Astm A234 PDF
Astm A234 PDF
Astm A234 PDF
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For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at [email protected]. For Annual Book of ASTM
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This specification is under the jurisdiction of ASTM Committee A01 on Steel, Standards volume information, refer to the standards Document Summary page on
Stainless Steel, and Related Alloys and is the direct responsibility of Subcommittee the ASTM website.
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A01.22 on Steel Forgings and Wrought Fittings for Piping Applications and Bolting Available from ASME International, Three Park Avenue, New York, NY
Materials for Piping and Special Purpose Applications. 100165990.
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Current edition approved June 1, 2005. Published June 2005. Originally Available from Manufacturers Standardization Society of the Valve and Fittings
approved in 1940. Last previous edition approved in 2005 as A 234/A 234M 05. Industry, 1815 N. Fort Myer Drive, Arlington, VA 22209.
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For ASME Boiler and Pressure Vessel Code applications see related Specifi- Available from American Society for Nondestructive Testing, 4153 Arlingate
cation SA-234 in Section II of that Code. Plaza, Columbus, OH 43228-0518.
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A 234/A 234M 05a
purchase order. Failure to comply with the requirements of NOTE 1Fittings NPS-4 and under may be machined from hot-forged
Specification A 960/A 960M constitutes non-conformance or rolled, cold-sized, and straightened bar stock having the chemical
with this specification. In case of a conflict between the composition of the Grade in Table 1 and the mechanical properties of the
requirements of this specification and Specification A 960/ Grade in Table 2. Heat treatment shall be in accordance with Section 7. All
caps machined from bar stock shall be examined by liquid penetrant or
A 960M, this specification shall prevail.
magnetic particle in accordance with S52 or S53 in Specification
5. Materials A 960/A 960M.
5.1 The material for fittings shall consist of killed steel, 6.2 All welds including welds in tubular products from
forgings, bars, plates, seamless or fusion-welded tubular prod- which fittings are made shall be (1) made by welders, welding
ucts with filler metal added and shall conform to the chemical operators, and welding procedures qualified under the provi-
requirements of Table 1. Unless otherwise specified for carbon sions of ASME Section IX, (2) heat treated in accordance with
steel plates, the steel may be made to either coarse grain or fine Section 7 of this specification, and (3) radiographically exam-
grain practice. Grade WP9 shall be made to fine grain practice. ined throughout the entire length of each weld in accordance
5.2 A starting material specification that specifically re- with Article 2, ASME Section V with acceptance limits in
quires the addition of any element beyond those listed for the accordance with Paragraph UW-51 of ASME Section VIII,
materials in Table 1 for the applicable grade of material is not Division 1 of the ASME Boiler & Pressure Vessel Code. In
permitted. This does not preclude the use of deoxidizers or the place of radiographic examination, welds may be ultrasonically
judicious use of elements for grain size control.
examined in accordance with Appendix 12 of Section VIII. The
6. Manufacture NDE of welds in Grades WPB, WPC, WP1, WP11 Class 1,
6.1 Forging or shaping operations may be performed by WP11 Class 2, WP11 Class 3, WP12 Class 1, WP12 Class 2,
hammering, pressing, piercing, extruding, upsetting, rolling, and WPR may be performed either prior to or after forming.
bending, fusion welding, machining, or by a combination of NDE of welds in Grades WP5, WP9, WP91, WP911, WP22
two or more of these operations. The forming procedure shall Class 1, and WP22 Class 3 shall be done after forming.
be so applied that it will not produce injurious imperfections in 6.3 Personnel performing NDE examinations shall be quali-
the fittings. fied in accordance with SNT-TC-1A.
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TABLE 2 Tensile Requirements
NOTE 1Where an ellipsis (...) appears in this table, there is no requirement.
