Baumuller Canopen Manual

Application Manual
Language English
Translation
Document No. 5.14006.03
Part No. 00450924
Status 2015-07-27

b maXX
CANopen, CoE
and
POWERLINK
for b maXX 2500/
3300 / 5000
E 5.14006.03 Read the Operating Handbook before starting any work!

Copyright This Application Manual may be copied by the owner in any quantity, but only for internal use.
This Application Manual may not be copied or reproduced, in whole or in part, for any other
purposes.
The use and disclosure of information contained in this Application Manual are not permitted.
Designations and company marks contained in this Application Manual could be trademarks,
the use of which by third parties for their own purposes could violate the rights of the rights
holder.
Preliminary informationWarning Insofar as this document is identified as being preliminary information, the following
applies:
This version is regarded as providing advance technical information to users of the described
devices and their functions at an early enough time in order to adapt to any possible changes
or expanded functionality.
This information must be regarded as being preliminary, as it has not yet passed through
Baumller's internal review process. In particular, this information is still subject to changes,
thus no legal liability can be derived from this preliminary information. Baumller assumes no
liability for damages that might arise from this possibly faulty or incomplete version.
If you detect or suspect any content errors and/or major form errors in this preliminary infor-
mation, we request that you notify the Baumller support specialist responsible for you.
Please provide us, via this employee, with your insights and comments so that we can take
them into account and include them when transitioning from the preliminary information to
the final information (as reviewed by Baumller).
The conditions stipulated in the following section under "Obligatory" are invalid in case of pre-
liminary information.
Obligatory This Application Manual is a part of the equipment/machine. This Application Manual must
be available to the operator at all times and must be in legible condition. If the equipment/
machine is sold or moved another location, this Application Manual must be passed on by
the owner together with the equipment/machine.
After any sale of the equipment/machine, this original and all copies must be handed over to
the buyer. After disposal or any other end use, this original and all copies must be destroyed.
When the present Application Manual is handed over, corresponding sets of application man-
uals of a previous version are automatically invalidated.
Please note that the specifications/data/information are current values according to the
printing date. These statements are not legally binding with regard to measurements,
computation or calculations.
Baumller Nrnberg GmbH reserves the right, in developing its products further, to change
the technical specifications and handling of it products concerned without prior notice.
No liability can be accepted concerning the correctness of this Application Manual unless
otherwise specified in the General Conditions of Sale and Delivery.
Baumller Nrnberg GmbH

Ostendstr. 80 - 90
90482 Nuremberg
Germany
Tel. +49 9 11 54 32 - 0
Fax: +49 9 11 54 32 - 1 30
Email : [email protected]
Internet: www.baumueller.de
Table of contents
1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Information about the application manual CANopen / CoE / POWERLINK for b maXX
2500 / 3300 / 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 Limitation of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4 Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5 Other applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.6 Guarantee conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.7 Customer service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.8 Terms used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 Fundamental safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Safety notes and mandatories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Information sign . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3 Object directory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 Communication profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 CANopen device profile CiA 402 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2.1 Short summery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2.2 Operating modes and field bus objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4 Communication to the b maXX Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.1 Communication flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2 Parameterizing the fieldbus communication times . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5 Configuration Possibilities of the Fieldbus Slave. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.1 Network settings for EoE (Ethernet over EtherCAT) . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.2 Select a language online CoE object directory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.3 CANopen offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.4 Homing necessary for positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.5 Types of positioning, depending on the positioning mode (parameter 118.10) . . . . . . 27
6 Basics CAN / CANopen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.1 Literature concerning CAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.2 Basic principles of CAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7 CANopen at b maXX 2500 / 3300 / 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.2 Address Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.3 EDS file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.4 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.5 Data Exchange and Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.6 Directory of objects for communication control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.7 Network management (NMT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
7.7.1 Communication state machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
7.7.2 Telegrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.7.2.1 State control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.7.2.2 Boot up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.7.3 Node guarding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.8 Service data (SDO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
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Table of contents
7.8.1 Telegram structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

7.8.2 Types of SDO transfers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.8.3 Writing object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.8.4 Reading object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.8.4.1 Expedited transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.8.4.2 Segmented transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.8.5 Error reactions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.9 Synchronization (SYNC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.10 Process data (PDO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.10.1 PDO mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.10.2 Communication relationship via PDO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.10.3 Example for PDO mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7.10.4 Entry in fieldbus process data of the controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
8 Basics EtherCAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
8.1 Literature concerning EtherCAT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
8.2 Basic principles EtherCAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
8.2.1 Topology data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
8.2.2 Frame structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
8.2.3 Device profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.2.4 EtherCAT frame structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.2.5 EtherCAT communication statuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
8.2.6 Ethernet over EtherCAT (EoE) - TCP/IP- tunneling over EtherCAT . . . . . . . . . . . . . 82
9 CoE at b maXX 2500 / 3300 / 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9.2 Address Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9.3 XML file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9.4 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9.5 Data Exchange and Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
9.6 Directory of objects for communication control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
9.7 Service data (SDO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
9.7.1 Telegram structure according to CANopen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
9.7.2 Types of SDO transfers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
9.7.3 Error reactions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
9.8 Process data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
9.8.1 PDO mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
9.8.2 Synchronization (SYNC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
9.8.3 Example for PDO mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
9.8.4 Entry in fieldbus process data of the controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
10 Basics POWERLINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
10.1 Literature concerning POWERLINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
10.2 Basic principles POWERLINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
11 POWERLINK at b maXX 2500 / 3300 / 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
11.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
11.2 Address Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
11.3 XDD file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
11.4 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
11.5 Data Exchange and Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
11.6 Directory of objects for communication control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
11.7 Net work management (NMT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
11.8 Service data (SDO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
11.8.1 Frame structure SoA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
4 Application Manual CANopen, CoE and POWERLINK for BM3300/5000

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Table of Contents
11.8.2 Frame structure ASnd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

11.8.3 Error reactions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
11.9 Synchronization (SYNC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
11.9.1 Frame structure SoC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
11.10 Process data (PDO). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
11.10.1 Frame structure PReq and PRes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
11.10.2 PDO Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
11.11 Configuration Example with B&R X20 PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Appendix A - Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Appendix B - Quick reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
B.1 2000 / 4000 object numbers (manufacturer-specific objects). . . . . . . . . . . . . . . . . 125
B.2 6000 object numbers (device profile CiA 402) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Appendix C - Conversion tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Appendix D - Technical data: POWERLINK Controlled Node . . . . . . . . . . . . . . . . . . . . . . 147
D.1 Technical features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
D.2 Data channels to the b maXX controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Table of figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Revision survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

6 Betriebsanleitung "vorab" CANopen, CoE and POWERLINK for BM3300/5000
1 GENERAL INFORMATION
1.1 Information about the application manual CANopen / CoE / POWERLINK for
b maXX 2500 / 3300 / 5000
The application manual provides important information regarding handling the device. A
prerequisite for safe working is compliance with all specified safety information and han-
dling instructions.
Furthermore, the local accident prevention regulations and general safety requirements
applicable to the area of application of the device must be observed.
Before starting any work on the device, completely read through the Instruction Hand-
book, in particular the chapter on safety information. The Instruction Handbook is an in-
tegral part of the product and must be kept in the immediate vicinity of the device in order
to be accessible to personnel at all times.
For commissioning of the device the parameter manual must be used. The parameter
manual contains information to the parameters of the device.
The application manual CANopen / CoE / POWERLINK provides information about the
configuration and commissioning in a CANopen, EtherCAT or POWERLINK network of
b maXX 2500 / 3300 / 5000 devices for controller firmware from version 01.08.

1.2 Explanation of symbols
1.2 Explanation of symbols
Warnings
Warnings are identified by symbols in this Parameter Manual. The notices are introduced
by signal words which express the magnitude of the danger.
Observe the notices without exception and exercise caution to prevent accidents, person-
al injury and damage to property.
DANGER!
....warns of an imminently dangerous situation which will result in death or serious in-
jury if not avoided.
WARNING!
....warns of a potentially dangerous situation which may result in death or serious in-
jury if not avoided.
CAUTION!
....warns of a potentially dangerous situation which may result in minor or slight injury
if not avoided.
NOTICE!
....warns of a potentially dangerous situation which may result in material damage if
not avoided.
Recommenda-
tions
NOTE!
....points out useful tips and recommendations, as well as information for efficient,
trouble-free operation.

General Information 1
1.3 Limitation of liability
All specifications and information have been compiled taking account of the applicable
standards and regulations, the state of the art and also our many years of expertise and
experience.
The manufacturer accepts no liability for damage resulting from:
m Non-compliance with the Operating Manual
m Non-intended use
m Use of untrained personnel
The product actually supplied may deviate from the versions and illustrations described
here in the case of special versions, the use of additional ordering options or as a result
of the latest technical changes.
The user is responsible for carrying out servicing and maintenance in accordance with the
safety regulations in the applicable standards and all other relevant national or local reg-
ulations concerning conductor dimensioning and protection, grounding, isolation switch-
es, overcurrent protection, etc.
The person who carried out the assembly or installation is liable for damage arising during
assembly or upon connection.
1.4 Copyright
Treat the Parameter Manual confidentially. It is intended exclusively for persons involved
with the device. It must not be made available to third parties without the written permis-
sion of the manufacturer.
NOTE!
The details, text, drawings, pictures and other illustrations contained within are copy-
right protected and are subject to industrial property rights. Any improper exploitation
is liable to prosecution.
CiA and is a registered trademark of CAN in Automation e.V.

CANopen 90429 Nrnberg, Germany
EtherCAT is a registered trademark of Beckhoff Automation GmbH,
33415 Verl, Germany
POWERLINK is a registered trademark of ETHERNET POWERLINK STANDARD-
IZATION GROUP,
15370 Fredersdorf, Germany
b maXX is a registered trademark of Baumller Nrnberg GmbH,
90482 Nrnberg, Germany

1.5 Other applicable documents
NOTE!
Please note, that BAUMLLER is not responsible to examine whether any (industrial
property) rights of third parties are infringed by the application-specific use of the
BAUMLLER products/components or the execution.
1.5 Other applicable documents
Manual basic unit b maXX 3300 (5.11018) or Manual b maXX 5000 (5.09021) and
Parameter manual b maXX 3300 (5.12001) or Parameter manual b maXX 5000
(5.09022) in the current version at each case.
1.6 Guarantee conditions
The guarantee conditions are located as a separate document in the sales documents.
Operation of the devices described here in accordance with the stated methods/ proce-
dures / requirements is permissible. Anything else, e.g. even the operation of devices in
installed positions that are not shown here, is not permissible and must be checked with
the factory in each individual case. If the devices are operated differently than described
here, any guarantee will be invalidated.
1.7 Customer service
Our customer service department is available for technical information.

Information concerning the responsible contact person can be obtained at any time by
telephone, fax, e-mail or over the internet.
1.8 Terms used
For abbreviations used, see ZAppendix A - Abbreviations from page 123.

2 FUNDAMENTAL SAFETY
INSTRUCTIONS
In this chapter the dangers are prescribed, which can arise during parameterization of the
Baumller b maXX 3300 or b maXX 5000 controller unit and the meaning of the informa-
tion sign is explained.
2.1 Safety notes and mandatories
WARNING!
Danger from modification of the parameter settings!
The change of parameters affects the behavior of the Baumller-unit and conse-
quently the behavior of the construction and its components. If you change the ad-
justments of the parameters, you may cause a dangerous behavior of the
construction and/or of its components.
Therefore:
m After each modification of the parameter settings, a commissioning with consider-
ation to all safety instructions and safety regulations must be executed.
2.2 Information sign
NOTE!
This note is a very important information.

2.2 Information sign

3 OBJECT DIRECTORY
The main element of a device profile is the object directory. The basis for this is the
CANopen object directory:
Index (hex) Object

0x0000 Not used
0x0001 - 0x001F Static data types
0x0020 - 0x003F Complex data types
0x0040 - 0x005F Manufacturer specific complex data types
0x0060 - 0x007F Device profile specific static data types
0x0080 - 0x009F Device profile specific complex data types
0x00A0 - 0x03FF Reserved
0x0400 - 0x041F POWERLINK specific static data types
0x0420 - 0x04FF POWERLINK specific complex data types
0x0500 - 0x0FFF Reserved
0x1000 - 0x1FFF Communication profile area
0x2000 - 0x5FFF Manufacturer specific profile area
0x6000 - 0x9FFF Standardized device profile area
0xA000 - 0xBFFF Standardized interface profile area
0xC000 - 0xFFFF Reserved
The objects are always addressed by means of an index (16 bit) and additionally a sub-
index (8 bit).

3.1 Communication profile
3.1 Communication profile
Different communication objects are used in parts for the different bus systems. There are
additional objects for devices with double axis.
Index Description CANopen CoE Powerlink

0x1000 Device type X X X
0x1001 Error register X X X
0x1002 Vendor status register X
0x1005 COB-ID SYNC X
0x1006 Communication cycle period X X
0x1007 Synchronous window length X
0x1008 Device name X X X
0x1009 Hardware version X X X
0x100A Software version X X X
0x100C Guard time X
0x100D Life time factor X
0x1017 Producer heartbeat time X
0x1018 Identity X X X
0x1020 Verify configuration X
0x1030 Interface group X
0x1300 Sequence layer timeout X
0x1400 Rx communication parameter 0 axis 1 X X
0x1401 Rx communication parameter 1 axis 1 X
0x1600 Rx mapping parameter 0 axis 1 X X X
0x1601 Rx mapping parameter 1 axis 1 X

Object directory 3
Index Description CANopen CoE Powerlink
0x1800 Tx communication parameter 0 axis 1 X X
0x1801 Tx communication parameter 1 axis 1 X
0x1A00 Rx mapping parameter 0 axis 1 X X X
0x1A01 Rx mapping parameter 1 axis 1 X
0x1B00 Rx mapping parameter 0 axis 2 X
0x1C00 Sync manager type X
0x1C02 Cycle diagnosis X
0x1C0B CN loss of SoC X
0x1C0D CN loss of PReq X
0x1C0F CN CRC error X
0x1C12 Number of assigned RxPDOs X X
0x1C13 Number of assigned TxPDOs X X
0x1C14 CN loss of SoC tolerance X
0x1C32 Sync manager output parameter X
0x1C33 Sync manager input parameter X
0x1F82 Feature flags X
0x1F83 EPL version X
0x1F8C Current NMT state X
0x1F93 EPL Node ID X
0x1F98 Cycle timing X
0x1F99 CN basic Ethernet timeout X
0x1F9E Reset Command X

3.2 CANopen device profile CiA 402
CANopen, CoE (CAN application protocol over EtherCAT) and POWERLINK support the
CANopen device profile CiA 402 (Device Profile for Drives and Motion Control).
The following operation modes are supported.
3.2.1 Short summery
The following operation modes are supported, i.e. all prescribed objects can be
found.
Device Control optional objects not available completely
Homing Mode optional objects completely available
Profile Position Mode optional objects not available completely
Position Control Funktion optional objects not available completely
Profile Velocity Mode optional objects not available completely
Common Entries in the Object Dic- optional objects not available completely
tionary (no prescribed objects avail-
able)
Velocity Mode optional objects not available completely
Cyclic Synchronous Position Mode recommended objects not available completely
Cyclic Synchronous Velocity Mode recommended objects not available completely
Cyclic Synchronous Torque Mode recommended objects not available completely
The following operation modes are not supported, i.e. at least one prescribed
object is not available and optional objects may be available.
Profile Torque Mode three objects
Interpolated Position Mode no objects
Factor Group no objects
3.2.2 Operating modes and field bus objects
Operating mode
Fieldbus object mandatory / Fieldbus object name
number optional

Object directory 3
Device Control
all prescribed and partly all optional objects are supported
0x6040 mandatory Controlword
0x6041 mandatory Statusword
0x605A optional Quick stopp option code
0x605B optional Shutdown option code
0x605C optional Disable operation option code
0x6060 mandatory Modes of operation
0x6061 mandatory Modes of operation display
Homing Mode
all prescribed and all optional objects are supported
0x607C optional Home offset
0x6098 mandatory Homing method
0x6099 SIX 0 = 2 mandatory Homing speed
0x609A optional Homing acceleration
Profile Position Mode

0x607A mandatory Target position
0x607D SIX 0 = 2 optional Software position limit
0x6080 optional Max motor speed
0x6081 mandatory Profile velocitiy
0x6083 mandatory Profile acceleration
0x6084 mandatory Profile deceleration
0x6085 optional Quick stop deceleration
0x6086 mandatory Motion profile type
Position Control Function

0x6064 mandatory Position actual value
0x6067 optional Position window
0x6068 optional Position window time
0x60FB SIX 0=28 optional Position control parameter set

Profile Velocity Mode

0x6069 mandatory Velocity sensor actual value
0x606A mandatory Sensor selection code
0x606B mandatory Velocity demand value
0x606C mandatory Velocity actual value
0x60FF mandatory Target velocity
Common Entries in the Object Dictionary

no prescribed objects available, partly all optional objects are supported
0x6007 optional Abort connection option code
0x603F optional Error code
0x6510 SIX 0 = 8 optional Drive date
Velocity Mode
0x6042 mandatory vl target velocity
0x6043 mandatory vl velocity demand
0x6044 mandatory vl control effort
0x6046 SIX 0 = 2 mandatory vl velocity min max amount
0x604F optional vl ramp function time
0x6050 optional vl slow down time
Profile Torque Mode

one prescribed and two optional objects are supported
0x6071 mandatory Target torque
0x6072 optional Max torque
0x6077 optional Torque actual value

Object directory 3
Cyclic Synchronous Position Mode
all prescribed and partly all recommended objects are supported
0x6077 recommended Torque actual value
0x607A mandatory Target position
0x607D SIX 0 = 2 recommended Software position limit
0x60B1 recommended Velocity offset
0x60F4 recommended Following error actual value
Cyclic Synchronous Velocity Mode

0x606C recommended Velocity actual value
0x6077 recommended Torque actual value
0x60FF mandatory Target velocity
Cyclic Synchronous Torque Mode

0x6064 recommended Position actual value
0x6071 mandatory Target torque
0x6077 mandatory Torque actual value


4COMMUNICATION TO THE B MAXX
CONTROLLER
In this chapter the data communication between the fieldbus slave and the b maXX 2500
/ 3300 / 5000 controller is described.
4.1 Communication flow
The fieldbus slave exchanges via a Dual-Port-RAM data with the b maXX 2500 / 3300 /
5000 controller. This data exchange is made with a defined time pattern.
The fieldbus slave activates the communication with the b maXX 2500 / 3300 / 5000 con-
troller. During communication, two different types of data are transferred:
m Process data
m Service data
Process data is always transferred cyclically. In the remaining time, service data is trans-
ferred. The transmission of the process data is made in a settable time pattern (fieldbus
cycle time), transmitting the reference values and the actual values with an offset to the
interval of the fieldbus. The cycle time of the SoC frame must be in accordance with the
fieldbus cycle time (>131.18<).

4.2 Parameterizing the fieldbus communication times
Between the fieldbus slave and the b maXX controller 16 set values and 16 actual values
can be exchanged as process data in a communication cycle. Which set values and ac-
tual values are exchanged is specified in the mapping objects on the fieldbus master, see
ZData Exchange and Parameterization on page 106.
The setting of communication times between fieldbus slave and b maXX controller is au-
tomatically set. The fieldbus cycle time of the controller in parameter 131.18 is set by
means of the cycle time in object 0x1006 (CANopen, POWERLINK) or in object 0x1C32
SIX 2 (CoE)
If distributed clock is activated at EtherCAT, the cycle time is transferred from the distrib-
uted clock time.
The b maXX controller initiates a communication time slot in each fieldbus cycle, in which
process data set values or process data actual values are transferred.
The process date set values and the process data actual values are transmitted in the
same communication time slots. The transmission occurs with a time offset to the syn-
chronization. This Sync offset is set in parameter 156.4 for set values and actual values
together. The Sync offset is set automatically to the half cycle time.
Cycle time Cycle time Fieldbus cycle time Sync Offset

(0x1006 or (0x1C32 SIX 2) (131.18) (156.4)
500 s 500000 ns 500000 ns 250 s
1000 s 1000000 ns 1000000 ns 500 s
2000 s 2000000 ns 2000000 ns 1000 s
4000 s 4000000 ns 4000000 ns 2000 s
8000 s 8000000 ns 8000000 ns 4000 s
The synchronization in the controller must be activated additionally to synchronize the

controller with an external signal, e.g. the synchronization signal of the fieldbus master.
Therefore bit 0 must be set in parameter 156.1 Synchronization mode.

Communication to the b maXX Controller 4
Figure 1: ProDrive fieldbus slave
If the transmission of the actual value between fieldbus and controller fails more than two
fieldbus cycles, error number 1937 is set. If two set values are missing, error number
1938 is set.
The Sync offset also can be defined manually. Here bit 1 must be set in parameter 156.1.
The settings must be stored in the data set of the b maXX controller and the controller
must be booted again.
NOTE!
The synchronization in parameter 156.1 must be switched on for the synchronization
with an fieldbus signal.
NOTE!
If cyclic communication is interrupted, e. g. at restart of the bus the error 1937 or 1938
can occur.


5 CONFIGURATION POSSIBILITIES OF
THE FIELDBUS SLAVE
The behavior of the fieldbus slave can be changed by changes in the slave settings in
parameter 131.9.
NOTE!
Settings result in a modified behavior!
5.1 Network settings for EoE (Ethernet over EtherCAT)
The setting of the IP address for EtherCAT can occur via DIP switches at the device or
via b maXX parameters.
Bit 0 0 IP address = base IP address + DIP switch (131.12 + 131.13),

Sub net mask = 255.255.0.0
1 Read out of the network settings for parameter 131.14, 131.16, 131.17.
5.2 Select a language online CoE object directory
At CoE the object directory can be recalled online by the master. The language can be
switched between german and english in the slave settings.
Bit 1 0 German
1 English

5.3 CANopen offset
5.3 CANopen offset
Mapping of the numerical scale from UINT32 to INT32 (CANopen mode). On writing/read-
ing on some FB objects, an offset of 231 is added respectively subtracted internally on the
fieldbus slave depending on the direction.
Bit 16 0 Conversion of the numerical scale from UINT32 to INT32; depending on the direction,
an offset of 231 is added/subtracted to the appropriate fieldbus object during the posi-
tioning.
1 1no offset is added/subtracted
The following objects are concerned:
0x6062, 0x6064, 0x607A, 0x607C, 0x607D SIX1, 0x607D SIX2
If the position reference values and the target position shall also be displayed in ProDrive
in the INT32 number scale, it is possible to activate a check box for the offset on the page
Scaling.
5.4 Homing necessary for positioning
In ProDrive you can choose on page Homing with the provided check box, whether the
drive permits a positioning, if no first-time homing has been executed.
Deactivated: No homing is necessary for operating in operating mode positioning.
Activated: If the drive is activated in the operating mode positioning and no homing has been exe-
cuted before, an error message (controller message no. 900) is displayed and the drive
remains position-controlled in the current position. Positioning jobs are not executed.
They will only be executed, after a homing has been completed (at least once after
switching on). The error message can only be acknowledged, if a homing has been exe-
cuted. After the homing, the positioning can be started.
NOTE!
A homing is necessary, in case the CANopen mode is defined as standard!

