MRTS04
MRTS04
MRTS04
Technical Standard
MRTS04
General Earthworks
October 10
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IMPORTANT INFORMATION
The requirements of this document represent Technical Policy of the department and contain
Technical Standards. Compliance with the departments Technical Standards is mandatory for all
applications for the design, construction, maintenance and operation of road transport infrastructure in
Queensland by or on behalf of the State of Queensland.
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suggestions by users. Please send your comments and suggestions to the feedback email given
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DISCLAIMER
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road transport infrastructure in Queensland by or on behalf of the State of Queensland.
Where the publication is used in other than the departments infrastructure projects, the State of
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the publication or any parts of it and accepts no responsibility or liability upon any basis whatever for
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a contractor, this disclaimer applies subject to the express terms of that contract.
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Department of Transport and Main Roads MRTS04
Technical Standard General Earthworks
Table of Contents
Page
1 INTRODUCTION.........................................................................................................................................1
2 DEFINITION OF TERMS ............................................................................................................................1
3 REFERENCED DOCUMENTS ...................................................................................................................3
4 STANDARD TEST METHODS ...................................................................................................................3
5 QUALITY SYSTEM REQUIREMENTS.......................................................................................................4
5.1 Hold Points, Witness Points and Milestones.........................................................................................4
5.2 Construction Procedures .......................................................................................................................5
5.3 Lots ........................................................................................................................................................5
5.4 Compliance Testing...............................................................................................................................5
5.4.1 General .........................................................................................................................................5
5.4.2 Geometrics....................................................................................................................................5
5.4.3 Compaction...................................................................................................................................5
5.4.4 Materials .......................................................................................................................................5
5.5 Conformance Requirements .................................................................................................................5
5.6 Testing Frequency.................................................................................................................................5
6 GEOMETRICS ............................................................................................................................................6
6.1 General..................................................................................................................................................6
6.2 Horizontal Tolerances............................................................................................................................6
6.3 Vertical Tolerances................................................................................................................................6
6.3.1 Primary Tolerances.......................................................................................................................6
6.3.2 Additional Tolerances ...................................................................................................................6
7 CLEARING AND GRUBBING .....................................................................................................................7
7.1 General..................................................................................................................................................7
7.2 Construction ..........................................................................................................................................7
7.2.1 Areas to be Cleared and Grubbed................................................................................................7
7.2.2 Limitation on Clearing Operations ................................................................................................7
7.2.3 Trees Required by the Principal ...................................................................................................7
7.2.4 Material Suitable for Organic Mulching.........................................................................................7
7.2.5 Fauna Habitat Logs ......................................................................................................................7
7.2.6 Sugar Cane and Banana Plants ...................................................................................................8
7.2.7 Disposal of Cleared and Grubbed Materials.................................................................................8
7.2.8 Additional Requirements...............................................................................................................8
8 STRIPPING OF TOPSOIL ..........................................................................................................................8
8.1 General..................................................................................................................................................8
8.2 Topsoil Stripping Dimensions................................................................................................................8
8.3 Material Considered Suitable for Use as Planting Media......................................................................8
8.4 Construction ..........................................................................................................................................8
8.4.1 Stripping to Stockpile ....................................................................................................................8
8.4.2 Surplus Material ............................................................................................................................8
8.4.3 Stripping Limitations .....................................................................................................................8
8.4.4 Stockpiling of Topsoil....................................................................................................................9
8.4.5 Finishing........................................................................................................................................9
9 UNSUITABLE MATERIAL...........................................................................................................................9
9.1 General..................................................................................................................................................9
9.2 Identification of Unsuitable Material ......................................................................................................9
9.3 Construction Requirements.................................................................................................................10
10 ACID SULFATE SOILS .......................................................................................................................10
10.1 General............................................................................................................................................10
10.2 Initial Assessment of Acid Sulfate Soils on the Site........................................................................10
10.3 Management of Acid Sulfate Soils ..................................................................................................10
10.4 Testing and Reporting.....................................................................................................................10
10.4.1 General .......................................................................................................................................10
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Technical Standard General Earthworks
GENERAL EARTHWORKS
1 INTRODUCTION
This Technical Standard applies to the construction of general earthworks in roadworks and bridgeworks.
The technical requirements of this Standard shall apply to excavation and filling operations for all work under
the Contract except for excavation for
a) cast-in-place piles which is specifically covered by MRTS63 Cast-In-Place Piles; and
b) footings for poles which is specifically covered by MRTS92 Traffic Signal and Road Lighting Footings.
This Technical Standard shall be read in conjunction with MRTS01 Introduction to Technical Standards,
MRTS50 Specific Quality System Requirements and other Technical Standards as appropriate.
This Technical Standard forms part of the Main Roads Specifications and Technical Standards Manual.
2 DEFINITION OF TERMS
The terms used in this Standard shall be as defined in Clause 2 of MRTS01 Introduction to Technical
Standards. Additional terms used in this Standard shall be as defined in Table 2.
Table 2 Definition of Terms
Clause
Term Definition
Reference
Materials which contain iron sulfides in concentrations which have the
potential to produce acidic conditions in the earthworks if left untreated.
acid sulfate soils Acid sulfate soils shall include all materials which are actual acid sulfate 10
soils or potential acid sulfate soils as indicated by the testing regime
described in Clause 10.