WPC, WP11 CL1, WP11 CL3,
WP11 CL2, WP22 CL1, WP22 CL3
Grade and Marking Symbol WPB WP1 WPR WP91 WP911 WP12 CL1
WP12 CL2 WP5 CL1 WP5 CL3
WP9 CL1 WP9 CL3
Tensile strength, range ksi [MPa] 6095 7095 5580 6085 6388 75100 85110 90120 6085
[415655] [485655] [380550] [415585] [435605] [520690] [585760] [620840] [415585]
Yield strength, min, ksi [MPa] 35 [240] 40 [275] 30 [205] 30 [205] 46 [315] 45 [310] 60 [415] 64 [440] 32 [220]
(0.2 % offset or 0.5 %
extension-
under-load)
Elongation Requirements
Grades
All Grades except WPR, WP91
WPR
WP91, and WP911 WP911
Longi- Trans- Longi- Trans- Longi- Trans-
tudinal verse tudinal verse tudinal verse
Elongation:
Standard round specimen, or small proportional specimen, min % in 4 D 22 14 20 ... 20 ...
Rectangular specimen for wall thickness 516 in. [7.94 mm] and over, 30 20A 28 ... ... ...
and for all small sizes tested in full section; min % in 2 in. [50 mm]
B B B
Rectangular specimen for wall thickness less than 516 in. [7.94 mm]; ... ... ...
min % in 2 in. [50 mm] (12-in. [12.7-mm] wide specimen)
A
WPB and WPC fittings manufactured from plate shall have a minimum elongation of 17 %.
B
For each 132 in. [0.79 mm] decrease in wall thickness below 516 in. [7.94 mm], a deduction of 1.5 % for longitudinal and 1.0 % for transverse from the values shown
above is permitted. The following table gives the minimum value for various wall thicknesses.
Grades
Wall Thickness
All Grades except WPR, WP91 and WP911 WPR WP91 and WP911
in. [mm] Longitudinal Transverse Longitudinal Longitudinal
5 16 (0.312) 7.94 30.0 20.0 28.0 20
932 (0.281) 7.14 28.5 19.0 26.5 19
1 4 (0.250) 6.35 27.0 18.0 25.0 18
732 (0.219) 5.56 25.5 ... 23.5 17
316 (0.188) 4.76 24.0 ... 22.0 16
532 (0.156) 3.97 22.5 ... 20.5 15
1 8 (0.125) 3.17 21.0 ... 19.0 14
332 (0.094) 2.38 19.5 ... 17.5 13
116 (0.062) 1.59 18.0 ... 16.0 12
NoteThis table gives the computed minimum % elongation value for each 132 in. [0.79 mm] decrease in wall thickness. Where the wall thickness lies between two
values above, the minimum elongation value is determined by the following equations:
where:
E = elongation in 2 in. or [50 mm], %, and
t = actual thickness of specimen, in. [mm].
6.4 The welded joints of the fittings shall be finished in shall be examined when size permits accessibility. No cracks
accordance with the requirements of Paragraph UW-35 ( a) of shall be permitted. Other imperfections shall be treated in
ASME Section VIII, Division 1. accordance with Section 13 on Surface Quality. After the
6.5 All butt-weld tees manufactured by cold-forming meth- removal of any crack, the tee(s) shall be re-examined by the
od(s) shall be liquid penetrant or magnetic particle examined original method. Acceptable tees shall be marked with the
by one of the methods specified in Supplementary Requirement symbol PT or MT, as applicable, to indicate compliance.
S52 or S53 in Specification A 960/A 960M. This examination 6.6 Stubends may be produced with the entire lap added by
shall be performed after final heat treat. Only the side wall area
the welding of a ring, made from plate or bar of the same alloy
of the tees need be examined. This area is defined by a circle
grade and composition, to the outside of a straight section of
that covers the area from the weld bevel of the branch outlet to
pipe, provided the weld is double welded, is a full penetration
the center line of the body or run. Internal and external surfaces
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joint, satisfies the requirements of 6.2 for qualifications and tempering except that Grade WP1 is required to be post-weld
7.3.3 for post weld heat treatment. heat treated only when the nominal wall thickness at the
welded joint is 12 in. [13 mm] or greater.