Configuration Possibilities of the Fieldbus Slave 5
5.5 Types of positioning, depending on the positioning mode (parameter 118.10)
NOTE!
Make sure that also the positioning data set 0 is set in ProDrive under positioning 0,
otherwise the positioning will not be effected correctly in the fieldbus. The switching
between the positioning modes relative, negative/positive and absolute only
takes place by means of the control word. A homing should always precede the po-
sitioning in the CANopen mode (standard).
There are the following positioning modes:
Positioning mode Param- Description

eter 118.10
Absolute/relative m Destination is displayed in parameter 118.16 (INT32)
CANopen m Switching absolute/relative via control word, only
(standard value 9)
Relative, positive and neg- m Destination is displayed in parameter 118.16 (INT32)
ative (value 4) m no switching absolute/relative via control word
Absolute relative m Destination is displayed in parameter 118.9 (UINT32)
(value 10) m switching absolute/relative via control word, only
All other modes m Destination is displayed in parameter 118.9 (UINT32)
m no switching absolute/relative via control word
m no conversion (data type = UINT32)
Switching absolute/relative, via control word Bit 6
Bit 6 0 Absolute
1 Relative
The conversion of data type INT32 UINT32 means that an offset of 231 is added or
substracted depending on the direction. This is necessary in order to achieve a standard
presentation of the fieldbus object in data type INT, as some controllers parameters are
realized for the positioning (see ZCANopen offset on page 26) as data type UINT. Thus,
the existing fieldbus objects are displayed to the user in the positioning as data type INT.
NOTE!
The conversion of the positioning mode to parameter 118.16 Absolute/relative
CANopen is not being deactivated.

5.5 Types of positioning, depending on the positioning mode (parameter 118.10)

6BASICS CAN / CANOPEN
6.1 Literature concerning CAN
On behalf of basic information with reference to CAN the following literature is recom-
mended:
m CAN Controller-Area-Network
Konrad Etschberger
Carl Hauser Verlag Mnchen Wien
m CAN Controller Area Network. Grundlagen und Praxis

Wolfhard Lawrenz
Hthig Verlag
m CANopen
Holger Zeltwanger
VDE-Verlag
m CANopen Device Profile for Drives and Motion Control

CiA Draft Standard CiA 402
CAN in Automation (CiA)
m www.can-cia.de
CAN in Automation (CiA)
Kontumazgarten 3
D-90429 Nrnberg

6.2 Basic principles of CAN
A CAN-based field bus system is executed in line structure. A three-wire cable provides
the physical basis of data transfer with the connections CAN_High, CAN_Low and
CAN_Ground. CAN employs transmissions balanced to ground for the suppression of
common mode interference. For this reason, the difference signals are evaluated.
Network CAN is a multi-master network. Every participant can have access to and be active on the
bus with equal priority. CAN uses object-oriented addressing, i.e. the transferred mes-
sage is identified by an identifier defined network-wide. The identifier represents the en-
coded name of the message.
Bus access Bus access takes place using the CSMA/CA procedure (Carrier Sense Multiple Access /
Collision Avoidance). Because after detecting the necessary bus quiescence every par-
ticipant has the right to begin transmitting a message, collisions can occur. This is avoid-
ed by means of bit-by-bit arbitration of the messages to be sent. During this, two bus
levels are differentiated, a dominant level, logical bit value 0 and a recessive level, logical
bit value 1. In the worst case, all participants wishing to transmit simultaneously begin
sending their messages onto the bus. If a recessive bit of a participant is overwritten by
a dominant bit of another, then the "recessive" node withdraws from the bus and, after
detecting bus quiescence, attempts once more to transmit its message. Consequently, it
is guaranteed that the most important and highest priority message (with the lowest iden-
tifier) will be transmitted in a collision-free manner and without delay. For this reason it is
of course necessary that every identifier is permitted to be placed onto the CAN bus only
once.
Identifier Different identifiers are available in accordance with specification CAN 2.0A 2032. Each
participant can transmit in an unsolicited manner (multi-master capability). A transmitter
sends its message to all CAN nodes (broadcast) and each then decides on the basis of
the identifier whether they will continue processing the message or not.
Error Up to 8 bytes of user data can be transmitted within a CAN data message frame. For error
or overload signaling, a CAN node can send error or overload message frames. This oc-
curs on Layer 2 of the OSI/ISO reference model, the Data Link layer, therefore inde-
pendently of the application. Due to high quality error detection and handling on Layer 2,
a Hamming distance (a measure of error detection) of HD=6 is achieved, i. e. a maximum
of 5 simultaneously-occurring bit errors within a message frame will be reliably detected
as an error.
CANopen is an open and hence manufacturer-independent field bus system defining lay-
ers 1 and 2 of the CAN standard.
CAL specification The CANopen protocol is based on the CAL specification (layer 7 protocol).
With CANopen, profiles are differentiated. The communication profile (CiA 301) defines
the method of data exchange and general definitions applicable for all devices.
Device profile Device profiles contain application- and device-specific definitions describing the con-
tents-related meaning of data and device functionality. Device profiles exist for drives, I/O
modules, encoders or programmable devices. The CANopen slave for the b maXX 2500
/ 3300 / 5000 controller is implemented in accordance with the device profile CiA 402
(drives and motion control).

Basics CAN / CANopen 6
CANopen differentiates between 4 types of messages:
m Administrative messages (e. g. network-management NMT, layer-management LMT)
m Service data (SDO)
m Process data (PDO)
m Predefined messages (e. g. synchronization, time stamp, emergency)
NMT The communication states of the device are controlled and monitored by means of NMT
(network management) services.
SDO SDOs are used for the transfer of greater volume of data with low priority (service data)
In addition, a data block with more than 4 bytes of user data is segmented and distributed
across several SDOs by means of the CANopen protocol (SDO segmented transfer).
Data volumes of 4 bytes maximum are transmitted with one SDO (SDO expedited trans-
fer). Typically, SDOs are used for device configuration. SDOs are transmitted asynchro-
nous and are accepted by the receiver. All entries in the object directory can be accessed
by means of SDOs.
PDO The function of PDOs is the exchange of process data (data with high priority). PDOs can
be transmitted both synchronously and asynchronously. They have broadcast character
and are not confirmed by the receiver.
Synchronous means that transmission depends on the synchronization object. The con-
tent of PDOs must be established by the user via SDOs (variable PDO mapping). This
mapping must be completed before beginning process data communication. Default
mapping is specified in the device profiles.
Figure 2: PDO transmission types
PDO communication is triggered either by the occurrence of certain events (e. g. recep-
tion of a SYNC telegram or value modification) or time-controlled.

To be able to establish peer-to-peer communication between master and slave directly

after boot-up, predefined identifier assignment is available. This identifier assignment can
be reconfigured by the user.
Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Function code Module ID
For the 7 bits for the module IDs, a maximum number of 127 nodes results per CANopen
network.
Object Binary func- Resultant COB Object

tion code ID
NMT 0000 0
SYNC 0001 128 1005hex, 1006hex
EMERGENCY 0001 129 - 255 1014hex,1015hex
PDO1 (TX) 0011 385 - 511 1800hex
PDO1 (RX) 0100 513 - 639 1400hex
PDO2 (TX) 0101 641 - 767 1801hex
PDO2 (RX) 0110 769 - 895 1401hex
PDO3 (TX) 0111 896 - 1023 1802hex
PDO3 (RX) 1000 1025 - 1151 1402hex
PDO4 (TX) 1001 1153 - 1279 1803hex
PDO4 (RX) 1010 1281 - 1407 1403hex
SDO (TX) 1011 1409 - 1535 1200hex
SDO (RX) 1100 1537 - 1663 1200hex
Nodeguard 1110 1793 - 1919 100Chex, 100Dhex
CANopen defines a network boot up. The simple boot up contains 4 communication
states:
m INITIALIZATION
m PRE-OPERATIONAL
m STOPPED
m OPERATIONAL
The individual state transitions are triggered by NMT commands. After initializing, the
CANopen slave switches automatically to the PRE-OPERATIONAL state. Additional data
is available in ZNetwork management (NMT) from page 40.

7 CANOPEN AT B MAXX 2500 / 3300
/ 5000
7.1 General information
The b maXX 2500 / 3300 / 5000 CANopen slave connects the b maXX 2500 / 3300 /
5000 via the CAN bus with other CAN nodes (e. g. PC, PLC, further b maXX devices,
I/O modules).
Information according installation and handling with the device series b maXX 3300 /
5000 is found in the manual 5.11018 / 5.09021.
Information according the programming of the b maXX 3300 / 5000 controller is found in
the parameter manual 5.12001 / 5.09022.
7.2 Address Setting
The node address setting of the b maXX 3300 / 5000 CANopen slave is described in the
instruction manual b maXX 3300 / 5000 (5.11018 / 5.09021).
7.3 EDS file
The EDS file is an ASCII file and is for the description of the function range of a CANopen
device. It is an electronic data sheet of the CANopen device. The EDS file is used by the
CANopen masters or bus configurators. The EDS file contains information about the sup-
ported objects, baud rates and other features of the slave.
The name extension of the EDS file is *.eds.
The file can be downloaded from the download area on Baumllers home page
www.baumueller.de.

7.4 Diagnosis
7.4 Diagnosis
CANopen is a communication protocol based on CAN and follows the EN 50325-4

(CiA 301) standard. In this way standard tools and devices for analysis can be used for
system diagnosis of CAN net works.
7.5 Data Exchange and Parameterization
The access to data or parameter is made always via CANopen objects.

Accordant to profile structure it is differed between objects for communication control (in-
dices 0x1XXX) and user- or device-specific objects. The latter are divided into objects ac-
cording to profile CiA 402 (indices 0x6XXX) and manufacturer-specific objects (indices
0x02XXX or 0x4XXX).
A listing of the 6XXX and the 2XXX / 4XXX objects are to be found in ZAppendix B - Quick
reference from page 125.
NOTE!
The mapping of the manufacturer-specific parameter of the b maXX 5000 / 3300 /
2500 is specified in ZB.1 2000 / 4000 object numbers (manufacturer-specific ob-
jects) from page 125.

CANopen at b maXX 2500 / 3300 / 5000 7
7.6 Directory of objects for communication control
In this section all objects of the communication-specific area of the object directory are to
be found, which are supported by the Baumller CANopen in accordance with CiA 301.
Name Index Subindex Data type Default value

Device type 0x1000 0x00 UINT32 0x00020192
This object is read-only and contains information on the related device (drive in accor-
dance with CiA 402).

Error register 0x1001 0x00 UINT8 0x0
This object can only be read. The object 0x1001 contains an error bit string with the fol-
lowing meaning:
Bit Meaning
0 Error has occurred, general error
1 Current error
2 Power error
3 Temperature error
4 CAN communication error
5 Device profile-specific error
6 Not used
7 Manufacturer-specific error
COB DLC Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7
ID
0x80 + 0x08 Emergency error Error Manufacturer-specific error field
address code register
EMCY telegram for error reset / No error

Manufacturer status register 0x1002 0x00 UINT32 -
This object can only be read. The low byte contains the controller status word low byte
from parameter 108.3.


COB ID SYNC message 0x1005 0x00 UINT32 0x80
This object contains information about the SYNC slave behavior. The slave is not a SYNC
master, e. g. only SYNC telegrams can be received. The lower 11 bits in the low word
specify the identifier of the SYNC telegram (0x80), only readable.

Communication cycle period 0x1006 0x00 UINT32 0
In case the SYNC telegram is active, the SYNC interval must be set to the time of SYNC
telegram (1000 s, 2000 s, 4000 s or 8000 s). The set time takes effects on the pa-
rameters 131.8 (Fieldbus cycle time) and 156.4 (SYNC offset) of the b maXX controller.

Synchronous window length 0x1007 0x00 UINT32 0
This object is not evaluated.

Manufacturer device name 0x1008 0x00 VString -
This object is read-only. It contains the device name.

Manufacturer hardware version 0x1009 0x00 VString -
This object is read-only. It contains the current hardware version of the option module
from parameter 102.25.

Manufacturer software version 0x100A 0x00 VString -
This object is read-only. It contains the current software version of the option module,
e. g. the character string: 01.08.00 S (Build 109).

Guard time 0x100C 0x00 UINT16 0

CANopen at b maXX 2500 / 3300 / 5000 7
In this object the node guarding time basis is set in milliseconds. By writing the value 0,
node guarding will be deactivated.

Life time factor 0x100D 0x00 UINT8 0
The value of this object is multiplied by object 0x100C and from this the node guarding
period results. By writing the value 0, node guarding will be deactivated.

Producer heartbeat time 0x1017 0x00 UINT8 0x03
With the object the cyclic time of the heartbeat telegram is set. If the time is zero, no heart-
beat telegram is set. The resolution is 1 ms.

Identity object 0x1018 0x00 UINT8 0x04
Vendor ID 0x01 UINT32 0x0000015H
Product code 0x02 UINT32 0x26483052
Revision number 0x03 UINT32 0x00000000
Serial Number 0x04 UINT32 0x00000000
This object contains some information on the device.

RPDO03 Communcation 0x1400 ... 0x00 UINT8 0x05
Parameter Axis 1 0x1403
COB-ID used by RPDO 0x01 UINT32 (0x200 ...
0x500) +
address
Transmission type 0x02 UINT8 0
Inhibit Time 0x03 UINT16 0
Compatibility Entry 0x04 UINT8 0
Event Timer 0x05 UINT16 0
This object contains the information on receive-PDO 0 to 3 for axis 1. The identifier of the
receive PDO 0 to 3 for axis 1 is entered in subindex 0x01. Subindex 0x02 contains the
trigger type of this PDO. The inhibit time, which represents the minimum delay for a trans-
mission interval, is set in subindex 0x03. The input value is defined as a multiplier of
100 s. Subindex 0x04 is not used. Subindex 0x05 is for setting the time of timer triggered
transmit PDOs. The resolution is 1 ms.


RPDO03 Communcation 0x1440 ... 0x00 UINT8 0x05
COB-ID used by RPDO 0x01 UINT32 0
Inhibit Time 0x03 UINT16 0
Event Timer 0x05 UINT16 0
This object contains the information on receive-PDO 0 to 3 for axis 2. The identifier of the
receive PDO 0 to 3 for axis 2 is entered in subindex 0x01. Subindex 0x02 contains the
trigger type of this PDO. The inhibit time, which represents the minimum delay for a trans-
mission interval, is set in subindex 0x03. The input value is defined as a multiplier of
100 s. Subindex 0x04 is not used. Subindex 0x05 is for setting the time of timer triggered
transmit PDOs. The resolution is 1 ms.

RPDO03 Mapping Axis 1 0x1600 ... 0x00 UINT8 0x01
0x1603
0x01 UINT32 0x60400010
: :
n UINT32
This object contains the contents of receive PDO 0 to 3 for axis 1. The total number of the
following entries is in subindex 0x00. The total number of mapped objects may not ex-
ceed the set value limit of 16 objects max. (also ZPDO mapping from page 55).

RPDO03 Mapping Axis 2 0x1640 ... 0x00 UINT8 0x01
0x1643
0x01 UINT32 0x60400010
: :
n UINT32
This object contains the contents of receive PDO 0 to 3 for axis 2. The total number of the
following entries is in subindex 0x00. The total number of mapped objects may not ex-
ceed the set value limit of 16 objects max. (also ZPDO mapping from page 55).

CANopen at b maXX 2500 / 3300 / 5000 7

TPDO03 Communcation 0x1800 ... 0x00 UINT8 0x06
COB-ID used by TPDO 0x01 UINT32 (0x180 ...
0x480 ) +
address
Inhibit time 0x03 UINT16 0
Event timer 0x05 UINT16 0
SYNC Start Value 0x06 UINT8 0
This object contains information on transmit PDO 0 to 3 for axis 1. The transmit PDO 0 to
3 for axis 1 identifier is entered in subindex 0x01. Subindex 0x02 contains the trigger type
of this PDO. The inhibit time, which represents the minimum delay for a transmission in-
terval, is set in subindex 0x03. The input value is defined as a multiplier of 100 s. Sub-
index 0x04 is not used. Subindex 0x05 is for setting the time of timer triggered transmit
PDOs. The resolution is 1 millisecond. Subindex 0x06 contains the SYNC start time. It is
defined with 0, because the counter of the SYNC message is not changed by the PDO.

TPDO03 Communcation 0x1840 ... 0x00 UINT8 0x06
COB-ID used by TPDO 0x01 UINT32 0
Inhibit time 0x03 UINT16 0
Event timer 0x05 UINT16 0
SYNC Start Value 0x06 UINT8 0
This object contains information on transmit PDO 0 to 3 for axis 2. The transmit PDO 0 to
3 for axis 2 identifier is entered in subindex 0x02. Subindex 0x02 contains the trigger type
of this PDO. The inhibit time, which represents the minimum delay for a transmission in-
terval, is set in subindex 0x03. The input value is defined as a multiplier of 100 s. Sub-
index 0x04 is not used. Subindex 0x05 is for setting the time of timer triggered transmit
PDOs. The resolution is 1 millisecond. Subindex 0x06 contains the SYNC start time. It is
defined with 0, because the counter of the SYNC message is not changed by the PDO.

7.7 Network management (NMT)

TPDO03 Mapping Axis 1 0x1A00 ... 0x00 UINT8 0x01
0x1A03
0x01 UINT32 0x60410010
: :
n UINT32
This object contains the contents of transmit PDO 0 to 3 for axis 1. The total number of
the following entries is in subindex 0x00. The total number of mapped objects may not
exceed the actual value limit of 16 objects max. (also ZPDO mapping from page 55).

TPDO03 Mapping Axis 2 0x1A40 ... 0x00 UINT8 0x01
0x1A43
0x01 UINT32 0x60410010
: :
n UINT32
This object contains the contents of transmit PDO 0 to 3 for axis 2. The total number of
the following entries is in subindex 0x00. The total number of mapped objects may not
exceed the actual value limit of 16 objects max. (also ZPDO mapping from page 55).
Network management commands function primarily to control communication states in

the CANopen network.
7.7.1 Communication state machine
Here the communication state diagram of the CANopen slaves is shown.

CANopen at b maXX 2500 / 3300 / 5000 7
Figure 3: Communication state machine
After INITIALIZATION (triggered by switching on the device), the PRE-OPERATIONAL

state will automatically be reached. If a slave is in this state, it can be configured via
SDOs. Data exchange via PDOs is not possible.
In the STOPPED state, only node guarding is activated. Neither SDOs nor PDOs can be
transmitted or received.
In the OPERATIONAL state (normal operating state), PDO and SDO data exchange as
soon as node guarding is possible.
The individual state transitions are initiated by an NMT master. The Baumller CANopen
slave can process the following NMT commands:
1 Automatic transition from INITIALIZATION to PRE-OPERATIONAL
Note
At transition from PRE-OPERATIONAL to OPERATIONAL the parameter numbers are
assigned to mapping. This assignment is time-consuming and can last several millisec-
onds, during this time no PDO is send and also no RPDO is processed.
It is not able to work on 3 NMT commands within 15 ms.
2 Start_Remote_Node
3 Stop_Remote_Node
4 Enter_Pre-Operational_State
5 Reset_Node
6 Reset_Communication
It is not able to work on 3 NMT commands within 8 ms.

7.7.2 Telegrams
NMT telegrams for communication control have the default identifier 0 in accordance
with the predefined connection set (also see ZBasics CAN / CANopen from page 29).
7.7.2.1 State control
Two data bytes are transmitted per NMT-telegram. Data byte 0 contains the command
specifier CS, data byte 1 contains the device address. If the address 0 is entered, then all
nodes will be addressed with the appropriate command (broadcast).
Figure 4: NMT telegram for controlling the communication states
CS Identification Effect
1 Start_Remote_Node Starts normal operation
2 Stop_Remote_Node Deactivates PDO and SDO communication
128 Enter_Pre-Operational_State Transition to configuration mode
129 Reset_Node Controlled reset of entire object directory to
default values
130 Reset_Communication Reset of the communication section of the
object directory to default values
A telegram bringing node 16 into configuration mode has the following construction:
COB ID DLC Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7
0x00 0x02 0x80 0x10
These telegrams are unconfirmed, i. e. no NMT slave acknowledges the correctly re-
ceived message to the NMT master.
NOTE!
The b maXX 5000 currently does not include device reset by software.
After turning on supply voltage and a reset the CANopen slave signals a boot up telegram
(also see ZBoot up on page 43). The entire reset sequence lasts a few seconds, starting

CANopen at b maXX 2500 / 3300 / 5000 7
with the receipt of the command reset_node to the acknowledgement using boot up tele-
gram.
WARNING!
Danger from mechanical and electrical cause
If a reset is triggered during a running cyclic operation, this can lead to undesired
states in the application, because the boot record will be loaded in the controller.
Therefore:
m Check the mapping after each reset.
7.7.2.2 Boot up
The boot up behavior according to CiA 301 V4 is supported by the device series b maXX
3300 / 5000.
Boot up according with CiA 301 V4,
Boot up telegram with ID = 0x700 + node ID, DLC = 1 byte 0 filled with the data = 0.
0x701 0x01 0x00
CiA 301 V4
7.7.3 Node guarding
The node guarding is used to monitor the slave by the master. Simultaneously the slave
can monitor the master (life guarding).
The master scans the slaves in certain intervals by remote frames. Remote frames are
special telegrams, which make it possible to request data telegrams. Remote frames pos-
sess the same COB ID as the corresponding data telegram, but show a data length of 1
byte. In order to differentiate between remote- and data telegram (telegram differentiation
normally is carried out by the COB-ID), serves in the control field of the remote telegram
the so-called RTR bit. In the remote frame the RTR bit is on 1, in the data telegram on
0.
The COB ID results from 0x700 + address according to the predefined connection set.
This COB ID can also be changed. The object required for this is 0x100E.

