 0.20 0.16 0.14 75 0.20 0.16 0.14
90 0.19 0.15 0.13 80 0.20 0.16 0.13
100 0.18 0.14 0.12 90 0.19 0.15 0.13
110 0.17 0.14 0.12 100 0.17 0.14 0.12
120 0.16 0.13 0.11 110 0.16 0.13 0.12
125 0.15 0.13 0.11 120 0.16 0.13 0.11
* A minimum 13 mm air space must be maintained above the insulation in order to claim the 125 0.15 0.13 0.11
maximum thermal resistance in the cavity. 130 0.15 0.12 0.11
** Product thickness = insulant thickness + 12.5 mm plasterboard. 140 0.14 0.12 0.11
*** If sealing the roof is deemed to be unimportant, it is possible to lay the breathable * A minimum 13 mm air space must be maintained above the insulation in order to claim the
membrane in horizontal runs, draped between rafters. This negates the requirement for maximum thermal resistance in the cavity.
counter battens. The Uvalues shown above remain valid. ** Product thickness = insulant thickness + 12.5 mm plasterboard.
3
Typical Constructions and Uvalues
Figure 2a Figure 2b
Uvalues (W/m2.K) for Various Thicknesses of Kingspan Kooltherm Uvalues (W/m2.K) for Various Thicknesses of Kingspan Kooltherm
K18 Insulated Plasterboard Assuming Rafters of Depth Shown K18 Insulated Plasterboard Assuming Rafters of Depth Shown
Partially Filled with Kingspan Kooltherm K7 Pitched Roof Board Partially Filled with Kingspan Kooltherm K7 Pitched Roof Board
Thickness of Product Thickness of Kingspan Thickness of Product Thickness of Kingspan
Kingspan Kooltherm K18 Insulated Plasterboard* Kingspan Kooltherm K18 Insulated Plasterboard*
Kooltherm K7 (mm) Kooltherm K7 (mm)
Pitched Roof Pitched Roof
Board (mm) 62.5 82.5 Board (mm) 62.5 82.5
55 0.21 55 0.21
60 0.20 60 0.20
65 0.19 65 0.19
70 0.19 0.16 70 0.19 0.16
75 0.18 0.15 75 0.18 0.15
150 mm Deep Rafters 150 mm Deep Rafters
50 50
55 0.21 55 0.21
60 0.20 60 0.20
65 0.19 65 0.19
70 0.19 0.16 70 0.19 0.16
75 0.18 0.15 75 0.18 0.15
80 0.18 0.15 80 0.18 0.15
90 0.17 0.14 90 0.17 0.14
100 0.16 0.14 100 0.16 0.14
* Product thickness = insulant thickness + 12.5 mm plasterboard. * Product thickness = insulant thickness + 12.5 mm plasterboard.
4
Unventilated Insulation Between & Over Rafters at 600 mm Centres
(Recommended for New Build or Reroofing)
No Sarking Board 18 mm Sarking Board
Horizontal lap between runs of Tiles / slate batten Horizontal lap between runs of 18 mm sarking board
breathable sarking membrane sealed breathable sarking membrane sealed Natural
(if required) with 75 mm wide double Tiles / slates (if required) with 75 mm wide double slates 4
sided acrylic adhesive tape sided acrylic adhesive tape
Breathable sarking
membrane e.g. Breathable sarking
Kingspan nilvent 1 membrane e.g.