7. Heat Treatment 7.3.4 Except when Supplementary Requirement S1 is speci-
7.1 Heat Treatment ProceduresFittings, after forming at fied by the purchaser, Grade WP91 shall be normalized at 1900
an elevated temperature, shall be cooled to a temperature F [1040 C] minimum, and 1975 F [1080 C] maximum, and
below the critical range under suitable conditions to prevent tempered in the temperature range of 1350 F [730 C] to 1470
injurious defects caused by too rapid cooling, but in no case F [800 C] as a final heat treatment.
more rapidly than the cooling rate in still air. Heat treatment 7.3.5 Grade WP911 shall be normalized in the temperature
temperatures specified are metal (part) temperatures. Heat- range of 1900 to 1975 F [1040 to 1080 C], and tempered in
treated fittings shall be treated according to paragraph 7 in the temperature range of 1365 to 1435 F [740 to 780 C] as a
Specification A 960/A 960M. final heat treatment.
7.2 WPB, WPC, and WPR Fittings: 7.4 WPB and WPC Fittings Made from Bar Cold-finished
7.2.1 Hot-formed WPB, WPC, and WPR fittings upon bars reduced in cross-sectional area more than 10 % by cold
which the final forming operation is completed at a temperature drawing or cold rolling are not acceptable for use in the
above 1150 F [620 C] and below 1800 F [980 C] need not manufacture of these fittings unless the bars have been either
be heat treated provided they are cooled in still air. stress relieved in the temperature range of 1100 to 1250 F
7.2.2 Hot-formed or forged WPB, WPC, and WPR fittings [595 to 675 C], normalized, normalized and tempered, or fully
finished at temperature in excess of 1800 F [980 C] shall annealed. Mechanical testing must be performed subsequent to
subsequently be annealed, normalized, or normalized and the final heat-treating operation.
tempered. Hot-forged fittings NPS 4 or smaller need not be 7.5 Liquid quenching followed by tempering shall be per-
heat treated. mitted for all grades when approved by the purchaser. Mini-
7.2.3 WPB, WPC, and WPR fittings over NPS 12, produced mum tempering temperature shall be 1100 F [595 C] for
by locally heating a portion of the fitting stock to any WPB, WPC, and WPR, 1150 F [620 C] for Grades WP1,
temperature for forming, shall be subsequently annealed, WP11 Class 1, WP11 Class 2, WP11 Class 3, WP 12 Class 1,
normalized, or normalized and tempered. Fittings such as and WP12 Class 2 and 1250 F [675 C] for Grades WP5,
elbows, tees, header tees, reducers and lap joint stub ends with WP9, WP22 Class 1, and WP22 Class 3, and 1350 F [730 C]
a carbon content less than 0.26 %, NPS 12 and under, shall not for Grade WP91 and WP911.
require heat treatment after forming a locally heated portion of
the fitting. 8. Chemical Composition
7.2.4 Cold-formed WPB, WPC, and WPR fittings, upon
8.1 The chemical composition of each cast or heat used
which the final forming operation is completed at a temperature
shall be determined and shall conform to the requirements of
below 1150 F [620 C], shall be normalized, or shall be stress
the chemical composition for the respective materials listed in
relieved at 1100 to 1275 F [595 to 690 C].
Table 1. The ranges as shown have been expanded to include
7.2.5 WPB, WPC, and WPR fittings produced by fusion
variations of the chemical analysis requirements that are listed
welding and having a nominal wall thickness at the welded
in the various specifications for the starting materials (pipe,
joint of 34 in. [19 mm] or greater shall be post-weld heat treated
tube, plate, bar, and forgings) normally used in the manufac-
at 1100 to 1250 F [595 to 675 C], or in accordance with 7.2.6.
turing of fittings to this specification.
7.2.6 At the option of the manufacturer, WPB and WPC
8.2 The steel shall not contain any unspecified elements for
fittings produced by any of the methods in Section 6 may be
the ordered grade to the extent that it conforms to the
annealed, normalized, or normalized and tempered.
requirements of another grade for which that element is a
7.3 Fittings Other than WPB, WPC, and WPR:
specified element having a required minimum content.