Figure 5: Node guarding protocol
The guarding time is set in objects 0x100C and 0x100D. Within this time, the slave must
have received a guarding request (remote telegram) from the master. Should this not be
the case, the life guarding event occurs in the slave. Through this, the slave switches to
the PRE-OPERATIONAL state and the reaction specified in object 0x6007 is triggered in
the controller.
If there is no response from the slave within a certain time, the node guarding event will
be triggered in the master. If no time is set, the slave will respond to every RTR, but with-
out monitoring lifetime.
The current communication state of the slave can be recognized from the response of the
slave to a node guarding request from the master. The response telegram consists of one
data byte (also see ZFigure 5 on page 44). Field s differs according to the communi-
cation state. In addition, if there are two successive telegrams, toggle bit t will be
changed.
Communication phase Identifier s Resulting data with

t=0 t=1
PRE-OPERATIONAL 0x7F (127) 0x7F (127) 0xFF (255)
OPERATIONAL 0x05 (5) 0x05 0x85 (133)
STOPPED 0x04 (4) 0x04 0x84 (132)

CANopen at b maXX 2500 / 3300 / 5000 7
Node guarding is available in all communication phases. The toggle bit is only reset in
phase INITIALIZATION to its default value. This means, that also at state changes the
toggle mechanism is continued.
Node guarding is started in the slave after receipt of the first guarding request telegram.
From the moment, the monitoring time parameterized in objects 0x100C and 0x100D
runs in the slave.
NOTE!
The node guarding time should be set at least 1.5 times greater than the remote tele-
gram sent by the master.
7.8 Service data (SDO)
Service data objects (SDO) are used in the exchange of messages without real time re-
quirements. Therefore low-priority COB IDs are provided for this in the predefined con-
nection set (also see ZBasics CAN / CANopen from page 29). SDOs are used for
parameterizing slaves and for setting the communication references for PDOs. Access
on data occurs only via the object list. SDOs are always confirmed data, i. e. the transmit-
ter receives an acknowledgement from the receiver. Data exchange via SDOs can only
progress asynchronously (also see ZSynchronization (SYNC) from page 54).
SDOs follow the client-server model. The client initiates the communication and the serv-
er responds. A server cannot begin an SDO communication. The Baumller CANopen
slave supports one server SDO and no client SDOs.
7.8.1 Telegram structure
Die COB ID of the request SDO results from 600hex + address, from the response SDOs
from 0x580 + address. The data field of the CAN data telegram (8 bytes) for a SDO is
divided into three parts, a command specifier CS (1 byte), a multiplexor M (3 bytes) and
the actual user data D0 - D3 (4 bytes).
0x600 + 0x08 CS M M M D0 D1 D2 D3
address
0x580 + 0x08 CS M M M D0 D1 D2 D3
address
The multiplexor M exists of the 16 bit index of an object and of the associated eight bit
wide subindex. At segmented telegrams the user data range is extended by the three
bytes of the multiplexor, whereby seven bytes user data are transmitted per telegram.
The command specifier CS classifies the different SDO types.

7.8.2 Types of SDO transfers
The Baumller CANopen interface supports the expedited transfer and segmented trans-
fer, in that the latter is only used for objects 0x1008, 0x1009 and 0x100A manufacturer
device name.
Expedited Objects can be written or read, with their data including a maximum of 4 bytes. Only two
transfer telegrams are required, a request and a response. All objects with the indices 0x1XXX,
0x4XXX, 0x6XXX can be addressed via expedited SDOs with the exception of objects
0x1008, 0x1009 and 0x100A.
Segmented The segmented transfer is necessary for objects with data greater than 4 bytes. Thereby
transfer the user data is divided to several telegrams. This is only necessary when reading the
objects 0x1008, 0x1009 and 0x100A.
7.8.3 Writing object
In order to write objects at the Baumller CANopen connection the expedited transfer is
used. A SDO-client (master) transmits a write request to the slave (Baumller CANopen
interface). This slave carries out the request and acknowledges this with the response.
Figure 6: Initiate SDO download protocol
The command specifier CS for the request depends on the user data length. D0 is the
LSB and D3 the MSB of the datum to be transmitted.
Data length in D0 - D3 Command specifier CS

1 byte 0x2F
2 byte 0x2B
4 byte 0x23
The command specifier CS for the response is 0x60, the multiplexor is identical to that of
the request, the data field without meaning (reserved).

CANopen at b maXX 2500 / 3300 / 5000 7
Example The value -3 (0xFD) to be written to object 0x6060, subindex 0x00, of the slave with the
address 4. The data width of this object is 8 bits.
Request CS Multiplexor D0 D1 D2 D3
0x604 0x08 0x2F 0x60 0x60 0x00 0xFD 0x00 0x00 0x00
Basic address 0x600 Object 0x60 60 Subindex 0x00 Value -3

+ slave address 0x4
Response CS Multiplexor D0 D1 D2 D3
0x584 0x08 0x60 0x60 0x60 0x00 0x00 0x00 0x00 0x00
The value 12 (0x0C) is to be written to object 0x43E9, subindex 0x00, of the slave with
the address 4. The data width of this object is 16 bits.
0x604 0x08 0x2B 0xE9 0x43 0x00 0x0C 0x00 0x00 0x00
Basic address 0x600 Object 0x43 E9 Subindex 0x00 Value 12

+ slave address 0x4
0x584 0x08 0x60 0xE9 0x43 0x00 0x00 0x00 0x00 0x00

The value 0x60610008 to be written to the object 0x1800, subindex 0x02, of the slave
with the address 4. The data width of this object is 32 bits.
0x604 0x08 0x23 0x00 0x18 0x02 0x08 0x00 0x61 0x60
Basic address 0x600 Object 0x18 00 Subindex 0x02 Value 0x60 61 00 08

+ slave address 0x4
0x584 0x08 0x60 0x00 0x18 0x02 0x00 0x00 0x00 0x00
7.8.4 Reading object
With the Baumller CANopen interface, expedited transfer is used to read objects; with
objects 0x1008, 0x1009 and 0x100A segmented transfer is used.
7.8.4.1 Expedited transfer
Figure 7: Initiate SDO upload expedited
A SDO client (master) transmits a read request to the slave (Baumller CANopen inter-
face). This slave carries out the request and sends the required data in the response tele-
gram (response).

CANopen at b maXX 2500 / 3300 / 5000 7
The command specifier CS for the request is always 0x40. The command specifier CS
for the response will depend on the length of the user data. D0 is the LSB and D3 the
MSB.

1 byte 0x4F
2 byte 0x4B
4 byte 0x43
The request and response multiplexors agree.
Example Object 0x6061, subindex 0x00 of the slave with the address 4 is to be read. The data
width of this object is 1 byte.
0x604 0x08 0x40 0x61 0x60 0x00 0x00 0x00 0x00 0x00
0x584 0x08 0x4F 0x61 0x60 0x00 0xD0 0x00 0x00 0x00
Basic address 0x580 Object 0x60 61 Subindex 0x00 Value data

+ slave address 0x4
Object 0x6041, subindex 0x00 of the slave with the address 4 is to be read. The data
0x604 0x08 0x40 0x41 0x60 0x00 0x00 0x00 0x00 0x00
0x584 0x08 0x4B 0x41 0x60 0x00 D0 D1 0x00 0x00
Basic address 0x580 Object 0x60 41 Subindex 0x00 Value DB high DB low
+ slave address 0x4

Object 0x1400, subindex 0x01 of the slave with the address 4 is to be read. The data
0x604 0x08 0x40 0x00 0x14 0x01 0x00 0x00 0x00 0x00
0x584 0x08 0x43 0x00 0x14 0x01 D0 D1 D2 D3
Basic address 0x580 Object 0x14 00 Subindex 0x00 Value DB3 DB2 DB1 DB0
+ slave address 0x4

CANopen at b maXX 2500 / 3300 / 5000 7
7.8.4.2 Segmented transfer
First of all a read request is sent to the slave with initiate SDO upload protocol. The slave
responds with the command specifier CS 0x41. The total number of the user data bytes
to be transferred is returned in the data field (request 1, response 1). This user data will
be transferred in the following cycles (request 2, response 2, request 3 and response 3).
Figure 8: Upload SDO segmented protocol

The command specifiers contain a toggle bit, the value of which changes for each trans-
fer.
for example to read object 0x1008 manufacturer device name of slave 4:
0x604 0x08 0x40 0x08 0x10 0x00 0x00 0x00 0x00 0x00
Response 1 CS Multiplexor D0 D1 D2 D3
0x584 0x08 0x41 0x08 0x10 0x00 0x06 0x00 0x00 0x00
Byte 0 in response 1 (command specifier 0x41) signifies that the user data field contains
the number of the user data bytes to be transferred (6).
Request CS
0x604 0x08 0x60 0x00 0x00 0x00 0x00 0x00 0x00 0x00
Response CS D0 D1 D2 D3 D4 D5 D6
0x584 0x08 0x14 0x62 0x20 0x6D 0x61 0x58 0x58 0x00
Byte 0 In request 2 (command specifier 0x60) means that the first segment (6 bytes) are
to be transferred. Byte 0 in response 2 (command specifier, 0x14) signifies that the user
data field (6 bytes) contains valid data and that this segment is at the same time the last.
The result of the transfer is: b maXX.

CANopen at b maXX 2500 / 3300 / 5000 7
7.8.5 Error reactions
Invalid SDO accesses are refused with abort codes. The structure of these abort tele-
grams is identical to the SDO telegram illustrated in Zpage 45. The data field contains
an abort code of 4 bytes.
With invalid accesses to communication-specific objects (0x1XXX) the following messag-
es are differentiated:
Abort code Meaning

05hex 03hex 00hex 00hex Inconsistent parameters (toggle bit has not changed)
05hex 04hex 00hex 01hex Client/server command specific CS not valid or unknown.
06hex 01hex 00hex 02hex Writing to write-protected object
06hex 02hex 00hex 00hex Object does not exist
06hex 04hex 00hex 41hex Data cannot be mapped
(e. g. incorrect length indication)
06hex 06hex 00hex 00hex Hardware access error
(save/load from flash memory)
06hex 07hex 00hex 10hex Incorrect length data value
06hex 09hex 00hex 11hex Subindex does not exist
06hex 09hex 00hex 30hex Value range exceeded (during write accesses)
06hex 09hex 00hex 31hex Value too high (during write accesses)
08hex 00hex 00hex 20hex Data cannot be transferred or saved to the application
08hex 00hex 00hex 22hex Data cannot be mapped due to the current communication
state
(e. g. change mapping in the OPERATIONAL state).
Invalid accesses to all other objects (0x4XXX and 0x6XXX) are globally refused with the
following codes:
Abort code Meaning

06hex 01hex 00hex 00hex Error in data format
06hex 01hex 00hex 02hex Element cannot be changed
06hex 02hex 00hex 00hex Element not present
06hex 09hex 00hex 32hex Value too low (during write accesses)
08hex 00hex 00hex 00hex General error occurred
08hex 00hex 00hex 21hex Data not available at present

7.9 Synchronization (SYNC)
Example Slave 4 object 0x1008 subindex 0x01 is to be read. Object 0x1008 manufacturer device
name has however only subindex 0x00.
0x604 0x08 0x40 0x08 0x10 0x01 0x00 0x00 0x00 0x00
0x584 0x08 0x80 0x08 0x10 0x01 0x11 0x00 0x09 0x06
Basic address 0x580 Object 0x10 08 Subindex 0x01 Code 0x06 09 00 11

+ slave address 0x4
The command specifier CS (4 byte 0, 0x80) in the response telegram specifies, that it is
an abort telegram. The request and response multiplexors agree.
In order to synchronize the slaves a SYNC telegram is used. This telegram is uncon-
firmed (broadcast). It contains no data. The COB ID is stipulated in object 0x1005 COB
ID SYNC. By default, 0x80 is specified. The CANopen slave option module can receive
SYNC telegrams. It is not a SYNC master!
Receipt of a SYNC telegram with the identifier set in object 0x1005 generates an interrupt
to the CANopen option module, which is passed to the b maXXcontroller. Because of
this, this signal can be used to synchronize the b maXX controller. All relevant telegrams
must be transmitted to all configured slaves within one SYNC interval (communication cy-
cle). Transfer rate, cable length, number of nodes, size of telegrams as well as processing
times on the CANopen option card are to be taken into consideration during this setting
the cycle time for the SYNC telegram is undertaken in object 0x1006. For this, see ZDi-
rectory of objects for communication control from page 35.
The communication cycle time in the controller is accepted automatically from object
0x1006.

CANopen at b maXX 2500 / 3300 / 5000 7
Figure 9: Communication cycle
After receipt of the SYNC telegram, the slaves first of all transmit their actual values by
means of synchronous PDOs in the message window before the setpoints in the com-
mand window are transferred from the master to the slaves likewise by means of synchro-
nous PDOs. The setpoints are accepted by the slaves with the next SYNC telegram (also
see ZCommunication relationship via PDO from page 59). Asynchronous messages
(SDOs, PDOs, NMT) can occur at any time.
If the controller is not synchronized via the CANopen, no monitoring of the synchroniza-
tion may occur in the controller. The SYNC telegram can continue to be used as trigger
condition.
7.10 Process data (PDO)
Process data objects are unconfirmed telegrams with high-priority COB IDs. They are op-
timized for the exchange of data with real time requests. In the PDOs, the entire CAN data
frame (8 bytes) can be used for user data transmission. The format of the data exchange
via PDOs must therefore be defined before the start of communication between transmit-
ter and receiver (mapping). Transmitting and receiving PDOs can be triggered in various
ways (also see ZCommunication relationship via PDO from page 59).
7.10.1 PDO mapping
Mapping is a method of assigning variables/objects to PDOs. These variables/objects are

moved across the CAN bus with the PDOs. Cyclic data exchange is configured by means
of the mapping. SDOs are used for this parameterizing. Mapping is set in the object di-
rectory via addressable objects. There are four such objects for each PDO per axis (also
see ZDirectory of objects for communication control from page 35). One of the objects
determines the content of the PDO, the second one the communication relationship or
triggering.

Process data object Object for content Object for the

communication relationship
TX-PDO1 Axis 1 0x1A00 0x1800
RX-PDO1 Axis 1 0x1600 0x1400
RX-PDO2 Axis 1 0x1601 0x1401
RX-PDO3 Axis 1 0x1602 0x1402
RX-PDO4 Axis 1 0x1603 0x1403
RX-PDO1 Axis 2 0x1640 0x1440
RX-PDO2 Axis 2 0x1641 0x1441
RX-PDO3 Axis 2 0x1642 0x1442
RX-PDO4 Axis 2 0x1643 0x1443
NOTE!
Mapping cannot be changed in the OPERATIONAL state. New mapping will only be
activated after switching to OPERATIONAL.
For the user data transmission a CAN data telegram provides a maximum of eight bytes.
By mapping the logic content is determined by a maximum of eight bytes. For this deter-
mination certain information about the object, which is mapped is necessary: object index,
subindex and length of datum. From the object index the according objects are entered
in the mapping object. The sequence of this input, determined by the subindex of the
mapping object, determines the data sequence in the CAN telegram. In the mapping ob-
jects (0x1600 ... 0x1603, 0x1640 ... 0x1643, 0x1A00 ... 0x1A03, 0x1A40 ... 0x1A43) the
objects which are mapped, are written to the according subindices (start with 0x01), e. g.
to object 0x1600 subindex 0x00 the value 0x60400010 is entered. This means, that the
first two bytes of the data, which was received in RX-PD01 is written to the control word
(object 0x6040 subindex 0x00). The object 0x6040 is implemented to the b maXX
3300/5000 parameter 108.1 control word (also see ZAppendix C - Conversion tables
from page 131). Therewith the first word of the received telegram in the RX-PDO1 is writ-
ten to the control word of the b maXX controller. In subindex 0x00 the number of the ob-
jects, which must be mapped (number of assigned subindices with the valid objects) must
be entered. In ZExample for PDO mapping from page 61 is a detailed example for map-
ping.

CANopen at b maXX 2500 / 3300 / 5000 7
Object directory
Index a Subindex a1
PDO mapping object Subindex a2 Object a2
00hex 03hex Index b Subindex b Object b
01hex Index b (10hex) Object b
02hex Index N (08hex) Object n Index n Subindex n Object n
03hex Index a/ a2 Object a2
(10hex)
Byte 0 Byte 4
PDO data field in the Object b Object n Object a2
CAN telegram
16 bit 8 bit 16 bit
Default mapping is described in ZDirectory of objects for communication control from

page 35.
In order to deactivate an existing mapping, the values in the subindices can be overwrit-
ten or the value 0 can be written to subindex 0x00 of the corresponding mapping object
(0x1600 ... 0x1603, 0x1640 ... 0x1643, 0x1A00 ... 0x1A03, 0x1A40 ... 0x1A43). In this
way, the entire mapping of the respective PDO will be deactivated, but the entry is pre-
served.
Furthermore deactivation of mapping objects via the associated communication objects
0x1400 to 0x1403, 0x1440 to 0x1443, 0x1800 to 0x1803, 0x1840 to 0x1843 in subindex
1 with bit 31 set to 1 can take place.
Note: therewith COBID must be written.
NOTE!
At the setting of mapping in the (0x1600 ... 0x1603, 0x1640 ... 0x1643, 0x1A00 ...
0x1A03, 0x1A40 ... 0x1A43) is accordingly the subindex 0x00 with the correct num-
ber of the mapped objects is to be written at the end.
Setpoints: The permissible cyclical setpoints are marked in a table with the column PDO mapping
as RX. The table is found in appendix B.2 (for the six thousands object numbers). The
manufacturer-specific parameters (two thousands and four thousands objects) must be
checked up in the parameter manual b maXX3300 (5.12001) or in parameter manual
b maXX5000 (5.09022).
Actual values: The permissible cyclic actual values are marked in a table with the column PDO mapping
as TX. The table is to be found in appendix B.2 (for the six thousands object numbers).
At manufacturer-specific parameters (two thousands and four thousands objects) it must
be checked up in the parameter manual b maXX3300 (5.12001) or in parameter manual
b maXX5000 (5.09022). A detailed description of the b maXX parameters are found in
these manuals.

Incorrect mapping configuration (invalid mapping configurations in 0x1600 ... 0x1603,

0x1640 ... 0x1643, 0x1A00 ... 0x1A03, 0x1A40 ... 0x1A43) are signaled by abort codes
via SDO.
The cyclic setpoints/actual values are initialized continuously as fieldbus process data,
e. g. the first setpoint of PDO1 is in the first place, the second setpoint of PDO1 in the
second place and so on. Thereupon the setpoints of PDO2 follow. Analogously valid for
the actual value initialization is the first actual value of PDO1 is in first place, the second
actual value of PDO1 in the second place and so on.
If the total range of PDO1 (max. four setpoints) is not used, the values of PDO2 move up.
The cyclic data ranges of fieldbus process data in the controller are continuously.
If a wrong parameter is mapped at the setpoints (e. g. an actual value parameter), the
axis does not switch to OPERATIONAL mode.
Dummy mapping The option module CANopen slave provides 2 dummy objects: a 1 byte dummy object
and a 2 byte dummy object, which also can be mapped into a PDO. These objects have
the indices 0x0005 (1 byte dummy) and 0x0006 (2 byte dummy). The dummy object
serves as a dummy, in order to use only certain objects within a CAN telegram (also see
ZExample for PDO mapping from page 61).
NOTE!
The present mapping, which was set gets lost after switching off or after a reset of the
state machine.
Description of equal field bus objects (FBO) via service data (SD) and process data
(PD)
Generally PD write accesses overwrite cyclically SD write accesses in the same FBO. this
is even then the case if the PD with the same FBO is not sent, but another FBO in another
PD. The reason for this is that all listed process data parameters are transfered from a
therein contained parameter when a change is done.
In several cases it can happen that a write access via PD has been successfully, but this
is not reliably.
NOTE!
Avoid the access to the same field bus object via SD and PD in this context.

CANopen at b maXX 2500 / 3300 / 5000 7
7.10.2 Communication relationship via PDO
In each mapping object an object exists for the setting of the communication.
The object index has an offset of -0x200 for the corresponding mapping object.
Process data object Object for content Object for

mapping communication relationship
RX-PDO1 Axis 1 0x1600 0x1400
RX-PDO2 Axis 1 0x1601 0x1401
RX-PDO3 Axis 1 0x1602 0x1402
RX-PDO4 Axis 1 0x1603 0x1403
RX-PDO1 Axis 2 0x1640 0x1440
RX-PDO2 Axis 2 0x1641 0x1441
RX-PDO3 Axis 2 0x1642 0x1442
RX-PDO4 Axis 2 0x1643 0x1443
The structure of these objects is described in ZDirectory of objects for communication

control from page 35.
The criterion for accepting a message transmitted onto the CAN bus into the CAN open
slave option module is the matching COB ID. The COB ID is set in control objects 0x1400
- 0x1403, 0x1440 - 0x1443, 0x1800 - 0x1803, 0x1840 - 0x1843 under subindex 0x01. If
the identifier parameterized here agrees with the message identifier transmitted via the
CAN bus, the telegram will be accepted into its telegram buffer.
The PDOs can also be deactivated in this place, thereby the bit 31 is written to with 1.
e. g. 0x1400 subindex 1
CS Multiplexor D0 D1 D2 D3
0x601 0x08 0x23 0x00 0x14 0x01 0x01 0x00 0x00 0x01
Object 0x14 00 Important Bit 31

Furthermore, triggering requirements for transmission and reception are defined for
CANopen that group PDOs into synchronous and asynchronous. Triggering require-
ments are set in the objects 0x1400 - 0x1403, 0x1440 - 0x1443, 0x1800 - 0x1803,
0x1840 - 0x1843 accordingly in the subindex 0x02.
NOTE!
PDOs which are not needed should be deactivated, in order to exclude interferences.
Deactivation occurs with the writing of the subindices 0 of the objects 0x1600 to
0x1603, 0x1640 to 0x1643, 0x1A00 to 0x1A03 and 0x1A40 to 0x1A43 with 0 or with
bit 31 in SIX 2 of the objects 0x1401 to 0x1403, 0x1441 to 0x1443, 0x1801 to 0x1803
and 0x1841 to 0x1843.
Synchronous Transmission and reception is linked with the SYNC telegram (also see ZSynchronization
PDOs (SYNC) from page 54).
Asynchronous Transmission and reception is linked with certain events.

PDOs
Value in Type Effect
subindex 0x02
TX-PDO RX-PDO
0x1800 to 0x1803, 0x1400 to 0x1403,
0x1840 to 0x1843 0x1440 to 0x1443
0x00 (0) asynchro- Transmission takes place PDOs with a matching
nous after each SYNC tele- COB ID received before
gram received and an the last SYNC telegram
event has occurred. are accepted.
0x01 (1) synchro- Transmission occurs after PDOs with a matching
nous each received SYNC tele- COB ID received before
gram. the last SYNC telegram
are accepted.
0x02 - 0xF0 synchro- Transmission occurs after PDOs with a matching
(2 - 240) nous receiving the set number COB ID received before
of SYNC telegrams the last SYNC telegram
are accepted.
0xFC (252) RTR Transmission takes place none
synchro- after receipt of the RTR
nous telegram with matching
COB ID updating the
PDO takes place after
receipt of the last SYNC
telegram.

