Perhitungan Rel
Perhitungan Rel
Perhitungan Rel
Kelas Jalan = IV
V Max = 110 Km/jam
Beban Gandar = 18 Ton
Tipe Rel = R.42
Kekakuan Jalan Rel (k) = 180 Kg/cm2
Modulus Elastisitas Rel (E) = 2,1 x 106 Kg/cm2
Jenis Lokomotif = BB
Koefisien Gandar (KG) = 0,75
Tegangan izin = 1843 kg/cm2
Tegangan Base = 1410 kg/cm2
4
1369 cm
Wb= =198 cm3
13,8
( )
2
PERENCANAAN PEMILIHAN
Perhitungan Momen :
M=KG x ( )(Pd2 )
4
( (
(18000 ) x (1+0,01x ( 112,5
1,609 ))
)
-5
2
M=0,75 x
)
2
4 180 kg/ cm
4x 6
4x2,1x 10 x1369
M= 248809,85 kg.cm
( 248809,85 x 6,85 )
x= =1244,96 kg/ cm2 < tegangan izin (safe)
1369
Kesimpulan :
Tipe Rel = R.42
Kelas Jalan = IV
V Rencana = 112,5 km/jam
Beban Gandar = 18 ton
Standar Bantalan = PJKA
Penempatan Bantalan = Lurus
Panjang (L) = 200 cm
Lebar (b) = 22 cm
Tinggi (t) = 13 cm
Kelas Kayu = I
Lebar Sepur = 1067 mm
Jarak Dari Sumbu Rel Ke LuarBantalan () = 45 cm
Setengah Jarak Sumbuh Vertikal Rel (c) = 55 cm
Tegangan Lentur (lt) = 125 kg/cm2
Modulus Elastisitas (E) = 1,25 x 105 kg/cm2
Modulus Jalan Rel (k) = 180 kg/cm2
c=
(( 2)
+Lebar Sepur )
6,85
c=
(( 2 )
x 2 +106,7 )
2
c = 57 cm
L-c x 2
a=
2
200- ( 57 x 2 )
a=
2
a = 43 cm
Gambar: Parameter Ukur Dimensi Bantalan
PERENCANAAN BANTALAN
Dumping factor ()
=
4 k
4E I
180 kg/ cm2
=4
4125000 (112 22 13 )
3
= 0,01729 cm-1
[ ]
2 cosh 2 a ( cos2c+coshL ) -
Q 1 2 cos 2 a ( cosh2c+cosL ) -
M C/D=
4 sinL+sinhL sinh2a ( sin2c+sinhL ) -
sin2 a ( sinh2c+sinL )
[ ]
2
2 ( 1,293 ) ( -0,383+15,894 ) -
2
Q 1 2 ( 0,733 ) ( 3,632+ ( -0,950 ) ) -
M C/D=
4 x 0,01729 (-0,311+15,863) 2,117 ( 0,9 2 4+15,863 ) -
0,997 ( 3,491+ ( -0,311 ) )
M C/D = 9,51 7 Q
[ ]
sinhc ( sinc+sin ( L-c ) ) +
Q 1 sinc ( sin h c+sinh ( L-c ) ) +
M O=
2 sinL+sinhL cos h c cos ( L-c ) -
cos c cos h (L-c)
[ ]
1,1 47 ( 0,8 3 1+0,617 ) +
Q 1 0,8 3 1 ( 1,147+5,907 ) +
M O=
2 x 0,01729 (-0,311+15,863) ( 1,522 x ( -0, 7 87 ) ) -
( 0,556 x 5,991 )
M O =-5,580 Q
Q adalah beban yang dapat diterima bantalan
M izin = lt (16 ) b t 2
77458,33
M C/D = =8139,29 kg
9,517
Beban dinamik:
Pd =
P
2 [ 1+0,01
Vrencana
(1,609 -5 )
]
Pd = (18000
2 )[ 1+0,01 (112,5
1,609 )]
-5 =14842,73 Kg
Q1 = 60% dari Pd
Maka:
Q < Q1 = Unsafe
Kesimpulan
DATA BANTALAN
Kelas Jalan = IV
V Rencaana = 112,5 km/jam
Beban Gandar = 18 ton
Type Bantalan WIKA Beton = N-67
Panjang Bantalan (L) = 200 cm
Lebar sepur = 1067 mm
Mutu Beton (fcu) = 500 kg/cm2
Tegangan izin Tekan = 200 kg/cm2
Modulus Jalan Rel (k) = 180 kg/cm2
c=
(( 2
x 2 ) +Lebar Sepur )
2
6,85
c=
(( 2
x 2 )+106,7 )
2
c = 57 cm
L-c x 2
a=
2
200- ( 57 x 2 )
a=
2
a = 45 cm
E = 6400 500
PERENCANAAN BANTALAN
=
4 k
4EI
=
4 180 kg/cm
4143108,3515113,44
= 0,012 cm-1
Dumping Factor Tengah Bantalan (t)
=
4 k
4EI
180 kg/cm -1
= 0,013 cm
4143108,3510599,43