Material placed in confined excavations for culverts, structures, conduits,
pits, etc or, in some instances, to fill excavations of Unsuitable Material.
backfill 9.3 and 19
Backfill includes bedding material and materials placed in the foundation
bedding, haunch, side and overlay zones during culvert backfill.
Material suitable for use in the foundation bedding zone of culverts and
bedding material 19.2.6
for bedding of pipes, conduits, pits, etc.
An area
a) on the Site outside the excavation lines; or
borrow area b) an area off the Site, 17
which can be developed by the Contractor as a source of borrow
material.
Material, sourced from borrow areas, which is used to supplement a
borrow material 17
shortage of material sourced from excavations.
cement stabilised Backfill material comprising unbound pavement material stabilised with
19.2.8
pavement material cement.
An excavation for a culvert, pipe or conduit trench or an excavation for a
structure which requires the use of an excavator or similar machine fitted
with a bucket. An excavation for any culvert, pipe or conduit trench or any
confined
structure shall not be classed as a confined excavation where the -
excavation
excavation is of sufficient size to allow the operation of a crawler tractor
of Class 150C or larger, as determined in accordance with the provisions
of Table 10.1 of AS 2868.
core zone The central zone of an embankment. 14.2.2
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Clause
Term Definition
Reference
Earthworks constructed by excavation to the lines shown on the
cutting -
drawings.
diversion channel An open channel that diverts or redirects a given water flow from its
natural flow path
drainage layer A layer of permeable material placed below the subgrade in wet cuttings.
Earthworks constructed by placement of fill material to the shapes and
embankment -
dimensions shown on the drawings.
fill material Material making up an embankment to subgrade level. 14.2.1
foundation bedding The layer of material forming the bedding for culverts as shown on DMR
-
zone Standard Drawing Number 1359.
The level of an excavation for a structure at which the material with the
foundation surface 13.3.4.1
required bearing capacity exists.
free draining
Coarse graded backfill material used behind retaining walls. 19.2.4
granular material
general backfill General fill material Class A or B predominantly less than 25 mm stone
19.2.2
material size used as backfill.
Fill material for an embankment that can be placed using the compacted
general fill material 14.2.2
layer method
The layer of material immediately above the foundation bedding zone for
haunch zone installation of pipe culverts as shown on DMR Standard Drawing Number -
1359.
Low strength concrete used for backfill of over-excavation for structures
lean mix concrete 19.2.11
and as otherwise directed.
natural ground The ground surface which exists prior to any work being carried out
-
surface under the Contract.
near-grade Any part of an embankment with less than 300 mm of new fill between
-
embankment the prepared ground surface and subgrade level.
outer zone The outer zone of an embankment. 14.2.2
The layer of material placed above pipe culverts as shown on DMR
overlay zone -
Standard Drawing number 1359.
Material used as a planting medium for landscaping as defined in
planting media -
MRTS16 Landscape and Revegetation Works.
prepared ground The ground surface after clearing and grubbing and topsoil stripping
-
surface operations have been completed.
All excavation except for confined excavation and excavation for open
road excavation -
channels and drains.
Fill material consisting predominantly of stones and rock. Stability is
rock fill 14.2.3
achieved by mechanical interlock
Natural or manufactured material with 100% passing 6.7 mm AS sieve
sand 19.2.5
and a low plasticity index
select backfill Backfill comprising gravel and/or loam materials with specified properties
19.2.3
material used for backfilling to trenches and structures.
The layer of material placed adjacent to the centre of pipe culverts as
side zone -
shown on DMR Standard Drawing number 1359.
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Clause
Term Definition
Reference
Material surplus to the Contract requirements which shall be disposed of
spoil 11
on or off the Site.
stabilised sand Backfill material comprising sand stabilised with cement. 19.2.9
Material including natural rock, natural gravel, processed crushed rock
stone and construction rubble which does not break down significantly under -
compaction.
subgrade The top portion of prepared earthworks immediately below the pavement. 18
The top surface of the prepared subgrade on which a pavement is
subgrade level -
constructed.
topsoil The top layer of existing soil on the Site which supports vegetation. -
The subgrade in cuttings which has been either modified or replaced to
treated subgrade 18.3.2
improve its properties.
The top zone of an embankment excluding subgrade, pavement and
upper zone 14.3.1
shoulders.
All material identified as unsuitable for use as a foundation for earthworks
Unsuitable Material 9
or structures and/or for use as fill or backfill material.
3 REFERENCED DOCUMENTS
Table 3 lists documents referenced in this Technical Standard.
Table 3 Referenced Documents
Reference Title
AS 1152 Specification for test sieves
Classification of machinery for earthmoving, construction, surface mining and
AS 2868
agricultural purposes
Methods of testing soils for engineering purposes Soil classification tests
AS 1289.3.8.1
Dispersion Determination of Emerson class number of a soil
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Clause Procedure
10.3 Acid Sulfate Soil Management Plan.
11.2 Spoil Disposal Plan.
5.3 Lots
In addition to the any other requirements of the Contract, the maximum size of a lot shall be within the limits
given in Clause 1.1 of Annexure MRTS04.1.
5.4 Compliance Testing
5.4.1 General
Compliance testing shall be carried out for each lot.
The Contractor is responsible for performing sufficient tests to ensure that the earthworks comply with the
standards and requirements of the Contract.
However, the Contractor's testing program shall be such that the testing frequencies and number of tests are
not less than those specified in Clause 5.6.
