Fhwa RD 72 30 PDF
Fhwa RD 72 30 PDF
Fhwa RD 72 30 PDF
BEACH,
CALIFORNIA
JUNE 1972
Prepared for
Report No.
~-:F:...:~=.:.r.A=--..:.RD=--~72=----.:3~O:"'--
L-.
3.
-+o;:--;;::------;::.-:-.
-----,
5. Report Date
June 1972
GUIDELINES FOR THE DESIGN OF SUBSURFACE DRAINAGE
SYS'IT'EMS FOR HIGHWAY STRUCTURAL SECTIONS
~-_._----------------------------+-:~~~~-~-._---------t
9. Performing Organization Name and Address
11. Contract
0 1'
Grant No.
FH-11-7582
---------"'11 13.
~--,--------------------
Department of Transportatio.n
Federal Highway Administration
400
7th st. S.W.,.:.-.Washington, D. C.
....... _
_. -
"GuideliJ1es ff - Design
Final Report
Summ.ary~)f
20590
----j
...J-
Froln the study "Guidelines for the Design of Pavement Subd.rai.nag(~ Systems"
I---_._-----------------------------~----------------;
~
6. Abstract
Design criteria and a design method for pavement subsurface draillage systems include
inf:Low-outflaw method of anaJLysis, ope.n graded drainage layers, eollector drains,
pipe outlets a.nd markers. Design examples are gi ven f01r embankmE~.nt sections,
cut sections and superelevated curves. Emphasis is on draining water that
infiltrates the paveme.nt strtlcture from the surface through crac};:s, construction
j Oil1ts, a.nd through permeable surfaces, medians and shoulders. .A. final section
of the report covers general guidance for the desig.n, construction and operation
of 8ubsurface drainage systenls.
Fedaro(
r~~igr1way Admin.
19.
22. Price
Unclassified
----lL
1o...- _ _
(8-69)
---JL--
.......
TABLE OF CONTENTS
Page No.
iii
P:REFACE
1
INTRODUCTION
3.1
3.2
3.3
3.4
4
4
7
10
10
11
4.1
4.2
4.3
12
12
General
Inflow Analysis
Outflow Analysis
11
5.1
5.2
5.3
6
6.1
6.2
6.3
SY~;TEMS
17
18
19
20
SYS'l~EMS
22
22
23
23
In Design
In Construction
In Operation
OF FIGURES
F).gure No.
Title
Page No.
13
14
15
17
12
20
13
22
10
11
16
24
ii
PREFACE
These Guidelines were developed under Research and DevelopJnen't Contract FHWA-ll-7852 issued by the Federal Hi<;rhway
~\dministration, Office lof Research, Washington, D.C. to the Joint
~len -ture of Cedergren/K01\.
This project has bl2en accomplished in two phas~s. During
]~hase I, a thorough literature search was made of the past and
l)resent It state-of-the-l\rt H of protecting roads from the damaging
E~ffE~cts of water wi th s:pecial emphasis on surface waLter.
Exten~;ive field surveys, reconnaissance, and interviews Were also con<iucted and two test sites selected for Case Study to determine the
rnagr1i tude of the problelus being caused by undrained water in
strl1ctural sections.
D1uring Phase II, seven addi ticlnal Case Study
si tE~S were selected and investigated, the final repclrt prepared,
a.nd these Guidelines de'veloped.
The studies under the R&D contract have shown that with time,
'somE~ pavemen ts deve lop c~racking and many others have: opening of
~)OilltS, thus precipi tation can enter into the paveme:nt structural
sec1:ion.
Where this occurs, much of the damage and many of the
Ilremature failures can be blamed largely on excess water in the
strllctural sections of 11ighways.
Cost-effectiveness studies that were made in connection with
1:his R&D study have dem()nstrated that pavements designed with
subsurface drainage sys 1tems capable of rapidly drain.ing excess
vlatE~r from structural sE~ctions generally have lower annual costs
i:harl undrained pavements.