CANopen at b maXX 2500 / 3300 / 5000 7
Value in Type Effect
subindex 0x02
TX-PDO RX-PDO
0x1800 to 0x1803, 0x1400 to 0x1403,
0x1840 to 0x1843 0x1440 to 0x1443
0xFD (253) RTR Transmission takes place none
asynchro- after receipt of the RTR
nous telegram with matching
COB ID
0xFE (254) asynchro- Transmission takes place none
nous in a time-controlled man-
ner
0xFF (255) asynchro- Transmission takes place Each PDO with a match-
nous in an event-controlled ing COB ID is accepted
manner
Time-controlled transmission means that the transmission requirement is linked to a tim-

er. This timer is set for the TX-PDO1 by means of subindex 0x05 in object 0x1800 (16 bit)
is set in a similar manner. Analog the timer for TX-PDO2, TX-PDO3 and TX-PDO4 in the
subindex 0x05 of object 0x1801, 0x1802, 0x1803 can be set. The resolution is 1 millisec-
ond. The timer(s) is (are) started on change of state to OPERATIONAL. Transmission of
the corresponding TX-PDO then takes place cyclically with the cycle time set in the timer.
The timer will be cleared by writing the value 0 to subindices 0x05 of object 0x1800 -
0x1803.
Time-controlled reception does not exist! The effect corresponds to event-controlled re-
ceipt.
Event-controlled transmission means that the transmission requirement is linked to the
value change of the mapped objects. If for example 3 objects are mapped (status word,
speed actual value, actual operating mode), the PDO transmits as soon as at least one
of the 3 values changes. If the values remain constant, no PDO will be transmitted. Be-
cause of this, bus loading can be reduced (telegrams are only transmitted when they con-
tain new information).
Event-controlled reception means that all PDOs with matching COB IDs will be accepted.
With transmission types synchronous RTR/asynchronous RTR (types 252 and 253), the
PDO with matching COB ID will be transmitted after receipt of the RTR telegram. With
type 252, the TX PDO is updated after each SYNC telegram received but not yet trans-
mitted. With type 253, updating the PDO takes place after receipt of the RTR telegram
(depending on the cycle time). RTR telegrams are possible only for TX PDOs.
7.10.3 Example for PDO mapping
The CANopen slave with node 2 receives a speed setpoint from the master in RX PDO1.
This speed setpoint must be written to the ramp-function generator input. The CANopen
slave with node 7 should always exhibit a speed actual value identical to node 2. This val-
ue will be written to the ramp-function generator input of node 7. Implementation of this
configuration is as follows:
The master transmits the speed setpoint to node 2. As soon as node 2 recognizes a
change of this value, it transmits the actual value to node 7.

Furthermore, node 2 receives the control word from the master in its RX-PDO1. Node 7
likewise receives a control word from the master in RX-PDO 2. The configuration is
shown in ZFigure 10 (see below). Object 0x6086 is used in connection with dummy
mapping.
The b maXX5000 with the address 2 transmits its speed actual value and the status
word every 10 ms. Node 7 transmits its status word only after receiving a SYNC telegram
(from the master) 3 times.
Control word and speed

reference value in RX-PDO1 Control word
MASTER
5000 0275 rev01 int.cdr

Status word and speed Status word and speed
actual value in TX-PDO2 actual value in TX-PDO1
0x6086 Motion profile type and speed actual value

in TX-PDO1 from node 2 receiving in
NODE 2 RX-PDO1 from node 7 NODE 7
b maXX 5000 b maXX 5000
Figure 10: Example mapping with two b maXX5000
1st step: determining the necessary objects

Ascertain the relevant object directory objects from the object list (see ZAppendix C -
Conversion tables from page 131 and ZDirectory of objects for communication control
from page 35).
The following parameters are relevant for the devices that correspond with the specified
objects:
108.3 Status word 6041hex Status word

108.1 Control word 6040hex Control word
110.5 Setpoint selection HLG input 6042hex Speed setpoint at the HLG
18.22 Speed actual value 6044hex Control effort
118.2 Positioning mode 6086hex Motion profile type
The following objects are necessary for setting mapping:
Node 2 0x1A00 (1. transmit PDO mapping), 0x1800 (1. transmit PDO parameters)
0x1A01 (2. transmit PDO mapping), 0x1801 (2. transmit PDO parameters)
Node 7 0x1600 (1. receive PDO mapping), 0x1400 (1. receive PDO parameters)
0x1601 (2. receive PDO mapping), 0x1401 (2. receive PDO parameters)

CANopen at b maXX 2500 / 3300 / 5000 7
2nd step: configure mapping
In order to set mapping the SDOs of the expedited transfers (also see ZService data
(SDO) from page 45) are used. These can be initiated via a master, a bus configurator
or similar.
Mapping for slave 2
Write the first object to be mapped with index (0x6086), subindex (0x00) and length
(0x10) to 0x1A00 subindex 0x01 (TX-PDO 1). The object shall not be evaluated by slave
7.
0x602 0x08 0x23 0x00 0x1A 0x01 0x10 0x00 0x86 0x60
0x582 0x08 0x60 0x00 0x1A 0x01 0x00 0x00 0x00 0x00
Write the second object to be mapped with index (0x6044), subindex (0x00) and length
(0x10) to 0x1A00 subindex 0x02 (TX-PDO 1).
0x602 0x08 0x23 0x00 0x1A 0x02 0x10 0x00 0x44 0x60
0x582 0x08 0x60 0x00 0x1A 0x02 0x00 0x00 0x00 0x00
Writing the number of the mapped objects (0x02) to 0x1A00 subindex 0x00 (TXP-DO 1).
0x602 0x08 0x2F 0x00 0x1A 0x00 0x02 0x00 0x00 0x00
0x582 0x08 0x60 0x00 0x1A 0x00 0x00 0x00 0x00 0x00

The content of object 0x1A00 is as follows:
0x1A00 0x00 0x02

0x01 0x60860010
0x02 0x60440010
0x602 0x08 0x23 0x01 0x1A 0x01 0x10 0x00 0x41 0x60
0x582 0x08 0x60 0x01 0x1A 0x01 0x00 0x00 0x00 0x00
Writing of the second object to be mapped with index (0x6044), subindex (0x00) and
length (0x10) to 0x1A01 subindex 0x02.
0x602 0x08 0x23 0x01 0x1A 0x02 0x10 0x00 0x44 0x60
0x582 0x08 0x60 0x10 0x1A 0x02 0x00 0x00 0x00 0x00
Write the number of the mapped objects (0x02) to 0x1A01 subindex 0x00 (TX-PDO 2).
0x602 0x08 0x2F 0x01 0x1A 0x00 0x02 0x00 0x00 0x00

CANopen at b maXX 2500 / 3300 / 5000 7
0x582 0x08 0x60 0x01 0x1A 0x00 0x00 0x00 0x00 0x00
0x1A01 0x00 0x02

0x01 0x60410010
0x02 0x60440010
(0x10) to 0x1600 subindex 0x01 (RX-PDO 1).
0x602 0x08 0x23 0x00 0x16 0x01 0x10 0x00 0x40 0x60
0x582 0x08 0x60 0x00 0x16 0x01 0x00 0x00 0x00 0x00
0x602 0x08 0x23 0x00 0x16 0x02 0x10 0x00 0x42 0x60
0x582 0x08 0x60 0x00 0x16 0x02 0x00 0x00 0x00 0x00

Write the number of the mapped objects (0x02) to 0x1600 subindex 0x00 (RX-PDO 1).
0x602 0x08 0x2F 0x00 0x16 0x00 0x02 0x00 0x00 0x00
0x582 0x08 0x60 0x00 0x16 0x00 0x00 0x00 0x00 0x00
The content of object 0x1600 is as follows:
0x1600 0x00 0x02

0x01 0x60400010
0x02 0x60420010
Mapping for slave 7 In RX-PDO 1, slave 7 should only evaluate the speed setpoint of slave 2 (here the speed
actual value). The speed setpoint is mapped to the second position of TX PDO 1 slave 2.
For this reason, the dummy object must be used for the first position.
0x607 0x08 0x23 0x00 0x1A 0x01 0x10 0x00 0x41 0x60
0x587 0x08 0x60 0x00 0x1A 0x01 0x00 0x00 0x00 0x00
0x607 0x08 0x23 0x00 0x1A 0x02 0x10 0x00 0x44 0x60

CANopen at b maXX 2500 / 3300 / 5000 7
0x587 0x08 0x60 0x00 0x1A 0x02 0x00 0x00 0x00 0x00
Write the number of the mapped objects (0x02) to 0x1A00 subindex 0x00 (TX-PDO 1).
0x607 0x08 0x2F 0x00 0x1A 0x00 0x02 0x00 0x00 0x00
0x587 0x08 0x60 0x00 0x1A 0x00 0x00 0x00 0x00 0x00
0x1A00 0x00 0x02

0x01 0x60410010
0x02 0x60440010
Write the first object to be mapped (16 bit dummy object) with index (0x0006), subindex
(0x00) and length (0x10) to 0x1600 subindex 0x01 (RX PDO 1).
0x607 0x08 0x23 0x00 0x16 0x01 0x10 0x00 0x06 0x00
0x587 0x08 0x60 0x00 0x16 0x01 0x00 0x00 0x00 0x00

(0x10) to 0x1600 subindex 0x02.
0x607 0x08 0x23 0x00 0x16 0x02 0x10 0x00 0x42 0x60
0x587 0x08 0x60 0x00 0x16 0x02 0x00 0x00 0x00 0x00
Write the number of the mapped objects (0x02) to 0x1600 subindex 0x00.
0x607 0x08 0x2F 0x00 0x16 0x00 0x02 0x00 0x00 0x00
0x587 0x08 0x60 0x00 0x16 0x00 0x00 0x00 0x00 0x00
0x1600 0x00 0x02

0x01 0x00060010
0x02 0x60420010
0x607 0x08 0x23 0x01 0x16 0x01 0x10 0x00 0x40 0x60
0x587 0x08 0x60 0x01 0x16 0x01 0x00 0x00 0x00 0x00

CANopen at b maXX 2500 / 3300 / 5000 7
Write the number of the mapped objects (0x01) to 0x1601 subindex 0x00.
0x607 0x08 0x2F 0x01 0x16 0x00 0x01 0x00 0x00 0x00
0x587 0x08 0x60 0x01 0x16 0x00 0x00 0x00 0x00 0x00
0x1601 0x00 0x01

0x01 0x60400010

Data exchange between the b maXX5000 via the PDOs is shown in ZFigure 11 on
page 70. Example for a cross communication. The speed actual value of slave 2 be-
comes speed set value of slave 7.
b maXX 5000 node 2
Actual value set value
BACI
Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7
TX-PDO1
0x6086/0x00 0x6044/0x00
CAN bus
RX-PDO1
0x0006/0x00 0x6042/0x00
BACI
5000_0276_rev04_int.cdr
RFG
b maXX 5000 node 7
Figure 11: Telegram structure for example mapping
Only bytes 2 and 3 from TX-PDO1 of the b maXX 5000 node 2 are evaluated in
b maXX 5000 node 7, because in RX-PDO1 only bytes 2 and 3 are validly linked with
parameter numbers.
The communication parameters of both slaves are set via SDOs. So that a communica-
tion relationship can be built up, the COB-IDs of the transmitter and receiver must be in
agreement. The COB-ID of the TX-PDO1 of slave 2 is by default set to 0x182. The COB-
ID of the TX-PDO1 of slave 7 is by default 0x207. Which COB-ID must be used is the re-
sponsibility of the user. In the example, the COB-ID 0x207 is used.

CANopen at b maXX 2500 / 3300 / 5000 7
Communication parameter for slave 2:
On object 0x1800 subindex 0x01 the value 0x207 is entered. On subindex 0x02 the value
0xFF (event-controlled) is written.
0x1800
0x01 0x207
0x02 0xFF
The value 0xFE (timer triggered) is entered into object 0x1801 subindex 0x02. The value
0x0A is written to subindex 0x05 (timer value = 10 ms).
0x1801
0x02 0xFE
0x05 0x0A
The remaining subindices contain their default values.

The type of trigger for RX-PDO1 is set to event-triggered (
(0x1400 subindex 0x02 = 0xFF).
Communication parameter for Slave 7:

On object 0x1400 subindex 0x02 the value 0xFF (event controlled) is written. In subin-
dex 0x01 is 0x207 by default.
0x1400
0x01 0x207
0x02 0xFF
Both of the TX-PDOs of node 7 keep their default COB IDs. The trigger type of TX-PDO1
is set to SYNC triggered with the value 0x03. TX-PDO2 is parameterized as event trig-
gered.
0x1800
0x01 0x187
0x02 0x03
0x1801
0x01 0x287
0x02 0xFF

7.10.4 Entry in fieldbus process data of the controller
A maximum of 16 cyclic setpoints and 16 cyclic actual values can be simultaneously ex-
changed between the CANopen slave and the b maXX controller. All values are updated
in one cycle. With CANopen, the setpoint and actual values can each be distributed
across 4 PDOs.
For example if two setpoints each for TX PDO1 and TX PDO2 are to be mapped, in the
course of this the following controller configuration results:
Controller position PDO PDO position

1 TX-PDO1 1. Object
2 TX-PDO1 2. Object
3 TX-PDO2 1. Object
4 TX-PDO2 2. Object
The same method applies for RX PDOs.

The entries in the fieldbus process data list of the controller are made continuously, be-
ginning with the first object of PDO1.
NOTE!
The dummy object is not taken into consideration in the initialization of process data.
Beginning with the first object of PDO1, the contents of the PDOs are alternately queried
for their validity for the process data configuration (not a dummy). If the object is valid,
then this is entered into the next free process data configuration position. If the PDO map-
ping is invalid (incorrect parameter numbers or the like), no cyclic communication be-
tween slave and b maXX 5000 is started.
NOTE!
If the same object number is mapped several times into the available PDOs of the
same direction, then the object will appear several times in the process data config-
uration.
Herewith it must be considered, that the data possibly interacts.

8BASICS ETHERCAT
8.1 Literature concerning EtherCAT
On behalf of basic information with reference to EtherCAT the following literature is rec-
ommended:
m EtherCAT Communication Specification

EtherCAT Technology Group (ETG)
m EtherCAT Slave Controller IP Core for Altera FPGAs Hardware Data Sheet
m www.ethercat.org
Ostendstrae 196
D-90482 Nrnberg
8.2 Basic principles EtherCAT
The Real Time Ethernet Control Automation Technology (EtherCAT) was developed by
the company Beckhoff as a new field bus standard. The Ethernet Technology Group ETG
was founded in order to distribute EtherCAT as an open standard. The ETG is an asso-
ciation of interested parties, manufacturers and users. This association had 421 mem-
bers from 31 countries in December 2006. These members join forces to support and
promote the further technology development.

8.2.1 Topology data
Several bus topologies can be used, e. g. line-, tree- or star-topologies (ZFigure 12).
Up to 65535 users can be reached, thus the network size is nearly unlimited (>500 km).
For the transmission a standard Ethernet patch cable (CAT5) is sufficient. The full duplex
features of 100 BASE-TX are used to full capacity, so that effective data rates of
>100 MBit/s
(>90 % of 2 x 100 MBit/s) can be reached. The cable length between two users is indicat-
ed with up to 100 m.
Fiber-optic cables variants from 50 m to 2000 m can also be used.
It is also advantageous, that during the operation devices can be connected or discon-
nected hot connect / disconnect of bus segments.
Figure 12: Flexible topology: line, tree or star [1]

Basics EtherCAT 8
8.2.2 Frame structure
The EtherCAT protocol was particularly optimized for the process data. This is possible
because of a special Ether type (88A4h), which is directly transported in an Ethernet
frame. It can consist of several sub-telegrams, which accordingly access a memory range
of the great logic process image, which can be up to 4 Gigabyte. There is a random ac-
cess to the data addressing, thereby the sequence of the physical sequence is indepen-
dent of the data-technical sequence of the users in the network.
Sending is executed with a minimum displacement of few bit times.
Figure 13: EtherCAT: standard -IEEE 802.3-frames [1]

8.2.3 Device profiles
For the different tasks in the automation there are special field bus systems e. g.
CANopen. The field bus systems are often classified in standards. At the EtherCAT there
are no own profiles for already existing standards developed, rather the already existing
are improved.
Figure 14: Device profile at EtherCAT[1]
8.2.4 EtherCAT frame structure
The EtherCAT telegrams, embedded into an Ethernet telegram, are send. The telegram
contains an Ethernet header (a), an EtherCAT header (b) and in the following then n
EtherCAT telegrams.
The EtherCAT telegram (c) is divided up in an EtherCAT header, data range and a count-
er range.
Figure 15: EtherCAT - frame [1]

Basics EtherCAT 8
a) Ethernet header:
Pre The preamble is used for the synchronization and the localization by the receiver, it
consists of a sequence of '10101010' per byte.
The preamble contains the SFD byte: SFD: Start of frame delimiter signifies the frame
beginning; bit pattern 10101011.
DA Destination MAC address.
SA Source MAC address.
Target-/source address: specify the receiving (possibly several)
and the Ethernet telegram, which needs to be send; within one LAN only one length
permitted (16 or 48 bit)
Type Defines the EtherType. The EtherType shows, which protocol of the next higher layer*
within the user data is used. 88A4hex defines the EtherCAT type.
* ISO-OSI-layer model
b) EtherCAT frame header:

The EtherCAT frame header has a length of 2 byte. Here the information about the data
length and the data type of the following telegrams is contained.
c) EtherCAT telegram:
The EtherCAT telegram is divided into the telegram header, into the data to be transmit-
ted and the working counter. The working counter is incremented by each operating
slave.
Figure 16: EtherCAT telegram [1]

Der EtherCAT telegram header has a length of 10 byte. It contains information on the
following data.
m CMD, 1 byte. Codes the EtherCAT command, which was transmitted by the master,
which can be marked either written or read.
m IDX, 1 byte. Index of the frames. Is transmitted unchanged from the slave, with this
the master can assign the telegram at reception more simple again.
m The position, shows the address or the physical position of the slave. Additionally
an offset is indicated.
Divided in:
ADP (2 bytes) Address page dependent on the used command
ADO (2 bytes) Address offset dependent on the used command
INT Interrupt field
m LEN, 2 Bytes.
In the bits 0 to 10 the length of the following data block is saved.
The bits 11 to 15 are used as flags for different purposes.
Bit 63(A) displays if an extra EtherCAT telegram is send subsequently.
The data range at maximum is 1486 bytes. Within the data range of an Ethernet frame
there can be several EtherCAT frames and therewith several commands at different
slaves contained. The physical sequence of the slave in the line generally must not be
regarded. Due to the feature that several EtherCAT commands fit in an Ethernet frame
and due to a memory mapping in the slaves, which allows the access to the memory
range of several slaves with one EtherCAT command, the user datas rate is considerably
increased. Therewith the problem of the high overhead of Ethernet at low but repeating
data volume is solved.
The EtherCAT telegram ends with a 2 byte great working counter. Each slave, which suc-
cessfully received a telegram increments the counter. Therewith the master can recog-
nize errors.
d) Frame check sequence (FCS):

The FCS field displays a 32 bit CRC checksum. If the checksum of the FCS is unequal
zero, the transmission was incorrect.

Basics EtherCAT 8
8.2.5 EtherCAT communication statuses
The AL management in EtherCAT describes the handling of the EtherCAT state machine
(ESM). The state and the state change of the according slave is described in one appli-
cation. The actual state of the ECT slave is displayed in the state register and state
changes are displayed in the control register, which is initiated by the master.
EtherCAT defines four communication states. The communication states (state) and its
transitions (transitions) see ZFigure 17.
State changes are inquired for by the master. The slave answers correctly if the change
is completed or there is an error message if the change could not be done.
Figure 17: EtherCAT communication transitions [1]
States:
m Init:
Initialization of the slaves. In the Init phase no direct communication is possible on the
application level.
m Pre-operational:
In this state a mailbox for a service data communication can be configured (if the slave
supports it). Service data communication then is possible but not process data com-
munication.
m Safe-operational:
In this state the service data communication is possible further on. Only outgoing data
from the slave, TX data, are send. RX data from the master are ignored. Mailbox is pos-
sible further on.
m Operational:
Mailbox and cyclic communication in both directions (TxPDO and RxPDO) are now
possible. Mailbox is possible further on.

The transitions are shown in the following table.
State transition Local management service

IP Start mailbox communication
PI Stop mailbox communication
PS Start input update
SP Stop input update
SO Start output update
OS Stop output update
OP Stop output update, stop input update
Si Stop input update, stop mailbox communication
OI Stop output update, stop input update, stop mailbox communication
Transitions:
If the demand of the master for a state change cannot be made by the slave, because e.
g. of an incorrect mapping, the slave has the possibility to send an error message to the
master. This message is similar to the subdivision of the device control.

A0hex 00hex 08hex 04hex 00hex 00hex 00hex 00hex
Byte 0 and Byte 1 contain the emergency error code.

Two inputs of the CoE standard are defined.
A000hex: Transition from PRE-OPERATIONAL to SAFE-OPERATIONAL was not suc-
cessful
A001hex: Transition from SAFE-OPERATIONAL to OPERATIONAL was not successful
Byte 2:
In the following table the messages are shown, which are displayed if an incorrect param-
eterization of the SyncManager was made.
SyncManager2 08hex SyncManager incorrectly parameterized

(process data out
09hex PDO length is not in accordance with the mapping length of the objects
RxPDO)
0Ahex SyncManager settings at an invalid address
SyncManager3 0Chex SyncManager incorrectly parameterized
(Process data in
0Dhex PDO length is not in accordance with the mapping length of the objects
TxPDO)
0Ehex SyncManager settings at an invalid address
For the SyncManager0 and the SyncManager1 no message can be transmitted because
therewith the mailboxes are written to. If the mailboxes are configured incorrect, the slave
remains in status INIT. In this case the change to PRE-OPERATIONAL, which did not
take place is transmitted only via the AL-status to the master.
When there are incorrect Syncmanager setting first the EMCY for the SyncManager2 is
transmitted and it does not matter if SyncManager3 also was incorrectly configured.
When the first error then was removed, the next emergency is send.

Basics EtherCAT 8
Byte 3:
Defines the number of the following bytes, either 4 byte (or 2 byte EMCY codes at error
of device).
Byte 4-7:
Byte 4 Byte 5 Byte 6 Byte 7

SM2 address error 0 0 0 0
SM2 incorrect length High byte Low byte High byte Low byte
Minimum length of the Syncmanager Maximum length of the Syncmanager
SM2 incorrect parame- High byte Low byte High byte Low byte
terized
Smallest permissible address Greatest permissible address
SM3 addresses error 0 0 0 0
SM3 incorrect length High byte Low byte High byte Low byte
Minimum length of the Syncmanager Maximum length of the Syncmanager
SM3 incorrect parame- High byte Low byte High byte Low byte
terized
Smallest permissible address Greatest permissible address
Manufacturer-specific error code:
Byte 0 and byte 1:

A0A0hex:
the error code appears, if the drive shall operate synchronous, but after a defined time
does still not run synchronously (dependent of b maXX-device and from the and of de-
vice state, from 100 to 30 s).
Byte 2 contains FFhex and byte 4-7 got the value zero.
Synchronization
The exact synchronization of users at the EtherCAT is made according on the principle
of distributed clocks, as described in the latest standard IEEE 1588. Each slave has an
independent operating clock implemented. Therewith the time of the master clock is
transmitted via EtherCAT to the slave. In order to take into account the synchronization
telegram an operating time measurement is made. For this the master sends a broadcast
telegram, in which all slaves record the receiving point of time of this broadcast telegram
according to their clock. Therewith the operating times are defined and can be according-
ly regarded considered by the master. At EtherCAT the master clocks configured into a
slave device, so that also for this no special hardware in the master is necessary. The
accuracy of the synchronization therewith definite is under one s, at 300 users and 120
m cable length deviations of +/- 20 ns were achieved [1].
The necessary settings of the slaves through the master or the setting in the data set are
described in ZSynchronization (SYNC) on page 115.