Kingspan nilvent
47 mm wide
rafters at 600 mm
centres
47 mm wide
rafter at 600 mm
centres
Unventilated Unventilated
air space air space
38 x 38 mm counterbatten Kingspan Kooltherm K7
Kingspan Kooltherm K7 Pitched Roof Pitched Roof Board between
Board between and over rafters and over rafters
Nailable sarking clips Nailable sarking clips
3 mm skim coated 12.5 mm plasterboard 2 3 mm skim coated 12.5 mm plasterboard 2
Figure 3a Figure 3b
Uvalues (W/m2.K) for Various Thicknesses of Kingspan Uvalues (W/m2.K) for Various Thicknesses of Kingspan
Kooltherm K7 Pitched Roof Board and Different Rafter Depths Kooltherm K7 Pitched Roof Board and Different Rafter Depths
Thickness of Thickness of
Kingspan Rafter Depth Kingspan Rafter Depth
Kooltherm K7 (mm) Kooltherm K7 (mm)
Pitched Roof Pitched Roof
Board (mm) 100 125 150 Board (mm) 100 125 150
35 + 35 35 + 35
35 + 40* 0.25 0.25 0.25 35 + 40* 0.25 0.25 0.25
40 + 40 0.24 0.24 0.24 40 + 40 0.24 0.24 0.23
50 + 50 0.19 0.19 0.19 50 + 50 0.19 0.19 0.19
60 + 60 0.17 0.16 0.16 60 + 60 0.16 0.16 0.16
70 + 70 0.14 0.14 0.14 70 + 70 0.14 0.14 0.14
75 + 75 0.14 0.14 0.13 75 + 75 0.13 0.13 0.13
80 + 80 0.13 0.13 0.13 80 + 80 0.13 0.13 0.13
90 + 90 0.12 0.11 0.11 90 + 90 0.12 0.11 0.11
100 + 100 0.11 0.10 0.10 100 + 100 0.11 0.10 0.10
100 + 110* 0.10 0.10 0.10 100 + 110* 0.10 0.10 0.10
* First thickness refers to thickness between rafters, second thickness over rafters. * First thickness refers to thickness between rafters, second thickness over rafters.
The thermal resistance of the over rafter layer of insulation must be that of the between The thermal resistance of the over rafter layer of insulation must be that of the between
rafter layer so as to avoid condensation. rafter layer so as to avoid condensation.
5
Typical Constructions and Uvalues
Ventilated and Unventilated Dwarf Wall and Loft Floor / Ceiling Level Insulation
Loft Floor or Flat Ceiling Insulation Between and
Dwarf Wall Insulation Between Studs and Inside Studs Over Joists
3 mm skim coated
Kingspan Kooltherm
K18 Insulated
Plasterboard 2/3
Timber batten*
Kingspan Kooltherm
K7 Pitched Roof Board
47 mm wide joists
47 mm wide studs*
Kingspan Kooltherm
K7 Pitched Roof Board
Figure 4a Figure 4b
Uvalues (W/m2.K) for Various Thicknesses of Kingspan Kooltherm Uvalues (W/m2.K) for Various Thicknesses of
K18 Insulated Plasterboard Assuming Studs Shown Filled with Kingspan Kooltherm K7 Pitched Roof Board Installed Between
Various Thicknesses of Kingspan Kooltherm K7 Pitched Roof Board and Over Joists of Depths and Centres Shown
Product Thickness of Kingspan Kooltherm Thickness of Joist Centres (mm)
Thickness of K18 Insulated Plasterboard** (mm) Kingspan
Kingspan 400 600
Kooltherm K7
Kooltherm K7 37.5 62.5 Pitched Roof Ventilated Unventilated Ventilated Unventilated
Pitched Roof Stud Centres (mm) Stud Centres (mm) Board (mm) Construction Construction Construction Construction
Board (mm)
400 600 400 600 100 mm Deep Joists
Ventilated Construction 100 + 100 0.11 0.11 0.11 0.10
100 + 110* 0.10 0.10 0.10 0.10
30
125 mm Deep Joists
35 0.35 0.34
40 0.34 0.32 125 + 125 0.09 0.09 0.09 0.08
45 0.31 0.30 150 mm Deep Joists
50 0.30 0.29 0.21 0.21
60 0.27 0.26 0.20 0.19 150 + 150 0.08 0.07 0.07 0.07
70 0.25 0.24 0.19 0.18 * First thickness refers to thickness between rafters, second thickness over rafters.
75 0.24 0.23 0.18 0.17 The thermal resistance of the over rafter layer of insulation must be that of the between
80 0.23 0.22 0.18 0.17 rafter layer so as to avoid condensation.