These Guidelines present the methods of design of pavement
subsurface drainage systems that will virtually elim.inate exposurE~ of pavement structl1ral sections to excess water.
The procedures outlined in these Guidelines are proposed as
cln clii to Highway Engin~ers for design of pavements that, under
(~ert:a:..n con.di tions, ShOl1ld add many years of superio,r performance.
iii
INTRODUCTION
/1//11
I
I
CRACKED/
/
ROADSIDE
IRRIGATION
(J=
=
w=
LONGITUDINAL GRADE
CROSS SLOPE
DESIGN WIDTH OF OPEN GRADED
BASE DRAINAGE LAYER
-----
-2-
Subsurface drainage systems should be provided fo.r all important highway pavement structural sections unless economic feasibility studies indicate that they are not cost-effective, precipitation quantities and frequencies are so small that drainage is not
needed, or heavy wheel load impacts per day are very small.
The recommended cri-teria (tentative) for determin.ing the locations where subsurface drainage systems for highway pavement
strllctural sections may 110t be required are as follows:
(1)
Where the average annual precipitation is le~s than 10 inches.
(2)
When the lateral drainage transmissibility of the base layer
beneath the highway pavement surface is 100 times greater than the
design infiltration rate (inches/hour).
The design infiltration rate
is 1/3 to 2/3 the I hourll year frequency precipitation.
(3)
When the combined lateral drainage transmissibility of the
base, and the vertical drainage capability of all underlying
matE~rials exceeds the design infiltration rate (inches,/hour).
(4)
When 250 or less lS,OOO-pound axle loads per day are predicted during the design life of rigid pavement systems.
Criteria (2) and (3). are not applicable where freezing of base,
subbase and subgrade materials can occur. The average annual
precipitation can be obtained from U. S. Government weather records.
The 1 hour/l year frequency precipitation rates for conterminous
united States are shown on Figure No.3. The lateral drainage
capability can be determined by calculation and the permeability of
subg'rade can be determine~d by test.
The number of IS, 0 OO-pound
axle loads per day for rigid pavements can be forecasted by evaluatin.g traf_f.ic--da-ca. No specified traffic volume of 18 f' aoa-pound
axleloads can be indicated at this time for flexible f>avements-a more detailed analysis should be made in accordance with the
general procedures contained in the Final Report.
Subsurface drainage layers (open graded base) should be constructe:d irrunediately below t:he pavement surface (first layer) and
should extend laterally 1 foot beneath the inside shoulder and at
least 3 to 4 feet laterally beneath the outside shoulder.
In the
event shoulders are not pavE~d, the top surface of the subsurface
drainag'e layer must be protE~cted from intrusion of fines l)y impermeable se:als or filter layers.,
OI=~en graded bases utilized for subsurface drainage ml1st be
constructed of hard, durable aggregates and stabilized when necessary wi.th an asphaltic binder. These types of bases have high
permeal:.ilities and can have excellent structural propertic~s
(stabil.i ty) and often can bE~ substituted "inch-for-inch II for
current~ly accepted base COUl~se materials.
Irl some areas of the Urli ted States where sui table hard, durable
aggregates of the sizes required to develop an open graded drainage
layer are not economically available, it may prove advantageous to
utilizE~ very thin "mini n drclinage layers.
In such (~ases, open
graded base layers as thin as 1-1/2 inches or 2 inches thick should
be considered.
However, thE~ desirable minimum thickness ()f a
subsurface drainage layer Sflould be 3 inches, except in Ul1usual
situations.
If thin subsurface drainage layers are used, especial
carE~ ffitLSt be taken to preverlt contamination of thesE~ layers to
assure an effective drainage layer.
