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ROOF-PRO
S Y S T E M S

SUPPORTS FOR BUILDING SERVICES AND ACCESS EQUIPMENT

 ROOF-PRO SYSTEMS
SUPPORTS FOR BUILDING SERVICES AND ACCESS EQUIPMENT

THE SUSTAINABLE WAY TO SUPPORT BUILDING SERVICES

ROOF-PRO systems are designed to provide a future-proof solution for supporting
building services. The ROOF-PRO solution is flexible and efficient, supporting
services from 50mm pipes to 10,000 kg AHUs independently on a range of flat
roof designs.

CONTENTS ROOF-PRO support systems are designed to each individual roof structure
utilising standard and bespoke designs to provide stability, weight
distribution and building clearance, ensuring your services are fully supported
ROOF-PRO support systems 2 without the need for penetrative design details to the waterproofing.
ROOF-PRO has extensive experience of working with specifiers and contractors
The ROOF-PRO service 4 on a range of projects, from refurbishment to new build. Consultation is
available at design stage for best results, but can be conducted at various stages
Cable management solutions 5 of the build process with multiple disciplines to ensure objectives are achieved.

Pipe support solutions 6 A C O M P R E H E N S I V E R O O F T O P S U P P O RT S O L U T I O N

At ROOF-PRO we have developed a number of support solutions covering all the
Duct support solutions 8 areas of building services needs, each designed with ROOF-PRO specialist
components. The systems range includes:

Mechanical unit support solutions 10 Supports for ladder and cable trays.
Small to large pipe supports.

Condenser unit support solutions 12 Support systems for AHUs, heat pumps and chillers.
Duct, attenuator and extract fan supports.
Condenser supports, small splits, VRV and VRF.
Access system solutions 14
Access, step-overs, and maintenance platforms.

C O M P O N E N T F E AT U R E S
A variety of ROOF-PRO support bases ROOF-PRO understand the need for For small/medium pipes and cable trays
are strategically utilised with the support flexibility. Every hot dip galvanised the TAB support base offers a broad
frames to manage the load and provide support frame is engineered to the specific support. The extended base with twin
services maximum stability without requirements of each project. Services can be threaded uprights allows support to
membrane penetration. The bases easily installed and even combined on our pipes at finitely adjustable heights. The
incorporate a pivot and threaded frames which can adjust with the buildings TAB utilises a slotted bracket permitting
adjuster for roof clearance and on-site needs. Frames are prefabricated and quality the quick and easy removal of the base
adjustments, allowing services to sit true checked before site delivery, ensuring that and studs during re-roofing.
on the roof gradient. installation is simple and quick.

Pivot and threaded support base Support frame TAB support base

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 ROOF-PRO SYSTEMS
SUPPORTS FOR BUILDING SERVICES AND ACCESS EQUIPMENT

ROOF REFURBISHMENT MADE EASY

ROOF-PRO supports are quickly and simply positioned on the roof finish without
penetrating or damaging the membrane. Building services and equipment are
supported above the finished level of the roof providing clearance, which
facilitates maintenance and re-roofing without expensive decommissioning of
building services.

1 No penetrations to the
roofing membrane. Facilitates
airtight roof design no
thermal bridging (Part L).
2 Height adjustable supports.
3 Pivot and threaded adjustment
to accommodate roof gradient.
5 4 Building clearance facilitating
access for roofing
2 maintenance.
4
3 5 Support leg can be detached
1 permitting a staged
refurbishment of the roofing
membrane.