90 0.22 0.21 0.17 0.16
100 0.20 0.19 0.16 0.15
110 0.19 0.18 0.15 0.14
120 0.18 0.17 0.15 0.14
125 0.18 0.17 0.14 0.13
130 0.17 0.16 0.14 0.13
140 0.17 0.15 0.13 0.13
150 0.16 0.15 0.13 0.12
Unventilated Construction
20
25 0.35 0.34
35 0.33 0.32
40 0.30 0.29
45 0.28 0.27
50 0.27 0.26 0.20 0.19
60 0.25 0.24 0.19 0.18
70 0.23 0.22 0.18 0.17
75 0.22 0.21 0.17 0.16
80 0.22 0.20 0.17 0.16
90 0.20 0.19 0.16 0.15
100 0.19 0.18 0.15 0.14
110 0.18 0.17 0.14 0.14
120 0.17 0.16 0.14 0.13
* Where the insulation between studs exceeds the depth of the stud, the stud must be
125 0.17 0.16 0.14 0.13
battened out to correspond with the thickness of insulation and horizontal timber stop
130 0.16 0.15 0.13 0.13 battens must be fixed to the outer surface of the stud to provide a stop for the insulation
140 0.16 0.15 0.13 0.12 boards so that they can finish flush with the inner surface of the timber studs.
150 0.15 0.14 0.12 0.12 ** Product thickness = insulant thickness + 12.5 mm plasterboard.
6
Linear Thermal Bridging at Wall to
Pitched Roof Junctions
Loft Floor or Collar Tie Insulation Between and Linear thermal bridging describes the heat loss at junctions
Under Joists between elements, where the geometry of the junction means
that a buildings primary insulation layer is not continuous or is
reduced. This heat loss is represented by the junctions psi ()
47 mm wide joists value. The values of all the linear thermal bridges in a building
are used to produce an overall yvalue which is used in whole
building carbon dioxide emissions calculation software.
40 to block cold bridge
and retard air infiltration
50 0.21 0.20
60 0.20 0.19 Figure 5a Overhanging Eaves Detail Section Perpendicular to Ridge
65 0.19 0.18
70 0.18 0.18 0.15 0.15
Undercloak 38 x 38 mm Breathable sarking membrane e.g.
75 0.18 0.17 0.15 0.14 counter batten Kingspan nilvent laid over marine
80 0.17 0.16 0.15 0.14 plywood and under counter battens
90 0.16 0.16 0.14 0.13 Mortar infill
100 0.15 0.15 0.13 0.13
110 0.15 0.14 0.13 0.12
120 0.14 0.13 0.12 0.12 Marine grade
plywood
125 0.14 0.13 0.12 0.11
Flying rafter
130 0.13 0.13 0.12 0.11
140 0.13 0.12 0.11 0.11 Fascia board
150 0.12 0.12 0.11 0.10 Cavity closer
Unventilated Construction
Flexible insulation Rafter fully / partially
40 material tightly packed filled with Kingspan
50 0.20 0.20 to block cold bridge and Kooltherm K7 Pitched
60 0.19 0.18 retard air infiltration Roof Board
65 0.18 0.18
70 0.18 0.17 0.15 0.15 Rafter
75 0.17 0.17 0.15 0.14
80 0.17 0.16 0.14 0.14
90 0.16 0.15 0.14 0.13 Figure 5b Section Parallel to Ridge
100 0.15 0.14 0.13 0.13
110 0.14 0.14 0.13 0.12
120 0.14 0.13 0.12 0.11
125 0.13 0.13 0.12 0.11
130 0.13 0.12 0.12 0.11
140 0.13 0.12 0.11 0.11
150 0.12 0.11 0.11 0.10
* Product thickness = insulant thickness + 12.5 mm plasterboard.
NB Where the insulation between joists exceeds the depth of the joist and access to the loft
space is required, the joists must be battened out to correspond with the thickness of
insulation and a protective layer (e.g chipboard / OSB) fixed over the insulation.