-4-
3.1"1
(1)
MEDIUM
SAND
COARSE
SAND
GRAVEL
:)
FILTER
!_I'---_M-rA.,TE~R.....,IA,...;.;;.L:,~~I_ao::::t.1,....,..._.~+_f_~~I_+_~_+_..J.+_~ 60
- . ..
5
0..
~o
-i>-~'-~
.-Z
~
II:
r-_-t~-_-++--+-+--+---I-'I+-#+--#-+-+~--I---J-:J-H---t---+ AI--+--tr-t--i
40
.-o
U. S. STANDARD SIEVE
FIGURE NO.
3.1.2
SIZES
road is completed.
Open graded bases should never be placed directlyon sand, silt, clay or any other erodible subgrade or excessively
fine subbase that can be carried into the base by seepage.
The
following filter criteria will provide a high degree of protection
if gradation of open graded bases, filter layers, and adjacent finer
materials are within the prescribed limits:
(2 )
( 3)
25
( 4)
base sizes be smaller than No. 4 sieve since the smaller size
ma1:erials greatly reducE~ permeability. The maximum size aggregate
sh()uld be 3/4 to 1-1/2 inch.
The range of size of 0p1en graded
bases can be No. 4 to 3,/8 inch, No. 4 to 1-1/2 inch, 3/8 to 3/4
inc:h, 3/8 to 1 inch, and. 3/4 to 1 inch.
These sizes are in the
raIlge of No. 467 throug]) No. 67, ASTM D 448-54.
When required fo:r- stabili ty, the open graded d,rainage layer
call be stabilized wi th :2 to 4 percent asphal t cE~ment, plant mixed.
The permeability of open graded drainage layers as tested
in the laboratory should not be less than 10,000 feet per day in
areas of highway construction with no frost penetratiori and 20,000
feet per day in areas with frost penetration to the depth of the
drainage layer.
Practical construction considerations dictate that
design permeability values should never exceed one-third to one-half
of the value obtained by tests.
Figure No. 5 presents freezing
inciices for continental Uni ted States.
NUMBERS
l~IGURE
3.2
Collector Drains
Collector pipes for subsurface drainage layers should be installed at locations that will expedite the removal of water from
thE~se layers.
If there is no ground water to be removed, collector
piE)eS installed in shallow "V" trenches will suffice as indicated
by Figure No.6. Where frost penetration is a problem and where
ground water must also be removed, collector pipes installed in
rectangular trenches will be required.
The rectangular trench
dr21ins should be of sufficient depth to maintain grou11d water at
le21st 3 feet below the l)ottom of the structural secti()n.
-7-
"7P_AVTE~Mr-E -,vr-r-.r-rS---:H~O
A.C. OR P.C C.
N""7T......
L DE
U"-T_ .......R._ _ -
//
r---~-..Jl,.--....
\. OPEN GRADED
BASE
~~~~~_
COLLECTOR PIPE
PAVEMENT
SHOULDER
PAVEMENT
~ ~
A C
OR PC C
-I
SHOULDER-1
/// /EL~2Z
0
...
".6
z::~
r O'~"
OPEN GRADED
BA 5 E
-'
--
'-r~
0 UT LET . /
'
COLLECTOR PIPE
~.
COLLECTOR PIPE
a) NO GROUND WATER
OPEN GRADED
BASE
PERFORATED
COLLECTOR PIPE
INTERCEPTOR
LEGEND
..A- -
CROSS SlOPIE
lONGITUDIN~L
GRADE
-8-
(S)
-9-
Pipe Outlets
Markers
-10-
4.1
General
-11-
4.2
4.2.1
Inflow Analysis
Surface Infiltration
Outflow Analysis
As previously indicated, Darcy's law (0 = kiA) can be expressed in the form Q/i = kA. The transmissibility (kA) of a subsurface drainage layer mus~be at least equal to the dIscharge rate
(Q) divided by the hydraulic gradient (i) in the drainage layer.
Outflow capabili ties 0 f drainage layers-are dependent o,n the permeability of the materials, thickness and the available hydraulic
gradient.