8.2.6 Ethernet over EtherCAT (EoE) - TCP/IP- tunneling over EtherCAT
For the Ethernet communication to the EtherCAT slaves (e.g. to the b maXX -controller
with EtherCAT slave, here particularly PROPROG-communication for the service console
ProDrive) the TCP-packages are transmitted within the EtherCAT packages (tunneling).
In this case for each EtherCAT slave an own IP address must be set. The EtherCAT slave
is activated as Ethernet user via this IP address.
The setting of the IP address is:
192.168 .XXX.XXX
For DIP switch 192.168 is definitely assigned XXX means setting of DIP switch
to the HW
An EtherCAT master also has the possibility to change the IP address (if this is supported
by the master).
Thereby the IP address can be selected user-defined.
An IP address given by the master takes precedence over the DIP switch setting and over
the controller parameters.
The port number for the (PROPROG) communication is 5043hex ( = 20547dec).
As the EoE communication is made via the mailboxes of the EtherCAT, the mailbox shall
be checked several times (between 5 ms and 50 ms, at which 5 ms are perfect).

9 COE AT B MAXX 2500 / 3300 /
5000
The b maXX 2500 / 3300 / 5000 CoE slave connects the b maXX 2500 / 3300 / 5000
via the EtherCAT bus with other EtherCAT nodes (e. g. PC, PLC, further b maXX devic-
es, I/O modules).
Information according installation and handling with the device series b maXX 3300 /
5000 is found in the manual 5.11018 / 5.09021.
Information according the programming of the b maXX 3300 / 5000 controller is found in
the parameter manual 5.12001 / 5.09022.
9.2 Address Setting
The node address setting of the b maXX 3300 / 5000 CoE slave is described in the in-
struction manual b maXX 3300 / 5000 (5.11018 / 5.09021).
9.3 XML file
The XML file contains information which a master needs, for example to configurate the
FMMU (Fieldbus Memory Management Unit) and the SYNC manager on the slave.
The XML file can be downloaded from the download area on Baumllers home page
www.baumueller.de.
9.4 Diagnosis
CANopen follows the Ethernet standard IEEE 802.3. In this way standard tools (e. g.
Wireshark (Freeware) or OmniPeek) and standard devices (hubs or switches and PC net-
work interfaces) can be used for system diagnosis.

The access to data or parameter is made always via CANopen objects. For a detailed de-
scription see ZData Exchange and Parameterization from page 34.
be found, which are supported by the Baumller CoE slave in accordance with CiA 301.

Device type 0x1000 0x00 UINT32 0x00020192

Error register 0x1001 0x00 UINT8 0x0
This object can only be read. The object 0x1001 contains an error bit string with the fol-
lowing meaning:
Bit Meaning
0 Error has occurred, general error
1 Current error
2 Power error
3 Temperature error
4 Communication error
5 Device profile-specific error
6 Not used
7 Manufacturer-specific error
COB DLC Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7
ID
0x80 + 0x08 Emergency error Error Manufacturer-specific error field
address code register
EMCY telegram for error reset / No error

CoE at b maXX 2500 / 3300 / 5000 9

Manufacturer device name 0x1008 0x00 VString -
This object is read-only. It contains the device name.

Manufacturer hardware version 0x1009 0x00 VString -
This object is read-only. It contains the current hardware version of the controller from pa-
rameter 102.25.

Manufacturer software version 0x100A 0x00 VString -
This object is read-only. It contains the current software version of the controller, e. g. the
character string: 01.08.00 S (Build 109).

Identity object 0x1018 0x00 UINT8 0x04
Vendor ID 0x01 UINT32 0x0000015A
Product code 0x02 UINT32 0x26483052
Revision number 0x03 UINT32 0x00000000
Serial Number 0x04 UINT32 0x00000000
This object contains some information on the device.

RPDO Mapping Axis 1 0x1600 0x00 UINT8 0x01
0x01 UINT32 0x60400010
: :
n UINT32
This object contains the contents of receive PDO for axis 1. The total number of the fol-
lowing entries is in subindex 0x00. The total number of mapped objects may not exceed
the set value limit of 16 objects max. (also ZPDO mapping from page 93).


RPDO Mapping Axis 2 0x1700 0x00 UINT8 0x01
0x01 UINT32 0x60400010
: :
n UINT32
This object contains the contents of receive PDO for axis 2. The total number of the fol-
the set value limit of 16 objects max. (also ZPDO mapping from page 93).

TPDO Mapping Axis 1 0x1A00 0x00 UINT8 0x01
0x01 UINT32 0x60410010
: :
n UINT32
This object contains the contents of transmit PDO for axis 1. The total number of the fol-
the actual value limit of 16 objects max. (also ZPDO mapping from page 93).

TPDO Mapping Axis 2 0x1B00 0x00 UINT8 0x01
0x01 UINT32 0x60410010
: :
n UINT32
This object contains the contents of transmit PDO for axis 2. The total number of the fol-
the actual value limit of 16 objects max. (also ZPDO mapping from page 93).

CoE at b maXX 2500 / 3300 / 5000 9

Sync Manager Communication 0x1C00 0x00 UINT8 0x04
Type
Communication Type Manager 0x01 UINT8 1 (SM0)
0 Mailbox receive (Master to
Master)
1 Mailbox transmit (Slave to
Master)
2 RPDO (Master to Slave)
3 TPDO (Slave to Master)
This object contains information on the SYNC manager settings. This object is read-only.

Sync Manager Communication 0x1C12 0x00 UINT8 0 ... 255
Type Channel 2
Number of assigned RPDOs
PDO Mapping Object Index of 0x01 UINT16 0x1600 RPDO
assigned RPDO
The object contains information about the communication type of the Sync manager
channel 2 (process data output). It is displayed how many and which RxPDOs are sup-
ported by the slave. At the CoE slave this is a RxPDO.

Sync Manager Communication 0x1C13 0x00 UINT8 0 ... 255
Type Channel 3
Number of assigned TPDOs
PDO Mapping Object Index of 0x01 UINT16 0x1A00 TPDO
assigned TPDO
The object contains information about the communication type of the Sync manager
channel 3 (process data output). It is displayed how many and which RxPDOs are sup-
ported by the slave. At the CoE slave this is a RxPDO.


Sync manager output parame- 0x1C32 0x00 UINT8 0x20
ter
Sync mode 0x01 UINT16 see below
Cycle time 0x02 UINT32 Cycle time in
ns
SYNC mode
0 Controller is not synchronized

0x02 DC mode Sync0
Synchronization on AL Event Sync0
0x22 SM2
Synchronization on AL Event Sync manager 2 (RPDO
from master)
This object contains information about the synchronization types of the Sync manager.
The cycle time is specified in ns, e. g. 1 ms = 1 000 000 ns.

Sync manager input parameter 0x1C33 0x00 UINT8 0x20
Sync mode 0x01 UINT16 see below
Cycle time 0x02 UINT32 Cycle time in
ns
SYNC mode
0 Controller is not synchronized

0x02 DC mode Sync0
Synchronization on AL Event Sync0
0x22 SM2
Synchronization on AL Event Sync manager 2 (RPDO
from master)
This object contains information about the synchronization types of the Sync manager.
The cycle time is specified in ns, e. g. 1 ms = 1 000 000 ns.

CoE at b maXX 2500 / 3300 / 5000 9
Service data objects (SDO) serve as an exchange of messages without real-time re-
quests. SDOs are used for parameterizing slaves and for setting the communication ref-
erences for PDOs. Access on data occurs only via the object list. SDOs are always
acknowledged data, e. g. the transmitter receives an acknowledge from the receiver. For
the transmission of the SDOs the mailbox services are used in ECT.
The mailbox is divided into a telegram header and the mailbox data bytes. In ZFigure 18
the mailbox structure is displayed schematically.
Figure 18: Structure of mailbox
Furthermore the structure of the mailbox headers are divided in:
Figure 19: Mailbox header
Length Number of mailbox bytes, which follow the header

Address ECT address of the according slaves
Type Type of the used mailbox protocols e. g. 3rd
CoE (CANopen over EtherCAT)
The CoE header is divided as follows:
Figure 20: CoE-Header [1]

PDO number With the mailbox it is also possible to transmit PDOs.

Here is specified if the mailbox was configured for the PDO
transmission.
Type 0: Reserved
1: Emergency message
2: SDO request
3: SDO response
4: TxPDO
5: RxPDO
6: Remote transmission of TxPDO
7: Remote transmission of RxPDO
8: SDO information
9 - 15: Reserved
9.7.1 Telegram structure according to CANopen
The telegram structure at ECT is defined in the data bytes according to CANopen stan-
dard. However the limit of 8 bytes is exceeded depending on whether or not the slave sup-
ports this.
The data field of the data telegram (8 bytes) for a SDO is divided in three parts, a com-
mand specifier CS (1 byte), a multiplexor M (3 bytes) and the actual service data range
D0 - D3 (4 bytes).

CS M M M D0 D1 D2 D3
The multiplexor M exist of the 16 bit index of an object and of the associated eight bit wide
subindex.
The command specifier CS for a write request in the expedited transfer for the different
lengths is:
Data lengths in D0 - D3 Command specifier CS

1 byte 0x2F
2 byte 0x2B
4 byte 0x23
The CS for a write request response is CS = 0x60 or in the error case CS = 0x80.
The command specifier CS for a read request in the expedited transfer is CS = 0x40.

CoE at b maXX 2500 / 3300 / 5000 9
The response for the different lengths then is:

1 byte 0x4F
2 byte 0x4B
4 byte 0x43
9.7.2 Types of SDO transfers
The Baumller interface supports the expedited transfer and the segmented transfer,
whereat the latter one is only used for the objects 0x1008, 0x1009 and 0x100A manufac-
turer device name.
Expedited Objects can be written or read, whereat its data includes 4 bytes at maximum. There are
Transfer only two telegrams required, a request and a response. All objects with the indices
0x1XXX, 0x4XXX:, 0x6XXX are activated via the expedited SDOs accessible with excep-
tion of objects 0x1008, 0x1009 and 0x100A.
Segmented The segmented transfer is necessary for objects with data greater than 4 bytes. Thereby
transfer the 8-byte limit for the service data is exceeded. This is only possible at reading of the
objects 0x100, 0x1009 and 0x100A.
Invalid SDO accesses are refused with abort codes. The structure of these abort tele-
grams is identical to the SDO telegram illustrated in ZFigure 9.7.1 on page 90. The data
field contains an abort code with 4 bytes.
With invalid accesses to communication-specific objects (0x1XXX) the following messag-
es are differentiated:
Abort code Meaning

05hex 03hex 00hex 00hex Inconsistent parameters (toggle bit has not changed)
05hex 04hex 00hex 00hex SDO protocol time out
05hex 04hex 00hex 01hex Client/server command specific CS not valid or unknown.
05hex 04hex 00hex 05hex Memory range exceeded
06hex 01hex 00hex 00hex Error in data format
06hex 01hex 00hex 01hex Reading on a write-only object
06hex 01hex 00hex 02hex Writing to a read-only object
06hex 02hex 00hex 00hex Object does not exist im object directory
06hex 04hex 00hex 41hex Data cannot be mapped
(e. g. incorrect length indication)
06hex 04hex 00hex 42hex The object number and the length of the objects which are
to be mapped are outside the PDO length
06hex 04hex 00hex 43hex General parameter compatibility

9.8 Process data
Abort code Meaning

06hex 06hex 00hex 00hex Hardware access error
(save/load from flash memory)
06hex 07hex 00hex 10hex Incorrect length data value
06hex 09hex 00hex 11hex Subindex does not exist
06hex 09hex 00hex 30hex Value range exceeded (during write accesses)
06hex 09hex 00hex 32hex Value too small (during write accesses)
08hex 00hex 00hex 00hex General error
08hex 00hex 00hex 20hex Data cannot be transferred or saved to the application
08hex 00hex 00hex 22hex Data cannot be mapped due to the current communication
state
(e. g. change mapping in the OPERATIONAL state)
9.8 Process data
Process data objects (PDO) are optimized to the exchange of data with real time re-
quests. In the PDOs on the CoE option card at maximum there can be used 64 bytes per
communication direction for the service data transmission/cyclic communication. For the
data exchange via the PDOs the exact position of the objects in the EtherCAT frame must
be defined before beginning the communication between transmitter and receiver. The
field bus memory management unit FMMU assigns the logic memory space of the
EtherCAT buses to the physical memory space of the slaves. The configuration normally
is made in the INIT phase by the master.
The process data of the EtherCAT slaves is described by the SyncManager channels. Ev-
ery SyncManager describes a related memory range of the cyclic data. With the Sync
Manager also a mailbox is described. The EtherCAT slave supports 4 SyncManagers, 2
for the mailbox one in each direction and 2 SyncManager as RPDO or TPDO. As at the
FMMUs the configuration of the SyncManager is made by the master. Bitwise addressing
is provided for in the CoE-standard, but is not possible at the CoE option card (only
bytewise addressing is supported).
For the transmission of the cyclic data and the synchronization of the controller there are
three synchronization methods are possible. Synchronization deactivated (the operation
is only for the status SAFE-OPERATIONAL possible), synchronization to SyncManager2
(RPDO axis 1) and synchronization to distributed clocks DC.

CoE at b maXX 2500 / 3300 / 5000 9
NOTE!
All objects, which were configured in the PDOs are transmitted between the CoE
slave and the b maXX controller as cyclic data (also see ZCommunication flow on
page 21). As the cyclic data transmission (especially the RPDOs) is only made in the
state of OPERATIONAL, the communication monitoring in ProDrive should be only
in this status be activated, because in other states (e.g. PRE-OPERATIONAL) other-
wise an error message is generated. This must then be acknowledged after the tran-
sition to OPERATIONAL.
9.8.1 PDO mapping
Mapping is a method of assigning variables/objects to PDOs. With these PDOs these

variables/objects are transmitted via the bus. Due to mapping the cyclic data exchange is
configured. SDOs are used for the parameterization. The mapping is set via addressable
objects in the object library. There is such an object for each PDO.
Process data object Object for content

TPDO axis 1 0x1A00
TPDO axis 2 0x1B00
RPDO axis 1 0x1600
RPDO axis 2 0x1700
NOTE!
In the status OPERATIONAL/SAFE-OP the mapping cannot be changed. At the tran-
sition to SAFE-OPERATIONAL/OPERATIONAL a new mapping is made.
Due to the mapping the logical content of the PDOs is determined. For this specification
certain information on the object which is to be mapped is necessary: object index, sub
index and length of date. From the object library the according objects are entered in the
mapping object. The sequence of this entry, determined by the subindex of the mapping
object, determines the sequence of the data in the EtherCAT telegram. In the mapping
objects (0x1600, 0x1A00) the objects, which are to be mapped are written to the accord-
ing subindices (beginning with 0x01), e. g. to the object 0x1600 subindex 0x01 the value
0x60400010. That means that the first two bytes of the received data in RPDO axis 1 are
written to the control word (object 0x6040 subindex 0x00). The object 0x6040 is imple-
mented in the b maXX-parameter 108.1 control word (also see ZAppendix C - Conver-
sion tables from page 131). Therewith the first word of the received telegram, which was
received in RPDO axis 1 is written to the control word of the b maXX. In the subindex
0x00 the number of the objects, which are to be mapped (number of the subindices, which
are assigned to valid objects) must be entered. An example for the mapping is described
in ZExample for PDO mapping from page 97.

9.8 Process data
Object directory
Index a Subindex a1
PDO mapping object Subindex a2 Object a2
00hex 03hex Index b Subindex b Object b
01hex Index b (0x10) Object b
02hex Index N (0x08) Object n Index n Subindex n Object n
03hex Index a/ a2 Object a2
(0x10)
Byte 0 Byte 4
PDO data field in the Object b Object n Object a2
telegram
16 bit 8 bit 16 bit
Figure 21: Mapping
In order to delete an existing mapping, the values in the subindices can be overwritten
with new objects or can be set to zero. With the writing of 0 to the subindex 0x00 of the
according PDO (0x1600, 0x1A00) the PDO is deactivated.
NOTE!
When setting the mapping in the (0x1600, 0x1A00) the according subindex 0x00 is
to be written with the correct number of mapped objects in the end.
Set values: The permissible cyclical setpoints are marked in a table with the column PDO mapping
as RX. The table is found in appendix B.2 (for the six thousands object numbers).
Actual values The permitted cyclic actual values are marked in a table in column PDO mapping as
TX. The table is in appendix B.2 (for the 6000-object numbers). A detailed description
of the b maXX-parameters is found in the parameter manual b maXX 5000 (5.09022)
or in the parameter manual b maXX 3300 (5.12001).
Incorrect mapping configurations (invalid objects in 0x1600, 0x1A00) are signalled with
abort codes via SDO.
The cyclic set-/actual values are continuously initialized into the process data list, i. e. the
first setpoint of PDO axis 1 is on first position, the second setpoint of PDO axis 1 on sec-
ond position s.s.o. Then the setpoints of the PDO2 follow. Analog for the actual value ini-
tialization the first actual value of PDO 1 is on first position, the second actual value of
PDO1 on second position a.s.o.

CoE at b maXX 2500 / 3300 / 5000 9
Dummy mapping The option module CoE slave provides 2 dummy objects: one 1 byte dummy object and
one 2 byte dummy object, which also can be mapped into a PDO. These objects have the
indices 0x0005 (1 byte dummy) and 0x0006 (2 byte dummy). The dummy object serves
as dummy for the usage of certain objects within a telegram only (also see ZExample for
PDO mapping from page 97).
NOTE!
The presently mapping, which was set drops away after a switchoff.
9.8.2 Synchronization (SYNC)
For synchronization of the controller two synchronization mechanisms can be used. First-
ly the synchronization to SM2 (RPDO) and secondly with the distributed clocks (DC). The
DCs were briefly introduced in the ZBasics EtherCAT from page 73.
Both kinds release an interrupt on the option module CoE, which is transmitted to the
b maXX controller. So this signal can be used for synchronization of the b maXX con-
troller.
Setting of cycle time

The setting of cycle time should preferably be made via the FBO 1C32 SIX2. Thereby the
cycle time is specified in ns. Input 1 000 000 then e. g. corresponds to a cycle time of
1 ms. The input via the FBO is preferred by the slave and can change the cycle time,
which was saved in the data set. If a cycle time is written, which is unequal the permitted
cycle times of 8 ms, 4 ms, 2 ms, 1 ms, 500 s and 250 s synchronization is switched off
(is to be identified in ProDrive under Fieldbus slave).
Setting of cycle time also can be made via the visualization tool ProDrive of the controller.
On the page Fieldbus slave the permitted (see above) cycle time is set. After the setting
the data set must be saved and the controller must be booted again. Default is booted to
SM2, if the DC (distributed clocks) is not activated. At synchronizing to SM2 there is func-
tion activated in the FPGA of the option card , which compensates the jitter of the RPDO
from the master (PLL). With the use of the DC this function is deactivated.
If these possibilities are not used the synchronization of the controller is deactivated.
Thereby it must be considered that the slave cannot be switched after OPERA-
TIONAL.
NOTE!
If the synchronization is changed during the running operation the controller must be
booted again.

9.8 Process data
Master setting for the use of distributed clocks (DC)

So that the DC can be activated in the ECT-FPGA (ASIC), the register address ECT ASIC
0x981 (for this see [3]) must be described by the master as follows:
Bit 0 1 Activate cyclic operation

Bit 1 1 Activate Sync0
The checking in the slave is made at transition from PRE-OPERATIONAL to SAFE-OP-
ERATIONAL of ECT state machine.
Via FBO 0x1C32 subindex 0x01 is set, which synchronization mode is wanted:
Value 0x0 freerun, not synchronized
Value 0x2 DC Sync0, synchronized with DC IRQ Sync0
Value 0x22 SyncSM2, synchronized with SyncManager IRQ of the SM2
(SyncManager2 RxPDO)
All the other synchronization kinds are not supported. If, however it is tried to write an er-
ror message on it (0x06010000 = error in data format) is generated.
The cycle time must be set via FBO 0x1C32 Subindex 0x02 or via register 0x9A0 in the
ECT (DWORD in ns). The master must provide that the setpoint telegrams at set DC
200 s to 50 s are not send before the SYNC event. With help of the sync offsets in the
ProDrive page Fieldbus slave it is possible to shift this prohibited range, if the master
has no chance to shift the setpoint telegrams out of the prohibited range.
If in both cases no cycle time was set, the cycle time is accepted accordingly to the page
Fieldbus slave in ProDrive.
If the DCs are activated the PLL is deactivated due to the slave (in the FPGA) and the
sync0 signal is directly transmitted from the DC to the controller.
At transition to SAFE-OPERATIONAL it is checked if in register 0x981 the DCs were ac-
tivated. If not FBO 0x1C32 subindex 0x01 is reset to the value 0x22 (synchronization to
SM2).

CoE at b maXX 2500 / 3300 / 5000 9
9.8.3 Example for PDO mapping
The option module CoE slave with the node address 1 receives from the master a speed
setpoint in RPDO axis 1. This speed setpoint must be written to the ramp function gener-
ator input. Furthermore node 1 receives the control word from the master its RPDO
axis 1. Node 1 sends its actual speed value as actual value and the status word. The cy-
cle time must be 1 ms and must be synchronized to DC or to the SM2. With help of the
master the slave is brought out of the init phase into the condition PRE-OPERATIONAL.
This takes place with the defined application layer (AL) event-driven mechanism.
Control word and speed setpoint

in RPDO axis 1
Master Slave
Status word and speed actual value
in TPDO axis 1
Figure 22: Example mapping with a b maXX
1st step: determining the necessary objects

Ascertain the relevant object directory objects from the object list (see ZAppendix C -
Conversion tables from page 131 and ZDirectory of objects for communication control
from page 84).
The following parameters are relevant for the devices that correspond with the specified
objects:
Parameter number, e.g. at the CANopen field bus object

b maXX 5000
108.3 Status word 0x6041 Status word
108.1 Control word 0x6040 Control word
110.5 Setpoint selection HLG input 0x6042 Speed setpoint at the HLG
18.22 Speed actual value 0x6044 Control effort
2nd step: configure mapping

Writing of the first object to be mapped with index (0x6041), subindex (0x00) and length
(0x10) to 0x1A00 subindex 0x01 (TPDO axis 1).
length (0x10) to 0x1A00 subindex 0x02 (TPDO axis 1).
Writing of amount of the mapped objects (0x02) to 0x1A00 subindex 0x00 (TPDO axis 1).