Sustainability Roof refurbishment made No problems co-ordinating

Current legislative and environmental easy roofing work activities
trends call for greater environmental The ROOF-PRO support systems allow Project management is more
accountability in the design and use of access to the roof surface, making straightforward because there is less need
buildings. The specification of the refurbishments and maintenance to co-ordinate different activities. The
ROOF-PRO System contributes towards efficient and simple. The support bases lightweight nature of ROOF-PRO supports,
a sustainable building design. on our frames can be removed and their independence from the
following our method statements, waterproof membrane, allow different
Non-penetrative Facilitates airtight
allowing for re-roofing without trades to work in an autonomous way. A
envelope design and eliminates cold
interruption to building services. flat roofing contractor can be presented
bridging (Part L).
with an uninterrupted area of roof. No
Life cycle ROOF-PRO System is Design and programming
subcontractor is required to form upstands.
flexible, adjusting to the long term flexibility
The M&E trades can access the roof when
needs of the roof and services. Because ROOF-PRO supports are
it is finished to carry out their work.
independent of the roof assembly, there
Increased roof service life
is no pressure for premature decision Reliability and fast
Elimination of vulnerable penetration
making on the required positioning of delivery
detailing and the facilitation of
supports. This allows mechanical and We realise how important it is to make
membrane repair.
electrical engineers to establish their sure systems are delivered on time. At
A risk-free solution requirements, and then for ROOF-PRO to ROOF-PRO, we go out of our way to
The non-penetrative design of ROOF-PRO provide the support system that best develop our operations so we can pull
avoids the risks of leaks that are often meets these requirements. out all the stops when you need us to.
associated with complex detailing at Many of our products, including
Correlation of relevant design
vulnerable junctions on the roof. Contractors customised frames, can be turned
information permits a co-ordinated
and designers can also have peace of mind around quickly with our dedicated
proposal at tender stage that can be
that the ROOF-PRO System is engineered by production planning.
revised as the project evolves.
our design team with stability and weight
distribution as a primary principle.

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 ROOF-PRO SYSTEMS
SUPPORTS FOR BUILDING SERVICES AND ACCESS EQUIPMENT

THE ROOF-PRO SERVICE

At ROOF-PRO we offer the project team a comprehensive service from the
planning and design stages to delivery. At the earliest stages our team of technical
sales managers and experienced design engineers will assess your requirements
and follow your design criteria through to completion.

The ROOF-PRO team assist in: ALL-ROUND TECHNICAL

Surveying Site or office visit to evaluate E X P E RT I S E
your needs and detail your requirements. We not only offer the best in system
Estimating A detailed project design, we also provide technical
costing including all relevant designs. support and advice. We aim to ensure
that the building owner gets a superior
Calculations An engineered and cost effective solution for the
assessment of the building services
management of rooftop services every
stability and load management.
time.
CAD Co-ordinated drawings showing
how our system will operate on your We will recommend and design the
project. most appropriate support system for a
particular roof assembly.
Co-ordination With key members of
the project team. We work in a holistic way
understanding the roof assembly as a
Delivery Working closely with our whole, and how various structural
logistic partners we make sure you have
elements and our solutions integrate
your goods on site, on time. We have a
within the construction. We not only
particularly good lead-time for bespoke
provide the best solution, we can also
components.
identify potential issues and advise
Aftersales O & M documentation accordingly.
with liaison and consultation on long-
term maintenance issues and re-
roofing requirements.

For full delivery of system objectives, our

Three-Point Certification represents an
undertaking that ROOF-PRO installations
meet the high quality standards
expected by our clients. The certificate
assesses stability and design, and also
ensures that future requirements are
incorporated.
Three-Point Certification covers:
1. Stability We make calculations of
your services stability, including wind
loadings.
2. Load Management We design our
supports within the structural and
waterproofing assembly limits set by
the structural consultants.
3. Building Clearance We make
considerations in our designs for
vertical and horizontal clearance for
safety, aesthetic and future roofing
maintenance purposes.

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 ROOF-PRO SYSTEMS
SUPPORTS FOR LADDERS & CABLE TRAYS

CABLE MANAGEMENT SOLUTIONS

A range of cable tray and ladder support systems is provided for the effective
management of rooftop cabling. Utilising the TAB support bases our cable
management solutions provide effective clearance and flexibility for future
changes in the buildings services needs.

S M A L L C A B L E T R AY The TAB utilises a single broad base that

provides effective non-penetrative
support for cable tray runs carrying low
pipe and cable volumes.
Installation is simple with each cable
tray support comprising galvanised
studding that permits locating and
levelling of service runs.