The longi tudinal grade and the cross slope o,f the pavement section determine the available hydraulic gradient.
-12-
An illustration of the use of Darcy's law to determine outcapabilities of various types of drainage layer or a.ggregates
is indicated on Fiqure No.8.
flc~w
>~
<t
a.
<t
I 0,000
--------~---\---.---II--------::;iI
4"OPEN-GRADED BASE
k : 100_000 FT./DAY
i: 0.02
3"C~PEN-GRADED BASE
k : 20,000 FT. / DAY
i : 0.02
~'-"~--..~~
A.bi",~~~~~~~""--,,,,,,,a..--.....-~--....,,
"()PEN-GRADED BASE
k : 10,000 FT. / DAY
i -: 0.02
10
II
0.1
L.-
10
~=__.1__-~-_---L-----:.---------
40
100
200
LaYE~rs
-13-
10,000
7,OOC)
5,00C)
v"
// //
,/
./
3,OOC )
2,00C I
~IUI
1,000
,
700
./
/
/
'
/././
7//'
./
./
/
.,
,
/././
I
//
/
7'
rr
"./
''/
/
./
//1/
//
500
300
200
10,000
COEFFICIENT OF
100,000
1,000,000
= kb'
kb
tb
W
s
I
tb
DAY
-14-
,.
.10
.09
.08
THICKNESS OF ~
.07
)
SUBSUf~FACE
.06
DRAINJl.GE LAYER (
.05
'=m
'-r------
.01
:)09
)08
' I
'
,
I
r',
)02
-It)
-~
:m
./ =I'-
II
I
-&0
I I I
I I I
-en.
-I'-
~.
-I/)
IIr
.I
.I
.
!
I
.
=m;
I
1
J / I
, I ,
I I I .I .I
iIi I I
8
.:
I:-rt)
I"i'li
. . ,.
I "'
II ji
I I
.i I // I ;
1[IJ
.If~I
~iir~
!
I
, -7- -
J=",
I
-en
//1
I
-I'-
I
,
)03
=mJ
I I I -1;
I II
::>04
II
,:~
,. ~I f
V:/j / !
I
.' I I I
I II I
)05
11/ I
I I I
I II I
)06
:~
I,
:mlJ/
IIVI
I I I
) ~/ I
JfI
" r~
/J.
...I-
,":
I I I ,
)07
001
J,;J
=rt)
11
-,rr
, J
ij/ j
/1
II
.02
;.
.03
,.,
,.
, I
.04
I
1=
I'
-an
10
11-
;: -It)
I
I
J
12
(THOUSANDS)
k b ::
kb
nb=0.2<J
s
= 0.02
k'b
kb (from chart)
T
PER FORAT ED
PIPE DIAMETER
INCHES
3.5
3.0
2.5
FT.
2.0
1.5
WIDTH OF
PAVEMENT
FT
(9 )
9"
I-
(Ll
1.0
0.9
2 LANES
07
3 LANES
0.6
4 LANES
0.001
8"
2000
10"
~.
9"
8"
1000
I LANE
0.8
10"
(W)
10
PIPE
GRMliENT
(D)
DISTANCE
IBETWEEN
OUTLETS
800
700
600
500
400
10"
WZ
~
o
o
~ ~
0:
8"
0002
6"
0003
w(fl
~ ~
4" -
m
r
:~OO
4"
I-
~
0.02
05
100
100
003
0.4
004
EXAMPLE
0.3
02
0006
0007
0.008
0.01
o
ZOO
0004
0005
(l:
50
250
20
CD
EXTEND LINE FROM 1= 10 IN/HR THROUGH W=2 LANES T,J PIVOT LINE (2)
@
@
005
0.06
007
008
0.10
L = 900 FT
015
0.1
-16-
......----.
I 0,000 r-----------~==----~--~-----~---..~~...--.-~~
..