7
Typical Constructions and Uvalues
38 x 38 mm counterbatten
Proprietary eaves ventilator
Optional second layer of breathable sarking membrane
e.g. Kingspan nilvent with joints taped for air tightness
Sarking felt
Rafter
Figure 6a Overhanging Eaves Detail Section Perpendicular to Ridge Figure 7a Overhanging Eaves Detail Section Perpendicular to Ridge
Marine grade Sarking felt fully covering Timber batten Sarking felt Optional second layer of Breathable sarking
plywood the undercloak breathable sarking membrane e.g.
membrane e.g. Kingspan Kingspan nilvent lapped
nilvent with joints taped 150 mm (min) over the
for air tightness ridge from each side
Mortar infill
Flying rafter
Fascia board
Cavity closer
Rafter
Figure 6b Section Parallel to Ridge Figure 7b Ridge Detail Section Perpendicular to Ridge
Mortar infill
Fascia board
Cavity closer
Flying rafter
Rafter
Optional second layer of
breathable sarking membrane
e.g. Kingspan nilvent with
joints taped for air tightness
Kingspan Kooltherm K7 Pitched Roof Board Rafter Kingspan Kooltherm K7 Pitched Roof Board Rafter
installed between and over joists installed between joists
Cavity closer
Figure 8a Ventilated Loft Floor Detail at Eaves Figure 9a Ventilated Loft Floor Detail at Eaves
Kingspan Kooltherm K7 Pitched Roof Board Rafter Kingspan Kooltherm K7 Pitched Roof Board Rafter
installed between and over joists installed between joists
Figure 8b Unventilated Loft Floor Detail at Eaves Figure 9b Unventilated Loft Floor Detail at Eaves
9
Design Considerations
Responsible Sourcing
Kingspan Kooltherm K7 Pitched Roof Board produced at
NBS Specifications
Kingspan Insulations Pembridge and Castleblayney Details also available in NBS Plus.
manufacturing facilities is manufactured under a management NBS users should refer to clause:
system certified to BS / I.S. EN ISO 14001: 2004. The K11 695, P10 140 (Standard and Intermediate)
principle polymer component of the product produced at these K11 55 (Minor Works)
facilities is also manufactured under a management system
certified to BS EN ISO 14001: 2004. Insulation at Rafter Level
NB The above information is correct at the time of writing. Please confirm at the point of need Choice of Build Up
by contacting Kingspan Insulations Technical Service Department (see rear cover), from which
copies of Kingspan Insulation and its suppliers ISO 14001 certificates can be obtained along Unventilated and Ventilated Constructions
with confirmation of Kingspan Insulations products Green Guide ratings.
There is generally a choice between unventilated and ventilated
constructions, except in the case of refurbishment / loft
Sustainability & Responsibility
conversions. In these instances, unless the whole roof is to be
Kingspan Insulation has a longterm commitment to
stripped or unless there is a breathable sarking membrane
sustainability and responsibility: as a manufacturer and supplier
already in situ, it is impossible to use an unventilated roof,
of insulation products; as an employer; as a substantial
because a breathable sarking membrane cannot be installed.
landholder; and as a key member of its neighbouring
communities. Position of Insulation
Dependent on the designed Uvalue of the construction and
A report covering the sustainability and responsibility of
the available rafter depth and headroom, different approaches
Kingspan Insulation Ltds British operations is available at
can be taken.
www.kingspaninsulation.co.uk/sustainabilityandresponsibility.
In most cases, approaches with layers of insulation between
and over rafters are likely to yield very tall fascia boards
and so, generally, between and under rafter insulation
approaches are probably more desirable e.g. Figures 1 and 2.
The exception to the rule is when very low Uvalues are
required, in which case headroom may become an issue for
between and under rafter solutions, so between and over
rafter solutions may be more practical.
10
Unventilated Roof Ventilation Considerations In roofs with no continuous surface (Figure 1c), it is preferable,
Unventilated roof approaches create a warm pitched roof though more difficult, to install the breathable sarking
space which does not require cross ventilation. Research membrane in vertical runs with junctions between runs sealed
suggests that sealing an unventilated roof yields a more energy by counterbattens placed over the laps in rafter positions.
efficient roof, as the impacts of ventilation and incidental The breathable sarking membrane is installed taut as the
infiltrating cold air can be minimised. Therefore, if creating an counterbatten provides a space for water drainage.
unventilated roof, it is preferable to fully seal all joints in the
Recommended Solutions for New Build / Reroofing
breathable sarking membrane (see Position of Breathable
The ideal solution for new build or reroofing projects is,
Sarking Membrane below). Any water vapour reaching the
therefore, between and under rafter insulation with a continuous
breathable sarking membrane escapes without condensing.