MEDIUM TO LARGE Where there is a project requirement for

C A B L E T R AY / L A D D E R medium to larger cable tray volumes
then the TAB-C 500, 750, and 1000
provide sturdy yet flexible support.
Each support consists of two height
adjustable TAB supports with an open
channel at widths of 500, 750 or
1000mm, with bespoke sizes available
upon request.

M U LT I P L E The TAB-2C system provides support for

T R AY S / L A D D E R S multiple tiers of cabling on twin support
beams. The system is designed to allow
a high density of service support with
minimum space implications. Capacity
can be easily increased with the
TAB-C 500/750/1000 EK, which extends
the TAB support from one to two tiers.
The extender kit can also be retro-fitted,
providing lifecycle flexibility for future
installations.

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 ROOF-PRO SYSTEMS
SUPPORT FOR PIPES

PIPE SUPPORT SOLUTIONS

The ROOF-PRO range of pipe support solutions utilise our specialist components so
pipes will be secure and stable. The non-penetrative base supports aid flexibility in
the positioning and installation of pipes, facilitating future re-routing and
maintenance access.

SMALL TO MEDIUM For small to medium pipes the RP-PH The threaded upright supports are
PIPES system provides support via an adjustable adjustable to accommodate roof falls, or
collar and threaded rods. The pipe should a backfall be required for the
suspension system enables pipe levels to be pipework.
finitely adjusted on site so that the pipes can
retain the required clearance regardless of
the fall on the roof. The galvanised frames
provide the hanging system with a sturdy
framework utilising a PACS adjuster or
pivoting leg for frame height adjustments.
The TAB-P support system can be used
on site to support a run of lightweight
pipes up to 50mm in diameter. The TAB
system supports pipes on an open
channel allowing for positioning of the
pipe clips. The threaded adjuster on the
TAB is adjustable to accommodate roof
falls, aiding the levelling of pipes.

MEDIUM TO LARGE PIPES The RP-P-T system is designed to

provide flexible yet sturdy support for
medium to large pipes. The system
provides ample clearance for access to
the roofing membrane for re-roofing
and maintenance. On the threaded
supports 80mm of thread should be
visible at the highest point of the roof
to allow for subsequent re-roofing.
Bracing to supports can be provided by
ROOF-PRO where necessary.

LARGE PIPES For larger pipes, the RP-P-POD system

provides a solid support for large pipes.
Utilising the pivot bases and threaded
adjusters the system of supports still has
the flexibilty of the other ROOF-PRO
systems whilst utilising channel beams for
greater stability. The system is flexible
enough to accommodate additional bases
spreading the load over a greater area.

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 ROOF-PRO SYSTEMS
SUPPORT FOR PIPES

SYSTEM DESIGN Pipework Roof

Nominal bore/wall thickness of pipes. Deck type and construction.
The pipe support systems detailed are
the most common configurations of
Type and thickness of pipe insulation. Insulation type and thickness.
each system for rooftop applications. Support centres. Technical membrane specification.
We will advise on selecting the best Target height of pipe work. Application details.
pipe system and if any further design Type of pipe and contents. Structural limitations.
configurations are required. Information Pipe centre lines. Roof fall and direction.
that will help us to assist you includes: Anticipated thermal expansion of pipes. Obstruction details.
Supporting preference. Expansion joint type and locations.
General layout drawing.

S Y S T E M TA B - P

SYSTEM RP-PH Supported from below

Suspended pipework

CL CL CL
SYSTEM RP-PT
Insulation thickness

Supported from below

Target 80mm Recommended

Adjust to level 470mm

Fall

SYSTEM RP-P-POD
Supported from below

80mm 496 Adjust to level

Nominal

Fall

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 ROOF-PRO SYSTEMS
SUPPORT FOR DUCTS

DUCT SUPPORT SOLUTIONS

The ROOF-PRO duct support solutions maintain ducting in place on a roof at the
required target height. The ductwork system can be designed to be supported
from above or below in combination with other services such as pipes and cables
whilst retaining the integrity of the roofing assembly.

SMALL TO MEDIUM The TAB-D system clamps the duct at

DUCTS the target height utilising a solid base
support with twin threaded uprights.
The system allows for changes in height
and variation in duct sizes. There are
three standard support beam sizes of
500mm, 750mm and 1000mm.
Bespoke sizes are also available.