.
m
~
1,000
7'00
SOO
:3,00
200
I 00
___I
-=::;;;~_..L._
..
..L__
____J
= DESIGN
-17-
5.1
5.1.1
Data
Solution
Enter Figure No. 10 with maximum grade, g == 0.03 to intercept family of curves for three lanes (W == 40 feet).
Select a thickness of open graded base, tb and dete:rmine kb.
1ft]:) == 3 inches, then kb = 9,400 feet/day (T == 1 hour).
Calculate k'b (T
1/2 hour).'
k 'b ==
kb
T
9,400
0.5 == 18,800 feet/day
Sununary
-18-
5.2
5.2.1
Data
.~:
Solution
Calculate ground water inflow per square foot of subgrade surks x i = 4.00 inches/hour x 0.5 = 2.00 inches/hour.
Add ground water inflow to surface infiltration:
II' =
I + :k:s x i; II = 0.40 + 2.,00 = 2.40 inches/hour.
Determine thickness of open graded base required,.
I~nter
Figul~e No.9 with W = 40 feet, s = 0.02, W/s = 2,000 to in1:ercept with
I = 2.40 inches/hour, C = 120,000 inch-feet/day.
If kb = 20,000 feet/
day, tb = (C/kb) + 1 = 120,000/20,000 + 1 = 7 inches.
EntE~r Figure No.
10 with grade g = 0.03 and intercept family of curves for 1:hree 12-foot
lanes with 7 inches thickness of subsurface drainage layer to determine
permE~ability required (kb) to drain subsurface drainage la~rer in 1 hour
or lE~ss; kb = 9,100 feet/day with is < 20,000 feet/day.
Ca.lculate
time to drain the 7-inch thick subsurface drainage layer with kb =
20,000 feet/day using Formula No.2 - FORM A; T = 0.43 110UJ:-S.
If kb =
10,000 feet/day tl:1en the required tb = 13 inches and T :::: 0,.80 hour.
If kl) = 15,000 feet/day then the required tb = 9 inches, aIld T = 0.55
hour
Determine perforated pipe diameter and establish ou1:1et spacing.
Ente]~ Nomograph A wi th W = 40 feet, I = 2. 4 inches/hour "' pipe gradient
g = 0.03.
Select distance between outlets as 400 feet.
RE~quired
corr'ugated metal pipe diameter; CMF - 8 inches.
Required a.sbestos
cemerlt pipe diameter i ACP - 6 inches.
Determine minimum permeability of collector trench })ackfill.
Enter Figure No. 11 for three-lane pavement, W = 40 feet, extend
vertically to intersect wi th design I (2.40 inches/hour), a.nd project
horizontally to read B x kt ordinate; B x kt = 3,900. r.finimum
required permeability of trench backfill (B x kt = 3,900) is
approximately 2,600 feet/day.
face:
41
5.2.3
Summary
Minimum
Minimum
Minimum
Minimum
Minimum
6 inches.
Maximum
-19-
400 feet.
5. 3
~Example
5.3.1
Data
Solution
INCREASING
s = -0.02
s = - 0.01
SECT ION WHERE s = 0.00
SECTION WHERE g: S = 0.0 I
SECTION WHERE
SECTION WHERE
'"
drained, 35 feet.
Enter Figure No. 11 midway between two and three
lanes and extend to I = 1.0 inch/hour, project horizontally to
B x kt ordinate.
B x kt = 1,500.
Minimum collector tr'ench width B =
1.5 feet.
Required permeability of trench backfill is 1,000 feet/day
(1,500/1.5 = 1,000).
Find the locations at the beginning of the curve where the
cross slope is -0.01 and -0.02.
Determine the required thickness of
open graded base at these locations using Figure No.9. W/s in these
instances will be the value of L/g. At the location for cross slope
-0.01: L = 37.5 feet, g = 0.01, L/g = 3,750, I = 1.0 inch/hour,
C = 90,000 inch-feet/day.