There is then adequate air movement beneath the tiles to surface for the breathable sarking membrane so that it can be
dissipate this water vapour to the outside atmosphere. Tape installed in horizontal runs under counterbattens with laps
for sealing joints in the breathable sarking membrane should sealed with tape (Figures 1a, 1b & 1d).
be specified in accordance with the recommendations of the The next best solution is, therefore, between and under rafter
breathable membrane manufacturer. insulation with no continuous surface for the breathable sarking
The requirement for a vapour control layer and / or undertile membrane, and the breathable sarking membrane installed in
ventilation should be assessed to BS 5250: 2002 (Code of vertical runs with laps sealed under counterbattens (Figure 1c).
practice for control of condensation in buildings). Where very low Uvalues are required, for new build or
Ventilated Roof Ventilation Considerations reroofing projects, the ideal solution is between and over rafter
In these cases the Building Regulations / Standards require a insulation with the breathable sarking membrane installed in
50 mm ventilation air gap between the insulation and the horizontal runs under counter battens with laps sealed with tape
sarking felt, so as to avoid condensation. (Figures 3a & 3b).
11
Sitework
12
Between Joist Insulation Between Dwarf Wall Stud Insulation
G Kingspan Kooltherm K7 Pitched Roof Board installed G Kingspan Kooltherm K7 Pitched Roof Board installed
between joists must be flush with the bottom of the joists between studs must be flush with the inside surface of the
in order to prevent the risk of air movement between the studs and the plasterboard / insulated plasterboard wall
boards and the ceiling. finish in order to prevent the risk of air movement between
G Install the correct thickness of insulation, trimmed to suit the boards and the plasterboard / insulated plasterboard.
rafter spacings, in such a manner that it is flush with the G Nail treated softwood battens to the side of studs to
bottom of the joists. provide a stop and prevent the insulation boards moving
G The insulation must not be used as a weight bearing within the stud cavity.
surface and, if the thickness of insulation exceeds the G This stop should be positioned such that the insulation
depth of the joists, batten out the joists such that they boards finish flush with the inside surface of the studs.
stand proud of the insulation. G If the insulation boards are thicker than the timber studs fix
Over Joist Insulation with large headed clout nails fixed through the stop
battens / straps.
G If Kingspan Kooltherm K7 Pitched Roof Board is to be
G The boards will be further restrained by the plasterboard /
installed between and over joists, the between joist layer
insulated plasterboard lining fixed to the inside face of
must fully fill the joist depth, so that it is flush with the
the timbers.
bottom and the top of the joists, in order to prevent the risk
of air movement either above or below the insulation
boards. It must not stand proud above the joists, otherwise Under Rafter / Joist or Inside Dwarf Wall
a gap would be created over the joists themselves. Studs Insulation
G The insulation over joists must be tapered so it fits snugly G Please refer to literature for Kingspan Kooltherm K18
under rafters at the eaves. Insulated Plasterboard. This literature is available from the
G The insulation must not be used as a weight bearing Kingspan Insulation Marketing Department or from the
surface. If loft storage, or pedestrian access to the loft area, Kingspan Insulation website (see rear cover for details).
is necessary, it is recommended that one of the following
options is adopted. General
G Where the loft is to be used for storage, 9 mm (min.) Fitting Insulation Boards Between Rafters / Joists / Studs
plywood / chipboard / OSB should be mechanically fixed G Measure the distance between the rafters / joists / studs
over the joists, with the over joist insulation layer laid on before cutting the boards as spacings can vary.
G Ensure that insulation boards are lightly butted and that
top. Where pedestrian access is required, a further layer of
18 mm (min.) plywood / chipboard / OSB should also be there is a tight fit between the insulation and the rafters /
installed over the insulation boards. joists / studs.
G A proprietary insulated loft storage, or pedestrian access,
G Fill all gaps with expanding urethane sealant.
board can be installed.