5.4.2 Geometrics
The geometric tolerances shall be checked at the locations nominated in Clause 1.2 of Annexure MRTS04.1.
5.4.3 Compaction
The compaction standard for each lot shall be represented by the characteristic value of the relative
compaction test results. Unless stated otherwise, the characteristic value shall be calculated as shown in
Clause 13 of MRTS01 Introduction to Technical Standards using the individual relative compaction values
determined from each lot.
The location of each density test shall be chosen by a method of random stratified sampling as given in Test
Method Q050.
The density shall be determined by Test Method Q141B or Q143 and the maximum dry density of a
reference sample shall be determined by Test Method Q142A or Q144A. The density index of non-cohesive
materials shall be determined using Test Methods Q142E and Q140B.
5.4.4 Materials
The material properties for all materials used on the Works shall be checked using random stratified
sampling as given in Test Method Q050.
5.5 Conformance Requirements
The conformance requirements for compaction shall be to satisfy the characteristic relative compaction
values and any maximum and minimum moisture content requirements for the appropriate material and
location as defined in Clause 15.
Conformance requirements for all materials shall be based on the characteristic value for the material
properties defined in this standard.
5.6 Testing Frequency
The minimum test frequencies and minimum numbers of tests as stated in Clause 1.2 of Annexure
MRTS04.1 shall apply to the construction of work covered by this standard.
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6 GEOMETRICS
6.1 General
Earthworks shall be constructed so as not to depart from the widths, lengths, heights and shapes specified
by more than the tolerances stated in Clause 6.
The widths, lengths, and heights for the surfaces of a layer other than the final layer shall be calculated from
interpolation and extrapolation of the design lines shown on the drawings.
If the batter points specified are found not to lie on the ground surface, derived batter points shall be
established by interpolating or extrapolating batters to ground surface.
6.2 Horizontal Tolerances
The horizontal location of any point on a surface or interface between material types shall not differ from the
corresponding point shown on the drawings, or determined in accordance with Clause 6.1, by more than
50 mm except for the following situations
a) for edges not adjacent to a structure the tolerance shall be - 50 mm + 250 mm (where the + tolerance
is in the direction which increases the width of the earthworks);
b) the width of an embankment at subgrade level shall not be less than that specified; and
c) where alignment of the pavement with an existing road structure is necessary, the new work shall be
joined to the existing work in a smooth manner as shown on the drawings or, if not so shown, in a
manner approved by the Contract Administrator.
6.3 Vertical Tolerances
6.3.1 Primary Tolerances
The heights of earthworks measured anywhere on a layer surface shall not vary from those shown on the
drawings, or calculated in accordance with Clause 6.1, by more than the distances stated in Table 6.3.1
unless specified otherwise.
Average tolerances shall apply to the results for a completed lot.
Table 6.3.1 Primary Vertical Tolerances
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8 STRIPPING OF TOPSOIL
8.1 General
Clause 8 applies to stripping of existing topsoil where shown on the drawings.
8.2 Topsoil Stripping Dimensions
In the areas specified in Clause 3.1 of Annexure MRTS04.1, topsoil shall be stripped from the Site.
The average depth of topsoil to be excavated from each designated area shall be as specified in Clause 3.1
of Annexure MRTS04.1.
8.3 Material Considered Suitable for Use as Planting Media
Soil stripped from the Site which is considered suitable for use as planting media shall comply with the
requirements for planting media specified in MRTS16B Vegetation Ground Works.
8.4 Construction
8.4.1 Stripping to Stockpile
Material considered suitable for use as planting media in accordance with Clause 8.3 shall be stripped from
the Site in a separate operation to any other clearing and/or stripping operation.
Stripped material shall be stockpiled in the locations shown on the drawings, as stated in Clause 3.2 of
Annexure MRTS04.1. Material shall not be stockpiled within the drip lines of existing plants to be retained.
8.4.2 Surplus Material
Surplus material and material considered to be not suitable for use as planting media in accordance with
Clause 8.3 shall be assessed for use as fill or deemed to be Unsuitable Material and disposed of in
accordance with Clause 11.
8.4.3 Stripping Limitations
Material shall not be removed from within drip lines of existing plants to be retained except where this would
otherwise result in Unsuitable Material being left beneath embankments. The root systems of existing plants
to be retained shall be preserved wherever practical.
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9 UNSUITABLE MATERIAL
9.1 General
Clause 9 applies to the identification, excavation and disposal of Unsuitable Material where encountered on
the Site and the backfilling of the resulting excavation.
9.2 Identification of Unsuitable Material
Unsuitable Material shall include
a) material from swamps, marshes and bogs;
b) logs, stumps and perishable materials;
c) material susceptible to spontaneous combustion;
d) excavated material that has a WPI greater than 4000 or a PI greater than 50 as stated in Clause 14.2;
e) dry or wet material to a depth of 300 mm or the depth of subgrade treatment, whichever is greater,
which in the opinion of the Administrator cannot be reasonably worked or conditioned to achieve
specified requirements;
f) all material removed, where the material below the depth defined in Clause 9.2(e) is, in the opinion of
the Administrator, unsuitable for compacting subsequent layers;
g) material forming the foundation for a structure which has an allowable bearing pressure less than that
nominated on the drawings;
h) material forming the foundation for an embankment which has an allowable bearing pressure or CBR
less than that stated in Clause 4 of Annexure MRTS04.1 or, where not so stated, a CBR less than
3 based on dynamic cone penetrometer using Test Method Q114B;
i) material containing noxious weeds and other matter which may adversely affect the local environment,
except where these are treated in an appropriate manner;
j) acid sulfate soils from within the Site which cannot be treated or managed in accordance with
Clause 10;
k) stripped topsoil which is deemed not suitable as planting media and is not suitable for use elsewhere
in the Works;
l) building rubble including concrete, asphalt and other materials except where broken down or
otherwise treated and proved to be suitable for use; and
m) abandoned Public Utility Plant and any associated material.