9.8 Process data
0x1A00 0x00 0x02

0x01 0x60410010
0x02 0x60440010
Writing of the first object to be mapped with index (0x6040), subindex (0x00) and length
(0x10) to 0x1600 subindex 0x01 (RPDO axis 1).
length (0x10) to 0x1600 subindex 0x02 (RPDO axis 1).
Writing of the number of mapped objects (0x02) auf 0x1600 subindex 0x00 (RPDO
axis 1).
The content of Object 0x1600 is as follows:
0x1600 0x00 0x02

0x01 0x60400010
0x02 0x60420010
Now the cycle time of 1 ms still must be set as well as the synchronization mode (SM2 or
Sync0). This is made via SDOs with the FBO 0x1C32 subindex 0x01 / 0x02. Additionally
at synchronization to DC there still settings in the EtherCAT ASIC must be made. Here
see ZSynchronization (SYNC) from page 95.
3rd step: synchronization
m Synchronization to DC
FBO 0x1C32 subindex 0x01 type of synchronization:
Request Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7

0x2B 0x32 0x1C 0x01 0x02
CS =0x 2B for 1 byte;

0x32 and 0x1C is crossed and compounds of 0x1C32;
SIX1 = 0x02 for the sync type DC.
The response to this is:
Response Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7

0x60 0x32 0x1C 0x01 0x02

CoE at b maXX 2500 / 3300 / 5000 9
m Synchronizing to SM2
FBO 0x1C32 subindex 0x01 type of synchronization:
Request Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7

0x2B 0x32 0x1C 0x01 0x22
CS = 0x2B for 1 byte;

0x32 and 0x1C is crossed and compounds of 0x1C32;
SIX1 = 0x22 for the sync type SyncManager2.
The response to this is:
Response Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7

0x60 0x32 0x1C 0x01 0x22

9.8 Process data
9.8.4 Entry in fieldbus process data of the controller
16 cyclic set values and 16 cyclic actual values can be replaced between the CoE slave
and the b maXX controller at the same time. All values are updated in one cycle. The
set-/actual values at CoE can be spread to one PDO each. 64 bytes can be transmitted
cyclical per direction.
The updating time for the processing of the PDOs in the controller is dependent of the
communication time, which was set in the b maXX controller (see communication to the
b maXX controller). The inputs are made continuously starting with the 1st object of
PDO axis 1 the contents are checked for validity (no dummy) in turns. If the object is valid
then this is entered at the next spare position of the fieldbus process data list of the con-
troller. If the PDO mapping is faulty (incorrect parameter number or the like), there is no
cyclic communication started between slave and b maXX controller.
NOTE!
If, in the existing PDO of the same direction repeatedly several identical object num-
bers are mapped, then the object appears several times in the process data configu-
ration.
Thereby must be considered that the objects can possibly interact.
NOTE!
The dummy object is not taken into consideration in the process data initialization.

10 BASICS POWERLINK
10.1 Literature concerning POWERLINK
On behalf of basic information with reference to POWERLINK the following literature is

recommended:
m [1]
Ethernet POWERLINK Communication Profile Specification
EPSG Draft Standard 301
Ethernet POWERLINK Standardization Group (EPSG)
m [2]
Ethernet POWERLINK XML Device Description
EPSG Draft Standard 311
m [3]
www.ethernet-powerlink.org
Bonsaiweg 6
D-15370 Fredersdorf

10.2 Basic principles POWERLINK
POWERLINK Version 2 (Ethernet type 0x88ab) is a published fieldbus system on the ba-
sis of real-time Ethernet, that integrates the mechanisms of CANopen completely.
Twisted pair cables (100Base-TX) serve as physical basis.
Net work POWERLINK enables users to choose any topology. The network can be realized as line
structure, tree structure, star structure or ring structure, whereas combinations are al-
lowed, too. There is the possibility of adding and removing devices during run time (Hot-
Plugging).
Bus access The bus can be accessed via the CSMA/CD procedure (Carrier Sense Multiple Access /
Collision Detection). Collisions may occur, as each participant is allowed to start sending
his message, after recognizing the necessary idle bus. In this case, the collisions will be
detected (Collision Detection) and the sending will be repeated after a random time inter-
val. This ensures a transmission without data loss. For that reason, it is, of course, nec-
essary that each participant can clearly be identified in the network by the respective MAC
address.
The application of switches may lead to undefined conditions in the network.
MAC addressing Each participant can send messages unrequested. Therefore, a clear sender and desti-
nation address is needed which is achieved by the MAC address.
IP addressing Class Cv4 address 192.168.100.0 shall be used as net ID of a POWERLINK network.
Each network supports 254 IP addresses whereby the last byte of the IP address
(host ID) should correspond to the node number (node ID) of the participant.
192.168.100.POWERLINK Node ID
Net ID Host ID
The following node IDs are reserved:
Address Description
0x00 Invalid address
0xF0 POWERLINK default address of Managed Node
0xFB Pseudo node address to be used by a node to adress itself
0xFC POWERLINK dummy node address
0xFD POWERLINK default address of diagnostic device
0xFE Default address of POWERLINK gateways/router
0xFF POWERLINK broadcast address
As this is a class C network, the subnet mask of the POWERLINK node shall be
255.255.255.0.

Basics POWERLINK 10
Ethernet frame The Ethernet frame consists of a header and the data payload. The header consists of
the destination and the source MAC address as well as of the Ethertype field that contains
some control information. The Ethernet payload field, including the POWERLINK frame,
contains at least 46 and up to 1500 bytes. Concluding, the correctness of the frame is en-
sured by means of a checksum.
Ether
Target MAC Source MAC type User data (POWERLINK) Pad CRC
48 bit 48 bit 16 bit >24 bit 32 bit
Message Target Source

R Type node node User data
1 bit 7 bit 8 bit 8 bit
CANopen, CoE The POWERLINK frame consists of a header and the actual data payload as well. The
and POWERLINK header consists of a reserved-bit, the message type, the destination node and the source
frame node. The following message types are defined.
Message type ID Designation Use Transfer type

SoC 0x01 Start of Cycle Defines the start of a Multicast
new cycle
PReq 0x03 Poll Request Ask for cyclic data of Unicast
the CN
PRes 0x04 Poll Response Send current cyclic Multicast
data of the CN
SoA 0x05 Start of Signalize the start of Multicast
Asynchronous the asynchronous
phase
ASnd 0x06 Asynchronous Sending of asynchro- Multicast
Send nous data
Determinism The various participants in the network, the Controlled Nodes (CN), are controlled by a
specific participant, the Managed Node (MN), and are only allowed to send, if they are
asked to by the MN.
The POWERLINK cycle is divided into a synchronous and a asynchronous phase. At the
beginning of the synchronous phase, the MN sends the SoC Frame. Subsequently, each
single node is enquired by the MN with a PReq and responds with the PRes. After the
cyclic phase, the MN starts the asynchronous phase with the sending of the SoA frame.
A node determined by the MN can transmit acyclic data by means of a ASnd frame.

SOC PReq PReq PReq SoA
t
PRes PRes PRes ASnd
Device profile POWERLINK supports the CANopen device profiles. These profiles describe application-
specific and device-specific definitions, meaning of the data with regard to contents and
device functionality. Amongst others, there are device profiles for drives, I/O modules, en-
coders or programmable devices. The option module POWERLINK for BM3300/5000 for
the b maXX 2500 / 3300 / 5000 controller is implemented according to the device profile
DSP402 (Drives and Motion Control).

11 POWERLINK AT B MAXX 2500 /
3300 / 5000
The b maXX 2500 / 3300 / 5000 POWERLINK Controlled Node connects the b maXX
2500 / 3300 / 5000 via the POWERLINK bus with other POWERLINK nodes (e. g. PC,
PLC, further b maXX devices, I/O modules).
Information according installation and handling with the device series b maXX 3300 is
found in the manual 5.11018. Information according installation and handling with the de-
vice series b maXX 5000 is found in the manual 5.09021.
Information according the programming of the b maXX BM3300 controller is found in the
parameter manual 5.12001. Information according the programming of the b maXX
BM5000 controller is found in the parameter manual 5.09022.
11.2 Address Setting
The IP address setting of the b maXX 3300 / 5000 POWERLINK Controlled Node is de-
scribed in the instruction manual b maXX 3300 / 5000 (5.11018 / 5.09021).
11.3 XDD file
The XDD file is a XML file and is for the description of the function range of a POWER-
LINK device. It is an electronic data sheet of the POWERLINK device. The XDD file is
used by the POWERLINK Managed Node or the bus configurators. The XDD file contains
information on all objects supported by the Controlled Node, the network management
and further features.
The name extension of the XDD file is *.xdd.
The file can be downloaded from the download area on Baumllers home page
www.baumueller.de.

11.4 Diagnosis
11.4 Diagnosis
Ethernet POWERLINK follows the Ethernet standard IEEE 802.3. Therefore standard
tools e.g. Wireshark (Freeware) or OmniPeek and standard devices e.g. hubs or switches
and PC network interfaces could be used.
The access to data or parameter is made at POWERLINK via CANopen objects.

Accordant to profile structure it is differed between objects for communication control (in-
dices 0x1XXX) and user- or device-specific objects. The latter are divided into objects ac-
cording to profile CiA 402 (indices 0x6XXX) and manufacturer-specific objects (indices
0x2XXX or 0x4XXX).
A listing of the 2XXX or 4XXX and the 6XXX objects are to be found in ZAppendix B -
Quick reference from page 125.
NOTE!
The mapping of the manufacturer-specific parameter of the b maXX 5000 / 3300 /
2500 is specified in ZB.1 2000 / 4000 object numbers (manufacturer-specific
objects) from page 125.
be found, which are supported by the Baumller POWERLINK Controlled node in accor-
dance with EPSG DS301.

NMT_DeviceType_U32 0x1000 0x00 UINT32 0x00020192

NMT_CycleLen_U32 0x1006 0x00 UINT32 0x1000
If the sync frame is activated, the sync interval has to be set in accordance with the time
of the sync frame (500 s, 1000 s, 2000 s, 4000 s or 8000 s). The set time has an
effect on the parameter 131.18 (Fieldbus cycle time) and 156.4 (Sync offset) of the
b maXX controller.

POWERLINK at b maXX 2500 / 3300 / 5000 11
NMT_ManufactDevName_VS 0x1008 0x00 VAR -
This object is read-only. It contains the following character strings: b maXX 5000.

NMT_ManufactHwVers_VS 0x1009 0x00 VAR -
This object is read-only. It contains the present hardware version of the option module,
e.g. the character string: 01.00.

NMT_ManufactSwVers_VS 0x100A 0x00 VAR -
This object is read-only. It contains the present POWERLINK Stack Version of the option
module, e.g. the character string: EPL V2 V1.8 r1.

NMT_IdentityObject_REC 0x1018 0x00 UINT8 0x04
VendorId_U32 0x01 UINT32 0x0000015A
ProductCode_U32 0x02 UINT32 0x00010000
RevisionNo_U32 0x03 UINT32 0x00010000
SerialNo_U32 0x04 UINT32 0x00000000
In this object there is information about the device.

RevisionNo_U32 contains the current version of firmware e.g. 00010002 for FW 01.02.

CFM_VerifyConfiguration_REC 0x1020 0x00 UINT8 0x02
ConfDate_U32 0x01 UINT32 0x00000000
ConfTime_U32 0x02 UINT32 0x00000000
This object contains the information on the local configuration time of the device.
ConfDate_U32 contains the configuration time which including the days since
01.01.1984.


NMT_InterfaceGroup_Xh_REC 0x1030 0x00 UINT8 0x09
InterfaceIndex_U16 0x01 UINT16 0x0001
InterfaceDescription_VSTR 0x02 VISIBLE_STRING "Interface 1"
InterfaceType_U8 0x03 UINT8 0x06
InterfaceMtu_U16 0x04 UINT16 0x1500
InterfacePhysAddress_OSTR 0x05 OCTET_STRING6 0x06
InterfaceName_VSTR 0x06 VISIBLE_STRING "Interface 1"
InterfaceOperStatus_U8 0x07 UINT8 0x01
InterfaceAdminState_U8 0x08 UINT8 0x01
Valid_BOOL 0x09 BOOL 0x1
Parameters of the network interface are configurated by means of this object via SDO.

SDO_SequLayerTimeout_U32 0x1300 0x00 VAR -
This object contains the timeout value in [ms] for the recognition of an SDO abort.

PDO_RxCommParam_00h_REC 0x1400 0x00 UINT8 0x02
Node_ID_U8 0x01 UINT8 0x00
MappingVersion_U8 0x02 UINT8 0x00
This object contains information on the receive PDO.

PDO_RxMappParam_00h_REC 0x1600 0x00 UINT8 0x01
0x01 UINT64 0x0010000000006040
: :
n UINT64
This object contains the information of receive-PDO. The total number of the following en-
tries is in subindex 0x00.
The total number of the mapped objects may not exceed the controller reference value
limits of a maximum of 16 objects. (also see ZPDO Mapping from page 117).

PDO_TxCommParam_00h_REC 0x1800 0x00 UINT8 0x02
Node_ID_U8 0x01 UINT8 0x00
MappingVersion_U8 0x02 UINT8 0x00
This object contains information on the transmit PDO.

PDO_TxMappParam_00h_REC 0x1A00 0x00 UINT8 0x01
0x01 UINT64 0x0010000000006041
: :
n UINT64
This object contains the contents of transmit PDO. The total number of the following en-
tries are in subindex 0x00.
The total number of mapped objects may not exceed the controller reference value limits
of a maximum of 16 objects. (also see ZPDO Mapping from page 117).

11.7 Net work management (NMT)
11.7 Net work management (NMT)
Commands of the network management serve mainly the control of the communication
states in POWERLINK net.
The state diagram of the communication of the POWERLINK Controlled Node is illustrat-
ed here:
Figure 23: State diagram POWERLINK Controlled Node

State Description
NMT_CS_NOT_ACIVE Transient state for starting the CN and for identify-
ing in the network
NMT_CS_PRE_OPERATIONAL_1 Identification of the node by the MN via IdentRe-
quest
NMT_CS_PRE_OPERATIONAL_2 PDO configuration by the MN; configuration
examination
NMT_CS_READY_TO_OPERATE Signalizing the service readiness to the MN; Start-
ing the PDO communication
NMT_CS_OPERATIONAL Normal operating state of the CN; CN takes part
at the cyclic data exchange
NMT_CS_STOPPED CN is passive; controlled shut down of the CN; CN
does not take part at the cyclic data exchange
NMT_CS_BASIC_ETHERNET CN takes part at usual ethernet communication
according to IEEE 802.3
Service data objects (SDO) serve as an exchange of messages without real-time re-
quests. SDOs are used for parameterizing CNs and for setting the communication refer-
ences for PDOs. Access on data occurs only via the object list. SDOs are always
acknowledged data, i. e. the transmitter receives an acknowledge from the receiver. The
data exchange by means of SDOs can only be executed asynchronously (see also
ZSynchronization (SYNC) from page 115).
SDOs follow the client-server-model. The client (MN) initiates the communication and the
server (CN) responds to it. A server is not able to start a SDO communication. The
Baumller POWERLINK option module supports a server SDO but no client SDO.
The MN starts the asynchronous cycle by sending the Start of Asynchronous (SoA)
frame. The SDO transfer is answered by the CN via ASnd.

11.8.1 Frame structure SoA
The structure of the Start of Asynchronous (SoA) frame is as follows:
Bit offset
Byte offset 7 6 5 4 3 2 1 0
0 Message Type = SoA (0x05)
1 Destination = Broadcast address (0xFF)
2 Source = Node ID of the MN (0xF0)
3 NMTStatus
4 res res res res res EA/res ER/res res
5 reserved
6 RequestedServiceID (see the following table)
7 RequestedServiceTarget
8 EPLVersion
9 ... 45 reserved
EA (Exception Acknowledge)
ER (Exception Reset)
RequestedService ID Description
NoService 0x00 Asynchronous slot is not assigned to any node
IdentRequest 0x01 Identification of inactive nodes
StatusRequest 0x02 Request the status and error information of sin-
gle nodes
NMTRequestInvite 0x03 Requesting a node to send an indicated NMT
command.
Manufacturer specific 0xA0 .. 0xFE Manufacturer specific purposes
UnspecificInvite 0xFF Requesting a node to send an indicated transmit
request.

11.8.2 Frame structure ASnd
The structure of the asynchronous Send (ASnd) frame is as follows:
Bit offset
Byte offset 7 6 5 4 3 2 1 0
0 Message Type = ASnd (0x06)
1 Destination (Node ID of the addressed nodes)
2 Source (Node ID of the transmitting node)
3 Service ID (see the following table)
4 .. 7 Sequence Layer Protocol
8 .. k-1 Command Layer Protocol
k .. 1472 SDO Payload Data
RequestedService ID Description
IdentResponse 0x01 Response of a node to an IdentRequest via SoA
StatusResponse 0x02 Response of a node to a StatusRequest via SoA
NMTRequest 0x03 Response of a CN to a NMTRequestInvite via
SoA
NMTCommand 0x04 Response of the MN to an internal request or an
external request via NMTRequest
SDO 0x05 Response of a CN to an UnspecificInvite via SoA
Manufacturer specific 0xA0 .. 0xFE Manufacturer specific service
Faulty SDO accesses are rejected by means of abort codes. The structure of these abort
frames is identical to the SDO frame described in ZFrame structure SoA on page 112.
The data field contains an abort code with 4 bytes.
The following different messages may occur in case of faulty SDO accesses:

Abort code Description

0x05040000 SDO protocol timed out.
0x05040001 Unknown command ID
0x05040002 Invalid block size
0x05040003 Invalid sequence number
0x05040005 Out of memory
0x06010000 Unsupported access to an object
0x06010001 Attempt to read a write-only object
0x06010002 Attempt to write a read-only object
0x06020000 Object does not exist in the object dictionary
0x06040041 Object cannot be mapped to the PDO.
0x06040042 The number and length of the objects to be mapped would exceed PDO
length
0x06040043 General parameter incompatibility
0x06040044 Invalid heartbeat declaration
0x06040047 General internal incompatibility in the device
0x06060000 Access failed due to an hardware error
0x06070010 Data type does not match, length of service parameter does not match
0x06070012 Data type does not match, length of service parameter too high
0x06070013 Data type does not match, length of service parameter too low
0x06090011 Sub-index does not exist
0x06090030 Value range of parameter exceeded (only for write access)
0x06090031 Value of parameter written too high
0x06090032 Value of parameter written too low
0x06090036 Maximum value is less than minimum value
0x08000000 General error
0x08000020 Data cannot be transferred or stored to the application.
0x08000021 Data cannot be transferred or stored to the application because of local
control
0x08000022 Data cannot be transferred or stored to the application because of the
present device state.
0x08000023 Object dictionary is not available
0x08000024 Configuration data set is empty

The Start of Cycle (SoC) frame is used for synchronizing the CNs. This frame is uncon-
firmed (multicast) and is sent by the MN. It does not contain any data. The POWERLINK
Controlled Node is able to receive SoC frames.
The receipt of a SoC frame generates an interrupt on the POWERLINK for BM3300/5000;
this interrupt is forwarded to the b maXX controller. Thus, this signal can be used for the
synchronization of the b maXX controller. Within a communication cycle all correspond-
ing frames have to be sent to all configured slaves and in doing so the number of nodes
and the processing time have to be considered. The cycle time for the SoC frame is set
in object 0x1006. For this see ZDirectory of objects for communication control from
page 106. Furthermore, the communication cycle time has to be stored in the data set of
the controller.
The so-called multiplexing in POWERLINK allows not to request single nodes in each cy-
cle. Thus, several nodes can share one time section in the transmission phase, so that
the bandwidth of the synchronous phase can be used in an optimum way on the POW-
ERLINK bus. The configuration of this assignment is effected by the Managed Node.
11.9.1 Frame structure SoC
The structure of the Start of Cycle (SoC) frame is as follows:
Bit offset
Byte offset 7 6 5 4 3 2 1 0
0 Message Type = SoC (0x01)
1 Destination = Broadcast address (0xFF)
3 reserved
4 MC PS res res res res res res
5 reserved
6 ... 13 NetTime (optional)
14 ... 21 RelativeTime (optional)
22 ... 45 reserved
MC (Multiplexed Cycle Completed)

PS (Prescaled Slot)

11.10Process data (PDO)
Process data objects are unconfirmed frames that are optimized for the exchange of data
with real-time requirements. There are two kinds of PDOs, differing in the direction of the
data transmission from the perspective of the device. The POWERLINK Controlled Node
for b maXX controllers supports a transmit PDO (TPDO) as well as a receive PDO (RP-
DO). Up to 16 objects can be transmitted in each PDO.
The PDO communication in POWERLINK is executed by synchronous PReq respectively
PRes frames. In the synchronous phase the MN sends the PollRequest (PReq) as uni-
cast frame. The corresponding CN sends the PollResponse (PRes) as broadcast.
The format of the data exchange has to be defined before starting the communication be-
tween sender and receiver (mapping). The sending and receiving of PDOs can be initiat-
ed in different kind of ways (see ZPDO Mapping from page 117).
NOTE!
All objects, which were configured in the PDOs are transmitted between the POW-
ERLINK Controlled Node and the b maXX controller as cyclic data (also see
ZCommunication flow on page 21). As the cyclic data transmission is only made in
the state of NMT_CS_OPERATIONAL, the communication monitoring in ProDrive
should be only in this status be activated.
11.10.1Frame structure PReq and PRes
The structure of the PollRequest (PReq) frame is as follows:
Bit offset
Byte offset 7 6 5 4 3 2 1 0
0 Message Type = PReq (0x03)
1 Destination = Node ID of the CN
3 reserved
4 res res MS res res EA res RD
5 reserved
6 PDOVersion
7 reserved
8 ... 9 Size (Size of the process data in byte)
10 ... n Payload
MS (Multiplexed Slot)
EA (Exception Acknowledge)
RD (Ready)

The structure of the PollResponse (PRes) frame is as follows:
Bit offset
Byte offset 7 6 5 4 3 2 1 0
0 Message Type = PRes (0x04)
1 Destination = Broadcast Address (0xFF)
2 Source = Node ID of the CN
3 NMT status
4 res res MS EN res res res RD
5 res res PR RS
6 PDOVersion
7 reserved
8 ... 9 Size (Size of the process data in byte)
10 ... n Payload
MS (Multiplexed Slot)
EN (Exception New)
RD (Ready)
PR (Priority)
RS (Request To Send)
11.10.2PDO Mapping
Mapping is a method of assigning variables/objects to PDOS. With these PDOs these

variables/objects are transmitted via POWERLINK. Due to mapping the cyclic data ex-
change is configured. SDOs are used for the parameterization. The mapping is set via
addressable objects in the object library.
Two objects each exist for the TPDO and the RPDO (see also ZDirectory of objects for
communication control from page 106). One of these objects determines the contents
of the PDO, the second one determines the communication relation respectively trigger-
ing.
Process data object Object for content Object for the

communication relation
TPDO 0x1A00 0x1800
RPDO 0x1600 0x1400

NOTE!
The mapping cannot be changed in state NMT_CS_OPERATIONAL. A new map-
ping will be activated only after transition to NMT_CS_READY_TO_OPERATE.
A maximum of 1490 bytes are provided by the PReq respectively the PRes data frame
for the payload data transmission. The POWERLINK Controlled Node is able to transmit
the contents of up to 16 variables / objects in each direction. The logic content of the user
data is determined by the mapping.
Specific information about the objects to be mapped are needed for this determination:
Object index, subindex and the length of the date as well as the sequence of the objects
to be mapped. The objects to be mapped are written from the object directory to the sub-
indices starting with 0x01 of the mapping object (0x1600, 0x1A00), e. g. the value
0x0010.0000.0000.6040 is entered in object 0x1600 subindex 0x01. This means that the
first two bytes (length 0x0010, offset 0x0000) of the data received in RXPD are written on
the control word (object 0x6040, Subindex 0x00). The object 0x6040 is transferred to the
b maXX parameter 108.1 control word (see also ZAppendix C - Conversion tables from
page 131). This means that the first word of the frame received in RPDO is written on the
control word of the b maXX. The number of objects to be mapped (number of subindices
occupied with valid objects) has to be entered in subindex 0x00.
The structure of the subindices for the mapping objects 0x1600 and 0x1A00 is as follows:
Byte offset Name Description

0 ... 1 Index Index of the object to be mapped
2 Subindex Subindex of the object to be mapped
3 Reserved
4 ... 5 Offset Offset related to start of PDO payload (Bit count)
6 ... 7 Length Length of the object to be mapped (Bit count)
NOTE!
On setting the mapping in the mapping parameters (0x1600, 0x1A00), it is necessary
to describe the respective subindex 0x00 with the correct number of mapped objects.
Set values: The permissible cyclical set values are marked in a table with the column PDO mapping
as RX, see table Z6000 object numbers (device profile CiA 402) from page 127.