4
=
Middle
Under Rail Sleeper
Beban dinamik :
Pd=
P
2 [
1+0,01
Vrencana
(
1,609
-5 )]
Pd= (18000
2 ) [ 1+0,01 (
1,609 )]
112,5
-5 = 14842,73 Kg
Q1 = 60% dari Pd
[ ]
2 cosh 2 a ( cos2c+coshL ) -
Q 1 2 cos 2 a ( cosh2c+cosL ) -
M C/D=
4 sinL+sinhL sinh2a ( sin2c+sinhL ) -
sin2 a ( sinh2c+sinL )
[ ]
2
2 x 1,138 ( 0,206+5,568 ) -
8905,64 1 2 x 0,868 2 ( 2,083+ (-0,739) ) -
M C/D =
4 x 0,012 ( 0,674+5,477 ) 1 ,235M( 0,979+5,477
izin -
)=150000 kg-
0,862 ( 1,828+0,674 )
[ ]
sinhc ( sinc+sin ( L-c ) ) +
Q 1 sinc ( sin h c+sinh ( L-c ) ) +
M O=
2 sinL+sinhL cos h c cos ( L-c ) -
cos c cos h (L-c)
0.816 ( 0,678+0,953 ) +
0,678 ( 0,816+3,199 ) +
M izin =93000 kg-cm
( 1,291 x ( -0,304 )
8905,64 1
M O =- [ ( 0,7 35 x 3,35 2) ]
2 x 0,013 0,494+6,865
M O = -55198,8 kg-cm
Kesimpulan :
Kelas Jalan = IV
V Rencana = 112,5 km/jam
Beban Gandar = 18 ton
Type Rel = R.42
Koefisien Muai Panjang ( ) = 0,000012C-1
Modulus Elastisitas (E) = 2,1 x 106
Suhu Terendah = 36C
Suhu Tertinggi = 48C
Gaya Lawan Bantalan (r) = 450 kg/m
Suhu Pemasangan Rel(t) = 38C
Panjang (l) :
l = (E x A x x t) /r
l = 36,46 m
L=2xl
L = 2 x 36,46
L = 73 m = 75 m
Panjang Celah= 4 mm
Penambat Rel :
Kesimpulan :
Kelas Jalan = IV
V Rencana = 112,5 km/jam
Beban Gandar = 18 ton
Type Rel = R42
Material Bantalan = Beton
Panjang Bantalan (L) = 200 cm
Lebar Bawah Bantalan (b2) = 25 cm
Modulus Reaksi Balas (ke) = 9 kg/cm3
Modulus Elastisitas (E) = 143108 kg/cm2
Inersia Bantalan (i) = 15113 cm4
Nilai t = 1,2 kg/cm2
Jarak Ujung Bantalan Tepi
Atas Balas (X) = 40 cm
Jarak Ujung Balas Tepi Atas Sub-
balas (M) = 40-90 cm (90 cm disediakan untuk
pejalan kaki)
K = b2 x ke
K = 25 x 9
K = 225 kg/cm2
Dumping Factor ()
=
4 k
4E I
=
4 255
414310815113
= 0,012699 cm -1
Beban Dinamik
Pd =
P
2 [ 1+0,01
Vrencana
(1,609 -5 )
]
Pd =
18000
2 [ 1+0,01
1,609 )]
(112,5 -5
Pd = 14842,73 kg
[ ]
2 cosh 2 a ( cos2c+coshL ) +
Pd x 1
1 = 2
2 X b 2 ( sinL+sinhL ) 2 cos a ( cosh2c+cosL) +
sinh2a ( sin2c-sinhL ) -sin2a ( sinh2c-sinL )
[ ]
2 x1,154 2 ( 0,128+6,378 ) +
( 14842,73 x 60% ) x 0,012699 1 2x 0,8532 ( 2,233- ( -0,824 ) ) +
1 =
2 x 25 ( 0,566+6,299 ) 1,332 ( 0,9 92 -6,299 ) -
0, 890 (1,996-0,566 )
1 = 3,6 41 kgcm
d=
1,35 58 1
t
d=
1,35 583,6 41
1,2
d= 44 cm
Kesimpulan :
Tabel
Dihitung PM.60
Ukurang Balas 2012
d1 (tabel PM.60 2012) = 25 cm 25 cm
d2 = d - d1 > 15 cm ---> (d2) = 19 cm 15-35 cm
b > 1/2 L + X -----> (b) = 140 cm 140 cm
k1 > b + 2d1 + M -----> (k1) = 230 cm 240 cm
c = k1 - M = 190 cm 215 cm
k2 (tabel PM.60 2012) = 300 cm 300 cm
e (tabel PM.60 2012) = 20 cm 20 cm
Kelas Jalan = IV
V Rencana = 112,5 km/jam
Beban Gandar = 18 ton
Type Rel = R42
Material Bantalan = Beton
Panjang Bantalan (L) = 200
Lebar Bawah Bantalan (b2) = 25 cm