G Alternatively, treated softwood battens should be laid
perpendicular to the joists, at 600 mm (max.) centres, and
fixed to them. The depth of the battens should be to that
of the over joist insulation layer. The over joist insulation
layer is installed between the battens following the
guidance for between joist insulation (above) 18 mm (min.)
plywood / chipboard / OSB should be mechanically fixed
over the battens.
13
Sitework Product Details
The Facings
Surface Treatment Kingspan Kooltherm K7 Pitched Roof Board is faced on
G Kingspan Kooltherm K7 Pitched Roof Board is not both sides with a low emissivity composite foil, autohesively
intended to provide an internal finish and should be bonded to the insulation core during manufacture. This
underlined with a suitable building board. reflective, low emissivity surface improves the thermal
resistance of any unventilated cavity adjacent to the board.
Cutting
G Cutting should be carried out either by using a fine toothed The Core
saw, or by scoring with a sharp knife, snapping the board
The core of Kingspan Kooltherm K7 Pitched Roof Board
over a straight edge and then cutting the facing on the
is a premium performance rigid thermoset modified
other side.
resin insulant manufactured with a blowing agent
G Ensure accurate trimming to achieve closebutting joints that has zero Ozone Depletion Potential (ODP) and
and continuity of insulation. low Global Warming Potential (GWP).
Daily Working Practice
Standards and Approvals
G At the completion of each days work, or whenever work is
interrupted for extended periods of time, board edges and Kingspan Kooltherm K7 Pitched Roof Board is manufactured
joints should be protected from inclement weather. to the highest standards under a management system certified
to BS / I.S. EN ISO 9001: 2008 (Quality management systems.
Availability Requirements), BS / I.S. EN ISO 14001: 2004 (Environmental
G Kingspan Kooltherm K7 Pitched Roof Board is available Management Systems. Requirements) and BS / I.S OHSAS
through specialist insulation distributors and selected 18001: 2007 (Health and Safety Management Systems.
builders and roofing merchants throughout the UK and Requirements).
Ireland.
The use of Kingspan Kooltherm K7 Pitched Roof Board,
Packaging and Storage produced at Kingspan Insulations Pembridge manufacturing
G The polyethylene packaging of Kingspan Insulation facility, is covered by BBA Certificate 94/3061, and that
products, which is recyclable, should not be considered produced at Kingspan Insulations Castleblayney
adequate for outdoor protection. manufacturing facility by NSAI Agrment Certificate 09/0329.
G Ideally, boards should be stored inside a building.
If, however, outdoor storage cannot be avoided the boards
should be stacked clear of the ground and covered with
an opaque polythene sheet or weatherproof tarpaulin.
Boards that have been allowed to get wet should not
be used. Standard Dimensions
Kingspan Kooltherm K7 Pitched Roof Board is available in the
Health and Safety
G Kingspan Insulation products are chemically inert and safe
following standard size:
to use. Nominal Dimension Availability
G
Length (m) 2.4
A Safety Information Data Sheet for this product is
Width (m) 1.2
available from the Kingspan Insulation website Insulant Thickness (mm) Refer to local distributor or
www.kingspaninsulation.co.uk/safety or Kingspan Insulation price list for
www.kingspaninsulation.ie/safety. current stock and nonstock sizes.
Please note that the reflective surfaces on this product are designed to enhance its thermal
performance. As such, they will reflect light as well as heat, including ultraviolet light.
Therefore, if this product is being installed during very bright or sunny weather, it is advisable
to wear UV protective sunglasses or goggles, and if the skin is exposed for a significant period
of time, to protect the bare skin with a UV block sun cream.
The reflective facings used on this product can be slippery underfoot when wet. Therefore, it is
recommended that any excess material should be contained to avoid a slip hazard.
Warning do not stand on or otherwise support your weight on this product unless it is fully
supported by a load bearing surface.
If nailable sarking clips are used, ensure care is taken to avoid skin and eye contact with any
sharp edges.