7.3.1 Fittings of Grades WP1, WP11 Class 1, WP11 Class 2,
WP11 Class 3, WP12 Class 1, WP12 Class 2, WP22 Class 1, 8.3 Weld metal used in the construction of carbon-steel
WP22 Class 3, WP5, and WP9 shall be furnished in the fittings shall be mild steel analysis No. A1 of Table QW-442,
full-annealed, isothermal-annealed, or normalized and tem- Section IX of the ASME Boiler and Pressure Vessel Code, No.
pered condition. If normalized and tempered, the tempering A2 may be used for Grade WPCW.
temperature for WP11 Class 1, WP11 Class 2, WP11 Class 3, 8.4 The molybdenum and chromium content of the depos-
WP12 Class 1, and WP12 Class 2 shall not be less than 1150 ited weld metal of alloy steel fittings shall be within the same
F [620 C]; for Grades WP5, WP9, WP22 Class 1, and WP22 percentage range as permitted for the base metal.
Class 3 the tempering temperature shall not be less than 1250
F [675 C]. 9. Tensile Requirements Tensile Requirements
7.3.2 Fittings of Grades WP1, WP12 Class 1, or WP12 9.1 The tensile properties of the fitting material shall con-
Class 2 either hot formed or cold formed may be given a final form to the requirements listed in Table 2.
heat treatment at 1200 F [650 C] instead of the heat treatment 9.1.1 Specimens cut either longitudinally or transversely
specified in 7.3.1. shall be acceptable for the tension test.
7.3.3 Fittings in all thicknesses produced by fusion welding 9.1.2 While Table 2 specifies elongation requirements for
after the heat treatment specified in 7.3.1 shall be post-weld both longitudinal and transverse specimens, it is not the intent
heat treated at a temperature not less than prescribed above for that both requirements apply simultaneously. Instead, it is
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intended that only the elongation requirement that is appropri- 16. Rejection and Rehearing
ate for the specimen used be applicable. 16.1 Material that fails to conform to the requirements of
9.2 One tension test shall be made on each heat of material this specification may be rejected. Rejection should be reported
and in the same condition of heat treatment as the finished to the producer or supplier promptly in writing. In case of
fittings it represents. The sample thickness shall not vary more dissatisfaction with the results of the tests, the producer or
than 14 in. [6 mm] from the fitting wall thickness it represents. supplier may make claim for a rehearing.
9.3 When cold-formed fittings are furnished, samples of the 16.2 Fittings that develop defects in shopworking or appli-
raw material shall be normalized or stress relieved as required cation operations may be rejected. Upon rejection, the manu-
in 7.2.4. Tension tests conducted on these heat-treated samples facturer shall be notified promptly in writing.
shall be considered to be the tensile properties of the cold-
formed fittings. 17. Certification
9.4 Records of the tension tests shall be certification that the 17.1 When requested by the purchaser, the manufacturer
material of the fitting meets the tensile requirements of this shall provide a certificate of compliance to this specification. In
specification provided the heat treatments are the same. If the addition, if requested to provide test reports, the manufacturer
raw material was not tested, or the fitting is not in the same shall also provide the following where applicable:
condition of heat treatment, the fitting manufacturer shall 17.1.1 Chemical analysis results, Section 8 (Table 1). When
perform the required test on material representative of the the amount of an element is less than 0.02 %, the analysis for
finished fitting from each heat of starting material. that element may be reported as <0.02 %.
17.1.2 Tensile property results, Section 9 (Table 2), report
10. Hardness
the yield strength and ultimate strength in ksi [MPa] and
10.1 Fittings shall be capable of meeting the following elongation in percent,
hardness requirements, if tested: 17.1.3 Hardness acceptable in accordance with Section 10,
10.1.1 Fittings of Grades WP5, WP9, and WPR217 HB 17.1.4 Type heat treatment, if any, Section 7,
maximum. 17.1.5 Seamless or welded,
10.1.2 Fittings of Grade WP91 and WP911248 HB maxi- 17.1.6 Starting material, specifically pipe, plate, etc.,
mum. 17.1.7 Statement regarding radiographic or ultrasonic ex-
10.1.3 Fittings of all other grades197 HB maximum. amination, 6.2, and
10.2 When actual hardness testing of the fittings is required, 17.1.8 Any supplemental testing required by the purchase
see Supplementary Requirement S57 in Specification A 960/ order.