Modulus Reaksi Balas (ke) = 9 kg/cm3
Modulus Elastisitas (E) = 143108 kg/cm2
Inersia Bantalan (i) = 15113 cm4
Tebal Total Balas = 44 cm
PERHITUNGAN
K = b2 x ke
K = 25 x 9
K = 225 kg/cm2
Dumping Factor ()
=
4 k
4E I
=
4 255
414310815113
-1
= 0,012699 cm
Beban Dinamik
Pd =
P
2 [ 1+0,01
Vrencana
(1,609 -5 )
]
Pd =
18000
2 [ 1+0,01
1,609 )]
(112,5 -5
Pd = 14842,73 kg
[ ]
2 cosh 2 a ( cos2c+coshL ) +
Pd x 1
y= 2
2.K ( sinL+sinhL ) 2 cos a ( cosh2c+cosL ) +
sinh2a ( sin2c-sinhL ) -sin2a ( sinh2c-sinL )
[ ]
2 x1,154 2 ( 0,128+6,378 ) +
( 14842,73 x 60% ) x 0,012699 1 2x 0,8532 ( 2,233+ ( -0,824 ) ) +
y=
2 x 255 ( 0,566+6,299 ) 1,332 ( 0,992-6,299 ) -
0,890 ( 1,996-0,566 )
y= 0,4 04 cm
1 = 9 x 0,4 04
1 = 3,64 kg/ cm 2
2 = ( 58 x 1 ) /10 + d 1,35
2
2 =1,2 kg/ cm
DATA ALINYEMEN
Kelas Jalan = IV
V Maks = 90 km/jam
V ops = 102,6 km/jam
Sudut Lengkung () = 19
Jenis Lengkung Horizontal = FC
PERHITUNGAN LENGKUNG
Jari-jari Horizontal :
Rmin-Normal
Rmin = 919,6 m
Rmin-Peninggian Maksimum
Rmin-Tanpa Peninggian
Rmin = 1984,4 m
Lc = (/360) x 2 x R
Lc = 659,57 m
Tc = R x Tan (/2)
Tc = 1990 x Tan(19/2)
Tc = 333,01 m
Ec = (R/(cos(/2)) R
Ec = (1990/(cos(19/2)))-1990
Ec = 27,67 m
Gambar: Lengkung Full Circle (FC)
Pelebaran Sepur :
W = 0 mm
DATA ALINYEMEN
Kelas Jalan = II
V Maks = 110 km/jam
V ops = 102,6 km/jam
Sudut Lengkung () = 19
Jenis Lengkung Horizontal = S-C-S
PERHITUNGAN LENGKUNG
Jari-jari Horizontal :
Rmin-Normal
Rmin = 919,6 m
Rmin-Peninggian Maksimum
Rmin= 653,4 m
Rmin-Tanpa Peninggian
Rmin = 1984,4 m
Peninggian Rel :
h normal = 109 mm
h min = 107 mm
Memenuhi Syarat h min < h normal < h maks
Lengkung Peralihan :
Ls = 0,01 x h x Vmaks
Ls = 120 m
s = (Ls / 2 x R) x (360 / 2)
s = 3,81
c = - 2 x s
c = 19 - 2 x 3,81
c = 11,38
Lc = (c / 360) x 2 x R
Lc = 179 m
Yc = Ls2 / (6 x R)
Yc = 1202/ (6 x 900)
Yc = 2,65 m
Xc = 120 m
K = Xc - (R x sin s)
K = 60 m
P = Yc - R x ( 1 - cos s)
P = 0,7 m
Ts = ( R + P ) x tan (/2)) + K
Ts = 210 m
Es = (( R + P) / cos(/2)) R
Es = 13 m
L = 2Ls + Lc
L = 2 x 120 + 179
L = 418 m
Gambar: Lengkung Spiral Circle Spiral ( S-C-S )
Titik 1 = 27,18 mm
Titik 2 = 54,37 mm
Titik 3 = 81,55 mm
Titik 4 = 109 mm
Pelebaran Sepur :
DATA ALINYEMEN
Kelas Jalan = II
V Maks= 110 km/jam
Gradien (g1) =0%
Gradien (g2) = 0,25 %
R min = 8000 m ( Tabel 3.2 PM.60-2012)
PERHITUNGAN LENGKUNG
= g2-g1
= 0,25 - 0
= 0,25 %
Lv = x R
Lv = 0,25 x 8000
Lv = 20 m
Ev = ( R x ( 2))/8
Ev = ( 8000 x ( 0,252))/8
Ev = 0,00625 m
DATA ALINYEMEN
Kelas Jalan = IV
V Maks= 110 km/jam
Gradien (g1) =0%
Gradien (g2) = 0,25 %
R min = 8000 m ( Tabel 3.2 PM.60-2012)
PERHITUNGAN LENGKUNG
= g2-g1
= 0,25 - 0
= 0,25 %
Lv = x R
Lv = 0,25 x 8000
Lv = 20 m
Ev = ( R x ( 2))/8
Ev = ( 8000 x ( 0,252))/8
Ev = 0,00625 m