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b) Field pH testing for both actual and potential acid sulfate soils shall be carried out (on the same soil
sample) on all borrow material to be imported to the Works and all material excavated or exposed in
the Works in areas specified as having acid sulfate potential. A minimum of 1 test per soil type shall be
carried out. The results shall be documented and reported to the Administrator prior to such materials
being used on the Site. Hold Point 4; and
c) Where materials test positive to actual or potential acid sulfate contamination in the field, the
Administrator shall be notified immediately. Such soils shall not be used on the Site until the results of
subsequent quantitative laboratory testing negates the results of the field testing. Recommended
quantitative laboratory methods are the Suspension Peroxide Oxidation Combined Acidity and Sulfate
method and Total Oxidisable Sulfur method, as specified in the Sampling and Analysis Procedure and
Suspension Peroxide Oxidation Combined Acidity and Sulfate (SPOCAS) Method.
10.4.2 Visual Assessment of Potential Acid Sulfate Soils
Acid Sulfate Soils are predominantly found in sediments of marine origin in coastal embayments where the
ground surface elevation is less than 5 metres above sea level.
Any tidal swamp or wetland which was once tidal, and some inland marshes subject to saline seepage have
the potential for the development of acid sulfate soils.
Possible visual indications of acid sulfate soils are as follows
a) iron staining or iron flocculation lining stream banks and water surfaces;
b) presence of dark grey clays, sands or peats;
c) soil profiles showing yellow mottles of jarosite and red and brown iron staining;
d) excessively clear or blue-green water in drains or streams;
e) poor plant growth or acid scalds;
f) the presence of acid resistant vegetation such as mangroves, ti-tree, marine couch, melaleuca,
casuarina and phragmites;
g) soil cracking;
h) badly corroded metal and concrete fixtures; and/or
i) fish kills.
10.4.3 Field pH Testing for Actual Acid Sulfate Soils
A soil pH test kit can be used to indicate the presence of actual acid sulfate soils. If the soils field pH (pHF) is
less than 4, oxidisation of pyrite has probably occurred in the past, indicating that actual acid sulfate soil is
present. The pHF test shall only be used as an indicator. Errors in this test procedure can occur due to the
severity of the soil acidity, the influence of salts in the soil and/or contamination of the indicator chemicals.
A calibrated electronic pH probe can be inserted directly into moist soil to measure the in situ pH of actual
acid sulfate soil or into dry soil moistened with deionised water.
Small samples can give a large variation in pH due to the uneven distribution of pyrite in the soil. The field
test therefore shall include at least 5 pH measurements in any one area to gauge the distribution of the
actual acid sulfate soil.
Saturated potential acid sulfate may exist below the actual acid sulfate soil layer. These field tests do not
account for any pyrite that has not yet been oxidised.
10.4.4 Field pH Testing for Potential Acid Sulfate Soils
The field test for determining the presence or absence of potential acid sulfate soils shall be performed as
follows
a) the soil sample shall be oxidised with 30% laboratory grade hydrogen peroxide, the pH of which has
been adjusted to 4.5 5.5;
b) if on oxidation there is an effervescent reaction with the soil, the pH after oxidation (pHFOX) is below
the pHF for the sample, and the pHFOX is less than 3, then the presence of potential acid sulfate soils is
indicated (the more exaggerated these effects, the more positive the presence of sulfides); and
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c) if the pHFOX is greater than 3 but the other two conditions still apply, further quantitative laboratory
assessment shall still be carried out (particularly in areas previously specified as having acid sulfate
soil problems, or potential areas identified by the Contractor during visual inspections).
10.4.5 Soil Sample Collection, Handling and Transport
All samples collected for laboratory analysis shall be placed in sealed sample containers which exclude air
and the containers shall be placed in an insulated container packed with dry ice or in a refrigerator. The
samples shall be transported to the laboratory within 24 hours of collection to reduce the possibility of
biologically catalysed oxidation.
If samples cannot be transported to the laboratory within 24 hours, they shall be managed to reduce the
oxidation of pyrite before laboratory analysis. Methods of minimising the oxidation of pyrite in soil include
a) oven drying at 80C to 85C in a forced draft, high capacity oven for 48 hours;
b) freezing the sample; and
c) refrigeration and storage in a sealed container (this is for short term only as oxidation still occurs).
Despite these precautions, samples taken from the actively oxidising layer of acid sulfate soil profiles can
contain ferrous iron which undergoes chemical oxidation. Laboratory determinations of the pH of these
samples will always show a significant decrease from the field determination.
Specific soil sampling methods shall be outlined in the Contractors Acid Sulfate Soil Management Plan.
10.5 Soil Treatment
Acid sulfate soils encountered below the base of excavations which will not be subjected to a change in
water and oxygen regime do not require treatment. However, the high water content of such materials can
be an issue for load bearing and subsidence.