14
Compressive Strength
The compressive strength of Kingspan Kooltherm K7 Pitched Kingspan Kooltherm K7 Pitched Roof Board, when subjected
Roof Board typically exceeds 125 kPa at 10% compression, to the British Standard fire test specified in the table below,
when tested to BS / I.S. EN 826: 1996 (Thermal insulating will achieve the following result shown, where the external
products for building applications. Determination of finish of the pitched roof consists of slate or concrete roof tiles.
compression behaviour). For specifications with different external finishes please
consult the roof finish manufacturer for their specific fire
Water Vapour Resistance classification details.
Adjusted for the effect of board joints, the product typically
Test Result
achieves a resistance far greater than 100 MN.s/g, when tested
in accordance with BS EN 12086: 1997 / I.S. EN 12086: 1998 BS 4763: 1958 SAA rating
(External fire membrane
(Thermal insulating products for building applications. adopted exposure roof test)
Determination of water vapour transmission properties).
Further details of the fire performance of Kingspan Insulation
products may be obtained from the Kingspan Insulation
Durability
Technical Service Department (see rear cover).
If correctly installed, Kingspan Kooltherm K7 Pitched Roof
Board can have an indefinite life. Its durability depends on the
supporting structure and the conditions of its use.
Thermal Properties
The values and Rvalues detailed below are quoted
Resistance to Solvents, Fungi & Rodents in accordance with BS / I.S. EN 13166: 2008 (Thermal
The insulation core is resistant to shortterm contact with insulation products for buildings Factory made
petrol and with most dilute acids, alkalis and mineral oils. products of phenolic foam (PF) Specification).
However, it is recommended that any spills be cleaned off fully
before the boards are installed. Ensure that safe methods of Thermal Conductivity
cleaning are used, as recommended by suppliers of the spilt The boards achieve a thermal conductivity (value) of:
liquid. The insulation core is not resistant to some 0.023 W/m.K (insulant thickness 1524 mm);
solventbased adhesive systems, particularly those containing 0.021 W/m.K (insulant thickness 2544 mm); and
methyl ethyl ketone. Adhesives containing such solvents 0.020 W/m.K (insulant thickness 45 mm).
should not be used in association with this product. Damaged Thermal Resistance
boards or boards that have been in contact with harsh Thermal resistance (Rvalue) varies with thickness and is
solvents or acids should not be used. calculated by dividing the thickness of the board (expressed
The insulation core and facings used in the manufacture of in metres) by its thermal conductivity. The resulting number is
Kingspan Kooltherm K7 Pitched Roof Board resist attack by rounded down to the nearest 0.05 (m2.K/W).
mould and microbial growth, and do not provide any food Insulant Thickness Thermal Resistance
value to vermin. (mm) (m2.K/W)
20 0.85
25 1.15
Fire Performance 30 1.40
Kingspan Kooltherm K7 Pitched Roof Board is Class 1, as 35 1.65
40 1.90
defined by BS 4767: 1997 (Fire tests on building materials 45 2.25
and structures. Method of test to determine the classification 50 2.50
of the surface spread of flame of products). 55 2.75
60 3.00
The rigid thermoset insulation core of Kingspan Kooltherm 65 3.25
70 3.50
K7 Pitched Roof Board is Class 0, as defined by the Building
75 3.75
Regulations. 80 4.00
90 4.50
The rigid thermoset insulation core of Kingspan Kooltherm 100 5.00
K7 Pitched Roof Board, when subjected to the British 110 5.50
Standard fire test specified in the table below, has achieved 120 6.00
125 6.25
the result shown. 130 6.50
Test Result 140 7.00
150 7.50
BS 51111: 1974 < 5%
NB Refer to local distributor or Kingspan Insulation price list for current stock and
(Smoke Obscuration) (Negligible smoke obscuration) nonstock sizes.
15
Contact Details
www.kingspaninsulation.co.uk www.kingspaninsulation.ie
Kingspan, Kooltherm, nilvent, the zo Device and the Lion Device are Registered Trademarks of the Kingspan Group plc in the UK, Ireland and other countries. All rights reserved.
Registered in England & Wales, No. 01882722. Registered Office: Pembridge, Leominster, Herefordshire HR6 9LA UK. VAT GB428602456.
Registered in Ireland, No. 152775. Registered Office: Bree Industrial Estate, Castleblayney, Co. Monaghan, Ireland. VAT IE6550175J.