LARGE DUCTS For larger ductwork, with a top height

greater than 1000mm, the RP-D-T
system is recommended. This system can
be designed to work with virtually any
sized duct run in parallel with other
systems.

M U LT I P L E D U C T For ductwork that runs in parallel and of

S U P P O RT S different sizes we have a number of
options that provide a solution. The
RP-DH system is designed for ductwork
of various configurations.
For ducts that are to be supported
above one another, the RP-2D provides
a solid framework with adjustable bases
for on-site adjustments.

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 ROOF-PRO SYSTEMS
SUPPORT FOR DUCTS

SYSTEM DESIGN Ductwork Roof

Insulation Note that insulated ducts Form of roof construction.
The duct support systems detailed are require a non-compressible packer.
the most common configurations of
Deck type.
Dimensions. Insulation details.
each system for roof top applications.
We will advise on selecting the best
Target height. Technical membrane specification.
duct system and if any further design Support centres. Application details.
configurations are required. Information Position and mass of attenuators. Structural limitations.
that will help us to assist you includes: General layout drawing. Roof fall and direction.
Obstruction details.

SMALL TO MEDIUM DUCTS

SYSTEM TAB-D-500,
750, 1000

Recommended
1020mm maximum

Recommended
300mm minimum

LARGE DUCTS

SYSTEM RP-D-T

Recommended
Target 80mm Adjust to level 470mm minimum

Fall

SYSTEM RP-2D M U LT I P L E D U C T S U P P O R T S

SYSTEM RP-DH

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 ROOF-PRO SYSTEMS
SUPPORT FOR AIR HANDLING UNITS, HEAT PUMPS & CHILLERS

MECHANICAL UNIT SUPPORT SOLUTIONS

The ROOF-PRO System provides a valuable service solution for plant equipment on
flat roofs. Our ability to support some of the largest specialised units such as air
handling units, heat pumps and chillers means that expensive decommissioning of
services can be prevented during future roof maintenance, resulting in economical
project co-ordination and services maintenance.

P E R I M E T E R S U P P O RT E D The RP-CS-T supports are a simple

UNITS solution for supporting small mechanical
units such as air handling units that have
a wide and stable frame with a low
centre of gravity. The supports are
threaded for on-site levelling, with a top
plate for secure fixing to the corners and
centre positions. Bracing rods or box may
be utilised within the support system for
additional stability.

SMALL TO MEDIUM The RP-PF-T system supports plant that

UNITS requires a broader support base to give
greater stability. The system works by a
series of connected frames with
connecting sliding beams (CSB) to give
flexibility for unit size. Typical equipment
that may be supported on this frame are
AHUs. The particular frame arrangement
spreads the loads over a number of
bases.

L A R G E H E AV Y U N I T S For heavy units, a suitable support

solution that works with the roof design
is critical for distributing the services
weight. The RP-POD-T utilises a
galvanised steel pod arrangement,
facilitating the distribution of the point
loads over four interconnected support
bases.
The POD frame is supported by the
flexibility of the pivot and threaded
adjusters which keep the equipment level
and clear from the roof surface.

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 ROOF-PRO SYSTEMS
SUPPORT FOR AIR HANDLING UNITS, HEAT PUMPS & CHILLERS

SYSTEM DESIGN Mechanical units Roof

Unit dimensions. Deck type.
The mechanical unit support systems
detailed are the most common
Weight, centre of gravity. Roof structure.
configurations of each system for roof Anti-vibration mounting (AVM). Insulation details.
top applications. We will advise on Weight at each AVM location. Membrane details.
selecting the best mechanical unit Unit details. Application details.
system and if any further design Access requirements. Structural limitations.
configurations are required. Information Roof fall and direction.
that will help us to assist you includes: Obstruction details.