Actual values The permitted cyclic actual values are marked in a table in column PDO mapping as
TX, see table Z6000 object numbers (device profile CiA 402) from page 127. A de-
tailed description of the b maXX parameters see parameter manual BM5000 (5.09022)
or parameter manual BM3300 (5.12001).
Incorrect mapping configurations (invalid objects in 0x1600, 0x1A00) are signalled with
abort codes via SDO.
The cyclic set-/actual values are continuously initialized into the fieldbus process data list
of the controller, i. e. the first setpoint of RPDO is on first position in the process data list,
the second setpoint on second position a.s.o. Analog for the actual value initialization the
first actual value of TPDO is on first position in the process data list, the second actual
value of TPDO on second position a.s.o.
Writing of similar field bus objects (FBO) via service data SD and process data PD.
Normally, PD write accesses overwrite SD write accesses cyclically on the same FBO. In
single cases a write access via SD may have been successful, but this is not certain.
NOTE!
In this context you please avoid access to the same field bus object via SD and via
PD.

11.11 Configuration Example with B&R X20 PLC
11.11Configuration Example with B&R X20 PLC
The following chapter describes the configuration of the POWERLINK Controlled Node
for b maXX 2500 / 3300 / 5000 controller with a B&R X20 PLC by means of Automation
Studio (V4.0.16.81).
To integrate the POWERLINK Controlled Node, the XDD-file must be imported into the
Automation Studio Project.
In this connection the device description file must be chosen in the menu under Extras
Import Fieldbus Device.. . The file can be downloaded from the download area on Bau-
mullerfs homepage for different device series.
As the device description is store in the Automation Studio project file, this process must
be repeated on creating a new project.
Figure 24: Configuration - Import fieldbus device
The imported device is shown under network type POWERLINK in the Hardware Catalog
of the Toolbox.

Figure 25: Configuration - Hardware Catalog
The corresponding Controlled Node is shown in the Hardware Catalog under the follow-
ing designition:
BM2500_PLK_CN b maXX 25xx

BM3300_PLK_CN b maXX 32xx / 33xx
BM5000_NWR_PLK_CN b maXX 51xx Active mains rectifier unit
BM5000_EA_PLK_CN b maXX 52xx / 53xx Single axis unit
BM5000_DA_PLK_CN b maXX 52xx / 53xx Double axis unit
BM5000_MA_PLK_CN b maXX 54xx / 55xx Mono unit
The device can be added and connected with the System Designer using drag and drop
or doubleclick.
Figure 26: Configuration - System Designer

11.11 Configuration Example with B&R X20 PLC
The controlled node is shown in Automation Studio Physical View after successful import.
Figure 27: Configuration - Controlled Node in Physical View

APPENDIX A - ABBREVIATIONS
CD Collision Detection
CN Controlled Node
CoE CAN application protocol over EtherCAT
CSMA Carrier Sense Multiple Access
DC Distributed Clocks
DSP Draft Standard Proposal
EMCY Emergency Telegramm
FB Function block
FBO Field bus object
FMMU Fieldbus Memory Management Unit
ID Ident number
MAC Media Access Control
MN Managed Node
NMT Net work management
PC Personal Computer
PDO Process Data Object
SDO Service Data Object
SIX Subindex
SPS Programmable logic controller
SYNC Synchronization
XDD XML Device Description

A

APPENDIX B - QUICK REFERENCE
The following quick reference shows the connection between CANopen object numbers
and the b maXX controller parameter numbers (see parameter manual b maXX 5000
(5.09022) or parameter manual b maXX 3300 (5.12001)).
B.1 2000 / 4000 object numbers (manufacturer-specific objects)
The following rule is true for the mapping of the manufacturer-specific objects:
Object ID = 0x2000 + AxisOffset + FbNumber + (0x200 * Instance)
with AxisOffset axis 1: 0x000
AxisOffset axis 2: 0x2000
object subindex = parameter number
CAN Index: bits 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

x B1 B2 Instance Res FB funktion blocks
0 1 Axis 1
1 0 Axis 2
Special objects for array and struct parameters are defined in the reserved area.
Example Error number axis 1 Parameter number 100.5.0.0

FbNumber = 100 = 0x64
Instance =0
Axis Offset =0
Object ID = 0x2000 + 0 + 0x64 + 0 = 0x2064
Subindex =5
Object ID = 0x2064, Subindex 5

B.1 2000 / 4000 object numbers (manufacturer-specific objects)
Isq actual value axis 2 Parameter number 47.3.0.0

FbNumber = 47 = 0x2F
Instance =0
Axis Offset = 0x2000
Object ID = 0x2000 + 0x2000 + 0x2F + 0 = 0x402F
Subindex =3
Object ID = 0x402F, Subindex 3
Position actual value angle 32 bit instance 1 Parameter number 106.10.1.0

FbNumber = 106 = 0x6A
Instance =1
Axis Offset =0
Object ID = 0x2000 + 0 + 0x6A + (0x200*1) = 0x226A
Subindex = 10
Object ID = 0x226A, Subindex 10
The error list of the drive is set as an independent object.

Object ID: 0x2120 for axis 1 or 0x4120 for axis 2.
The respective entry is addressed in the error list with the subindex (starting with 1)

Quick reference B
B.2 6000 object numbers (device profile CiA 402)
It is possible to access some parameters of the controller via 2000 / 4000-objects as well as via
one or several 6000s.
NOTE!
There may be different standardizations for the 6000 objects and the 2000 / 4000 ob-
jects!
TX: Transmit; RX: Receive; r: read; w: write; ro: read only; wo: write only
Parameter No.
PDO mapping
Access type
CANopen
object number Operating mode acc. to CiA 402
Index Subindex
0x6007 0x00 - TX / RX rw Common Entries
0x603F 0x00 100.5 TX / RX rw Common Entries
0x6040 0x00 108.1 TX / RX rw Device Control
0x6041 0x00 108.3 TX ro Device Control
0x6042 0x00 110.5 TX / RX rw Velocity Mode
0x6043 0x00 18.21 TX ro Velocity Mode
0x604F 0x00 110.6 TX / RX rw Velocity Mode
0x605A 0x00 108.13 TX rw Device Control
60x05B 0x00 108.14 TX rw Device Control
0x605C 0x00 108.15 TX rw Device Control
0x6060 0x00 109.1 TX / RX rw Device Control
0x6061 0x00 109.2 TX ro Device Control
0x6064 0x00 121.9 TX ro Position Control Function
0x6067 0x00 121.5 TX / RX rw Position Control Function
0x6068 0x00 121.6 TX / RX rw Position Control Function
0x6069 0x00 106.10 TX ro Profile Velocity Mode
0x606A 0x00 - - ro Profile Velocity Mode

Access type
Parameter No.
PDO mapping
CANopen
Index Subindex
0x606B 0x00 18.21 TX ro Profile Velocity Mode
0x606C 0x00 18.22 TX ro Profile Velocity Mode
0x6071 0x00 18.50 TX / RX rw Profile Torque Mode
0x6072 0x00 138.14 TX / RX rw Profile Torque Mode
0x6077 0x00 47.3 TX ro Profile Torque Mode
0x607A 0x00 118.16 / TX / RX rw Profile Position Mode
136.3
0x607C 0x00 120.3 TX / RX rw Homing Mode
0x607D 0x01 121.3 TX rw Profile Position Mode
0x607D 0x02 121.4 TX rw Profile Position Mode
0x6080 0x00 110.13 TX rw Profile Position Mode
0x6098 0x00 120.4 TX rw Homing Mode
0x6099 0x01 120.5 TX / RX rw Homing Mode
0x6099 0x02 120.6 TX / RX rw Homing Mode
0x609A 0x00 120.7 TX / RX rw Homing Mode
0x60B1 0x00 18.68 TX / RX rw Cyclic Synchronous Position Mode
0x60F4 0x00 18.60 TX ro Cyclic Synchronous Position Mode
0x60FB 0x0A 18.55 TX ro Position Control Function
0x60FB 0x0D 118.6 TX / RX rw Position Control Function
0x60FB 0x15 118.10 TX / RX rw Position Control Function
0x60FF 0x00 110.4 TX / RX rw Profile Velocity Mode
0x6502 0x00 - TX ro Device Control
0x6510 0x03 102.18 TX ro Info

Quick reference B
Access type
Parameter No.
PDO mapping
CANopen
Index Subindex
0x6510 0x04 102.19 TX ro Info
0x6510 0x05 102.22 TX ro Info
0x6510 0x06 122.21 TX ro Info
0x6510 0x07 102.10 TX ro Info
0x6510 0x08 102.14 TX ro Info
0x6510 0x09 102.15 TX ro Info
0x6510 0x0A 102.1 TX ro Info
0x6510 0x0B 102.2 TX ro Info
0x6510 0x0C 102.4 TX ro Info
0x6510 0x0D 102.3 TX ro Info


APPENDIX C - CONVERSION TABLES
This chapter contains tables specifying the conversion of CANopen communication objects into b maXX
controller communication parameters and vice versa. Conversion is performed by giving the value ranges
(x = xmin .. xmax.) and the representation function x = f(x) (in the most simple case, the value is just passed
through: y = x).
The tables contain the following entries:
CANopen object: Identification of the CANopen object from CiA 402
Index f P. No.: Representation of the CANopen object indices on
b maXX controller parameter
Controller parameters: Identification of the controller parameters
P. No. f index: Conversion of the b maXX controller parameters to
CANopen object indices

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CANopen objeckt Index f P. no. Controller parameters P. no. f Index Comment

Value range Scaling Value range re-scaling
Abort connection option 0x6007 f f 0x6007
code 15 15
y = -2 ... 2 -1 y = -215 ...
Document no. 5.14006.03
Application Manual CANopen, CoE and POWERLINK for BM3300/5000
215-1
Manufacturer-specific y = -215 ... -1
No action y=0
Fault signal y=1
Disable voltage command y=2
Quick stop command y=3
Reserved y = 4 ... 215-1
Error Code 0x603F /ro First Error 100.5 0x603F Conversion of the internal controller
x = 0 ... 0xFFFF x = 0 ... 0xFFFF y = 0 ... error in emergency messages accor-
ding to CiA DSP 402-3
0xFFFF
Control word 0x6040 108.1 Control word 108.1 0x6040 In der BA = 9 (Cyclic sync velocity
mode) wird Bit 4 ignoriert.
x = 0 .. 0xFFFF f y=x x = 0 .. 0xFFFF f y=x
Switch on Bit 0 f unchanged Switch on Bit 0 f unchanged
Disable voltage Bit 1 f unchanged Inhibit voltage Bit 1 f unchanged
Quick stop Bit 2 f unchanged Quickstop Bit 2 f unchanged
Enable operation Bit 3 f unchanged Operation enabled Bit 3 f unchanged
Operation mode specific Bit 4 f unchanged Depending on operation mode Bit 4 f unchanged
Fault reset Bit 7 f unchanged Reset error Bit 7 f unchanged
Halt Bit 8 f unchanged Depending on operation mode Bit 8 f unchanged
reserved Bit 10 f unchanged reserved (always 0) Bit 10 f unchanged
Manufacturer specific Bit 11 f unchanged Depending on operation mode Bit 11 f unchanged
Manufacturer specific Bit 14 f unchanged reserved (always 0) Bit 14 f unchanged
Manufacturer specific Bit 15 f unchanged reserved (always 0) Bit 15 f unchanged
Status word 0x6041/ro Status word 108.3 f 0x6041
x = 0 .. 0xFFFF x = 0 .. 0xFFFF f y=x
Ready to switch on Ready-to-start Bit 0 f unchanged
Switched on Switched on Bit 1 f unchanged
Operation enabled Operation enabled Bit 2 f unchanged
Fault Error Bit 3 f unchanged

Voltage enabled Voltage enabled Bit 4 f unchanged
Quick stop Quickstop Bit 5 f unchanged
Switched on disabled Inhibit start Bit 6 f unchanged
Warning Warning Bit 7 f unchanged
Manufacturer specific Depending on operation mode Bit 8 f unchanged
Remote Remote Bit 9 f unchanged
Targed reached Set value reached Bit 10 f unchanged
Internal limit active Internal limit active Bit 11 f unchanged
Operation mode specific Depending on operation mode Bit 12 f unchanged
Operation mode specific Depending on operation mode Bit 13 f unchanged
Manufacturer specific Conf. status bits Bit 14 f unchanged
Manufacturer specific Conf. status bits Bit 15 f unchanged
vl_target_velocity 0x6042 f 110.5 Input 16 bit 110.5 f 0x6042
y = -215 ... 215-1 f y = x * 0x4000/ x = -215... 215 -1 f y = x * Motor
MotorMaxSpeed MaxSpeed/
0x4000
Conversion tables
vl_velocity_demand 0x6043 /ro w2 speed set value 18.21 f 0x6043
x = -1000000 ... f y=x/6
1000000
vl_control_effort 0x6044 /ro x2 speed actual value 18.22 f 0x6044
x = -1000000 ... f y=x/6
1000000
vl_velocity_min_max_- 0x6046 0x6046
amount
vl_velocity_min_amount SIX. 0x01 110.16 Input min. amount 110.16 f SIX 0x01 SIX. 1 is always zero, the minimum limit
y = 0 ... 232-1 y=x x = 0 ... 232-1 f y=x is set at zero.
vl_velocity_max_amount SIX. 0x02 f 110.15 Input max. amount 110.15 f SIX 0x02
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y = 0 ... 232-1 f y=x f y=x
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vl_ramp_function_time 0x604F f 110.6 Ramp-up time 110.6 f 0x604F Ramp function generator
31 ramp function time
y = 0 ... 2 -1 f y=x x = 0 ... 650000 f y=x
(1 = 1/1000 s 1s = 1000).
The resolution is 10 ms
0x6050 f 110.7 f 0x6050 Ramp function generator
vl_slow_down_time Ramp-down time 110.7

ramp function time
y = 0 ... 231-1 f y=x x = 0 ... 650000 f y=x
(1 = 1/1000 s 1s = 1000).
The resolution is 10 ms
quick_stop_option_code 0x605A f 108.13 QUICK STOP reaction code 108.13 f 0x605A
y= -215 ... 215-1 f y=x x = 0 .. 8 f y=x
Manufacturer specific x = -215 ... -1 f y=x not used x = -215 .. -1
Disable drive function x=0 f y=x Drive inhibited x=0 f y=x
Slow down on slow down x=1 f y=x Ramp down on deceleration x=1 f y=x
ramp ramp
Slow down on quickstop x=2 f y=x Ramp down on quickstop x=2 f y=x
ramp ramp
Slow down on current limit x=3 f y=x Ramp down on current limit x=3 f y=x
Slow down on voltage limit x=4 f y=x Ramp down on voltage limit x=4 y=x
Slow down on slow down x=5 f y=x Ramp down on deceleration x=5 y=x
ramp and stay in Quick ramp and stay in quickstop
Stop Active
Slow down on quickstop x=6 f y=x Ramp down on quickstop x=6 y=x
ramp and stay in Quick ramp and stay in quickstop
Stop Active
Slow down on current limit x=7 f y=x Ramp down on current limit x=7 y=x
and stay in Quick Stop and stay in quickstop.
active
Slow down on voltage limit x=8 f y=x Ramp down on voltage limit x=8 y=x
and stay in Quick Stop and stay in quickstop
Active
reserved x = 9 .. 215-1 not used y = 9 .. 215-1
Shutdown_option_code 0x605B f 108.14 SHUTDOWN reaction code 108.14 f 0x605B
x = -215 ... 215-1 f y=x x = 0 ... 3 y=x
15
Manufacturer specific x = -2 ... -1
Disable Drive function x=0 f y=x Drive inhibited x=0 f y=x
Slow down on slow down x=1 f y=x Ramp down on deceleration x=1 f y=x
ramp ramp
Manufacturer specific x=2 f y=x Ramp down on quickstop x=2 f y=x

ramp
Manufacturer specific x=3 f y=x Ramp down on current limit x=3 f y=x
Reserved x = 4 .. 215-1
Disable_operation_ 0x605C f 108.15 DISABLE OPERATION reac- 108.15 f 0x605C
option_code x = -215 ... 215-1 f y=x tion code x = 0 ... 3 y=x
15
Manufacturer specific x=0 f y=x Drive inhibited x=0 y=x
Manufacturer specific x=1 f y=x Ramp down on deceleration x=1 f y=x
ramp
Disable drive function x=2 f y=x Ramp down on quickstop x=2 f y=x
ramp
Slow down on slow down x=3 f y=x Ramp down on current limit x=3 f y=x
ramp
Reserved x = 4 ... 215-1
Conversion tables
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Modes_of_operation 0x6060 f 109.1 Operation Mode Set 109.1 f 0x6060
x = -128 .. 127 f y=x x = -128 .. 127 f y=x
Manufacturer specific x = -128 ... -12 y=x
Manufacturer specific x = -11 y=x reserved x = -11 y=x
Manufacturer specific x = -10 y=x U/f operation x = -10 y=x

Manufacturer specific x = -9 y=x Voltage setting x = -9 y=x
Manufacturer specific x = -8 y=x Current setting x = -8 y=x
Manufacturer specific x = -7 f y=x Autotuning x = -7 f y=x
Manufacturer specific x = -6 f y=5 Spindle positioning x = -6 f x = -106
Manufacturer specific x = -5 f y=x Synchronous operation x = -5 f y=x
Manufacturer specific x = -4 f y=x Position control x = -4 f y=x,y=8
Manufacturer specific x = -3 f y=x Speed control x = -3 f y = x; y = 3;
y=9
Manufacturer specific x = -2 f y=x Current control x = -2 f y = x; y = 4;
y = 10
Manufacturer specific x = -1 f y=x Notch position search x = -1 f y=x
No mode change / x=0
assigned
Profile position mode x=1 f y=x Target position setting x=1 f y=x
Velocity mode x=2 f y=x Speed setting 1 x=2 f y=x
Profile velocity mode x=3 f y = -3
Torque profile mode x=4 f y = -2
Reserved x=5 f y=x Manual drive operation x=5 f y=x
Homing mode x=6 f y=x Reference run operation x=6 f y=x
Interpolated position mode x=7
Cyclic sync position mode x=8 f y = -4

Cyclic sync velocity mode x=9 f y = -3
Cyclic sync torque mode x = 10 f y = -2
reserved x = 11 ... 127
Modes_of_operation_ 0x6061/ro Operation Mode Act 109.2 f 0x6061
display x = -11 ... 6 f y=x
reserved x = -11 f y=x
U-f operation x = -10 f y=x
Voltage setting x = -9 f y=x
Current setting x = -8 f y=x

Autotuning x = -7 f y=x
Spindle positioning x = -6 f y=x
Synchronous operation x = -5 f y=x
Position control x = -4 f y = x; y = 8
Speed control x = -3 f y = x; y = 3;
y=9
Current control x = -2 f y = x; y = 4;
y = 10
Notch position search x = -1 f y=x
Target position setting x=1 f y=x
Speed setting 1 x=2 f y=x
Manual drive operation x=5 f y=x
Reference run operation x=6 f y=x
Position_actual_value 0x6064 /ro Positioning position actual 121.9 f 0x6064 In the controller UINT32 is provided
value from the fieldbus with an offset of 231
x = 0 .. 232 -1 f y=x- 231