Acid sulfate soils encountered as part of excavated materials and left exposed in cuttings or otherwise
subjected to a change in water and oxygen regime will require treatment by the methods detailed below.
The treatment of positively identified actual or potential acid sulfate soils shall be to neutralise their actual
and potential acidity as specified in the Sampling and Analysis Procedure before use or transport off the Site.
Methods of treatment shall be outlined in the Contractors Acid Sulfate Soil Management Plan.
Acid sulfate soils from within the nominated excavation lines shall generally be treated with lime during
placement in embankment as provided for in Clause 14.3.6.
Acid sulfate soils which cannot practically be neutralised for use on Site, or which are classed as Unsuitable
Material, shall be removed from the Site and treated in accordance with the Acid Sulfate Management Plan.
Acid sulfate soils outside the nominated excavation and drainage lines shall be treated by in situ stabilisation
with lime in accordance with Clause 12.2.3.
10.6 Water Treatment
Runoff from stockpiles of acid sulfate soil and exposed groundwater potentially contaminated by acid sulfate
soils shall be contained and managed within the boundary of the Site or treated to acceptable levels before
discharge to watercourses. Analysis shall be carried out for at least chloride, sulfate, aluminium, calcium and
iron content and pH and electrical conductivity. Water shall not be discharged unless it meets the standard
specified in Clause 5.6 of Annexure MRTS04.1.
Treatment shall generally consist of introduction of a lime slurry to the contaminated water prior to discharge.
Details of management and treatment methods and release parameters shall be included in the Contractors
Acid Sulfate Soil Management Plan.
10.7 Contractors Duty of Care
Nothing contained in this standard shall negate the Contractors general environmental duty of care if acid
sulfate soils are discovered on the Site or in borrow areas. In such cases, the Contractor shall immediately
notify the Administrator and take all appropriate action to limit any potential environmental effects.
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13 EXCAVATION
13.1 General
Clause 13 applies to excavation where shown on the drawings or specified elsewhere in the Contract.
13.2 Blinding Concrete
Blinding concrete shall be concrete of minimum Class N20/20 complying with the provisions of
MRTS70 Concrete.
13.3 Construction
13.3.1 All Excavations
Excavations shall be constructed to the shapes, lines, dimensions and other requirements shown on the
drawings.
The areas detailed in Clause 8 of Annexure MRTS04.1 shall be lightly tyned.
The use of excavated material in the construction of embankments shall be subject to the requirements of
Clause 14.
Material within the lines of cuttings which is identified as Unsuitable Material in accordance with the
provisions of Clause 9.2 shall not be used in the construction of embankments.
Excavated material which is surplus to the project requirements shall be disposed of as stated in Clause 11.
All permanent excavation batters shall be finished in accordance with Clause 16.
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The bottom of excavations shall be trimmed to the tolerances specified in Clause 6 and any loose material
removed from the surface.
13.3.2 Special Requirements for Cuttings
13.3.2.1 Bottom of Excavation
When the level of excavation has reached subgrade level plus 100 mm, the Contractor shall carry out the
requirements of the relevant provisions of Clause 18.3.3 and cease excavation until the subgrade treatment
type has been determined in accordance with Clause 18.3.3. Hold Point 5
13.3.2.2 Unsuitable Material Below the Lines of Cuttings
Material below the finished lines and levels of cuttings, which is Unsuitable Material in accordance with the
provisions of Clause 9.2, shall be removed and disposed of in accordance with the provisions of Clause 9.3.
Where Unsuitable Material has been removed, the excavation shall be backfilled to the finished surface level
with appropriate fill material as specified on the drawings or in accordance with the provisions of Clause 14
or Clause 19 as appropriate (refer to Clause 9.3).
13.3.2.3 Pre-splitting
Where so stated in Clause 9 of Annexure MRTS04.1, batters of rock cuttings with a slope of 2 vertical to
1 horizontal or steeper shall be pre-split prior to burden blasts to ensure protection of the batters.
The spacing of pre-split drill holes shall not exceed 1000 mm centre to centre. The actual spacing shall be
determined by the Contractor.
13.3.2.4 Restoration of Batters
If any section of a batter has been over-excavated beyond the tolerance limit specified, the Contractor shall
re-form the batter to the average batter slope shown on the drawings using an approved rectification method.
13.3.2.5 Berm Drains
Berm drains shall be constructed where shown on the drawings.
Unless shown otherwise, berm drains shall have a nominal depth of 100 mm and shall be 2 metres wide.
Berm drains shall be concrete lined in accordance with the requirements of MRTS03 Drainage, Retaining
Structures and Protective Treatments.
13.3.3 Special Requirements for Confined Excavations
13.3.3.1 Dimensions of Excavations
Trench excavations and excavations for structures shall be carried out to the dimensions shown on the
drawings or, where not so shown, to the minimum dimensions necessary to accurately and safely construct
the work under the Contract.
13.3.3.2 Unsuitable Material in Confined Excavations
Material which is Unsuitable Material in accordance with the provisions of Clause 9.2 shall not be reused in
the Works but shall be removed and disposed of in accordance with the provisions of Clause 9.3.
13.3.3.3 Protection of Excavations
The Contractor shall take all necessary precautions to protect an excavation and all personnel and
equipment in or about an excavation, including provision of all necessary temporary Works and equipment.
Upon completion of construction within an excavation, all temporary Works shall be removed in such a way
as not to damage any finished structure.