CORNER PLUS
I N T E R M E D I AT E
SUPPORT
SYSTEM RP-CS-T

80mm Target 500mm

SUPPORT ON
CONNECTING SLIDING
B E A M S S PA N N I N G
ACROSS FRAMES
SYSTEM RP-PF-T

QUARTERED
SUPPORT FOR
H E AV Y L O A D I N G
SYSTEM RP-POD-T
AVM AVM

AVM AVM

AVM = Anti-vibration mounting

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 ROOF-PRO SYSTEMS
SUPPORT FOR CONDENSERS

CONDENSER UNIT SUPPORT SOLUTIONS

The ROOF-PRO PF range is developed in a number of standard designs to support
external condenser units. The PF range has been designed for maximum stability
taking into account the weight and height of the units.

SYSTEM OPTIONS
The ROOF-PRO range of condenser
supports comprises various frames and
connecting slide beams to provide a
flexible support system. The PF designs
can support multiple condensers and can
be used in combination for larger
installations.
Each frame design supports quick and
simple installation requiring no drilling or
on-site fabrication, just standard fixings.
Standard design options are available, or
we can design a support system to suit.

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 ROOF-PRO SYSTEMS
SUPPORT FOR CONDENSERS

SYSTEM DESIGN Condensers Roof

Unit dimensions (H x W x D). Roof construction.
The condenser unit support systems
detailed are the most common
Weight/centre of gravity. Insulation details.
configurations of each system for roof Target height (critical for wind loading Membrane details.
appraisal). Structural limitations.
top applications. We will advise on
selecting the best condenser support Operating distances. Roof fall and direction.
system and if any further design Obstruction details.
configurations are required. Information
that will help us to assist you includes:

TYPICAL ROOF-PRO STANDARD DESIGN ASSEMBLIES

C

A B

D
W

SYSTEM PF-1-T
Single or two condensers
back to back SYSTEM PF-2-T
Tw o o r f o u r c o n d e n s e r s
back to back

SYSTEM PF-3-T
Three or six condensers
back to back

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 ROOF-PRO SYSTEMS
WALKWAYS, STEP-OVERS AND ACCESS PLATFORMS

ACCESS SYSTEM SOLUTIONS

The ROOF-PRO range of access solutions is engineered to aid workers safe
passage over or around service equipment on flat roofs. Each system is designed to
BS 5395 and the requirements of the roof layout, with non-penetrative support
bases providing stability and flexibility.

WA L K WAY S Walkway designs provide personnel

protection from trips and falls around
service equipment and parapet edges.
The installation is customised to the roof
layout offering unimpeded pedestrian
access to congested areas. Walkways are
fabricated to include guard rails and open
mesh flooring made from galvanised mild
steel. Each design includes ROOF-PRO
support bases to provide easy positioning
and levelling.

STEP-OVERS The ROOF-PRO step-over solutions

provide personnel free movement around
the roof overcoming impeding features
that may cause injury. Each step-over is
engineered to the particular requirements
of the roof and designed to comply with
BS 5395. There is no concern for
penetrative fixings or trying to get the
step-over level. The ROOF-PRO pivot and
threaded support bases can be adjusted
on site and moved easily for maintenance
access.

A C C E S S P L AT F O R M S For servicing plant and equipment we

can design maintenance access platforms
that work with your mechanical units so
as to allow engineers unimpeded access
that is secure and stable.
Produced from hot dip galvanised
components, the freestanding platform
caters for on-site levelling via the
threaded bases elevating the platform to
the required height.

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 ROOF-PRO SYSTEMS
WALKWAYS, STEPOVERS & ACCESS PLATFORMS

SYSTEM DESIGN Access Roof

British Standards requirements. Structural limitations.
The access systems detailed are the
most common configurations of each
Target heights. Roof fall and direction.
system for roof top applications. We will Dimensions. Obstruction details.
advise on selecting the best access Obstructions.
system and if any further design Density of traffic.
configurations are required. Information
that will help us to assist you includes:

WALKWAY

STEP-OVER

ACCESS
PLATFORM

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 ROOF-PRO
S Y S T E M S

E-MAIL ADDRESSES
[email protected] orders & deliveries.

[email protected] drawings & estimating.

[email protected] area sales managers & technical support.

[email protected] all other inquiries.

ROOF-PRO LTD, PO Box 505, Kempston, Bedfordshire MK42 7LQ

T: 01234 843790 F: 01234 856259 www.roof-pro.co.uk