(UINT32 INT32). Only in case of
changes parameter 131.9 bit 16 = 1,
no offset of -231.
Conversion tables
Position_window 0x6067 f 121.5 Positioning window 121.5 f 0x6067
x = 0 .. 232 - 1 f y=x x = 0 .. 232 - 1 f y=x
Position_window_time 0x6068 f 121.6 Positioning window time 121.6 f 0x6068
x = 0 .. 232 - 1 f y=x x = 1 ... 232 - 1 f y=x
Velocity_sensor_actual_ 0x6069 /ro Position actual angle 32 bit 106.10 f 0x6069
value
x = 0 ... 232 - 1 f y=x
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Sensor_selection_code 0x606A - The controller only supports position
encoders, thus display only.
velocity_actual_- - x=0 f y=x
value_from_position_en-
coder
velocity_actual_- not supported

value_from_velocity_en-
coder
Velocity_demand_value 0x606B /ro f 18.21 w2 speed set value 18.21 f 0x606B
x = -215 ... 215-1 f x = -1000000 ... f y=x/6
1000000
Velocity_actual_value 0x606C /ro x2 speed actual value 18.22 f 0x606C
x = -1000000 ... f y=x/6
1000000
Target_torque 0x6071 f 18.50 isq set value for torque con- 18.50 f 0x6071 1000 corresponds to 100,0% related to
x = -215 ... 215 -1 f y = x*0x4000 / trol x = -215 .. 215 -1 f y = x*1000 / the max. available torque current para-
meter 19.8
1000 0x4000
Max_torque 0x6072 f 138.14 Iq cyclic bipolar limit 138.14 f 0x6072 1000 corresponds to 100,0% related to
16 16 the max. available torque current para-
x = 0 ... 2 -1 f y = x*0x4000 / x = 0 ... 2 -1 f y = x*1000 /
1000 0x4000 meter 19.8
Torque_actual_value 0x6077 /ro Isq actual value 47.3 f 0x6077 1000 corresponds to 100,0% related to
the max. available torque current para-
x = -4,096e+3 f y = x * 1000 /
meter 19.8
... 4,096e+3 P19.8
Target_position 0x607A f 118.16 / 136.3 Relative target position, Tar- 118.16 / 136.3 f 0x607A In the controller UINT32 is provided
x= -231 ... 231-1 f y = x, get position x = -231 .. 231-1 f y=x- 231 from the fieldbus with an offset of 231
y = x + 231 x = 0 ... 232 - 1
no offset of -231.
If the data are standardized from the
controller in the fieldbus direction, only
parameter 136.8 is used at operating

mode 8 and parameter 118.16 is used
else.
Home_offset 0x607C f 120.3 Home position 120.3 f 0x607C In the controller UINT32 is provided
31 31 31 32 31 from the fieldbus with an offset of 231
x = -2 ... 2 -1 f y=x+2 x = 0 ... 2 -1 f y=x-2
no offset of -231.
Software_position_limit 0x607D 0x607D In the controller UINT32 is provided
Min position limit SIX 0x01 f 121.3 Negative software limit 121.3 f SIX 0x01 from the fieldbus with an offset of 231
switch
x = -231 .. 231-1 f y = x + 231 x = 0 ... 232 - 1 f y = x - 231 changes parameter 131.9 bit 16 = 1,
Max position limit SIX. 0x02 f 121.4 Positive software limit 121.4 f SIX 0x02 no offset of -231.
x= -231 .. 231-1 f y=x+ 231 switch x = 0 ... 232 -1 f y = x - 231

Max_motor_speed 0x6080 f 110.13 Maximum drive speed 110.13 f 0x6080 The user-defined unit (speed units) is
interpreted in the controller as rpm
x = 0 .. 216-1 f y=x x = 1 .. 1.0e+6 f y=x
Profile velocity 0x6081 f 118.11 Speed 118.11 f 0x6081
32
x = 0 .. 2 -1 f y=x x = 1 ... 65535 f y=x
Profile acceleration 0x6083 f 118.12 Acceleration 118.12 f 0x6083
x = 0 .. 232-1 f y=x x = 7 ... 65535 f y=x
Profile deceleration 0x6084 f 118.13 Deceleration 118.13 f 0x6084
x = 0 .. 232-1 f y=x x = 7 ... 65535 f y=x
Quick_stop_deceleration 0x6085 f 110.8 Quick stop time 110.8 f 0x6085
32
x = 0 .. 2 -1 f y=x x = 0 .. 650000 f y=x
Motion profile type 0x6086 f 118.2 Mode 118.2 f 0x6086
x= -215... 215 -1
Conversion tables
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Homing_method 0x6098 f 120.4 Homing method 120.4 f 0x6098
x = -128 ... 127 f y=x x = -10 ... 35 f y=x
Manufacturer specific x = -10 f y=x Reaching of mechanical stop x = -10 f y=x
with zero pulse, counter-clock-

wise
Manufacturer specific x = -9 f y=x Reaching of mechanical stop x = -9 f y=x
with zero pulse, clockwise
rotation
Manufacturer specific x = -8 f y=x Reaching of mechanical stop, x = -8 f y=x
counter-clockwise
Manufacturer specific x = -7 f y=x Reaching of mechanical stop, x = -7 f y=x
clockwise rotation
Manufacturer specific x = -6 f y=x Reaching of the next encoder x = -6 f y=x
zero angle
Manufacturer specific x = -5 f y=x Moving to pos. limit switch x = -5 f y=x
Manufacturer specific x = -4 f y=x Moving to neg. limit switch x = -4 f y=x
Manufacturer specific x = -3 f y=x Setting of home position x = -3 f y=x
Manufacturer specific x = -2 f y=x Reaching the encoder zero x = -2 f y=x
angle or zero pulse with
counter-clockwise rotation
Manufacturer specific x = -1 f y=x Reaching the encoder zero x = -1 f y=x
angle or zero pulse with clock-
wise rotation
No homing operation x=0 reserved y=0
Homing on the neg. limit x=1 f y=x Neg. limit switch with encoder x = 1 f y=x
switch zero angle or zero pulse refer-
ence
Homing on the pos. limit x=2 f y=x Pos. limit switch with encoder x = 2 f y=x
switch zero angle or zero pulse refer-
ence
Homing on the positive x=3 f y=x Pos. zero point switch with x=3 f y=x
home switch & index pulse encoder zero angle or zero
pulse reference, counter-
clockwise rotation
Homing on the positive x=4 f y=x Pos. zero point switch with x=4 f y=x
home switch & index pulse encoder zero angle or zero
pulse reference, clockwise
rotation
Homing on the negative x=5 f y=x Neg. zero point switch with x=5 f y=x
Home Switch & Index zero encoder angle or zero
Pulse pulse reference, clockwise
rotation
Homing on the negative x=6 f y=x Neg. zero point switch with x=6 f y=x
Home Switch & Index encoder zero angle or zero
Pulse pulse reference, counter-
clockwise rotation
Zero reference cam switch, x = 7 f y=x Zero point switch, to the left of x=7 f y=x
left to pos. edge with Zero pos. edge with zero pulse;
pulse; CW move clockwise direction
Zero reference cam switch, x = 8 f y=x Zero point switch, to the right x=8 f y=x
right fo pos. edge with Zero of pos. edge with zero pulse,
pulse; CW move clockwise rotation
Zero reference cam switch, x = 9 f y=x Zero point switch, to the left of x=9 f y=x
left to neg. edge with Zero neg. edge with zero pulse,
Zero reference cam switch, x = 10 f y=x Zero point switch, to the right x = 10 f y=x
right to neg. edge with Zero of neg. edge with zero pulse;
Zero reference cam switch, x = 11 f y=x Zero point switch, on the right x = 11 f y=x
pulse; CCW move counter-clockwise rotation
Conversion tables
right fo pos. edge with Zero of pos. edge with zero pulse;
left to neg. edge with Zero of pos. edge with zero pulse;
reserved x = 15, 16 reserved
Negative limit switch x = 17 f y=x Negative limit switch x = 17 f y=x
Positive limit switch x = 18 f y=x Positive limit switch x = 18 f y=x
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Positive Zero reference x = 19 f y=x Positive zero point switch; x = 19 f y=x
switch, CCW move counter-clockwise rotation
Positive Zero reference x = 20 f y=x Positive zero point switch; x = 20 f y=x
switch, CW move clockwise rotation
Negative Zero reference x = 21 f y=x Negative zero point switch; x = 21 f y=x

switch, CW move clockwise rotation
Negative Zero reference x = 22 f y=x Negative zero point switch; x = 22 f y=x
switch, CCW move counter-clockwise rotation
Zero reference cam switch, x = 23 f y=x Zero point switch, to the left of x = 23 f y=x
left to pos. edge; CW move pos. edge; clockwise rotation
right to pos. edge; CW of pos. edge; clockwise rota-
move tion
Zero reference cam switch, x = 25 f y=x Zero point switch, to the left of x = 25 f y=x
left to neg. edge; CW move neg. edge; clockwise rotation
right to neg. edge; CW of neg. edge; clockwise rota-
move tion
right to neg. edge; CCW of neg. edge; counter-clock-
move wise rotation
Zero reference cam switch, x = 28 f y=x Zero point switch; on the left x = 28 f y=x
left to neg. edge; CCW of neg. edge; counter-clock-
move wise rotation
right to pos. edge; CCW of pos. edge; counter-clock-
move wise rotation
Zero reference cam switch, x = 30 f y=x Zero point switch, on the left x = 30 f y=x
left to pos. edge; CCW of pos. edge; counter-clock-
move wise rotation
reserved 31 ... 32 reserved 31 ... 32

Nearest zero pulse; CCW x = 33 f y=x Next zero pulse; counter- x = 33 f y=x
move clockwise rotation
Nearest Zero pulse; CW x = 34 f y=x Next zero pulse with clock- x = 34 f y=x
move wise rotation
Homing on the Current x = 35 f y=x Setting of home position x = 35 f y=x
Postion
reserved x = 36 .. 127 not used
Homing_speeds 0x6099 0x6099
Speed_during_search_for_ SIX 0x01 f 120.5 Homing speed 120.5 f SIX 0x01
switch
x = 0 .. 232-1 f y=x x = 1 ... 65535 f y=x
Speed_during_search_- SIX 0x02 f 120.6 Homing final speed 120.6 f SIX 0x02
for_zero x = 0 .. 232-1 f y=x x = 1 ... 65535 f y=x
Homing_acceleration 0x609A f 120.7 Homing acceleration 120.7 f 0x609A

x = 0 .. 232-1 f y=x x = 7 ... 65535 f y=x
Velocity offset 0x60B1 f 18.68 Speed additional value 18.68 f 0x60B1
31 31
x = -2 ... 2 -1 f y=x*6 x = -150000 ... f y=x/6
150000
Following error actual 0x60F4 18.60 Position error rev+angle 18.60 0x60F4
value
x = -231 ... 231 -1 y=x x = -231 ... 231-1 y=x
position_control_ 0x60FB Manufacturer-specific CANopen object
parameter_set
Manufacturer specific SIX 0x0A /ro Position act value angle 18.55 f SIX 0x0A Default = 0
x = 0 .. 232-1 f y=x
Manufacturer specific SIX 0x0D f 118.6 Record number actual 118.6 f SIX 0x0A Default = 0
x = 0 ... 16 f y=x x = 0 .. 16 f y=x
Manufacturer specific SIX 0x0F f 120.3 Home position 120.3 f SIX 0x0F Default = 0x00020000
x = 0 .. 232-1 f y=x x = 0 .. 232-1 f y=x
Manufacturer specific SIX 0x15 f 118.10 Target mode 118.10 f SIX 0x15 Default = 0
x = -2 ... 13 f y=x x = -2 ... 13 f y=x
Conversion tables
Manufacturer specific SIX 0x17 f 136.5 Target angle 136.5 f SIX 0x17 Default = 0
x = 0 .. 232 - 1 f y=x x = 0 .. 232 - 1 f y=x
Manufacturer specific SIX 0x18 f 120.10 Homing encoder offset 120.10 f SIX 0x18 Default = 0
x = 0 .. 216-1 f y=x x = 0 .. 216-1 f y=x
Manufacturer specific SIX 0x19 120.8 Homing deceleration 120.8 f SIX 0x19 Default = 200
x = 7 ... 216-1 y=x x = 7 ... 216-1 f y=x
target_velocity 0x60FF f 110.4 Input 32 bit 110.4 f 0x60FF Default = 0
x = -231 .. 231-1 f y=x* x = -231 .. 231 -1 f y = x * Motor-
0x40000000 / MaxSpeed /
MotorMaxSpeed 0x4000000
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Supported drive modes 0x6502 0x6502
0x03A7 f y=x
Drive_data 0x6510 0x6510
Manufacturer specific SIX 0x01/ ro reserved
Manufacturer specific SIX 0x02 / ro reserved
Manufacturer specific SIX 0x03 / ro Fieldbus controller firmware 102.18 f SIX 0x03 Baumueller internal fieldbus firmware
number number
x = 0 .. 232 - 1 f y=x
Manufacturer specific SIX 0x04 / ro Feldbus Controller Firm- 102.19 f SIX 0x04 Display in the format:
ware Version Major[2] . Minor[2] . Fix[2]
x = 0 .. 232 - 1 f y=x
Manufacturer specific SIX 0x05 / ro Fieldbus controller firmware 102.22 f SIX 0x05 Number for counting beta states, proto-
build number types or even nightly builds.
x = 0 .. 232 - 1 f y=x
Manufacturer specific SIX 0x06 / ro Fieldbus controller firmware 102.21 f SIX 0x06
type x = 0 ... 3 f y=x
Series 0 f y=x
Beta 1 f y=x
Prototype 2 f y=x
Nightly Build 3 f y=x
Manufacturer specific SIX 0x07 / ro Fpga Id 102.10 f SIX 0x07 Baumueller internal FPGA identifier
x = 0 .. 232 - 1 f y=x
Manufacturer specific SIX 0x08 / ro FPGA version 102.14 f SIX 0x08 Display in the format:
Major[2] . Minor[2] . Fix[2]
x = 0 .. 232 - 1 f y=x
Manufacturer specific SIX 0x09 / ro FPGA Firmware number 102.15 f SIX 0x09 Baumueller internal FPGA Firmware
number
x = 0 .. 232 - 1 f y=x
Manufacturer specific SIX 0x0A / ro Firmware number 102.1 f SIX 0x0A Baumueller internal controller Firm-
x = 0 .. 232 - 1 f y=x ware number
Manufacturer specific SIX 0x0B / ro Firmware version 102.2 f SIX 0x0B Display in the format:
Major[2] . Minor[2] . Fix[2]
x = 0 .. 232 - 1 f y=x
Manufacturer specific SIX 0x0C / ro Firmware build number 102.4 f SIX 0x0C Number for counting beta states, proto-
types or even nightly builds.
x = 0 .. 232 - 1 f y=x
Manufacturer specific SIX 0x0D / ro Firmware type 102.3 f SIX 0x0D
Series 0 f y=x
Beta 1 f y=x
Prototyp 2 f y=x
Nightly Build 3 f y=x
Developer Build 4 f y=x

Conversion tables
of 154
145
C
APPENDIX D - TECHNICAL DATA:
POWERLINK CONTROLLED NODE
In this appendix you will find a survey of the technical data of the CANopen, CoE and
POWERLINK for BM3300/5000.
D.1 Technical features
CPU Nios II
FPGA Cyclone IV (Fa. Altera)
Memory 8 kByte DPRAM, 64 MByte DDR2 SDRAM, 8 MByte Flash-Eprom
Baud rate 100 Mbit
Operating voltage +5 V internal
Plug-in connector 2 RJ45 sockets, 8-pin
D.2 Data channels to the b maXX controller
For the data transmission of b maXX controller to the option module CANopen, CoE and
POWERLINK for BM3300/5000 there are three channels:
m Two process data channels (1 PDO per communication direction)
m One service data channel (server SDO)
With PDOs objects can be transferred in cyclic data exchange. Not all objects are available for
PDO transfer.
With the SDO transfer all b maXX parameters can be accessed via the object index (exception
string parameter).

D.2 Data channels to the b maXX controller

Table of figures
Table of figures
ProDrive fieldbus slave .............................................................................................................. 23
PDO transmission types............................................................................................................. 31
Communication state machine................................................................................................... 41
NMT telegram for controlling the communication states ............................................................ 42
Node guarding protocol.............................................................................................................. 44
Initiate SDO download protocol.................................................................................................. 46
Initiate SDO upload expedited ................................................................................................... 48
Upload SDO segmented protocol .............................................................................................. 51
Communication cycle ................................................................................................................. 55
Example mapping with two b maXX5000 ................................................................................ 62
Telegram structure for example mapping .................................................................................. 70
Flexible topology: line, tree or star [1] ........................................................................................ 74
EtherCAT: standard -IEEE 802.3-frames [1].............................................................................. 75
Device profile at EtherCAT[1]..................................................................................................... 76
EtherCAT - frame [1] .................................................................................................................. 76
EtherCAT telegram [1] ............................................................................................................... 77
EtherCAT communication transitions [1].................................................................................... 79
Structure of mailbox ................................................................................................................... 89
Mailbox header........................................................................................................................... 89
CoE-Header [1] .......................................................................................................................... 89
Mapping ..................................................................................................................................... 94
Example mapping with a b maXX............................................................................................ 97
State diagram POWERLINK Controlled Node ......................................................................... 110
Configuration - Import fieldbus device...................................................................................... 120
Configuration - Hardware Catalog............................................................................................ 121
Configuration - System Designer ............................................................................................. 121
Configuration - Controlled Node in Physical View.................................................................... 122

Table of figures

Index
A ESM 79
Abbreviations 123 EtherCAT header 76
Abort code 91 EtherCAT state machine 79
Abort codes 53, 91 EtherCAT telegram 77
Abort-telegram 91 Ethernet bus 83
Access type 127 Ethernet header 77
Accesses Ethernet Technology Group 73
incorrect 53, 91 Event mechnism 97
Actual values 94, 119 Expedited transfer 91
AL management 79 Explanation of symbols 8
B F
Basic principles 73, 102 Fiber-optic cables 74
Broadcast telegram 81 Field bus standard 73
Bus access 30, 102 Fieldbus memory managment unit 92
Fieldbus process data 100
C FMMU 92
CAL specification 30 FPGA 96
CAN Frame check sequence 78
Basic principles 30 Frame header 77
CAN bus 33 Frame structure 75, 76, 112, 115, 116
CANopen communication objects 131
Caution 8 G
CoE slave 97 Guarantee conditions 10
CoE-Header 89 Guarding time 44
Command specifier 90
Common Entries 127 H
Communication control 34 Hamming distance 30
Communication direction 92 Homing Mode 128
Communication objects 14
Communication states I
boot-up 32 Identifier 30
Configuring mapping 97 Identifier structure 32
Control register 79 Incorrect accesses 53, 91
CSMA/CA procedure 30 Index 127
Customer service 10 Info 128
Init 79
D IP addressing 102
Danger 8
Data channels 147 L
Data range 76 Limitation of liability 9
DC 95 Line topology 74
Device Control 127 Literature on POWERLINK 101
Device profile 30, 104
Device profiles 76
M
MAC addressing 102
Device Type 106
Mailbox header 89
Device type 84
Manufacturer-specific objects 125
Distributed clocks 95
Mapping 93, 118
Dummy mapping 95
Memory 147
E Memory space 92
EDS-file 33 Multiplexing 115
EMCY-code 81 Multiplexor 90
Error reactions 91

Index
N Steuerwort 97
Net work 102 Subindex 127
Network 30 Synchronization 54, 81, 92, 95, 98, 115
Network management 40 synchronous 31
NMT 31 SyncManager 92
Node guarding 43 SyncManager channels 92
Node number
maximum 32 T
Note 8 telegram header 89
Topology data 74
O Tree topology 74
Object number 91
Object numbers 127 V
Objects 35, 84 Value range 92
Operating mode 127 Velocity Mode 127
Operational 79
W
P Warning 8
Parameter number 127 Warnings 8
PDO 31, 92, 116
PDO mapping 55, 93, 127
incorrect 72
Plug-in connector 147
Position Control Function 127
POWERLINK 101
POWERLINK frame 103
Pre-operational 79
Process data 75
Process data objects 92, 116
Profile structure 34
Profile Torque Mode 128
Profile Velocity Mode 127
Q
Quick reference 125
R
Real-time requests 92
Remote frames 43
RTR bit 43
RX-PDO1 97
S
Safe-operational 79
SDO 31, 89
SDO accesses 91
SDO protocol 91
Segmented transfer 91
Service data objects 89
Set values
94, 118
Star topology 74
Status machine 40
Status word 97

Revision survey
Version Status Changes
5.14006.01 26.06.2014 First edition
5.14006.02 09.09.2014 Ch. 3.1 Communication profile Powerlink changed
5.14006.03 27.07.2015 Ch. 4.2 Fieldbus communication times: Fig. added

App. B1: Example added

Notes:

Baumller Nrnberg GmbH Ostendstrae 80-90 90482 Nrnberg T: +49(0)911-5432-0 F: +49(0)911-5432-130 www.baumueller.de
All information given in this manual is customer information, subject to change without notice. We reserve the right to futher develop and actualize
our products continuously using our permanent revision service. Please notice, that specifications/data/information are current values according to the printing date.
These statements are not legally binding according to the measurement, computation and calculations. Before you make any information given in this manual to the basis
of your own calculations and/or applications, please make sure that you have the latest edition of the information in hand.
No liability can be accepted concerning the correctness of the information.

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Application Manual

E 5.14006.03 Read the Operating Handbook before starting any work!

Baumller Nrnberg GmbH

Application Manual CANopen, CoE and POWERLINK for BM3300/5000 3

7.8.1 Telegram structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

4 Application Manual CANopen, CoE and POWERLINK for BM3300/5000

11.8.2 Frame structure ASnd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Application Manual CANopen, CoE and POWERLINK for BM3300/5000 5

Application Manual CANopen, CoE and POWERLINK for BM3300/5000 7

1.2 Explanation of symbols

8 Application Manual CANopen, CoE and POWERLINK for BM3300/5000

CiA and is a registered trademark of CAN in Automation e.V.

Application Manual CANopen, CoE and POWERLINK for BM3300/5000 9

1.5 Other applicable documents

1.6 Guarantee conditions

1.7 Customer service

Our customer service department is available for technical information.

1.8 Terms used

For abbreviations used, see ZAppendix A - Abbreviations from page 123.

10 Application Manual CANopen, CoE and POWERLINK for BM3300/5000

2.1 Safety notes and mandatories

2.2 Information sign

Application Manual CANopen, CoE and POWERLINK for BM3300/5000 11

12 Application Manual CANopen, CoE and POWERLINK for BM3300/5000

Index (hex) Object

Application Manual CANopen, CoE and POWERLINK for BM3300/5000 13

3.1 Communication profile

Index Description CANopen CoE Powerlink

14 Application Manual CANopen, CoE and POWERLINK for BM3300/5000

Application Manual CANopen, CoE and POWERLINK for BM3300/5000 15

3.2 CANopen device profile CiA 402

3.2.1 Short summery

3.2.2 Operating modes and field bus objects

16 Application Manual CANopen, CoE and POWERLINK for BM3300/5000

Profile Position Mode

Position Control Function

Application Manual CANopen, CoE and POWERLINK for BM3300/5000 17

Profile Velocity Mode

Common Entries in the Object Dictionary

Profile Torque Mode

18 Application Manual CANopen, CoE and POWERLINK for BM3300/5000

Cyclic Synchronous Velocity Mode

Cyclic Synchronous Torque Mode

Application Manual CANopen, CoE and POWERLINK for BM3300/5000 19

20 Application Manual CANopen, CoE and POWERLINK for BM3300/5000

4.1 Communication flow

Application Manual CANopen, CoE and POWERLINK for BM3300/5000 21

4.2 Parameterizing the fieldbus communication times

Cycle time Cycle time Fieldbus cycle time Sync Offset

The synchronization in the controller must be activated additionally to synchronize the

22 Application Manual CANopen, CoE and POWERLINK for BM3300/5000

Figure 1: ProDrive fieldbus slave

Application Manual CANopen, CoE and POWERLINK for BM3300/5000 23

24 Application Manual CANopen, CoE and POWERLINK for BM3300/5000

5.1 Network settings for EoE (Ethernet over EtherCAT)

Bit 0 0 IP address = base IP address + DIP switch (131.12 + 131.13),

5.2 Select a language online CoE object directory

Application Manual CANopen, CoE and POWERLINK for BM3300/5000 25

5.3 CANopen offset

5.4 Homing necessary for positioning