13.3.3.4 Bottom of Excavation
The material in the bottom of confined excavations shall comply with the density requirements of Clause 15.
Where the in situ material does not comply, it shall be compacted to a depth of at least 150 mm in
accordance with the requirements of Clause 15.
Where precast concrete items (end structures, walls, kerbs, kerb and channels etc) are to be placed in
excavation, a 50 mm layer of bedding material complying with the requirements of Clause 19.2.6 shall be
placed and compacted to provide continuous, even support to the structure.
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14 EMBANKMENTS
14.1 General
Clause 14 applies to embankments to the underside of the subgrade where shown on the drawings or
specified elsewhere in the Contract.
14.2 Materials
14.2.1 Introduction
Fill material used for the construction of road embankments shall be material sourced from general
excavations on the Site or from borrow.
Size limitations for stone shall apply where specified elsewhere in this standard.
Where fill material is required from borrow, borrow areas shall be developed, operated and reinstated in
accordance with the provisions of Clause 17.
14.2.2 General Fill Material
General fill material shall comply with the properties stated in Table 14.2.2 modified in accordance with any
requirements stated in Clause 10.1 of Annexure MRTS04.1. The requirements for percentage passing
0.075 mm AS sieve shall apply to the compacted material in place. General fill material shall be classified
into classes in accordance with the properties listed in Table 14.2.2.
Where it is suspected that general fill might be sodic, the Contractor shall test a representative sample of the
proposed fill as detailed in AS 1289.3.8.1 to obtain the Emerson Class Number. The proposed fill shall not
be used when the Emerson Class Number is 3 or lower except that it may be used in the core zone of a
zoned cross section.
Table 14.2.2. Embankment Material Properties
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General fill material requirements for both homogeneous and zoned embankments and cover requirements
for zoned embankments depend on embankment height to subgrade level and rainfall zone. Unless shown
otherwise in Clause 10.5 of Annexure MRTS04.1, requirements shall be as shown in Table 14.3.1. The zone
definitions for the cross section and rainfall are shown in Figure 14.3.1 and Table 15.3-C respectively.
Table 14.3.1 Embankment Fill Properties (For embankments not containing any bound layers in
pavement)
Zoned Cross-Section
Homogeneous
Batter Rainfall Upper Zone General Fill Class 3
H (m) Cross-Section
Slope 'x' 1 Zone 2 Thickness Y 3,5
Upper Outer
(m)1 Core 1 1 1,5
Greater A, B,
Low/Medium -- A, B, C A, B, C, D4
than or C, D
Less than equal to 4 High 0.6
or equal A, B, C, D A, B, C A, B, C A, B, C
Greater Low/Medium 0.6
to 1.5
than or
equal to 2 & High 1.0 A, B, C A, B A, B
less than 4
Low/Medium 1.0 A, B, C
Greater 0.6 m when
than or Class C and
equal to 2.5 High
1.0 m when
Greater Class D in core
than 1.5 0.6 m when
and Less Class C and A, B, C, D A, B A, B
than or Greater Low/Medium A, B
1.0 m when
equal to 6 than or Class D in core
equal to 2 &
less than 1.0 m when
2.5 Class C and
High
1.5 m when
Class D in core
Greater Low/Medium A, B A, B A, B
than 6 1.5 m when
Greater
and Less Class C and
than or A, B, C, D
than or High 2.0 m when A, B A A
equal to 2
equal to Class D in core
10
Less than Greater
or equal than or Low High ROCK FILL
to 10 equal to 1.5
Greater
To be geotechnically designed
than 10
vi) Notes
vii) 1 Refer to Figure 14.3.1 for definitions of x, y and core, upper and outer zones.
viii) 2 Refer to Table 15.3-C for Rainfall.
ix) 3 Refer to Table 14.2.2 for definitions of Fill Classes A, B C and D.
x) 4 Specific pavement design requirements shall dictate the material class for the upper 300 mm across the entire
embankment cross section.
xi) 5 Where it is suspected that general fill may be sodic, the Contractor shall test a representative sample of the proposed fill
as detailed in AS 1289.3.8.1 to obtain the Emerson Class Number. The proposed fill shall not be used when the Emerson Class
Number is 3 or lower except that it may be used in the core zone of a zoned cross-section.
Where excess fill material is available from general excavations on the Site, care shall be taken to ensure
that material in classes with the highest WPI is disposed of progressively.
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Care shall be taken when sourcing fill material so that sufficient Class A and Class B materials are available
to complete the embankment in accordance with the requirements of this standard.
The method of construction employed shall be the compacted layer method and/or the mechanical interlock
layer method in accordance with the requirements of Clause 15. Construction operations which involve
tipping of material over the sides of a constructed section of embankment shall not be permitted.
Compaction standards shall be as specified in Clause 15.
Permanent embankment batters shall be finished in accordance with Clause 16.
Figure 14.3.1 Embankment Zones
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15 COMPACTION
15.1 General
Clause 15 applies to the requirements for compaction of all materials.
15.2 Method of Compaction and Testing
The method of compaction and the required methods for verifying compliance with density requirements are
dependent on the properties of the material being compacted. The categories of materials, their required
method of compaction and the method for determination of density shall be as summarised in Table 15.2.
Where the Contractor proposes to use materials other than those in the categories given in Table 15.2, the
Contractor shall submit the material and special compaction and testing methods to the Administrator for
acceptance.
