Abhilash Gs (03) Vershire Case Study

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KIRLOSKAR INSTITUTE OF ADVANCED STUDIES, HARIHAR-

PUNE

VERSHIRE CASE
STUDY
SECTION-B MANAGEMENT
G.S. ABHILASH PG2015-003 CONTROL SYSTEM
CASE STYDY QUESTIONS:
Q1. Outline the strengths and weaknesses of Vershire Companys planning and
control system.

SOLUTION:

VERSHIRE COMPANYS PLANNING SYSTEM

STRENGTH WEAKNESS

The initial sales forecast


uses assumptions which
When formulating the are entirely derived from
sales budget, divisional corporate headquarters
managers are required to analyses.
predict market conditions
and capital expenditures.
Plant managers do not
come up with the
sales budgets the
district sales manager
The forecasting is do.
done at the corporate
level and is then sent
to the divisional
managers for fine- The forecasting
tuning. method is the same
for all product lines.

Corporate controllers
visit each plant for
half a day prior to the
final submission of
the budget.
VERSHIRE COMPANYS CONTROL SYSTEM

STRENGT WEAKNE
H SS
Divisional managers
are given full control Profit is the main
over their divisions measure for assessing
except in the areas of plant managers
raising capital and labor performance and
relations. determining bonuses.

There is timely
communication between
the various hierarchies of
the company as there are
not that many tiers.

There is constant oversight


on meeting the budget.

Q2. Trace the profit budgeting process at Vershire, starting in May and ending with
the Board of Directors meeting in December. Be prepared to describe the activities
that took place at each step of the process and present the rationale for each.

SOLUTION:

Preliminary report
1. Outlook for sales, income and capital requirements for the next year.
2. Evaluating the trends anticipated.
Staff at headquarters
1. Assessment, examining the forthcoming budget year.
2. A forecast for the entire company.
Division Forecast
1. Assumptions were uniform
2. Review, Criticism and fine-tuning
3. Forecasts compiled and done.
4. Consolidated by the vice president
5. Approval process
6. Corporate executives approved.

Plant Budgets
1. Budgeted profit.
2. Controller staff made visit to plant sites (Important)
3. Plant budgets consolidated and presented for review.
4. Final Consolidated budget approval at the board of directors meeting
in December.

Q3. Should the plant managers be held responsible for profits? Why? Why no?

SOLUTION:
Profit made up of two components: revenue and expenditure. Plant managers
should be responsible only for the measures that they can directly control, which
are the expenditure. Expenditure includes direct materials, direct labor, variable
manufacturing, and fixed overhead budget.

The plant managers was held responsible for the budgeted profit number even if
actual sales fell below the projected level. Sales department has sole
responsibility for the price, sales mix, and delivery schedules. Any difference of
opinions between sales and production is always favored with the sales
department as Vershire wants to satisfy the customer since they can easily
switch to a competitor. This reduce the plant managers ability to maintain
control over profitability in the plant since production can be disrupted by the
sales manager and hurt efficiency of outputs, resulting in higher profit.

Q4. How do you assess the performance evaluation system contained in Exhibit 2
and 3?
SOLUTION
Main focus exhibit 2 is net profit, which is influenced by sales and expense.
The exhibit includes variances regarding sales price, sales mix, and sales
volume. These are items that the sales department has responsibility over,
rather than plant manager. Therefore, they are evaluating plant managers
based on metrics over which the plant managers have no direct control.
Vershire fails to properly evaluate not only efficiency, but also effectiveness.
In a manufacturing environment, both elements use output as a means of
evaluation. By looking at output in terms of profit rather than the quantity
produced, the evaluations become irrelevant. While the cost variances
present in Exhibit 2 would be a more accurate performance measure, they are
viewed in terms of sales rather than production. As plant managers cannot
control sales, these variances then become irrelevant. Overall, the
performance evaluators contained within exhibit 2 do not accurately measure
the effectiveness of efficiency of the aluminum can manufacturing plants.

In exhibit 3 give more detailed analysis of the variances in exhibit 2. The


division level reports focus on net sales, including price and mix changes, as
well as gross margin. Net sales are controlled by sales and costs. Plant
managers only have the ability to control costs, and as such these reports also
lack relevance in terms of evaluating their performance.

The manufacturing division level report also is an adequate performance


evaluation report, as it compares plants that produce different products and
that have varying setup times. This makes any analysis unreliable.

Q5. On balance, would you redesign the management control structure at Vershire
company? If so, how and Why?

SOLUTION

Given the criticisms of Vershire Companys sales budget, manufacturing budget,


performance measurement and management incentives, there are several changes
that need to be applied in order to make the management control structure a better
one. The recommendations, specific actions and their corresponding benefits are
provided in the table below:

Recommendation Specific Actions Benefits

More communication and Holding a company-wide Reminds division general


meetings between corporate meeting of division general managers of the overall goals
HQ and among division managers and corporate of the company
general managers HQ in order to discuss the Provides a holistic view of the
upcoming years sales company and the status quo
budget Facilitates brainstorming of
Having division marketing new products or ideas
managers assist corporate Discuss similar issues
HQ in developing division plaguing several divisions
forecasts instead of HQ Facilitates knowledge and
making general resource sharing among
assumptions divisions and corporate HQ
Create more channels of Facilitates the sales
communication among budgeting process by
division general managers minimizing errors

Alter how plant managers Realign plant manager Motivates plant managers to
are compensated and compensation packages so maximize profit using a
reassign responsibility over that it is tied largely to cost variable they can control,
profits or manufacturing efficiency which is cost
and a lesser extent to profit Protects the plant manager
Tie district sales managers against adverse factors out of
compensation packages to his/her control
profit Enables the plant managers
Add adjustments for extra and sales managers to
costs associated with sales collaborate towards
manager or high level maximizing the bottom line
management decisions (profits)
Add adjustments for costs Achieves better goal
associated due to acts of
nature such as fire. congruence

Improve comparisons of Compare manufacturing More efficient plants or


manufacturing efficiency efficiency between plants divisions could be studied
between divisions and and divisions using a more and a knowledge base could
plants comparable metric be created
If such a metric does not Facilitates knowledge and
exist then a new metric resource sharing among
could be developed to solve plants and divisions
this issue Increase in efficiency will
Reward most efficient plant contribute to the corporate
and division bottom line
Achieves better goal
congruence

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