A 960M. 17.2 Letters of compliance and test reports shall state the
specification number, year of issue, revision letter (if any),
11. Hydrostatic Tests grade and class of the fittings.
11.1 See Specification A 960/A 960M.
18. Product Marking
12. Dimensions 18.1 All fittings shall have the prescribed information
12.1 Butt-welding fittings and butt-welding short radius stamped or otherwise suitably marked on each fitting in
elbows and returns purchased in accordance with this specifi- accordance with the Standard Marking System for Valves,
cation shall conform to the dimensions and tolerances given in Fittings, Flanges and Unions (MSS SP-25, latest edition).
the latest revision of ASME B16.9. Steel socket-welding and 18.2 The prescribed information for butt-welding fittings
threaded fittings purchased in accordance with this specifica- shall be: The manufacturers name or trademark (see Note 2),
tion shall conform to the sizes, shapes, dimensions, and schedule number or nominal wall thickness designation, size,
tolerances specified in the latest revision of ASME B16.11 or fitting designation in accordance with Annex A1 and the heat
MSS SP-79. number or manufacturers heat identification.
12.2 Fittings of size or shape differing from these standards, NOTE 2For purposes of identification marking, the manufacturer is
but meeting all other requirements of this specification may be considered the organization that certifies the piping component complies
furnished in accordance with Supplementary Requirement S58 with this specification.
in Specification A 960/A 960M. 18.3 The prescribed information for threaded or socket-
welding fittings shall be: The manufacturers name or trade-
13. Surface Quality
mark (see Note 2), pressure class or schedule number and
13.1 See Specification A 960/A 960M. fitting designation in accordance with Annex A1, and the heat
number or the manufacturers heat identification.
14. Repair by Welding 18.4 Specification number, year of issue and revision letter
14.1 See Specification A 960/A 960M. are not required to be marked on fittings.
18.5 Bar CodingIn addition to the requirements in 18.1,
15. Inspection 18.2, 18.3 and 18.4, bar coding is acceptable as a supplemental
15.1 See Specification A 960/A 960M. identification method. The purchaser may specify in the order
15.2 Other tests, when required by agreement, shall be made a specific bar coding system to be used. The bar coding system,
from material of the lots covered in the order. if applied at the discretion of the supplier, should be consistent
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with one of the published industry standards for bar coding. If
used on small fittings, the bar code may be applied to the box
or a substantially applied tag.
19. Keywords
19.1 pipe fittingssteel; piping applications; pressure con-
taining parts; pressure vessel service; temperature service
applicationselevated
SUPPLEMENTARY REQUIREMENTS
These requirements shall not be considered unless specified in the order, in which event, the
supplementary requirements specified shall be made at the place of manufacture, unless otherwise
agreed upon, at the purchasers expense. The test specified shall be witnessed by the purchasers
inspector before shipment of material, if so specified in the order.
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ANNEX
(Mandatory Information)
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SUMMARY OF CHANGES
Committee A01 has identified the location of selected changes to this specification since the last issue,
A 234/A 234M 05, that may impact the use of this standard. (Approved June 1, 2005)
Committee A01 has identified the location of selected changes to this specification since the last issue,
A 234/A 234M 04, that may impact the use of this standard. (Approved March 1, 2005)
(1) Added temperature range for tempering Grade 91 and (2) Changed Chromium range for WP911 from 8.510.5 to
changed normalizing temperature in 7.3.4. 8.59.5 in Table 1.
Committee A01 has identified the location of selected changes to this specification since the last issue,
A 234/A 234M 03, that may impact the use of this standard. (Approved May 1, 2004)
(1) Deleted reference to B16.28 in 1.1, 2.4, and 12.1. (2) Revised 7.1.
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