Thickness of open graded base required:
tb = (C/kb)+l = 10 inches when kb = 10,000 feet/day. At the location
for cross slope -0.02: L = 37.5 feet, g = 0.02, L/g = 1,875, I = 1.0
inch/hour, C = 45,000 inch-feet/day. Thickness of open graded base
required: tb = (C/kb)+l = 5.5 inches when kb = 10~OOO feet/day.
Find the locations at the end of the curve where the cross
slope is -0.01, 0.0 and +0.01.
Determine the required thickness of
open graded base at these locations using Figure No.9. W'/s in these
instances will be the value of L/g. At the locations for cross
slope -0.01, 0.0 and +0.01, required thickness of open graded base is
10 inches as previously determined above.
Determine the required thickness of open graded base for the
full superelevated section (s = -0.04) using Figure No.9.
W = 28
feet, s = 0.04, W/s = 700, design I = 1.0 inch/hour, C = 17,000
inch-feet/day. Thickness of open graded base required: tb =
(C/kb)+l = 2.7 inches, where kb = 10,000 feet/day.
USE 3 inches.
Determine permeability of open graded base required (kb). Use
Formula No. 1 - FORM A when t b = 3, W = 28 feet, I = 1.0 inch/hour,
s = 0.04; kb = 8,400 feet/day.
Specified permeability kb = 10,000
feet/day> 8,400 feet/day.
Verify time to drain open graded base
per Formula No. 2 - FORM A. T = 0.30 hour.
Determine longitudinal perforated collector pipe diameter.
An outlet is required at the midpoint of the full superelevation.
Therefore, outlet spacing is ~ 400 feet.
Using Nomograph A:
W = 28 feet, I = 1. 0 inch/hour.
Required corruga ted m:tal pipe
diameter: CMP - 6 inches.
Required asbestos cement pipe diameter:
ACP - 6 inches.
Determine minimum permeability of longitudinal collector
trench backfill. Using Figure No. 11, enter chart for two-lane
pavement (28 feet wide), extend vertically to intersect with
I = 1.0 inch/hour and project across to B x kt ordinate, B x kt =
1,200. Minimum collector trench width B = 1.5 feet.
Required
permeability of trench backfill is 800 feet/day (1,200/1.5 = 800).
5.3.3
Surrunary
Construct six transverse collector drains as follows:
Beginning of Curve:
Beginning of Curve:
Beginning of Curve:
-21-
End of Curve:
End of Curve:
End of Curve:
LONGITUI:lINAL
COLLECTOR
PIPE
I~IPE
PIPE
OUTLET
SECTION WHERE
SLO~
""
s=o.O:1~
CROSS
5=
-0.02
6. 1
~:n
Design
to 10, 000. As pavements age, joints and cracks open up a,nd surfaces become less resistant to inflows, effective permeabilities
increase, and more water enters into the structural sections.
In Construction
6.2.1 The components of subsurface drainage systems must: be carefUlly constructed in accordance with plans and specificat:ions to
ensure that the system will perform and function as interLded by
the design. Contamination of fil ter or drainage layers l:)y tracking' of mud or foreign matter on these layers by construct:ion
equ,ipment must be prevented.
6.2.2 All collector and outlet pipes must be continuous and free
of blockages of the waterway. Pipe outlets must not be blocked or
cov"ered by materials placed on slopes for landscaping or other
PUI'poses.
6.3
In Operation
-23-
computed by:
Checked by:
to Sta.
of
Sheet
Date:
Date:
DA.TA
feet
tb
feet/day
feet/day
in/hour
in/hour
LaYE~r:
24 x I x W + 1
kb x s
inches
24 x W x nb
'r =
kb~
hours
tb
+ 24 x W
(1 +y2)
40 x I x W
kt
feet
Outlet Separation
(feet~)
FORM A
-24-