Table 15.2 Compaction Method
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Where the uncompacted thickness of a layer would otherwise be less than the minimum thickness specified
in Clause 15.3, a lesser thickness of newly placed fill material may be employed by loosening the underlying
material to give a total depth equal to the minimum thickness.
Density requirements for materials compacted using the compacted layer method shall be as specified in
Table 15.3-B. The characteristic value for relative compaction shall be calculated in accordance with the
provisions of Clause 13 of MRTS01 Introduction to Technical Standards.
Table 15.3-B Density Requirements
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The embankment and unbound subgrade material shall be placed and compacted at a moisture content
within the range given in Table 15.3-C where the values given are the relative moisture content (standard
compaction). The rainfall zone shall be as given in Clause 11 of Annexure MRTS04.1.
The moisture content of the compacted material shall be maintained within the specified range until covered
with subsequent layers.
At all times the Contractor shall ensure that no water is permitted to pond on or adjacent to an embankment
and that the surface of the embankment is free draining.
Table 15.3-C Moisture Content Range for Embankment and Unbound Subgrade Material
Static Module Weight or Vibrating Drum Maximum Thickness of Uncompacted Layer (mm)
Equivalent (tonnes) Voids not filled Voids filled
5 400 300
10 600 400
15 900 600
20 1200 800
16 FINISHING BATTERS
Batters shall be free of loose material and shall be trimmed neatly to the shapes specified.
No portion of a batter shall project beyond the shape specified by more than 300 mm or one-third of the
height of the batter, whichever is the lesser.
No portion of a rock batter shall overhang the outside edge of a table drain.
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Batters shall continue in regular lines around curves. Where treatment of batters with planting media or
vegetation is shown on the drawings or specified, the batters shall be prepared in accordance with the
following
a) where planting media is specified, cut batters shall be stepped to allow retention of planting media to
the depth specified;
b) where planting media is not specified, cut batters shall be stepped as shown on Standard Drawing
number 1045; and
c) fill batters shall be roughened.
Treatment of batters shall commence as soon as practicable, but not later than 14 days after substantial
completion of earthworks on each section of the Works.
17 BORROW OPERATIONS
17.1 General
Where material obtained from construction of excavations is insufficient for the construction of embankments
and other fills, suitable material may be borrowed from areas on or off the Site.
17.2 Borrowing Operations on the Site
Material may be borrowed on the Site from any areas stated in Clause 12.1 of Annexure MRTS04.1. Where
no areas are stated in Clause 12.1 of Annexure MRTS04.1, material shall not be borrowed from the Site.
Borrowing operations on the Site shall comply with any additional requirements stated in Clause 12.2 of
Annexure MRTS04.1.
Borrow areas on the Site shall be developed, operated and reinstated in accordance with the following
a) borrow areas shall be cleared and grubbed in accordance with the provisions of Clause 7;
b) the area shall be stripped of topsoil in accordance with the requirements of Clause 8.2 and the
resulting material shall be stockpiled in accordance with the requirements of Clause 8.4.4 for
subsequent reinstatement of the borrow area;
c) the edges of the excavations shall be at least 3 metres clear of the Works, property boundaries,
fences, Public Utility Plant, drainage lines and structures and any other installed components;
d) excavations shall not be deeper than 500 mm, shall have side slopes not steeper than 1 on 4, and
shall be graded to drain away from roadworks; and
e) on completion of borrowing operations, the area shall be trimmed to a neat and tidy shape and the
previously stockpiled topsoil shall be spread uniformly over the area.
Development, operation and reinstatement of borrow areas shall comply with the environmental
requirements of the Contract.
17.3 Borrowing Operations off the Site
Borrowing operations off the Site shall be carried out in compliance with all Statutory Requirements.
Borrow material shall not be sourced from contaminated land as defined in the Contaminated Land Act 1991.
Borrow material shall not contain acid sulfate soils.
18 SUBGRADE
18.1 General
Clause 18 applies to the preparation of subgrade in cuttings and in embankment where shown on the
drawings or specified elsewhere in the Contract.
18.2 Materials
18.2.1 Subgrade Fill Material
Subgrade fill material used for the construction of subgrade in road embankments and for treatment of
subgrade in cuttings shall comply with Clause 14.2.4.
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Drainage Depth of
Treatment Clause Replacement Stabilisation
Description Layer Treatment
Type Reference Material Method
Required (mm) 1
Compact
A 18.3.3.4 No 150
existing
Replace with
General fill
B 18.3.3.5 general fill No 150
material
material
Replace with
Unbound
unbound
C 18.3.3.6 No pavement 150
pavement
material
material
In situ stabilise
D 18.3.3.7 No In situ 150
existing
Replace with
Unbound
plant-mixed
E 18.3.3.8 No pavement Plant-mixed 200
stabilised
material
material
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The remainder of the excavation shall then be backfilled to subgrade level with plant mixed stabilised
material in accordance with Clauses 18.2.2 and 18.2.5 mixed and placed in accordance with MRTS08 Plant
Mixed Stabilised Pavements. The material shall be compacted to a characteristic value of relative
compaction not less than that specified in Table 15.3B.
18.3.3.10 Subgrade Treatment Type G, In Situ Stabilised Drainage Layer
For Subgrade treatment Type G, excavation shall be continued to a depth below subgrade level as specified
in Clause 13.5 of Annexure MRTS04.1 or, where no such depth is specified, to a depth of 150 mm.
Excavation shall comply with the provisions of Clause 13.3.1.
The excavation shall be backfilled to subgrade level with granular material, in accordance with Clause 18.2.3
placed and stabilised in accordance with the requirements of MRTS07A Insitu Stabilised Subgrades using
Quicklime or Hydrated Lime and the following
a) If lime reacts with the material, as determined by testing described in Clause 18.3.3.2, the stabilising
agent shall be lime, in accordance with Clause 18.2.4, at an application rate of the greater of 3% by
mass or the amount of lime required to satisfy lime demand. The material shall be stabilised as
specified in MRTS07A Insitu Stabilised Subgrades using Quicklime or Hydrated Lime; or
b) If lime does not react with the material, as determined by testing described in Clause 18.3.3.2, the
stabilising agent shall be Type GB cement, in accordance with Clause 18.2.4, incorporated at a rate of
the greater of 1.5% or that which will achieve an unconfined compressive strength of at least 1 MPa in
7 days. The material shall be stabilised as specified in MRTS07B Insitu Stabilised Pavements Using
Cement or Cementitious Blends.
The material shall be compacted to a characteristic value of relative compaction not less than that specified
in Table 15.3B.
18.3.3.11 Subgrade Treatment Type H, Plant-Mixed Stabilised Drainage Layer
For Subgrade treatment Type H, excavation shall be continued to a depth below subgrade level as specified
in Clause 13.5 of Annexure MRTS04.1 or, where no such depth is specified, to a depth of 150 mm.
Excavation shall comply with the provisions of Clause 13.3.1.
The excavation shall be backfilled to subgrade level with plant-mixed stabilised granular material, in
accordance with Clause 18.2.2 and 18.2.5, mixed and placed in accordance with the requirements of
MRTS08 Plant-Mixed Stabilised Pavements. The material shall be compacted to a characteristic value of
relative compaction not less than that specified in Table 15.3B.
18.3.3.12 Subgrade Treatment Type I, Special
Subgrade treatment Type I shall be in accordance with the provisions specified in Clause 13.8 of Annexure
MRTS04.1.
18.3.4 Earthworks Transition from Cut to Fill
18.3.4.1 General
At all such transitions, the embankment subgrade shall continue longitudinally up to the line where the
subgrade level intercepts the prepared ground surface unless stated otherwise in Clauses 18.3.4.2 and
18.3.4.3.
A schematic representation of the treatment required is shown in Figure 18.3.4.1.
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19 BACKFILL
19.1 General
Clause 19 applies to backfilling adjacent to structures, pipes, culverts, conduits, pits, access chambers,
gullies, sumps, end walls, etc where shown on the drawings or specified elsewhere in the Contract.
Clause 19 also applies to the backfilling of some excavations of Unsuitable Material in accordance with
Clause 9.3.
Large areas of filling not in the immediate vicinity of structures, culverts, pipes etc shall be placed using the
methods specified in Clause 14.
19.2 Materials
19.2.1 General
All backfill materials shall be free of any high concentrations of soluble salts, organic matter and other
deleterious matter.
19.2.2 General Backfill Material
General backfill material shall comply with the requirements of general fill material Class A or Class B
specified in Clause 14.2.2 except that 100% of the material shall pass an AS 25 mm sieve.
19.2.3 Select Backfill Material
Select backfill material shall be gravel or loam and shall have material properties as specified in
Table 19.2.3.
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19.2.5 Sand
Sand shall be natural sand, manufactured sand, or a blend of natural and manufactured sands comprising
hard durable particles and with the properties specified in Table 19.2.5.
Table 19.2.5 Sand Properties
Blended and
Property Natural Sand
Manufactured Sand
Percent passing 2.36 mm AS sieve 100 100
Percent passing 0.075 mm AS sieve (maximum) 5 10
Plasticity Index (maximum) 5 10
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Value
Property Unit
Type 1 Type 2
Electrical resistivity ohm m >50 10-50
pH - 5 10 5 10
Chloride content mg/kg - <200
Sulfate content mg/kg - <1000
Materials for foundation bedding and haunch zones shall be bedding material complying with the
requirements of Clause 19.2.6.
Material for side zones shall be select backfill material complying with the requirements of Clause 19.2.3.
For overlay zones, material within 300 mm of the structure, culvert, pipe, etc shall be general backfill material
complying with the requirements of Clause 19.2.2. Elsewhere, overlay zone material may contain stone size
up to 150 mm maximum dimension.
19.3.5 Backfill to Soil Retaining Structures
Unless otherwise shown on the drawings, backfilling to all soil retaining structures, including all retaining
walls and bridge abutments, shall be carried out using free draining granular material complying with the
requirements of Clause 19.2.4.
Backfilling to soil retaining structures shall be to the extent shown on the drawings or, where no such extent
is shown on the drawings, to the minimum extent shown in Figure 19.3.5.
Figure 19.3.5 Minimum Extent of Free Draining Granular Material Behind Soil Retaining Structure
19.3.6 Special Requirements for Corrugated Pipe, Pipe-Arch and Arch Culverts
Backfilling against corrugated pipe, pipe-arch and arch culvert components shall be carried out so as to not
distort the components by more than 3% of the diameter, span or rise.
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22 SUPPLEMENTARY REQUIREMENTS
The requirements of MRTS04 General Earthworks are varied by the supplementary requirements given in
Clause 14 of Annexure MRTS04.1.
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